1PUL200 - Relief/Unloading Valve
Spool, pilot operated
200 L/min (52 USgpm) • 350 bar (5000 psi)
3 2
4 pressure (downstream of the
1
Sectional View
E Figures based on: Oil Temp = 40° C Viscosity = 32 cSt (150 SUS)
Pilot (4)
Drain (3)
Outlet (2)
Inlet (1)
Description
These unloader valves are
used to unload a pump, or
pumps, to tank when pressure
in a separate part of the circuit
reaches a pre-set level. The
valves will close, causing the
circuit to reload, when the
pressure drops to approximately
85% of the unload pressure.
The most common application
is to maintain a pressure in an
accumulator which may be used
in an emergency to operate an
essential hydraulic function. (Eg,
a brake circuit). The 1PUL**
valve has a drain port to ensure
correct valve function while
allowing the bypassed oil to
be used for a secondary circuit
requirement.
Where measurements are critical request certified drawings. We reserve the right to change specifications without notice.
E-350.A EATON Screw-In Cartridge Valves E-VLSC-MC001-E December 2009
Operation Features
Inlet pressure is seen on the The ratio between the pilot Valves are available as cartridges
nose of the valve and system piston diameter and the seat for installation into special line
diameter to the relief valve pilot bodies or into custom designed
system check valve) operates section ensures that the valve Hydraulic Integrated Circuits.
on the system pilot port. When will be maintained in the fully (NOTE: Provision must be made
pressure rises to the valve open position until the system for a system check valve and a
setting, the relief section opens pressure drops to approximately pilot line to signal the system
and the system pressure acts on 85% of the unload pressure. pressure). Valve assemblies can
the pilot piston to hold the valve be supplied complete in a line
in the open position. body for use in accumulator
circuits. Bodied valves include
a check valve and the required
connection from the system to
the valve pilot port.
Performance Data
Ratings and Specifications
Rated flow 200 L/min (52 USgpm)
Max setting 350 bar (5000 psi)
Differential unload/reload 10-15%
Cartridge material Working parts hardened and ground steel.
External surfaces zinc plated.
Body material Standard steel
Mounting position Unrestricted
Cavity number A3145 (See Section M)
Torque cartridge into cavity 100 Nm (73 lbs ft)
Weight 1PUL200 0.74 kg (1.63 lbs)
1PUL250 6.8 kg (14.96 lbs)
Seal kit number 1PUL200 SK670 (Nitrile) SK670V (Viton®)
1PUL250 SK452 (Nitrile) SK452V (Viton)
Recommended filtration level BS5540/4 Class 18/13 (25 micron nominal)
Operating temp -30°C to +90°C (-22° to 194°F)
Leakage 35 milliliters/min @ 210 bar
Nominal viscosity range 5 to 500 cSt
Viton is a registered trademark of E.I. DuPont
Pressure Drop Curves
Typical valve performance
5800 400
System working pressure
System working pressure
5075 350
4350 300
3625 250
- psi
- bar
2900 200
2175 150
1450 100
725
50
0 0
0 1 2 3 4 5
Time - seconds
An Eaton Brand
1PUL200 - Relief/Unloading Valve
Spool, pilot operated
200 L/min (52 USgpm) • 350 bar (5000 psi)

Code
Model 1PUL*** – P 8W – 35 S – 377

1 2 3 4 5 6

1 Basic Code 3 Port Sizes - Bodied Valves Only

1PUL200 - Cartridge Only Code Port Size Housing Number - Sub Assembly
1PUL250 - Cartridge and Body
Aluminium Steel
2 Adjustment Means 8W 1" BSP 1/4" BSP Drain Port BXP23466-8W-S-377
P - Leakproof Screw 16T 1" SAE 1/4" SAE Drain Port BXP23466-16T-S BXP23466-16-S-377
Adjustment
G - Tamperproof Cap 4 Pressure Range 5 Seals 6 Body Material
(Seepage12-102fordimensions) @ 4.8 L/min S - Nitrile (For use with most 377 - Steel
Note: Code based on pressure industrial hydraulic oils) Omit for aluminium (up to 210 bar)
in bar. SV - Viton (For high temperature
20 - 30-210 bar. and most special fluid
Std setting 100 bar applications)
E
35 - 50-350 bar.
Std setting 200 bar

Dimensions Note: For applications above

mm (inch) 210 bar please consult our
technical department or use
the steel body option.
4
Cartridge Only Complete Valve
Basic Code 1" Port
1PUL200 Basic Code
Hex socket adjust 1PUL250 2 (System)

4.0 A/F With System Check

G

17.0 A/F 1 3

49.0 70.0 15.0 (0.59)

(1.90) G 1/4 / 4T
38.1 A/F (2.76)
max
9.0 58.0
34.0 (0.35)
(1.34) (2.28)

3
2
189.0
1-5/16-12 UNS (7.44)
max 122.0
140.0 (4.80) 1
(5.51) G

4
100.0
Pilot (4) (3.94) 9.0 6.0 (0.24)
(0.35) max
max
81.0 25.4 (1.00) 30.0 (1.18)
(3.19) Drain (3) 2 holes
50.8 (2.00) 71.6 (2.82)
Ø11.0
(0.43) thro’ 101.6 (4.00)

Outlet (2)

Inlet (1)
Where measurements are critical request certified drawings. We reserve the right to change specifications without notice.

An Eaton Brand EATON Screw-In Cartridge Valves E-VLSC-MC001-E December 2009 E-351.A