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EMPLOYEE OWNERSHIP:

ONE ROAD TO PRODUCTIVITY


IMPROVEMENT
Samuel J. Davy

Many American companies in mature industries have become uncompetitive because


restrictive work practices and labor costs have outstripped productivity. One answer to
the dilemma may lie in employee ownership of the business.

America's decline in productivity in mature in- gram would ever be fully implemented. Moreover, he
dustries is a matter of widespread concern. In many noted that supplemental unemployment benefits (SUB)
instances, these industries are characterized by en- offer the membership protection if layoffs do materi-
trenched unionized labor which has successfully bar- alize. This position left workers vulnerable to eventual
gained for restrictive work practices and wage in- unemployment if Ford acted to carry out its plan as it is
creases not compensated for by productivity gains. now doing.
Both factors increase unit cost. General Motors earlier had been confronted with a
When unions are uncooperative or unrealistic, it can similar problem with its Hyatt bearing plant in Clark,
be difficult for management to deal constructively with New Jersey in 1980. In that case, a constructive solu-
labor costs that are no longer competitive. The union tion evolved (with union cooperation) which permitted
distrusts management's motivations and is usually un- the plant to achieve competitive productivity and con-
willing to give up gains won earlier in bargaining. Of- tinue operations. Ingredients of the solution were wage
ten plants must be closed after labor unions decline to concessions, work rules concessions, an incentive bo-
accept reduced wages or simplified work practices. nus plan, and 100 percent employee ownership. In a
Ford management faced just such a problem in larger context, this resolution contributed to the will-
Sheffield, Alabama. In the fall of 1981, the company ingness later on the part of the United Automobile
advised workers in its Sheffield foundry that the cost Workers to renegotiate its national contract with GM in
of castings produced there was too high and must be 1982, ameliorating what had become an untenable cost
reduced significantly if operations were to continue. position the company had reached.
When asked to accept a large wage reduction along The experience leading up to and arising from the
with work rules concessions, the local union refused. formation of Hyatt Clark Industries, successor to the
Shortly afterward, Ford announced plans for closing its Hyatt bearing plant of General Motors, identifies spe-
plant in phases over an eighteen-month period. The cific conditions under which it is possible to develop a
local union president expressed doubt that such a pro- constructive solution involving changes in wages and
labor practices.
These conditions are:
Samuel J. Davy is a Senior Consultant in the Management Coun-
seling Section of Arthur D. Little, Inc., who directed the Hyatt Clark • The business crisis and its effect on jobs must be
feasibility study. serious and credible.
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EMPLOYEE OWNERSHIP 13

• A sound prospect must exist for substantial produc- Hyatt, are not unionized. In recent years, Hyatt oper-
tivity improvement, in this case the elimination of ations have been unprofitable. In poor automotive
inefficient labor practices. years, Hyatt recorded heavy losses; in good years,
• Leadership that labor respects must convince labor losses were small to moderate.
that the plan is preferable to other alternatives. For General Motors' down-sized line of front-wheel-
drive cars, the company designed the new cars to use
For every Hyatt success story, there are several cases
more ball bearings and fewer tapers. Consequently, as
where such results cannot be achieved. Workable solu-
GM production shifts to front-wheel-drive models, the
tions are not easy to conceive and negotiate success-
demand for tapered roller bearings in GM cars will
fully. Yet for many mature, unionized industries, it is
shrink dramatically. This transition began in 1981 and
urgent to identify workable solutions wherever condi-
should mature by the middle of the decade. Appraising
tions permit. The problems that led to the organization
the effect of this on future Hyatt operations, General
of Hyatt Clark are not unusual among major unionized
Motors decided that Hyatt could not achieve com-
industries. Management attitudes and practices are as
petitive costs at lower volumes; it put the plant up for
fundamental to the problems as are those of labor. La-
sale in May 1980. Finding no takers, the auto manu-
bor's distrust of management and its aggressive de-
facturer announced to its Hyatt employees in August
mands are often abetted by management's short-
1980 that if an appropriate sale could not be arranged
sighted willingness to yield to labor's demands (in
soon, the plant would be closed.
order to maintain uninterrupted production). While the
solutions that are working for Hyatt Clark do not apply
universally, understanding the causes and solutions can
be instructive to management in related industries. The business crisis and its effect on
jobs must be serious and credible.
How It All Began
Under terms of the contract with the United Auto-
The Hyatt Roller Bearing Company was acquired by
mobile Workers, laid-off workers are given preference
General Motors in 1918 in a backward integration
for hiring in other GM plants in the same labor mar-
move. (Alfred P. Sloan had been general manager of ket—where openings exist and the worker is qualified.
Hyatt and later became president of General Motors.) The only large GM plant within the Clark labor market
Together with New Departure, a maker of ball bear- is the automobile assembly plant in Linden, New Jer-
ings, the two divisions provided most of the bearings sey. That plant contained few openings for which the
required for GM cars and trucks. Long independent, Hyatt work force was qualified. Opportunities were
administration of the two divisions was combined in further limited by the low production level in a poor
recent years to form the New Departure-Hyatt Divi- automobile year. It became clear to Hyatt workers and
sion headquartered in Sandusky, Ohio. Labor relations their local union leadership that those not eligible for
were governed by a companywide contract with the early retirement would soon have to find new employ-
United Automobile Workers, modified by a local ment or become unemployed after SUB entitlements
agreement. The Hyatt local in Clark, New Jersey, had expired.
a reputation over the years as being militant.
When the local union sought approval for an assess-
ment to finance a feasibility study for an employee
stock ownership plan in December 1980, it was nar-
Supplemental benefits protect union rowly defeated 794 to 778. The defeat was attributed to
members if layoffs materialize but the large number of older, disinterested employees.
leave them vulnerable to eventual (The average age of the Hyatt work force was forty-
unemployment if the company closes. seven years. Thirty-two percent of skilled tradesmen
and 25 percent of all -employees were over fifty-five;
most of these were eligible to take early retirement
Nearly all Hyatt products are tapered roller bearings and, as such, were immune to the effect of the im-
for automobiles and light trucks. They are used prin- pending closing. The burden fell largely on younger
cipally as wheel bearings and in automatic and manual employees.)
transmissions. For years, Hyatt has supplied about 80 In January 1981, a group of supervisors joined with
percent of GM's requirements for "tapers." Transfer the union leadership in asking all employees to express
prices are those set by Timken (the market leader). their interest in establishing an employee stock own-
Some Timken plants have a United Steel Workers ership plan (ESOP). With joint labor-management
union; others, including those competing directly with participation, more than 1,200 employees agreed to
14 THE JOURNAL OF BUSINESS STRATEGY

contribute $100 each on a weekly checkoff basis. The Investigators pursuing this issue posed the following
Hyatt Clark Job Preservation Committee was orga- question: "If contractual work rules were voided, mak-
nized to hire a consultant who would study the feasi- ing work assignments flexible as deemed necessary by
bility of running Hyatt as a free-standing, employee- supervision, how many fewer employees would be re-
owned enterprise and a lawyer to arrange financing and quired to produce the same output?" This question was
organize the company if the consultant's finding was first put before a group of the committee, including the
positive. Three of the committee's eight members were union's local leaders. They found that if used efficient-
leaders of the local union; five were supervisors. The ly, only 68 percent of the nonsupervisory work force
committee selected as counsel a prominent New Jer- would be required. Later, the same question was asked
sey attorney who earlier had successfully guided the of a panel of supervisors who, over the years, had
conversion of another large New Jersey company— learned to live with contractual constraints. Most of
Okonite—to employee ownership. Arthur D. Little, them were not members of the Job Preservation Com-
Inc., was selected in March 1981 to conduct the fea-
mittee. Their finding was slightly more conservative
sibility study.
but supported the same conclusion: Only 70 percent of
the work force was required to achieve current output
What the Critical Issues Were if flexible work assignments were permitted.
This conclusion was critical to the ultimate finding
For a positive feasibility finding, it was necessary (but of feasibility. When both controllable and uncontrol-
not sufficient) that Hyatt meet two primary conditions:
lable nonlabor costs were minimized, the remaining
• A competitive operating economy in terms of Tim- funds available for labor, with profitable operations,
ken prices; and were approximately 65 percent of the amount paid to
• Assurance of at least sufficient volume to achieve the the existing work force. Thus, at expected productivity
target operating economy. under nonconstraining work rules, surviving workers
The second condition was the least problematic: employed at Hyatt could expect to earn slightly over 90
General Motors expressed willingness from the outset percent of current wages (70 percent of the workers
to support Hyatt as an employee-owned enterprise. The would share 65 percent of the funds).
auto manufacturer was prepared to negotiate a multi-
year contract for a continuing supply of bearings in the
historically established proportion (about 80 percent of Incentive Bonus Plans
total requirements).1 This commitment, combined with
a general awareness of GM plans, made it possible to To make the business plan credible to lenders as well
establish probable and worst case volume forecasts. as to express employees' confidence in their ability to
(More optimistic possibilities, including sales to other achieve the targeted productivity, wages—exclusive of
automobile and truck assemblers, were considered fringes and bonuses—were proposed at approximately
later.) $9 per hour, or about 80 percent of the overall budget
for wages. The balance of 20 percent would be paid
The first condition, a competitive operating cost,
was another matter altogether. Local union leadership through two incentive bonus plans. One bonus was to
on the committee had already recognized that com- be based on operating productivity, calculated in terms
petitive costs probably would not be achieved in the of sales per hourly labor dollar (direct labor and in-
Clark plant without wage concessions. At the outset, direct labor lumped together), and paid monthly. The
local union leaders, contrary to the wishes of the UAW second bonus was to be based on overall profitability
International, were optimistic that they could convince and paid semiannually. No ceiling was put on poten-
the membership to accept reduced wages, if they could tial bonus earnings, but all bonuses were to be paid
at the same time offer a means of augmenting wages company wide. (This would assure that social pressure
through profit-sharing and employee stock ownership. throughout the company would come to bear on under-
performing departments.)
1
GM's motivations were colored by the state of its corporate relations These, then, were the fundamental elements of a
with the UAW and by a pragmatic desire for positive public relations. The
company was hurting economically on many fronts, not the least of which viable plan: a multiyear GM supply agreement (con-
was the cost of labor. GM had been unable to induce the UAW to consider tingent on satisfactory quality and competitive prices),
contract adjustments for limiting GM costs. GM management was pre-
pared to support Hyatt as a demonstration of what union employees could a labor arrangement offering sharply better productiv-
do for themselves to save jobs and become competitive. In addition, GM ity and a lower base wage in exchange for continued
was aware of the effect that the closing of the Ford assembly plant in employment (for some), and an incentive plan. With
Mahwah had had on Northern New Jersey unemployment in 1980. If it
could, the company wished to avoid an outright closing and layoff of these elements in place, other problems could be ad-
1,800 employees in Clark, with the attendant negative publicity. dressed.
EMPLOYEE OWNERSHIP 15

Functional Management Skills and stood fast on its evaluation of an appropriate labor-
The Hyatt plant at Clark had not been a free-standing supervisory wage differential.
division since its administration was merged with New The union and its leadership have continued to raise
Departure and located in Sandusky. The organization other issues. Some have dealt with the effectiveness of
at Clark was solely devoted to production; there were specific supervisors. In general, they have involved
no sales, engineering, or accounting personnel on its potentially useful suggestions for improving oper-
payroll. The new company's primary problems, in the ations, or philosophical/procedural issues concerning
short run, would be to attain productivity goals under labor's more active participation in management. Hy-
the new work rules. At the same time, the company att's first president devoted major effort to formulating
would have to engineer and sell its products over the practical means of utilizing these union interests con-
longer term to new customers as well as to General structively and feels positive results were developing.
Motors. Even though the employees are technically owners,
and will in fact become owners of a tangible company
To provide for interim general management during
in a few years with any moderate degree of success, it
preorganization and start-up, one of the Arthur D. Lit-
was difficult at first for them to make the psycholog-
tle consultants was invited to serve as president. The
ical transition from worker to partner. Other employee-
consultant had extensive experience in the automobile
owned companies have encountered the same prob-
industry. Once established, the new company would be
lem.2
better able to choose and hire a long-term chief exec-
utive, which it did in April 1982, five months after
commencing operations. In a classic adversarial environment, the
The plant's former manager assumed responsibility
for sales, engineering, and quality control. Within six
union's role is clear: to fight for its fair
months, he recruited the sales and professional en- share and protect its gains against a
gineering staff the new company needed for business predatory, exploitative management.
development and improved quality control. During the
same period a qualified chief financial officer was re- From the outset, Hyatt management made a con-
cruited, permitting the release of accountants borrowed scious effort to communicate frequently with its em-
from General Motors. No new staff was immediately ployees about business developments and to train them
required for the leadership of manufacturing operations intensively to work for higher quality and productivity.
or personnel. Quality circles and quality training have been used.
Positive results in terms of sharply higher productiv-
Union-Management Relationships ity and fewer grievances were evident after only six
months (see page 19). Both the initial and current pres-
In a classic adversarial environment, the union's role idents have met frequently at lunch with groups of
is clear: to fight for its fair share of the factors of pro- workers to improve rapport and to learn about prob-
duction, and to protect its gain against a predatory, lems firsthand. Some managers believe the company
exploitative management. In an environment where all newsletters may at times be too informative, but others
of the employees are stockholders and, in effect, co- believe it is impossible to furnish too much information
owners, the question arises, "What is the proper re- in a company trying to teach its employees to think like
lationship between union and supervision here?" If all employee-owners.
workers have an owner's interest in product quality,
housekeeping, and productivity, doesn't the super- The Role of Union Leadership
visor's role reduce to work planning and training? Be-
fore the new company started operating, this line of While during the formative period in the spring and
reasoning led union leadership to question the mag- summer of 1981 local union leaders were convinced—
nitude of the supervisor's wage differential. Although 2
it did not become a sticking point, this was a divisive When Vermont Asbestos Group bought the asbestos mine in Eden
Mills, Vermont, from GAF in 1975, the quality-control supervisor, who
issue for several weeks. had led the employee group in the buyout negotiation (with the guidance
The management group knew that a considerable of the Vermont Industrial Development Agency), became president. The
indoctrination period would be required before a work employees, even though all were substantially equal partners, insisted on
retaining and relying on their local union. The employee union bargained
force accustomed to restrictive labor practices and a annually for wage and fringe increases even though dividends were large.
"them-and-us" adversarial relationship could become Management never sufficiently gained the respect and confidence of the
employees for them to abandon their union. The "them-and-us" syndrome
comfortable and efficient under the new work rules in persisted. When business turned downward, they accepted a buyout offer
an ESOP environment. Management deemed the role in 1978 from a local businessman and reverted to a closely held company
of supervisors central to effecting this indoctrination managed by its owner.
16 THE JOURNAL OF BUSINESS STRATEGY

EXHIBIT 1
List of Job Classifications in Effect as of September 1979
at Hyatt Plant of New Departure Hyatt Division of General Motors

Automatic Assembly Machine Prutton Line Operator Tool Steel Service Man
Assembler General Packing Machine Operator Tractor Trailer Driver
Assembler Packaging Machine Operator Utility Inspector
Assembler Test Journal Box Roller Grinding P.L. Changeover Wire Drawer
Bar Turning Process Inspector—Heavy Welder Journal Box
Barrell Tumbler Automatic Process Inspector Wrapper Packer
Cold Form Press Operator Primary Machining Line Grind Spindle
Chip Handler External Grinder Races Set Up Line Grind Spindle
Chip Operator Allcase Repairman Rollers Set Up and Operate End and
Checker Receiving, Shipping, and Race Grinder P.L. Service
Processing Race Grinder P.L.R.R. Tool and Die Chaser
Checker Inspector Roller Honing P.L. Operator
Maintenance Clerk P.L. Roller Grinder P.L. Operator
Crane Hooker Repairman Races Total: Ninety-one unskilled job
Coating Machine External Grinder Rollers classifications
Cold Header Leader Repairman Races P.L.
Crane Operator Repairman Race Assembly
Cutter Grinder C Repairman Race Machining
Skilled Trades
R.R. Double Roll-Race Grind Repairman Machining RR
Driver Tardster—Steel Yard Roller Raw Materials Inspector Chief Eng. Power House
Furnace Operator Repairman Rollers P.L. Tool Cutter Grinder
General Service Man Repairman Welding R.R. Electrician
Heat Treater Auto Quench Set Up A Package Bearing H.T. Inspector Standard Tools
Heat Treater Race Shipping Clerk Hardener
Heat Treat Utility Man Slitter Inspector Tool Die & Fix Leader
Inspector Routine—Leader Scrubmobile Machine Repair Machinist
Inspector Auto Gauge Auto Forge Operator Mason
Inspector Routine Heavy Product Specialist Machine Builder Roller Seg.
Inspector Routine Screw Machine Operator Millwright Leader
Janitress Special Inspector Millwright
Laborer Set Up Man AA Pipefitter
Line Attendant Set Up Man A Painter Glazier
Lathe Production Railroad Storeroom Attendant Shift Engineer Power House
Lubrication Controller Sump Truck Driver Operator Tinsmith &/or Sheet Metal Work Lr.
Miscellaneous Machine Set Up Man Races Tinsmith &/or sheet metal worker
Milling Machine J.B. Set Up Man A Tool & Die Maker
Mechanical Packager Operator Set Up Man B Truck repairman Gas & Elec.
Metal Lab Assistant Tool Crib Attend Tool Room Machine Operator
Metal Lab Inspector Timekeeper Welder
Packer Tool Crib Attendant Welder Tool & Die
P.L. Race End Grind and Truck Operator Outside Inspector Tool Die & Fix
P.L. Other Truck Driver Inside
Total: Twenty-two skilled trade
classifications

and a majority of union members ultimately agreed General Motors helped by reconfirming its commit-
with them—that Hyatt as an employee-owned enter- ment to close the plant. It announced in April 1981 that
prise was a more attractive alternative for most em- if a purchase and sale transaction were not consum-
ployees, there was a substantial body of dissidents. mated during that summer, the plant would close at the
This group doubted the reality of GM's threat to close end of the year. All during that spring, GM had built up
the plant and was unwilling to make concessions in inventories of Hyatt parts to cover the transition to a
wages, fringes, and work practices. new supplier—a fact that did not escape the attention of
EMPLOYEE OWNERSHIP 17

employees. In May 1981, the pro-employee ownership page 19.) In the other eleven jobs (28 percent of the
faction won a contested election for union leadership. work force), in average of 26 percent fewer workers
Dissidents continued to be active, however, and when would be required. Overall, 44 percent fewer workers
ownership became a reality at the end of October 1981, would be needed in these twenty-one classifications to
became destructive by vandalizing a major machine produce the same mix of products. Even if there were
tool. These same dissidents, although few in number no reduction in requirements among the remaining
and no longer employed by Hyatt Clark Industries, ninety-two job classifications, the work force would
continue to voice bitterness with the local community. have become about 30 percent smaller.

What the Labor Negotiations Brought What the Results Were


When bargaining, labor has a tendency to propose a
greater number of job classifications. This leads to a Productivity Gains Realized
compartmentalizing of work and prohibits assigning The above analysis was conducted with the commit-
workers to tasks outside their specific classification. tee to evaluate feasibility. It assumed, for simplicity, a
Ultimately, this fragmentation requires management to stable level of business. Soon after the new company
employ more workers. At Hyatt Clark (the GM plant), was organized, on October 30, 1981, the slumping
there were ninety-one separate hourly unskilled job automobile market declined still further. Within one
classifications and twenty-two skilled trades classifica- month, General Motors reduced its projected purchases
tions. (See Exhibit 1.) This proliferation had demoral- from Hyatt from $98 million to $76 million for the first
ized supervision, which felt powerless to lower labor year.
costs by attempting to simplify work assignments.
After adjusting to this lower demand, Hyatt Clark
As a result, management's cost reduction activity proceeded to organize and train its work force in the
under GM had been primarily limited to installing more new operating environment. A crude measure of the
efficient machinery and controlling expenses. Even actual improvement in productivity is beginning to
though management was making progress in contain- emerge in the data on sales per employee of the new
ing costs unrelated to work rules, labor costs amounted company as compared with Hyatt when it was part of
to about half the total cost of production in a recent a GM division. Part of the way through the model
good year. Labor was a dominant component of total year,3 Hyatt Clark Industries was recording shipments
cost. These costs, by contract, increased annually. (By at an annual rate of about $73,000 per employee as
1981, the average cost of an hour of labor at Hyatt was compared to $55,000 in 1981 and $50,000 in 1980.
over $18. All of General Motors was in the same posi- Allowing for inflation, the real output per employee in
tion, as was most of the U.S. automobile industry.) 1982 was 25 percent greater than in 1981 and 1980.
In the spring of 1981, following a determination by (See Exhibit 4 on page 19.) Further, Hyatt Clark man-
the consultants and the Job Preservation Committee agement believes further improvement in productivity
that flexible work assignments would be essential to will be achieved as the work force becomes better
viability, the union agreed to reduce the number of un- trained and favorably acclimated to efficiency and the
skilled job classifications from ninety-one to seventy- financial benefits of working together to earn group
eight, and the number of skilled trade classifications bonuses and build equity in the company. Current
from twenty-two to six. (See Exhibit 2 on page 18.) operations are substantially as productive as those of
The reductions were effected by combining similar the major industry leader, Timken, whereas compara-
fragmented jobs into one single job (for instance, three ble earlier Hyatt operations were much less productive.
jobs, tool crib attendant, checker, and checker in- (See Exhibit 5 on page 19.)
spector, became one job, material control clerk). This The importance of the ESOP as a motivating factor
opened the way for supervision to improve labor in achieving this productivity improvement must be
efficiency substantially. A smaller number of employ- appreciated. Management's use of quality circles to
ees accepting flexible assignments could do the work of raise the consciousness of employees to quality and
a larger group. productivity issues, together with the positive desire of
The magnitude of this improvement is impressive. union leadership to participate constructively in policy
In evaluating the benefit of fewer job classifications and direction, has given the ESOP credibility and com-
and an absence of restraint against the flexible use of menced to develop an ownership attitude among the
manpower, a group of the committee identified twenty- workers. Evidence of this is the six-month-grievance
one job classifications comprising 66 percent of the record as compared with the same period a year earlier.
hourly work force in which significantly fewer workers The Hyatt Clark work force of about 800 filed only
would be required. In ten of these jobs (38 percent of twenty-five grievances and was awarded back-pay
the work force), only 44 percent of the current number
3
of employees would be required. (See Exhibit 3 on Data as of April 1982.
18 THE JOURNAL OF BUSINESS STRATEGY

EXHIBIT 2
List of Job Classifications in Effect at Hyatt Clark Industries as of November 1981

Unskilled Trades
Batch Group Setup/Operator Gauge Attendant
Line Grind Setup/Operator Line Inspector
Line Grind Barrell Tumbler P.L.V.
Packaging Machine Setup/Operator Clearing Groups
Automatic Assembly Machine Operator Carton Audit
Packaging Machine Operator Inspection Equipment Specialist
Assembler Process Audit
Gauge Attendant Clearing House
Line Inspector Utility Man, Heat Treat
Clearing Group Allcase Setup/Operator
Acme Chucker Setup Pack Bearings HT Setup/Operator
Cold Form Setup/Operator Auto Fixture Setup/Operator
Hot Form Setup/Operator Rotary Controller
New Britain Operator Material Reliability Auditor
Acme Operator Furnace Operator
Anneal/W/B/, Coater Tool Sharpener
Sort Inspector Chip Puller
Chip Puller Clearing Group
Inside Forklift Press Setup/Operator
Clearing Group Outside Truck Driver
Cold Header Setup Material Control Clerk
Roller Line Setup/Operator Tool Material Cutter
Roller Hone Setup/Operator Forklift Driver
Cage Press Setup/Operator Oiler
Pruitton Line Setup/Operator Crusher Operator
Cold Header Chip Puller
Slitter Clearing Group
Wire Drawer Cutter Grinder C
Gauge Attendant Tractor Trailer Driver
Line Inspector Machine Packaging Setup/Operator
Barrell Tumbler P.L.III Tool Sharpener
Clearing Group Outside Truck Driver
Bar Machine Setup Machine Pack Setup/Operator
Tractor Motor Setup
Total: 80 unskilled trades classifications
Double Row Setup/Operator
Journal Box Setup/Operator
Bar Machine Operator
Lathe Operator
Rail Road Grinder Skilled Trades
Production Welder Tool and Die Tradesmen
Heavy Mechanical Processor Machine Repair Tradesmen
Railroad Assembler Pipefitters Tradesmen
Gauge Attendant Electrical Tradesmen
Line Inspector General Maintenance Tradesmen
Forklift Driver Power House Tradesmen
Automatic Assembly Machine Operator
Assembler Total: 6 skilled trades classifications
EMPLOYEE OWNERSHIP 19

EXHIBIT 3 EXHIBIT 4
Work Force Reduction Expected From
Sales Per Employee, Hyatt Plant
Simplified Job Classifications and Flexible
Assignments
Unadjusted for Inflation
Reduction Sales Per
Current Required Sales Employees Employee
%
1. Job classifications Model Year (Index) (Index) $
requiring half or fewer 1980 103 113 $50,500
of current employees: 750 330 56
1981 100 100 55,400
• Cold Former 1982 73 54.9 73,800
• Laborer
• Line Attendant
• Millwright
• Primary Machining Real Change, Adjusted for Inflation
• Process Inspector Sales Per
• Race End Grind Sales Employees Employee
• Roller Grinder Model Year (Index) (Index) $
• Setup Man A
• Setup Man Races
1980 112 113 $45,500
1981 100 100 45,800
2. Job classifications 1982 68.6 54.9 57,200
requiring more than
half of current Real sales per employee in 1982 are 25% greater than 1981.
employees! 539 398 26 Note: 1982 data drawn from first half data.
• Checker Inspector
• Cold Header
• Furnace Operator
• Heat Treat Utility
• Inspector Auto Gauge
• Inspector Routine EXHIBIT 5
• Machine Repair Machinist Comparative Sales Per Employee
• Miscellaneous Machinist
• Packaging Machine Operator
• Race Grinder Hyatt Timken
• Truck Driver Inside Sales/ Sales/
Total for 21 job classifications 1,289 728 44 Model Year Employee Calendar Year Employee
1980 $50,500 1980 $58,200
1981 55,400 1981 66,100
1982 73,800 1982 (est.) 73,000
settlements of $500 in its first six months. By con-
trast, in the year earlier period, the work force of about Timken data drawn from annual reports and Arthur D. Little, Inc.,
1,800 in the Hyatt plant of GM filed 750 grievances projection for 1982. About two-thirds of Timken volume is de-
rived from fabricated products (a full line of tapered roller
resulting in back-pay settlements of $70,000. By any bearings and rock drill bits), and one-third from the outside sale
standard, the improvement of labor attitudes and la- of specialty steel.
bor-management cooperation was dramatic in the em-
ployee-owned company.
agement expects UDAG and EDA commitments will
be available within the first year of operation, lowering
Financing and Company Control the company's cost of capital.
Hyatt Clark Industries began to solicit financial back- To induce lenders to extend credit to Hyatt Clark
ing in the summer of 1981. Principal elements of the Industries, the company was required to furnish as-
$53 million package would be: (1) long-term, low- surance that a professional, competent management
interest loans from the federal and state governments, would have time to get the company soundly estab-
in effect to provide an equity base supplemented by lished, without interference from a potentially volatile
similar financing from General Motors; (2) a mortgage group of employee-stockholders. This was also re-
loan secured by the physical property; and (3) a work- quired by customers and suppliers, due to their need to
ing capital loan secured by current assets. make commitments and be assured of performance
The company was unable promptly to obtain the long in advance. This problem is shared by most new
government-backed loans and proceeded with the aid employee-owned companies. It is usually resolved by
of a bridge loan at commercial rates. Hyatt Clark man- arranging for the stock to be held in trust by outside
20 THE JOURNAL OF BUSINESS STRATEGY

directors for a period of years. At Hyatt, a plan was abandoned its efforts to find a way to operate the plant
devised to have a board of directors of thirteen mem- as an independent company. These are two of many
bers—three representing the union, three represent- examples of situations where one or more of the criteria
ing management, and seven consisting of prominent, cannot be satisfied, and no attractive, constructive res-
successful New Jersey business executives motivated olution results.
to save jobs and to assure that employee ownership
would be successful. For the first ten years, there
would be no pass-through voting for directors. Who Is Responsible for Inefficiency?
The significance of the balanced board of directors is The former work practices at the Hyatt plant of GM
important to the organizational concept Hyatt Clark is were consistent with the national contract between GM
using. Labor has recourse to the board and contributes and the UAW, which became effective in September
to decisionmaking at that level. (So, too, does manage- 1979. While there are local differences from plant to
ment in equal amounts.) But control remains in experi- plant due to variations in the local relationship between
enced outside hands (seven out of thirteen). This tends management and union leadership, Hyatt conditions
to assure that participatory management has a chance to seem typical of situations where the local union is con-
work and that the desires of labor and management are sidered "militant." Automobile companies are not the
tempered before being acted upon. Hyatt Clark be- only industries whose union contracts constrain work
lieves no other ESOP has made effective use of such a practices and mandate inefficiency. Inefficiencies com-
plan. parable to Hyatt's probably exist at many unionized
plants in mature industries.
It is popular to place the blame for mandated in-
Conclusions and Observations efficiency on "greedy" unions. While they may indeed
be greedy (as are investors and stockholders), the pri-
The Hyatt Clark experience confirms that there are cir-
mary fault must lie with management and the short-
cumstances in which unionized labor will cooperate
sighted orientation of many large corporations. Where
with retrenchment moves to save jobs. (Indeed, six
a market lacks sharp price competition, it is easier for
months afterward, the UAW international union re-
management to yield to a union's contractual demands
versed its intractable position with GM and agreed to
that produce inefficiencies and increase labor cost per
reopen its contract, albeit on very limited terms.) In the
unit than to resist and endure a costly strike. Unless the
Hyatt Clark case:
specter of efficient competitors can be foreseen and
• A majority of employees believed that GM was seri- bargaining conducted with an eye toward defending
ous about its plans to close the plant, and they against such potential competitors, companies will
viewed their opportunities for alternative employ- continue to concede cost increases to unions in good
ment as unattractive. times. Such concessions are virtually irreversible in
• The opportunity for improving the productivity of hard times.
labor was substantial.
• Leadership the union membership respected—its
own elected officials and legal counsel—were con-
Management Alternatives
vinced that employee ownership was right for them What can management and directors do better to cope
and sold the union members on the concessions nec- with such a dilemma? There are no constructive (job-
essary to make the idea feasible, for the quid pro quo preserving) short-term solutions when labor distrusts
of incentive bonuses and equity participation. management and treats uncompetitive wages and prac-
tices won in bargaining as nonnegotiable. In such a
Frequently, these conditions cannot be satisfied case, the Hyatt solution only becomes possible when
when a business in a mature industry finds one or more the economic issues are both extreme and incontro-
of its plants is no longer competitive. As noted earlier, vertible, the core business is viable and the distrusted
the UAW local leadership of the Ford parts foundry in management steps down.
Sheffield, Alabama, rejected Ford's request for wage
and work rules concessions to permit the plant to con- A management that has time to do so can take pos-
tinue operating. Also late in 1981, A&P decided to itive steps to improve its options for retaining a poten-
close an Ann Page canning plant in Horseheads, New tially productive business. These include:
York. Although the work force was unionized, most • Work hard and sincerely to improve credibility. This
workers were earning near minimum wage. Efficient takes time, especially if there are scars from past
work practices were not restricted by job classification incredulity, but it can be done. If union leadership
or other contract provisions. Lacking a means of sig- can be convinced, the task becomes easier. If man-
nificantly improving productivity, a citizens' group agement is unsuccessful in this, the possibility of an
EMPLOYEE OWNERSHIP 21

early constructive solution becomes very low. Di- ity usually must be earned. It is much easier to deal
rectors may find a new management is warranted, with an enlightened work force.
with a fresh start on which to develop credibility.
Could GM have handled the Hyatt matter differ-
• Seek out and document success models elsewhere. ently? Some participants believe the company posture
As evidence mounts of how constructive solutions was sufficiently credible in the winter of 1980-1981
are designed and implemented by other companies that the same wage/practice package might have been
and unions, the argument for positive action at home negotiated without introducing the ESOP factor. This
becomes less pioneering and easier to accept. is doubtful, however, because labor's distrust of GM
• Think constructively of wage/practice formulas that management was ingrained, the product of a long his-
labor can reasonably accept. The incentive bonus tory. Further, since the international union opposed
system in place at Hyatt is one example. The sys- any contract change, the local union would have had to
tem's two bonuses are designed to share with labor oppose the international within the framework of the
the fruits of the business to which labor is fairly existing contract.
entitled, while protecting the company against un- The ESOP mechanism permitted the parties to void
competitive locked-in costs when business is down. the old contract and write a new one. On balance, it
In this way, labor shares some of the business risk would have been difficult for GM to have turned
while also sharing in its fortune. around and retained Hyatt.
• Educate labor and supervision about the effect of If managements of mature industries adopt policies
market forces on them and the company. Unen- such as the four suggested above, constructive solu-
lightened companies and unions in mature industries tions will develop over time where there is a basis for
tend to be arrogant, expecting that the market owes them. Meanwhile, a prudent management will avoid
them prosperity indefinitely. On the other hand, en- creating future uncompetitive situations by keeping
lightened workers and firms are more respectful of future viability in mind while conducting current labor
their market, recognizing that prosperity and longev- negotiations.

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