High Efficiency

Two-stage ZVS
AC/DC Converter
with PFC
GUIDED BY:-
T G SANISH KUMAR MAHESH M P
ASSOCIATE PROFESSOR
S3,MTECH
EEE DEPARTMENT
GEC TCR GEC TCR

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 OBJECTIVE
➢ Simulate a high efficiency two-stage ZVS AC-DC Converter.
➢ Hardware implementation.

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 BLOCK DIAGRAM

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 CIRCUIT DIAGRAM

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STAGE -1

Half-bridge boost PFC circuit.

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MODES OF OPERATION

The two modes of operation of the half-bridge circuit.

(a) Mode 1: positive inductor-current-slope mode.
(b) Mode 2: negative inductor- current-slope mode
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CLOSED LOOPED CONTROL

Block schematic representation of a typical closed-loop system for PFC.

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STAGE 2

Half bridge LLC topology

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MODES OF OPERATION

a) Q1 on, Q2 off (b) Q1 off, Q2 on

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 SIMULATION DIAGRAM

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 SIMULATION PARAMETERS
(High Power)
Parameters Value
Input voltage 230 V, 50 HZ AC
Line Inductance 1.27mH
Resonant capacitor 100 microF
Resonant inductor 83 microH
Transformer 1KW, Turns ratio:- 2:1:1, 20KHZ
Magnetising inductance 3 mH
Filter capacitor 1000 microH
Output Voltage 300 V
Rated Power 1 KW

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Simulation Waveform

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RL =100 OHM

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 RL =400 OHM

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 VOLTAGE , CURRENT AND SWITCHING PULSE (in Q2)

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 THD

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 VOLTAGE, CURRENT and GATE PULSE [S1]
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 SIMULATION PARAMETERS
(Low Power)
Parameters Value
Input voltage 90 V, 50 HZ AC
Line Inductance 1.27mH
Resonant capacitor 100 microF
Resonant inductor 83 microH
Transformer 30W, Turns ratio:- 2:1:1, 20KHZ
Magnetising inductance 3 mH
Filter capacitor 1000 microH
Output Voltage 300 V
Rated Power 30 W

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INPUT WAVEFORM

19
OUTPUT WAVEFORM

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POWER FACTOR CORRECTION

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HARDWARE IMPLEMENTATION

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 HARDWARE COMPONENTS

MOSFET IRF840
TORROID CORE
(INDUCTOR CORE)

CURRENT SENSOR (5 A)

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Transformer (230V/6-0-6 V) Capacitor (1000uf 200V)

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DSPIC 30f2010

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 CONCLUSION
❑This converter consist of two stages, in which first stage has a HCC control where the converter
control the input power factor as well as rectifies the input voltage into a DC value.

❑In the second stage of the converter the system consist of a DC-DC conversion in which the
intermediate DC voltage is converted to a constant DC value.

❑Even in Light load the converter obeys PFC

❑Simulation of the two stage high efficiency converter has been done and the efficiency of the
converter is observed as 93%.

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 TIME SCHEDULE
WORK TO BE COMPLETED DATE OF COMPLETION

Simulation of AC-DC Converter (Open loop) 5th October 2017

Simulation of AC-DC Converter (Closed loop) 10th November 2017

Hardware implementation 10th February 2018

Report 10th March 2018

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 REFERENCE
[1] Siliang Zhang, Guixing Lan, Zezheng Dong, and Xinke Wu, ”A High Efficiency Two-stage
ZVS AC/DC Converter with All SiC MOSFET” College of Electrical Engineering Zhejiang
University Hangzhou, China
[2] Jee-Woo Lim and Bong-Hwan Kwon, "A power-factor controller for single-phase PWM
rectifiers," in IEEE Transactions on Industrial Electronics, vol. 46, no. 5, pp. 1035-1037, Oct 1999.
[3] J. T. Boys and A. W. Green, "Current-forced single-phase reversible rectifier," in IEE
Proceedings B - Electric Power Applications, vol. 136, no. 5, pp. 205-211, Sep 1989.
[4] T. J. Han, J. Preston, S. J. Jang and D. Ouwerkerk, "A high density 3.3 kW isolated
on-vehicle battery charger using SiC SBDs and SiC DMOSFETs," Transportation Electrification
Conference and Expo (ITEC), 2014 IEEE, Dearborn, MI, 2014, pp. 1-5.
[5] R. Srinivasan and R. Oruganti, "A unity power factor converter using half-bridge boost
topology," in IEEE Transactions on Power Electronics, vol. 13, no. 3, pp. 487-500, May 1998. Transl.
J. Magn. Japan, vol. 2, pp. 740-741, August 1987 [Digests 9th Annual Conf. Magnetics Japan, p. 301,
1982].

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