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SatFlower i6 Serial Number

This serial number will be required for


all troubleshooting or service calls
made regarding this product.

Notice

All Right Reserved

SatFlower® and Intellian® are the registered trade marks of Intellian Technologies,
Inc., and should not be appropriated without permission by Intellian Technologies,
Inc., and the information contained in this manual is the property of Intellian
Technologies, Inc. Any and all parts of this manual shall not be reproduced and
distributed in any form without written prior consent by Intellian Technologies, Inc.
The information contained in this manual shall be subject to change at any time
without notice due to the functional upgrade of the product.

Copyright© Intellian Technologies, Inc.


CONTENTS
OVERVIEW OF SATFLOWER I6 ................................................................ 3
INTRODUCTION TO SATFLOWER I6................................................................... 3
CHARACTERISTICS OF SATFLOWER I6.............................................................. 4
SYSTEM CONFIGURATION OF SATFLOWER I6 ................................................... 5
INSTALLATION.............................................................................................. 6
ORGANIZATION OF EQUIPMENT AND ITS NAME................................................ 6
SELECTION OF INSTALLATION SITE .................................................................. 9
INSTALLATION AND FIXATION OF ANTENNA.................................................... 10
TARGET SATELLITE SETTING ......................................................................... 14
LNB .............................................................................................................. 15
ACU OPERATION ........................................................................................ 17
INITIAL SETUP ............................................................................................... 17
MONITORING THE CURRENT STATUS OF THE ANTENNA................................... 18
SET UP MODE ................................................................................................ 19
GUI(GRAPHIC USER INTERFACE) ......................................................... 34
MAIN MENU .................................................................................................. 35
SET ANTENNA GPS AND FIND ANTENNA ANGLE ........................................... 36
SET SATELLITE INFORMATION ....................................................................... 37
SET TRACKING INFORMATION OF SATELLITE ................................................. 38
MOVE ANTENNA AND DIAGNOSIS .................................................................. 39
SET UP OF SERIAL PORT ................................................................................. 40
MAINTENANCE AND REPAIR.................................................................. 42
DAILY CHECK UP........................................................................................... 42
TROUBLESHOOTING ....................................................................................... 43
REPLACEABLE PARTS OF SATFLOWER I6........................................................ 45
REPLACEMENT OF SUB-REFLECTOR .............................................................. 47
REPLACEMENT OF CONTROL BOARD ............................................................. 48
REPLACEMENT OF SKEW DRIVE MOTOR, BELT AND LNB ............................. 50
REPLACEMENT OF ELEVATION ANGLE DRIVE MOTOR AND BELT ................... 53
REPLACEMENT OF AZIMUTH ANGLE DRIVE MOTOR AND BELT ..................... 55
REPLACEMENT OF GPS.................................................................................. 58
PREPARATION FOR TRANSPORTATION............................................................. 59
APPENDIX : TECHNICAL SPECIFICATION.......................................... 60
WARRANTY .................................................................................................. 61
Overview of SatFlower i6 3

Overview of SatFlower i6
Introduction to SatFlower i6
SatFlower i6 is a digital satellite antenna system designed specifically for
all types of vessels (Anchored or transit) to automatically identify, track
and capture satellite signals from the Digital Video Broadcasting (DVB:
the international standard for digital TV transmissions) compatible
Satellites.

Specifically, SatFlower i6 has Wide Range Search (WRS) algorithm,


which minimizes the search time at initial state and Dynamic Beam Tilting
(DBT) technology, which dynamically shapes the antenna beam to utilize
stabilization. Once the satellite is acquired, the antenna DBT continuously
measures the heading, pitch, and roll of the vessel by obtaining satellite
signal level around the antenna point, and transmits commands to the
antenna motors to keep the antenna pointed at the satellite at all times.
This active stabilization is enhanced by a conical scan tracking function to
detect and lock onto the strongest signal, resulting in the clearest
reception possible.

GPS is built in into the SatFlower i6. The SatFlower i6 also has a built-in
function of automatic adjustment of skew angle of LNB. With the two
added built-in features the SatFlower i6 enables for faster and more
efficient tracking of satellites. With the SatFlower i6 is not required to put
additional GPS information and to change skew angles when traveling
away from the original optimized GPS data and skew angle.
4 60 Satellite Antenna System – Install and User Manual

Characteristics of SatFlower i6
Satellite broadcast enjoyable at sea
SatFlower i6 is the most modern antenna system that enables you to
receive high quality broadcasting signal at sea where the atmospheric and
environmental condition is very harsh.

Fully Automatic Control System


Fully automatic control system allows for you to simply turn the power
switch on having crystal clear high quality satellite television in motion or
at anchor.

High Quality Antenna


The high tech antenna technology has been adopted for this parabolic
antenna system which is optimal for the marine conditions and it enables
you to receive the optimal level of signal even when it rains or snows.

Fast and efficient search for the satellite


The WRS (Wide Range Search) algorithm allows for the antenna system
to search the satellite within the shortest amount of time and to detect the
satellite signal under any position and any directional movement of the
ship.

Easy to install and outstanding durability


Guaranteed reliability through the implementation of a modularized design
and the usage of strictly proven components.

Built-in GPS
SatFlower i6 have imbedded GPS, which allows for the system to upload
the GPS data automatically into the system for an even faster and stable
system.

Automatic Skew Angle Adjustment


The automatic skew system allows for SatFlower i6 to automatically
change the skew position to the optimal skew angle at all times to
ensure maximum level of satellite signal level.
Overview of SatFlower i6 5

System Configuration of SatFlower i6


In order to work your satellite TV system properly, the system will have to
connect with all of the provided components properly as shown in the
figure below (Refer to next chapter ‘Installation’ of this manual for the
more detail connection method). Separate purchase of a satellite receiver
and a TV is required.

DBS Satellite

Ku Band

Antenna Unit

Power & Data


DC 10.8~15.6V

Antenna Control Unit

RF 1 Television

Satellite Receiver (IRD)


6 60 Satellite Antenna System – Install and User Manual

Installation
The components of the SatFlower i6 have been designed to be modular
so that it may be suitable for simple installation on all types of vessels.

Organization of Equipment and its Name


Antenna
The antenna of SatFlower i6 is composed with the following components
for the optimum search and reception of the satellite signal.

y Mechanical Part – manipulates the antenna to receive the optimal


satellite signal regardless of the movement of the vessel.
3 axes (azimuth, elevation and skew)
y Control part – controls mechanical operation of the antenna.
y RF part – transmits the optimum satellite signal to the receiver.
y Radome – protects the antenna from the severe marine environment.
Installation 7

Antenna Control Unit (ACU)


Antenna Control Unit (ACU) provides the power to the antenna and
controls the various settings of the antenna. Additionally, VFD (Vacuum
Fluorescent Display) allows for you to access the ACU in the dark.

The functions of the SatFlower i6 ACU are as follows.

y Provide power for the Antenna Unit


y Monitor the antenna status
y Set up the user environment
y Set the current GPS information
y Set satellite information
y Move antenna manually
y Perform self-diagnosis of the antenna
y Set up the interface with PC
8 60 Satellite Antenna System – Install and User Manual

Other Components

No Components Unique Code Q’ty

1 Power & Data Cable (15m) L00018 1 EA

2 RF Cable (15m) L00020 1 EA

3 Power Cable (10m) L00019 1 EA

4 PC Serial Cable L00021 1 EA

Hex. Bolt M8 X 50L 4 EA

Flat Washer Ø8 4 EA
5
Spring Washer Ø8 4 EA

Tapped Screw Ø 4 × 16L 4 EA

6 Install CD K10010 1 EA

7 Manual K10006 1 Copy


Installation 9

Selection of Installation Site


Install the antenna in accordance with the following procedure to secure
the maximum functionality of the antenna.

The ideal antenna site has a clear


view of the horizon/satellite all
around. Please be sure to see if obstacle
there are any obstacles 15
degrees above elevation blocking
Antenna Unit
the antenna. Any obstacles 15°
located above 15 degree
elevation can prevent the antenna from tracking satellite signal (Refer to
the drawing).

Keep the antenna out of line with nearby radars, as their energy levels
may overload the antenna front-end circuits. If necessary, position the
antenna unit so it is at least four feet (1.2 meters) above or below the level
of the radar.

Make sure that the mounting surface is rigid so that it cannot flex when the
vessel vibrates. If necessary, add a strength member to the mounting site
to stiffen it.

The movement of the antenna can be minimized by installing it at the


center of the ship. For optimal performance of the antenna it is not
recommended to install at any corners of the ship, where the movement of
the ship is the greatest.

Install the bottom of the antenna parallel to the surface of the sea and fix
tightly to the structure of the ship.

When the antenna is to be laid down, be careful not to have the power
connector and RF connector damaged by striking directly against the
bottom, which causes connection to be impossible.
10 60 Satellite Antenna System – Install and User Manual

Installation and fixation of antenna


The method of installation and fixation of antenna may be diverse with
vessel design but the following procedures are applicable in most
situations and will result in a secure and effective installation.

Confirmation of size and installation of power tower


y Confirm the height and diameter of the bottom surface of the antenna
before installing it.
y The space must be sufficient for installing the antenna unit
considering the height and diameter of the antenna.
y The height and the diameter of the bottom surface of the antenna are
as shown in the following drawing. If possible, install power tower
where antenna is to be installed.

720

Ø700

WARNING Before installing the antenna you have to dismantle the radome with
a hexagon wrench tool and remove the foam fixation from the antenn
a interior. You have to reassemble the radome before installation.
Installation 11

Mark of the antenna parking position


Referring to the size in the drawing, mark where antenna is to be parked
on board the ship (it must be a flat surface) or on a separate power tower
by drawing a regular exact square of each 12” in width and height.

POWER

3 4

RF 1 3 4 RF 2
2 1

2 1

POWER
RF 1 RF 2
RF 3 RF 4
)
30

)
30
2"

2"
3.

(1

3.

(1
7

7
7

7
(1

(1
3.

3.
2"

30

30
")
)

2 RF ports model 4 RF ports model

In case that power tower is not to be used, a separate cable shock and
WARNING
water proofing measures shall be taken to protect the RF and the power
cable from being exposed to the sea water and external shocks. The
exposed RF and power cable may cause the electric shock and serious
damage of the equipments.

Securing hole for bolts and cable way


Make 4 bolt holes of 8 mm diameter, one at each corner of a exact square
drawn as above, and make a circular hole of 4” (100 mm) diameter at the
center of the square through which cable may run.

Connection of Power & Data Cable


Bring the Power & Data Cable up through the access hole and connect it
to the base-plate. Figure below illustrates the connector assignments.
12 60 Satellite Antenna System – Install and User Manual

POWER

2 3

1 4 RF 1 RF 2
4 1

3 2

POWER
RF 1 RF 2
RF 3 RF 4

2 RF ports model 4 RF ports model

Connection of RF cable
Remove the rubber protector for RF cable connector RF1 at the bottom of
the antenna. Connect the RF Cable to the RF connector under the base
plate through the access hole using the 11mm spanner. Be careful not to
tighten too much, as you may damage the connector.

antenna plate
RF connector
connector protector

spanner RF cable

Antenna Unit

rubber tube

rubber tape

Do not use excessive force when using the spanner to avoid damage of
WARNING
the screw part. Be careful so that the connectors do not directly touch to
the mounting surface of the antenna, or it may cause a critical malfunction
and/or a serious damage to the equipment.
Installation 13

Fixation of the antenna


Fix the antenna to the holes made before as the drawing below by using
the hexagonal head bolts (M8 X 50L), Ø8 spring washer and Ø8 flat
washer supplied.

Antenna Unit Support


Deck
Ø8mm flat washer
Ø8mm spring washer
M8 Hex. Bolt
Ø13mm spanner

Connection of ACU and antenna


After installation and fixation of the antenna, connect the ACU to the
antenna. Referring to the drawing below, connect cables.

Power & Data Cable

Rear Panel of ACU

RF1

S/N : IXXXXXXXXXX

FU S E

PC INTERFACE FUSE ANTENNA DC 10.8 ~ 15.6V


POWER RF2

PC DC Power on Vessel Antenna Baseplate Satellite Receiver (IRD)

y Connect the Power & Data Cable already connected to the antenna
to the antenna connector of the ACU.
y Connect RF cable to the RF connector of satellite receiver.
y Connect the power cable connected to the ACU to mains DC power
supply (DC 10.8~15.6V) of the ship.
y Press the POWER ON switch in front of the ACU to start the
operation of the Antenna system automatically.
14 60 Satellite Antenna System – Install and User Manual

Target Satellite Setting


You can select the target satellite to receive satellite signal. If the
target satellite is not on the list you have to register the target
satellite.

Satellite registration
You can register the target satellite through the ACU or the PC
Program. To register the target satellite, the antenna system has to
be in ‘SET UP mode’ and the required information are, Satellite
name, Satellite Longitude, Method of Satellite identification, Frequency
of each of the Band, Symbol Rate, Network ID, Power Change
method. For detailed instructions, please refer to page 22; ‘Edit
Satellite Information’, page 37; ‘Set Satellite Information’, and page 38;
‘Set Tracking Information of Satellite’.

Satellite Pair Selection


You can select the Satellite pair from the list through the ACU or the
program. You can easily select the target satellite from the satellite
pair. For detailed instructions please refer to page 19; ‘Setting the
Satellite pair’, page 37; ‘Set Satellite Information’.

Target Satellite Selection


Choose the target satellite from the Satellite Pair. When selecting
through the ACU, you have to press the left button to select the
target satellite while the antenna system is in either ‘Searching Mode’
or ‘Tracking Mode’. When using the PC program you can select either
satellite ‘A’ or satellite ‘B’ from ‘Tracking Satellite’ at anytime.
Installation 15

LNB
Skew Angle Setting
The LNB feed horn skew angle has to be fixed at a specific position to
receive the maximized the satellite signal level. The skew angle is
calculated with the GPS data of the territory when registering the Satellite
Pair. According to the shift in longitude and latitude data the skew angle
will adjust to the optimal angle accordingly. When there is an error
between the calculated skew angle and the actual skew angle you can
manually adjust the skew angle.

Adjustment of LNB Skew Angle


When you press the middle button of the ACU while the antenna system is
in ‘Searching Mode’ or ‘Tracking Mode’, the elevation angle or the signal
strength will be shown. If you press the middle button one more time, the
current skew angle will appear. From this position when you press the
right or left button of the ACU, the LNB skew angle will move in CW or
CCW direction in one degree increments. Also, you can move the LNB
skew angle in CW or CCW direction by one degree increments from the
‘Set LNB Skew’ menu when the antenna is in ‘SET UP Mode’. Refer page
28; ‘Selection of LNB Skew Angle’. If you don’t know the exact LNB skew
angle, adjust the angle by finding position where the satellite signal
strength is at the maximum level. When the LNB skew angle is adjusted
manually, the antenna system stores this information until you reset the
satellite pair information. When selecting the target satellite, the skew
motor automatically sets the optimal skew angle for the antenna system to
track the target satellite.

In case of LNB turning mechanism available


The skew drive mechanism is consisted of the
rotational feed horn, skew motor and LNB. Skew LNB

angle may be adjusted manually to the target angle


through ACU and GUI Program. The current skew
angle will be indicated through the ACU and GUI
program.
BELT
SatFlower i6 with GPS sensor is built in, manual
adjustment of skew angle by user is not required. MOTOR

The skew angle is continuously adjusted


automatically through the calculation of the optimum
16 60 Satellite Antenna System – Install and User Manual

skew angle by using the information of the targeted satellite and the
output value from the GPS sensor. Together with such location information
of the ship as ship’s longitudinal and latitudinal position change from
movement the skew angle will be adjusted accordingly. The skew angle of
LNB is shown by ACU and GUI Program.
ACU Operation 17

ACU Operation
Initial Setup
Start Up
With the system installed and power applied, the ACU screen will show
the following sequence:

1. Communication is being established


INITIALIZE ACU
between the antenna and the ACU. The
SATFLOWER I6
ACU initialized.

2. The antenna is initialized.


INITIALIZE ANTENNA
SATFLOWER I6

3. The antenna is searching for Satellite A.


SEARCHING A:ASTRA_1
B:ASTRA_2 SETUP

4. The antenna has located the satellite and


TRACKING A:ASTRA_1
is now tracking it.
B:ASTRA_2 SETUP

Change of Target Satellite


Your antenna is programmed with two candidates of target satellites. To
change the target satellite, press the left hand soft key. The target satellite
is changed and is automatically tracked by the antenna.

1. Antenna is now tracking the Satellite A.


TRACKING A:ASTRA_1
Press the left button.
B:ASTRA_2 SETUP

2. Antenna is now tracking the Satellite B.


TRACKING B:ASTRA_2
A:ASTRA_1 SETUP
18 60 Satellite Antenna System – Install and User Manual

Monitoring the current status of the antenna


While POWER ON to SatFlower i6, ACU displays the status of the
antenna. The various ACU displays may be shown according to the
current status of the antenna.

1. Antenna is searching for satellite A.


SEARCHING A:ASTRA_1
B:ASTRA_2 SETUP

2. Antenna is tracking satellite A after


TRACKING A:ASTRA_1
completion of searching process.
B:ASTRA_2 SETUP

3. Antenna is unwrapping the wire.


ANTENNA IS UNWRAPING
B:ASTRA_2 SETUP

4. Antenna is again tracking satellite A.


TRACKING A:ASTRA_1 Press center button to display position detail.
B:ASTRA_2 SETUP

5. Antenna position detail and signal strength is


AZ : ###.# EL : ##.#
displayed.
SIGNAL:### SETUP
Press SETUP to return to main setup menu.

6. Display current GPS information.


###.##E ##.##N
Press left button to connect ACU serial port with
<PC> GPS
PC, right button to connect ACU serial port with
GPS
If you select a GPS, PC program doesn’t work..

7. Display current skew angle.


SKEW : ###.# Æ ###
Press left or right button to adjust angle for better
-1 +1
signal strength.
ACU Operation 19

Set Up Mode
Begin Set-Up Mode
To start setting various information and settings for your SatFlower i6
simply follow the instructions below.

1. With the antenna tracking press SETUP.


TRACKING A:ASTRA_1
B:ASTRA_2 SETUP

2. Press YES to enter setup mode.


SETUP MODE?
YES NO

3. Press YES to set the satellite pair.


SET SAT PAIR ?
PREV YES NEXT

Setting the Satellite pair


You can change the satellite pair if you decide to receive satellite
television service from a different service provider.

CASE 1. DiSEqC is not used for changing target satellite.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press YES to set satellite pair.


SET SAT PAIR ?
PREV YES NEXT
20 60 Satellite Antenna System – Install and User Manual

3. Set satellite A
SAT A : ASTRA_1
Press NEXT to show alternative satellite name.
NEXT SELECT EXIT
Press SELECT to set chosen satellite to SAT A.
Press EXIT to return to main setup menu.

4. Set satellite B
SAT B : ASTRA_2
Press NEXT to show alternative satellite name.
NEXT SELECT EXIT
Press SELECT to set chosen satellite to SAT B.
Press EXIT to return to main setup menu.

5. Press YES to save selections.


SAVE ?
Press NO to cancel and return to main
YES NO
setup menu.

CASE 2. DiSEqC is used for changing of target satellite. (Apply to JCSAT)

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press YES to set satellite pair.


SET SAT PAIR ?
PREV YES NEXT

3. Set satellite A
SAT A : JCSAT_4A
Press NEXT to show alternative satellite name.
NEXT SELECT EXIT
Press SELECT to set chosen satellite to SAT A.
Press EXIT to return to main setup menu.

4. Set satellite B
SAT B : JCSAT_3
Press NEXT to show alternative satellite name.
NEXT SELECT EXIT
Press SELECT to set chosen satellite to SAT B.
Press EXIT to return to main setup menu.
ACU Operation 21

5. Set satellite A when DiSEqC is active from IRD.


SAT A* : JCSAT_4A
Press NEXT to show alternative satellite name.
NEXT SELECT EXIT
Press SELECT to set chosen satellite to SAT A.
Press EXIT to return to main setup menu.

6. Set satellite B when DiSEqC is active from IRD.


SAT B* : JCSAT_4A
Press NEXT to show alternative satellite name.
NEXT SELECT EXIT
Press SELECT to set chosen satellite to SAT B.
Press EXIT to return to main setup menu.

7. Press YES to save selections.


SAVE ?
Press NO to cancel and return to main
YES NO
setup menu
22 60 Satellite Antenna System – Install and User Manual

Setting the GPS


It is possible to set up and modify the GPS information, which enhance
the antenna function.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT to enter GPS setup mode.


SET SAT PAIR ?
PREV YES NEXT
x1

3. Press YES to set GPS.


SET GPS ?
PREV YES NEXT

4. Input the longitude data.


LONGITUDE ###.## E
+increases a value. – decreases a value.
+ INPUT -
Change the underscored digit using the
+/- buttons.
Press INPUT to accept a value

5. Input the latitude data.


LATITUDE ##.## N
+increases a value. – decreases a value.
+ INPUT -
Change the underscored digit using the
+/- buttons.
Press INPUT to accept a value

6. Press YES to accept the data


SAVE ?
Press NO to cancel and return to main
YES NO
setup mode

Edit Satellite Information


It is possible to modify the existing satellite information and input new
satellite information from ACU as well. It is not recommended for a novice
at satellite service to use this mode.
ACU Operation 23

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT twice to enter Edit Sat Info


SET SAT PAIR ?
menu.
PREV YES NEXT
x2

3. Press YES to enter edit menu.


EDIT SAT INFO ?
PREV YES NEXT

4. Set the Satellite name.


SATNAME : ASTRA_2
NEXT – Shows next satellite name.
NEXT SELECT EXIT
SELECT – Set the displayed satellite for editing.
EXIT – Return to main setup menu.

5. Input satellite name.


SATNAME : ASTRA_2
+ Increases a value. - decreases a value.
+ INPUT -
Change the underscored digit using the
+/- buttons.
Press INPUT to accept a value.

6. Input satellite position.


LONGITUDE 28.20 E
+ INPUT -

VER LOW 10788 22000 7. Input the tracking frequency (MHz) and
+ INPUT - symbol rate (KHz) for Vertical Low band.

8. Input the Network ID (NID) for Vertical Low


VER LOW NID 0x0020
band.
+ INPUT -
24 60 Satellite Antenna System – Install and User Manual

9. Input the tracking frequency (MHz) and


HOR LOW 10833 22000
symbol rate (KHz) for Horizontal Low band.
+ INPUT -

10. Input the Network ID (NID) for Horizontal


HOR LOW NID 0x0020 Low band.
+ INPUT -

11. Input the tracking frequency (MHz) and


VER HIGH 12324 27500
symbol rate (KHz) for Vertical High band.
+ INPUT -

12. Input the Network ID (NID) for Vertical High


VER HIGH NID 0x0020
band.
+ INPUT -

13. Input the tracking frequency (MHz) and


HOR HIGH 12032 27500
symbol rate (KHz) for Horizontal High band.
+ INPUT -

14. Input the Network ID (NID) for Horizontal


HOR HIGH NID 0x0020
High band.
+ INPUT -

15. Select the verification method(1) of tracking


VERIFY : DVB DECODE
satellite.
PREV SELECT NEXT
PREV – Shows previous method.
SELECT – Set the displayed method.
NEXT – Shows next method.

16. Select the power supplying method(2) to LNB


POWER : AUTO
(AUTO recommended )
PREV SELECT NEXT
PREV – Shows previous method.
SELECT – Set the displayed method.
NEXT – Shows next method.
ACU Operation 25

17. Press YES to accept the data


SAVE ?
Press NO to cancel and return to main
YES NO
setup mode

(1) Verification method


SIGNAL – use only signal level for tracking
DVB LOCK – use only DVB Lock signal for tracking
DVB DECODE – verify satellite using DVB decoding method for tracking
DSS LOCK – use only DSS Lock signal for tracking

(2) Power supplying method


AUTO – change voltage to LNB by IRD voltage
ONLY 13V – always supply 13V to LNB
ONLY 18V – always supply 18V to LNB
26 60 Satellite Antenna System – Install and User Manual

Local Frequency Setting


It is possible to select a local frequency from ACU. It is not recommended
for a novice at satellite service to use this mode.

CASE 1. Single LNB is used.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT 3 times to enter the Local


SET SAT PAIR ?
frequency menu.
PREV YES NEXT
x3

3. Press YES to set local frequency.


SET LOCAL FREQ?
PREV YES NEXT

4. Select the LNB Type (1) – SINGLE.


LNB TYPE : SINGLE
PREV – Shows previous LNB type.
PREV SELECT NEXT
SELECT – Set the displayed LNB type.
NEXT – Shows next LNB type.

5. Input the local frequency of LNB.


LOCAL FREQ: #####MHz
+increases a value. – decreases a value.
+ INPUT -
Change the underscored digit using the
+/- buttons.
Press INPUT to accept a value.

6. Press YES to accept the data


SAVE ?
Press NO to cancel and return to main
YES NO
setup mode

(1) LNB type


SINGLE : Single band LNB
UNIVERSAL : Universal LNB
Low band Local frequency – 9750 MHz
High band Local frequency – 10600 MHz
ACU Operation 27

CASE 2. Universal LNB is used.


1. Press YES to enter setup mode.
SETUP MODE?
YES NO

2. Press NEXT 3 times to enter the Local


SET SAT PAIR ?
frequency menu.
PREV YES NEXT
x3

3. Press YES to set local frequency.


SET LOCAL FREQ?
PREV YES NEXT

4. Select the LNB Type - UNIVERSAL.


LNB TYPE : UNIVERSAL
PREV – Shows previous LNB type.
PREV SELECT NEXT
SELECT – Set the displayed LNB type.
NEXT – Shows next LNB type.

5. Press YES to accept the data


SAVE ?
Press NO to cancel and return to main
YES NO
setup mode

Setting the DiSEqC Method


DiSEqC selection is made at ACU. It is not recommended for a novice at
satellite service to use this mode.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT 4 times to enter the USE


SET SAT PAIR ?
DiSEqC menu.
PREV YES NEXT
x4
28 60 Satellite Antenna System – Install and User Manual

3. Press YES to set the DiSEqC Method.


USE DISEQC ?
PREV YES NEXT

4. Select the DiSEqC method(1)


DO NOT USE DISEQC
NEXT – Shows next DiSEqC method.
NEXT SELECT EXIT
SELECT – Set the displayed method.
EXIT – Return to main setup mode

5. Press YES to accept the selection.


SAVE ?
Press NO to cancel and return to main
YES NO
setup mode.

(1) DiSEqC Method


DO NOT USE DISEQC – DiSEqC is not using.
USE TO CHANGE BAND – DiSEqC is using to change to low and high band.
USE TO CHANGE SAT – DiSEqC is using to change tracking satellite

Selection of LNB Skew Angle


LNB Skew angle can be adjusted through ACU.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT 5 times to enter the view LNB SKEW


SET SAT PAIR ?
menu.
PREV YES NEXT
x5

3. Press YES to view LNB SKEW.


SET LNB SKEW ?
PREV YES NEXT
ACU Operation 29

4. Select LNB SKEW adjustment method1).


SKEW : AUTO
PREV - View the previous method.
PREV SELECT NEXT
SELECT - Select the current method.

5. Move LNB manually to gain the maximum signal


SKEW : ##.# -> ###
strength. Press + to rotate LNB clockwise, or press
- SET +
– to rotate it counter clockwise. Press SET to set
up LNB SKEW angle

1) Adjustment method of LNB SKEW Angle


AUTO Set up correct skewing angle automatically
MANUAL Set up skewing angle manually according to the strength of signal

Display Version
This sequence enables you to see what version of antenna and ACU
software version are installed on your system.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT 5 times to enter the View Version


SET SAT PAIR ?
menu.
PREV YES NEXT
x5

3. Press YES to view software versions.


VIEW VERSION ?
PREV YES NEXT

4. Antenna product name displayed.


SF-Z610[Premium]
Press center button to view Antenna software
EXIT
version.
Press Exit to return to main setup mode.

5. Antenna software version is displayed.


ANT S/W VER : 2.00
Press center button to view ACU software
EXIT
version.
Press EXIT to return to main setup mode.

6. ACU software version is displayed.


ACU S/W VER : 2.00
Press EXIT to return to main setup mode.
EXIT
30 60 Satellite Antenna System – Install and User Manual

Setting Antenna Go Position


The antenna can be controlled manually by using ACU.

1. Press YES to enter setup mode


SETUP MODE?
YES NO

2. Press NEXT 6 times to enter the Go Position


SET SAT PAIR ?
menu.
PREV YES NEXT
x6

3. Press YES to go position


ANT GO POSITION?
PREV YES NEXT

4. Input position value for azimuth (AZ) axis.


AZ : ###.# DEG
+ increases a value. – decreases a value.
+ INPUT -
Change the underscored digit using the +/-
buttons.
Press INPUT to accept a value.

5. Input position value for azimuth (EL) axis.


EL : ###.# DEG
+ increases a value. – decreases a value.
+ INPUT -
Change the underscored digit using the +/-
buttons.
Press INPUT to accept a value.

6. Press YES to send position command and


GOTO POSITION ?
display current position during motion.
YES NO
Press NO to return to antenna go position
menu.

7. Press EXIT to return to main setup menu.


AZ:###.# EL:###.#
EXIT
ACU Operation 31

Setting Antenna Move Step


The antenna may be moved by 1° step manually by using ACU.

1. Press YES to enter setup mode.


SETUP MODE?
YES NO

2. Press NEXT key 7 times to enter the


SET SAT PAIR ?
Antenna Move Step menu.
PREV YES NEXT
x7

3. Press YES to move step.


ANT MOVE STEP ?
PREV YES NEXT

4. Move the antenna in the AZ axis.


STEP AZ : ###.#
CW : Move clockwise.
CW EL CCW
CCW : Move counter-clockwise.
EL : Go to the elevation control menu.

5. Move the antenna in the EL axis.


STEP EL : ##.#
UP : Move in up direction.
UP EXIT DOWN
DOWN: Move in down direction.
EXIT : Go to ANT MOVE STEP menu.

Antenna Diagnosis
It is possible to see the antenna status by reviewing the result of diagnosis
of the antenna. Refer to the following codes, to understand the diagnosis
results.

1. Press YES to enter the setup mode.


SETUP MODE?
YES NO
32 60 Satellite Antenna System – Install and User Manual

2. Press NEXT 8 times to enter Antenna


SET SAT PAIR ?
Diagnosis menu.
PREV YES NEXT
x8

3. Press YES to diagnosis antenna.


ANT DIAGNOSIS ?
PREV YES NEXT

4. CODE 101 is being tested.


CODE 101 TESTING.
Press EXIT to return to main setup menu.
EXIT

5. CODE 101 has passed.


CODE 101 PASSED.
Press EXIT to return to main setup menu.
EXIT

CODE 101 : Communication between antenna and antenna control unit is tested.
If failed, check the power and data cable.
CODE 102 : AZ CW limit is tested.
If failed, check the limit sensors, motor and belt for AZ axis.
CODE 103 : AZ CCW limit is tested.
If failed, check the limit sensors, motor and belt for AZ axis.
CODE 104 : EL axis is tested.
If failed, check the limit sensors, motor and belt for EL axis.
CODE 105 : Sub-reflector is tested.
If failed, check the sub-reflector.
CODE 106 : LNB is tested.
If failed, check the LNB and control board.

Initial Set Up
Initialize all of the antenna information to the factory set up.

1. Press YES to enter the setup mode.


SETUP MODE?
YES NO

2. Press NEXT 9 times to enter Set Default


SET SAT PAIR ?
menu.
PREV YES NEXT
x9
ACU Operation 33

3. Press YES to set default parameters.


SET DEFAULT ?
PREV YES NEXT
34 60 Satellite Antenna System – Install and User Manual

GUI(Graphic User Interface)


GUI Software of SatFlower i6 has been coded for the user to easily set up
the antenna by using the user’s personal computer. Using the GUI
program enables the user to easily monitor and modify the information of
antenna, satellite and GPS. Additionally, the detail diagnostic method of
the antenna is provided by the GUI program.

To start this GUI program,

1. Connect one end of PC serial cable to the serial port of the computer.

2. Connect the other end of the PC serial cable to the “PC Interface”
terminal of ACU.

3. Execute GUI program by inserting the CD provided together with


antenna into CD-ROM driver.

4. After turning on the power of the ACU, if the blue status circle does not
change to ‘Search’ or ‘Tracking’ from ‘Initialize’, then you have to
change the “PC Interface” terminal of ACU for PC program use rather
than GPS use. (Refer to page 18; step 6 of ‘Monitoring the current
status of the antenna’)
GUI(Graphic User Interface) 35

Main Menu

Controller Menu
Antenna status monitoring
Select & monitor target satellite

Satellite pair
OPTUS_C1 – SAT A
OPTUS_B3 – SAT B

Product name & Version


Local frequency
Signal strength

Antenna Status Monitoring


y Search – Antenna in search of satellite
y Tracking – Antenna in tracking of satellite
y Initialize – In initializing Antenna or ACU.
y Unwrap – Antenna in unwrapping the internal cable.
y Setup – Antenna in set up mode

Command Button
y Restart – To stop set up mode and start antenna again.
y Setup – To enter into set up mode
y Get Antenna Information – To indicate the information on display after
receiving it input to the antenna.
y Factory Setting – To initialize all antenna information to the default
same as ex-factory status.
y Load Default – To show the up to date information input to PC
program on display.
y Update Default – To update the antenna information by the up-to-date
information input to PC program.
36 60 Satellite Antenna System – Install and User Manual

Set Antenna GPS and Find Antenna Angle


Antenna makes use of GPS information to search satellite quickly.
The more precise the GPS information is, the quicker the antenna is able
to search the satellite. The method to input information into GPS is to
push “Set GPS” button after keying in the latitude and longitude
information on “City GPS”. Pushing “Add City” button stores the GPS
information. By selecting the stored region in the list box, the GPS
information of such region is displayed. The SatFlower i6 satellite TV
antenna system utilizes GPS data to locate the satellite faster. The GPS
sensor imbedded in the SatFlower i6 is updated every 10 seconds. When
GPS sensor delivers valid data to the antenna system, blue light will start
blinking on the GPS message section. When GPS sensor delivers invalid
data to the antenna system, red light will start blinking on the GPS
message section. According to the updated GPS data the optimal skew
angle will also be automatically updated.

Position stored in Antenna

GPS Message

Satellite longitude

Calculated angle & skew

City GPS data

Command Buttons
y Load GPS Files – Reads in the various city information from the GPS
files
y Add City – Adds the name of city and its GPS information to GPS files
y Delete City – Deletes the name of city and its GPS information from
the GPS files
y Set GPS – Inputs the indicated GPS information on display to
antenna.
GUI(Graphic User Interface) 37

y Find Angles & Skew Antenna GPS – Finds the current antenna
angles and Skew angle in relation to the longitude of satellite and
GPS.
y Find Angles & Skew City GPS – Finds the current city angles and
Skew angle in relation to the latitude of satellite and GPS.

Set Satellite Information

Satellite name and longitude

Satellite verification method

X Y Z [ Register satellite for tracking

DiSEqC using method


Select LNB type

Set local frequency of LNB

y Satellite Information
The name, longitude and confirmation method of the satellite is
displayed when a satellite is selected in the list box. Push “Edit
Satellite Information” button to update the information on modifying
the value.
y DiSEqC
When the operation method of DiSEqC is selected to “Change Band”,
DiSEqC may be used for updating the local frequency and to
“Change Satellite”, for updating the target satellite.
y Registration of target satellite
In case that the DiSEqC is selected to “Not Use” or “Change Band”,
only X “Register for Sat A” and Y “Register for Sat B” may be
registered. Pushing X or Y button after selecting the satellite in the
list box makes it possible to register A or B. In case that DiSEqC is
selected to “Change Satellite”, Z“Register for Sat A” and [“Register
for Sat B” are activated and the target satellite when DiSEqC is
available may be registered by pushing Z and [ buttons.
y Local Frequency
In case that DiSEqC is selected to “Change Band”, be sure to push
the “Universal LNB” button. In case that the DiSEqC is selected to
“Not Use” or “Change Satellite”, be sure to push “Single Band” button
38 60 Satellite Antenna System – Install and User Manual

and key in into the Local Frequency, and then push “Set Local
Frequency” button.

Command Button
y Edit Satellite Information – To modify the satellite information
y Register for Sat A – To register a satellite to satellite A.
y Register for Sat B – To register a satellite to satellite B.
y Not Use – Do not use DiSEqC.
y Change Band – To use DiSEqC to change Band
y Change Satellite – To use DiSEqC to change the satellite
y Singe Band – Antenna in use of Single LNB.
y Universal Band – Antenna in use of universal LNB.
y Set Local Frequency – To select local frequency of LNB.

Set Tracking Information of Satellite

Satellite to be edited

Satellite information for Vertical


& Low band

Satellite information for Horizontal


& Low band

Satellite information for Vertical


& High band
Satellite information for Horizontal
& High band

Power supplying method

DiSEqC using method

Command Button
y Edit Satellite Information – To change frequency information of
the antenna
y Satellite Information – Satellite information is displayed upon
receiving the frequency, symbol and NID (Network ID) of satellite. 4
GUI(Graphic User Interface) 39

Groups of information is displayed; ‘Vertical/RHCP’ is the satellite


data while 13v is provided by satellite receiver, and;
‘Horizontal/LHCP’ is the satellite data while 18v is provided by
satellite receiver.; ‘LOW’ is the data while DiSEqC is unavailable for
satellite receiver, and; ‘HIGH’ is the data while DiSEqC is available for
satellite receiver. In case DiSEqC is selected to ‘Not Use’ or ‘Change
Satellite’, ‘HIGH’ is not displayed.
y Power Change – The power supply to LNB is determined in such a
way set by Power Change. ‘AUTO’ mode is recommended for this
operation.

Move Antenna and Diagnosis

The antenna current position

Diagnosis results

Target angle to go to

Move the antenna in four


directions

Difference between actual


skew and calculated skew of
registered satellite.

Actual skew of registered


satellite.
Rotate LNB skew angle

y Angle of Antenna
Two kinds of antenna movement is available. One is to move to the
target position and the other is to move by certain amount of angle.
The current position (angle) of the antenna is displayed as “Current”
and to move to the target position, push “Go to target Position” button
after keying in desired angle into “Target”. To move to a certain
amount of angle only, move antenna to direction of up or down, and
CW or CCW by using buttons after keying in the desired
angle into the AZ and EL in the “Mover Step” box. Rotate LNB to
direct the skew angle by using button.

y Self-Diagnosis
If “Diagnosis” button is pressed to carry out self- diagnosis of antenna,
40 60 Satellite Antenna System – Install and User Manual

it displays the result of self-diagnosis after carrying it out. Blue circle


means that antenna is normal; red represents abnormal and green
represents that the antenna is under diagnosis.
y Skew Information
It displays the skew information of the registered satellites and if
“Skew Calibration” button is pressed, the calibrated skew information
can be obtained.

Command Button
y Go to Target Position – To move the antenna to the preset position
y Diagnosis – To diagnose the antenna (BLUE – Normal, RED –
Abnormal, GREEN – Under diagnosis)
y Skew Calibration – Set the correct skew angle of LNB automatically.

Set up of Serial Port


For normal operation of program, the serial port and communication port
must be configured.

Baudrate setting
Communication status
display

Serial port settting

Connect/disconnect
command
GUI(Graphic User Interface) 41

Command Button
y Baudrate Setting – To display communication speed.
y Connection Status Display – To display communication port between
ACU and PC.
y Serial Port Setting – To select serial port to be used.
y Connect / Disconnect – To establish communication between PC and
ACU.
42 60 Satellite Antenna System – Install and User Manual

Maintenance and Repair


This chapter describes how to do preventive maintenance, maintenance
and repair.

Daily Check Up
SatFlower i6 can works continuously with the least preventive
maintenance only. The following is the least maintenance points to extend
the life cycle of the equipment as long as possible.

Be sure to unplug power cable before check up, or you may be exposed to
WARNING
electric shock accident.

Radome
Clean Radome with a duster or sponge damped by a neutral detergent,
and then wipes out the wet with a dry duster.

Inner Part of Antenna


Dry the inside of Radome by opening it regularly.

Connection of Antenna
Check regularly the connection status of the cables among the antenna,
the ACU and the satellite receiver.
Maintenance and Repair 43

Troubleshooting
Possible cause*
Symptom
1 2 3 4 5 6 7 8
Antenna not functioning X
No picture on TV set X X X X
Intermittent picture for short intervals X X X X X X
System works at the dock but not underway X
System will not find satellite X X X X X X X
‘Snowy’ television picture X
Note: * for an explanation of possible cause and their remedies
refer to the following paragraphs

1. Blown fuse, low power or wiring


Check that the in-line quick blow fuse (if fitted) has not blown or the
circuit breaker has not tripped. Replace fuse with one of the same type
and rating. If you have extended the power cable from the antenna unit,
check that there is no power loss. Check the system wiring and
connections.

2. Satellite signal blocked


Satellite signals can be blocked or degraded by buildings, other boats or
equipment on your boat. Check to see if the antenna has a clear view of
the sky.

3. Outside satellite coverage zone


Y our system will provide excellent reception within the antenna
coverage area for your satellite television service. However, signal
quality may degrade as you approach the edges of this zone.

4. Radar interference
The energy levels radiated by radar units can overload the antenna a
front-end circuits. Make sure that your antenna is installed as described
in page 9; ‘Selection of Installation Site’.

5. Incorrect or loose RF connectors


As part of the regular maintenance recommended by Intellian
Technologies, Inc., all connections should be checked to ensure that
they have not become loose. A loose RF connector can reduce signal
quality.

6. Multi-switch interference
If you have multiple satellite receiver (IRD) connected to your system,
make sure that you are using an active not passive multi-switch.
44 60 Satellite Antenna System – Install and User Manual

7. Satellite receiver (IRD) troubleshooting


Your satellite receiver (IRD) may be the cause of less than ideal
operation.

1) Check the satellite receiver’s (IRD’s) configuration to ensure that it is


programmed for the area in which you are operation.

2) Unplug the satellite receiver (IRD) from the power supply for 1
second. Reconnect and allow the system to initialize.

8. LNB fault
If you have an LNB fault, it may require replacing. Contact your local
dealer, national distributor or Intellian Technologies, Inc. product
support for further assistance.
Maintenance and Repair 45

Replaceable Parts of SatFlower i6


SatFlower i6 is designed and manufactured in consideration of minimum
maintenance and outstanding durability. If assistance is required for the
problem of operation and technical matters, contact the nearest distributor
and/or installer of SatFlower i6 authorized by Intellian Technologies, Inc.

Refer to the table for the replaceable parts and its part number. Order for
these parts may be placed directly to the main office of Intellian
Technologies, Inc. and its distributor and/or installer.

Replaceable Parts Unique Code

Empty Dome A10018

Control Board C10002

Sub Reflector Part A10005

Antenna Control Unit for 12V Systems A00044

Elevation Drive Motor Set A10013

Azimuth Drive Motor Set A10014

EL Belt B10005

AL Belt B10006

Power and Data Cable L00018

RF Cable L00020

Power Cable L00019

PC Cable L00021

LNB (11.3GHz) B00003

LNB (10.75GHz) B00004

LNB (10.678GHz) B00027

LNB (Universal) B00045


46 60 Satellite Antenna System – Install and User Manual

Control board, LNB, drive motor and drive belt may be disassembled and
assembled at site with general tools. The maintenance and repair services
of SatFlower i6 must be carried by authorized distributor and/or installer.
Warranty is void if repaired by an unauthorized service provider.

Sub Reflector Assembly

Main Reflector Skew Assembly

Housing Elevation Drive


Motor Assembly

GPS

Bottom of the
Radome

Azimuth Drive
Motor Assembly
Maintenance and Repair 47

Replacement of Sub-Reflector
1. Refer to the drawing given below.

2. Unscrew three M3x8L screws mounted in the cover.

3. Disconnect the scan board cable from the scan board.

4. Unscrew eight M4x8L screws.

5. Install the replacement to the reverse order of procedure 2~4.

8-M4x8L

Scan Board

Cover
Motor
4-M3x8L

Sub-Reflector
Supporter
48 60 Satellite Antenna System – Install and User Manual

Replacement of Control Board


The control board is protected by board case. The board case must be
disassembled for the replacement and assembly of the control board. The
assembly of the control board is done in the order of the following
instruction. Refer to the drawing given below: Unscrew six M4x8L screws
from the board case.

Housing

Board Case

Support Plate

6-M4x8L
Maintenance and Repair 49

1. Refer to the drawing given below.

2. Disconnect nine molex connectors from the control board and two RF
coaxial cable connectors from the digital tuner.

3. Unscrew six M3x8L screws from the control board.

4. Mount a new control board tightly to the support plate by using six
M3x8L screws.

5. Connect again nine molex connectors to the control board and two RF
coaxial cable connectors to the digital tuner.

WARNING RF coaxial cable connectors of the digital tuner must be connected with a
proper force applied by spanner. Your attention is requested not to
damage the cable by excessive force. Be careful not to swap the coaxial
cables when connecting them.

IRD 1

LNB

Digital Tuner

Azimuth Limit Switch

Elevation Limit Switch Scan Board

Control Board
ACU COMM. Power

Skew Drive Motor


Elevation Drive Motor
Azimuth Drive Motor
GPS
50 60 Satellite Antenna System – Install and User Manual

Replacement of Skew Drive Motor, Belt and LNB


Skewing system is mounted as assembled to the horn at the back of the
antenna reflector. Skew system is consisted of the horn, the LNB, the
drive belt and the skew drive motor that rotates the LNB.

Horn

Pulley 2, Skew
Pulley 1, Skew

4-M4x6L

4-M4x12L

LNB Skew Drive Belt


Skew Drive Motor
Maintenance and Repair 51

Replacement of LNB
LNB is mounted as assembled to horn at the back of the antenna reflector.

1. Refer to the drawing given above.

2. Disconnect two RF Coaxial cable connectors in connection to the LNB.


Take LNB out after unscrewing M4x6L screw that fixes it to the horn.

3. Insert the new LNB to the end of connecting part of the horn and check
if there is any gap between the horn and the LNB.

4. Place the LNB in position and screw two M4x6L set screws tightly to fix
it to the horn.

5. Connect two RF Coaxial cable connectors.

WARNING RF coaxial cable connectors must be connected with a proper force


applied with a spanner. Your attention is requested not to damage the
cable by excessive force.

Replacement of Skew Drive Belt


Skew drive belt connects the skew drive motor at the back of the antenna
reflector and the pulley 1.

1. Refer to the drawing given above.

2. Dismantle four M4x12L screws from the skew motor plate.

3. Disassemble the drive belt.

4. Hook the driving belt on pulley 1. Skew four screws loosely after
confirming that the tooth of driving belt and that of pulley 1 well and
hooking the belt onto the pulley 2 of the skew drive motor.

5. Check again to see if the tooth of drive belt and that of pulley 1 fits well.
Rotate it left and right to check if the belt is aligned well.

6. Screw four M4x12L screws tightly after adjusting the tension of the
skew driving belt. Confirm the tension of the belt by checking if the belt
is pushed down by about 3mm when pressed in the middle of the belt
between the pulley 1 and pulley 2 by finger.
52 60 Satellite Antenna System – Install and User Manual

Replacement of Skew Drive Motor


Skew drive motor is located at the bottom part of the back of the antenna
reflector and mounted as connected to pulley 2 and skew drive belt.

1. Refer to the drawing given above.

2. Disconnect skew drive motor connectors.

3. Unscrew four M4x12L screws from the skew drive motor plate.

4. Unscrew four M3x8L screws from the skew drive motor and the skew
motor plate.

5. Use M3x8L screws to assemble the replaced skew drive motor and the
skew drive motor plate.

6. Hook driving belt on pulley 1. Screw four screws loosely after


confirming that the tooth of driving belt and that of pulley 1 fit well and
hooking the belt onto the pulley 2 of the skew drive motor.

7. Check again to see if the tooth of drive belt and that of pulley fits well.
Rotate it left and right to check if the belt is aligned well.

8. Skew four M4x12L screws tightly after adjusting the tension of the skew
driving belt. Confirm the tension of the belt by checking if the belt is
pushed down by about 3mm when pressed in the middle of the belt
between the pulley 1 and pulley 2 by finger.
Maintenance and Repair 53

Replacement of Elevation Angle Drive Motor and Belt


Elevation angle drive motor is mounted on the right of the pedestal. Set of
screws and washers are used to fix the elevation angle drive motor in a
position for the drive motor to maintain proper tension to the elevation
angle drive belt.

To adjust the tension of elevation drive belt or to replace it, just loosen the
screw instead of unscrewing completely.

Pulley 1, EL
Mount Plate
2-Tie Wrap 4-M5x16L (1)

Elevation Drive Motor

Belt Guide Ring Elevation Drive Belt

4-M5x16L (2) Pulley 2, EL


4-M5x16L (3) Tension Adjustment Screw

Replacement of Drive Belt


1. Refer to the drawing given above.

2. Unscrew four M5x16L screws (1) from the mount plate and the pulley.

3. Cut off two tie wraps that fix the drive belt.

4. Loosen four M5x16L screws (2) that fix the drive motor.

5. Disassemble the drive belt.

6. Hook a new drive belt to the tooth of pulley 1 correctly and bind it tightly
with tie wrap. Hook the drive belt on the pulley 2 of drive motor.

7. Adjust tension by pushing down the drive motor and tighten the four
M5x16L (2) screws.

8. Confirm the tension of the drive belt by checking if the belt is pushed
54 60 Satellite Antenna System – Install and User Manual

down by about 5mm when pressed in the middle of the belt between the
pulley 1 and the pulley 2 with your finger.

9. Use two belt fixation tie wrap to assemble the mount plate and the
elevation drive motor.

10. Tighten four M5x16L screws(1) to assemble the mount plate and
the pulley1.

Replacement of Elevation Angle Drive Motor


1. Refer to the drawing given above.

2. Disconnect the connector from the elevation angle drive motor.

3. Unscrew four M5x16L screws (2) that fix the drive motor.

4. Unscrew four M5x16L screws (3) and dismantle the nuts and washers
from the drive motor and the drive motor plate.

5. Assemble the drive motor plate and the replaced drive motor with four
M5x16L screws (3), nuts and washers.

6. Loosely assemble the assembled drive motor set to the housing.

7. Hang the drive belt to the pulley 2 of the motor.

8. Press down on the drive motor to adjust the tension and tighten the four
M5x16L screws (2).

9. Check to see if the belt and the pulley have been assembled correctly
by slowly rotating the belt up and down.

10. Check to see if the tension of the drive motor belt is approximately
5mm when pressing against the middle of belt between the pulley 1 and
the pulley 2 with your finger.

11. Connect the disconnected connector form the drive Motor.


Maintenance and Repair 55

Replacement of Azimuth Angle Drive Motor and Belt


Azimuth angle drive motor is mounted at the left bottom of the pedestal.
Set of screws and washers are used to fix the elevation angle drive motor
in a position for the drive motor to maintain proper tension to the azimuth
angle drive belt.

To adjust the tension of azimuth drive belt or to replace it, just loosen the
screw instead of unscrewing completely.
Azimuth Drive Motor
Connector
4-M5x16L (1)

4-M5x16L (2)

AZ Motor Plate

Azimuth Drive Motor

Radome

Pulley 2,AZ

6-M5x25L 4-M8x50L
Azimuth Drive Belt

Pulley 1,AZ

RF 1 3 4 RF 2

2 1

POWER

RF 3 RF 4

Replacement of Azimuth Angle Drive Belt


1. Refer to the drawing given above.

2. Dismantle four M8x50L bolts from the Radome with the base plate
assembly.
56 60 Satellite Antenna System – Install and User Manual

3. Loosen four M5x16L screws from the azimuth motor plate and the
housing assembly.

4. Dismantle six M5x25L screws from the base plate and the pulley 2
assembly.

WARNING When dismantling the M5x25L screws, check for the assembly position
of the spacer, preventer and washer.

6. Place the drive belt onto pulley 2. Check to see if the belt tooth and the
pulley 2 tooth are in mesh.

7. Place the drive belt onto pulley 1 of the azimuth drive motor.

8. Check to see if the drive belt is in mesh with the pulley 1 by moving the
base left and right.

9. Check to see if the tension of the drive motor belt is approximately 5mm
when pressing against the middle of belt between the pulley 1 and the
pulley 2 with your finger and tighten the four M5x16L screws.

10. Use six M5x25L screws to assemble the base plate and the pulley 2.

WARNING When dismantling the M5x25L screws, check for the assembly position of
the spacer, preventer, and washer.

Replacement of Azimuth Drive Motor


1. Refer to the drawing given above.

2. Disconnect the connector connected to the azimuth drive motor.

3. Unscrew four M5x16L screws (1) that fix the drive motor from the
housing.

4. Unscrew four M5x16L screws (2) and dismantle the nuts and washers
from the drive motor and the drive motor plate.

5. Assemble the drive motor plate and the replaced drive motor with four
M5x16L screws (3), nuts and washers.

6. Loosely assemble the assembled drive motor set to the housing.

7. Hang the drive belt to the pulley 2 of the motor.


Maintenance and Repair 57

8. Press down on the drive motor to adjust the tension and tighten the four
M5x16L screws (1).

9. Check to see if the belt and the pulley have been assembled correctly
by slowly rotating the belt left and right.

10. Check to see if the tension of the drive motor belt is approximately
5mm when pressing against the middle of belt between the pulley 1 and
the pulley 2 with your finger.

11. Connect the disconnected connector form the drive motor.


58 60 Satellite Antenna System – Install and User Manual

Replacement of GPS
GPS is assembled at the outer surface of pedestal.

1. Refer to the drawing given below.

2. Unscrew eight M4x8L screws from the board case.

3. Disconnect GPS connectors of control board.

4. Unscrew four Ø3x12L tapping screws that fix GPS.

5. Assemble the new GPS firmly by screwing four Ø3x12L tapping screws
tightly.

6. Connect GPS connectors to control board.

7. Use eight M4x8L screws to assemble the board case.

GPS 4-M3x12L

8-M4x8L

Housing
Maintenance and Repair 59

Preparation for Transportation


This is to describe how to fix the antenna internally for transportation, and
the following procedures to fix antenna shall be strictly observed to protect
it from being damaged during transportation.

1. Refer to the drawing.

2. Rotate antenna left and right slowly till the limit switch is pressed.

WARNING Don’t rotate it quickly, or you may damage the antenna limit system.
3. Turn the antenna by 360° to the reverse direction.

4. Insert the sponge in both sides of the dish to fix the pedestal in position
with the bottom Radome.

5. Cover upper part of Radome being careful for it’s not touching the
reflector, and then assemble upper part of Radome.

6. Pack SatFlower i6 into the original package box.

Bottom of the
Radome

Housing
Appendix : Technical specification
General
Approvals
CE – conforms to EU Directive 89/336/EEC
FCC – verified to CFR47:Part 15

Dimensions
Satellite antenna unit 700mm x 720mm
Antenna dish diameter 610mm
Antenna control unit 195mm x 225mm x 65mm
Weight
Satellite antenna unit 21kg
Antenna control unit 1.7kg

Environmental
Operating temperature range -10°C to + 55°C
Storage temperature range -20°C to + 70°C
Humidity limit 95% R.H
Operating voltage 10.8 ~ 15.6 V DC
Power consumption 3.5A @12V (45W typical)

Antenna system performance


Frequency Ku-band(10.7 to 12.75 GHz)
Antenna gain 36dBi @ 12.25GHz
Minimum EIRP 47dBW
Azimuth range 680°
Elevation range +5° ~ +90°

Roll ±25°
Roll and pitch range
Pitch ±15°

Roll and pitch tracking 45° per second


Roll and pitch rate 45° per second
Warranty
This product is guaranteed by Intellian Technologies Inc., against defect
due to faulty workmanship or materials and this guarantee covers for 2
years parts and 1 year labor for labor performed at Intellian Technologies,
Inc. service center from the date of purchase of the product.

You are requested to present a copy of the purchase receipt issued by


Intellian Technologies, Inc. that presents the date of purchase for after
sales service under warranty. In case of failure to present the date of
purchase, the warranty period is to be calculated to 30 days after the
manufacturing production date.

If you discover a defect, Intellian Technologies, Inc. will, at its option,


repair, replace or refund the purchase price of the product at no charge to
you, provided you return it during the warranty period, transportation
charges prepaid, to the factory direct. Please attach your name, address,
telephone number, a description of the problem, and a copy of the bill of
sale or sales receipt as proof of date of original retail purchase, to each
product returned to warranty service. Alternatively, you may bring the
product to an authorized Intellian Technologies, Inc. dealer/distributor for
repair.

This limited warranty does not apply if the product has been damaged by
accident, abuse, misuse or misapplication or has been modified without
the written permission of Intellian Technologies, Inc.; if any Intellian
Technologies, Inc. serial number has been removed or defaced; or if any
factory-sealed part of the system has been opened without authorization.
Intellian Technologies, Inc.
HQ Dongik Building 7th Flr.,
98 Nonhyun-Dong, Gangnam-gu,
Seoul, Korea 135-010
Tel : +82-2-515-4923
Fax: +82-2-545-4903

Factory SK Ventium 103-701,


522 Dangjeong-Dong, Gunpo-Si,
Kyunggi-Do, Korea 435-030
Tel : +82-31-436-1488
Fax: +82-31-436-1489

R&D Center SK Ventium 103-906,


522 Dangjeong-Dong, Gunpo-Si,
Kyunggi-Do, Korea 435-030
Tel : +82-31-436-2280
Fax: +82-31-436-2284

E-Mail : customersupport@Intelliantech.com
Homepage : http://www.Intelliantech.com

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