A

REPORT
On
INDUSTRIAL training
At
‘VIJAY ENGINEERS’

In partial fulfillment
Of
Degree of Bachelor of Engineering
in
Mechanical Engineering
Solapur University, Solapur

Submitted By
CHITTAMPALLI BALASAHEB SHRINIVAS
B E Mech (Roll No.06)

Under the guidance of

Prof. S.A.NEHATRAO

DEPARTMENT OF MECHANICAL ENGINEERING

N B NAVALE SINHGAD COLLEGE OF ENGINEERING, SOLAPUR
2017-2018
 Savitribai Phule Shikshan Prasarak Mandal’s
N B NAVALE SINHGAD COLLEGE OF ENGINEERING
(Approved by AICTE & Affiliated to Solapur University, Solapur)
Opp.Solapur University, Solapur – Pune National Highway, Kegaon, Solapur. Tel: 0217-2500610

Certificate

This is to certify that Mr. CHITTAMPALLI BALASAHEB SHRINIVAS studying in Final Year
of Mechanical Engineering, Roll No. 06 has satisfactorily completed training at VIJAY
ENGINEERING, SOLAPUR with respect to Industrial Training in the partial fulfillment of
course, Solapur University, Solapur.

Date: / /
Place: NBNSCOE, Solapur.

Prof.S.A.Nehatrao Prof. A. K. Shaikh Dr. S. D. Nawale

Guide HOD Principal
 Savitribai Phule Shikshan Prasarak Mandal’s
N B NAVALE SINHGAD COLLEGE OF ENGINEERING
(Approved by AICTE & Affiliated to Solapur University, Solapur)
Opp.Solapur University, Solapur – Pune National Highway, Kegaon, Solapur. Tel: 0217-2500610

Certificate of Approval
By
Examiners

This is to certify that the Industrial Training at VIJAY ENGINNERING has been successfully
done by Mr. CHITTAMPALLI BALASAHEB SHRINIWAS . This report is approved for the
degree of Bachelor of Engineering in Mechanical Engineering of Solapur University, Solapur.

Prof. Prof.
Internal Examiner External Examiner
Date:
 ACKNOWLEDGEMENT
The In-Plant training opportunity I had with [VIJAY ENGINEERS & MANUFACTURES,
SOLAPUR] was a great chance for learning. Therefore, I consider myself as a very lucky
individual as I was provided with an opportunity to be a part of it. I am also grateful for having a
chance to meet so many wonderful people and professionals who led me though this Training
period.
Bearing in mind previous I am using this opportunity to express my deepest gratitude and special
thanks to the MD of [VIJAY ENGINEERS & MANUFACTURES, SOLAPUR] who in spite of
being extraordinarily busy with his duties, took time out to hear, guide and keep me on the
correct path and allowing me to carry out my project at their esteemed organization and
extending during the training.
I express my deepest thanks to [Mr.Mhanta], [Owner] for taking part in useful decision & giving
necessary advices and guidance. I choose this moment to acknowledge his contribution
gratefully.
It is my radiant sentiment to place on record my best regards, deepest sense of gratitude to
Mr./Ms. [Name Surname], [Position in the Company], Mr./Ms. [Name Surname], [Position in the
Company] and Mr./Ms. [Name Surname], [Position in the Company] for their careful and
precious guidance which were extremely valuable for my study both theoretically and
practically.
I will strive to use gained skills and knowledge in the best possible way, and I will continue to
work on their improvement, in order to attain desired career objectives. Hope to continue
cooperation with all of you in the future.
Sincerely,

Place: Solapur.
Date: / /2017
 INTRODUCTION

Vijay Engineer’s is the one of the leading gear manufacturing company in the solapur. It
is established in 1977 by Mahnta & sons with only two lathes and one milling machine.
At the start, it manufactures only spur and bevel gears. Swami Samarth Spinning Mill
was the only customer of Vijay Engineers.
Now they manufacture various types of gear as per customer demand within time with
quality products. Now it has no. of customers like Precision cam shafts, P.P Fabrics etc. it
becomes leading gear manufacturing company in solapur.

Address : No. 168/A-2, Plot No.1 to 5, Akkalkot Road,

Solapur - 413006.
Telephone No. : (0217)2651237, 2745530.
Land : 250 * 300 Sq. Feet.
Building : 220 * 270 Sq. Feet.
Number of Employees- : 10 workers
: 2 Engineers
PLANT LAYOUT
CUSTOMER

 Swami Samarth Spinning Mill

 Precision cam shafts
 Laxmi Hydraulic Pvt.Ltd
 Prabhu Rock shape
 P.P. Fabrics
 Chatla textiles
 Bhutada textiles
 Rathi textiles
 Local customers
PRODUCTS
 Spur gear
 Helical gear
 Bevel gear
 Worm gear
GEAR DESCRIPTION AND FUNCTION
Gears are mechanical components within machines and mechanical assemblies which transmit
power and motion through successive engagement of their peripheral teeth. Gears perform
certain key functions with Machines and assemblies, including:
• Reversing rotational direction
• Altering angular orientation of rotary motion
• Converting rotary to linear motion and vice-versa
• Altering speed and power transmission ratios
Gear design is based upon an involutes curve form which imparts a rolling, rather than sliding
action between Engaging teeth. This rolling action provides a uniform rotary action that lowers
both friction and wear of the Gear teeth.
GEAR TERMINOLOGY
There are several gear and gear-tooth dimensions and terms important to the understanding of
gear.
• Base Circle: The diameter from which the involute tooth profile is developed.
• Pitch Circle: The imaginary rolling circle produced by the meshing gears during rotation. Also
known as the Pitch Diameter.
• Line of Centers: Line connecting the Pitch Circle centers of mating gears.
• Pitch Point: The point of tangency of two gear Pitch Circles, through the Line of Centers.
• Pressure Angle: The angle formed between the Line of Action and a line tangent to the Pitch
Point.
• Outside Circle: The outside diameter of gear. Also known as the Addendum Circle.
• Addendum: The radial distance between the Pitch Circle and the Outside Circle of the gear.
• Dedendum: The radial distance between the Pitch Circle and the Root Circle.
• Tooth Thickness: The thickness of the gear tooth measured along the Pitch Circle.
• Circular Pitch: The length of the arc along the Pitch Circle between corresponding points of
adjacent teeth.
GEAR MANUFACTURING
Materials used to produce gears may include steel-which is the most common material, and
various nonferrous materials including plastics and composites. Manufacturing methods include:
machining, forging, casting, stamping, powder-metallurgy techniques, and plastic injection
molding. Of these, machining is the most common manufacturing method used. Gear machining
is classified into two categories:
• Gear Generating
• Gear Form-Cutting
Gear generating involves gear cutting through the relative motion of a rotating cutting tool and
the Generating, or rotational, motion of the workpiece. The two primary generating processes are
hobbling and shaping.
Hobbling uses a helically fluted cutting tool called a hob. Both the hob and the workpiece rotate
as the hob is fed axially across the gear blank. Hobbling is limited to producing external gear
teeth on spur and helical gears. Hobbing can be performed on a single gear blank, but also allows
for stacking of multiple workpieces, increasing production rates. Shaping produces gears by
rotating the workpiece in contact with a reciprocating cutting tool. The cutter may be pinion
shaped, a multi-tooth rack-shaped cutter, or a single-point cutting tool.
Gear form-cutting uses formed cutting tools that have the actual shape, or profile, desired in the
finished gear. The two primary form-cutting methods are broaching and milling.
Broaching is the fastest method of machining gears and is performed using a multi-tooth cutting
tool called a broach. Each tooth on the broach is generally higher than the preceding tooth. As a
result, the depth of cut increases with each tooth as the broaching operation progresses.
Broaching is typically used to produce internal gear teeth. External teeth can be broached using
“pot broaching”. In this process a hollow broaching tool, called the pot, is used to cut the gear
teeth. Milling is a basic machining process which uses the relative motion between a rotating,
multi-edge cutter and a workpiece to cut individual gear teeth. A variation of the process, called
“gashing”, is used to produce large, coarse-pitch gears. Gashing is used on heavy-duty milling
machines and involves plunging the rotating cutter into a blank for rapid metal r
GEAR FINISHING
After manufacturing, gears require a number of finishing operations. Finishing operations
include heat
Treatment and final dimensional and surface finishing. This finishing can be accomplished using:
• Shaving
• Grinding
• Honing
Shaving is performed with a cutter having the exact shape of the finished gear tooth. Only small
amounts of material are removed by a rolling and reciprocating action. The process is fast but
generally expensive due to the cost of machinery and tooling. Shaving is typically performed
prior to heat treating. Grinding sometimes serves as an initial gear production process, but is
most often employed for gear Finishing. Grinding is classified as either form grinding or
involute-generation grinding. Form grinding uses wheels having the exact shape of the tooth
spacing. The grinding wheels are either Vitrified-bond wheels, which require periodic re-
dressing, or Cubic Boron Nitride (CBN) wheels, which can last hundreds of times longer than
vitrified wheels without dressing. Involutes-generation grinding refers to a grinding wheel or
wheels used to finish the gear tooth by axially rotating the work piece while it is reciprocated in
an angular direction, which in turn is determined by the type of gear being finished. This type of
grinding is performed either intermittently or continuously. Intermittent grinding uses tooth
profiles dressed on cup wheels, or on one or two single-rib wheels. Each tooth is ground
Individually, then the next is indexed to the wheel. Continuous grinding uses grinding wheels
with the rack profile dressed helically on the outside diameter. Both the grinding wheel and the
work turn in timed relationship for continuous finishing. Honing involves the meshing of the
gear teeth in a cross axis relationship with a plastic, abrasive impregnated gear shaped tool. The
tool traverses the tooth surface in a back and forth movement parallel to the work piece axis.
Honing polishes the gear tooth surface and can be used to correct minor errors in gear tooth
geometry.

DIFFERENT SECTIONS
Metal Workshop:-
The Metal Workshop is the place for machining metals. It comprises the following prominent
Machine tools with other supporting machines and equipments.
� Drilling machines
� Engraving machines
� Gear shapers
� Grinding machines
� Lathe machines
� milling machines
� Planers
� Shaping machines
� Slotting machines
Several varieties of some of these machine tools could be found for specialized operations.

Welding and Foundry Shop

The Welding and Foundry shop comprised equipment to deploy following services:
� Arc welding
� Oxyacetylene welding

Other Sections
The Tool Store and the Consumable Good Store being separate from the above supply the
Tools and consumable goods to all the above five subsections.

MATERIALS AND CUTTING SPEEDS

 Production of an item with desired qualities inherently involves the knowledge of the
materials that should be used for the product and the qualities of them. A simple example is
using stainless steel for a product that should not get stained. Furthermore the effective processing of
these materials until a finished product is obtained requires the knowledge of processing
characteristics of the materials. For example consider machining stainless steel. Some important
points to be considered are:
� The tool material that should be used.
� The level of machining (i.e. rough or finish)
� The cutting speed
� Requirement of coolants
Table gives the cutting speeds of the commonly used materials under different
Conditions.

Work piece material Mils Steel Malleable Cast Iron Bronze Aluminum Stainless Brass
Steel Steel
HSS Rough Cut 40-50 80-110 45-60 110-150 400 100-120 200-300
Tools (ft/min.)
Finish cut 65-90 110-130 70-90 150-180 700 100-120 200-300
(ft/min.)
Carbide Rough cut 140-160 250-300 150-180 600 800 140-200 600-1000
Tools (ft/min.)
Finish cut 250-300 300-400 200-250 1000 1000 240-360 600-1000
(ft/min.)

MACHINE TOOLS AND SPECIFICATIONS

UNIVERSAL MILLING MACHINE
The universal milling machine in the Metal Workshop has a horizontally swivel bed and can
be used in both vertical and horizontal milling arrangements. The detachable milling head is
used when vertical milling is performed and can be turned vertically to mill at any other
Inclination.
Specifications of the machine are listed below.
􀂃 Manufacturer Brown and Sharp MFG Company, USA
􀂃 Spindle motor 230 V, 3 phase, 50 Hz,
9 A (full load)
􀂃 Cutter Speeds 33 to 1275 rpm
􀂃 Feed rates 3/8 to 16 7/8 inch/min

HAND DRILL
A hand drill is a versatile equipment which can be freely used for drilling holes as well as for
some other purposes where a portable rotational prime mover is required.
The specifications of the NHP1030 hand drill manufactured by Makita Corporation, Japan are
given below.
􀂃 Supply 230 VAC, 2.0 A,
50-60 Hz
􀂃 Power 430 W
􀂃 Speed 0-2700 rpm
􀂃 Maximum drill
bit size 10 mm

CONCLUSION
The profit of an organization entirely depends on the way the top chairs manage the
resources the organization has. Whatever the other aspects may be, it was seen that
managing human resource was extremely difficult. The stability or the sustainability of the
organization mostly depends on this factor.
On the other hand, it was prominently seen that thinking should precede doing. In most cases
it could be seen that there exists easier or better ways to do something.
As far as the above mentioned factor is considered, continuous knowledge mining followed
by experience in a cycle upholds the entire system in every aspect.
Earning and living a satisfactory life is the desire of all.
SUGGESTIONS FOR THE IMPROVEMENT OF THE
ENGINEERING WORKSHOPS
The experiences I had in the Engineering Workshops suggest me the following to be
implemented for the improvement of the place.
1. Maintain a simple booklet on materials that are used in the Engineering Workshops.
This should contain the properties and the processing aspects (cutting speeds,
coolants, etc.)
2. Maintain a booklet on each machine about the capabilities of them and the current
condition.
3. Implement a method to return the unused consumable goods to the stores.
4. Maintain a training program for the employees at least one session a month.
5. Teach the employees how to collaborate with others.

On next page
CERTIFICATE BY INDUSTRY

By mentioning your name, class, college & duration of your training and it has to be duly
signed by authority person/persons from industry on their letter head.
On next page
ACKNOWLEDGEMENT
Mention the names of Guide, Industrial Training Coordinator, HOD, Principal and
concerned authority and persons from the industry.

On next page
CONTENTS
Sr. No. Title Page No.

On next page
Chapter 1 (Report start)

Main Title: Font – Times New Roman size – 16 (Bold)

Sub Title: Font – Times New Roman size – 14 (Bold)
Text: Font – Times New Roman size – 12
## All data mentioned in “Name of company” format
( ie. red, italic, bold ) should be filled by student individually
## Report has to be an individual report not a group.
# Report should contain at least:-
1) Introduction, history of company
2) Products, various departments in industry
3) Client list
4) Various processes carried out in industry, plant layout
5) Material flow
6) Functions of various departments
7) Actual pictures from industry if permitted or from website of company. One pic you with
manager/in charge in front of name/board of company
8) If applicable- ISO number, QS number, safety systems of company
9) Project / Case study carried out in industry
# It must contain
10) Learning areas as a separate chapter
11) Conclusion
12) References