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Result: Total 18 records.

1 Title Application of METSIM Software in Extracting Vanadium from Vanadium Residue

Brief
Author WANG De-hua;
Detail
Source Non-ferrous metallurgy energy

Reference Degree China Enfi Engineering & Technology Co., Ltd.

grantor
Customize
Abstract METSIM is a process that is widely used in metallurgy, chemical engineering and other fields at home and abroad for process
RefWorks design. It can be used to simulate and calculate the quality and energy balance of complex processes. This article mainly
introduces the application of METSIM software in the material balance calculation of vanadium slag vanadium extraction
EndNote
process, including the determination of raw material composition, collection of process control parameters, the establishment
of the project's compound database, input operation unit, calculation process analysis and results.
NoteExpress
2 Title Application of METSIM Software in Flash Smelting Process Design
Novelty check
Author HE Feng; China Nerin Engineering Co., Ltd.;
CNKI pdl Source Nonferrous Metals Design and Research

Degree China Ruilin Engineering Technology Co., Ltd.

grantor

Abstract The establishment process and technical characteristics of the METSIM process calculation model for flash copper smelting
are introduced. The comparison between the METSIM model calculation results and the NCC software calculation results,
the previous actual project operation data and the plant practice applying the model show that the METSIM model is a
successful one. model. In addition, the METSIM software defects are also introduced.

3 Title Continuous smelting process and simulation of metallurgical process of brittle sulphide and antimony ore

Author YANG Huilan; WEI Xinxin; WANG Wei; China Nerin Engineering Co., Ltd.;

Source Nonferrous Metals Design and Research

Degree China Ruilin Engineering Technology Co., Ltd.

grantor

Abstract In view of the problems of low efficiency, high energy consumption, and large pollution in the traditional smelting process of
crisp-sulfur-bismuth-bismuth-bearing slag, China Reliance has developed a new smelting process for brittle-sulfur-bismuth-
bismuth-bearing smelting with enhanced oxygen-enriched smelting characteristics. This process is energy-efficient and
efficient. The features of the cleansing enhancement technology and the adoption of the METSIM software platform establish
the operation unit model and process control according to the main process flow, and then integrate the process simulation
into a whole to provide the basis for the metallurgical design.

4 Title Simulation of Tungsten-alkali Cooking Process Based on METSIM Software

Author School of Mechanical and Electrical Engineering, Jiangxi University of Mechanical and Electrical Engineering, Jiangxi
University of Science and Technology;

Source Non-ferrous metals (smelting part)

Degree School of Electrical Engineering and Automation, Jiangxi University of Science and Technology; School of Mechanical and
grantor Electrical Engineering, Jiangxi University of Science and Technology;

Abstract The application status of process simulation technology in the process industry is briefly described. The characteristics and
uses of the METSIM metallurgical process simulation system are introduced. The ball milling and alkali cooking process of a
tungsten smelting plant in southern Taiwan is used as the object, and a WO_3 ball mill based on the METSIM software is
established. The process simulation simulation system of the alkaline cooking process, and the material balance, model
accuracy verification and analysis of the cooking process. The results show that the tungsten ball-alkali cooking process
simulation system based on METSIM software can accurately simulate the entire tungsten smelting ball mill-alkali cooking
process. The relative error between the actual produced WO3 leaching rate and the simulated WO3 leaching rate is 0.35%.
The model can understand the WO_3 leaching process in real time.

5 Title Application of METSIM Software in the Design of Side-blow Reduction Process for High Lead Slag

Author YANG Weiyan; China Nerin Engineering Co., Ltd.;

Source Nonferrous Metals Design and Research

Degree China Ruilin Engineering Technology Co., Ltd.

grantor

Abstract The application case of METSIM software in high lead slag side blowing reduction process design was introduced in detail.
Through the establishment of the model, model calculation results analysis and model validation, it was demonstrated that

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METSIM software can obtain accurate and detailed design data in process design. The follow-up work of the project laid a
solid foundation.

6 Title Dynamic Simulation of Shaft Furnace Roasting Process METSIM

Author LU Shaowen; DING Jinliang; LIU Linlin; State Key Laboratory of Synthetical Automation for Process Industries, Northeastern
University;

Source Journal of Chemical Industry

Degree State Key Laboratory of Integrated Automation of Process Industry, Northeastern University;
grantor

Abstract Shaft furnace roasting is a common process in the mineral processing industry of hematite in China. The key technology
index is the magnetic separation tube recovery rate, reflecting the quality of ore roasting. However, the magnetic separation
rate cannot be measured online in real time. In practical production, the control of the recovery rate of the roasting magnetic
tube in the shaft furnace is generally achieved through optimization of operation control. The design of operation optimization
control strategy requires a large number of industrial field experiments to establish a dynamic response relationship between
the magnetic separation tube recovery rate and the main control variables, which is costly and risky. In order to solve this
problem, a dynamic model of shaft furnace roasting technology was designed based on the metallurgical simulation software
METSIM, and a semi-physical simulation system of the shaft furnace process was established using the same process
control software and hardware system as the actual one. The dynamic relationship between the recovery rate of the
magnetic separation tube and the set value of temperature during combustion was obtained through simulation experiments
and compared with the actual data. This shows that the platform can be used as an experimental and test tool for designing
optimization control methods.

7 Title Application of Metsim Software in Copper-cobalt Hydrometallurgy Project

Author Ninglei Sun; Shurong Ding; Shaolong Li; China ENFI Engineering Corp.;

Source World non-ferrous metals

Degree China Enfi Engineering & Technology Co., Ltd.

grantor

Abstract This paper introduces the application of Metsim software in the calculation of a wet leaching process for copper oxide and
cobaltite in the Congo. The data such as balanced flow in the output results provides the basis for subsequent work such as
equipment selection, and the use of Metsim for process selection comparison improves work efficiency.

8 Title Analysis of Copper Process Performance Based on METSIM Oxygen Bottom Blowing

Author LIAO Lile; GUO Xueyi; WANG Qinmeng; TIAN Qinghua; ZHANG Yongzhu; Clean Metallurgical Engineering Research Center
of Nonferrous Metals of China, School of Metallurgy and Environment, Central South University;

Source Nonferrous Metals Science and Engineering

Degree School of Metallurgy and Environment, Central South University, China Nonferrous Metals Industry Clean Metallurgical
grantor Engineering Research Center;

Abstract In view of the unclear mechanism of the current bottom-blown smelting real-time operating parameters for the expected
target parameters, the static model of the oxygen bottom smelting copper process flow was developed based on the basic
operating unit modules of the METSIM metallurgical flow simulation software. The actual production data of a plant verifies
the reliability of the model and explores the different operating conditions, such as the effect of flux addition rate, oxygen-
enriched addition rate, and concentrate addition rate on the technological performance of the copper oxygen bottom blowing
smelting section. Produce the possible causes of the corresponding phenomenon. For deeper understanding of the process
and guide the actual production site control has a certain significance.

9 Title Simulation and Production Verification of Ball Mill Swirler System

Author Wang Xiaoyong; Sun Husheng;

Source Modern Mining

Degree Dandong Dongfang Measurement and Control Technology Co., Ltd.; Bengang Steel Design & Research Institute Co., Ltd.;
grantor

Abstract The digital simulation of the process parameters when METSIM software was applied to the automatic control of the plant
was proposed. It provided data support for the automation system debugging after the plant was built and it avoided the
drawbacks of the previous project that only depended on empirical judgment, and the parameters were applied to the
simulation system. Adjustment can also shorten the debugging time and save production costs. It is a beneficial practice that
combines digital simulation with production practice.

10 Title Application of METSIM in the Design of Clean Production Process of Sub-fused Salt Chrome Salt

Author LV Ye-qing 1,2,3 , ZHENG Shi-li 2 , WANG Shao-na 2 , DU Hao 2 , ZHANG Yi 2 (1. School of Chemical Engineering, Tianjing
University, Tianjing 300072, China; 2. National Eng. Lab. Hydrometall. Cleaner Production Technology, Institute of Process
Engineering, CAS, Beijing 100190, China; 3. National Engineering Research Center of Distillation Technology, Tianjing
300072, China)

Source Journal of Process Engineering

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Degree Institute of Chemical Engineering, Tianjin University; National Engineering Laboratory of Clean Metallurgy Production
grantor Technology, Institute of Process Engineering, Chinese Academy of Sciences; National Engineering Research Center for
Distillation Technology;

Abstract Aiming at the problems of large energy consumption and low heat utilization rate for the clean production process of sub-
molten salt and chromium salt, and the need for process amplification, METSIM software was used to carry out material and
energy balance calculations on this process, and the detailed information of each stock's logistics was obtained. Amplification
provides a reference; Using pinch technology for heat exchanger network optimization, the optimized heat exchange network
can reduce the use of heat utilities and cold utility projects by 31.5% and 31.7%, respectively, and the total heat utilization
rate by 11.0%.

11 Title Application of METSIM in the Design of Clean Production Process for Vanadium Slag

Author LV Ye-qing1,2,3, ZHENG Shi-li2, WANG Shao-na2, DU Hao2, ZHANG Yi2 (1. School of Chemical Engineering, Tianjin
University, Tianjin 300072, China; 2. National Eng. Lab. Hydrometall. Cleaner Production Technology, Inst. Process Eng.,
CAS, Beijing 100190, China; 3. National Engineering Research Center of Distillation Technology, Tianjin 300072, China)

Source Journal of Process Engineering

Degree Institute of Chemical Engineering, Tianjin University; National Engineering Laboratory of Clean Metallurgy Production
grantor Technology, Institute of Process Engineering, Chinese Academy of Sciences; National Engineering Research Center for
Distillation Technology;

Abstract METSIM software was used to perform material balance and energy balance calculations on the sub-fused salt vanadium
slag vanadium chromium and chromium enhanced efficiency production process, and the basic logistics information of the 5
shares of export logistics, including the contained substances and their respective mass flow, were obtained. Vanadium is
mainly found in potassium vanadate crystals with a mass flow rate of 298.4 t/a. Chromium is mainly present in potassium
chromate crystals with a mass flow rate of 64.3 t/a. At the same time, the energy consumption for this process is high and the
thermal efficiency is low. Problem, using pinch technology to optimize the heat exchanger network. After optimization of the
heat exchange network, the use of heat utilities and cold utility projects can be reduced by 97.5% and 16.9%, respectively.

12 Title Application of Metsim Software in Wet Leaching of Copper Oxide Mine

Author SUN Ning-lei, DONG Ai-guo, YIN Shu-yan, CUI Hong-zhi, LU Ye-da

Source China Nonferrous Metallurgy

Degree China Enfi Engineering & Technology Co., Ltd.

grantor

Abstract The application of Metsim software in the calculation of copper oxide wet leaching process shows that the Metsim software
as the core process design method can obtain accurate design data, and discusses the advantages and disadvantages of
the software in the process of use.

13 Title METSIM Simulation Application in Laterite Nickel Ore Rotary Kiln-Electric Furnace (RKEF) Process

Author SUN Hai-kuo;

Source China Nonferrous Metallurgy

Degree China Enfi Engineering & Technology Co., Ltd.

grantor

Abstract METSIM is a process that is widely used in metallurgy, chemical and other fields for process simulation. Based on unit
operation modules for chemical and process control, it can simulate the quality and energy balance of complex processes.
The kiln-electric furnace (RKEF) process is currently an advanced and mature process for the production of nickel-iron alloys
from silico-magnesian laterite ore. The METSIM software is used for material balance and energy balance simulation of the
RKEF process, and metallurgical calculation results can be obtained quickly.

14 Title Application of METSIM Metallurgical Process Simulation System in Engineering Design

Author WANG Ming, CHEN Qi-ming (Changsha Engineering and Research Institute of Nonferrous Metallurgy, Changsha 410011,
China)

Source Rare metals and carbides

Degree Changsha Nonferrous Metallurgy Design and Research Institute;

grantor

Abstract The characteristics and applications of the METSIM metallurgical process simulation system are briefly introduced. Taking a
southern ion-type rare earth separation project as an example, the application and advantages of METSIM in process design
and metallurgical calculation are analyzed. The results show that the use of the software in engineering design can not only
improve the design quality, but also improve the design efficiency, and has broad application prospects.

15 Title Study on Simulation of Tungsten Smelting Process Based on METSIM

Author Gong Yazhong

Source Jiangxi University of Science and Technology

Degree Jiangxi University of Science and Technology

grantor

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Abstract Tungsten is a very important strategic mineral resource in China and is widely used in metallurgical, chemical, electronics,
aerospace, and military industries. China is a large country of tungsten resources and also a major consumer of tungsten
products. With the development of economy and science and technology, the demand for tungsten products has been
increasing year by year. At the same time, the quality of tungsten products has also raised higher and higher requirements.
On the other hand, with the consumption and reduction of high-grade tungsten resources, the tungsten ore resources
processed by tungsten smelting enterprises vary greatly in the grade and composition of impurities, and impurities are
numerous. Before each batch of minerals enters smelting production, the ore-phase analysis must be carried out. The
process tests and studies determine the best process flow and process parameters. This process is both time-consuming
and cost-intensive. Therefore, process theory scholars and tungsten smelting companies have been developing methods and
approaches to reduce process test studies at a lower cost and more efficiently. Quickly determine the best smelting process
flow and process parameters that are suitable for the changes in the grade and composition of mineral raw materials. Among
them, the computer simulation technology of metallurgical process is an effective method. This paper uses tungsten smelting
technology as the object and applies computer simulation technology to develop tungsten. The simulation of the smelting
process and the optimization of its key process parameters will provide the tungsten smelting company with the best process
plan and method to meet the ore source changes at a low cost and high efficiency. The metallurgical simulation system
METSIM will be used to simulate the process flow and parameter control of the tungsten smelting process. system. The main
research work and conclusions of this paper are as follows. (1) Analyzed the principle and main process parameters of the
ball milling-alkali boiling, ion exchange, and APT crystallization processes in the tungsten ion exchange smelting process.
Based on this, the METSIM simulation system was used to build the METSIM-based ball milling-alkali cooking and ionization.
The process simulation of the exchange and APT crystallization process establishes the tungsten ion exchange smelting
process simulation system, and carries out material balance and simulation analysis for each process flow. Comparative
analysis shows that the established tungsten ion exchange smelting process simulation system can be better Reflect the
actual production process. (2) Applying the established ball-alkali cooking process simulation system, the real-time leaching
rate of WO 3 in the process of caustic digestion and the process parameters such as alkali-tungsten ratio can be simulated
and compared with the physical process test under the same conditions. The process parameters obtained by the two are
similar and the trend of change is consistent. (3) Utilizing the established tungsten ion exchange smelting process simulation
system, not only can the simulation test of the tungsten smelting process be carried out to determine the optimal process
flow, but also the simulation process flow can be used to carry out the process simulation simulation and control for multiple
processes. The process parameters and equipment are analyzed and optimized for control strategies and algorithms. This
paper aims at the detection and control of adsorption saturation points in ion exchange processes. The prediction model of
ion exchange adsorption saturation point based on BP neural network was established and simulated in the simulation
system. It was found that the maximum percentage error between the predicted value and the true value of the arrival time of
adsorption saturation point was 0.5%, and the predicted concentration of effluent was true. The maximum percentage error of
the value is 0.5%. The above error range is within the allowable range of the project. The simulation and optimization of
tungsten ion exchange process studied in this paper provide a feasible means for research and design of tungsten smelting
process and analysis of control system.

16 Title Design and Development of Shaft Furnace Process Control Simulation System Based on METSIM Software

Author Liu Linlin

Source Northeastern University

Degree Northeastern University

grantor

Abstract The roasting process of shaft furnace is the key process in magnetite beneficiation process. The roasting quality of shaft
furnace directly affects the following process indicators of grinding and magnetic separation process: metal recovery rate and
concentrate grade, so it must strictly control its production index: Magnetic tube recovery. However, there are many
uncertainties in the process. For example, the coupling between multi-variables is serious and the time lags behind. The key
process parameters are difficult to measure on-line or in real-time. As a result, these variables are difficult to control, and the
impact on the operating quality of the shaft furnace production process is difficult to determine qualitatively or quantitatively.
To conduct an assessment, the control of the recovery rate of magnetic tubes can generally be achieved by running
optimized controls. The investment to run optimization control requires a large number of industrial field experiments, which
are costly and risky. In order to reduce the risk and cost of on-site commissioning, how to establish an experimental
simulation platform for the shaft furnace roasting process has become an important research topic. Most of the existing
simulation software is used for steady-state simulation and lacks a shaft furnace model unit; moreover, the simulation
software cannot be connected with the control system; the academic model developed for a specific technology object lacks
a thermodynamic database support and cannot solve the thermodynamics caused by changes in ore components.
Parameter change problem. In response to the above problems, this article relies on the sub-topic of the "973" project of the
State Key Laboratory of Integrated Automation of Process Industries, Northeastern University, "Theoretical and Technical
Basics of the Integrated Control System for Complex Manufacturing Processes." It is safe, cooperative, and easy to use.
"Some technical bases of the integrated control system and the research of the semi-physical simulation experiment
platform" use the metallurgical process simulation software METSIM to set up a semi-physical simulation system for the shaft
furnace process. The shaft furnace was built using the METSIM software thermodynamic database, physical property
database and basic units. The process dynamic model, independent development of data communication interface software,
realizes the connection between the simulation object and the PLC process control system, and provides a simulation
experiment platform for the optimization control method of the shaft furnace. The main research contents of this paper are as
follows:(1) The dynamic process model of shaft furnace roasting process based on METSIM software is designed and

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developed. The METSIM model of the shaft furnace process was built by using METSIM's rich physical property database. At
the same time, according to the requirements of the PLC control loop layer, the dynamic data interaction interface of the
model was configured and the dynamic simulation of the shaft furnace roasting process was realized. (2) Designed and
developed a remote access function for data communication interface software based on EXCEL VBA. Based on the DDE-
OPC data communication mechanism, The connection between the simulation object of the shaft furnace roasting process
and the control system is realized. (3) Designed and developed a basic loop control system for a shaft furnace roasting
process based on Rockwell Software. A PID basic control loop was developed for the combustion chamber temperature,
heating gas flow and reducing gas flow in the shaft furnace roasting process. (4) The monitoring interface of the shaft furnace
roasting process based on RSView32 software was designed and developed. The online adjustment of process control
variables and PID parameters is realized through configuration modules and trend graphs, and important process indicator
data are displayed in real time. (5) Co-simulation experiment of the above developed control system and existing shaft
furnace operation optimization system to verify the practicality and effectiveness of the entire simulation experiment system.

17 Title Design and Development of Grinding Process Control Simulation System Based on METSIM Software

Author Zuo Liangjun

Source Northeastern University

Degree Northeastern University

grantor

Abstract Grinding process is a key process in the beneficiation process, and its operating quality, such as ore grain size, is essential
for improving the product quality and productivity of the beneficiation plant. This process has many complex complex
characteristics such as non-linearity, large time delay, slow time-variation, and inability to measure key process parameters
online. It is of great significance to study the control and optimization techniques. In order to reduce the cost and risk of on-
site commissioning, how to establish an engineered grinding process control simulation system in the laboratory has become
an important research topic with practical value. The existing grinding process control simulation systems are mostly based
on academic hypotheses and are difficult to be recognized in the industry. The METSIM model is an experimentally validated
and more accurate model provided by the grinding equipment manufacturer in the industry. Widely recognized. This article
relies on the subtopic of the "973" project of the State Key Laboratory of Integrated Automation of Process Industry,
Northeastern University, "Theoretical and Technical Basics of the Integrated Control System for Complex Manufacturing
Processes." An Integrated Control System with Security, Coordination, and Ease of Use Based on the research of several
technical foundations and semi-physical simulation experimental platforms, the design and development of the METSIM
software modeling and control simulation experiment system for the grinding process were carried out. The main research
contents of this paper are as follows:(1) The grinding process model based on METSIM software is designed and developed.
Using the commercial METSIM software-rich model library, a METSIM simulation object model was built for the second-stage
grinding process of a mineral processing plant. According to the requirements of the control layer, the DDE dynamic data link
interface was configured to realize the dynamics of the grinding process. simulation. (2) Designed and developed a basic
loop control system based on Rockwell Software's grinding process. A PID basic loop control system was developed for the
ore-feeding capacity of the grinding process, adding water to the inlet of the ball mill, overflow concentration loop of the
classifier, and spinning concentration loop. (3) Design and development of a grinding process monitoring platform system
based on RSView32 software. The function and structure of the process monitoring software were designed, and the
monitoring system of the upper computer in the grinding process was developed. The online adjustment of PID parameters
and the real-time display of process data are realized through configuration modules, trend graphs, and the like. (4) Design
and development of grinding data communication interface software based on EXCEL VBA. Based on the DDE-OPC data
communication mechanism, the structure of the data communication interface software is designed, and the DDE-OPC data
communication interface software of the METSIM software is developed to realize the closed loop control of the whole
grinding process. (5) The entire simulation system above is debugged and run on the computer platform. Grinding process
control simulation experiments were performed to verify the practicability and effectiveness of the entire simulation system.

18 Title Submerged Molten Salt Vanadium Chromium Vanadium Chrome High-efficiency Clean Production Process Simulation and
Optimization

Author Lu page Qing

Source Tianjin University

Degree Tianjin University

grantor

Abstract Vanadium is an important metal element and has a wide range of uses in the metallurgy, aerospace, chemical, and
electronics industries. The main method of vanadium extraction in the world is sodium oxide oxidation roasting of vanadium
slag. However, this vanadium recovery process has a low recovery rate and causes serious waste of resources; chromium, a
companion component of vanadium slag, cannot be recovered synchronously, resulting in the inclusion of six vanadium
tailings. Chromium, stacked, creates serious environmental problems. To this end, the Institute of Process Engineering of the
Chinese Academy of Sciences has developed an original sublimate method vanadium slag vanadium chromium clean
production process, to achieve efficient recovery of vanadium and chromium in vanadium slag under low temperature and
atmospheric operating conditions. This technology is currently in the middle stage of scale-up, and it is imperative to scale up
and optimize the process. In this paper, the process simulation software METSIM is used to perform material and energy
balance calculations on the sub-fused salt vanadium slag vanadium and chromium co-produced cleaner production process,
and the pinch analysis technology is used to optimize the heat transfer network of the process. This is the process design

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and optimization. Provide technical support. The main research contents of this paper are as follows:(1) The basic
thermodynamic data of sub molten salt medium. Based on the Pitzer model, the basic thermodynamic properties of a typical
sub-molten salt medium (high-concentration KOH alkali medium) were studied. The heat capacity equation of the high-
concentration KOH medium was obtained by nonlinear fitting and added to the METSIM built-in database. It lays the
foundation for the energy balance of the sub-molten salt process. (2) KOH sub-salt method chromium salt cleaner production
process simulation and energy optimization. Based on the thermodynamic data of the sub-molten salt media obtained from
basic research, the METSIM software was used to perform material and energy balance calculations on the core operating
unit of the sub-salt method chromium salt cleaner production process, and compared with the data obtained from actual
industrial production, verifying the use of METSIM The feasibility of submerged-salt hydrometallurgy process and the
reliability of thermodynamic data of KOH medium were simulated. The heat exchange network of the existing process was
further optimized by pinch analysis technology, and a design scheme for energy saving and consumption reduction was
proposed. (3) Process simulation of clean production process of vanadium and chromium from vanadium slag with sub-
molten salt method. The METSIM software was used to perform material and energy balance calculations on the potassium-
containing sub-smelting salt method vanadium-chromium co-extraction process, sodium-based sub-smelting salt single
extraction vanadium process, and sodium-based molten salt process vanadium-chromium co-elution process. In the above,
the heat transfer network of the three sets of processes was energy optimized using pinch technology, and specific
improvements were proposed to provide reference for the next process design and optimization. (4) The economic evaluation
of the clean production process of vanadium and chromium from vanadium slag extracted by sub-molten salt method. Based
on the vanadium slag sub-molten salt extraction process, the material loss and energy consumption of the vanadium-
chromium cleaner production process were evaluated and compared for each of the three processes, providing a reference
for industrial process selection.

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