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M0091897

March 2018 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

Product Link Elite System Aftermarket contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
Installation for CAT Machine with T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

ABL (VIMS/TPMS) and Guardian (VIMS) Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The

ECM Electrical System electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


CXR1-UP AFS1-UP 4AR1-UP LWA1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
DXR1-UP AGC1-UP 4GZ1-UP Z9K1-UP
CXM1-UP FKR1-UP ATY1-UP 4421-UP
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
JNW1-UP JRP1-UP CBR1-UP A4W1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
9PP1-UP JXP1-UP FDB1-UP 2211-UP that make electromagnet when current flows through them. It also has an internal switch that places
9YZ1-UP 2PZ1-UP 5YW1-UP PL61-UP the latch coil circuit open at the time the coil latches.
8XZ3511-UP 6HK1-UP JSM1-UP
SBR1-UP 1HW1-UP 7KK1-UP Harness and Wire Symbols
GLK1-UP 5AZ1-UP RJS1-UP Wire, Cable, or Harness Harness Identification Letter(s):
JLK1-UP APX1-UP AKT1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
NBJ1-UP DMC1-UP RJG1-UP Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
ASK1-UP MSY1-UP 7PZ1-UP Codes (see sample).
number indicates which connector in the
KEG1-UP 7EK1-UP AAF1-UP AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
EED1-UP 2BW1-UP GEB1-UP 111-7898 3E-5179 3E-5179
EXD1-UP SHH1-UP TPB1-UP Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
DLS1-UP SPD1-UP AZX1-UP
2
EYG1-UP 1HL1-UP H4C1-UP
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

M0091897
12 Page, (Dimensions: 25 inches x 24 inches)
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F F

COM 1

PL-E SERIAL PORT BREAKOUT CABLE G-C2


155-2264

1
RS232 PORT1 SIG GND
N979-G3 BK-18 2
N960-G2 OR-18 TXD 3
N957-G1 PK-18 RXD 4
PWM/FREQ/STG1
F419-G9 YL-18 5
6
NOTE B, H VIMS SERVICE PL-ELITE
7
Y996-G4 GY-18 300mA SINKING DRVR 2 8 Y-C2
3E-3388
SERIAL
ABL/GUARDIAN ECM SERIAL INTERFACE ABL/GUARDIAN ECM
G-C1 1 NOTE J
327-3520
155-2252 2
RXD 160-4891
3 F419-Y5 YL-18
TXD 169-0489
RS232 PORT 1-RXD 1 N957-G1 PK-18 876-G7 OR-18 4 F418-Y4 GN-18
RS232 PORT 1-TXD 2 N960-G2 OR-18 F418-G8 GN-18 5
COM 2 SERVICE PORT
RS232 PORT 1-GND 3 N979-G3 BK-18 F419-G9 YL-18 6 NOTE C, D
300mA SINKING DRVR 2 4 Y996-G4 GY-18 N957-G1 PK-18 G-C3 G-C5 7
RS232 PORT 3-GND TXD Y-T1 J2-PIN40 TXD2 RS232
5 N981-G5 BK-18 N958-G12 PK-18 155-2264 374-7467 8 F418-Y4 GN-18
RXD Y-T2 J2-PIN41 RXD2 RS232
6 N960-G2 OR-18 F419-Y5 YL-18
RS232 PORT 3-TXD 7 876-G7 OR-18 N961-G11 OR-18 1
RS232 PORT2 SIG GND
RS232 PORT 3-RXD 8 F418-G8 GN-18 N979-G3 BK-18 N980-G10 BK-18 2
PWM/FREQ/STG1 9 F419-G9 YL-18 N980-G10 BK-18 N961-G11 OR-18 TXD 3
RS232 PORT 2-GND 10 N980-G10 BK-18 N981-G5 BK-18 N958-G12 PK-18 RXD 4 E972-Y1 BK-16
RS232 PORT 2-TXD 11 N961-G11 OR-18 Y996-G4 GY-18 5 F418-Y4 GN-18
RS232 PORT 2-RXD 12 N958-G12 PK-18 6 F419-Y5 YL-18
TELEMETRY PORT
7
8 N959-Y3 PK-18 Y-C3
TELEMETRY
E NOTE A
Y-C1
N963-Y2 OR-18 3E-3388
NOTE C, E E
3E-3388 1
NOTE K SIG GND J2-PIN66 GND RS232
E972-Y1 BK-16 2
TXD J2-PIN33 RXD1 RS232
1 N963-Y2 OR-18 3
SIG GND RXD J2-PIN32 TXD1 RS232
2 E972-Y1 BK-16 N959-Y3 PK-18 4
3
TXD N963-Y2 OR-18 5
COM 3 RXD
4 N959-Y3 PK-18 6
G-C4 G-C6 5 7
155-2264 374-7467 6 8
7
1 8
RS232 PORT3 SIG GND
N981-G5 BK-18 2
876-G7 OR-18 TXD 3
F418-G8 GN-18 RXD 4
5
6
7
8

TELEMETRY PL-ELITE
T-C2 NOTE M TELEMETRY
3E-3388 SCOREBOARD TELEMETRY SPLITTER AND POWER
T-C3
1 155-2264
D 2
3
SIG GND
TXD
N981-T1 BK-18
N963-T2 OR-18 1
D
RXD SIG GND
4 N959-T3 PK-18 N981-T1 BK-18 2
TXD
5 N963-T2 OR-18 3
RXD
6 N959-T7 PK-18 4
7 5
8 6
7
8
101-T6 RD-16
229-T5 BK-16

N959-T3 PK-18 N959-T7 PK-18


N959-T4 PK-18 SCOREBOARD 3.6M POWER EXTENDER SCOREBOARD POWER HARNESS
POWER IN POWER IN
N981-T1 BK-18 T-C5 A-C1 A-C2 P-C1
N963-T2 OR-18 3E-3370 155-2267 3E-3370 155-2267
SCORE BOARD
BTRY + BTRY + BTRY + P-T1 BREAKER
T-C1 101-T6 RD-16 A A 101-A1 RD-14 A A 101-P1 RD-16
BTRY - BTRY - BTRY - P-T2
3E-3388 229-T5 BK-16 B B 229-A2 BK-14 B B 229-P2 BK-16 GND
KEY SW
C C 105-A3 PK-14 C C
1
RXD
2 N959-T4 PK-18
3
4
5
BTRY -
6 229-T5 BK-16
7
BTRY +
8 101-T6 RD-16

OPTIONAL ATTACHMENT

SCOREBOARD 9M POWER EXTENDER


C POWER IN POWER IN
C
NOTE N
C-C1 C-C2
155-2267 3E-3370

A
BTRY + 101-C1 RD-16 A
B
BTRY - 229-C2 BK-16 B
C C

OPTIONAL ATTACHMENT

NOTE L
ET-C1 ET-C2
155-2273 155-2273
TXD +
1 R990-ET1 BU-18 1
TXD -
2 R991-ET2 OR-18 2
3 3
4 4
RXD +
5 P998-ET4 BU-18 5
RXD -
6 R992-ET5 OR-18 6

HARNESS AND CABLE AS. TABLE

IDENT PART NO. CHG SHEET LOC DESCRIPTION NOTE

FLEET ONBOARD DISPLAY CONNECTIVITY


B A 167-8627 01 01 F-9 CABLE AS. - EXTENSION (3.6M)
B
(OPTIONAL ATTACHEMENT) C 446-1640 00 01 E-9 HARNESS AS.- EXTENSION (9M)

G 485-2740 01 01 I-17 HARNESS AS. - (SERIAL BREAKOUT)(ELITE)

P 415-7001 03 01 F-7 HARNESS AS. - (POWER) (DC)


(Dimensions: 25 inches x 24 inches)

T 485-2758 01 01 F-14 HARNESS AS. - (SCOREBOARD)(PL-ELITE) NOTE F

Y 485-2757 02 01 J-10 HARNESS AS. - (BKO) (VIMS SER)

ET 382-0995 05 01 D-11 CABLE AS. - ETHERNET (JUMPER) NOTE G


M0091897

SYMBOL DESCRIPTION ABBREV COLOR


CIRCUIT CONNECTED RD RED

WH WHITE
CIRCUIT NOT CONNECTED
NOTE A: CONNECTOR G-C1 CONNECTS TO 452-8621 'SERIAL' PORT (A-C5). IT INCLUDES 3 RS232 PORTS (PORT 1, 2 AND 3). ANY PORT CAN BE USED
OR ORANGE
ELECTRICAL CONNECTION TO
WHEN CONNECTING TO A THIRD PARTY INTERFACE USING RS232 SIGNAL. MACHINE STRUCTURE
YL YELLOW
NOTE B: THE SERIAL BREAK OUT CABLE IS REQUIRED TO GET INDIVIDUAL PL-E SERIAL PORTS. INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
NOTE C: PL-E SERIAL WIRES CAN BE DIRECTLY CONNECTED TO ECM SERIAL PORT OR THROUGH EXISTING MACHINE HARNESS TO EASE THE INSTALLATION.
AS THERE ARE MULTIPLE VIMS HARNESSES, REFER TO SEHS0394 FOR MORE INSTALLATION DETAILS. CONNECTOR BK BLACK
12 Page,

NOTE D: IF THE CONNECTION IS MADE THROUGH THE HARNESS, THE SERVICE CONNECTORS CAN'T BE USED BY VIMS PC. H# CIRCUIT GROUPING DESIGNATION
GY GRAY

NOTE E: IF THE MACHINE IS A TRUCK WITH A SCOREBOARD, IT IS RECOMMENDED TO CONNECT THROUGH THE VIMS HARNESS INSTEAD OF DIRECTLY TO THE ECM PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
NOTE F: VERIFY THE COMPATIBILITY MATRIX AVAILABLE ON DEALER.CAT.COM TO KNOW IF THE TRUCK REQUIRES THE TELEMETRY SPLITTER FOR SCOREBOARD.
SPLICE
GN GREEN
NOTE G: THE OPTIONAL ETHERNET JUMPER IS REQUIRED WHEN FLEET ONBOARD DISPLAY ETHERNET PORT IS CONNECTED DIRECTLY TO PL-E INSTEAD OF
AN ETHERNET SWITCH. BLADE, SPADE, RING OR SCREW
A NOTE H: RS232 SERIAL PORTS ASSIGNMENTS ARE CONFIGURABLE FROM NETWORK MANAGER WEB PAGE.
TERMINAL BU BLUE
A
NOTE J: RXD AND TXD CONNECTIVITY ARE IDENTIFIED FROM A VIMS PERSPECTIVE. THIS SCHEMATIC IS FOR THE PRODUCT LINK ELITE SYSTEM AFTERMARKET
NOTE K: RXD AND TXD CONNECTIVITY ARE IDENTIFIED FROM A NETWORK MANAGER PERSPECTIVE. INSTALLATION FOR CAT MACHINE WITH ABL (VIMS/TPMS) AND GUARDIAN
NOTE L: REQUIRED IF FLEET ONBOARD DISPLAY IS DIRECTLY CONNECTED TO 452-8621 A-C26 "ETHERNET 3" CONNECTOR.
(VIMS) ECM ELECTRICAL SYSTEM
NOTE M: REQUIRED IF THE TRUCK HAS AN AFTERMARKET SCOREBOARD INSTALLATION. REFER TO COMPATIBILITY MATRIX ON DEALER.CAT.COM
NOTE N: REQUIRED IF THE 3.6M LONG POWER EXTENSION PROVIDED IN THE KIT IS NOT LONG ENOUGH. MEDIA NUMBER: M0091897
SCHEMATIC PART NUMBER: 549-8050, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off. The transmission is in neutral
and the parking brake is on.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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