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ver. 1
• N = V/πd [rpm]
• P = T/tm [#]
NPA = B
• A = n/(1-n)
ln ( N1 N 2 )
A= B= N1 ⋅ P1A
ln (P2 P1 )
ln ( N1 N 2 ) ln (100 125)
A= = = 0 .2
ln (P2 P1 ) ln (3 9 )
B= N1 ⋅ P1A
= 100 ⋅ 9 0 .2
= 155 rpm
• P*
P = Ttmt /tm
• tm = L/f*N*
• N* = 155/P*0.2
02
• P* = Ttm x f* x N* / L
• P* = 5 x 0.005 x 155 / (30 x P*0.2)
• P* = 0.18 parts
• P* = 0.18 parts
• N* = 155 / 0.180.2 = 218 rpm
p
• tm = L/f*N* = 30 / (0.005 x 218)
= 27.5
27 5 mins/part
• P*
P =1
• N* = 155 / 10.2 = 155 rpm
• tm = L/f*N* = 30 / (0
(0.005
005 x 155)
= 38.7 mins/part
⎛D⎞ ⎡⎛ T + I ⎞ ⎤ ⎛ D⎞
CY = D ⋅ CP + ⎜ ⎟ ⋅ C f + ⎢⎜ ⎟ ⋅ C P + C S ⎥ ⋅ ⎜1 − ⎟ ⋅ n
⎝n⎠ ⎣⎝ 2 ⎠ ⎦ ⎝ P⎠
∂CY
∂C ∂ 2CY
• Using =0 and 〉0
∂n ∂n 2
D ⋅Cf
n=
⎛ D ⎞ ⎡⎛ T + I ⎞ ⎤
⎜1 − ⎟ ⋅ ⎢⎜ ⎟ ⋅ C P + CS ⎥
⎝ P ⎠ ⎣⎝ 2 ⎠ ⎦
• CP = $0.50 / part
• CS = $0.10
$0 10 / year / part
• Cf = $25 / lot
• T I = 0.15
T+I 0 15 (15%)
• n ≈ 1,420 parts
• CY = $5,352
5800
5700
5600
5500
5400
5300
0 2000 4000 6000
n (p
(parts/lot))
• Total: $562,401/year
, y
ME 6222: Manufacturing Processes and Systems 25
Prof. J.S. Colton © GIT 2009
Operating
p g costs - one new machine
• Depreciation, taxes, insurance, interest,
maintenance:
⎛ 0.07 + 0.08 + 0.06 11 ⎞
⎜ 0.1 + ⋅ ⎟ ⋅ (62,000 ) = 13,361
⎝ 2 10 ⎠