Professional Documents
Culture Documents
BRUCHAPaneel
Surfacing
Precision Planning
Rising product quality demands require com-
Certified
petent and precise project planning. Our engi-
neers develop tailored solutions in consultati- Quality
on with our customers.
Broad Portfolio
BRUCHA provides everything for your fresh
storage area at the state of the art. Cold ASSOCIATION OF CANTONAL FIRE
rooms, €CO-Box, deep freeze rooms, CA / INSURANCE INSTITUTIONS (VEREI-
ULO storage, clean rooms, cold storage doors NIGUNG KANTONALER FEUERVERSI-
CHERUNGEN) - Bern
and gates.
Swiss fire-protection approval
Versatile Application
Application of products in cold-storage or
clean environments; BRUCHA is your compe-
tent partner wherever hygienic requirements
with special surfacing are highest. LOSS PREVENTION
CERTIFICATION BOARD
Great Britain
Custom Production
Individual solutions for our customers can be
quickly and efficiently designed and produced
on modern manufacturing plant.
Deutsches Institut
Competent Assembly für Bautechnik
Your cold storage project is precision-installed Berlin
or erected on site by the trained and expe-
rienced BRUCHA Assembly Team. Particular
sections may also be economically restructu- Member of:
red if necessary.
Flexible Service
Our services go far beyond consulting, plan-
ning, delivery and assembly. Your project ma-
nager is available for surface maintenance and
servicing questions.
www.ipa.fraunhofer.de
FM APPROVED
BRUCHA is the first European panel manufacturer to have all PU/PIR and fire-protec-
tion panels in all core thicknesses tested by FM Approvals.
FM approved construction products are tested to the same standards globally and
fulfill the highest safety and minimized probability of failure requirements.
2 Surfacing•2011
Selecting Cathode protection
The Right Surface Coating Damage/scratches Zinc salts
prevent corrosion
Zinc Zinc
Steel Steel
BRUCHA exclusively uses 280 to 320 grade steel for the
base material enhanced by immersion melting. The fol-
Active cathode corrosion protection
lowing coatings and surfacings are used by BRUCHA:
If the zinc coating on panel surface is damaged, exposing
the steel core, the addition of water will create a galvanic
• BRUCHA Polyester PURE 25 µm element.
• Polyester 25 µm The resulting electrical differential dissolves the zinc, re-
• TTHD 60 µm leasing zinc ions in the process which attach to the steel
• Film 150 µm surface providing corrosion protection. Cathode corro-
• PVDF 25 µm sion protection takes place when the metals zinc and
• Polyurethane 25 µm steel are electrolytically connected through the pre-
• Polyurethane-Polyamide 50 µm sence of sufficient moisture such as from rain or even
humidity.
• Polyester-Polyamide 25 µm
The steel is then protected at any point without a coating
• Plastisol (scratches, cuts, holes etc.), as electronsootection soluti-
• Stainless steel V2A Standard onsrssemi-finished products orulfill the requitrements of
• Stainless steel V4A Superior every will move from zinc to steel and the dissolved zinc
• Glasbord® forms a protective coating over the steel.
This is referred to as a “sacrificial anode”.
Note: Cathode protection is a result of the laws of physics, how-
The purpose of the building is always to be considered ever this simple effect between zinc and steel means that
when selecting the surface coating, particularly for storage minor damage does not lead to major problems with all
of open semi-finished products or spices (salt, etc...). the additional repair costs.
CONTENTS:
Notes on Environmentalism
4 Coatings – performance comparison
The polyurethane core of BRUCHAPaneel PU/PIR pa-
nels is absolutely CFC and HFC FREE! The fully harde- 5 Test Results – Cleaning Agents and
ned polyurethane core is medically and environmentally Chemical Resistance
harmless, emission free, and safe to handle; its energy 6 Maintaining product quality from delivery
saving insulation characteristics also contribute to servicing of your construction project
to reducing CO2 emissions. 295 t - Optimal design
- Cleaning for lasting product quality
Environmental GESPART
MIT DEM
ARA SYST
EM 7 Long lifetime
Tips for product care
Protection – Health & Safety
Developing a sustainable future-proof environmentally
friendly product is the duty of our company for co- Thermal building cleaning project. With
ming generations, which is why we continuously have this project BRUCHA relieves the environment
annually of 426.30 metric tonnes of CO2 and
our products tested by authorized institutes for en- makes a lasting contribution to climate and en-
vironmental compatibility, fire resistance characteristics, vironmental protection in Austria, BRUCHA re-
ceiving the certificate from the federal ministry.
durability etc.
Surfacing•2011 3
BRUCHAPaneel®
and
deformation
durability
Chemical
UV durability
under bending
mechanical
Scratch resistance
Abrasive hardness
Buchholz hardness
Chemical durability
Areas of application
Fracturing resistance
Corrosion resistance
Characteristics/benefits
Durability under impact
mechanical deformation
Durability under gradual
Excellent plasticity/ good color
**
**
**
**
External roof/wall, internal
***
***
***
BRUCHA Polyester
****
****
cold-storage, clean rooms, durability/clean room
test chambers, CA storage compatible in white only
PURE 25 µm
*
*
*
*
**
**
**
External roof/wall, Good plasticity/bending/rolled
***
***
internal cold-storage profiling/good color durability Polyester 25 µm
4
**
***
***
***
Good plasticity/bending/rolled
****
****
****
****
****
External roof/wall TTHD 60 µm
profiling/good color durability
*
Excellent abrasive resistance,
****
****
****
****
****
****
Surfacing•2011
Excellent plasticity/bending/
***
***
***
***
***
***
***
****
****
*
*
**
**
***
***
***
***
***
*
**
**
**
***
***
***
External roof/wall
hardness Polyamide 50 µm
**
**
**
***
***
***
***
***
External roof/wall
hardness 25 µm
The quality characteristics are based on detailed test results from the ofi Technologie & Innovation GmbH.
Excellent abrasive resistance,
***
***
***
***
***
***
****
****
****
Cleaning agents
++++ ++++ +++++ +++++ ++++ ++++ ++++ ++++ +++++ +++++ +++++ +++++
"Supergel 3 %"
Cleaning agents
++++ ++++ +++++ +++++ ++++ ++++ +++++ +++++ +++++ +++++ +++++ +++++
"Acigel 3 %"
Cleaning agents
+++++ + ++++ + +++ ++++ +++ + +++++ +++++ +++++ +++++
"Booster 1,4 %"
Cleaning agents
+++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++
"Endurochlor 3 %"
Hexan +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++
Toluol +++ +++ +++++ +++++ +++ +++ +++++ +++++ +++ +++ +++ +++
Ethyl alcohol, 96 % +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++
Aceton +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++++ +++ +++ +++ +++
Hydrochloric acid, 2 % +++++ + +++ + ++++ + ++++ + +++++ +++++ +++++ +++++
Sodium hypochlorite
++++ ++++ ++++ ++++ +++++ +++++ ++++ ++++ +++++ +++++ +++++ +++++
solution, 5 %
Sodium hypochlorite
++++ ++++ ++++ ++++ +++++ +++++ ++++ ++++ +++++ +++++ +++++ +++++
solution, 2 %
Sodium hydroxide
++ ++ ++ ++ ++++ ++++ ++++ ++++ +++++ +++++ +++++ +++++
solution, 5 %
Sodium hydroxide
++++ ++++ ++++ ++++ ++++ ++++ ++++ ++++ +++++ +++++ +++++ +++++
solution, 2 %
Hydrogen peroxide,
+++ + +++ + +++ + +++ + +++++ + +++++ +++++
5%
Hydrogen peroxide,
++++ + +++ + +++ + +++ + +++++ + +++++ +++++
2%
Nitric acid, 5 % +++ + +++ + +++ + +++ + +++++ + +++++ +++++
Phosphoric acid, 2 % ++++ + +++ + +++++ + +++ +++ +++++ +++++ +++++ +++++
Surfacing•2011 5
BRUCHAPaneel®
6 Surfacing•2011
Long Lifetime – Tips on appropriate care
IPA Qualification
Complete sealing of the lower panel end.
Foodstuffs safety
Test seal for clean room compatibility
Open cut outs are to be touched up with paint or
covered with an insert.
No swarf, screws, rivets etc. may be left lying on the
panels.
Cleaning:
Cleaning agents are always to be used in the
manufacturer’s specified concentration.
General cleaning temperature should not exceed
30 °C (point max 50 °C).
The sheet surfaces used by BRUCHA have been
tested for clean room compatibility at the Fraun-
No active chlorine cleaning agents may be used.
hofer Institute for Manufacturing Engineering and
Automation IPA in Stuttgart, receiving the IPA seal
No abrasive cleaning agents may be used.
of qualification.
The cleaning agent pH-value between 5 and 9 must
be maintained.
Recommended
Cleaning Agents Servicing & maintenance:
IPA investigation of the cleaning agent and disinfectant
Regular inspections for scratches, these must be
durability and solvent emission characteristics of coated immediately touched up with.
steel (polyester and PVC):
The following commercially available agents for the food-
Important here is compatibility with the original
stuffs industry were used for the reagent durability si- paint.
mulation; result chemically resistant after 24 hours
exposure. Please consult your BRUCHA point of contact for further
MICROBAC® food and DESIFOR-forte questions on maintaining optimal product quality.
Surfacing•2011 7
PORTFOLIO
Consulting, planning, construction, production & assembly:
• Cold rooms and freezers: Professional cell • Hinged and sliding doors*
€CO-Box – simple self-assembly* • Swing doors and strip curtains
• BRUCHAPaneel PU/PIR panel for industrial • Special constructions such as CA storerooms,
cold storage construction* conditioned and climatised rooms, cold-smoking
• BRUCHAPaneel PU/PIR panel for industrial rooms, labs and test rooms, flash-freezing rooms
halls construction* • Clean room construction*
• BRUCHAPaneel fire-protection panel, with • High-rise warehouses
mineral fiber for roof, wall and facade* • Custom constructions on request
• BRUCHAPaneel Glasbord® panel • BRUCHAPaneel Acoustic – WP-A panel*
• Test chambers • BRUCHAPaneel PU/PIR €CO-Roof panel*
• Welded stainless steel floors 4301-V2A • BRUCHAPaneel PU/PIR Transparent Roofing
• Welded stainless steel walls 4301-V2A Sheets – DP-L panel*
• Crash barriers in stainless steel or plastic * For further details please request a copy of our special folder.
• Refrigerated and freezer room doors*
www.brucha.com
www.brucha.com en_09/2011
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