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Article history: The assessment of ability to absorb hydrogen by welds components of API grade pipeline
Received 5 June 2013 steel X52 has been done. The factors of cathodic hydrogen charging, time of exposure on
Accepted 27 August 2013 hydrogen concentration in base metal, heat affected zone and metal of weld were taken
Available online 26 September 2013 into account. It has been shown that all components of weld demonstrate the sensitivity to
hydrogenating in deoxygenated, near-neutral pH NS4 solution under relatively “soft”
Keywords: cathodic polarisation, although the efficiency of hydrogen permeation in metal is relatively
Welded pipe low and depends on time of exposure. The ability to absorb hydrogen decreases in the
Hydrogen charging of metal following sequence: heat affected zone e base metal e weld. The sensitivity to hydroge-
Cathodic polarisation nation is higher for heat affected zone in comparison with base metal and weld.
Current density Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Hydrogen concentration reserved.
Coefficient of efficiency of hydrogen
permeation
Zsexp
QHev ¼ Icath ðsÞds under Ecath ¼ const: (1)
0
Fig. 2 e Structural specificity of the components of welded pipe (3200): a e base material; b e weld; c e heat affected zone.
Fig. 3 e Specimens without and with coating (a) and schematic view of the location of the “windows” with open surface of
metal (b).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 4 3 5 6 e1 4 3 6 3 14359
Polarisation Current
I H (τ )
Polarisation Current
τ dis
∫ [I (τ ) − I (τ )]⋅ dτ
τ exp abs
QH =
QHev = ∫ I (τ )⋅ dτ
H ref
cath 0
0
I cath (τ )
I ref (τ ) τ = τ dis
Ecath = const .
Time of Exposure
Fig. 5 e Schematic view of the electrolytic hydrogenation of specimen under cathodic polarisation (a) and the hydrogen
discharging process under anodic polarisation (b).
Table 4 e Basic data for evaluation of electrochemical hydrogen absorption by weld components of API X52 steel.
s, hours QHev ; mA$s ic, mA/cm2 QHabs ; mA$s CH, mol/cm3 k ¼ QHabs =QHev
1,00E-04
Table 5 e Value of parameters in formulas (4) and (5).
BM
Weld Component of CH(max), sCHðmaxÞ ; hours n m
1,00E-05 HAZ weld mol/cm3
1,00E-07
stages of studying processes may be considered (Fig. 7),
namely: the stage of increasing CH ðs sCHðmaxÞ Þ and the stage of
1,00E-08 its decreasing ðs sCHðmaxÞ Þ.
0,1 1 10 100 Taking into account some scattering of received experi-
Time of exposure τ, hours mental data (Fig. 6) we have described these stages (Fig. 7) by
power functions:
Fig. 6 e Hydrogen concentration in components of weld
versus time of exposure. 1,00E-04
Base metal (BM) Test
CH(max )
Hydrogen concentration C H
1,00E-04
Heat affected zone (HAZ) Test
3
Hydrogen concentration C H, mol/cm
Formula (4)
1,00E-05 Formula (5)
Formula (4) Formula (5)
1,00E-06
CH(stab )
1,00E-07
Fig. 7 e Schematic view of an analysis of experimental data Fig. 8 e Comparison of the calculated and experimental
on the hydrogen concentration in weld components of API data on the hydrogen concentration in components of weld
X52 steel. versus time of exposure.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 4 3 5 6 e1 4 3 6 3 14361
HAZ1 HAZ2
Table 6 e Maximal and steady-state valuesa of hydrogen
concentration CH in components of weld.
Component CH(max), CH(stab), CH(stab)/
mol/cm3 mol/cm3 CH(max)
y x
Base metal (BM) 1.03$105 3.96$107 0.038
0
Weld metal (WM) 1.15$105 1.06$107 0.009
Heat affected zone (HAZ) 1.36$105 8.17$107 0.061
a under s ¼ 100 h.
BM1 WM BM2
!n
Fig. 11 e Scheme of the microhardness measurement
s
CH ¼ CHðmaxÞ $ under s sCHðmaxÞ : (4) along the welded zone.
sCHðmaxÞ
, !m
s
CH ¼ CHðmaxÞ under s sCHðmaxÞ : (5) The values of CH(max), sCHðmaxÞ and the exponents n and m in
sCHðmaxÞ
the relations (4) and (5) are given in Table 5.
Based on such scheme of the results analysis the diagrams
CH ¼ f(s) for each component of weld were calculated and
compared with primary experimental data (Fig. 8).
1,00E-04
During exposure time, a maximum of hydrogen concentra-
CH(max)
CH(stab)
tion achieves in sequence: base metal e heat affected zone e
weld metal (Table 6). The highest value of CH(max) was recorded
1,00E-05 for the heat affected zone and lowest for base metal. The steady-
state value CH(stab) under t ¼ 100 h remains the highest for heat
CH, mol/cm3
300
0,1 BM 1 HAZ 1 WM HAZ 2 BM 2
k=Q abs /Q ev
250
0,01
Hμ , HV
0,001 BM 200
Weld
HAZ
0,0001
0,1 1 10 100 150
Time of exposure,τ hours 0 5 10 15 20
x, mm
Fig. 10 e Dependencies of the efficiency coefficient of
hydrogen permeation on exposure time for components of Fig. 12 e Variation of the microhardness Hm in the
weld. components of weld.
14362 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 1 4 3 5 6 e1 4 3 6 3
Table 7 e Maximal and steady-state valuesa of hydrogen concentration CH versus microhardness Hm and yield stress sY of
weld components.
Component Hm, HV A, Hm/MPa sY, MPa CH(max), mol/cm3 CH(stab), mol/cm3
a under s ¼ 100 h.
noted that the coefficient k is not considered as solely indica- corresponding values of sY were determined for the weld
tive parameter for direct assessment of absorption capacity of metal and the heat affected zone (see Table 7).
studied weld components. This value rather reflects the dy- The maximal and steady-state values of hydrogen con-
namics of processes at environmentesurface interface, but it centration CH versus yield stress sY of weld components are
may be useful for forecasting of hydrogenating of welds during presented in Fig. 13. These plots demonstrate non-monotonic
the long time of pipe operation. dependence of parameters CH(max) and CH(stab) on the yield
With the aim to find the possible correlation between the stress sY. Despite on higher value of sY, the heat affected zone
ability to absorb hydrogen and mechanical behaviour of the remains the most sensitive component of weld to hydroge-
components of weld, the microhardness Hm measurement nating. This fact can be taken into account under diagnostics
was made along the welded zone (Figs. 11 and 12). of in service pipelines.
As it can be seen in Fig. 12 the metal of weld (WM) has the As concluding remark it may be pointed out on the
highest value of microhardness and the base metal e the following. This study doesn’t include the fracture conditions or
lowest. Based on received data of measurement the average fracture criteria, which are very important for reliability and
values of parameter Hm were determined for each component fracture risk assessment of the pipelines for transmission of
of weld. These average values of Hm are given in Table 7. hydrogen-contained agents. The most simple and usable
The received above data may also be presented in terms of criteria of hydrogen-induced fracture can be presented as
the engineering yield stress sY, because the linear correlation some critical combination of hydrogen concentration CH and
between parameters Hm and sY is known from literature [21e23]: applied stress s, like to: CH$sr ¼ const., where r is some constant
of material e environment system. In literature a number of
Hm zA$sY ; (6)
versions of such criteria can be found, including the local
where A is some empiric constant. fracture criteria at defects (cracks, notches, discontinuity of
In our case the constant A was calculated from relation (6) material, etc.). From this point of view presented work can be
for the base metal inasmuch the value of sY is known. After considered as some step for development of such criteria,
that it was conditionally assumed that this value of A is the because the knowledge about the hydrogen concentration in
same for other components of weld. On this base the weld components is very important for this problem.
1,00E-04
4. Conclusions
data for assessment of hydrogenating of weld components [11] Somerday Brian, Sofronis Petros, Jones Russell, editors.
during long-term operation of the considered pipelines. Effects of hydrogen on materials. Materials Park, Ohio: ASM
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Acknowledgements pipeline steel welded joint e experiments and FE
simulations. Int J Hydrogen Energy 2012;37:11474e86.
I. Dmytrakh, as invited professor, would like to thank to LaBPS [13] Chatzidouros EV, Papazoglou VJ, Tsiourva TE, Pantelis DI.
e École Nationale d’Ingénieurs de Metz for the opportunity to Hydrogen effect on fracture toughness of pipeline
steelwelds, with in situ hydrogen charging. Int J Hydrogen
conduct this research.
Energy 2011;36:12626e43.
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