PROJECT No.

DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

ELABORATED: REVIEW: APPROVED: COPY No:

NAME OF THE CLIENT

EMERGENCY GENERATOR SPECIFICATIONS

prepared: Signature: checked: Signature: passed: Signature:

Date: Date: Date:

EXPRESSED FOR CONSTRUCTION

EXPRESSED FOR REVIEW

REV. DESCRIPTION: SIGNATURE DATE SIGNATURE DATE

HOJA 1/15
 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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1. GENERAL
1.1. SYSTEM DESCRIPTION
1.2. STANDARDS AND REGULATIONS FULFILLMENT

2. EQUIPMENT
2.1. MANUFACTURER
2.2. MANUFACTURED UNITS
2.3. EQUIPMENT

3. QUALITY CONTROL
3.1. SUBMITTALS (FOR APPROVAL)
3.2. DESIGN TESTS
3.3. APPROVAL TESTS
3.4. CHECKING
3.5. SHIPPING AND DELIVERY

4. WARRANTY

5. TECHNICAL DATA SHEET

5.1. ENVIRONMENTAL OPERATION CONDITIONS
5.2. ELECTRICAL SYSTEM STATEMENTS

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 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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1. GENERAL

1.1. SYSTEM DESCRIPTION

1.1.1. The Emergency Generator Set described in this Specification, including the
Motor-Generator Set, will be constructed and tested by manufacturer, and
shipped by provider. The provider will be the one and only responsible for
warranty spare parts and maintenance. The provider must have a local
responsible and provide the service of manufacturing training, spare parts in
existence, and technical assistance. The capacity of the Motor-Generator Set
shall be 1500 kW at p.f.=0.8, 60 Hz, 3 phases, 3 wires, and 13.2 HVAC on
continuity stand-by as indicated on the documents annex to this Specification.

1.1.2. The Emergency Generator Set will be in accordance to the latest edition of the
NFPA 110 Specification, including the design specifications, prototype tests,
full-load starting at one-step and the approval Level 1 Facility as indicated on
NFPA 110 Specification, paragraph 2-2.4 to 2-2.4.1. The responsibility of the
provider in the fulfillment of this specification will not be divided between the
individual providers of the Emergency Generator Set.

1.1.3. The specification of the Emergency Generator Set, as it is indicated on the

NFPA 110 Specification, shall be as follows:

a) Type 10, minimum acceptable.

b) Class X, 24 hours minimum operation-time.
c) Level 1 required.

1.1.4. As son as the Emergency Generator Set detects the energy lacking, shall be in
operation at its nominal speed, producing energy on 10 seconds.

1.2. STANDARDS AND REGULATIONS FULFILLMENT

1.2.1. All equipment shall be designed and constructed in accordance to the latest
editions of the following Standards and Regulations:

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 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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a) NFPA 110 – Emergency and Standby Power Systems

b) SAE J1349
c) Uniform Building Code
d) Norma Oficial Mexicana NOM-001-SEDE-2005
e) National Electrical Manufacturer Association (NEMA)
f) Institute of Electrical and Electronic Engineers (IEEE)
g) American National Standards Institute (ANSI)
h) International Electrotechnical Commission (IEC)
i) National Electrical Code (NEC)

If the equipment supplier does not use the above standards and regulations,
shall prove that its own codes and standards are similar or better than the listed
above.

2. EQUIPMENTS

2.1. MANUFACTURER

2.1.1. The System shall include a Motor-Generator Set as the published specifications
for the model. All the controls shall be manufacturer’s standard, the
manufacturer shall commit oneself on the manufacturing of the Motor-
Generator Set, Transfer Switch and accessories, and shall have available for
purchasing. The control parts shall be identified with manufacturer’s tags and
shall have a second tags where it apply. The control systems provided by a
vendor’s sub-manufacturer not included on the manufacturer’s drawings or
documents will not be accepted.

2.2. MANUFACTURED UNITS

2.2.1. The Emergency Generator Set shall be tropicalized and shall include a
combination of Motor-Generator Set, Cooling Fan, Radiator, Mounting Rails,
Silencer, Exit Circuit Breaker, Controls Mounted to the Unit and other
Components, Accessories, Spare Parts, Tests, Documents and the required
services to accomplish with this Specification.

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 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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2.2.2. Motor: The Motor-Generator Set shall be mounted on a heavy-duty steel frame;
in order to maintain a proper alignment between components and it will
incorporate vibration shock absorbers as manufacturers indicate. The motor
will be stationary, liquid cooled, fuel starting by spark. While normal power
system interruptions, the motor shall be capable to impulse the required
generator on continuity stand-by as indicated on SAE J1349 Specification. The
spare capacity shall be as it is indicated on drawings and other documents annex
to this specification.

a) The motor shall include following components:

 A 12 Vdc solenoid, electrical starter as manufacturer requires
 A mechanical oil pump for lubrication at full pressure, positive
displacement, oil filter for lubrication at full flux with Replaceable
element, relief pressure valve, graduated oil bar for level indication and
oil sediments purge valve with extensible hose.
 Replaceable dry element oil filter.
 Mechanical Speed Control to control the generator frequency between
5.0% nominal frequency under continuous load condition and capable to
work on parallel with load distribution controls.
 Thermostat controlled Water-heater for helping to rapid start the water-
heater shall be 1 phase, 1500 watts, it will disconnect after motor
starting. Contractor will supply power for water-heater from normal
power.
 Motor protection devices shall have sensor elements located at the motor
to activate the following alarms and stop the motor:

1) Low temperature alarm for cooling liquid.

2) Low-pressure alarm of lubricant oil.
3) High temperature alarm for cooling
liquid.
4) Stop with indicator of low-pressure
lubricant oil.
5) Stop with indicator of high
temperature cooling liquid.
6) Stop with indicator of over speed.
7) Locking with indicator of over
cranking.
8) Stop for low level cooling liquid. It
will activate a light for motor high temperature and stop.

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 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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9) Motor battery charger with solid-state

voltage regulator.
.

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 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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2.2.3. Motor cooling system. Motor will be cooling by a radiator; it shall be mounted
in the same motor frame, including a tread fan, cooling liquid pump and
temperature control thermostat. The accomplishment of these components shall
be as manufacturer required. The provider of the Emergency Generator Set
must supply 50% of anti-freeze solution of ethilen-glicol to fill the motor’s
starting cooling system.

2.2.4. Motor Exhaust System: The exhaust silencer shall be per manufacturer
required. Hospital type silencer required. The silencer shall be installed at the
top of the motor chassis; the motor will not support it. The vacuum pipe
galvanized steel and it’s cover shall be supplied by the provider. The flexible
exhaust connection will be supplied as required for the interconnection between
the motor multiple exhaust and the exhaust pipe. All the exhaust system
components shall be properly dimensioned to ensure the right operation without
excessive pressure after the mounting process. The contractor shall provide the
required facilities for the contraction and expansion of the exhaust system.

2.2.5. Fuel Motor System. Provide the required incoming lines, pressure governors,
fuel filters, operations cuts, solenoids valves, vacuum lines, etc., and all the
required accessories. All the connections for the fuel motor system shall be
provided in accordance with applicable Codes and Standards.

2.2.6. The fuel storage tanks and its accessories must be new brand and shall be Class
X, with a minimum of 24 hours of operation time at the generator nominal
capacity, as indicated on the NFPA 110, chart 2-2.3. Provider must supply a low
incoming fuel sensing device on the primary line governor. The sensing device
must be adjusted for a 2 hours minimum fuel level, based on the consumption
capacity of the specified generator.

2.2.7. Generator. Provide single bearing, auto-alignment, four poles, synchronous

type, variable field, amortisseur winding, centrifugal fan for an appropriated
cooling and minimum noise, solid state voltage governor, temperature
compensation and rotatory exciter with full wave silicon rectifier, brushless.
Generator shall be directly connected to the motor shaft, impulsed by a flexible
couple to ensure a permanent alignment. Gear moved generators would not be
accepted by this Specification. The generator insulation must cover the Class
NEMA F requirements. The maximum temperature rising will not exceed 100°C
at 40°C environment temperature. Generator design must prevent over current,
and shall be auto-protected type, as the one taken in the short-circuit prototype
test. Generator, exciter and voltage governor will be designed and manufactured

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 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

ELABORATED: REVIEW: APPROVED: COPY No:

by the Motor-Generator Set manufacturer in order to ensure that torsional

curve characteristics be tied to the primary motor.

a) Voltage Governor: Provide an automatic voltage governor solid-state design,

to control the exciting magnetic field between the stator and the rotor, in
order to provide a 2% nominal voltage regulation from without load to full
load during steady conditions. The Motor-Generator Set and Voltage
Governor must maintain a 90% without-load voltage per ten (10) seconds
with 250% load capacity. Voltage Governor shall be Type 10, per NFPA 110,
chart 2-2.2. Voltage Governor may be asynchronous pulse, wide modulated
design, not sensible to induced severe load by wave deformation from the
SCR tiristor circuit like the one used by battery chargers (UPS) motor speed
control equipments. Provide a regulable resistance to 5% nominal voltage
adjustment.

b) Exciter: Provide a three-phase exciter, full wave, rectifier with heavy-duty

silicon diodes mounted in the rotor shaft and sized for the maximum motor
starting-load.

2.2.8. Transfer Switch: provide a 13.2 kVac, 60 Hz, 1800 rpm, p.f.= 0.8, 3 phases, 3
wires, automatic transfer switch with 100 Amps vacuum breakers, NEMA 12,
tropicalized finished. The Transfer Switch must provide the following benefits:

a) Accomplish to all codes and standards listed on paragraph 1.2.

b) The endurance and interrupting requirements must provide assurance of safe
and reliable operation.
c) Provide a Solid-state sensing device.
d) Provides the maximum arc suppression and isolation during power transfer.
e) Provides the fastest switching times available (less than 5 cycles).
f) Ensures that the sources will not be paralleled
g) Closed transition minimized outages during intentional transfer.

HOJA 8/15
 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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2.2.9. Motor-Generator Set Controls: Provide a control panel mounted to the

manufactured unit, wired, tested and mounted by the manufacturer. The Motor-
Generator Set Control will include the following:

a) Gauges and Meters: oil pressure gauge, temperature cooling liquid gauge,
and voltammeter of load capacity and operation time meter.
b) Manual Selector interrupter: MANUAL – OFF/RESET - AUTO.
c) Remote, 2-wire start control.
d) Field reset manual interrupter.

2.2.10. Automatic motor stop for the following fault conditions:

a) Overcranking.
b) Overspeed.
c) Low Oil pressure.
d) High motor temperature.

2.2.11. Provide the following indicating lamps:

a) STANDBY SYSTEM – indicates that the emergency system is on “AUTO”.

b) PRE-LOW OIL PRESSURE – indicates that the oil pressure is too low.
c) PRE-HIGH MOTOR TEMPERATURE – indicates that the motor
temperature is too high.
d) LOW OIL PRESSURE – indicates that the motor has stopped by the too low
oil pressure.
e) HIGH MOTOR TEMPERATURE – indicate that the motor has stopped by
the too High motor temperature.
f) OVERSPEED – indicates that the motor has stopped by the excessive speed.
g) OVERCRANKING – indicates that the motor has been blocked by the
excessive cranking period.
h) LOW MOTOR TEMPERATURE – indicates that the motor temperature is
too low for cranking.
i) LOW FUEL LEVEL – indicates that the incoming fuel is enough for 2.5 full
load operation hours.

HOJA 9/15
 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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j) MANUAL POSITION GENERATOR – indicates that the motor is on

“MANUAL” position
k) Provide two free lamps to be designed on site.

2.2.12. Provide a reset switch, to clean the fault conditions and let the motor
crank again after the fault. The control design must permit that the indicating
lamps be on until the fault reset. The indicating fault memory will not be
dependent of AC or DC voltage and will storage the historic events after the
elimination or replacement of starting batteries. The “reset fault” function will
works only when the manual selector interrupter “MANUAL–OFF/RESET-
AUTO” is on “OFF/RESET” position.

2.2.13. Provide a Screw Type Potentiometer to adjust voltage between 5% of

nominal range.

2.2.14. Provide a Manual switch to reset the field exciter.

2.2.15. Provide a 5 minutes Delay Rele for stop by cooling.

2.2.16. Provide a Screw Type Potentiometer to adjust speed between 2 rpm of

nominal range.

2.2.17. AC Voltmeter, with selector switch.

2.2.18. AC Ammeter, with selector switch.

2.3. EQUIPMENT

2.3.1. Cranking Battery. Provide a cranking battery for motor; battery shall be
mounted on a battery rack on the Motor-Generator Set frame.
2.3.2. Battery Charger: Provide a 12 Vdc battery charger, continuous and slow load, 2
Amps. for the Motor-Generator Set. The required power for battery charger
will be provided from the normal power source. Contractor shall provide the
required circuit for this purpose.
2.3.3. Shock Absorbers. The Motor-Generator Set will be mounted over “internal
vibration” shock absorbers, installed on the Motor-Generator Set frame.

HOJA 10/15
 PROJECT No. DATE:

TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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2.3.4. Remote Audible Indicator. Provide a remote audible indicator for the Motor-
Generator Set with three indicating lamps as follows:

a) Normal Power System.

b) Emergency Power System.
c) Generator Fault.

2.3.5. Outdoor Enclosure. Provide a tropicalized finish outdoor enclosure.

2.3.6. Seismic Shock Absorbers. Provide seismic shock absorbers if required by local
codes or when Motor-Generator Set is installed on a seismic risk zone.
2.3.7. Frame Bumpers. Provide frame bumpers to protect the radiator against damage.
2.3.8. Emission Container. Provide an emission container if required by local codes.
2.3.9. Accessories. Provide a 3x100 Amps vacuum switch separated from generator.

3. QUALITY CONTROL

3.1. SUBMITTALS (FOR APPROVAL)

3.1.1. Product Information

Provider shall supply a complete set of wiring diagrams for the Motor-
Generator Set. Manufacturer shall print out all the literature and brochures that
discribe all the specified standards (not about manufacturing type). Unless noted
otherwise in this Specification, the manufacturing process shall be as
manufacturer indicates..

3.1.2. Workshop Drawings

Provider must submit for approval a set of workshop drawings, based on the
contract drawings and what is established on this Specification.

3.1.3. Quality Control Submittals

a) Design Data

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TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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Provider shall submit the required calculation to demonstrate that the exciter
voltage governor will let to use at least 80% of maximum torque available
between 50% and nominal speed, and unit power factor when load is connected
to the generator.

b) Testing Reports

Working operation will be the result of testing procedures according to the

official standards, plus the procedures required by manufacturer to ensure the
maximum trust on emergency system service. Manufacturer shall provide for
approval a complete resume of this information.

3.2. DESIGN TESTS

3.2.1. Manufacturer shall carry out with the design tests or demonstrate that the
manufacture process is according to what the prototype design accomplishes
the tests indicated on the standards mentioned at paragraph 1.1.1. of this
Specification.

3.2.2. The Design Tests required, in order to manufacturer must have to accomplish,
are the following:

a) Prototype Model Tests.

The Emergency Generator Set form by a primary motor, generator, voltage

governor, coupling and all control required must have to be test as a
complete unit on a prototype model as indicated on NFPA 110. These kind of
tests are potentially destructive for the tested equipment, and will not be
made to the selling product, but on individual prototype models as indicated
on NFPA 110, paragraph 3-2.1 to 3-2.1.2 and certified by the documents and
reports of tests.

b) Production Model Tests.

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SET

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Before shipping, Motor-Generator Set must be tested to ensure a proper

operation of control and interface circuits under load capacity and power
factor. A manufacturer’s representative shall certify the tests and will issue a
report. Production Tests will include:

 One Step Cool Starting Test NFPA 110, paragraph 5-13.2.6.

 Transients, sudden voltage loss response, steady voltage, speed
(frequency) verification.
 Fuel consumption (without load, 1/4, 1/3, 1/2 and full load).
 Generator Temperature Rising by Resistance Method.

3.3. APPROVAL TESTS

3.3.1. Provider shall accomplish the following approval tests:

a) Initial starting and System final verification.

The complete facility will be set on operation and will be checked by a

manufacturer’s trained representative.

b) Approval Facility Test.

After the successful finishing of the initial Starting and System final
verification, provider must execute the Approval Facility Test according to
the latest edition of NFPA 110 Standard. An owners representative, shall be
notified, at least one week prior to conduct or supervise the tests.

3.4. CHECKING

3.4.1. All the equipment will be subject to be checked by the owner during any stage
of the manufacturing process. The owners checking do not relegate the
responsibility of manufacturer to accomplish with the requirements of this
Specification and the Technical Data Sheets.

3.4.2. Manufacturer will provide 3 printed sets of the following drawings and
documents for approval, before manufacturing process.

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a) Equipment Plan View showing all dimensions and details required for
foundation construction.
b) Elevations and Sections required, showing all dimensions.
c) Material List.

The manufacturing process will begin after owner approves drawings. Provider
shall supply two sets of Operation’s Manual and renewable parts, Two offset
and one original sets printed on mylar paper.

3.5. SHIPPING AND DELIVERY

3.5.1. Responsibilities

a) Manufacturer is responsible to shipped all right materials and quantities.

 The Motor-Generator Set, and all ironworks required from

manufacturing, accessories, flexible fuel pipes, Exhaust silencer,
solenoid(s), valves, pressure governors, fuel filters, batteries, enclosure
heater, battery charger, remote indicating alarm panelboard, etc., will be
supplied by provider.

3.5.2. Manufacturer will provide a package for the Emergency Generator Set, which
accomplish with the following requirements.

a) Prevent rainwater side and top penetration while transportation and storage
to the equipment interior.
b) Prevent the equipment against knocking while transportation.
c) Provide accurate alignment, leveling shims and suitable anchors for
mounting.
d) Provide a paintable black color exterior for the following minimum data
information:

 Owner´s representative name and address.

 Equipment Tag.

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TITLE: EMERGENCY No. gen_emerg

GENERATOR
SET

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 Successive number part of the all equipment

 Order number.

3.5.3. Every package of spare parts or tools that has to be shipped apart of must have
to show the above data information and the description of the package content.

4. WARRANTY

a) The Emergency Generator Set, including the 1800 rpm Motor-Generator Set equipped
with bench-bank and time operation meter, will be guaranteed for a (5) years period or
1,500 operation hours, counted since the initial starting date.

b) Multiple warranties for the individual components of the system (motor, generator,
controls, etc.) will not be accepted.

c) Warranty documents will be supplied to the owner, for the satisfactory approval. The
required documents will be detailed on the warranty.

5. TECHNICAL DATA SHEET

5.1. ENVIRONMENTAL CONDITIONS

a) Altitude 5 M above sea level

b) Maximum Temperature 38.2°C
c) Minimum Temperature 3°C
d) Average Temperature 28°C

5.2. ELECTRICAL SYSTEM CHARACTERISTICS

a) Voltage 13.2 kV
b) Phases/Wires 3/3
c) Frequency 60 Hz
d) Short Circuit Level kA
e) Incoming feeders Top Underground x

5.3. SPECIFIC CHARACTERISTICS

a) Material of bars Copper

b) Construction Type of the Cabinet Tropicalized

HOJA 15/15