Professional Documents
Culture Documents
such as excavators, mini-excavators, loaders, forklift trucks, and agricultural machines. As for information on some products Products for Each Machine (examples)
not included in this catalog, please contact KYB Hydraulic Sales Department.
● Some products require prototype tests based on the specifications of customer machines so as to secure their on-site fine Hydraulic Equipment for Excavators and Mini-excavators
tuning. In some cases, new functions need to be added to our products to meet customer requirements.
● The catalog makes general suggestions for product selection, handling precautions, and basic dimensions. Confirmation on
detailed specifications may be necessary for actual use. Please contact KYB Sales Department for clarification of details.
(Refer to Page 66 and to the back cover of the catalog for the contact details of Sales Department.)
Traveling Motor
(with reduction gear)
Sectional Valve
(for excavator) Monoblock (solid casting) Swing Motor(with reduction gear)
Valve (for excavator)
※In the hydraulic system, the (mechanical) power source rotates the hydraulic pump, by which the oil is
drawn from the reservoir. The oil flows into the hydraulic actuator via the hydraulic valve. The actuator Lift Cylinder –
single acting type
transmits generated power to the machine and activates it.
Gear Pump (GP): fixed
displacement type
Control Valve
Semi-monoblock
Valve (for Forklift)
Mini-motion Package
1 2
Caution regarding this Product Brochure Precautions on the Use of Hydraulic Equipment
Definition of Alert Marks All Hydraulic Circuits
In this brochure, the“Danger”
“Warning”
, , and“Caution”signs are defined as follows. ※When selecting hydraulic components, contact each manufacturer for the characteristics of hydraulic equipment such as
piping, joints, filters, and oil reserviors manufactured by other manufacturers.
※These warning signs are very important for the operator’
s safety. Understand them before using the products. Pressure drop: Pressure drop is proportional to the square of the flow rate. Because the loss may increase depending on
Danger Improper handling will result in an imminently dangerous situation such as death or serious injury. the specific equipment and the size and/or length of joints, the normal flow rate and the maximum flow rate being used also
Warning Improper handling may potentially risk death or serious injury. should be taken into account.
Caution Improper handling may result in slight to moderate injury or damage. Circuit temperature control: The temperature of the hydraulic fluid in the entire circuit may rise because of the operation
frequency and/or pressure drop. Consult the component manufacturer to make sure the reservoir and cooler capacity is
sufficient.
Definition of terms frequently used with hydraulic circuit trouble (for forklift trucks, wheel loaders, etc.) …… … ………………51
■ Single-function
valves
■ Flow control valve (FC) ………………………………………63
■ Down safety valve (DS) ………………………………………63
■ Hose rupture valve (HRV) ……………………………………63
5 6
Pump Pump
7 8
Pump Pump
.25
Suction Delivery
±0
● When only the front pump is operated, the maximum operating pressure
.2
25
may be applied. When multiple pumps are loaded simultaneously,
however, the torque value (T value) in the following Q x P formula
93
-0.05
0
should not be exceeded.
63.5 ±0.25
Ø16
Ø50.774
25
.2
±0
12.7
5.2
※With a triple-pump model, the pump nearest the
shaft is the front pump, followed by the center
pump, and finally the rear pump. 4-M6X1.0
14 depth 4-R10
※ For clockwise rotation (C). 8
※ The mirror image applies to the
anticlockwise rotation (A)
<Q x P expression (T value)> ※T values (TT, TR, and TC): Simple expression to obtain allowable shaft torsional torque
For dual model:(QF×PF)+(QR×PR)≦ TT QF : Front pump displacement (cm3/rev)
(QR×PR)≦ TR PF : Front pump pressure (MPa)
QC: Center pump displacement (cm3/rev)
For triple model:(QF×PF)+(QC×PC)+(OR×PR)≦ TT PC: Center pump pressure (MPa)
(QC×PC)+(QR×PR)≦ TC QR: Rear pump displacement (cm3/rev)
(QR×PR)≦ TR PR : Rear pump pressure (MPa)
■ KFP23/KFS23
● Straight: M Model D L H R
+ 0.018 + 0.2 + 0.015
KP05 12.5 0
14 + 0.1
4 0.3
0
KFP23 + 0.030 + 0.1 + 0.03
21.02 23.27 5
KFS23 + 0.005 0 0
KFP32 + 0.028
24.8
+ 0.15 + 0.030
22 6 0.25 〜 0.4
KFS32 + 0.007 0 0
+ 0.028 + 0.2 + 0.036
KFP51 30 + 0.007
30.3 0
8 0
9 10
Pump Pump
Ø43 Ø46
(R5.5)
108
-0.05
0
20°
Ø82.52
17.25
R12
+0.3
0
11
7/8-14UNF-2B Ø96
2
SAE O-ring seal 1-5/16-12UN-2B 10
SAE O-ring seal 12
24 specification table
Diplacement Max operating pressure Speed W Weight
Model
(cm3/rev) (MPa) [rpm] [mm] [kg]
KFS2412 12.5 96.5 3.3
KFS2415 15.0 99.7 3.5
KFS2417 17.6 103 3.7
KFS2420 20.2 106.1 3.9
KFS2422 22.0 108.5 4
KFS2424 24.0 20.6 600∼3000 111 4.2
KFS2425 25.7 113.1 4.3
KFS2427 27.8 115.7 4.4
KFS2429 29.4 117.7 4.6
KFS2431 31.2 120 4.7
KFS2433 32.8 122 4.8
◇ Tandem models and tandem combination with KFP23 and KPO5 series are possible.
◇ Tandem (dual) model and tandem combination with the KFP23 series is possible.
■ KFP23 Tandem
■ KFP32/KFS32 62 Suction
16.5 Delivery 60 60 (front)
63 61 (front・center・rear) Suction
W 6.4 ±0.4 (rear)
Suction Delivery
79
R14
Ø24
25
52.4 ±0.25
120
84
-0.05
74
20
56
Ø101.6
2-Ø15
Ø120
8
4-M10X1.5 26.2 ±0.25
14 depth See Fig.1 146 ±0.3
55 174
14 for input shaft
Delivery
※ Formula to calculate A, B and C (See Table 1.)
YF = Front pump Y length, YR = Rear pump Y length.
(1) If KFP2319 or a smaller pump is used as a front pump
A = 141.1 + YF + YR
B = 63.8 + YF
C = 52.0 + YR
(2) If KFP2323 or a larger pump is used as a front pump
A = 149.1 + YF + YR
B = 67.8 + YF
C = 56.0 + YR
■ KFP32 Tandem
20
C B 6.4
61 63 16
35.7 ±0.25
79
±0.25
R14
Ø38
121
84
95
-0.05
134
0
20
69.9
25
Ø101.6
2-Ø15
64 4−M12×1.75 Ø120
※ For anticlockwise rotation (A) 14 depth
14
The mirror image applies to the 146 ±0.3
clockwise rotation (C). 174
13 14
Pump Pump
■ KFS2422 ■ KFS2427
2.0 MPa 2.0 MPa
6.9 MPa
13.7 MPa 6.9 MPa
13.7 MPa a
20.6 MPa MP
Pa 2.0 MP
a
2.0 M Pa 20.6 MPa 20.6
M
20.6
a
MP
20.6
MPa
20.6
MPa
13.7
Pa
13.7 M
a
6.9 MP
6.9 MPa
2.0MPa 2.0MPa
15 16
Pump Pump
Ports
P1,P2 Pressure port G1/2(PF1/2)
B1 Pilot port G3/8(PF3/8)
B2 Charge port G3/8(PF3/8)
■ PSVD Series (Open circuit) S Suction port G1/2(PF1/2)
T Case drain port G1/2(PF1/2)
PSVD2-42 42.3×2 32 2,
200 ■ PSV2-10 (tandem)
※ Only CW is available (clockwise when viewing from the input shaft side).
PSVD2-21
Hydraulic circuit
■ PSVL Series
(Open circuit and load sensing) Ports
P1,P2,P3,P4 Pressure port G3/8(PF3/8)
B1 Pilot port G3/8(PF3/8)
B2 Charge port G3/8(PF3/8)
S Suction port G3/4(PF3/4)
32 2,
200
1
Unload position
※Only CW type is available (clockwise when viewing from the input shaft
side). S1port
PF3/4 O-ring boss
Unload valve T2port(plug)
T1port PF1/2−A 4-PF1/2-A PF1/2-A
over 17.
5depth JIS B2351 O-ring boss JIS B2351 O-ring boss
(JIS B 2351) JIS B2351
O-ring boss 2-Ø20
76
7
394.5(S1,
B1 port positions)
Ø6
41 45
5
PSVL-42 3.2a 3.2a
anticlockwise rotation
1007AHFSG
82
MAX.79
85.5
91
KP
P4 P1
56
10
Hydraulic circuit
38
30
OUT
B2 port position
IN
27
15
MAX. 140.5
27
Ports
MAX.79
P3 P2
56
82
71
P1,P2,P3,P4 Pressure port G1/2(PF1/2) Suction
91
B1 Pilot port G3/8(PF3/8)
B2 Charge port G1/2(PF1/2) 88
within R14(12±2)
S Suction port G3/4(PF3/4)
Ø6
40 130 2-Ø20
9 56 56
T1 Case drain port G1/2(PF1/2) 212
7
4-Ø13
415
(467)
19 20
Pump Pump
■ PSVH2-28
137
P3 ● ● ● ● ● ●
P1
P4 ● ● ● ● ● ● P2
146
S × ×
T Pg2
Pg4
127
Hydraulic circuit B3 port PF1/2−A
JISB2351 O-ring boss 15
64.5
B1 port PF1/2−A P1,
P2,
P3,
P4 port PF1/2−A
JISB2351 O-ring boss 104.4 117 87
JISB2351 O-ring boss 156.4(P1 and P2 port positions)
T1 port PF1/2−A 198.4(P3 and P4 port positions)
JISB2531 O-ring boss 290(Pp5 and Pp6 port positions) SAE J498b FLAT ROOT SIDE FIT
(CLASS 1)
448(S and B1 port positions)
513
(B3 port positions)
534 46
〈開回路〉 ■ PSVD2-42
■ PSVD2-17、21、27 and 42 [Split flow (Single cylinder block with two flow systems)]
1 2 3
Hydraulic circuit
■ PSVL-42、54 and 84 [Load sensing] ※To be used with an LS valve. (See Page 55.)
PSVL-84 PF1
Hydraulic circuit
Performance Curve Operating oil: ISOVG46 Oil temperature: 50℃ <Load sensing system working mechanism>
<Closed circuit> (multiple operations)
● The maximum load pressure Pls is selected by the shuttle valve,
■ PSV-10 ■ PSV-16 ■ PSVH2-28 which controls the pump regulator and the pressure compensator
valve.
● The pressure compensator valve adjusts the flow at Ac so that
PC upper stream pressure equals (Pls + β)
● Differential pressure (Pp-Pc) between the uppersteam and
downstream sides of A1 and A2, which control the flow to each
actuator, remains constant, enabling multiple operations under
60
different loading conditions.
40
20
21 22
Motors Motors
Hydraulic circuit
23 24
Motors Motors
The MSF series is a compact, light, swashplate type 1st Speed : Low speed (high torque) 2nd Speed : High speed (low torque)
piston motor, which has been used for construction and
agricultural machines.
All rotary parts are manufactured by one of
KYB-affiliated companies, Takako Industries, Inc., which
is the world’s leading company in this technology.
2-φ16
54
80
73
78
B
2
2-φD3
D
simple planetary reduction gear and the swash plate
20 20
φ 127
φ D1
φ 34
φ D4
G
motor are ideal solutions for the swing system of H
78
M12×1.75
80
C
excavators and mini-excavators. The motor is equipped L9
MAG-12V-120E 43 16.5 39 37 54.5 G1/4(PF1/4) G1/4(PF1/4) G1/4(PF1/4) 8-M10 8-M10 155 155
Mounting flange (Y): Vehicle mounting P.C.D. (Mounting screw X) Connecting flange (Z): Sprocket mounting P.C.D. (Mounting screw W)
※ SH port: Signal pressure port for a model with an optional parking brake delaying valve mechanism.
■ MAG-18VP, 26VP, 33VP, and 50VP (for travel)
■ MSG-27P-23E (for swing)
Model φD1 φD2 φD3 φD4 L1 L2 L3 L4 L5
MAG-18VP-230F 190 150 160 200 250 104 40 59 61
(W/A.C.V)
MAG-18VP-350F 215 165 190 238 263 115 50 48 41.5
(W/A.C.V)
MAG-26VP-400F 215 165 204 255 288 120 70 48 41.5
(W/A.C.V)
MAG-33VP-650G 264 200 230 286 296 128 68 50 43.5
(W/A.C.V)
MAG-50VP-1100F 284 210 265 332 354 145 80 70 61
(W/R.V)
Mounting flange (Y): Vehicle mounting P.C.D. (Mounting screw X) Connecting flange (Z): Sprocket mounting P.C.D. (Mounting screw W)
Mounting flange (Y): Vehicle mounting P.C.D. (Mounting screw X) Connecting flange (Z): Sprocket mounting P.C.D. (Mounting screw W)
Mounting flange (Y): Vehicle mounting P.C.D. (Mounting screw X) Connecting flange (Z): Sprocket mounting P.C.D. (Mounting screw W)
27 28
Motors Motors
<Motor unit>
■ MAG-50VP ■ MAG-85VP
■ MSF-12 ■ MSF-18
■ MSF-50
<Motor with reduction gear for swing system>
■ MSG-27P-10E ■ MSG-27P-16E
■ MAG-26VP ■ MAG-33VP
29 30
HST HST
HVFD28V37
Basic Characteristics
■ Output Horsepower characteristic ■ Output Speed ■ Output torque
characteristics characteristic HVFD42FーR38 41.5 : 41.5 38 2600 0∼2600 26
※The direction of rotation of the pump input shaft can be set in either the CW or CCW direction for HVFD10 Series only. Please specify the
type: either CW (clockwise) or CCW (counterclockwise) for another series, when ordering.
【Light and Heavy duty Models】
● Light duty models: Suitable for the travel system of vehicles that serve light load work such as lawn mowers and combine
harvesters, up to 18kw or smaller.
● Heavy duty models: Suitable for the travel system of vehicles that serve moderate load work such as tractors and combine
harvesters with engine horsepower of 18 to 59kw.
① Theoretical output speed: (Pump displacement)/(motor displacement)×(Input speed)
② Actual speed: (Theoretical output speed)×(Volumetric efficiency)
③ Theoretical output torque: (Motor displacement)×(HST load pressure)
Main Mechanism
■ Servo Regulator 【Neutral mechanism】
■ Servo Regulator (Manual Operation) [SL] (Electric Control) [EL] ● Orifice
Lever operation torque characteristic Ampere - Output speed Standard neutral mechanism allowing a relatively large neutral width.
● Movable thrust plate
HVFD37F-R35-SL example characteristics This method is less affected by the given conditions such as the input speed and oil temperature, allowing a stable neutral
width. This is superior to the orifice method in neutral zone stability and adjustability of the neutral point.
【Option】
● Charge pump
1500mA When the charge pump is used together with an oil hydraulic unit installed on the vehicle, select the charge pump
displacement approximately 25% of the HST pump.
● Servo regulator
This component features the following advantages:
◇ Low operation torque allowing an easy operation and lower noise caused by link vibrations.
1500mA ◇ Good responsiveness and a stable neutral characteristic.
◇ The fail-safe mechanism is included as a standard accessory for automatic return to the neutral
position in case of a hydraulic power source failure or link connection failure.
◇ Can be mounted on to a manual type HST.
31 32
HST HST
Hydraulic circuit
Hydraulic circuit
■ HVFD18F ■ HVFD28F
Hydraulic circuit
Hydraulic circuit
■ HVFD21F ■ HVFD37F
Hydraulic circuit
Hydraulic circuit
33 34
HST HST
■ HVFD18F-R35
243 74.5 62
B2 8 83 110.5
36
■ HVFD23F-R35
73max. 79.5
37 ° β α 20.5°
20.5
93max.
87
79
78
Input P.T.O.Shaft
shaft
105
149
Hydraulic circuit
45
Output
Shaft
40
76.5max.
4-Ø11
J
ISB1603 Involute spline
EXT:25×13z×1.
667m×20(b Class) J
IS B1603 Involute spline 82 82
38 26 EXT:25×13z×1.
667m×20(b Class) 2−φ8H7 8 depth
185max. 41.5
■ HVFD28F-R35 ■ HVFD37F-R35
■ HVFD28V37 (two-speed)
■ HVFD42F-R38
Hydraulic circuit
35 36
Cylinders Cylinders
→
returns to the reservoir.
Load direction
<Calculating Thrust >
KCM
● Theoretical thrust
D: Cylinder bore (mm) P: Pressure (MPa)
Extension thrust F1 N=π/4・D2×P
d: Rod diameter (mm) Q: Flow rate (L/min.)
Retraction thrust F2 N=π/4・(D2-d2)×P
● Actual thrust: To be obtained by multiplying the
above theoretical thrust value with the coefficientη
(0.95 for vehicle)
<Calculating velocity>
Q
● Extending velocity V1[m/min]= ×10 3
π/4・D2 KCFL
Q
● Retracting velocity V2[m/min]= ×10 3
π/4・(D2 ーd 2)
※Flow rate Q is calculated using the pump’ s delivery flow (meter-in), but the value may be significantly affected by
the flow control with the valve return-side restriction (meter-out) depending on the load direction and pressure.
In such case, calculate the tank return-side flow rate using the following formula:
■ Main Features of the KCH and ■ Cushion Mechanism for Cylinders
√2ΔP
Flow rate Q[L/min] = 60CA Then
ρ go back to the above formula and calculate the velocity based on the
KCM Series
return-side cylinder area. (Single -acting cylinder, etc.)
C: Flow coefficient (0.6-0.7) A: Valve restriction (opening) area (mm2) ΔP: Pressure difference before and after ● Compact, lightweight, and strong
restriction (MPa) : Hydraulic fluid density (kg/m3) KYB has developed its compact, lightweight, and
durable cylinders based on their long marketing
<Buckling strength and stroke> experience, in-house test systems, capability to
● The stroke of the cylinder to which retraction load is applied is restricted by the buckling strength. design products according to its strength and
An approximate value of the buckling load is obtained from the following formula: fatigue analysis, and manufacturing and inspection
Wa (allowable retraction load (at full extension: N)) = Pk (buckling strength N) / S (safety ratio: typically 1.5-2.5 or technologies enabling high quality product
more) production.
Since the value will vary depending on the support mechanism (whether the load is supported by the rod only or the
● Seal
tube as well.) please contact us.
● Consider installing a cylinder support and linkage mechanism to avoid thrust load on the cylinder. KYB enhanced its seal’ s durability by developing
and evaluating seals and sealing systems in-house,
protecting them from dirt and dust, and optimizing
the oil film.
[Precautions for operation] ● Piston rod
Piston rod sliding surfaces are treated with
● Speed
induction hardening and protected with hard
① A speed exceeding 60 m/min affects the durability of the cylinder with standard specifications.
chromium plating for engineering purposes or
② Install a cushion device for equipment protection and safety if a stroke end speed consistently exceeds 18 m/min.
nickel-chrome plating to improve wear- and
③ For protection and safety of the cylinder, care must be taken not to cause a great impact on it when stopping it.
corrosion-resistance and surface strength against
④ When designing a hydraulic circuit, pay attention to return flow rate increase at cylinder retraction.
scratches.
⑤ Operation slower than 0.5 m/min will affect performance (particularly vibration performance). Please contact us when a low
● Safety precautions, other
speed operation is expected.
Please install a cushioning device to reduce the
stroke end shocks, and various valves such as
● Starting operation
hose rupture and slow return valves if required.
① Remove air inside the cylinder completely when starting an operation. If air remains, operate at a low speed until the air is ● As the piston approaches the stroke end, compressed oil reduce
(See Page 61 for additional valves.)
removed completely. shocks at the stroke end.
Also, Stroke Sensing Cylinders and Pipe-Less
② A rapid pressure rise while air remains in the cylinder may damage/burn the seal due to a so-called diesel effect (abnormal ● The cushioning device can be installed on either the rod or
Cyliders with Hollow Rod passage are available.
air temperature rise caused by isentropic compression). bottom side of the cylinder or on both ends.
(for Specific types only)
③ Avoid negative pressure inside the cylinder during the operation because cavitation may cause malfunction.
37 38
Cylinders Cylinders
● The cylinder head length A and piston length B depend on customer's request.
Please contact us for details.
● Contact us for mounting part dimensions: φf1, e1, φf2, and e2
Standard
φD φd C J1 J2
stroke
30 G3/8(PF3/8)
65
45 32 G1/2(PF1/2)
G1/2(PF1/2)
35 67
1000 〜 2500
38
50 68 G1/2(PF1/2)
40 G1/2(PF1/2)
55 42 68.5 G3/4(PF3/4)
● The cylinder head length A and piston length B depend on customer's request. Please
contact us for details.
● Contact us for mounting part dimensions: φf1, e1, φf2, and e2
● J1 port is connected to J port on KCFL3. (KCFL2 extends after KCFL3 extends.)
■ Main Features of KCFL Series
● Small diameter, light weight, and high strength…Cylinders ● Special valves for forklift truck use…Low energy
for forklift mast applications are designed to fit the mast consumption type valves (KVMF series) to enable a ■ KCFL3 (for the first cylinder of 2- and 3-stage mast)
mechanism with small diameters and high strength. The precise and safe forklift operation, flow control valves
single-acting cylinder with a small diameter and light to control a lowering speed, and down safety valves are
weight has been achieved by a thinner tube and special available. (See pages 49, 58, 61, and 62 for additional
welding technologies. The second cylinder for 2-stage valves.)
masts employs a hollow ram for lighter weight and easy
lubrication.
● Seal…Seals made by KYB are utilized for smooth motion
and prevention of internal leakage. <Down safety valve installation circuit example>
● Tube…The inside wall is finished with roller burnishing for
smooth motion and high durability.
● Rod…The surface is hard-chromium plated for engineering
Standard
purposes (nickel-chromium plated for special specifications) φD φd J
stroke
for rust proof and wear resistance. 65 50
● Safety/shock absorption … A down safety valve may be 70
added to ensure safety in the event of piping rupture or 55
75
other accidents, which may bring the cylinder to a complete G1/2(PF1/2) 500 〜 1300
80 60
stop. A cushion mechanism may be built in each cylinder 85
to reduce shocks at the time of retraction. 65
90
● KYB's standard models are of the internal drain type.
Visibility can be improved due to no drain hose. ● The cylinder head length A and piston length B depend on customer's request.
Please contact us for details.
● Contact us for mounting part dimensions: φf1, e1, φf2, and e2
41 42
Cylinders Cylinders
▲
Retraction Stop Extension
Characteristics:
300 φ40-φ20×300 5.4
Typical values at the ambient temperature 25℃ and rated voltage 350 φ40-φ20×350 5.8
150 φ34-φ20×150 4.2
φ34-φ20 5800
200 φ34-φ20×200 4.5
150 DC12 40.8(DC12V) φ40-φ20×150 4.3
MMP4-B 7.1 13.7 200 − 20 〜 50 DC24 18.5(DC24V) 30 φ40-φ20×200 4.7
φ40-φ20 8000 250 DC100 4.4(DC100V) φ40-φ20×250 5.1
300 φ40-φ20×300 5.4
350 φ40-φ20×350 5.8
【Wiring example】
<12 and 24 VDC> <100 VDC>
● Use a bipolar, double throw, instantaneous-contact ● Use a 100-VDC MMP with the 100-VAC power supply via
type switch with the switching off position at the an full-wave rectifier.
neutral point at the center for 12/24 VDC switching. 【Note】 【Selection example】
1. In the case of D (compression and tension load), select both A (compression For a compression load of 6 kN on the cylinder of
(5) Selecting wire load) and B (tension load). φ40, select an orifice of φ0.6.
● Select a wire diameter suitable for a DC motor operation voltage applied in the range ±10% of the rated voltage. 2. Please contact us for the parts marked with an asterisk (※).
3. Make sure to test the selected MMP on the intended equipment.
Mounting
● Mount the MMP with two parallel pins (recommended diameter: φ14 -0.025
-0.068
) and secure in place with split pins.
● The MMP can be easily mounted by securing the rod side to the load side and the bottom side to the frame of the equipment.
■ Storage
When the MMP is not going to be used for a long period, keep the cylinder in the fully retracted position.
If the cylinder is kept in the extended position for a long time, dust deposits or rust may damage the oil seal, causing eventual malfunction.
■ Disposal
When disposing the MMP, unplug the oil tank, remove operating oil from the oil reservoir and cylinder.
When removing the plug, do it slowly after extending the cylinder. Otherwise, the oil may gush out because the tank is pressurized.
45 46
Valves Valves
The multiple control valve mainly provides the directional control function for supplying oil to each actuator, but also has pressure and flow
control functions.
● Pressure control valves: relief, pressure reducing, and unloading valves, etc. ● Flow control valves: throttle, flow dividing, and pressure
compensation valves, etc. ● Directional control valves: directional change and check valves, etc.
<Classification by body construction>
◇ Mono-block type: The circuit and functions are designed for a specific model with simple construction (single-function valves) <Characteristics>
◇ Sectional type: The basic circuit, variations, and the number of spools can be flexibly designed (general purpose and single-function ◇ Each machine can be operated independently ◇ When the upstream section operates, the ◇ A simultaneous operation is possible irrespective of
valves) ◇ On a simultaneous operation, the lowest-pressure circuit is activated downstream section stops. the load.
first, followed by the mid-pressure circuit and then by the highest- ◇ Adjustment of the upstream spool enables the
◇ Semi-mono-block type: With mono-block as basic circuit design, additional valves are arranged to be sectional. (Special-purpose valve) pressure circuit.
◇ Pump pressure is the sum of all sections.
downstream section operation.
◇ Simultaneous operation is possible with an adjustment of spools.
Valve: Multiple Control Valve ※The above examples are representative of each model, and multiple circuit models may be combined or a special circuit (e.g.
two-pump conflux) may be integrated. Please contact us for circuit configurations.
※Carry over: Oil from the pump inlet may flow to the next circuit through the outlet of the last section.
Basic construction, operation, and accessory valves
Basic Characteristics
■ Directional Control Operation【KVS65 model-sectional type】
※Load check valve: This valve prevents a drop in the load on the
actuator caused by reverse flow of oil from the actuator during For the selection of a multiple control valve, the following characteristics should be
a spool change. examined.
※Position: A three-position type (spool neutral, push, and pull) 【Pressure drop characteristics】
is commonplace, but the two- and four-position types (for the
loader's boom section, etc.) are also available. The relationship between pressure drop and flow rate is expressed by the formula:
P = β・Q2/A2
Q: Flow rate, β: Coefficient, A: Valve opening area, and P: Pressure
As pressure increases by the square of the flow rate, make sure not to let the flow rate
exceed a rated value even momentarily. As the number of spools increases, the equivalent
area becomes smaller and the pressure drop increases.
※Our products are designed in a compact form to reduce pressure loss.
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Valves Valves
KVSE-72
KVSX-14
【General purpose KVS-65】Mainly used for mini-excavators, forklift trucks, and industrial equipment
【Optional functions】
Main relief valve
Overload relief valve
Anti-cavitation valve
Detent
Four positions
Carryover
KVMG-270 【Optional functions for forklift trucks】
Flow priority valve
Tilt lock valve
KVMF-70
KVMT-200
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Valves Valves
Dimensions (typical example) (unit: mm) 【General purpose KVS-200】Mainly used for medium- and large-sized construction equipment
【General purpose KVS-65PSL】
Mainly used for compact construction equipment, forklift trucks, and industrial equipment 【Optional functions】
【KVS-65PSL optional functions】 Main relief valve
Main relief valve Overload relief valve
Overload relief valve Anti-cavitation valve
Anti-cavitation valve Detent −
Detent − Four positions −
Four positions − Carryover
Carryover −
【Optional functions】
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Valves Valves
【General purpose KVS-1000】Mainly used for various large-sized construction equipment ■ KVSE/KVSX Series: Special models for mini- excavators
Various functions for mini- excavators are incorporated.
【KVSE-36 for mini- excavators】
【Optional functions】
Main relief valve
Overload relief valve
Anti-cavitation valve
Detent −
Four positions −
Carryover −
【Built-in functions】
Straight travel
Attachment ※
Internal boom conflux −
Spool neutral position detecting signal
Pump control signal output −
Overload relief valve
【Optional functions】
Anti-drift valve
Add-on for spool section
Add-on of third pump spec.
Regeneration circuit
Arm closing variable regeneration −
Two-staged main relief
Flow priority at multiple operation
※ Available on request Neutral cut-off valve −
Nominal H
D E F G
sizes (Ref. sizes)
47.6 22.2 17.5
3/4 19.1 M10×1.5
50.8 23.8 19.1
52.4 26.2 17.5 M10×1.5
1 25.4
57.2 27.8 22.3 M12×1.75
58.7 30.2 23.8 M12×1.75
1 1/4 31.8
66.7 31.8 20.7 M14×2
69.8 35.7 22.3 M14×2
1 1/2 38.1
79.4 36.5 30.2 M16×2
77.8 42.9 22.3 M14×2
2 50.8
96.8 44.4 33.4 M20×2.5
88.9 50.8 25.4 M14×2
2 1/2 63.5
ー ー ー ー
Upper rows: Standard pressure (3000 psi)
Lower rows: High pressure (6000 psi)
【Built-in functions】
Straight travel
Attachment ※
Internal boom conflux −
Spool neutral position detecting signal
Pump control signal output −
Overload relief valve
【Optional functions】
Anti-drift valve
Add-on for spool section
Add-on of third pump spec.
Regeneration circuit
Arm closing variable regeneration −
Two-staged main relief
Flow priority at multiple operation
※ Available on request Neutral cut-off valve −
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Valves Valves
Dimensions (typical example) (unit: mm) ■ KVMM/KVMG Series: Special models for excavators
【KVSX-12 for mini-excavator load sensing】 【KVMX-18】For excavators in the 6-9 ton class range
※ To be used in combination with the LS pump. (See
“Load sensing pump”
at page 19.)
Max
Mounting screw
【Built-in functions】
Straight travel −
Attachment ※
Internal two sections conflux −
Spool neutral position detecting signal ○
Pump control signal output ○
Overload relief valve ○
【Optional functions】
JIS O-ring boss Anti-drift valve ○
Work port
Add-on for spool section ○
Add-on of third pump spec. −
Regeneration circuit ○
【Built-in functions】 Arm closing variable regeneration ○
Straight travel − Two-staged main relief ○
JIS O-ring boss
Attachment ※ Pump port Flow priority at multiple operation −
Internal boom conflux − Neutral cut-off valve −
Spool neutral position detecting signal
JIS O-ring boss
Pump control signal output Tunk port
Overload relief valve
【Optional functions】
Anti-drift valve
Add-on for spool section −
Add-on of third pump spec. −
Regeneration circuit −
Arm closing variable regeneration −
Two-staged main relief
Flow priority at multiple operation −
※ Available on request Neutral cut-off valve −
【KVMM-80】For excavators in the 6-9 ton class range
【Built-in functions】
【Built-in functions】 Straight travel
Straight travel − Attachment
Attachment ※ Internal two sections conflux
Internal boom conflux − Spool neutral position detecting signal
Spool neutral position detecting signal Pump control signal output −
Pump control signal output Overload relief valve
Overload relief valve 【Optional functions】
【Optional functions】 Anti-drift valve
Anti-drift valve Add-on for spool section
Add-on for spool section − Add-on of third pump spec.
Add-on of third pump spec. − Regeneration circuit
Regeneration circuit − Arm closing variable regeneration −
Arm closing variable regeneration − Two-staged main relief
Two-staged main relief Flow priority at multiple operation
Flow priority at multiple operation − Neutral cut-off valve
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Valves Valves
Dimensions (typical example) (unit: mm) 【KVMG-400】For excavators in the 40-50 ton class range
【KVMM-160】For excavators in the 10-16 ton class range
【Built-in functions】
Straight travel
Attachment
Internal two units conflux
Spool neutral position detecting signal
【Built-in functions】 Pump control signal output
Straight travel Overload relief valve
Attachment 【Optional functions】
Internal boom conflux Anti-drift valve
Spool neutral position detecting signal Add-on for spool section −
Pump control signal output Add-on of third pump spec. −
Overload relief valve Regeneration circuit
【Optional functions】 Arm closing variable regeneration
Anti-drift valve Two-staged main relief
Add-on for spool section Priority at multiple operation
Add-on of third pump spec. Neutral cut-off valve
Regeneration circuit
Arm closing variable regeneration
Two-staged main relief
Flow priority at multiple operation
Neutral cut-off valve ■ KVMF Series: Special models for forklift trucks
【KVMF-70】For forklift trucks in the 1-3 ton range
【KVMG-270】For excavators in the 20-30 ton class range
【Configuration】
Parallel
Circuit
Tandem −
Manual
Operation type
Pilot
Additional sections Add-on
Overload relief valve
【Built-in functions】
Straight travel
Attachment [Features]
Internal two units conflux ○ Flow priority valve (VPF): Standard
Spool neutral position detecting signal
accessory
Pump control signal output
Overload relief valve (Removable on request)
【Optional functions】 ○ Flow regulator valve (FRV): Standard
Anti-drift valve
accessory
Add-on for spool section −
Add-on of third pump spec. − (Removable on request)
Regeneration circuit [Option]
Arm closing variable regeneration
○ Lift lock valve
Two-staged main relief
Priority at multiple operation ○ Tilt lock valve
Neutral cut-off valve − ○ Unload valve
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Valves Valves
■ KVML Series: For loaders (main) and forklift trucks ■ KVMT Series: For loader (steering) applications
【KVML-200 for loader and forklift trucks】For wheel loaders (2-3.5 m3) and forklift trucks (over 7 tons) ※ A special valve for articulated wheel loader steering
【KVMT-200 for loader (steering)】For wheel loaders in the 2.5-5.5 m3 range 【Configuration】
【Configuration】 Parallel −
Circuit
Parallel Tandem −
Circuit Manual
Tandem Operation type
Manual Pilot
Operation type Additional sections Add-on −
Pilot
Additional sections Add-on Overload relief valve
Overload relief valve
[Features]
[Option] ○ Built-in pressure compensation valve
○ The detent function is added to the ○ Both single- and double-pump types
drift position of the boom section are available
○ Tilt lock valve ○ Carryover circuit provided
【KVML-270 for loader (main)】For wheel loaders in the 2.5-4 m3 range 【KVMT-400 for loader (steering)】For wheel loaders in the 6-13 m3 and over range
【Configuration】
【Configuration】 Parallel −
Circuit
Parallel Tandem −
Circuit
Tandem Manual
Operation type
Manual Pilot
Operation type
Pilot Additional sections Add-on −
Additional sections Add-on Overload relief valve
Overload relief valve
[Features]
[Features] ○ Built-in pressure compensation valve
○ The boom section is of the four- ○ Both single- and double-pump types
position switching type with the drift are available
position added to the lowering position ○ Carryover circuit provided
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Valves Valves
Symbol
■ Performance curve
Hydraulic oil: ISO VG32 / Oil temperature: 40。C
Model L1 A B C D E F/G/R H L2 J K M L3 Q φN
DS-03 49 12 8 12 17 14.5 G3/8(PF3/8) 22 69 41 16 PT3/8 75 18 25
DS-04 67 16 10 16 25 18.2 G1/2(PF1/2) 27 89 55 18 PT1/2 93 20 31
DS-06 − 20 − − − − G3/4(PF3/4) 36 98 58 20 PT3/4 100 22 40
Note:
■ Dimensions (unit: mm) F: JIS B8363 parallel pipe male threads-female seat joint
G: JIS B2351 parallel threads O-ring seal joint
R: JIS B8363 parallel pipe male threads-male seat joint
M: JIS B0203 pipe tapered threads
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2. Tightening Torque for Piping (Reference data)
Note: The tightening torque may vary depending on various conditions such as material, specifications, tightening methods, etc.
The following figures represent hypothetical conditions:
1.Main Formulas (Source: Extracted from the Practical Hydraulic System Pocket Book) published by the Japan Fluid Power Association)
(1) Metric screw
<Formulas for Pump and Motor Characteristics (The International System of Units)> <Cylinder related formulas>
■ Reciprocation load and cylinder selection Coarse pitch strength grade II Unit : N・m(kgf・m)
A double acting movement is considered to generate the
following loads.
Static friction resistance F1 = μS・m・g〔N〕
Dynamic friction resistance F2 = μD・m・g〔N〕
dV
Inertia load F3 = m・a= m・ dt 〔N〕
Elasticity load F4 = k・x〔N〕
Where,
μs: Moving angle static friction coefficient
μD: Moving surface dynamic friction coefficient
M: Load mass〔kg〕
Fine pitch strength grade II Unit : N・m(kgf・m)
g: Gravitational acceleration〔m/s2〕
a: Acceleration〔m/s2〕
V: Cylinder velocity〔m/s〕
t: Acceleration time〔s〕
k: Spring constant〔N/mm〕
x: Spring displacement〔mm〕
Select a cylinder considering the load magnitude. When
the compression force is great, consider the rod buckling
strength.
Determine standard dimensions of the hydraulic cylinder to
satisfy the calculated dimensions. (2) G O-ring boss joint Unit: N・m
(kgf・m) (3) Unified O-ring boss joint Unit: N・m
(kgf・m)
√ π・σ 〔mm〕
Piston rod diameter d =
4×F・S
Where,
( )
GD2=GD 21+ GD 22・ + N2 2 GD2・ N3 2
N1 3 ( )
N1 <Valve related formulas>
GD2: Whole GD2 on one axis (1) Pressure and flow rate Q before and after throttle
GD 2 1 and N1: GD2 on the first axis and revolution velocity
Q= 60cA√ 2ΔP
ρ
GD 22
and N2: GD2 on the second axis and revolution velocity Q: Flow rate〔L/min〕
GD 2 3 and N3: GD2 on the third axis and revolution velocity
c: Flow coefficient〔0.6 〜 0.7〕
Select a hydraulic motor considering the magnitude of the load A: Throttle area (opening)〔mm2〕
torque. The output torque of a hydraulic motor varies at operation ΔP: Pressure difference before and after throttle〔MPa〕
start and during operation, and the former is more important. ρ: Hydraulic oil density〔kg/3〕
P・D・ ηT 〔N*m〕Consequently D = 2π・T
T= 〔cm3〕
2π P・ηT
2π・T (2) Spool leak amount q
P= 〔MPa〕 π db3
D・ηT q=
D・N 12μl (l + 1.5ε2)ΔP
Q=
1000ηV 〔L/min〕 q: Leak amount〔cm3/s〕
Where, d: Spool diameter〔mm〕
D: displacement volume of a hydraulic motor〔cm3〕 l: Lap length (clearance length)〔mm〕
T: Output torque of a hydraulic motor〔N・m〕 b: Clearance (hole dia. - shaft dia.) /〔μm(10-3mm)
〕
P: Effective pressure of a hydraulic motor〔MPa〕 ε: Eccentricity (spool eccentric distance) / b
N: Revolution velocity of a hydraulic motor〔min-1〕 μ: Viscosity (Pa*S)
Use hydraulic oil ISO VG32 in cold areas and ISO VG46 in Flow rate Q [L/min.]
ηTT: Torque efficiency of a hydraulic motor △ P: Front and rear pressure difference〔MPa〕 warm areas.
ηT v: Volumetric efficiency of a hydraulic motor
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Typical Applications and Products Global Network
KYB's global production system meets the needs of customers everywhere by timely providing high performance,
high quality products that satisfy customer requirements.
Pumps, valves, motors, and cylinders for excavators and mini-excavators Pumps, valves, and motors for wheel loaders and skid-steer loaders
Pumps, valves, HSTs, and MMPs for agricultural equipment Pumps, valves, and cylinders for forklift trucks
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Production Base
Major business locations Sales Office/Other Services
■ Sagami Plant ■ Gifu South Plant KYB Trading (Shanghai) Co., Ltd.
1-12-1,Asamizodai,Minami-ku,Sagamihara-shi,Kanagawa,Japan 505 Dota, Kani-shi, Gifu, Japan
● About fifteen minutes by taxi from Sagami-Ono station on the Odakyu Line ● Two-minute walk from Kanigawa station on the Inuyama Line bound for Mitake-
● About ten minutes by taxi from Kobuchi station on the JR Yokohama Line cho and Shinkani (via Inuyama towards) that starts at Meitetsu Nagoya station. * KYB Engineering and Service Co., Ltd. Head office(Tokyo), Office(Saitama),
(Approx: fifty minutes from Meitetsu Nagoya station in total)
Sales branch(Sendai, Nagoya, Osaka, Hiroshima)Domestic After sales (distributor sale), Service and OEM
KYB-YS Co.,Ltd.:
* *
* * CNH Industrial(Itaria:Cylinder)
■ Gifu East Plant
60 Dota, Kani-shi, Gifu, Japan
● From Meitetsu "Meitetsu Nagoya" station the Inuyama Line Mitake,
Shinkani area (via Inuyama)
It is approximately five minutes by taxi from "Kanigawa" station
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