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Ecological Indicators 72 (2017) 452–458

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Ecological Indicators
journal homepage: www.elsevier.com/locate/ecolind

An environmental sustainability assessment of China’s cement


industry based on emergy
Xiaohong Zhang a,∗ , Jianming Shen a , Yanqing Wang a , Yan Qi a , Wenjie Liao b , Wei Shui C ,
Li Li b , Hui Qi a , Xiaoyu Yu a
a
College of Environmental Sciences, Sichuan Agricultural University-Chengdu Campus, Chengdu, Sichuan 611130, PR China
b
Institute of New Energy and Low-Carbon Technology, Sichuan University, Chengdu 610065, PR China
C
College of Environment and Resources, Fuzhou University, Fuzhou 350116, PR China

a r t i c l e i n f o a b s t r a c t

Article history: As one of important building materials, the sustainability of cement production is widely concerned in
Received 28 December 2015 the world. This research evaluated the sustainability of China’s cement industry in 2010 using emergy
Received in revised form 23 August 2016 analysis. Several emergy based indicators were adopted to describe the comprehensive performance of
Accepted 25 August 2016
this system from different angles, including Percentage of renewability (%R), Unit emergy value (UEV),
Emergy yield ratio (EYR), Emergy exchange ratio (EER), Environmental load ratio (ELR) and Emergy sus-
Keywords:
tainable index (ESI). The research results show that (1) Mineral resources have absolute contribution to
China’s cement industry
China’s cement production; (2) Coal is the main energy source for China’s cement industry; (3) China’s
Emergy analysis
Resource efficiency
cement industry has relatively weak competition ability due to relatively high ratio of purchased inputs;
Environmental load (4) China’s other industries have benefited greatly from this industry by exchanges; (5) China’s cement
Comprehensive performance industry cannot keep sustainable in the long run due to its high environmental load; (6) the UEV of Chi-
nese cement in 2010 is 3.64E15 sej/t (based on the emergy baseline 15.83E24 sej/yr). Finally, the related
policy implications are proposed from four aspects, including (1) Accelerating the adjustment of process
structure and technical innovation; (2) Promoting the substitution of raw materials or fuels; (3) Raising
the price of cement products; (4) Decreasing the export of cement products.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction the physic-chemical reactions involving the raw material calcina-


tion (decarbonisation of limestone) and fuel combustion (Nadal
As one of basic building materials, cement has played an impor- et al., 2009). The cement industry has caused quantities of air emis-
tant role during the course of fast urbanization. China’s cement sions due to high fossil energy consumption. Pang et al. (2013)
output has ranked first in the world since 1985, accounting for reported that the total coal and electricity consumption of Chinese
60% of the world’s cement production in 2012 (Global Cement, cement industry in 2009 was 186.62 million tons and 1.38 billion
2013). China’s cement output had increased by 2.03 times from kWh, respectively, which resulted in the atmospheric emissions
0.73 billion tons in 2002 to 2.21 billion tons in 2012 (National of sulfur dioxide (SO2 ), nitrogen oxides (NOx), and particulates at
Bureau of Statistics of China, 2003, 2013), with an annual growth 0.89 million, 1.69 million and 3.58 million tons, respectively (Mao
rate of 11.7% in this period. Cement production consumes large et al., 2012; Ministry of Environmental Protection of PRC, 2010).
quantities of raw materials and energy (heat and electricity). Its Carbon dioxides (CO2 ) emissions from Chinese cement industry
manufacturing process is very complex (Huntzinger and Eatmon, accounted for 15% of national emissions and 5%–8% of global emis-
2009; Van Oss and Padovani, 2002, 2003), involving a number of sions (Jiang et al., 2012; Huntzinger and Eatmon, 2009; Scrivener
materials, pyroprocessing techniques, and fuel sources (e.g., coal, and Kirkpatrick, 2008). Besides, the cement industry is also a signifi-
petroleum, coke, natural gas, fuel oil, biomass, or different types cant emission source of other hazardous compounds (Wang, 2013;
of wastes). The main emissions of cement production are atmo- Lei et al., 2011), such as carbon monoxide (CO) and heavy met-
spheric pollutants from the kiln system, and they are derived from als. For China’s cement industry, the key factors that contribute to
overall environmental burden are the direct emissions of nitrogen
oxides (NOx), particulates, and carbon dioxide (CO2 ) into the atmo-
∗ Corresponding author. sphere, as well as the use of coal during cement production (Chen
E-mail address: zxh19701102@126.com (X. Zhang). et al., 2015).

http://dx.doi.org/10.1016/j.ecolind.2016.08.046
1470-160X/© 2016 Elsevier Ltd. All rights reserved.
X. Zhang et al. / Ecological Indicators 72 (2017) 452–458 453

China’s cement industry has the absolute contribution to the 2. Materials and methods
world cement output (Global Cement, 2013), and thus the related
resource and environmental issues have also become increasingly 2.1. Research object
serious (Pang et al., 2013; Wang, 2013; Jiang et al., 2012; Mao et al.,
2012; Lei et al., 2011; Ministry of Environmental Protection of PRC, Since common Portland cement accounts for approximately 98%
2010; Huntzinger and Eatmon, 2009; Scrivener and Kirkpatrick, of China’s total cement output (Xu, 2013), this work chose 1 ton
2008). Therefore, the sustainability of cement production has been common Portland cement production (The percent of clinker is
concerned widely. Many scholars have investigated this issue using 70%.) as its function unit to reflect the national average level. All
different methods, such as life cycle assessment (LCA) (Chen et al., inputs and outputs were based on this functional unit. The analy-
2015; Valderrama et al., 2012; Josa et al., 2004), material flow anal- sis boundary of this work started from raw materials and energy
ysis (MFA) (Wang et al., 2016; Gao et al., 2016; Hu et al., 2015; sources mining, and ended at the gate of the cement factories.
Vargas and Halog, 2015; Woodward and Duffy, 2011), energy anal-
ysis (EA) (Wen et al., 2015; García-Gusano et al., 2015; Sui et al., 2.2. Methods
2014; Atmaca and Yumrutas, 2014; Xu et al., 2012; Hasanbeigi
et al., 2010a,b; Mandal, 2010; Utlu et al., 2006; Camdali et al., 2.2.1. Emergy analysis
2004), economic evaluation (EE) (Wang et al., 2015; Uwasu et al., Emergy is the available energy of one kind required directly
2014; Li et al., 2013; Hasanbeigi et al., 2010a,b), LCA and EE and indirectly to make a product or service (Odum, 1996, 1988),
(Reza et al., 2013), etc. Therein, LCA has become a key method- and its unit is emjoule. At present, emergy is expressed as solar
ology to evaluate the environmental performance of products, emergy, and its unit is solar emjoules (sej) (Jorgensen et al., 2004).
services and processes; however, this method still has some flaws, The theory of EmA is rooted in thermodynamics and general sys-
derived from the assumptions made in the definition of the system tems ecology (Brown and Bardi, 2001). So EmA aims to describe the
(Galvez-Martos and Schoenberger, 2014), its environmental impact relationships between human-made systems and the biosphere.
allocation (Sayagh et al., 2010) and the weights’ decision by expert This method assigns a value to products and services by convert-
scoring. MFA ignores the differences among diverse kinds of mate- ing them into equivalents of one common form of energy (solar
rials due to their various characteristics, and thus its results could energy joule), which can act as the common denominator. In doing
deviate from the practical situation to some degree. EA overlooks so, different types of resources (energy, matter or currency), can be
the differences among energy sources due to diverse formation measured and compared to each other (Liu et al., 2015).
processes and different ability to do work. EE method ignores natu- Within the framework of EmA, the quality of energy sources and
ral contribution to economy. Due to these flaws, decision-making, any other resource is measured by the inputs of energy, materials
based on these methods, could adversely affect resources conserva- and information required to make it (Brown et al., 2011). More spe-
tion and environmental protection to some degree. Emergy analysis cially, the emergy of different products is assessed by multiplying
(EmA), founded by Odum (1988, 1996), assesses one system based mass quantities (kg) or energy quantities (J) or currency ($) by a
on a common measure, i.e. solar eMergy joules. It considers natu- unit emergy value (transformity or specific emergy or emergy to
ral contribution to economic activity, and it also distinguishes the money ratio). A unit emergy is the solar emergy required directly
differences among different products and service. Therefore, this or indirectly to make 1 J or kilogram of a product or service or 1 US$.
method establishes an organic connection between human eco- When a process is evaluated, previously calculated unit emergy val-
nomic system and the environment. The results from EmA can ues can be used to determine the emergy (sej) of commonly used
provide more integrated information for decision-makers. Due to products or services (Pulselli et al., 2007).
the obvious advantages over other methods, EmA has been widely Following the recommendations of Odum (2000), all transfor-
used to evaluate comprehensive performances of systems with dif- mities calculated prior to 2000 have been multiplied by a factor
ferent scales, including production systems (Pan et al., 2016a,b; 1.68 to account for the increase in global emergy base of reference
Zeng et al., 2013; Lu et al., 2012; Li et al., 2011a,b; Lu et al., 2010; from 9.44E24 sej/yr to 15.83E24 sej/yr. And then the total emergy
Lu and Campbell, 2009; Zhang et al., 2009; Pulselli et al., 2008a; driving the system can be determined by adding up the emergy
Bastianoni and Marchettini, 1996), cities (Zucaro et al., 2014; Zhang of all inflows, and is assigned to the product or service delivered
et al., 2011; Pulselli et al., 2008b), nations (Hu et al., 2014; Lou (Campbell et al., 2005; Brown and Ulgiati, 2001). After all the flows
and Ulgiati, 2013; Zhang et al., 2012; Ulgiati et al., 2011), and in study have been quantified, a set of indicators can be estab-
the world as a whole (Campbell et al., 2014; Odum et al., 2000; lished to assess the environmental performance of the system itself
Brown and Ulgiati, 1999). As far as cement production is concerned, (Ulgiati and Brown, 2002).
several scholars have explored its environmental sustainability
using EmA (Pulselli et al., 2008a; Buranakam, 1998; Haukoos, 1995;
2.2.2. Energy flow of Chinese cement production
Roudebush, 1992). However, the emergy related researches on Chi-
As shown in Fig. 1, the main inputs include renewable resources
nese cement industry is lacking in the public literature. As the
(fresh water), nonrenewable inputs (limestone, clay, sandstone and
largest cement producer and consumer in the world, the sustain-
gypsum), and purchased inputs (coal, petroleum, natural gas and
ability of Chinese cement industry should be concerned. In recent
labor & service). The outputs are cement products.
years, many Chinese scholars have evaluated diverse ecological
economic systems using EmA; however, the unit emergy value of
cement adopted in their works often came from other countries or 2.2.3. The corresponding emergy based indicators
regions, which could reduce the accuracy of their research results The emergy based indicators adopted in this study were
to some degree. depicted as follows.
This research concentrates on China’s cement industry, and it
aims to (1) assessing the comprehensive performance of China’s (1) Percentage of renewability (%R): It is the ratio of renewable
cement industry so as to provide some beneficial suggestions for inputs to total inputs in terms of emergy, and describes the
the policy-makers, and (2) providing the unit emergy value (UEV) renewability of a system. Generally the higher the ratio, the
of China’s cement for the emergy related researches in China in the more sustainable the system in study is.
future. (2) Unit emergy value (UEV, sej/t): UEV is defined as the equivalent
solar emergy required by per unit of product. And this indica-
454 X. Zhang et al. / Ecological Indicators 72 (2017) 452–458

Fig. 1. Energy system diagram of China’s cement production system.

Table 1
Emergy analysis table of Chinese cement industry in 2010 (Per ton common cement product).

Item Basic data Unit emergy values Emergy (sej/yr) Percent (%)

Inputs 3.64E + 15 100.00


Renewable inputs 2.41E + 13 0.65
1. Fresh water 3.69E02 kg 6.52E10sej/kg 2.41E + 13 0.65
Nonrenewable inputs 3.46E + 15 82.20
2. Limestone 1.6E03 kg 1.68E12 sej/kg 2.69E + 15 73.85
3. Clay 1.3E02 kg 1.68E12 sej/kg 2.18E + 14 6.00
4. Sandstone 0.339 kg 1.68E12 sej/kg 5.70E + 11 0.02
5. Gypsum 50. 5 kg 1.68E12 sej/kg 8.48E + 13 2.33
Purchased inputs 17.15
6. Coal 5.05E09 J 8.64E4 sej/J 4.36E + 14 11.99
7. Petroleum 3.45E08 J 9.3E04 sej/J 3.21E + 13 0.88
8. Natural gas 1.83E04 J 7.29E04 sej/J 1.33E + 09 0.00
9. Labor & services 2.65 E01 US$ 5.88E12 sej/US$ 1.56E + 14 4.28
Output
10. Products 1t 3.64E + 15 sej/t
11. Economic output 4.09E01 US$ 8.90E + 13 sej/US$

Note: All these unit emergy values were adjusted to the emergy baseline 15.83E24 sej/yr.
1. Basic data came from Ref. (Jiang and Wang, 2010), and unit emergy value came from Ref. (Buenfil, 2001).
2-5. These basic data came from Ref. (Jiang and Wang, 2010), and their unit emergy values came from Ref. (Odum, 1996).
6. Energy = mass (kg)*energy content per kilogram. Here, mass = 1.92E02 kg (Jiang and Wang, 2010), and energy content per kilogram = 2.63E07 J/kg (Department of Energy
Statistics, National Bureau of Statistics of PRC, 2012). It should be noted that electricity power in China is mainly composed of thermal electricity, which is basically generated
using coal. Therefore, here electricity use in cement life cycle is expressed by coal consumption.
7. Energy = mass (kg)*energy content per kilogram. Here, mass = 8.25 kg (Jiang and Wang, 2010), and energy content per kilogram = 4.18E07 J/kg (Department of Energy
Statistics, National Bureau of Statistics of PRC, 2012).
8. Energy = volume (m3 )*energy content per cubic metre. Here, volume = 4.70E–04 m3 (Jiang and Wang, 2010), and energy content per cubic metre = 3.89E07 J/m3 (Department
of Energy Statistics, National Bureau of Statistics of PRC, 2012).
9. Labor & services include per unit investment and per unit operation cost. Therein, per unit investment = the total investment/(the total cement output*the life cycle*
average exchange rate between RMB and US$). According to Ref. (China Cement Association, 2012), the total investment and the total cement output were 6.14E11 Yuan
and 1.88E09 tons respectively, and average exchange rate between RMB and US$ was 6.77yuan/US$ in 2010 (Sina Blog, 2012). In addition, the life cycle of cement project is
assumed to be 20 years. Per unit operation cost = the total operation expense/(the total cement output*average exchange rate between RMB and US$ in 2010). According to
Ref. (China Cement Association, 2012), the total operation expense was 3.06E11 Yuan in 2010.
10. It is a basic unit in this study.
11. The economic output = the average price (Yuan)/average exchange rate (Yuan/US$). Here the average price was 2.77E02 Yuan (China Cement Association, 2012).

tor is inversely related to the efficiency of a production system 2012). It measures competition ability and economic benefit
(Brown et al., 2012). of an industrial process (Ulgiati and Brown, 2002). The higher
(3) Emergy yield ratio (EYR): EYR is the ratio of the total emergy the value of EYR, the stronger the competition ability is, which
required divided by the purchased emergy, and it expresses means the better economic benefit of the industrial process.
a sort of ‘gain’ or ‘multiplier effect’ of the system itself. For And this also shows the lower cost of this system due to the
instance, an EYR of 5:1 suggests that the emergy of the yield lower purchased inputs.
is 5 times greater than that (previously) invested in acquiring (4) Emergy exchange ratio (EER): it is the ratio of emergy of com-
it. And by expressing how much overall emergy is ultimately modity to that of money paid for it, and measures the rate of
required in support of its output, this indicator characterizes emergy benefit for purchasers (Lan et al., 2002). Specifically
the donor-side intensity of the system in study (Brown et al., speaking, the purchasers earn emergy when EER > 1, they keep
X. Zhang et al. / Ecological Indicators 72 (2017) 452–458 455

Table 2 cement industry is close to that of USA in 1995 (Conventional


Indicator values of China’s cement production system.
cement product: 3.39E15 sej/t, cement product with coal fly
Indicators’ symbol Indicator values ash reuse: 3.76E15 sej/t, the original values by Buranakam
%R 0.65 (1998) were multiplied by 1.68 following the recommenda-
UEV 3.64E15 sej/t tion of Odum (2000)), but it is still lower than that of Italy
EYR 5.83 (3.04E15 sej/t, based on the baseline 15.83E24 sej/yr) (Pulselli
EER 15.14 et al., 2008a).
ELR 150.53
(3) EYR: It is 5.83, i.e. the emergy of the yield is 5.83 times greater
ESI 0.039
than that (previously) invested in acquiring it, and this shows
that the local environment provides a lot of free products
the same emergy when EER = 1, and they will lose emergy when and services for China’s cement industry (Brown et al., 2012).
EER < 1. Compared to that of USA (EYR = 6.83 for conventional cement
(5) Environmental load ratio (ELR): ELR is the ratio of sum of non- product, EYR = 7.86 for cement product with coal fly ash reuse
renewable and purchased emergy to the renewable emergy, (Buranakam, 1998)) and Italy (6.47) (Pulselli et al., 2008a),
and shows the load of an industrial system on the local envi- China’s cement industry still has lower competition ability
ronment. And the environmental load could be derived from mainly due to its higher purchased inputs.
excess exploitation of local non-renewable resources and/or (4) EER: this indicator is 15.14, which means that other pur-
investment from outside, and pollution emissions. It must be chasers will benefit greatly from China’s cement industry when
emphasized that EYR evaluates the imported-local emergy flow they buy this product. In other words, emergy received by
balance, while ELR is sensitive to the renewable–nonrenewable China’s cement industry in the form of money isn’t enough to
flows balance. According to Ref. (Cao and Feng, 2007), low val- match the environmental work employed for producing it. And
ues of ELR (nearly 2) indicate low environmental load; when this situation could accelerate the exhaustion of the related
ELR > 10, there is a high environmental load; when 3 < ELR < 10, raw materials (especially limestone) and other fossil energy
the load is considered moderate. sources.
(6) Emergy sustainability index (ESI): it is the ratio of the EYR to (5) ELR: this indicator arrives at 150.53. According to Ref. (Cao and
the ELR, and reflects the ability of a system in providing desired Feng, 2007), China’s cement industry has a high environmental
products or services with a minimum environmental load and load due to large amount of mineral resources and fossil energy
a maximum profit. According to Cao and Feng (2007), ESI < 1 sources consumption.
means that systems are not sustainable in the long run; systems (6) ESI: this index is only 0.039. According to Ref. (Cao and Feng,
presenting 1 < ESI < 5 may have a sustainable contribution to the 2007), this industry is not sustainable in the long run, which is
economy in the medium period; systems with ESI > 5 can be mainly derived from its high environmental load.
considered sustainable in the long term.
Based on the abovementioned research results, the main find-
3. Results and discussions ings can be summarized as follows:

3.1. Emergy flows (1) Mineral resources have absolute contributions to the formation
of China’s cement product;
As shown in Table 1, renewable inputs, nonrenewable inputs (2) Compared to some developed countries, China’s cement indus-
and purchased inputs contribute 0.65%, 82.20% and 17.15%, respec- try has relatively weak competition ability;
tively, to the total emergy inputs. Therein, the renewable inputs are (3) Other industries have benefited this industry greatly through
composed of fresh water; nonrenewable inputs mainly come from earning emergy from it, and this could accelerate the related
limestone (77.74%); purchased inputs are mainly derived from coal mineral resources exhaustion;
(12.59%). Compared to Ref. (Pulselli et al., 2008a), China’s cement (4) China’s cement industry cannot keep sustainable development
industry has higher share of renewable inputs, lower share of non- in the long run.
renewable inputs and higher share of purchased inputs; however,
the two processes still have some similar characteristics, i.e. lime- 3.3. One issue needed to be clarified
stone is the largest contributor to the total inputs, and coal based
energy sources contribute the most to the purchased inputs. Here it should be noted that opinions concerning this index ESI
vary due to some uncertainties (Bastianoni et al., 2007). In view
3.2. Emergy based indicators of the objectives of the emergy based indicator system — among
others to show at a glance the sustainability level of a system —
The related emergy based indicator values were provided in an aggregation has been made from parameters into indicators
Table 2. and from indicators into one single figure for the ESI. One of the
objectives for aggregation is easy to compare through combin-
(1) Percentage of renewability (%R): this ratio is 0.65. And it reflects ing different parameters. Meanwhile, considering the complicated
the absolute contribution of nonrenewable inputs to China’s interactions between parameters or indicators, here we adopt the
cement production, which is one of main characteristics of high division aggregation method with equal weight coefficients. How-
energy-consumption industries. This mainly lies in its great ever, if one accepts the definition that has been used for the ESI, the
dependence on mineral resources (especially limestone) and two indicators EYR and ELR are equally essential for assessing the
fossil energy sources (especially coal). sustainability level of a system—no matter whatever they are. The
(2) UEV: this indicator is 3.64E15 sej/t. When ignoring purchased objective of a system is (or should be) to approach higher sustain-
labor and services, this indicator value decreases to 3.48E15 ability level. This requires that each indicator should achieve the
sej/t. Therefore, this means cement production mainly trans- relatively ideal value. So there are no trade-offs between two (or
forms mineral resources into cement products, and human more) parameters or indicators (Dietz and Neumayer, 2007). How-
activity has small contribution to this process. Compared to ever, aggregation can smooth out some detailed information and
some developed countries, the resources efficiency of Chinese then lead to ambiguity. The only solution to this problem is that one
456 X. Zhang et al. / Ecological Indicators 72 (2017) 452–458

should look at the aggregated figures as well as at the underlying include the cost of mineral resources consumption and environ-
reasons (Zhang et al., 2016). mental protection, which still needs to be evaluated carefully in
the future. In doing so, the economic benefit of Chinese cement
industry could be improved; meanwhile, the pollution (espe-
4. The policy implications
cially air pollution), derived from this industry, will be well
controlled due to more environmental investment. And this is
Based on the main findings, the following policy implications
helpful for the local governments to achieve goals of air emis-
are proposed: sions reduction.
(4) Reducing cement export. Although cement export can bring
(1) Accelerating process structure adjustment and technological about economic benefit for China in the short period, this will
innovation. The relatively low yield rate and high environmen- lead to quantities of net loss of wealth in terms of emergy and
tal load reflect the backward technical level of China’s cement the related secondary ecological and environmental problems
industry to some degree. In order to improve the comprehen- in the future. As a type of energy-intensive product, a large
sive performance, China’s cement industry should continuously amount of cement export has aggravated the exhaustion of
adjust its process structure through eliminating outdated pro- China’s mineral resources and fossil energy sources, and also
duction processes and promoting technological innovation, incurred the related air pollution (especially widely spreading
such as the dry rotary kiln process with a multi-stage preheater fog and haze weather in recent years.). Therefore, decreasing
and a cement calciner as an alternative to shaft kiln cement pro- cement export is useful to alleviate the potential environmental
duction technology (Mikulcic et al., 2016), further reforming burden. In 2012, the amount of cement export decreased to 9.24
the existing technologies, introducing international advanced million tons from 2009 (China Economic Information Network,
technologies (Price et al., 2009), etc. In doing so, this industry 2013), which indicates that approximately 2.66E06 kg PM2.5
can achieve energy conservation and raise energy efficiency. eq, 5.02E09 kg CO2 eq and 2.45E10 MJ primary energy were
Generally the level of energy consumption of China’s cement reduced in the respiratory inorganics, global warming, and non-
industry was higher than that of some developed countries renewable energy categories, respectively. China can further
(Department of Energy Statistics, National Bureau of Statistics reduce cement export in the future. To this end, China’s govern-
of PRC, 2012; Hasanbeigi et al., 2010a,b). Price et al. (2009) ment can take the following two measures, viz. cancelling the
reported that approximately 12% and 23% energy will be saved export tax rebate and levying the higher environmental taxes
by using advanced technologies at home and abroad. Further- on cement export. The two measures can increase the cost of
more, significant environmental benefit can be also attained. those cement enterprises with cement export, and then impel
More than 8.7%, 4.3%, and 10.2% of the total environmental them to reduce or stop cement export and further enhance
benefit for the respiratory inorganics, global warming and non- technical and management levels. Although the economic out-
renewable energy categories can be achieved by improving put of this industry may be influenced in the short period, the
energy recovery and energy efficiency (Chen et al., 2015). serious situation of mineral resources exhaustion and air pol-
(2) Promoting substitutions of raw materials and fuels. Due to lution could be mitigated to some degree, which will benefit
great dependence on mineral resources (especially limestone), local residents’ health and prolong service life of non renew-
the exhaustion of these resources could hinder the sustainable able resources in the long run. Meanwhile, they can enhance
development of China’s cement industry in the future. Opti- the competition ability of China’s cement industry in the future.
mum application of alternative materials (e.g., industrial waste
and industrial byproduct) is an efficient method to reduce the 5. Conclusion
potential environmental burden. Potential CO2 emission reduc-
tion and energy conservation by using alternative materials This work explored the environmental sustainability of China’s
(e.g., ash, calcium carbide residue) to reduce limestone con- cement industry using EmA. The main conclusions are summa-
sumption have been widely investigated (Hasanbeigi et al., rized as follows. (1) Formation of China’s cement products basically
2012; Fairbairn et al., 2010). Hong and Li (2011) carried out depend on mineral resources inputs (especially limestone); (2) Coal
a research on a cement production system with sewage sludge is the main energy source for this industry; (3) China’s cement
as one of alternative fuels. Josa et al. (2004) pointed out that industry has relatively low yield rate; (4) Other industries benefit
the energy consumption of cement production can be reduced this industry greatly by commodity exchanges; (5) China’s cement
greatly by using maximum amounts of clinker alternatives, industry cannot keep sustainable development in the long run due
i.e. GGBFS (Ground Granulated Blast Furnace Slag), fly ashes to its high environmental load; (6) the unit emergy value of China’s
and other cementitious or pozzolanic materials. Environmental cement in 2010 is 3.64E15 sej/t (based on the emergy baseline
burdens can be also reduced by such substitutions. Meanwhile, 15.83E24 sej/yr).
higher levels of technologies and increased shares of alterna-
tive fuels could also obtain lower emission levels and reduce Acknowledgements
the consumption of nonrenewable energy sources.
(3) Raising the price of cement products. According to the study This work was supported by the Academic and technical leaders
result, the emergy received in terms of money cannot match the training funds in Sichuan Province (03109102), the Dual Support
environmental work employed for producing China’s cement. Plan of Sichuan Agricultural University (03570312, 03571248),
Therefore, properly raising the price is helpful to conserve and the Key Project of the Research Program of Sichuan Province
mineral resources, and it can also collect fund for pollution pre- (2014NZ0045).
vention and treatment and technological innovation for this
industry. This countermeasure needs the following two sup- References
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