HIRADC Form

Process Dismantling Tower Crane Prepared By Approved By Ref No

Location Office Tower A Name N.Munusamy K.I Choi T.W Kim 008
C&S C&S Safety Safety
Project St. Regis KL Hotel Project Designation PM Rev No
Supervisor Engineer Health Officer Manager
Project Ref DEC/HSES/SR/14/001 Signature 1
Legal Req OSHA 1994 - Act 514 Effective Date
FMA 1967 – Act 139 Date 01/02/2014 01/02/2014 01/02/2014 01/02/2014 01/02/2014 01/02/2014
Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

1. Preparation work
- Workers ascending to
working area on top of
crane.
-Written instruction / any
1.1
popping to be signed off
by R.E before works
commence.
-Working at height - Worker slip and  Riggers must have safety 4 B B4  Briefing to all workers on the risk Tower Crane
falling from height harness during climbing, (MID) and proper work method before Supplier
working on top or while carrying out the task
-Lightning strike climbing down.  To have a toolbox talk before start DEC Safety
 To immediate stop doing work every morning. Supervisor
work during/possibility of  To check all equipment and tools
heavy rain, lightning before start and report for any DEC Site
strike or strong wind. malfunction or problem immediately. Supervisor

2.1 Self-jacking to lower down -Lifting gear -Damage of existing  Certified crane operator, 4 B B4 -To conduct safety briefing to workers Tower Crane
tower mast. failure. building lifting supervisor and (MID) before start work. Supplier
-Unsafe work structure/machinery. rigger/signalman.
practice. - Serious injury or  Competent person to -Working/Operational ground area must DEC Safety
-Falling object. fatality. ensure all properly secure be barricade and warning sign to Supervisor
before lower down work ensure no other activity been carry out.
been done. DEC Site
Supervisor
2.2 Un-reeving of hoisting wire Height suspended - wire rope detach and  To followed 4 B B4 -Wind the wire rope properly and place
rope load swing through the air recommended SWL from in platform and tighten down.
(MID)
- Loosen the hoisting wire - Hand / finger - falling object manufacturer for wire
rope and u-clip. crush in between - workers fall from rope and Shackles that -Provide signalman to communicate with
- slip and fall height going to be use. operator and riggers during work been
- trip and fall - crush-in between done.
- ergonomics counterweight  Visual Inspected for any
-hand/ finger/ eye kinks, wear and broken
injury wire.

 Proper PPE (safety

helmet, safety boots,
safety harness, hand
glove)
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

3. Dismantling of - Crane Overturned - Crush in between  Ensure a PMA is valid, 4 B B4  Check all the mobile crane electrical Tower Crane
Counterweights (5 no’s) - Overhead - Electrical shock operator is competent (MID) system, mechanical system, safety Supplier
by mobile crane Electrical - Hit by flying object  Proper PPE (safety device and indicator are in order
a) setting up - mobile - Mechanical Failure helmet, safety boots, DEC Site
crane (25 tons) - Steel wire rope safety harness, hand  Check maximum loading calculation Supervisor
snapped glove) and maximum safe working radius
 Ensure mobile crane to and confirm with mobile crane DEC Safety
rest on a solid and firm design load chart for safe operation. Supervisor
ground and use steel plate
and solid timber planks as DEC C&S
additional sleeper. Engineer

b) secure the  Use proper PPE, tag line 3 B B3  Provide signalman

- Crush in between must be use at all time (LOW)
counterweights with sling - working at height - falling object,
 Barricade area below
- falling object workers fall from
tower crane hoisting spot
- slip/ trip and fall height
- falling object

c) Removed the lock pins  Use proper PPE 3 B B3  Provide signalman

- crush in between
and lift out the bracket - working at height - falling object  Use suitable container to (LOW)  Tools like hammer must be fitted
store small components with good quality wooden handle.
- falling object - workers fall from
and tools.  All tools to be tied off/tools lanyard.
- slip/ trip and fall height
 ensure safety harness is  No tools or object shall be placed in
- hand/ finger crush in used all the times open space
in between
 Barricade area below
tower crane hoisting spot.

d) Slowly hoist down to  To check and ensure 4 B B4  Provide signalman

- wire rope detach
ground using Mobile mobile crane in a proper (MID)
- Height/ suspended and swing through
Crane (25 tons) setup and suitable working
load the air
radius
- falling object,
 use tagline
workers fall from
height  barricade area below tower
- falling object crane hoisting spot
- falling object, crush
in between
counterweight
- mechanical failure
-hand/ finger/ eye
injury.
 Hazard Identification (HI)
No Activity
4. Dismantling of boom
section.
a) Secure, tension and
remove the relevant pins
and spring clamps from
boom section mounting
b) Lift up using mobile
crane (25 tons) and
disconnect from the
slewing table, joint and
slowly hoist down to
ground
Risk Assessment (RA) Determining Control (DC)
Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility
2 B B2 Tower Crane
- Height/ falling - falling object  To ensure all unauthorized (LOW)
object workers are clear from Supplier
- workers fall from
affected work area.
height, falling object
DEC Site
- crush in between
Supervisor
main jib
- hand/ finger crush - hand/ finger/ eye DEC Safety
in between injury Supervisor
- ergonomics - jib section may hit
overhead structure
- slip/ trip and fall or service cable
- height/ falling - wire rope detach
 To ensure all unauthorized 4 B B4  use tagline to assist hoisting
object and swing through
workers are clear from (MID)
the air
- hand/ finger crush affected work area.
- falling object
in between  To secure the jib properly
- workers fall from
- Ergonomic and lift up slowly to confirm
height the C.G before hoisting
- slip/ trip and fall
- crush in between down slowly to ground
main jib level
- hand/ finger/ eye
injury
-jib section may hit
overhead structure
or service cable
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

5. Dismantling of
counterweights by mobile
crane (2nos)
a)setting up mobile crane - crane overturned - crush in between  ensure a PMA is valid, 4 B B4  Proper PPE (safety helmet, safety Tower Crane
(25 tons / 25 tons) - overhead electrical - electrical shock operator is competent and fit (MID) boots, safety harness, hand glove) Supplier
- mechanical failure - hit by flying for inspection
steel wire rope object  Ensure mobile crane to rest DEC Safety
snapped on a solid and firm ground Supervisor
and use steel plate and solid
timber planks as additional DEC Site
sleeper. Supervisor
 check all the mobile crane
electrical system, mechanical DEC C&S
system, safety device and Engineer
indicator are in order.
 check maximum loading
calculation and maximum
safe working radius and
confirm with mobile crane
design load chart for safe
operation.

b)Secure the - height - crush in between  Use proper PPE, tag line  Tools like hammer must be fitted Tower Crane
2 B B2
counterweight with sling must be used at all time with good quality wooden handle Supplier
- falling object - falling object, (LOW)
- slip/trip and fall workers fall from  barricade area below tower  No tools or object shall be place in
height crane hoisting spot open space. DEC Site
- falling object  Tools to be secure / tie-off avoiding Supervisor
 provide signalman
from fall to ground.
DEC Safety
Supervisor
c) Removed the lock pin - height - crush in between  Proper PPE (safety helmet, 2 B B2
and lift out the bracket - falling object - falling object safety boots, safety harness, (LOW)
- slip/trip and fall - workers fall from hand glove)
- hand/finger crush height  Use suitable container to
in between store small components and
tools
 Ensure safety harness is in
used all the time
 barricade area below tower
crane hoisting spot
 provide signalman
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

d) Slowly hoist down to - height/ suspended - wire rope detach  To check and ensure mobile 4 B B4
ground using mobile load and swing through crane in a proper setup and (MID)
crane (25 tonne) - falling object the air suitable working radius.
-mechanical failure - falling object,  use tagline
workers fall from  barricade area below tower
height crane hoisting spot
- falling object,  provide signalman
crush in between
counterweight
- hand/ finger/ eye
injury

6. Dismantling of top tower

a) secure, tension it and - height/ falling - falling object  to check and ensure mobile  tools like hammer must be fitted Tower Crane
remove the relevant pins object - workers fall from crane in a proper setup and 2 B B2 with good quality wooden handle Supplier
and spring clamp from - hand/finger crush height suitable working radius (LOW)  no tools or object shall be placed in
the slewing table joint in between - crush in between  to ensure all unauthorized open space DEC Safety
- ergonomics main jib workers are clear from Supervisor
slip/trip and fall - hand/ finger/ eye affected work area when
injury hoisting of jib is in progress DEC Site
- jib section may Supervisor
hit overhead
structure or
service cable

b) using mobile crane

slowly hoist down tower - wire rope detach  to ensure all unauthorized
- height/ falling 4 B B4
top to ground (25 tonne) and swing through workers are clear from
object (MID)
the air affected work area
- hand/finger crush
- falling object  to ensure there is proper
in between
- workers fall from clearance and no
- ergonomics
height interference by other crane
- slip/ trip and fall
- crush in between while dismantling and
hand/ finger/ eye hoisting of A frame is in
injury progress
 to secure the jib properly and
lift up slowly to confirm the
C.G before hoisting down
slowly to ground level.
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

7. Termination of power
supply

a) terminate power supply - height - electrical shocks  to make sure qualified 4 B B4  Competent person to ensure all Tower Crane
-sweating/ wet - falling object electrician to disconnect (MID) power in a proper earthing. Supplier
hands - workers fall from power supply before carry out
- slip/ trip and fall height this job DEC Safety
 Proper PPE (safety helmet, Supervisor
safety boots, safety harness,
hand glove) DEC Site
Supervisor
(Electrical)
b) disconnect cable - height - electrical shock  to make sure qualified 4 B B4  Competent person to ensure all
connection - sweating/ wet hand -falling object/ electrician to disconnect power in a proper earthing.
(MID)
workers fall from power supply before carry out
- slip/trip and fall
height this job
 Proper PPE (safety helmet,
safety boots, safety harness,
hand glove)

8. Dismantling of hoisting
winch
a) Using mobile crane
slowly hoist down tower
top to ground (25 tonne)
Tower Crane
- height/ falling - wire rope detach  to ensure there is proper 4 B B4  to ensure all unauthorized workers Supplier
object and swing through clearance and no (MID) are clear from affected work area
- hand/finger crush the air interference by other crane DEC Site
in between - falling object while dismantling and Supervisor
- ergonomics - crush in between hoisting of A frame is in
- slip/ trip and fall hand/ finger/ eye progress DEC Safety
injury  to secure the jib properly and Supervisor
- workers fall from lift up slowly to confirm the
height C.G before hoisting down
slowly to ground level
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

9. Dismantling of counter jib

a) secure, tension and - height/ falling - falling object  To ensure all unauthorized 2 B B2 Tower Crane
remove the relevant pin object - workers fall from workers are clear from (LOW) Supplier
and spring clamps from - hand/ finger crush height affected work area
counter jib section in between - crush in between DEC Site
mounting - ergonomics main jib Supervisor
- slip/ trip and fall - hand/ finger/ eye
injury DEC Safety
- jib section may Supervisor
hit overhead
structure or
service cable

b) lift up using mobile - wire rope detach Tower Crane

- height/ falling  to ensure all unauthorized 4 B B4
crane( 2nos, 25 tons / 25 and swing through Supplier
object workers are clear from (MID)
tons) and disconnect from the air- workers
- hand/ finger crush affected work area
the slewing table, joint fall from height
in between  to secure the jib properly and DEC Site
and slowly hoist down to - falling object
- ergonomics lift up slowly to confirm the Supervisor
ground - workers fall from
- slip/ trip and fall C.G before hoisting down
height
slowly to ground level DEC Safety
- crush in between
 use tagline to assist hoisting Supervisor
main jib
- hand/ finger/ eye
injury
- jib section may
hit overhead
structure or
service cable
 Hazard Identification (HI)
No Activity
10. Dismantling of operator
cabin
a) secure and using
mobile crane lift out of the
slewing table joint
(25 tonne)
b) Using mobile crane
slowly hoist operator
cabin down to ground
level (25 tonne)
Risk Assessment (RA) Determining Control (DC)
Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility
- height/ falling - wire rope detach  to ensure small hand tools 4 B B4  stop immediately if there are strong Tower Crane
object and swing through are put in proper container or (MID) wind/ possibility of bad weather Supplier
- hand/ finger crush the air- workers sling bag
in between fall from height  use tagline to assist hoisting DEC Safety
- ergonomics - falling object  Use PPE (safety helmet, Supervisor
- slip/ trip and fall - workers fall from boot, hand glove, safety
height harness) DEC Site
- crush in between Supervisor
main jib
- hand/ finger/ eye
injury
- wire rope detach
- height/ falling  to check and ensure mobile 4 B B4  to ensure all unauthorized workers
and swing through
object crane in a proper setup and (MID) are clear from affected work area
the air- workers
- hand/ finger crush suitable working radius
fall from height
in between  - to secure the jib properly
- falling object
- ergonomics and lift up slowly to confirm
- workers fall from
- slip/ trip and fall the C.G before hoisting down
height slowly to ground level
- crush in between
main jib
- hand/ finger/ eye
injury
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

11. Dismantling of slewing

table assembly

a) secured with slings, - height/ falling - workers hit by  - to ensure small items to be 4 B B4  no tools or object shall be placed in Tower Crane
tension it and remove the object falling object carried in waist pouch and (MID) open space Supplier
8 no’s of bolts and nuts - hand/ finger crush placed in open hand tools such as hammer
from the mast joint in between space and must be fitted with good DEC Safety
- ergonomics defective tools quality wooden handle. Supervisor
- slip/ trip and fall injury to site  - no tools or object shall be
workers placed in open space DEC Site
 - To check on lifting gears to Supervisor
be secured properly and in
the right static hooking point.

b) Using mobile crane - falling object  - To check and ensure mobile

- height/ falling 4 B B4  to clear any loose object from
slowly lift up/ disengaged object - workers slip and crane in proper setup and
(MID) slewing table
and hoist down to ground fall suitable working radius
- suspended load  use container to place small
(25 tons) - hand/ finger crush  - to confirm physical condition components
in between of CG is in good order  use tagline to control the hoisting
-ergonomics
- slip/ trip and fall

12. Dismantling of 6 nos mast

section by (3) hoisting
operation

a) remove the relevant - height/ falling - falling object  - to use container for small 4 B B4  Signalman to blow whistles and Tower Crane
pins object - workers slip and component storage (MID) cleared all un-authorized workers in Supplier
- hand/ finger crush fall  - to fully barricades area affected work area.
in between below tower crane DEC Safety
- ergonomics  Supervisor
- slip/ trip and fall
DEC Site
b) use mobile crane - During hoisting  - to check and ensure mobile 4 B B4 Supervisor
slowly hoist down to - height/ suspended down, the mast crane in a proper setup and (MID)
ground (25 tonne) load section might hit suitable working radius
workers.  - to monitor closely while
- wire rope hoisting down the mass
detach and swing section
through the air
 Hazard Identification (HI) Risk Assessment (RA) Determining Control (DC)

No Activity Hazard Effect Current Control Severity Likelihood Risk Level Additional Control Responsibility

13. dismantle and remove

collars and I-beam

a) use mobile crane - height/ suspended - during hoisting  - to check and ensure mobile 4 B B4  Signalman to blow whistles and Tower Crane
slowly hoist down to load down, the mast crane in a proper setup and (MID) cleared all un-authorized work in Supplier
ground level (25 tons) section might hit suitable working radius affected work area.
workers  - to monitor closely while DEC Safety
- wire rope detach hoisting down the mast Supervisor
and swing through section
the air DEC Site
Supervisor

14. Loading into 40 footer

lorry

a)lorry move in and out - moving vehicle - workers hit by a  - to wear PPE (safety helmet, 4 B B4  to clear and housekeeping at Tower Crane
and parking within lorry during boot, hand glove) (MID) loading area Supplier
designated loading area reverse movement  - to stand by a flagman to  put barricade/ warning sign
guide the lorry DEC Site
Supervisor

DEC Safety
b) put timber wedge and - crush in between - falling object,  - to wear PPE (safety helmet, 4 B B4  use whistle to warn nearby workers/ Supervisor
using mobile crane (25 suspended load finger injury boot, hand glove) public
(MID)
tons), hoist the - mobile crane  To provide flagman to control and
 - to ensure tagline is used
component and transfer hoisting failure manage traffic.
during hoisting
safely into lorry
 - Area within mobile crane
hoisting radius to be fully
barricaded
 - to provide signalman to
assist hoisting

NOTE : C.G – Center Of Gravity

 RISK ASSESSMENT MATRIX (RAM)

CONSEQUENCE PROBABILITY (INCREASING LIKELIHOOD)

SEVERITY

A B C D E

People Assets Environment Reputation Heard of in Incident has Happens several Happens several
Never heard of in
construction occurred in our times per year in times per year in this
construction industry
industry corporate our corporate project

No Health No damage<
0 effect/Injury
No effect No impact A0 B0 C0 D0 E0
$500

Slight health Slight damage

1 effect/injury $500- Slight effect Slight impact A1 B1 D1 E1
C1
(FAC) $1,000

Minor Health
Minor damage
2 effect/injury Minor effect Limited impact A2 B2 C2 D2 E2
$1,001-$5,000
(MTC/RWC)

Major health Localized

damage Localized Considerable
3 effect/injury
effect impact
A3 B3 C3 D3 E3
(LWC) $5,001-$50,000

Major damage
4 1 Fatality $50,001- Major effect National impact A4 B4 C4 D4 E4
$1,000,000

Extensive
Multiple International
5 fatalities
damage> Massive effect
impact
A5 B5 C5 D5 E5
$1,000,000