Formule forgiatura

1.1.1.1.1 Costo del materiale

𝑴𝒂𝒕𝒆𝒓𝒊𝒂𝒍𝑪𝒐𝒔𝒕 = 𝑀𝑎𝑡𝑒𝑟𝑖𝑎𝑙𝑈𝑛𝑖𝑡𝑎𝑟𝑦𝐶𝑜𝑠𝑡 ∗ 𝐶𝑜𝑚𝑝𝑜𝑛𝑒𝑛𝑡𝑇𝑜𝑡𝑎𝑙𝑊𝑒𝑖𝑔ℎ𝑡
𝑪𝒐𝒎𝒑𝒐𝒏𝒆𝒏𝒕𝑻𝒐𝒕𝒂𝒍𝑾𝒆𝒊𝒈𝒉𝒕
= (𝑀𝑜𝑑𝑒𝑙𝑊𝑒𝑖𝑔ℎ𝑡 + 𝑆𝑐𝑎𝑙𝑒𝑊𝑒𝑖𝑔ℎ𝑡 + 𝐹𝑙𝑎𝑠ℎ𝑊𝑒𝑖𝑔ℎ𝑡 + 𝑆ℎ𝑒𝑎𝑟𝑊𝑒𝑖𝑔ℎ𝑡
+ 𝑇𝑜𝑛𝑔𝐻𝑜𝑙𝑑𝑊𝑒𝑖𝑔ℎ𝑡 + 𝑆𝑝𝑟𝑢𝑒𝑊𝑒𝑖𝑔ℎ𝑡 + 𝑊𝑒𝑏𝑊𝑒𝑖𝑔ℎ𝑡 + 𝐷𝑖𝑒𝑊𝑒𝑎𝑟𝑊𝑒𝑖𝑔ℎ𝑡)
− 𝑆𝑐𝑟𝑎𝑝𝑅𝑒𝑐𝑜𝑣𝑒𝑟𝑦

𝑆𝑐𝑎𝑙𝑒𝐹𝑎𝑐𝑡𝑜𝑟
 𝑺𝒄𝒂𝒍𝒆𝑾𝒆𝒊𝒈𝒉𝒕 = 𝑀𝑜𝑑𝑒𝑙𝑉𝑜𝑙𝑢𝑚𝑒 ∙ 𝑀𝑜𝑑𝑒𝑙𝐷𝑒𝑛𝑠𝑖𝑡𝑦 ∙ ( )
100
o 𝑺𝒄𝒂𝒍𝒆𝑭𝒂𝒄𝒕𝒐𝒓 = 𝑖𝑛 𝑓𝑢𝑛𝑐𝑡𝑖𝑜𝑛 𝑜𝑓 𝑓𝑜𝑟𝑔𝑖𝑛𝑔 𝑤𝑒𝑖𝑔ℎ𝑡 :
 forging weight<4,5 kg: scale 5%
 forging weight<11,5 kg: scale 4%
 forging weight>11,5 kg: scale 3%

 𝑴𝒐𝒅𝒆𝒍𝑾𝒆𝒊𝒈𝒉𝒕 = 𝑀𝑜𝑑𝑒𝑙𝑉𝑜𝑙𝑢𝑚𝑒 ∙ 𝑀𝑜𝑑𝑒𝑙𝐷𝑒𝑛𝑠𝑖𝑡𝑦

 𝑭𝒍𝒂𝒔𝒉𝑾𝒆𝒊𝒈𝒉𝒕 = 𝑑𝑒𝑐𝑖𝑑𝑒𝑟𝑒 𝑙𝑎 𝑓𝑜𝑟𝑚𝑢𝑙𝑎 𝑑𝑎 𝑒𝑥𝑐𝑒𝑙

𝑆ℎ𝑒𝑎𝑟𝐹𝑎𝑐𝑡𝑜𝑟
 𝑺𝒉𝒆𝒂𝒓𝑾𝒆𝒊𝒈𝒉𝒕 = 𝑀𝑜𝑑𝑒𝑙𝑉𝑜𝑙𝑢𝑚𝑒 ∙ 𝑀𝑜𝑑𝑒𝑙𝐷𝑒𝑛𝑠𝑖𝑡𝑦 ∙ ( 100
)
o 𝑺𝒉𝒆𝒂𝒓𝑭𝒂𝒄𝒕𝒐𝒓 = 3/6 %

 𝑻𝒐𝒏𝒈𝑯𝒐𝒍𝒅𝑾𝒆𝒊𝒈𝒉𝒕 =? ? ?

 𝑺𝒑𝒓𝒖𝒆𝑾𝒆𝒊𝒈𝒉𝒕 =? ? ?

 𝑾𝒆𝒃𝑾𝒆𝒊𝒈𝒉𝒕 = 𝑀𝑜𝑑𝑒𝑙𝐷𝑒𝑛𝑠𝑖𝑡𝑦 ∙ 𝑊𝑒𝑏𝑉𝑜𝑙𝑢𝑚𝑒 (attenzione alle unità di misura, perché il volume

è in cm cubi)
o 𝑾𝒆𝒃𝑽𝒐𝒍𝒖𝒎𝒆 = 𝐴ℎ ∙ (10 ∙ 3,54 ∙ 𝐴0,227
ℎ ), 𝐴ℎ area of the holes in 𝑐𝑚2 (il thickness è in mm,
motivo per il 10)

𝐷𝑖𝑒𝑊𝑒𝑎𝑟𝐹𝑎𝑐𝑡𝑜𝑟
 𝑫𝒊𝒆𝑾𝒆𝒂𝒓𝑾𝒆𝒊𝒈𝒉𝒕 = 𝑀𝑜𝑑𝑒𝑙𝑉𝑜𝑙𝑢𝑚𝑒 ∙ 𝑀𝑜𝑑𝑒𝑙𝐷𝑒𝑛𝑠𝑖𝑡𝑦 ∙ ( 100
)
o 𝑫𝒊𝒆𝑾𝒆𝒂𝒓𝑭𝒂𝒄𝒕𝒐𝒓 = 4%

𝑺𝒄𝒓𝒂𝒑𝑹𝒆𝒄𝒐𝒗𝒆𝒓𝒚 = ? ? ?

1.1.1.1.2 Costo del processo

𝑻𝒊𝒎𝒆 = 𝑀𝐴𝑋 ( 𝑃𝑟𝑜𝑐𝑒𝑠𝑠𝑇𝑖𝑚𝑒 , 𝑀𝑜𝑣𝑒𝑚𝑒𝑛𝑡𝑇𝑖𝑚𝑒 )

𝑪𝒐𝒔𝒕 = 𝐵𝑖𝑙𝑙𝑒𝑡𝐶𝑟𝑜𝑝𝐶𝑜𝑠𝑡 + 𝐻𝑒𝑎𝑡𝑖𝑛𝑔𝐶𝑜𝑠𝑡 + 𝑃𝑟𝑒𝑓𝑜𝑟𝑚𝑖𝑛𝑔𝐶𝑜𝑠𝑡 + 𝐹𝑜𝑟𝑔𝑖𝑛𝑔𝐶𝑜𝑠𝑡 + 𝑇𝑟𝑖𝑚𝐶𝑜𝑠𝑡

+ 𝐶𝑜𝑛𝑡𝑟𝑜𝑙𝐶𝑜𝑠𝑡
  𝑩𝒊𝒍𝒍𝒆𝒕𝑪𝒓𝒐𝒑𝑪𝒐𝒔𝒕 = 𝐶𝑟𝑜𝑝𝑇𝑖𝑚𝑒 ∙ 𝐶𝑟𝑜𝑝𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝑈𝑛𝑖𝑡𝐶𝑜𝑠𝑡 ∙ 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
o 𝑪𝒓𝒐𝒑𝑻𝒊𝒎𝒆 =? ? ?

 𝑯𝒆𝒂𝒕𝒊𝒏𝒈𝑪𝒐𝒔𝒕 = 𝐻𝑒𝑎𝑡𝑖𝑛𝑔𝑇𝑖𝑚𝑒 ∙ 𝐻𝑒𝑎𝑡𝑖𝑛𝑔𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝑈𝑛𝑖𝑡𝐶𝑜𝑠𝑡

𝑅𝑒𝑞𝑢𝑖𝑟𝑒𝑑𝐻𝑒𝑎𝑡𝑖𝑛𝑔𝐸𝑛𝑒𝑟𝑔𝑦
o 𝑯𝒆𝒂𝒕𝒊𝒏𝒈𝑻𝒊𝒎𝒆 = 𝑂𝑣𝑒𝑛𝑃𝑜𝑤𝑒𝑟∙𝑂𝑣𝑒𝑛𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 + 𝑀𝑜𝑣𝑒𝑚𝑒𝑛𝑡𝑇𝑖𝑚𝑒ℎ

𝑃𝑟𝑒𝑓𝑜𝑟𝑚𝑖𝑛𝑔𝑇𝑖𝑚𝑒∙𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝑈𝑛𝑖𝑡𝐶𝑜𝑠𝑡∙𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
 𝑷𝒓𝒆𝒇𝒐𝒓𝒎𝒊𝒏𝒈𝑪𝒐𝒔𝒕 = 𝐶𝑎𝑣𝑖𝑡𝑦𝑁𝑢𝑚𝑏𝑒𝑟
∙ (1 + 𝐷𝑒𝑓𝑒𝑐𝑡𝑅𝑎𝑡𝑒)
𝐵𝑙𝑜𝑤𝑇𝑖𝑚𝑒 𝑝 + 𝐸𝑥𝑡𝑟𝑎𝑐𝑡𝑖𝑜𝑛𝑇𝑖𝑚𝑒 𝑝 + 𝐿𝑢𝑏𝑟𝑖𝑐𝑎𝑡𝑖𝑛𝑔𝑇𝑖𝑚𝑒𝑝
o 𝑷𝒓𝒆𝒇𝒐𝒓𝒎𝒊𝒏𝒈𝑻𝒊𝒎𝒆 = + 𝑀𝑜𝑣𝑒𝑚𝑒𝑛𝑡𝑇𝑖𝑚𝑒𝑝
𝑃𝑟𝑒𝑓𝑜𝑟𝑚𝑖𝑛𝑔𝑃𝑟𝑜𝑐𝑒𝑠𝑠𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑉𝑑,𝑝 𝑉𝑢,𝑝
 𝑩𝒍𝒐𝒘𝑻𝒊𝒎𝒆𝒑 = ( + ) ∙ 𝑁𝑏,𝑝
𝑐𝑝 𝑐
𝑝
 𝑽𝒅,𝒑 =Ram velocity (down/closing)
 𝑽𝒖,𝒑 =Ram velocity (up/opening)
 𝒄𝒑 =Ram travel
 𝑵𝒃,𝒑 =Number of blows
 𝑬𝒙𝒕𝒓𝒂𝒕𝒊𝒐𝒏𝑻𝒊𝒎𝒆𝒑 =? ? ?
 𝑳𝒖𝒃𝒓𝒊𝒄𝒂𝒕𝒊𝒏𝒈𝑻𝒊𝒎𝒆𝒑 =? ? ?

𝐹𝑜𝑟𝑔𝑖𝑛𝑔𝑇𝑖𝑚𝑒∙𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝑈𝑛𝑖𝑡𝐶𝑜𝑠𝑡∙𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
 𝑭𝒐𝒓𝒈𝒊𝒏𝒈𝑪𝒐𝒔𝒕 = ∙ (1 + 𝐷𝑒𝑓𝑒𝑐𝑡𝑅𝑎𝑡𝑒)
𝐷𝑖𝑒𝑁𝑢𝑚𝑏𝑒𝑟
𝐵𝑙𝑜𝑤𝑇𝑖𝑚𝑒 𝑓 + 𝐸𝑥𝑡𝑟𝑎𝑐𝑡𝑖𝑜𝑛𝑇𝑖𝑚𝑒 𝑓 + 𝐿𝑢𝑏𝑟𝑖𝑐𝑎𝑡𝑖𝑛𝑔𝑇𝑖𝑚𝑒𝑓
o 𝑭𝒐𝒓𝒈𝒊𝒏𝒈𝑻𝒊𝒎𝒆 = + 𝑀𝑜𝑣𝑒𝑚𝑒𝑛𝑡𝑇𝑖𝑚𝑒𝑓
𝐹𝑜𝑟𝑔𝑖𝑛𝑔𝑃𝑟𝑜𝑐𝑒𝑠𝑠𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑉𝑑,𝑓 𝑉
 𝑩𝒍𝒐𝒘𝑻𝒊𝒎𝒆𝒇 = ( + 𝑢,𝑓) ∙ 𝑁𝑏,𝑓
𝑐𝑓 𝑐 𝑓
 𝑽𝒅,𝒇 =Ram velocity (down/closing)
 𝑽𝒖,𝒇 =Ram velocity (up/opening)
 𝒄𝒇 =Ram travel
 𝑵𝒃,𝒇 =Number of blows
 𝑬𝒙𝒕𝒓𝒂𝒕𝒊𝒐𝒏𝑻𝒊𝒎𝒆𝒇 =? ? ?
 𝑳𝒖𝒃𝒓𝒊𝒄𝒂𝒕𝒊𝒏𝒈𝑻𝒊𝒎𝒆𝒇 =? ? ?

𝑇𝑟𝑖𝑚𝑇𝑖𝑚𝑒∙𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝑈𝑛𝑖𝑡𝐶𝑜𝑠𝑡∙𝑀𝑎𝑐ℎ𝑖𝑛𝑒𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
 𝑻𝒓𝒊𝒎𝑪𝒐𝒔𝒕 = ∙ (1 + 𝐷𝑒𝑓𝑒𝑐𝑡𝑅𝑎𝑡𝑒)
𝐶𝑎𝑣𝑖𝑡𝑦𝑁𝑢𝑚𝑏𝑒𝑟
𝐵𝑙𝑜𝑤𝑇𝑖𝑚𝑒 𝑡 + 𝐸𝑥𝑡𝑟𝑎𝑐𝑡𝑖𝑜𝑛𝑇𝑖𝑚𝑒 𝑡 + 𝐿𝑢𝑏𝑟𝑖𝑐𝑎𝑡𝑖𝑛𝑔𝑇𝑖𝑚𝑒𝑡
o 𝑻𝒓𝒊𝒎𝑻𝒊𝒎𝒆 = + 𝑀𝑜𝑣𝑒𝑚𝑒𝑛𝑡𝑇𝑖𝑚𝑒𝑡 + 𝐶𝑜𝑜𝑙𝑖𝑛𝑔𝑇𝑖𝑚𝑒
𝑇𝑟𝑖𝑚𝑃𝑟𝑜𝑐𝑒𝑠𝑠𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑉𝑑,𝑡 𝑉
 𝑩𝒍𝒐𝒘𝑻𝒊𝒎𝒆𝒕 = ( + 𝑢,𝑡 ) ∙ 𝑁𝑏,𝑡
𝑐
𝑡 𝑐 𝑡
 𝑽𝒅,𝒕 =Ram velocity (down/closing)
 𝑽𝒖,𝒕 =Ram velocity (up/opening)
 𝒄𝒕 =Ram travel
 𝑵𝒃,𝒕 =Number of blows
 𝑬𝒙𝒕𝒓𝒂𝒕𝒊𝒐𝒏𝑻𝒊𝒎𝒆𝒕 =? ? ?
 𝑳𝒖𝒃𝒓𝒊𝒄𝒂𝒕𝒊𝒏𝒈𝑻𝒊𝒎𝒆𝒕 =? ? ?

 𝑸𝒖𝒂𝒍𝒊𝒕𝒚𝑪𝒐𝒏𝒕𝒓𝒐𝒍𝑪𝒐𝒔𝒕 =? ? ?

1.1.1.1.3 Tempi di setup/accessori

 Tempo di avviamento macchina
 Tempo di montaggio stampo (solo closed die)
 Tempo pulizia
 Tempo ispezione