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Coupled Reservoir-Geomechanics Model With


Sand Erosion for Sand Rate and Enhanced
Production Prediction

Conference Paper · February 2002


DOI: 10.2118/73738-MS

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SPE 73738

Coupled Reservoir-Geomechanics Model With Sand Erosion for Sand Rate and
Enhanced Production Prediction
Yarlong Wang and Shifeng Xue, SPE, Petro-Geotech Inc.

Copyright 2002, Copyright 2002, Society of Petroleum Engineers Inc. for oil to flow into the well due to an enhanced
This paper was prepared for presentation at the SPE International Symposium and Exhibition
on Formation Damage Control held in Lafayette, Louisiana, 20–21 February 2002.
permeability. Two-phase flow can affect pressure
gradient and formation residual cohesion due to capillary
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as pressure buildup. Indirectly, production enhancement
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to
correction by the author(s). The material, as presented, does not necessarily reflect any strategy can be controlled by the water saturation
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at
SPE meetings are subject to publication review by Editorial Committees of the Society of
distribution and development, as the success and
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
for commercial purposes without the written consent of the Society of Petroleum Engineers is
economic value of a field operation can depend on if
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 sand production can be induced or not. Such an analogy
words; illustrations may not be copied. The abstract must contain conspicuous
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. can also be used for a completion strategy by allowing a
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
certain amount of sand production before gravel pack in
high flow-rate reservoir.
Abstract
A fully coupled reservoir-geomechanics model is
developed to simulate the enhanced production
phenomena both in heavy-oil reservoirs (i.e. Introduction
Northwestern Canada) and conventional oil reservoirs Sand production is a phenomenon that occurs during
(i.e. North Sea). The model is implemented numerically aggressive production induced by the in-situ stress
by fully coupling an extended geomechanics model to a concentration near a wellbore and perforation tips in
two-phase reservoir flow model. A sand erosion model poorly cemented formations. Such a solid production
is postulated after the onset of sand production, which is compromises oil production, increases completion costs,
determined based on the degree of plastic deformation and reduces the life cycles of equipment down hole and on
inside the reservoir formation calculated by the coupled the surface. Sand production has been a major concern to
reservoir-geomechanics model. Both the enhanced production engineers for decades, either in poorly
production and the ranges of the enhanced or sanding consolidated reservoirs or from those formation with
zone are calculated, the effect of solid production on oil cement. These sanding effects often are associated with
recovery and enhancement are analyzed. Field data for high production rates, and the issue is becoming more
solid production and enhanced oil production from Frog critical these days as operators are following more
Lake (Lloydminster, Canada) are used to validate the aggressive production schedules. Sand production, on the
model for the sand rate and sand production. Our studies other hand, has been proven a most effective way to
indicate that the enhanced oil production can be increase well productivity both in heavy oil and light oil
contributed by either (1) the a large-scale reservoir reservoirs1,7 . A typical 4-10 fold increase in oil production
formation mobility improvement, (i.e. wormhole type is normal in heavy oil reservoirs (Cold Production) 1,6 , and
model), by (2) a higher fluid velocity due to the up to a 44% increase in sand-free rate after a certain
movement of the sand particles according to the amount of sand production in conventional oil reservoirs
modified Darcy’s flow, or by (3) an effective well radius has been reported8,9 . For conventional oil producers, both
increase or negative skin development due to sand enhanced production and improved sand-free rate are
erosion if formation does not permit an extensive highly desirable. Whereas for the heavy crude operators,
erosional zone. Such an improvement on productivity other than the improved productivity, operating cost
reduces the near well pressure gradient so that the reduction is vital for a profitable operation, because the
sanding potential is weakened, but permits an easier path price margin between heavy oil and light oil is high (this is
2 WANG AND XUE SPE 73738

particularly important for cold production operators in competent of a rock formation to the seepage force, can be
northwestern Canada). The costs associated with such an defined and used for prediction purposes.
operation are usually a result of high work-over frequency,
short PC-pump life, sand disposal vs. potential To enhance the capability of such an erosion model in
enhancement, in-filled drilling costs, pump down-time, multiphase flow conditions, a fully coupled reservoir-
and production decline after well shut-in, etc. In attempt to geomechanics model has been developed. This
maximize oil production and minimize costs during cold development is also supported by the experimental testing
production, operators depend on experience and empirical results indicating that water/oil saturation can have
models to evaluate cold production performance because significant effects on sanding and sand rate. In a recent
of the complex nature of the fluid/solid slurry flow report17 , critical water saturations were found for the onset
processes involved. A quantitative model will allow of sand production, i.e. Sw = 20-25%, and massive
producers to understand this unique production process, sanding, i.e. Sw = 32-35% subject to a fixed external
evaluate the impact of sand production on reservoir confining stress, i.e. σe = 13.8 MPa.
enhancement, and provide an efficient tool to reduce The proposed model herein is developed by coupling a
unnecessary costs during the field operations. two-phase flow model with solution gas behavior to an
Models in a continuum framework with a moving elastoplastic geomechanics model with dilation and
boundary were proposed for cold flow production erosion. A finite element method is employed together
studies10-13. Material balance of solid is established on the with a simultaneous solution (SS) strategy. Specifically, a
sanding zone interface. Wormhole model is also proposed classic and comprehensive geomechanics model fully
for heavy-oil flow 13-15 . Considered informative for history coupled to a two-phase flow is utilized before a critical
match, a model as such has many shortcomings for the shear strain is exceeded. Thereafter, an erosion model,
field design when predictability becomes important. These describing time-dependent porosity change and formation
wormhole models share a common drawback when erosion after the onset of sand production, is incorporated
wormhole geometry related parameters are key to the with a reservoir geomechanics formulation. A constitutive
simulation. These parameters are very difficult to define relationship on porosity evolution, i.e. solid mass
and estimate, if not impossible either in the field or proportional to porosity, slurry flow rate, and an erosion
through experiments. The final results, analysis and parameter, is implemented, which has been demonstrated
conclusions can be mainly manipulated through our desire to be representative either in poorly consolidated
to match a field data by determining these undefined reservoirs (northwestern Canada type)18 or cemented
wormhole parameters. A field calibration is always sandstone reservoirs (i.e. North Sea Type)8,9 . For the newly
required and yet multiple parameters are required to be proposed model, only additional input parameter, the
calibrated. Another issue surfaced using this wormhole erosion parameter, is introduced as one of the key coupling
model is that the postulation of wormhole network existing points between the erosion model and the geomechanics
inside reservoir formation remains controversial. model.
Particularly when sand production in relatively A continuum mechanics approach is used in our
consolidated formation such as North Sea is concerned. In- calculation. Rather than characterizing each random
situ stress and geomechanics behaviors under the latter possible wormhole proposed13-15 , we impose a
circumstances can dominate the sanding and the homogeneous medium with an average permeability to
corresponding enhanced oil production processes. A fully make the numerical solutions manageable. The
coupled reservoir-geomechanics model thus seems more wormholes or geomechanical dilation zone can be
attractive. represented by a higher permeability region in the plastic
A formulation by Vardoulakis et al., on sand erosion16 , is yielding zone due to porosity enhancement19 , and solid
based on fundamental fluid/solid transport process for flow is considered as a continuous moving phase along
predicting the volumetric sand rate in a continuum the transient multiphase fluid flow.
framework. A coupled geomechanics model with a single -
phase steady-state flow was also developed including the
sand erosion model. This model is reported to generate Coupled Two-Phase Flow and Geomechanics
informative and encouraging results for conventional oil Formulation
reservoirs,8,9 . Such an approach is an interesting alternative
Basic Formulation: In general, to define deformation
for sand rate prediction, in which a key measurable
and coupled fluid flow through stresses, strains and
parameter, i.e. formation erosion parameter reflecting the
pressure gradient, three primary variables are of interest:
SPE 73738 FULLY COUPLED RESERV OIR-GEOMECHANICS MODEL WITH EROSION FOR SAND RATE PREDICTION 3

formation volumetric strain, wetting phase pore pressure, phase flow. The relative permeability is postulated to
and wetting phase saturation. A fully coupled change with water/oil ratio only. If a light oil reservoir is
formulation containing the three variables has been considered, the dissolved gas may be separated from the
presented to simulate a formation compaction problem20 . oil phase simultaneously. Our model can still be
The solid displacement and three pressures are identified generally used to simulate a water/oil two-phase flow, in
as the primary variables, whereas the saturation is which no consideration for the solution-gas flow is
treated as intermediate variables. Earlier, Lewis et al. 21 required. Considering a process in which the water phase
also considered a coupled two-phase flow problem, in the near well formation is the wetting phase, water
assuming a linear elastic deformation. Similarly Li et saturation may gradually increase during production.
al. 22 studied a two-phase flow problem, in which the The rising wetting phase saturation reduces the relative
primary variables are displacement, wetting phase permeability and mobility of the oil phase, which
pressure, and saturation. Following several previous requires a pressure gradient increase if the same level oil
solution strategies22,23,24, we define the skeleton production be maintained. Such an increase in pressure
displacement, wetting phase pressure, and wetting phase gradient, which participates the force balance in the
saturation as the primary unknowns. To simplify the mechanical equilibrium equations, may increase the risk
computational procedure, the calculation of saturation on sand production. Such a pressure gradient increase,
can be decoupled from those pressure and deformation however, provides an important driving energy for slurry
in a simultaneous manner, but still coupled to the sand to flow toward the production well during the cold
pressure and deformation iteratively. Such a flow oil production.
simplification is used so that we can take advantage of
Fully Coupled Two-Phase Flow: The solid velocity,
the well-defined coupled formulation for single -phase
which is linked to the time-dependent volumetric
flow. The computational pr ocedure may be summarized
deformation of the reservoir formation, is usually not
as following:
negligible near a wellbore or perforation tunnels.
I. We calculate the displacement and wetting Significant error either on the pore pressure and
phase pore pressure with an initial saturation; deformation calculations can be induced if such a
component is removed from the coupled formation26,27.
II. The saturation can be calculated using the newly
Producing oil from poorly consolidated reservoirs when
calculated pore pressure and displacements;
a large skeleton deformation is expected, the
III. The saturation-dependent reservoir properties contribution of the solid velocity to the coupled flow
such as relative permeability and fluid system must be included.
compressibilities are modified; and
Water/oil Phase Flow: For an oil/water two-phase flow,
IV. The pore pressure and the skeleton deformation an expansion of fluid mass balance equation gives19,24:
are calculated again with the new reservoir
properties for the next time step. ∂ε v ∂p
S wα + [C wφS w + (α − φ )C s S w ] w
We are simulating a three-phase situation but with only ∂t ∂t
k  R
two mobile phases, i.e. water and oil phases. The pore = ∇  rw {k}(∇p w + ρ w g ) + w
pressure changes respond to either pore volume change  µw  ρw
or/and boundary loading conditions. The gas saturation
in the oil phase may not change initially above the ∂ε v ∂p
S oα + [C o φS o + (α − φ )C s S o ] o (1)
bubble point. Below a bubble point, free gases may be ∂t ∂t
released from the oil phase, forming the so-called
k  R
solution-gas phase (foamy oil) with a higher = ∇  ro {k}(∇p o + ρ o g ) + o
compressibility for the oil-gas mixture. The saturation of  µo  ρo
each component (oil or gas) in the solution-gas phase is
changing with reservoir pressure in the foamy zone, For two-phase oil/water flow, we can define
which is presented in Tables for heavy oil25 . This oil and
Sw + So = 1 (2)
gas ratio change inside the foamy phase under bubble
point pressure does not change the relative permeability A combined expression for water and oil phase flow
of the foamy oil phase, nor it will change the nature of leads to19,24
the water/oil two-phase flow, as they remains as a single
4 WANG AND XUE SPE 73738

∂εv ∂p or explicitly in term of volumetric strain as:


− ∇[λ{k }(∇p + ρg )] = o + w
R R
α +C (3)
∂t ∂t ρo ρw 3 1 − 2ν 1  2 1 ∂ε v   C s  ∂p
2 1 + ν Cb ∇ u + 1 − 2ν ∂t  = 1 − C  (12)
where p can be considered as an average pore pressure,    b  ∂t
i.e. Equations (2) and (12) can be solved simultaneously for
skeleton deformation and pore pressure at a given
p = pw S w + po S o (4) saturation. Within each time increment, if the saturation
is defined, a complete solution can be obtained. We
or the wetting phase pressure assuming the capillary emphasize here that, equations (2) and (12) have similar
pressure is negligible. The other parameters are defined format as those in a coupled single -phase flow, which is
as: plausible as we could use those well established
C = [C w S w + C o S o ]φ + (α − φ )C s algorithms for a single phase flow to achieve efficient
solutions, while saturation treated as a known variable at
k ro k each time increment. One assumption made above is that
ρ = λw ρw + λo ρo = ρo + ρw rw the capillary pressure is very small comparing to the
µo µw (5)
total pore pressures, which allows us to assume the
k ro k pressures in the oil and water phase equal. This can only
λ= + rw be applicable when reservoir pressure is high, may
µo µw trigger discrepancy near a wellbore when the bottom
k k rw hole pressure is extremely low.
λo λ = ro ; λw λ = λw + λo = 1 Fluid Saturations: Further rearranging equation (1), we
µo µw ;
have:
In Equation (3), absolute permeability and porosity are
∂ ( S w ρ w ) 1 ∂φ ∂ε v
functions of the deformation. The permeability change is +[ + ](S w ρ w ) = Fs (13)
defined by an equation based on the Kozeny-Poiseuille ∂t φ ∂t ∂t
correlation25 : where Fs denotes to the updated reservoir properties and
defined unknowns in the previous time step:
k (1 + εv / φ0 ) 3  k 
= (6) Fs = ∇ ρ w rw {k}(∇p + ρ w g ) + Rw . (14)
k0 1 + εv
 µw 
Similar expression, Carmen-Kozeny, Combining (12) and (13) with equation (2), saturation
can be solved in an explicit manner, leading to a
k φ3 complete solution for wetting phase pressure, solid
= (7)
k 0 (1 − φ) 2 displacement and saturation.
Coupling Parameters : The fluid compressibility term
can also be alternatively used8,9,6,, in which the subscript C for single phase has been defined as :
28

0 denotes to the initial states. 9 µ(νu − ν )(1 − 2νu )


Solid Phase Flow: The equilibrium equations: C= = φC f + (α − φ)C s (15)
σij , j + F j = 0 (8) 2GB 2 k (1 − 2ν )(1 + νu )
The compressibility in a two-phase mixture is defined in
The displacement-strain geometrical relationship Equation (5) and that for a foamy-oil with three phases,
1  ∂u i ∂u j  i.e. water, oil, and gas, can further be defined as19,24:
εij = +  (9)
2  ∂x j ∂x i 
 [ ]
C = C w S w + (C o S o + C g S g ) φ + (α − φ )C s (16)
and constitutive Biot’s poroelastic theory where S o = S g + S o , in which over bared saturation
2Gεij = σij − νσkk δij + α(1 − 2ν) pδij (10) denotes to oil component in solution-gas phase below
Combining the stress-strian-displacement relationship, bubble point, and ν, G, B are Poisson’s ratio, shear
the equilibrium equation for solid deformation can be modulus, and Skempton constant28 .
written in term of displacement and pore pressure as 26-28 : Considering a simple two-phase system with water and
G oil, the gas-phase flow is assumed insignificant for a
G∇ 2 u i + u k , ki − α p, i = 0 (11) conventional oil case, but is defined as part of the foamy
1 − 2ν oil flow in heavy-oil reservoirs. It is noted that the gas
SPE 73738 FULLY COUPLED RESERV OIR-GEOMECHANICS MODEL WITH EROSION FOR SAND RATE PREDICTION 5

saturation in the latter case affects foamy oil recurrence relation29 :


compressibility and oil density, not the foamy oil M s C  u 
relative permeability before the critical gas saturation is  T Ät  1 
reached. The foamy oil flow has been considered one of  C − M + C  p1 
 
f
key driving mechanisms in heavy-oil production when 2 (19)
dissolved gases existing inside the oil diffuse out of the - M s -C  u  2 F 
oil into free gas phase below bubble point pressure1 . =  T Ät  0  +  
These gases remain in a discontinuous phase, forming a  C M + C  p 0   0 
 
f
unique type of the oil, which makes the solution-gas 2
phase more compressible. The introduction of the foamy
oil flow with three phases does not change the remaining Deformation in porous media may not be always
process of the fluid flow as a two-phase flow, as the recoverable. A plastic yielding state is defined after the
entrained free gas is assumed to be discontinuous below onset of this irrecoverable deformation. A plastic
a critical gas saturation. yielding surface is often assumed to separates two stress
In viscous heavy oil, a much larger critical gas saturation or strain states, elastic and plastic (irrecoverable strains).
is required before a continuous gas phase can be The incremental plastic flow rule is introduced in next
established. This phenomenon can justify the procedure section.
used in this study to simulate the three-phase system by Once the pressure and formation skeleton displacement
the two-phase flow system. Once the critical gas are defined, the saturation change can be subsequently
saturation is exceeded, the correlation between obtained in an explicit procedure by considering (13):
saturation and relative permeability must be defined. A
fully coupled three-phase flow following the similar
procedure above is required, which is beyond the scope
[M] Sw
t
[ ]
+ W S w = Fs (20)
of this article.
Numerical Discretization: Now the coupled formulation where M is a function of porosity change within each
system i.e. Equation (2) and (12) is ready to be solved element, and W contains terms of displacement and
and a discretized coupled formulation is written as: pore pressure rate in the previous time variable, and Fs
M s u + Cp = F (17) is defined by the known source and flow terms on the
∂u ∂p boundary surface.
CT − M fp +C =0
∂t ∂t Elastoplastic Yielding and Flow: In reservoirs with
high porosity and poor cement, the volumetric strains or
where u is the displacement vector, p is the wetting displacements in the equilibrium equation, i.e. in
phase pore pressure, M is the stiffness matrix, C the equation (11) should be used only incrementally, as they
are often related to the external loading in a nonlinear
coupling matrix, and C the matrix characterizing the
fluid compressibility, and subscripts f and s for fluid and manner. Typically such a relation is loading history-
solid, respectively. dependent in porous geo-materials. This is because only
To integrate equation (17) with respect to time there are a limited loading can be sustained on most geomaterials
again many methods available, but we consider only the before irrecoverable deformation is generated and
unloading does not follow the same loading path. Such a
Crank-Nicholson method to further discretize the
equation as29 : limited loading condition in geomaterials is often
defined by a Mohr-Coulomb criterion. The equation for
ω M s u 1 + ω C p 1 = (ω − 1) M s u 0 the Mohr-Coulomb surface is expressed as29
+ (ω − 1) C p 0 + F (18) σ1' + σ3' σ ' + σ3'
F= sin Φ − 1 sin Φ − c cos Φ (21)
ωCT u 1 − ω2 ∆t M f p1 + ωC p1 = ω C T u 0 2 2
+ ϖC p 0 − ω (ω − 1) ∆t M f p 0 which, when rewritten in terms of invariance, becomes
provided that the body force F is independent of time or
J1 sin θ sin Φ
the above formulation is incremental. In the Crank- F= sin Φ + J 2 (cos θ − )
Nicholson type of approximation, ω, ranging between 0 3 3
to 1, is made equal to ½ in the above, leading to the − c • cos Φ (22)
6 WANG AND XUE SPE 73738

where the Lode angle Sand Erosion: During production, especially in a poorly
consolidated reservoir, loose sand particles can be
−3 3 J  π π
θ =
1  3  − ≤ θ ≤ (23) removed from the body of the consolidated reservoir
arcsin  
3 3/2 6 6 carried into the production well. This sanding zone may
 2 J
2 
initiate near the wellbore or through perforation tunnels
and and propagate into the reservoir. The above formulation
describes the plastic flow before onset of sand
J1 = σ11 + σ22 + σ33 production and beyond the fluidized slurry zone once
sand erosion initiates. Within this slurry erosion zone,
1
J 2 = [(σ11 − σ22 ) 2 + (σ33 − σ22 ) 2 + (σ11 − σ33 ) 2 ] the slurry transport can be described as following8,9,16:
6
Continuity equation for solids:
J 3 = σ11σ22σ33 ∂φ m&
= + (1 − φ)εv (28)
Plastic flow follows a similar equation as the Mohr- ∂t ρs
Coulomb yielding criterion: Continuity equation for the fluidized slurry:
& [Ω φ]
+ (Ωq i ),i
m
J sin θ sin ψ = (29)
Q = 1 sin ψ + J 2 (cos θ − ) ρs t
3 3 Eroded and generated solid mass constitutive law:
− c • cosψ (24)
φ& = λ (1 − φ ) Ω qiqi (30)
where ψ is defined as the angle of dilation. In practice, where Ω is the solid concentration and Kozeny-
ψ is considered equal to the internal friction angle, Φ Poiseuille permeability law defined in (6) is also used.
(fully associated flow), less than Φ (non-associated The cpntinuity condition between the slurry zone and the
flow) or equal to zero (flow with no plastic volume plastic zone must be defined to solve the problem. The
change). slurry zone is restricted whinin the plastic zone and
During a plastic deformation, the incremental stress- boundary lies in the location where a critical plastic
strain relationship after a plastic yielding is decomposed strain is exceeded. An emipirical relationship between
into: cohesion and porosity is also imposed. Parameter λ is
intorudced to characterize the erosion related formation
dε = dε p + dεe (25) damage process, which takes a dimension of [1/L],
defined as8 :
with the plastic increments being given by the flow rule:
 0
∂Q 
λ(γ ) = λmin ( λ − λppeak )
p p
dε p = κ (26)
∂σ' 
 λmax
Note that a general expression for the plastic flow is
written in Equation (24), the plastic potential function Q if γ ≤ γ peak
p

however can be defined as a plastic yielding function if γ peak


p
≤ γ ≤ γ peak
p
+ λmax / λmin
(i.e. Q = F), giving an associated plastic flow condition.
if γ peak + λmax / λmin ≤ γ
p
The onset of sand production is defined when the
following criterion for the effective plastic strain, εep , is Typical values for λ max and λmin are 5x104 and 75 m-1 .
The erosion zone is determined by either the shear or
satisfied:
volumetric plastic strain.

[ ]
2 p 2 Sand Production and Reservoir Enhancement: Once
εep = a0 + a1 J1 = (ε ) + (ε22p ) 2 + (ε33p ) 2 (27) the reservoir formations plastically yield, loose sand
3 11 particles can be generated. Sand production has been
and typical data a0 = 0.02 and a1 = 0.008 have been postulated as a critical condition when the effective
suggested for sand production, if the compression is radial stress reaches the tensile strength32 . Such a
taken positive 30,31. A single value 1.1062% for the condition however is replaced here by a criterion based
effective shear strain was also used8 . on a critical plastic strain 8,30,31. We can use both models
SPE 73738 FULLY COUPLED RESERV OIR-GEOMECHANICS MODEL WITH EROSION FOR SAND RATE PREDICTION 7

to evaluate the onset of sand production in our numerical those in the field. A simulation using a residual cohesion
model. Either high permeability channels or a large of 0.01 MPa can bring a plastic zone more than 40 times of
porosity zone can be hypothesized generated adjacent to the wellbore radius, permits similar results for sand rate
a well, a porosity increase or reservoir improvement can and production with a reasonable pay zone thickness, i.e. 5
be achieved once sand production initiates. In the field, meter (Figure 7). Despite our simulation can mimic the
besides the geomechanical factors, the for mation natural general trend of the field performance, it must be pointed
cement and its geological characteristics may also affect out that the production mechanism is quite different from
sand production. We emphasize that for engineering those published previsously 13-15 . In the latter case, a
design purpose, however, we normally idealize the field wormhole network is postulated inside the reservoir
conditions and impose various restricted conditions in formation. Whereas the enhanced production in our current
order to develop the numerical or analytical solutions. discussion is triggered by an uniform (tangential) and
By these solutions, we can describe the degree of the gradual (radial) permeability increase, similar to those in
formation disturbance and correlate the radius of the North Sea studied by Papamichos et al. 8,9 . This may not
disturbance zone to those conditions such as sand help to clarify the issue of whether the enhanced
production initiation and cumulative sand production. production in Western Canada is dominated by wormhole
We also must point out that for a successful cold flow or a large plastic dilatant zone, the proposed model is more
production operation in the field, we may rely on sand practical as it requires only one addition input parameter,
production for more oil production, a prediction on the the sand production parameter, which can also be
incipience of sand production thus is extremely vital measured experimentally. The disadvantage for a
along with sand rate prediction. wormhole model is that the geometrical parameters of
wormhole and its network can be difficult to define, and
such a difficulty weakens severely the applicability and
Simulation Results and Discussion
predictability of such a model, i.e. a calibration by
One of main objectives in this article is attempting to study comparing with field production condition or experimental
the mechanisms of sand erosion in a multiphase-flow test is required before the model can be used, and yet such
environment. In addition to formation deformation, pore a calibration can be compromised by the fact that either the
fluid pressure is identified as a key parameter for sand field condition can be randomly selected or the
erosion, production, and expected to reflect with the experimental testing condition may not rigorously
multiphase flow condition. The dilatant deformation, represent the field conditions where applied. Figure 4
however, seems to dominate the pressure change near the shows the water saturation increase near a wellbore due to
wellbore inside the sand erosion zone. The critical production, plastic deformation and sand erosion, which
behavior such as pressure gradient is apparently dominated can further enhance additional sand production, either due
by the empirical correlation between permeability and to capillary pressure loss or a residual cement chemical
porosity. Using the Carman-Kezony law, a flat pressure weakening due to water-rock interactions. Figure 5 shows
gradient is produced, whereas the pressure gradient is the stresses and strains distribution near a wellbore
relatively sharp by the alternative choice of Kozeny- reflecting the critical conditions of plastic yielding,
Poiseuille correlation, where BHP = 4, 2.5 0.5 MPa sanding, and post-sanding conditions. No major change of
correspond to production time of 60, 75, and 100 Days stresses and deformation can be found based on the
(Figure 1). No attempt was made to investigate the postulated model. Such an observation suggests that the
intrinsic behavior of porosity-permeability change in observed enhanced sand production correlating to a high
poorly consolidated formation in our study. This water cut can be mainly due to either water-rock
simulation results seem to suggest that the predictability of interaction on their cementing strength or capillary
our proposed model can critically depend on the intrinsic pressure loss after the water invasion. Finally the sanding
correlation. Therefore a specific study on this aspect for zone propagation is illustrated in Figure 6, and a critical
the reservoir simulated is recommended. The porosity- volumetric plastic strain of 1.1% is used to define the onset
permeability changes near a wellbore is also calculated of sand production.
(Figure 2). Using the Kozeny-Poiseuille law and input A constitutive law describing sand erosion is used in this
parameters described in Tables 1-3, a field condition in the study. A modified erosion law without introducing the
Northwestern Canada is simulated. Figure 3 shows the sand concentration was also proposed33 . A much smaller
sand rate and cumulative production with production time. erosion parameter is measured and used in the simulation.
A unrealistic pay zone thickness is used to generate a sand Such an improvement can simplify the numerical problem
rate and production which represent the same level of
solved and be important to define the physical meaning of 1. Smith, G.E., “Fluid flow and sand production in heavy-
this parameter, but it may not change the physical process oil reservoirs under solution-gas drive”, SPE
simulated. The original formulation was used. Production Engineering, May 1988, pp. 169-180.
Water saturation increases as production initiates. 2. Solanki, S. and M. Metwally, “Heavy oil reservoir
Capillary pressure may increase with this saturation mechanism, Lindbergh and Frog Lake fields, Alberta
change as well. An initial sand production is likely to be Part II: Geomechanical Evaluation”, SPE 30249, Int.
induced by a combination of mechanical plastic Heavy Oil Symp., Calgary, Alberta, June 19-21, 1995,
deformation and drag force due to the viscous flow. Initial pp. 87-102.
saturation may act to cement the sand particles before 3. Metwally, M and S. Solanki, “Heavy oil reservoir
large amount water invades into a well. A water saturation mechanism, Linbergh and Frog Lake fields, Alberta
exceeds 40% can be easily obtained based on our Part I: Field Observations and Reservoir
simulation, when a massive sand production was Simulation”, Paper 95-63, 46th Annual Technical
reported17 . No particularly stress condition is observed Meeting of the CIM, Banff, Alberta, 1995.
associated to the water saturation change. It is thus highly 4. Loughead, D.J. and M. Saltuklaroglu, “Lloydminster
likely that capillary force acting originally on the sand heavy oil production- why so unusual?”, 9th Annual
grain is removed. An improvement on the model to Heavy Oil and Oil Sand Technology Symp., March 11,
rigorously considering the capillary pressure will be 1992, Calgary, Alberta
interesting to study the effect of the capillary pressure 5. Yeung, K.C. and M.F. Adamson, “Burnt Lake project-
change during water content change. Bitumen production from the cold lake oil sands
deposit with steam”, AOSTRA/CHOA “Fueling the
Future” Conference, Calgary, Alberta, June 10-12,
Conclusions
1992
A fully coupled reservoir-geomechanics model with 6. Geilikman, M.B., M.B. Dusseault, and F.A. Dullien,
sand erosion is proposed and used to simulate a field “Sand production and yield propagation around
condition in the Northwestern Canada. This model can wellbores”, paper 94-89, Pet. Soc. of CIM &
also be used for sand production study in the AOSTRA, Calgary, Alberta, 1995.
conventional oil/gas reservoir such as North Sea 7. Bratli, R.K., M.B. Dusseault, J. Tronvoll, and F.J.
formations. The enhanced oil production is postulated as Santarelli, “Sand management protocol increases
an effective wellbore radius increase. Only a general production rates, reduces completion costs”, 12th
model and result are presented and a detailed study on SPE Trinidad and Tobago Section Biennial
the capillary pressure and the impact of multiphase flow Technical Conference and Exposition on the 21th
on sanding and erosion will be carried out in a Century Energy Landscape, held in Port-of-Spain,
forthcoming paper. It seems that the two-phase flow can Trinidad, 11-13 March, 1998
be important in the elastoplastic domain when no severe 8. Papamichos, E., and M. Stavropoulou, “An erosion-
sand erosion has taken place. The two-phase related mechanical model for sand production rate
behavior can be overshadowed by the fact of that a high prediction”, Int. J. Rock Mech. Min Sci. & Geomech.
porosity zone is induced due to erosion and capillary Abstr. Vol 35(5), 531-532,1998
pressure effect can be less important in comparing to 9. Papamichos, E. and E. M. Malmanger, “A sand
those geomechanics behavior. On the other hand, the erosion model for volumetric sand predictions in a
two-phase flow can be important when the built-up drag North Sea reservoir”, SPE Reservoir Evaluation &
force due to the mobile multiphase flow carries sand- Engineering, February, 44-50, 2001
fluid slurry into well. The viscosity and flow velocity 10. Geilikman, M.B., M.B. Dusseault, and F.A. Dullien,
can be the key to estimate the slurry transport, sand rate, “Fluid rate in flowing granular medium with moving
and enhanced oil production. boundary”, 4th European Conference on the
mathematics of oil recovery, Roros, Norway, June 7-
ACKNOWLEDGEMENT 10, 1995, pp. 41-50.
11. Geilikman, M.B., M.B. Dusseault, and F.A. Dullien,
The financial support by IRAP program is deeply “Sand production as viscoplastic granular flow”,
appreciated. Special thanks go to Dr. E.D. Towson for SPE 27343, Int. Symp. Formation Damage Control,
his technical guidance on the project. 1995
12. Wang, Y. and J.-Y, Yuan, “Cold Production and
Wormhole Propagation in Poorly Consolidated
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30th, 1998 Geomechanics Model and Applications to Wellbore


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10 WANG AND XUE SPE 73738

Nomenclature 0.557 0.0970 0.3029 0


κ,γ Plastic constant and Hardening parameter 0.630 0.1148 0.1555 0
B Skempton constant 0.673 0.1259 0.0956 0
Cj , C Compressibility in phase j and that for the 0.719 0.1381 0.0576 0
fluid mixture 0.789 0.1636 0.0000 0
c Cohesion 1.000 0.2500 0.0000 0
Ω Solid concentration
TABLE-2...PVT FOR Foamy OIL_____
E,ν Young's modulus and Poisson's ratio
G Skeleton Shear Modulus P, MPa Gas Volume, Fraction
k Absolute permeability _____________________________________
krj The relative permeability for phase j
Mj The stiffness matrix for j component 0.2 0.05
mj Fluid mass for j component 0.4 0.04
p Pore pressure 0.6 0.03
Rj Source/sink term for component j 0.8 0.02
q Specific volume discharge 1.0 0.01
Q Plastic Potential 1.5 0.005
Sj, Saturation for phase j. 2.0 0.002
u Displacement vector 2.5 0.0
vj Average flow velocity in j phase
σ1, σ3 Maximum and minimum principal stresses
λ, λ j Absolute and the relative mobility for fluid
Table 3: FEM Numerical Model Parameter
phase j, where j = w, o
σr, σθ The radial and tangential stresses
p0 ,pw The external and internal pressures Borehole diameter: 2rb = 0.1m
φ,ψ Friction and dilatant angles
Initial porosity φ0 = 0.2
ρ j, ρ s Fluid and solid skeleton’s density
εr,ε θ The total radial and tangential strains Initial permeability K0 = 300 MD
εer,εeθ The elastic radial and tangential strains Fluid sand initial
ε r,ε θ
p p The plastic radial and tangential strains Ω 0 = 0.2
Concentration
µ Fluid viscosity
Young modulus E = 1.5 GPa
ξ Empirical constant for formation stiffness
Possion’s ratio 0.25
Subscript s, w, o, u denote to solid, water, oil phase and
undrained condition, respectively Dilatant angle 15°
Superscript e and p denote to elastic and plastic Residual cohesion 0.1-0.01MPa
components
Peak cohesion 0.3MPa
Frictional angle 30°
Table 1: Oil/water Two Phase Case Sand erosion coefficient λmax=5x104 /m; λ min=75/m

Sw KRW Krow Pcw ,MPa Initial water saturation 0.2


_________________________________ Fluid viscosity (cp) γw =1; γo =50
0.200 0.0000 1.00 0
0.250 0.0102 0.769 0 Residual oil saturation 0.1
0.294 0.0168 0.7241 0
0.357 0.0275 0.6206 0 Fluid compressibility Cw=0.4E-6; Co=0.9E-5, 1/KPa
0.414 0.0424 0.5040 0
0.490 0.0665 0.3714 0
SPE 73738 FULLY COUPLED RESERV OIR-GEOMECHANICS MODEL WITH EROSION FOR SAND RATE PREDICTION 11

T =60 days
Normalized Pore Pressure

T=75 days

T=100 days

Normalized Radius

Figure 1a:Pore Pressure Change with Time Figure 1b:Pore Pressure Change with Time
and Radial Distance (Carman-Kozeny) and Radial Distance (Kozeny-Poiseuille)

T=100 days
φ
φ0 Sand rate (m3 /day)
T=75 days

T= 60 days

Normalized Radius
Production Time, day
Figure 2a: Porosity Enhancement by
Figure3a: Sand Rate Simulation
Kozeny-Poiseuille Correlation
Cumulative sand volume (m3 )

T=100 days

T=75 days

T=60 days
k
k0

Normalized Radius Production Time, day

Figure 2b: Permeability Enhancement Figure3b: Cumulative Sand Production


by Kozeny-Poiseuille Correlation Simulation
12 WANG AND XUE SPE 73738

T=100 days
S w/S wr

Sanding
T=60 days Onset

Normalized Radial Distance

Figure 4: Water Saturation Changes


Figure5c: Strain corresponding to Sand Onset

Normalized Plastic Region


scale
Plastic
Radius

Figure5a: Effective Stress Distribution

Figure 6: Plastic Zone Propagation (cr=0.1 MPa)

Yielding
Point

Production Time, day

Figure 7: Plastic Zone Propagation (cr=0.01 MPa)


A rougher mesh is used to simulate a larger domain.
Figure5b: Strain Distribution

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