PROJECT: FIELD ERECTION OF 15000 BBLs TANK (IK-

2545) F O R M S

Job Safety Analysis / Safe Work Method Statement-SWMS Doc. Level IV Doc. Version: 00

Hydro Testing
Doc. No.: HSE-FRM-43 W.e.f: 20-3-2012
JSA Date: Assessment Team: M.Waqas Farooq, Ahmad Bilal, Umair Khan JSA NO:

PPE's Required: Safety Shoes, Coveralls, Safety Helmet, Gloves

PTW NO.

Step Hazard Description &

Description of Task Step Controls Measures Residual Risk Controls
No. Effect

Ensure that hydrotesting equipments are certified and Conduction of tool box meeting before
Unauthorized Tools brought inspected by the competent person. commencement of job. Proper Inspection and color
on to site. coding of power tools (if applicable) and hand held
Mobilization of Equipment & tools.
1
workers.
All persons are skilled and trained for the job& they are Prohibition of unauthorized personnel to stay in
Un inducted &Unskilled fully aware of all hazards. affected area. Safety signs must be installed.
Persons

Ensure proper handling of materials. Proper gloves to Conduction of tool box meeting before
be used. commencement of job. Prohibition of unauthorized
Ensure that QC personels conducting the testing, are personnel to stay in affected area. ERP to be
wearing Full PPE. discussed in toolbox talks. Use
Hand Injury Cordon off the area of activity. Cotton Gloves, Safety Goggles Safety Shoes,
Safety Helmet.

Ensure proper posture and positioning. Conduction of tool box meeting before
commencement of job. Prohibition of unauthorized
personnel to stay in affected area. ERP to be
Back injury discussed in toolbox talks. Use
Cotton Gloves, Safety Goggles Safety Shoes,
Safety Helmet.

2
Water Filling and
Pressurizing for Hydrotest
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 PROJECT: FIELD ERECTION OF 15000 BBLs TANK (IK-
2545) F O R M S

Job Safety Analysis / Safe Work Method Statement-SWMS Doc. Level IV Doc. Version: 00

Hydro Testing
Doc. No.: HSE-FRM-43 W.e.f: 20-3-2012
JSA Date: Assessment Team: M.Waqas Farooq, Ahmad Bilal, Umair Khan JSA NO:

PPE's Required: Safety Shoes, Coveralls, Safety Helmet, Gloves

PTW NO.

Step Hazard Description &

Description of Task Step Controls Measures Residual Risk Controls
No. Effect

Water Filling and

2
Pressurizing for Hydrotest Ensure proper checking and grounding of pump. Grounding should be proper, ELCB must be
Sceptical should be checked. No damage and installed in electric DB
Electric Shock undersize cable should be used. Preferred multiple on/off switches should be
ensured.

Ensure that all workers have been informed when the Effective supervision so that proper procedure is
Hydro testing will be conducted and Hydro testing area followed.
Unauthorised person should be barricaded properly.

Conduction of tool box meeting before

Ensure sufficient light are in place. commencement of job. Prohibition of unauthorized
Ensure that workers are oriented about the job and no personnel to stay in affected area. ERP to be
Poor Visibility / Lighting one will be allowed to work alone. Make buddy system. discussed in toolbox talks. Use
Cotton Gloves, Safety Goggles Safety Shoes,
Safety Helmet.

High Pressure Burst /

Miscommunication/ Tripping
hazards

Controlled and Confidential @ IKAN Engineering Services (Pvt.) Limited Page 2 Of 7

 PROJECT: FIELD ERECTION OF 15000 BBLs TANK (IK-
2545) F O R M S

Job Safety Analysis / Safe Work Method Statement-SWMS Doc. Level IV Doc. Version: 00

Hydro Testing
Doc. No.: HSE-FRM-43 W.e.f: 20-3-2012
JSA Date: Assessment Team: M.Waqas Farooq, Ahmad Bilal, Umair Khan JSA NO:

PPE's Required: Safety Shoes, Coveralls, Safety Helmet, Gloves

PTW NO.

Step Hazard Description &

Description of Task Step Controls Measures Residual Risk Controls
No. Effect

Ensure that all workers have been informed when the
water releasing will be conducted properly lit and
barricaded by a barrier.
Unauthorised person
Conduction of tool box meeting before
commencement of job. Prohibition of unauthorized
personnel to stay in affected area. ERP to be
discussed in toolbox talks. Use
Cotton Gloves, Safety Goggles Safety Shoes,
Safety Helmet.

3 Water Releasing
Ensure that workers shall not step of the pipe walking
across the pipe
Ensure workers are following the correct procedure of
Trips/falls/Hand Injury positioning and lifting. Get help if required.
Conduction of tool box meeting before
commencement of job. Prohibition of unauthorized
personnel to stay in affected area. ERP to be
discussed in toolbox talks. Use
Cotton Gloves, Safety Goggles Safety Shoes,
Safety Helmet.

Conduction of tool box meeting before

Ensure sufficient light are in place. commencement of job. Prohibition of unauthorized
Ensure that workers are oriented about the job and no personnel to stay in affected area. ERP to be
Poor visibility/lighting one will be allowed to work alone. Make buddy system. discussed in toolbox talks. Use
Cotton Gloves, Safety Goggles Safety Shoes,
Safety Helmet.

Same as mentioned in point

4 Demobilization Same as mentioned in point one.
one.

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 PROJECT: FIELD ERECTION OF 15000 BBLs TANK (IK-
2545) F O R M S

Job Safety Analysis / Safe Work Method Statement-SWMS Doc. Level IV Doc. Version: 00

Hydro Testing
Doc. No.: HSE-FRM-43 W.e.f: 20-3-2012
JSA Date: Assessment Team: M.Waqas Farooq, Ahmad Bilal, Umair Khan JSA NO:

PPE's Required: Safety Shoes, Coveralls, Safety Helmet, Gloves

PTW NO.

Step Hazard Description &

Description of Task Step Controls Measures Residual Risk Controls
No. Effect

Approved By:
Reviewed By:

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 R M S `

Doc. Version: 00

W.e.f: 20-3-2012

Risk Controls

meeting before
Proper Inspection and color
f applicable) and hand held

zed personnel to stay in

gns must be installed.

meeting before
Prohibition of unauthorized
ected area. ERP to be
ks. Use
Goggles Safety Shoes,

meeting before
Prohibition of unauthorized
ected area. ERP to be
ks. Use
Goggles Safety Shoes,

Controlled and Confidential @ IKAN Engineering Services (Pvt.) Limited Page 5 Of 7

 R M S `

Doc. Version: 00

W.e.f: 20-3-2012

Risk Controls

be proper, ELCB must be

in electric DB
on/off switches should be
nsured.

that proper procedure is

meeting before
Prohibition of unauthorized
ected area. ERP to be
ks. Use
Goggles Safety Shoes,

Controlled and Confidential @ IKAN Engineering Services (Pvt.) Limited Page 6 Of 7

 R M S `

Doc. Version: 00

W.e.f: 20-3-2012

Risk Controls

meeting before
Prohibition of unauthorized
ected area. ERP to be
ks. Use
Goggles Safety Shoes,

meeting before
Prohibition of unauthorized
ected area. ERP to be
ks. Use
Goggles Safety Shoes,

meeting before
Prohibition of unauthorized
ected area. ERP to be
ks. Use
Goggles Safety Shoes,

Controlled and Confidential @ IKAN Engineering Services (Pvt.) Limited Page 7 Of 7