Professional Documents
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2014-01-0615
Published 04/01/2014
Copyright © 2014 SAE International
doi:10.4271/2014-01-0615
saecomveh.saejournals.org
Adrian Gaylard
Jaguar Land Rover
ABSTRACT
Automotive aerodynamics measurements and simulations now routinely use a moving ground and rotating wheels
(MVG&RW), which is more representative of on-road conditions than the fixed ground-fixed wheel (FG&FW) alternative.
This can be understood as a combination of three elements: (a) moving ground (MVG), (b) rotating front wheels (RWF)
and (c) rotating rear wheels (RWR). The interaction of these elements with the flow field has been explored to date by
mainly experimental means.
This paper presents a mainly computational (CFD) investigation of the effect of RWF and RWR, in combination with MVG,
on the flow field around a saloon vehicle. The influence of MVG&RW is presented both in terms of a combined change
from a FG&FW baseline and the incremental effects seen by the addition of each element separately.
For this vehicle, noticeable decrease in both drag and rear lift is shown when adding MVG&RW, whereas front lift shows
little change. The same trends are seen in both CFD and experimental data.
The addition of MVG alone increases both drag and front lift, whereas rear lift decreases significantly. The addition of RWF
alone has little effect on the global results (aside from lift), whereas the addition of RWR alone decreases both drag and
rear lift significantly. Combining the incremental changes produces values that align well to the MVG&RW case, with the
exception of front lift.
This shows similar trends to previously published work, both the noticeable drag decrease due to the addition of
MVG&RW, and the contributions of the individual components.
CITATION: Koitrand, S., Lofdahl, L., Rehnberg, S., and Gaylard, A., "A Computational Investigation of Ground Simulation for a
Saloon Car," SAE Int. J. Commer. Veh. 7(1):2014, doi:10.4271/2014-01-0615.
112 Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014)
focus is given to the effect of rear wheel rotation and the Boltzmann method). In general, previous research shows good
interaction between rear wheel rotation and the base wake of correlation between CFD and physical testing. This includes
the vehicle. The CFD data will be compared to experimental the previously discussed work of Landström, Löfdahl and
data for the same vehicle, and also to previously published Walker [2]. The correlation between CFD analysis and
research, both computational and experimental. experimental results considering rotating wheels has also been
investigated by Wäschle, Cyr, Kuthada and Wiedemann, [7]
with good results. The paper compares one steady state solver
LITERATURE REVIEW (STAR-CD) and one transient solver (PowerFLOW) with
This topic has been researched and commented on previously, experimental wind tunnel data.
mainly in terms of physical testing but also to some degree by
the use of CFD. Further work by others has evaluated the prediction of the
Lattice Boltzmann based CFD software Exa PowerFLOW, with
Wickern, Zwicker and Pfadenhauer [4] found that as much as promising results for both drag and lift, [8], [9], [10], [11].
25 % of the total drag during MVG&RW conditions can be
attributed to the underbody region, indicating the significance Duncan, Fischer and Kandasamy [8] performed wind tunnel
of correctly simulated wheel rotation and ground plane and CFD investigations on four different vehicle models and
movement. compared the results. The results were found to correlate well
and trends for moving ground effects were very well predicted.
During experimental testing Wickern and Lindener [5] found Front and rear lift values from the CFD simulations showed a
that a moving ground together with a boundary layer removal trend toward higher lift values than the experimental values,
system yields an increase in total drag and a decrease in rear although still close to perfect correlation.
lift for an Audi sports car. Wheel rotation alone lowered the
overall drag and increased lift, especially front lift. Rear wheel A good correlation between CFD results and experimental
rotation is reported to decrease the overall lift, whereas front results has also been shown by Kandasamy, Duncan, Gau,
wheel rotation leads to a lift increase. Maroy et al. [9] with a maximum of 2 % difference in the drag
coefficient, and a maximum of 15 counts difference in the lift
By using generic versions of a Volvo sedan and a Volvo coefficients with a sliding mesh setup to simulate the rotating
squareback, Elofsson and Bannister [3] performed wind tunnel wheels. When using MRF or a rotating wall boundary condition
testing, after which it was concluded that the most significant to simulate rotating wheels a 5 % maximum error of the drag
cause of the drag reduction caused by MVG&RW is the coefficient is instead noted. The lift values of the rotating wall
interference effect of the rear wheel and wheel housing wakes method show an error of up to 27 counts, whereas those of the
with the base wake. Adding only a MVG was found to increase MRF method correlate well with the sliding mesh ones with
drag and front lift slightly, while decreasing rear lift. Front wheel values differing up to 13 counts.
rotation resulted in a small increase in drag, whereas rear
wheel rotation led to a large drag reduction. By investigating a notchback and a SUV (sports utility vehicle)
model in an open jet wind tunnel and comparing with CFD
A decrease in global drag with MVG&RW compared to results, Fischer, Kuthada, Mercker, Wiedemann, et al. [10]
stationary conditions has also been shown by Landström, found that for the notchback the drag coefficient differs by a
Löfdahl and Walker [2]. Experimental wind tunnel data was few counts, whereas the total lift coefficient is about 20 counts
compared with time averaged CFD data, using the MRF higher for the CFD simulation for each setup. The front lift
(Multiple Reference Frame) method to simulate rotating coefficient is between 6 and 7 counts higher for each setup
wheels. The CFD simulations broadly confirmed the whereas the rear lift coefficient is consistently about 15 counts
experimental results, although there were some discrepancies. higher for the CFD results with a CAD (computer aided design)
model compared to the wind tunnel results.
Wäschle [6] found that the interference effects between the
underbody flow and the rear wheel wakes contributed the most Finally, an indication of an absolute difference in the lift
to the changes in drag and lift with MVG&RW and, in coefficient CL of ±10 counts when comparing CFD results to
accordance with others, a decrease in total drag with experimental results has been shown by Boujo, Nakasato,
MVG&RW compared to stationary conditions. Shiozawa, Miyamoto, et al. [11].
All conclude that MVG&RW ought to be incorporated in Ground simulation and the effect of belt width have also been
aerodynamic testing and simulation of road vehicles, due to its commented on before. Dimitriou and Garry [12] performed
large influence on the flow structure and the overall drag. research on the use of a narrow belt in wind tunnel testing, and
its effects on the generated aerodynamic forces on a 50 %
Several published papers have investigated the accuracy of scale Formula-1 model. It was discovered that a so-called
Computational Fluid Dynamics, including research performed “edge effect” was apparent when using a narrow belt which
with different methods (time-averaged and transient) and results in a boundary layer development both above and at the
different algorithms (the finite volume method and the Lattice sides of the belt. The size of the boundary layer was found to
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Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014) 113
be significant, and grew larger at the trailing edge. Generally, it the MRF method for the rotating rims while the rest of the
was found that the drag coefficient was reduced with a wheels are assigned as rotating walls. The sliding mesh
narrower belt, the front lift was reduced, and the rear lift method was also evaluated as an alternative to the MRF
increased. method. When simulating the moving ground conditions, a
section of the ground plane, 50 metres by 50 metres, was
This paper is based on the Master's thesis work researched assigned a sliding wall boundary condition. This method was in
and written by Koitrand and Rehnberg [13], during the spring of some cases replaced with a narrower “moving belt” for
2013 at JLR in Gaydon, UK. comparison. In order to capture and investigate the influence of
rotating wheels, both front and rear, and the moving ground
plane, eight different cases were constructed based on
METHODOLOGY previous work done by Elofsson and Bannister [3]. The
The simulations performed during the investigation have been different cases are explained in Table 1.
prepared using ANSA by BETA CAE Systems and the
simulations have been run using PowerFLOW, a CFD solver Table 1. Cases simulated
that uses the Lattice Boltzmann method.
114 Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014)
was made to match the boundary conditions of this tunnel. The 13 counts are presented. It is stated by [9] that with MRF the
Volvo PVT results are provided to give an indication of whether local pressure distribution in the wheels is not as accurate as
the CFD simulations were recovering a realistic trend [16]. with the sliding mesh method.
As can be noted in Figure 1, CFD generally predicts drag quite Table 2 shows the difference in drag and lift values between
well, especially compared to MIRA, with a difference of 4 the two simulation methods, representing the MVG&RW case.
counts (i.e. ΔCD=0.004). With MVG&RW the drag is under It is noticeable that there is little difference in the drag
predicted by 16 counts compared to Volvo PVT. CFD predictions made by the two methods, which differs from [9].
constantly yields lower front lift, but higher rear lift values, The changes in the flow field can be seen when investigating
compared to the wind tunnel results. Interesting to note is the isosurfaces of Cptot (coefficient of total pressure) less than zero,
large over prediction of rear lift by CFD compared to FG&FW at indicating areas of large losses and sources of drag. As can be
Volvo PVT. seen, the pressure distribution close to the rear wheels
changes considerably (Figure 2 and Figure 3), leading to
changed interaction with the base wake. The front wheels on
the other hand are less affected by the change of simulation
method, which can also be noted when studying the vortices
around the front and rear wheels. The vortices are visualised
by identifying regions of the flow where the second invariant of
the velocity tensor, Q, exceeds 3000. As can be seen in Figure
4 and Figure 5, the vortex structures around the front wheels
are similar in the sliding mesh and the MRF simulations,
whereas the ones around the rear wheels differ between the
two methods. A noticeable vortex change can be seen on the
leading lower edge of the rear wheel, where the sliding mesh
simulation (Figure 5) shows several small vortices, whereas in
the MRF simulation (Figure 4) they have merged together to
form a large vortex.
ELEMENT STUDY
Three studies were performed to validate the use of certain
elements; the use of MRF to simulate rotating wheels rather
than sliding mesh, the simulation of a rolling road (wide belt)
rather than a moving belt (narrow belt), and the use of scanned
tyres versus the use of axisymmetric ones.
Figure 2. Isosurfaces representing Cptot ≤ 0 - MRF
Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014) 115
counts. This study has been performed with the MRF method The discrepancies in integral values compared to [12] could be
throughout. However, due to its improved correlation with wind attributed to several different reasons, such as the use of CFD
tunnel data, the use of sliding mesh is recommended for future versus wind tunnel, different boundary conditions, the
studies. differences between a 50 % scale Formula-1 car and a full size
saloon car, and also the different width of the narrow belt.
Finally, it could be attributed to the use of rotating wheels,
which is part of this study but not of [12].
116 Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014)
RESULTS/DISCUSSION
The study was conducted to investigate the influence of
Figure 9. Axisymmetric tyre rotating wheels and moving ground on the aerodynamic
behaviour of a saloon type car. Both combined change and
Table 5. Results of tyre study incremental change have been investigated and will be
presented in this section. A large interaction between the rear
wheel wakes and the base wake was noticed; consequently
particular attention has been paid to this area.
Combined Change
The effect of applying MVG&RW conditions can be seen in
Figure 12 which shows the difference obtained with CFD
(MVG&RW-FG&FW) and the change recorded during a test at
Volvo PVT. Both methods show a similar reduction in total
drag, which is close to the typical values between 10 and 20
counts, seen from previous wind tunnel research [3]. There is a
minimal change in front lift and a significant reduction of rear lift
The MVG&RWF case shows a fairly significant drag decrease
for the CFD case, compared to the smaller but still noteworthy
of 9 counts, due to the change of tyres, whereas both front and
reduction in the wind tunnel case.
rear lift show little change. The average drag decrease on each
isolated rear wheel with the axisymmetric tyres is 2 counts,
Figure 13 shows the Jaguar XF saloon with FG&FW
indicating that the changed interaction between the rear wheel
conditions, and Figure 14 with MVG&RW conditions. As
wake and the base wake accounts for about 5 counts of drag
mentioned the changes around the front wheels are small,
decrease. This interaction can be noted when comparing
even with the removal of the ground boundary layer when
Figure 10 and Figure 11, showing pressure losses for the case
applying MVG&RW conditions. The rear wheel wakes on the
with scanned tyres and with axisymmetric tyres respectively.
other hand, and perhaps more importantly, the base wake has
The lower base wake becomes smaller and shorter with the
changed significantly both in size and shape. This change in
axisymmetric tyres compared to with the scanned tyres.
the base wake can be used to explain both the reduction of
drag and rear lift. The new shape increases the mass flow
The MVG&RWR case shows a slight difference in front lift due
under the car, but also directs it upwards to a higher degree,
to the tyre change, but hardly any difference at all in drag and
much like a diffuser, increasing the base wake pressure.
rear lift. This is also valid for the simulated flow field, which
shows little change with changed tyres when they are fitted on
the front axle.
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Summary
Figure 15 shows incremental changes from FG&FW
conditions. The change due to RWF and RWR represent mean
values taken from four different cases. The fourth column
shows the summation of the incremental changes due to MVG,
RWF and RWR, and the fifth column shows the combined
change due to the addition of MVG&RW. By comparing the
summation of the incremental changes and the combined
change, it is clear that the drag and rear lift indicate an additive
behaviour for the incremental changes. It can also be noted
that the addition of a MVG has the largest effect on rear lift,
whereas the addition of RWR has the single largest effect on
drag, so large that it counteracts the drag increase due to the
addition of MVG. It is also noticeable that RWF has a small
effect on the overall results.
118 Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014)
Figure 19. Local drag as seen on a plane 450 mm behind the front
wheel centre - With RWF
Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014) 119
SUMMARY
This paper presents a mainly computational investigation of the
effect of rotating wheels, in combination with MVG, on the flow
field around a saloon vehicle, and hence is essentially
providing a flow topology hypothesis explaining earlier
experimental research.
Figure 21. Isosurfaces representing Cptot ≤ 0 - Without RWR This vehicle experiences a noticeable decrease in both drag
and rear lift when adding MVG&RW, whereas front lift shows
Another way to visualise the influence of rotating rear wheels is little change. The connection between the change in the
to investigate the standard deviation of pressure in the flow integral values and the change in the external flow field
field, to find regions of highly unsteady flow. This can be seen surrounding the vehicle can clearly be seen. The unsteady flow
in Figure 23 and Figure 24, showing isosurfaces of the and the time-mean flow both change significantly when
standard deviation of pressure with values exceeding 0.075, applying different combinations of MVG&RW.
for one case without RWR and one with RWR. Adding rear
wheel rotation decreases the level of unsteadiness in the base
wake, and increases it around the rear wheel arch, indicating
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120 Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014)
When adding only a MVG, both drag and front lift increase, 11. Boujo, E., Nakasato, K., Shiozawa, H., Miyamoto, W. et al.,
“Development of a Prediction Method for Passenger Vehicle
whereas rear lift decreases significantly. The addition of RWF Aerodynamic Lift using CFD,” SAE Technical Paper 2008-01-0801,
alone has little effect on the global results (aside from lift), 2008, doi:10.4271/2008-01-0801.
whereas the addition of RWR alone decreases both drag and 12. Dimitriou, I. and Garry, K., “Use of a Narrow Belt for Moving
Ground Simulation and its Effects on the Aerodynamic Forces
rear lift significantly. Combining the incremental changes Generated on a Formula-1 Car,” SAE Technical Paper 2002-01-
produces values that align well to the MVG&RW case, with the 3342, 2002, doi:10.4271/2002-01-3342.
exception of front lift. 13. Koitrand, S. and Rehnberg, S., “A Computational Investigation
of Wheel and Underbody Flow Interaction,” Diploma work -
Department of Applied Mechanics, Chalmers University of
Technology, Göteborg, Sweden, 2013, nr: 2013:24.
CONCLUSIONS 14. Newnham, P., Passmore, M., Howell, J., and Baxendale, A., “On
Based on the undertaken research, the following points the Optimisation of Road Vehicle Leading Edge Radius in Varying
Levels of Freestream Turbulence,” SAE Technical Paper 2006-01-
summarise the key findings and highlight the most important 1029, 2006, doi:10.4271/2006-01-1029.
results: 15. Sternéus, J., Walker, T., and Bender, T., “Upgrade of the Volvo
Cars Aerodynamic Wind Tunnel,” SAE Technical Paper 2007-01-
1043, 2007, doi:10.4271/2007-01-1043.
• The addition of MVG&RW significantly changes both the 16. Wall, A., “Simulating the Volvo Cars Aerodynamic Wind Tunnel with
integral forces and the flow field. CFD,” Diploma work - Department of Applied Mechanics, Chalmers
University of Technology, Göteborg, Sweden, 2013, nr: 2013:08.
• The undertaken research has shown trends similar to both
17. Cogotti, A., “A Strategy for Optimum Surveys of Passenger-
FSWT results on the XF saloon, and previous research on Car Flow Fields,” SAE Technical Paper 890374, 1989,
the subject. doi:10.4271/890374.
• It has been shown that even though RWF does affect the CONTACT INFORMATION
flow, and MVG has a large influence on the flow behaviour,
skoitran@jaguarlandrover.com
the single most significant change occurs when applying
RWR. ACKNOWLEDGMENTS
• The sum of the incremental changes in the integral forces is The authors would like to acknowledge the support from the
close to that achieved by the combined change, indicating aerodynamics team at Jaguar Land Rover, Gaydon, UK, and
that these effects are additive. thank Jaguar Land Rover for giving their permission to publish
• The use of standard deviation as a means to understand this paper.
areas of high unsteadiness is promising.
DEFINITIONS/ABBREVIATIONS
CD - Coefficient of drag
REFERENCES
1. VanGordon, C. and Walter, J., “Overview of Wind Tunnel Testing CDl - Coefficient of local drag
for Automotive Development,” SAE Technical Paper 2008-28-0007, CL - Coefficient of lift
2008, doi:10.4271/2008-28-0007.
2. Landström, C., Löfdahl, L., and Walker, T., “Detailed Flow Studies CLF - Coefficient of front lift
in Close Proximity of Rotating Wheels on a Passenger Car,”
SAE Int. J. Passeng. Cars - Mech. Syst. 2(1):861-874, 2009, CLR - Coefficient of rear lift
doi:10.4271/2009-01-0778.
Cptot - Coefficient of total pressure
3. Elofsson, P. and Bannister, M., “Drag Reduction Mechanisms Due
to Moving Ground and Wheel Rotation in Passenger Cars,” SAE CAD - Computer Aided Design
Technical Paper 2002-01-0531, 2002, doi:10.4271/2002-01-0531.
4. Wickern, G., Zwicker, K., and Pfadenhauer, M., “Rotating Wheels -
OEM - Original Equipment Manufacturer
Their Impact on Wind Tunnel Test Techniques and on Vehicle Drag CFD - Computational Fluid Dynamics
Results,” SAE Technical Paper 970133, 1997, doi:10.4271/970133.
5. Wickern, G. and Lindener, N., “The Audi Aeroacoustic Wind LBM - Lattice Boltzmann Method
Tunnel: Final Design and First Operational Experience,” SAE
Technical Paper 2000-01-0868, 2000, doi:10.4271/2000-01-0868. LBE - Lattice Boltzmann Equation
6. Wäschle, A., “The Influence of Rotating Wheels on Vehicle NS - Navier-Stokes
Aerodynamics - Numerical and Experimental Investigations,” SAE
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7. Wäschle, A., Cyr, S., Kuthada, T., and Wiedemann, J., “Flow MRF - Multiple Reference Frame
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MVG - Moving Ground
9. Kandasamy, S., Duncan, B., Gau, H., Maroy, F. et al., FW - Fixed Wheels
“Aerodynamic Performance Assessment of BMW Validation Models
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01-0297, 2012, doi:10.4271/2012-01-0297.
RWF - Rotating Wheels Front
10. Fischer, O., Kuthada, T., Mercker, E., Wiedemann, J. et al., “CFD
Approach to Evaluate Wind-Tunnel and Model Setup Effects on RWR - Rotating Wheels Rear
Aerodynamic Drag and Lift for Detailed Vehicles,” SAE Technical
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FSWT - Full Scale Wind Tunnel
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APPENDIX
APPENDIX A - TABLES WITH DATA FOR FIGURES
Results Due to the Effect of MVG
122 Koitrand et al / SAE Int. J. Commer. Veh. / Volume 7, Issue 1 (May 2014)
In this paper the standard deviation of Cptot is used as a means to investigate the fluctuations in the flow field. Values exceeding 0.075,
corresponding to 75 pressure counts, are investigated using iso surfaces to visualise areas of highly fluctuating flow. Other parameters,
such as standard deviation of velocity could also be used to further understand the flow characteristics. Figure I and Figure II show
standard deviation of Cptot exceeding 0.075 (green) and Q exceeding 3000 (red) in the same plot, and it is noteworthy how well they
correlate in the following areas:
• A-pillar vortex
• Front wheel leading edge vortex
• Rear wheel leading edge vortex (Figure II)
• Vortex trailing from rear wind screen
• Wheel areas and wakes in general, especially up-wash
• Wing mirrors
The way in which standard deviation parameters, indicating fluctuating flow, and vortex structures coincide indicates that the standard
deviation of, for example, pressure is indeed a useful tool to get a fuller and more complete understanding of the transient flow field
around a vehicle.
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