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Parts and More

Catalogue 2008
Parts and More
Catalogue 2008
Wirtgen Group Original Parts

Wirtgen GmbH 6

Picks ____________________________________________________________________________ 8
Toolholders _____________________________________________________________________ 48
Milling drums ___________________________________________________________________ 62
Milling drum housing ___________________________________________________________ 84
Conveyors ______________________________________________________________________ 92
Water system ___________________________________________________________________ 108
Levelling ________________________________________________________________________ 112
Crawler unit parts _______________________________________________________________ 128
Tyres and wheels _______________________________________________________________ 142
Engine attachment parts ________________________________________________________ 146
Gearboxes and sealing kits _____________________________________________________ 154
Clutches ________________________________________________________________________ 160
Power belts, belt pulleys, tensioner system _____________________________________ 166
Filters and service packages for filters __________________________________________ 170
Hydraulic parts _________________________________________________________________ 180
Hall sensors, proportional amplifiers ____________________________________________ 198
Electrical accessories ___________________________________________________________ 200
Cabin ___________________________________________________________________________ 210
Tools ____________________________________________________________________________ 212
Lubricants ______________________________________________________________________ 218
Electric and hydraulic vibrators _________________________________________________ 222

2 © 2008 by Wirtgen Group


Joseph Vögele AG 224

Conveyance of mix _____________________________________________________________ 226


Spreading of mix ________________________________________________________________ 244
Crawler unit parts _______________________________________________________________ 282
Tyres and wheels _______________________________________________________________ 288
Hydraulic parts _________________________________________________________________ 290
Generator management and heating technology ________________________________ 316
Compaction technology _________________________________________________________ 332
Screed width control ____________________________________________________________ 364
Levelling ________________________________________________________________________ 370
Filters and service packages for filters __________________________________________ 378
Tools ____________________________________________________________________________ 386
Lubricants ______________________________________________________________________ 396

Hamm AG 402

Compaction technology ________________________________________________________ 402


Wheels and drums ______________________________________________________________ 404
Water system ___________________________________________________________________ 416
Service packages for filters _____________________________________________________ 420
Hydraulic parts _________________________________________________________________ 426
Engine attachment parts ________________________________________________________ 450
Cabin ___________________________________________________________________________ 454
Electrical accessories ___________________________________________________________ 456
Lubricants ______________________________________________________________________ 466

Parts and More at the Internet: www.partsandmore.net

© 2008 by Wirtgen Group 3


Parts and more –
Original parts and customer-oriented services
Wirtgen, Vögele and Hamm – three
internationally reputed brands united
by a passion for path-breaking road
construction technologies.

Working together from our main plants


and branches worldwide, we offer a
superb service that measures up to the
high quality of our products. Our
Group’s well-structured horizontal
organization ensures short lines of
communication and creates an atmos-
phere of successful teamwork.
Our experts are thus free to take up the
new challenges that arise in practical
applications and convert them into
innovative solutions, offering our
customers the effective support they

need. We take this practice-oriented


standard as a basis not only for the
design and manufacture of our ma-
chines, but also for the development of
user-friendly service concepts.

The Wirtgen Group’s construction


machinery stands out by virtue of its
quality, performance and economic
operation. Intelligent designs, modern
manufacturing processes and superi-
or, wear-resistant materials help make
our machines particularly reliable in
tough everyday working conditions.
To benefit from these advantages in
the long-term and maintain the value
of your machine over a prolonged
period, we recommend using our
The dialogue with our customers is our enjoyment and encouragement at once.

Strong brands, strong service. Succesful Teamwork: Internal Service


Meetings of the Wirtgen Group.

4 © 2008 by Wirtgen Group


original parts. Optimally adapted to the Our on-site spare parts specialists will
requirements of both users and ma- not only assist you with maintenance
chines, these top-quality parts have a work, but are also on hand if you
long service life and are simple to in- decide to upgrade your machine with
stall. retrofitting options.

Individual parts developed according From our impressive range of over


to requirements and service packages 50,000 different parts, we can swiftly
designed for maximum maintenance supply you with all you need via our
friendliness ensure the simple storage, branches. The Wirtgen Group’s
planning and exchange of parts. internal information and logistics sys-
What’s more, special tailor-made tools tem does provide our staff worldwide
are also available for this purpose. with reliable information, even on the
availability of “exotic” parts – and that
With a total of over 50 branches 24 hours a day, seven days a week,
located in every continent, we are also from each place of the world.
at our customers’ service after they
have purchased their machines.

The use of clearly labelled original parts will facilitate the work of your workshop engineers.

Effective support, whether on the job site or in the workshop. Our stock keeping has been optimised for
high availability and fast delivery.

© 2008 by Wirtgen Group 5


Wirtgen GmbH
Leads the world market for road milling machines

Wirtgen GmbH 6
Picks ____________________________________________________________________________ 8
• Top-quality picks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Picks for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
• Picks for cold recyclers and soil stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• Picks for Surface Miners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Toolholders _____________________________________________________________________ 48
• Toolholder systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Welded toolholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
• Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Milling drums ___________________________________________________________________ 62
• Milling drums from the market leader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
• Milling drums for your machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
• Retrofittings side milling wheel and saw blades . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
• Retrofittings Rumble Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
• Retrofittings FCS-kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

6 © 2008 by Wirtgen GmbH


Milling drum housing ___________________________________________________________ 84
• Scraper blades and service packages scraper blades . . . . . . . . . . . . . . . . . . . . . . 84
• Wear protection segments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
• Movable bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Conveyors ______________________________________________________________________ 92
• Conveyor belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
• Drive and return pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
• Idle pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
• Belt bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
• Belt covers and protective grids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Water system ___________________________________________________________________ 108
• Service packages for pump- and nozzle units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Levelling ________________________________________________________________________ 112
• Levelling systems for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
• Components of the levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
• Retrofit kits – levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Crawler unit parts _______________________________________________________________ 128
• Crawler track units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
• Track pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
• Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
• Other crawler unit parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Tyres and wheels _______________________________________________________________ 142
Engine attachment parts ________________________________________________________ 146
• Diesel engines, alternators, starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
• Exhaust silencer and exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Gearboxes and sealing kits _____________________________________________________ 154
Clutches ________________________________________________________________________ 160
Power belts, belt pulleys, tensioner system _____________________________________ 166
Filters and service packages for filter ___________________________________________ 170
Hydraulic parts _________________________________________________________________ 180
• Hydraulic pumps and -motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
• Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
• Other hydraulic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Hall sensors, proportional amplifiers ____________________________________________ 198
Electrical accessories ___________________________________________________________ 200
• Electrical Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
• Work light, patrol light, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
• Control- and joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
• Proximity switch, battery switch, emergency stop switch . . . . . . . . . . . . . . . . . . . 206
• Emergency Kits for your machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Cabin ___________________________________________________________________________ 210
• Operator seat and roof covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
• Latch closing for all doors/flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
• Sun protector CGC-display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Tools ____________________________________________________________________________ 212
• Tools for milling drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
• Test Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
• Special service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Lubricants ______________________________________________________________________ 218
Electric and hydraulic vibrators _________________________________________________ 222

© 2008 by Wirtgen GmbH 7


Get ahead with quality picks
for high-performance milling machines
High requirements for Binding material Minerals Weather
optimum milling quality

Characteristics
Viscosity Resistance
A fast advance rate, plus few tool Grain characteristics
changes, equals high daily output. To Adhesion Temperature
Abrasion
Hardness Weather
make this equation for low operating Density
Bitumen content Quartz contents
costs work out right, you need power-
ful machines and high-quality tools.
Only picks of the highest quality, which Examples Cement Gravel Coldness
are closely adapted to the machine and Water Fine gravel Heat
application, can guarantee a long serv- Lime Sand Rain
Bitumen Grit Snow
ice life and flawless rotation.

Penetration resistance / wear / rotation behaviour

Advance drive / tool costs / machine period of disuse

Milling success

WIRGTEN and BETEK –


in partnership for their mutual
customers
Wirtgen, together with BETEK, recog-
nises the critical nature of this issue and
has taken steps to ensure better eco-
nomic efficiency. The technical exper-
tise of the two leading manufacturers
has been pooled to result in unique col-
laboration in all sectors: development,
production and quality assurance, as
well as sales and advice for the custo-
mer on site.

Technological competence
Continuous improvement is assured
by close cooperation between both
partners and the customer on site. In
many cases, cutting tools are optimi-
zed or innovative new products deve-
loped in response to new applications.
Despite the high demands imposed on
the both companies’ teams, new so-
lutions are developed to the stage
where they are ready for series pro-
duction within a very short space of
time. Yet another demonstration of
smooth cooperation benefiting the
customer.

8 © 2008 by Wirtgen GmbH


Quality as a result of
production, not follow-up
controls
Consistent quality management, certi-
fied to DIN EN ISO 9001 and 9002,
guarantees high quality at BETEK in
every production step, all the way to
final inspection. Similarly, the environ-
mental friendliness of the production
process is certified to DIN ISO 14 001.

Optimum milled results ensure


the customer’s success
The result is coordinated system
components with a high savings po-
tential for users. The user gets every-
thing he needs from a single source
and reliable delivery to any job site
around the globe. Comprehensive sup-
port is provided to the user, even on a
job site if necessary. If problems or
questions arise, a solution is elaborated
immediately, even if it means providing
special tools for difficult milling tasks.
Rising sales figures confirm the effec-
tiveness of this formula for success, the
main objective of which is to ensure
customer satisfaction.

© 2008 by Wirtgen GmbH 9


Original Wirtgen-Betek picks for road milling
machines: Low operating costs in daily use

The tried-and-tested E design for picks has been


developed further and extended
to the complete tool system:

The Rotary System …

… the pick system with improved wear characteristics


ensuring the best possible milling performance

… the pick

Extremely long tool life


due to the optimized carbide tip

Pick with E design

Shank is less inclined to break


due to larger transition radii

Optimized toolholder groove

10 © 2008 by Wirtgen GmbH


… the plate
Larger outside diameter of 45 mm
reduces toolholder wear

Larger and more precisely bevelled seat


ensures that the pick is held more securely

Smaller inside diameter


increases pretension of the R-sleeve
for easier pick assembly

E design in the outer edge of the plate

… the R-sleeve

New Twin-Stop retaining loops


ensure more reliable retention and less wear

Longer sleeve life due to thicker wall (+5%)

Longer service life due to new sleeve material

Smaller gap on the R-sleeve increases retention

Greater hardness (46-50 HRC)


improves retention and service life

High-quality coating for reliable assembly


and disassembly

© 2008 by Wirtgen GmbH 11


State-of-the-art picks
for optimum milling performance
Cutting-edge technology The welding
There are different types of carbide The carbide metal tip of the cutting tool
metal. To withstand the extreme tem- is firmly welded to a steel body. Car-
perature stresses resulting when milling bide metal and steel expand to different
road pavements, the carbide metal tips degrees when exposed to heat. To en-
of our cutting tools are manufactured sure that this “tension-filled” bond
from particularly coarse-grained tungs- withstands even peak loads safely and
ten carbide components. They conduct durably, we use a specially developed
the heat away much better than con- brazing method characterized by ex-
ventional carbide metal alloys, a feature ceptionally high strength. This highly
that noticeably reduces wear and tear. important quality feature is checked
and assured continually by carrying
out stringent endurance tests during
the manufacturing process.

The steel body


The tool head must withstand tremen-
dous shear stresses and impact loads.
At the same time, the tool must sit in the
toolholder safely and durably during its
entire service life. Wirtgen cutting tools
have a steel body combining both qua-
lities in an optimum manner. To achieve
this, the tool head and tool shaft are
manufactured to different degrees of
hardness in a special operation. While
the tough tool shaft effectively absorbs
the forces occurring close to the tool-
holder, the tool head is specially harde-
ned, making it highly wear-resistant
when in direct contact with the material
to be milled.

The plate Secure hold and fast


Wirtgen road cutting tools feature a replacement
wear plate that is tailored to accurately Wirtgen road cutting tools feature a
fit the toolholder. It fully covers the cylindrical clamping sleeve. Length and
upper part of the holder and absorbs diameter of the sleeve are subject to
a large percentage of the wear ex- extremely narrow tolerances in the
posure. manufacturing process. This feature
The plate consists of 4 mm thick, high- not only results in distinctly less wear
grade tempered spring steel and is be- and tear of the tools and toolholders
velled towards the shaft, i.e. has a co- but additionally prevents the tools from
nical shape. The bevel fits precisely into falling out, thus avoiding unnecessary
the holder guide, ensuring that the cut- downtimes and higher costs for
ting tool is continuously aligned in the wearing parts. A high-quality coating
holder. enables the new cutting tools of the
rotation series to be mounted and
removed quite easily.

12 © 2008 by Wirtgen GmbH


The complete delivery range of picks 2008
for milling machines
Standard with Standard without
Miniature picks extractor groove extractor groove Special models
Carbide tip Carbide weight
Ø 13 Ø 20 Ø 20 Ø 20

WM4 / 13 W4 E R
Part No. Part No.
W4 19.68 g
182598 2088082
Page 16 Page 18

W5 E R W5 E H R
Part No. Part No.
W5 23.40 g
2088085 2088095
Page 19 Page 20

W6 R W6 H R W6 S R
Part No. Part No. Part No.
W6 30.17 g
2069413 2069412 2088106
Page 21 Page 22 Page 25

W6 SG R
Part No.
W6 SG 22.89 g
2088110
Page 26

W6 AOC R
Part No.
W6 AOC 32.5 g
2088108
Page 30

W6 E R W6 E H R
Part No. Part No.
W6 E 32.87 g
2088087 2088103
Page 23 Page 24

W7 E R W7 E H R
Part No. Part No.
W7 41.50 g
2069414 2064871
Page 27 Page 28

W8 E H R
Part No.
W8 E 48.37 g
2088104
Page 29

WM1 / 13
Part No.
W1-8 9.01 g
193701
Page 17

W1-10 R
Part No.
W1-10 24.59 g
2088081
Page 31

W1-13 R
Part No.
W1-13 38.78 g
2088090
Page 32

W1-15 R
Part No.
W1-15 47.82 g
2088093
Page 33

© 2008 by Wirtgen GmbH 13


Selection table 2008
for road milling machines

Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete

SF300 C, W 350, W 350 E


W 35, W 35 DC,
SF 500 C-C/3-C/4, W 500,
W 50, W 50 DC* WM4 / 13 WM1 / 13
Part No.: 182598 Part No.: 193701
Page 16 Page 17

SF 300 C

W 350, W 350 E

W 35, W 35 DC

W4 E R W1-10 R
Part No.: 2088082 Part No.: 2088081
SF 500 C-C/3-C/4 Page 18 Page 31

W 500

W 50, W 50 DC

500 DC

W5 E R W6 E R
SF 1000 C / CBA Part No.: 2088085 Part No.: 2088097
Page 19 Page 23

W 600 DC / W 1000 L
W1-13 R
Part No.: 2088090
Page 32

W 1000

W5 E H R W6 E H R
Part No.: 2088095 Part No.: 2088103
W 60 / W 100 Page 20 Page 24

*Version with fine milling drums and micro fine milling drums with toolholder system HT4 and HT04

14 © 2008 by Wirtgen GmbH


Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete

W 1000 F, W 1200 F,
W 1300 F

W 100 F, W 120 F,
W 130 F

1300 - 1500 DC
W6 E R W6 R
Part No.: 2088097 Part No.: 2069413
Page 23 Page 21

W 150

1900 - 2000 DC W1-13 R


Part No.: 2088090
Page 32

W 1500
W6 E H R W6 H R
Part No.: 2088103 Part No.: 2069412
Page 24 Page 22

W 1900

W 2000

2100 DC W6 R
Part No.: 2069413
Page 21

W 2100 W7 E H R W8 E H R
Part No.: 2064871 Part No.: 2088104
Page 28 Page 29
W1-15 R
Part No.: 2088093
W 2200 W6 H R Page 33
Part No.: 2069412
Page 22

© 2008 by Wirtgen GmbH 15


Pick WM4 / 13
for road milling machines

Our delivery service


ø 8.5
11
Packaging:
Handy toolbox
Quantity:
200 picks per toolbox
Weight:

16
approx. 18.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
12000 picks
ø 16
Quantity overseas palette:
10800 picks
Optimum changing time WM4 / 13

The miniature pick with a shank diameter of 13 mm


for super-fine milling drums

Optimized carbide tip


for low cutting forces
and long service life

Special brazing process 28


ensuring a high strength connection
between carbide and steel body

55

Hardened pick head


for optimized pick life
ø 26

Pick head with ridges in R design


for improved asphalt break-up
and optimum pick rotation

Thick-walled cylindrical R-sleeve


of quenched and tempered steel
for constant tensioning force,
even during long duty periods.

ø 13
WM4 / 13
Part No.: 182598 Unit of measurement in mm

16 © 2008 by Wirtgen GmbH


Pick WM1 / 13
for road milling machines

Our delivery service ø8

Packaging: 11
Handy toolbox
Quantity:
200 picks per toolbox
Weight:

15
approx. 18.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
12000 picks
Quantity overseas palette:
10800 picks
Optimum changing time WM4 / 13

The miniature pick with 13 mm shank diameter


for super-fine milling drums for milling concrete

Cylindrical carbide tip


for use in hard milling materials,
ensuring low cutting forces

28
and a long service life

Optimized carbide tip


for low cutting forces
and long service life

55
Special brazing process
ensuring a high strength connection ø 26
between carbide and steel body

Hardened pick head


for optimized pick life

Thick-walled cylindrical R-sleeve


of quenched and tempered steel
for constant tensioning force,
even during long duty periods.

ø 13
WM1 / 13
Part No.: 193701 Unit of measurement in mm

© 2008 by Wirtgen GmbH 17


Pick W4 E R
for road milling machines NEW!

Our delivery service


ø 8.5
9.1
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:

16
approx. 13.6 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
ø 16
Quantity overseas palette:
2700 picks
Optimum changing time W4 E R

The all-round pick for use on any site


in small milling machines
Optimized carbide tip for low cutting forces
and long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimized pick life

Extractor groove in pick head


for extracting picks with a pick puller 88
Wear plate with outer diameter of 45 mm
for low degree of toolholder wear ø 30
and optimum pick rotation

Centring function on the wear plate


for low wear toolholder bore

R-sleeve with Twin-Stop ø 45


retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled, cylindrical R-sleeve 4


for a constant clamping force,
even over a long period of service

Prestressed R-sleeve for simple


and rapid pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W4 E R
Part No.: 2088082 Unit of measurement in mm
Version R available in spring 2008.

18 © 2008 by Wirtgen GmbH


Pick W5 E R
NEW! for road milling machines

Our delivery service


ø 9.5
8.6
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:

16
approx. 14.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 17.5
2700 picks

Optimum changing time W5 E R

The universal pick in the one-metre class


for all job sites
All-round carbide tip for tough operations
in small milling machines and
machines of the one-metre class

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design

48
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Extractor groove in pick head


for extracting picks with a pick puller

88
ø 34
Wear plate with outside diameter 45
for low toolholder wear
and optimum pick rotation
ø 45
Centring function on the wear plate
for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank 4
Thick-walled cylindrical R-sleeve
of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore ø 20
W5 E R
Part No.: 2088085 Unit of measurement in mm

© 2008 by Wirtgen GmbH 19


Pick W5 E H R
for road milling machines NEW!

Our delivery service


ø 9.5
Packaging: 8.8
Handy toolbox
Quantity:
50 picks per toolbox
Weight:

16
approx. 15 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 17.5
2700 picks

Optimum changing time W5 E H R

The pick with the excellent price-performance ratio

All-round carbide tip for tough operations


in small milling machines and
machines of the one-metre class

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design

48
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear
88
and optimum pick rotation ø 34
Centring function on the wear plate
for low wear toolholder bore
ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant 4
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W5 E H R
Part No.: 2088095 Unit of measurement in mm

20 © 2008 by Wirtgen GmbH


Pick W6 R
NEW! for road milling machines

Our delivery service


ø 10.5
Packaging: 9.4
Handy toolbox
Quantity:
50 picks per toolbox

17.5
Weight:
approx. 15.1 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 19
2700 picks

Optimum changing time W6 R

One of the top-selling large milling machine picks worldwide


for use on all job sites
Long, sturdy carbide tip
for all-round use in large milling machines

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimized pick life

Extractor groove in pick head


for extracting picks with a pick puller

88
Wear plate with outside diameter 45
for low toolholder wear ø 34
and optimum pick rotation

Centring function on the wear plate


for low wear toolholder bore ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve 4


of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W6 R
Part No.: 2069413 Unit of measurement in mm

© 2008 by Wirtgen GmbH 21


Pick W6 H R
for road milling machines NEW!

Our delivery service ø 10.5


Packaging: 9.4
Handy toolbox
Quantity:
50 picks per toolbox

17.5
Weight:
approx. 15.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 19
2700 picks

Optimum changing time W6 H R

The cost-efficient “excavating pick” for large job sites

Long, sturdy carbide tip


for all-round use in large milling machines

Special brazing process


ensuring a high strength connection
between carbide and steel body

48
Pick head with ridges in R design
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation
88

Centring function on the wear plate ø 34


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 4
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W6 H R
Part No.: 2069412 Unit of measurement in mm

22 © 2008 by Wirtgen GmbH


Pick W6 E R
NEW! for road milling machines

Our delivery service ø 10.5


Packaging: 11.6
Handy toolbox
Quantity:
50 picks per toolbox

19.6
Weight:
approx. 15.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 19
2700 picks

Optimum changing time W6 E R

The cost-effective pick for high milling performance

Extremely long carbide tip


for long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimized pick life

Extractor groove in pick head


for extracting picks with a pick puller

88
Wear plate with outside diameter 45
for low toolholder wear ø 34
and optimum pick rotation

Centring function on the wear plate


for low wear toolholder bore ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve 4


of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W6 E R
Part No.: 2088087 Unit of measurement in mm
Version R available in spring 2008.

© 2008 by Wirtgen GmbH 23


Pick W6 E H R
for road milling machines NEW!

Our delivery service


ø 10.5
Packaging: 11.6
Handy toolbox
Quantity:
50 picks per toolbox

19.6
Weight:
approx. 16.3 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 19
2700 picks

Optimum changing time W6 E H R

The pick with an impressive service life

Extremely long carbide tip


for long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation
88
ø 34
Centring function on the wear plate
for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life ø 45

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 4
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W6 E H R
Part No.: 2088103 Unit of measurement in mm
Version R available in spring 2008.

24 © 2008 by Wirtgen GmbH


Pick W6 S R
NEW! for road milling machines

Our delivery service ø 10.5


Packaging: 9.4
Handy toolbox
Quantity:
40 picks per toolbox
Weight:

17.5
approx. 13.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette: ø 19
2160 picks

Optimum changing time W6 S R

The high-performance pick with a reinforced steel base


for milling and stabilizing work
Long, sturdy carbide tip
for all-round use in large milling machines

Special brazing process


ensuring a high strength connection
between carbide and steel body

Hardened pick head


for optimized pick life

48
Particularly large pick head
for long service life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation

88
Centring function on the wear plate ø 37
for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life
ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods
4
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W6 S R
Part No.: 2088106 Unit of measurement in mm
Version R available in spring 2008.

© 2008 by Wirtgen GmbH 25


Pick W6 SG R
for road milling machines NEW!

Our delivery service


ø 19
1.5
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 14 kg per toolbox

10
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette:
2160 picks

Optimum changing time W6 SG R

The all-round pick for milling materials


which are tough or interspersed with stones
Optimized carbide tip
for low cutting forces and long service life

Thanks to new hard-metal technology,


particularly fracture-resistant
for recycling and stabilisation

Special hard soldering process

41
to ensure a high-strength joint
between the carbide and the steel base

Hardened pick head


for optimized pick life

Particularly large pick head


for long service life
ø 37 80
Wear plate with outer diameter of 45 mm
for low degree of toolholder wear
and optimum pick rotation

Centring function on the wear plate ø 45


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank
4
Thick-walled cylindrical R-sleeve
of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore
ø 20
W6 SG R
Part No.: 2088110 Unit of measurement in mm
Version R available in spring 2008.

26 © 2008 by Wirtgen GmbH


The new Pick W7 E R
NEW! for road milling machines

Our delivery service ø 11


Packaging: 12
Handy toolbox
Quantity:
50 picks per toolbox

20.5
Weight:
approx. 16 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 20.5
2700 picks

Optimum changing time W7 E R

The new pick with the large range of possible uses

Exceedingly long carbide tip


for long tool life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimum pick life

Extractor groove in pick head


for extracting picks with a pick puller

Wear plate with outer diameter of 45 mm

88
for low degree of toolholder wear ø 34
and optimum pick rotation

Centring function on the wear plate


for low wear toolholder bore
ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve 4


of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W7 E R
Part No.: 2069414 Unit of measurement in mm
The new pick to round off the range.

© 2008 by Wirtgen GmbH 27


Pick W7 E H R
for road milling machines NEW!

Our delivery service ø 11


Packaging: 12
Handy toolbox
Quantity:
50 picks per toolbox

20.5
Weight:
approx. 16 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 20.5
2700 picks

Optimum changing time W7 E H R

The pick with an impressive service life


thanks to its large carbide tip
Extremely long carbide tip
for long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation
88

Centring function on the wear plate ø 34


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 4
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W7 E H R
Part No.: 2064871 Unit of measurement in mm

28 © 2008 by Wirtgen GmbH


Pick W8 E H R
NEW! for road milling machines

Our delivery service ø 11.5


Packaging: 13.6
Handy toolbox
Quantity:
50 picks per toolbox
Weight:

23
approx. 16 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette: ø 22
2700 picks

Optimum changing time W8 E H R

The pick with a particularly robust carbide tip


for milling the hardest pavements
Extremely robust carbide tip
for milling particularly hard pavements

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design


for improved asphalt break-up

48
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation

88
Centring function on the wear plate ø 34
for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 4
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W8 E H R
Part No.: 2088104 Unit of measurement in mm

© 2008 by Wirtgen GmbH 29


Pick W6 AOC R
for road milling machines NEW!

Our delivery service ø 11.5


Packaging: 9.4
Handy toolbox
Quantity:
50 picks per toolbox

15.5
Weight:
approx. 16 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks ø 19
Quantity overseas palette:
2700 picks

Optimum changing time W6 AOC R

The pick for milling asphalt on concrete

Long, sturdy carbide tip


for all-round use in large milling machines

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design

48
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear 88
and optimum pick rotation

Centring function on the wear plate ø 34


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant 4
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W6 AOC R
Part No.: 2088108 Unit of measurement in mm

30 © 2008 by Wirtgen GmbH


Pick W1-10 R
NEW! for road milling machines

Our delivery service


ø 10
Packaging: 18.5
Handy toolbox
Quantity:
50 picks per toolbox
Weight:

25
approx. 14.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette:
2700 picks

Optimum changing time W1-10

The robust pick for milling concrete pavements


with small milling machines
Cylindrical carbide tip for use
in hard milling materials, ensuring
low cutting forces and a long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design

48
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Extractor groove in pick head


for extracting picks with a pick puller

88
Wear plate with outside diameter 45 ø 30
for low toolholder wear
and optimum pick rotation

Centring function on the wear plate ø 45


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank 4
Thick-walled cylindrical R-sleeve
of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore
ø 20
W1-10 R
Part No.: 2088081 Unit of measurement in mm
Version R available in spring 2008.

© 2008 by Wirtgen GmbH 31


Pick W1-13 R
for road milling machines NEW!

Our delivery service


ø 13
Packaging: 17.3
Handy toolbox
Quantity:
50 picks per toolbox
Weight:

25
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette:
2700 picks

Optimum changing time W1-13

The pick with an outstanding price-performance ratio


for cutting hard materials
Cylindrical carbide tip for use
in hard milling materials, ensuring
low cutting forces and a long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design

48
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear
88
and optimum pick rotation
ø 33
Centring function on the wear plate
for low wear toolholder bore
ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant 4
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W1-13 R
Part No.: 2088090 Unit of measurement in mm

32 © 2008 by Wirtgen GmbH


Pick W1-15 R
NEW! for road milling machines

Our delivery service


ø 15
Packaging: 15.8
Handy toolbox
Quantity:
40 picks per toolbox
Weight:

25
approx. 17.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
3000 picks
Quantity overseas palette:
2700 picks

Optimum changing time W1-15 R

Der Meißel for das Schneiden von harten Materialien


mit leistungsfähigen Großfräsen
Cylindrical carbide tip for use
in hard milling materials, ensuring
low cutting forces and a long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Pick head with ridges in R design

48
for improved asphalt break-up
and optimum pick rotation

Hardened pick head


for optimized pick life

Wear plate with outside diameter 45


for low toolholder wear

88
and optimum pick rotation
ø 33
Centring function on the wear plate
for low wear toolholder bore
ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 4

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 20
W1-15 R
Part No.: 2088093 Unit of measurement in mm

© 2008 by Wirtgen GmbH 33


The complete delivery range of picks 2008
for recycler
Stabilizing Stabilizing
and recycling and recycling Surface Mining
Carbide tip Carbide weight
Ø 22 Ø 25 Ø 38-30

W6 / 22 R
W6 30.17 g Part No.
2064872

W6 SG / 22 R WR6-SG
W6 SG 22.89 g Part No. Part No.
2064870 2051324

W7 / 22 R
W7 41.50 g Part No.
2088113

W8 / 22 R WR8-E
W8 43.61 g Part No. Part No.
2088117 129041

W1-13 / 22 R WSM-13
W1-13 38.78 g Part No. Part No.
2088111 95744

WR-15 WSM-15
W1-15 47.82 g Part No. Part No.
116074 47571

W1-17 / 22 R WSM-17
W1-17 73.69 g Part No. Part No.
2088112 48350

WR-19 WSM-19
W1-19 89.66 g Part No. Part No.
2056891 70225

WSM-22
W1-22 139.96 g Part No.
2056890

WSM-25
W1-25 205.17 g Part No.
179215

34 © 2008 by Wirtgen GmbH


Selection table 2008
for recycler

Used in
Machine type Shank diameter
Stabilization
Soil stabilization Cold recycling
of stony soil

W6 S R W6 SG R
Part No.: Part No.:
20 mm
2088106 2088110
Page 25 Page 26

W6 SG / 22 R W1-13 / 22 R
Part No.: Part No.:
WS 2000 / WS 2500 22 mm
2064870 2088111
Page 37 Page 40

WR6-SG WR-15
Part No.: Part No.:
25 mm
2051324 116074
Page 42 Page 44

W6 S R W6 SG R W6 S R
Part No.: Part No.: Part No.:
20 mm
2088106 2088110 2088106
Page 25 Page 26 Page 25

W6 / 22 R W6 SG / 22 R W7 / 22 R
Part No.: Part No.: Part No.:
2064872 2064870 2088113
WR 2000 Page 36 Page 37 Page 38
WR 2400
22 mm
RACO 350
WR 2500 / WR 2500 S W8 / 22 R W1-17 / 22 R W8 / 22 R
Part No.: Part No.: Part No.:
2088117 2088112 2088117
Page 39 Page 41 Page 39

WR-15 WR6-SG
Part No.: Part No.:
116074 2051324
WR6-SG Page 44 Page 42
Part No.:
25 mm
2051324
Page 42 WR-19 WR8-E
Part No.: Part No.:
2056891 129041
Page 45 Page 43

© 2008 by Wirtgen GmbH 35


Pick W6 / 22 R
for cold recyclers/soil stabilizers NEW!

Our delivery service


ø 10.5
9.4
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:

17.5
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette: ø 19
2160 picks

Optimum changing time W6 / 22 R

The economical all-round pick for recycling


and soil stabilizing
Long, sturdy carbide tip
for all-round use in large milling machines

Special brazing process


ensuring a high strength connection
between carbide and steel body

Hardened pick head


for optimized pick life

51
Pick head with ridges in R design
for optimum pick rotation

Particularly large pick head


for long service life

Wear plate with outside diameter 45


92
for low toolholder wear
and optimum pick rotation ø 40

Centring function on the wear plate


for low wear toolholder bore ø 45
R-sleeve with Twin-Stop
retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank 7
Thick-walled cylindrical R-sleeve
of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore
ø 22

W6 / 22 R
Part No.: 2064872 Unit of measurement in mm

36 © 2008 by Wirtgen GmbH


Pick W6 SG / 22 R
NEW! for cold recyclers/soil stabilizers

Our delivery service


ø 19 1.5
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 16 kg per toolbox

10
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette:
2160 picks

Optimum changing time W6 SG / 22 R

The particularly fracture-resistant and economical pick


for recycling and soil stabilisation
Thanks to new hard-metal technology,
particularly fracture-resistant
for recycling and stabilization

Special brazing process


ensuring a high strength connection
between carbide and steel body

44
Hardened pick head
for optimized pick life

Pick head with ridges in R design


for optimum pick rotation

Particularly large pick head


for long service life

84
Wear plate with outside diameter 45 ø 40
for low toolholder wear
and optimum pick rotation

Centring function on the wear plate ø 45


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life

R-sleeve with smaller gap


to reduce wear on the tool shank 7

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore
ø 22

W6 SG / 22 R
Part No.: 2064870 Unit of measurement in mm

© 2008 by Wirtgen GmbH 37


Pick W7 / 22 R
for cold recyclers/soil stabilizers NEW!

Our delivery service


ø 11
12
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox

20.5
Weight:
approx. 15.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette: ø 20.5
2160 picks

Optimum changing time W7 / 22 R

The pick with fracture-proof carbide tip

Extremely long carbide tip


for long service life

Special brazing process


ensuring a high strength connection
between carbide and steel body

Hardened pick head


for optimized pick life

53
Pick head with ridges in R design
for improved asphalt break-up
and optimum pick rotation

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation
92

Centring function on the wear plate ø 30


for low wear toolholder bore

R-sleeve with Twin-Stop


retaining loops for long toolholder life ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 7
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 22
W7 / 22 R
Part No.: 2088113 Unit of measurement in mm
Version R available in spring 2008.

38 © 2008 by Wirtgen GmbH


Pick W8 / 22 R
NEW! for cold recyclers/soil stabilizers

Our delivery service


ø 11.5
11
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox

20
Weight:
approx. 17.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette: ø 22
2160 picks

Optimum changing time W8 / 22 R

The robust pick for recycling and soil stabilizing

Extremely robust carbide tip


for milling particularly hard pavements

Special brazing process


ensuring a high strength connection
between carbide and steel body

Hardened pick head


for optimized pick life

51
Particularly large pick head
for long service life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation

92
Centring function on the wear plate
for low wear toolholder bore ø 40
R-sleeve with Twin-Stop
retaining loops for long toolholder life ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant 7
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 22

W8 / 22 R
Part No.: 2088117 Unit of measurement in mm
Version R available in spring 2008.

© 2008 by Wirtgen GmbH 39


Pick W1-13 / 22 R
for cold recyclers/soil stabilizers

Our delivery service


ø 13
Packaging: 18.5
Handy toolbox
Quantity:
40 picks per toolbox
Weight:

25
approx. 17.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette:
2160 picks

Optimum changing time W1-13 / 22 R

The pick for soil stabilization jobs


in material studded with stones
Special brazing process
ensuring a high strength connection
between carbide and steel body

Hardened pick head


for optimized pick life

Particularly large pick head


for long service life

53
Wear plate with outside diameter 45
for low toolholder wear
and optimum pick rotation

Centring function on the wear plate


for low wear toolholder bore 92
R-sleeve with Twin-Stop
retaining loops for long toolholder life ø 40
R-sleeve with smaller gap
to reduce wear on the tool shank
ø 45
Thick-walled cylindrical R-sleeve
of quenched and tempered steel for constant
tensioning force, even during long duty periods

Pre-tensioned, coated R-sleeve


for quick and easy pick assembly 7
Long R-sleeve to minimize wear
to the toolholder bore

ø 22

W1-13 / 22 R
Part No.: 2088111 Unit of measurement in mm
Version R available in spring 2008.

40 © 2008 by Wirtgen GmbH


Pick W1-17 / 22 R
for cold recyclers/soil stabilizers

Our delivery service 17 ø 17


Packaging: 18.3
Handy toolbox
Quantity:
40 picks per toolbox

28.5
Weight:
approx. 17.9 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
2400 picks
Quantity overseas palette:
2160 picks

Optimum changing time W1-17 / 22 R

The extremely robust pick for soil stabilizing


under extreme conditions
Very large and robust cylindrical carbide tip
for use with particularly high impact loads

Special brazing process


ensuring a high strength connection
between carbide and steel body

Hardened pick head


for optimized pick life

51
Particularly large pick head
for long service life

Wear plate with outside diameter 45


for low toolholder wear
and optimum pick rotation

92
Centring function on the wear plate
for low wear toolholder bore ø 40
R-sleeve with Twin-Stop
retaining loops for long toolholder life
ø 45
R-sleeve with smaller gap
to reduce wear on the tool shank

Thick-walled cylindrical R-sleeve


of quenched and tempered steel for constant
tensioning force, even during long duty periods 7
Pre-tensioned, coated R-sleeve
for quick and easy pick assembly

Long R-sleeve to minimize wear


to the toolholder bore

ø 22

W1-17 / 22 R
Part No.: 2088112 Unit of measurement in mm
Version R available in spring 2008.

© 2008 by Wirtgen GmbH 41


Pick WR6-SG
for soil stabilizers

Our delivery service ø 19


1.5

Packaging:
Handy toolbox
Quantity:
20 picks per toolbox
Weight:
approx. 14.4 kg per toolbox

10
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
1200 picks
Quantity overseas palette:
1080 picks

Optimum changing time WR6-SG

The pick for soil stabilization jobs


in material studded with stones

Hardened pick head


for optimized pick life

64
Special brazing process
ensuring a high strength connection
between carbide and steel body

121
Pick head with ridges in R design
for optimum pick rotation

ø 60

Particularly large pick head


for long service life

ø 25

WR6-SG
Part No.: 2051324 Unit of measurement in mm

42 © 2008 by Wirtgen GmbH


Pick WR8-E
for soil stabilizers

Our delivery service ø 11.5


11.2
Packaging:
Handy toolbox
Quantity:
20 picks per toolbox

20
Weight:
approx. 14 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
1200 picks
ø 22
Quantity overseas palette:
1080 picks

Optimum changing time WR8-E

The robust pick for soil stabilization jobs

Special brazing process


ensuring a high strength connection
between carbide and steel body

64
Hardened pick head
for optimized pick life

121
Pick head with ridges in R design
for optimum pick rotation

ø 60

Particularly large pick head


for long service life

ø 25
WR8-E
Part No.: 129041 Unit of measurement in mm

© 2008 by Wirtgen GmbH 43


Pick WR-15
for soil stabilizers

Our delivery service


ø 15
16
Packaging:
Handy toolbox
Quantity:
20 picks per toolbox
Weight:

25
approx. 14.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
1200 picks
Quantity overseas palette:
1080 picks

Optimum changing time WR-15

The all-round pick for soil stabilizing

Extremely long carbide tip


or long service life

64
Special brazing process
ensuring a high strength connection
between carbide and steel body

121
Hardened pick head
for optimized pick life

ø 60

Pick head with ridges in R design


for optimum pick rotation

Particularly large pick head


for long service life

ø 25
WR-15
Part No.: 116074 Unit of measurement in mm

44 © 2008 by Wirtgen GmbH


Pick WR-19
for soil stabilizers

Our delivery service ø 19 ø 19


17
Packaging:
Handy toolbox
Quantity:
20 picks per toolbox

30
Weight:
approx. 14.4 kg je toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm
Quantity standard palette:
1200 picks
Quantity overseas palette:
1080 picks

Optimum changing time WR-19

The exceedingly robust pick for soil stabilization


under extreme conditions

Very large and robust cylindrical carbide tip


for use with particularly high impact loads

64
Special brazing process
ensuring a high strength connection
between carbide and steel body

121
Hardened pick head
for optimized pick life

ø 60

Pick head with ridges in R design


for optimum pick rotation

Particularly large pick head


for long service life

ø 25
WR-19
Part No.: 2056891 Unit of measurement in mm

© 2008 by Wirtgen GmbH 45


The complete delivery range of picks 2008
for Surface Miner
WSM-13 Part No.: 95744 WSM-15 Part No.: 47571 WSM-17 Part No.: 48350
Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281
77

77

77
ø 60 ø 60 ø 60

ø 17.5
ø 13 ø 15

28.5
25

24

WSM-19 Part No.: 70225 WSM-22 Part No.: 2056890 WSM-25 Part No.: 179215
Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281
77
77

77

ø 60 ø 60 ø 70

ø 22 ø 25
ø 19
35
34
30

46 © 2008 by Wirtgen GmbH


Selection table 2008
for Surface Miner

Applications
The applications listed here are guide numbers. The cuttability, cutting performance and pick wear depend upon the
uniaxial pressure strength, the tensile strength, abrasiveness, crevasse formation and inhomogenity.

Soft Medium-hard Hard Very hard


layers layers layers layers
Machine type Asphalt Concrete Granolithic concrete Hard limestone
Sand Shelly limestone Limestone Hard sandstone
Clay Soft limestone Hard anthracite Dolomite
Brown coal Gypsum
Salt Marl
Shale

Compressive strength Compressive strength Compressive strength Compressive strength


0 - 20 N/mm2 20 - 50 N/mm2 50 - 80 N/mm2 > 80 N/mm2

2100 SM
WSM-13 WSM-15 WSM-17 WSM-19
Part No.: Part No.: Part No.: Part No.:
95744 47571 48350 70225

2200 SM
WSM-13 WSM-15 WSM-17 WSM-19
Part No.: Part No.: Part No.: Part No.:
95744 47571 48350 70225

2500 SM

WSM-13 WSM-15 WSM-17 WSM-19 WSM-22 WSM-25


Part No.: Part No.: Part No.: Part No.: Part No.: Part No.:
95744 47571 48350 70225 2056890 179215

3700 SM
WSM-13 WSM-15 WSM-17 WSM-19 WSM-22 WSM-25
Part No.: Part No.: Part No.: Part No.: Part No.: Part No.:
95744 47571 48350 70225 2056890 179215

4200 SM
WSM-13 WSM-15 WSM-17 WSM-19 WSM-22 WSM-25
Part No.: Part No.: Part No.: Part No.: Part No.: Part No.:
95744 47571 48350 70225 2056890 179215

© 2008 by Wirtgen GmbH 47


Original Wirtgen quick-change toolholder systems –
The standard of quality and economy
Optimized systems for picks
and toolholders
Toolholders are highly stressed
components. Almost the entire engine
power is converted into cutting per-
formance via the toolholders. When
cutting through extremely hard
materials, a toolholder must withstand
up to five million load cycles during its
service life and guarantee optimum
rotation of the picks. That is why
Wirtgen engineers attach particular
importance to using extremely wear-
resistant materials and optimally
designed toolholder systems.

Wirtgen – setting standards in


toolholder systems
Instead of welding the toolholders on-
to the drum as in older machines,
Wirtgen´s concept was to develop
holders which could be replaced
quickly and easily.
The first generation of Wirtgen quick-
change toolholders was ready for
series production in 1992 and ensured
that worn or damaged toolholders
could be replaced in a matter of
minutes: on site and without requiring
any cut-off or welding machines. The
cash value of this advantage was
immediately appreciated by the
contractors.
In addition to being easy to replace,
the Wirtgen quick-change toolholder
systems are characterized by a long
service life, thanks to the elimination
of welds and the use of high-quality
materials.

The success of Wirtgen´s unique quick-


change toolholder systems is due not
only to the detailed theoretical analyses
and computer simulations, but also to
exhaustive practical tests by custo-
mers on innumerable sites and in ex-
treme special jobs.

Wirtgen's quick-change toolholder systems (HT11 shown here) set new standards for quick pick
changes and accurate positioning of the toolholders: on-site replacement is a simple matter.

48 © 2008 by Wirtgen GmbH


Top quality manufacturing
The operating costs of road milling
machines and recyclers are largely
determined by the service life of the
tools subject to wear, meaning the
picks and the toolholders. Conse-
quently, these parts must meet the
highest quality requirements.
Manufacturing by the forging method
makes it possible to process quality
materials at relatively low cost and
achieve extremely high component
strengths. Tight tolerances are main-
tained by subsequent machining to
make the precision components re-
quired for milling applications such as
fine milling.
Subsequent heat treatment and Forging process for the upper part of the quick-change toolholder.
hardening of the toolholders is of
critical importance. Special methods
are used for this step as well, in order
to obtain high hardness for low wear,
and the necessary toughness. Only in
this way can a long service life be
achieved under the highly dynamic
loads generated by the milling process.

High-precision, automatic machining of the upper part of the quick-change toolholder.

A delight for every contractor and machine operator:


the quick-change toolholders from Wirtgen not only cut costs, but are also easy to replace on site.

© 2008 by Wirtgen GmbH 49


Toolholder system
Rotary system

The new toolholder system HT11-R


with improved pick rotation:

The Rotary system …

… for reduced pick wear


and easier pick assembly

Recess in the back of the upper part

Fine RAP particles are flushed


out of the toolholder bore

Constant flushing reduces


sticking by the pick

Additional pick cooling in the shank area

Optimum access for driving out picks

50 © 2008 by Wirtgen GmbH


The complete delivery range of toolholder

Shaft diameter
Toolholder system
Ø 13 Ø 20 Ø 22 Ø 25 Ø 38-30
Toolholder HT11-R Toolholder HT11-R D22 Toolholder HT11 D25
Toolholder Part No. 187002 Part No. 199001 Part No. 199002
Page 55 Page 55 Page 55
Dummy upper part
Dummy Part No. 194755
Page 55
Retainer screw HT11 M30x2
HT 11 Part No. 158501
Page 55
Hexagon plug HT11
Part No. 158508
Accessory Page 55
Bottom part sealing HT11
Part No. 1 piece 158509
Part No. 100 pieces 187005
Page 55
Toolholder HT3-R Toolholder HT3-R D22
Toolholder Part No. 198000 Part No. 198001
Page 57 Page 57
Dummy upper part
Dummy Part No. 101472
Page 57
HT 3
Retainer screw HT3 M24x2
Part No. 79998
Page 57
Accessory Hexagon plug HT3
Part No. 126110
Page 57

Toolholder HT2
Part No. 49765 Toolholder HT2 D22
Page 59 Part No. 59308
Toolholder HT2-170 Page 59
Toolholder Part No. 74801 Toolholder HT2-170 D22
Page 59 Part No. 97180
Toolholder HT2 Page 59
Part No. 82755
HT 2 Page 59
Dummy upper part
Dummy Part No. 89888
Page 59
Retainer screw HT2
Accessory Part No. 56290
Page 59
Toolholder HT13
HT 13 Toolholder Part No. 2068238
Page 61
Toolholder HT5 plus
HT 5 plus Toolholder Part No. 194362
Page 61
Toolholder HT5 Toolholder HT5 D22
HT 5 Toolholder Part No. 74745 Part No. 124218
Page 61 Page 61
Toolholder HT04
HT 04 Toolholder Part No. 57629
Page 61
Toolholder HT4
HT 4 Toolholder Part No. 72258
Page 61
Toolholder HT03
HT 03 Toolholder Part No. 5243
Page 61
Toolholder HT02
HT 02 Toolholder Part No. 5244
Page 61
Toolholder HT01
HT 01 Toolholder Part No. 36780
Page 61
Edge Edge protector 3-er D20 Edge protector 3-er D22
Toolholder Part No. 69902 Part No. 162459
protector Page 61 Page 61
Toolholder HT6
HT6 Toolholder Part No. 95781
Page 62
Toolholder HT06
HT06 Toolholder Part No. 78556
Page 62

© 2008 by Wirtgen GmbH 51


Quick-change toolholder system HT 11
for road milling machines and cold recyclers
Convenient replacement, Upper part HT11-R
fast servicing for improved tool rotation
With the quick-change toolholder Optimum rotation of the cutting tools is
system HT11, Wirtgen has engineered often impaired by material soiling the
a field-proven solution for road milling toolholder’s drill hole. With the upper
machines and recyclers, making the part type HT11-R, the fine particles of
operation and servicing of the ma- milled material are flushed from the drill
chines even more convenient, fast, and hole via a recess at the back of the up-
thus even more profitable. per part. The pick is essentially pre-
Enlarging the contact surface of the up- vented from sticking in the bore and the
per part to completely cover that of the pick can be used for a significantly
bottom part ensures a tight fit between longer period of time due to the im-
the two. A seal prevents dirt particles proved rotation.
from entering the gap between upper Easier access with the Wirtgen ejector
part and bottom part during the milling tools makes life even simpler.
operation.

Complete coverage by
the upper part provides Up to 20 percent longer service
improved protection of life of the upper part
the bottom part thanks to System 45

Fine RAP particles are


flushed out of the bore
through the recess. Wear markers
at intervals of 5 mm

Optimised shank angle


geometry for greater
component strength

Chip breaking web for


additional crushing of
milled material
Protective plug
for bolt head

Seal between upper and


bottom parts for simple
and quick assembly /
dismantling of the upper part

Strong fixing screw


with M30x2 thread and
17 mm hexagon socket
Contact surface between
upper and bottom parts
increased by 75 percent to
prolong the surface life of
Conical stud for the bottom part
reliable transmission
of clamping force

52 © 2008 by Wirtgen GmbH


Toolholder HT11-R Toolholder HT11-R D22 Toolholder HT11 D25
Part No.: 187002 Part No.: 199001 Part No.: 199002

Shaft diameter 20 mm Shaft diameter 22 mm Shaft diameter 25 mm

Dummy upper part HT11


Part No.: 194755

Hexagon plug HT11 Retainer screw HT11 M30x2 Bottom part sealing HT11
Part No.: 158508 Part No.: 158501 Part No. 1 piece: 158509
Part No. 100 pieces: 187005

© 2008 by Wirtgen GmbH 53


Quick-change toolholder system HT3
(1997- 2004)
The quick-change toolholder system • Standard upper part for picks with
HT3 is a further development of the first 20 mm shank for
generation of Wirtgen’s quick-change - cold milling machines W 600 DC,
toolholders taking practical experience W 1000 L, W 1000, W 1000 F,
into account. The system was decisive- W 1200 F, W 1300 F, 1300-2000 DC,
ly optimized in 2001 when the contact W 1500, W 1900, W 2000, 2100 DC,
surface of the wear plate was increased W 2100 and W 2200
by more than 50% to 44 mm, thus - recycler WR 2500 and WR 2500 S
reducing wear on both the pick and the • Special upper part for picks with
toolholder. 22 mm shank
- for recycler WR 2500, WR 2500 S
Since then, the “HT3 Plus” system has and soil stabilizer Raco 350
already proved its value on numerous • Dummy upper part to protect the bot-
milling drums. In addition to the contact tom part of the quick-change toolhol-
surface, the protective cladding on the der in modified pick arrangements for
upper part has also been enlarged. The - milling machines with fine milling
additional wear volume similarly ex- drums
tends the service life. - recycler WR 2500 und WR 2500 S

Upper part reliably Large contact surface


supported by bottom part with system 45
for low wear and tear

Wear marker
Fine RAP particles are for simple monitoring
flushed out of the bore
through the recess.
Optimized head shape
for better wear values

Same upper part


for all milling drums
Hexagon plug for
screw protection

Pentagonal shank for


Screw without limiting stop, accurate positioning
with self-locking thread

54 © 2008 by Wirtgen GmbH


Toolholder HT3-R Toolholder HT3-R D22
Part No.: 198000 Part No.: 198001

Shaft diameter 20 mm Shaft diameter 22 mm

Dummy upper part HT3


Part No.: 101472

Hexagon plug HT3 Retainer screw HT3 M24x2


Part No.: 126110 Part No.: 79998

© 2008 by Wirtgen GmbH 55


Quick-change toolholder system HT2
(1992 -1996)
The quick-change toolholder system • Correcting upper part with modified
HT2 was especially developed for a square shank for use on milling
wide variety of machine types and drums with more than 2000 hours of
applications. operation
- for milling machines 1300-2000 DC
• Standard upper part for picks with and 2100 DC
20 mm shank
- for milling machines W 1000 F, • Dummy upper part to protect the
1300-2000 DC and 2100 DC bottom part of the quick-change
toolholder in modified pick arrange-
• Standard upper part for picks with ments
20 mm shank - for milling machines with fine
- for milling machine W 1000 milling drums
- for recycler WR 2500 - for recycler WR 2500

• Special upper part for picks with


22 mm shank
- for recycler WR 2500

56 © 2008 by Wirtgen GmbH


Toolholder HT2 Toolholder HT2-170 Toolholder HT2
Part No.: 49765 Part No.: 74801 Part No.: 82755

56
56
56

ø2 ø2 ø2
0 0 0

Shaft diameter 20 mm Shaft diameter 20 mm Shaft diameter 20 mm

Toolholder HT2 D22 Toolholder HT2-170 D22


Part No.: 59308 Part No.: 97180
56

56

ø2 ø2
2 2

Shaft diameter 22 mm Shaft diameter 22 mm

Dummy upper part Retainer screw HT2


Part No.: 89888 Part No.: 56290

ø 30
67
50

M 20 x 2.5

© 2008 by Wirtgen GmbH 57


Welded toolholders for road milling machines,
cold recyclers and soil stabilizers
Small toolholders for Toolholders for picks with • Toolholder HT01: Tried-and-tested
miniature pick systems shank diameter 20 mm nopped holder with large contact
area (diameter 42 mm) and two po-
with shank diameter 13 mm sitioning pins for accurate positioning
These toolholders represent the world-
wide standard for the conventional on the welded helical elements. The
The miniature pick system is used on toolholders are chamfered for easier
milling drums or various cutting wheels shank diameter of round shank picks
for road milling machines. welding.
requiring extremely small installed
sizes. • Toolholder HT5: Socket-type tool-
Good weldability and a long service life
are due to the use of high-quality holders for round shank picks with
Two types are available here: accurate positioning on a prepared
materials and special tempering pro-
cesses. milling drum tube.
• HT04: Wrought toolholder for mi-
niature picks without positioning. • Edge protectors: Triple toolholders
The following types are available:
with preset contact angles. Primarily
• HT4: Socket-type toolholders for used in the outer ring areas of milling
miniature picks with precise posi- • Toolholder HT02 and HT03: Simple
wrought toolholders for individual drums on large machines.
tioning in a prepared milling drum
tube. positioning.
• Toolholder HT 5 plus: Sleeve-type
toolholder with pick contact area en-
larged to 44 mm to reduce toolhold-
er wear. Can be accurately posi-
tioned on the prepared milling drum
case.

Toolholders for picks with


shank diameter 25 mm
• Toolholder HT 13: Sleeve-type tool-
holders for picks with 25 mm shank,
especially for soil stabilization and
cold recycling. Can be positioned on
prepared retainers on the milling
drum.

Edge protection for picks with


shank diameter 20 and 22 mm

• Edge protectors: Triple toolholders


with preset contact angles. Primarily
used in the outer ring areas of milling
drums on large machines.

58 © 2008 by Wirtgen GmbH


Toolholder HT04 Toolholder HT01 Toolholder HT02
Part No.: 57629 Part No.: 36780 Part No.: 5244

Toolholder HT4
Part No.: 72258

Shaft diameter 13 mm Shaft diameter 20 mm Shaft diameter 20 mm

Toolholder HT03 Toolholder HT5 Toolholder HT5 plus Toolholder HT5 D22
Part No.: 5243 Part No.: 74745 Part No.: 194362 Part No.: 124218

Shaft diameter 20 mm Shaft diameter 20 mm Shaft diameter 20 mm Shaft diameter 22 mm

Toolholder HT13 Edge protector 3-er D20 Edge protector 3-er D22
Part No.: 2068238 Part No.: 69902 Part No.: 162459

Shaft diameter 25 mm Shaft diameter 20 mm Shaft diameter 22 mm

© 2008 by Wirtgen GmbH 59


Welded toolholders
for Surface Miners
Highly robust toolholders for
Surface Miners
The toolholders on Surface Miners are
subjected to extremely high stresses,
particularly when cutting through hard
rock. Unlike the relatively homogene-
ous structure of an asphalt pavement,
the irregular rock formations can cause
enormous peak loads on the individual
toolholders. For this reason, special
systems have been developed in which
all the components and their connec-
tions on the milling drum are adapted
specifically to the loads encountered.

• Toolholder HT06: Heavy-duty nop-


ped holder with two positioning pins
for accurate positioning on the wel-
ded helical elements. The toolholders
are chamfered for easier welding.

• Toolholder HT6: Socket-type tool-


holder for round shank picks with
precise positioning on the prepared
bottom part of the milling drum tube.
The toolholder is specially shaped in
relation to the bottom part so that
high loads can be transmitted, but
only small loads are applied to the
welds during operation. The in-
creased wall thickness of the tool-
holder head offers sufficient reserve
strength to permit use on machines
with higher drive ratings.

Toolholder HT6 Toolholder HT06


Part No.: 95781 Part No.: 78556

Shaft diameter 38-30 mm Shaft diameter 38-30 mm

60 © 2008 by Wirtgen GmbH


Original Wirtgen ejectors
for optimum transport of material and long service life
Long-life ejectors
Optimally arranged ejectors on the
milling drum facilitate the direct trans-
fer of the reclaimed asphalt pavement
(RAP) from the drum chamber to the
loading conveyor. These ejectors owe
their long service life to a special steel
alloy containing mixed carbides.

An adequate wearing course on the


ejector bar is required at all times to en-
sure a troublefree milling process and
smooth transport of the material. If this
is not the case, the ejectors on the mil-
ling drum should be replaced comple-
tely. Selection and ordering are easier
with our service packages.

Ejector width 150 mm Ejector width 250 mm


Part No.: 45220 Part No.: 44097

Number of
Maschine type Milling width* Description Part No.**
ejectors

400/500/600 Service package ejectors 150/5 5 194342


W 600 DC, W 1000 L, W 1000,
W 60, W 100
1000 Service package ejectors 150/4 4 194343

1000/1200 Service package ejectors 150/6 194344


W 1000 F, W 1200 F, W 1300 F,
6
W 100 F, W 120 F, W 130 F, W 150
1320 Service package ejectors 250/6 194345

1320/2000 Service package ejectors 250/6 6 194345


W 1500, W 1900
1500 Service package ejectors 250/5 5 194346

1300-2000 DC, W 2000, 2100 DC, W 2100 2000/2100/2200 Service package ejectors 250/6 6 194345

W 2200 2200/3800/4300 Service package ejectors 250/6 6 194345

*Valid for standard pick spacing LA15 and system HT3 / HT11
**Service package includes the listed number of ejectors, screws /nuts and loctite 243

© 2008 by Wirtgen GmbH 61


Milling drums from the market leader

The leader in engineering


design and production
of milling drums
Milling drums designed and produced
in the Windhagen plant form the cen-
tral element of the Wirtgen road milling
machines known throughout the world.
The mere fact that Wirtgen is a market
leader in this sector explains the im-
portance of cutting technology within
the company.

It also explains why Wirtgen has


continuously invested in expanding this
central area of competence to the be-
nefit of the company’s customers.

The key to versatile milling


machines
Operators want to use their milling
machines for as many different jobs as
possible. That is why Wirtgen supplies
a large variety of optional drums as part
of its standard range.

This allows the customer to engage in


a wealth of applications for machining
pavements, performing recycling
contracts or in the selective extraction
of hard rock. The decision to buy a
Wirtgen machine is underlined by this
versatility.

62 © 2008 by Wirtgen GmbH


Special projects bring The engineering design and producti-
proximity to the customer on departments are equipped with
state-of-the-art CAD- and CNC-tech-
New requirements are repeatedly im- nology so that these solutions can be
posed upon the construction industry realized cost-efficiently. The new prod-
and that is why almost never a day uct is born on a computer screen and
passes without Wirtgen receiving at based on decades of experience accu-
least one enquiry for a solution using mulated by the engineering and pro-
milling technology. duction experts. It is then optimized
with the aid of intelligent computer pro-
And solutions have evidently been grams. Finally, after corresponding si-
found, as proved by the numerous mulations and analyzes, and after ap-
special milling drums supplied for proval by the competent project ma-
machines built by Wirtgen and other nager, the data are transferred online to
companies, as well as for special the production department so that the
machines, such as stationary proces- customer can use his special milling
sing plants or even minesweepers. drum on-site in the shortest possible
space of time.
Pavement markings are removed quickly and
accurately with a special unit.

Milling drum Fine milling drum Saw blade

Cutting wheel Micro fine milling drum Micro fine milling drum

A choice of different drums for the W 350 showing the various possibilities of the original Wirtgen milling drums.

© 2008 by Wirtgen GmbH 63


Original Wirtgen fine milling drums
for new milling jobs with optimized surface results
Fine milling is setting new
standards in milling results
Fine milling drum LA6x2 Fine milling drum LA8 Milling drum LA15
pick spacing: pick spacing: pick spacing:
world-wide
6 x 2 mm 8 mm 15 mm
By special and precise finishing pro-
cesses Wirtgen can nowadays design
pick spacings up to 3 mm.
So milling contractors are offered a
multitude of new applications: Their
Wirtgen milling machines can work on
sites with high quality demands on the
surface. The new patented Flexible
Cutter System (FCS) makes the milling
drum exchange much easier.

The various uses of Wirtgen fine milling drums

Improving the skid resistance of the pave- Restoring the evenness / levelling Preparing to apply thin pavement layers
ment

Preparing the pavement for the application Milling off resin surfaces / synthetic surfaces Removing surface courses meanwhile ex-
of road markings in factory halls posed to high traffic loads

64 © 2008 by Wirtgen GmbH


ECO Cutter LA20 Milling LA15
20

15
LA

LA
Fine milling LA8 Fine milling LA6
8

6
LA

LA
Micro fine milling LA5 Micro fine milling LA4
5

4
LA

LA

Micro fine milling LA3 Micro fine milling LA2


3

2
LA

LA

a
b

c
a = Pick spacing in mm 20 15 8 6 5 4 3 2

b = Theoretical base
5.77 4.33 2.31 1.73 1.44 1.15 0.87 0.58
height in mm
c = Theoretical disrup-
120 120 120 120 120 120 120 120
tion angle in degree

© 2008 by Wirtgen GmbH 65


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

68850 Milling drum 350 12 100 HT01 36 36780 36

133848 Milling drum 500 12 100 HT01 47 36780 47

105073 Milling drum 200 10 100 HT02 29 5244 29

151642 Milling drum 100 10 100 HT02 16 5244 16

139699 Fine milling drum 450+2x25 6x2 30 HT4 164 72258 164

81564 Fine milling drum 300+2x25 6x2 30 HT4 116 72258 116

72257 Fine milling drum 350 6x2 30 HT4 116 72258 116
W 350
74737 Fine milling drum 350 6 50 HT5 57 74745 57

Micro fine
129694 300+2x25 3 30 HT4 117 72258 117
milling drum

Micro fine
134590 150+2x25 3 30 HT4 67 72258 67
milling drum

Micro fine
140808 350 3 30 HT4 117 72258 117
milling drum

105487 Cutting wheel 80 160 HT02 18 5244 18

86750 Saw blade 19 100 18

78569 Saw blade 14 100 24

*Unit of measurement in mm

66 © 2008 by Wirtgen GmbH


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

187363 Milling drum 350 12 60 HT01 36 36780 36

187372 Fine milling drum 350 6 50 HT5 57 74745 57

Micro fine
187368 350 3 30 HT4 117 72258 117
milling drum
Micro fine
194764 150+2x25 3 30 HT4 67 72258 67
milling drum
W 35
Micro fine
194767 200+2x25 3 30 HT4 83 72258 83
milling drum
Micro fine
194770 250+2x25 3 30 HT4 99 72258 99
milling drum
Micro fine
192947 300+2x25 3 30 HT4 117 72258 117
milling drum

188357 Cutting wheel 80 60 HT02 12 5244 12

187228 Milling drum 500 12 110 HT01 47 36780

193418 Fine milling drum 500 6 50 HT5 82 74745 82

187201 Milling drum 350 12 110 HT01 36 36780 36

187267 Fine milling drum 350 6 50 HT5 57 74745 57

Micro fine
187266 350 3 30 HT4 117 72258 117
milling drum
Micro fine
W 35 DC 193416 150+2x25 3 30 HT4 67 72258 67
milling drum
Micro fine
195052 200+2x25 3 30 HT4 83 72258 83
milling drum
Micro fine
195053 250+2x25 3 30 HT4 99 72258 99
milling drum
Micro fine
193337 300+2x25 3 30 HT4 117 72258 117
milling drum
Micro fine
193419 450+2x25 3 30 HT4 166 72258 166
milling drum

188358 Cutting wheel 80 110 HT02 12 5244 12

*Unit of measurement in mm

© 2008 by Wirtgen GmbH 67


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

67920 Milling drum 500 15 160 HT01 50 36780 50

89502 Fine milling drum 500 6 50 HT5 82 74745 82

W 500 56855 Cutting wheel 80 220 HT02 24 5244 24

113292 Saw blade 19 120 16

79855 Saw blade 14 120 24

166076 Milling drum 500 15 160 HT01 50 36780 50

172193 Milling drum 400 12 160 HT01 46 36780 46

172195 Milling drum 300 12 160 HT01 38 36780 38

172199 Fine milling drum 500 6 50 HT5 82 74745 82


W 50
Micro fine
172201 300+2x25 3 30 HT4 117 72258 117
milling drum

Micro fine
179276 500 3 30 HT5 166 74745 166
milling drum

176725 Milling drum Rinne 500 15 160 HT5 40 74745 40

172197 Cutting wheel 80 160 HT02 24 5244 24

*Unit of measurement in mm

68 © 2008 by Wirtgen GmbH


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

166444 Milling drum 500 15 210 HT01 50 36780 50

178814 Milling drum 400 12 210 HT01 46 36780 46

178815 Milling drum 300 12 210 HT01 38 36780 38

183191 Fine milling drum 450+2x25 6x2 30 HT4 164 72258 164

W 50 DC

177179 Fine milling drum 500 6 50 HT5 82 74745 82

Micro fine
178362 500 3 30 HT4 166 72258 166
milling drum

183119 Cutting wheel 80 210 HT02 24 5244 24

179301 Cutting wheel 80 300 HT02 30 5244 30

*Unit of measurement in mm

© 2008 by Wirtgen GmbH 69


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

185260 Milling drum 600 15 300 HT11 54 187002 66

185276 Milling drum 500 15 300 HT11 46 187002 58

W 600 DC 185277 Milling drum 400 15 300 HT11 40 187002 52

185278 Milling drum 300 15 250 HT11 32 187002 56

111335 Cutting wheel 80 250 HT02 36 5244 36

185260 Milling drum 600 15 300 HT11 54 187002 66

W 60 185276 Milling drum 500 15 300 HT11 46 187002 58

185277 Milling drum 400 15 300 HT11 40 187002 52

184990 Milling drum 1000 15 250 HT11 80 187002 92


W 1000 L
185272 Fine milling drum 1000 8 100 HT11 130 187002 130

W 1000 04.10 71250 Milling drum 1000 15 180 HT01 80 36780 84

184990 Milling drum 1000 15 250 HT11 80 187002 92


W 1000 05.10
185272 Fine milling drum 1000 8 100 HT11 130 187002 130

2049635 Milling drum 1000 15 300 HT11 80 187002 92

2049700 FCS-Milling drum 1000 15 300 HT11 80 187002 92


W 100
FCS-Fine
2062030 1000 8 100 HT11 130 187002 130
milling drum
FCS-Fine
2062033 1000 6x2 30 HT5 340 74745 340
milling drum
*Unit of measurement in mm

70 © 2008 by Wirtgen GmbH


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.
185280 Milling drum 1000 15 300 HT11 84 187002 102
185279 Fine milling drum 1000 8 100 HT11 131 187002 149
161484 Fine milling drum 1000 6x2 30 HT5 340 74745 340
185288 FCS-Milling drum 1000 15 300 HT11 84 187002 102
185286 FCS-Milling drum 900 15 300 HT11 84 187002 102
185296 FCS-Milling drum 750 15 300 HT11 66 187002 84
W 1000 F
185285 FCS-Milling drum 600 12 300 HT11 62 187002 80
185313 FCS-Milling drum 500 15 300 HT11 48 187002 72
185309 FCS-Milling drum 300 12 300 HT11 31 187002 55
185295 FCS-Fine milling drum 1000 8 100 HT11 131 187002 149
185319 FCS-Fine milling drum 1000 6 50 HT11 168 187002 168
150396 FCS-Fine milling drum 1000 6x2 30 HT5 340 74745 340
185290 Milling drum 1200 15 300 HT11 97 187002 115
185284 Fine milling drum 1200 8 100 HT11 156 187002 174
185287 FCS-Milling drum 1200 15 300 HT11 97 187002 115
185288 FCS-Milling drum 1000 15 300 HT11 84 187002 102
185286 FCS-Milling drum 900 15 300 HT11 84 187002 102
W 1200 F 185296 FCS-Milling drum 750 15 300 HT11 66 187002 84
185285 FCS-Milling drum 600 12 300 HT11 62 187002 80
185313 FCS-Milling drum 500 15 300 HT11 48 187002 72
185309 FCS-Milling drum 300 12 300 HT11 31 187002 55
185297 FCS-Fine milling drum 1200 8 100 HT11 156 187002 174
179345 FCS-Fine milling drum 1200 6x2 30 HT5 410 74745 410
185281 Milling drum 1320 15 300 HT11 105 187002 123
185312 FCS-Milling drum 1320 15 300 HT11 105 187002 123
185308 FCS-Fine milling drum 1320 8 100 HT11 170 187002 188
185287 FCS-Milling drum 1200 15 300 HT11 97 187002 115
185288 FCS-Milling drum 1000 15 300 HT11 84 187002 102
W 1300 F
185286 FCS-Milling drum 900 15 300 HT11 84 187002 102
185296 FCS-Milling drum 750 15 300 HT11 66 187002 84
185285 FCS-Milling drum 600 12 300 HT11 62 187002 80
185313 FCS-Milling drum 500 15 300 HT11 48 187002 72
185309 FCS-Milling drum 300 12 300 HT11 31 187002 55
*Unit of measurement in mm

© 2008 by Wirtgen GmbH 71


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

192631 Milling drum 1000 15 320 HT11 84 187002 102

194882 FCS-Milling drum 1000 15 320 HT11 81 187002 99

197836 FCS-Milling drum 600 12 290 HT11 62 187002 80

W 100 F 2054765 FCS-Milling drum 500 15 290 HT11 48 187002 72

2062045 FCS-Milling drum 300 12 290 HT11 31 187002 55

FCS-Fine
2062047 1000 8 100 HT11 131 187002 149
milling drum

FCS-Fine
2062046 1000 6x2 30 HT5 340 74745 340
milling drum

199687 Milling drum 1200 15 320 HT11 97 187002 115

197661 FCS-Milling drum 1200 15 320 HT11 97 187002 115

2062050 FCS-Milling drum 900 15 290 HT11 84 187002 102

197836 FCS-Milling drum 600 12 290 HT11 62 187002 80


W 120 F
2054765 FCS-Milling drum 500 15 290 HT11 48 187002 72

2062045 FCS-Milling drum 300 12 290 HT11 31 187002 55

FCS-Fine
2062052 1200 8 100 HT11 156 187002 174
milling drum

FCS-Fine
2062051 1200 6x2 30 HT5 410 74745 410
milling drum
*Unit of measurement in mm

72 © 2008 by Wirtgen GmbH


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

2057623 Milling drum 1300 15 320 HT11 103 187002 121

2062068 FCS-Milling drum 1300 15 320 HT11 103 187002 121

2062050 FCS-Milling drum 900 15 290 HT11 84 187002 102

197836 FCS-Milling drum 600 12 290 HT11 62 187002 80


W 130 F
2054765 FCS-Milling drum 500 15 290 HT11 48 187002 72

2062045 FCS-Milling drum 300 12 290 HT11 31 187002 55

FCS-Fine
2062071 1300 8 100 HT11 167 187002 185
milling drum

FCS-Fine
2062070 1300 6x2 30 HT5 444 74745 444
milling drum

185269 Milling drum 1320 15 300 HT11 105 187002 123


1300 DC
185275 Fine milling drum 1320 8 100 HT11 169 187002 187

1500 DC 185268 Milling drum 1500 15 300 HT11 117 187002 135

185268 Milling drum 1500 15 300 HT11 117 187002 135

W 1500 185269 Milling drum 1320 15 300 HT11 105 187002 123

185275 Fine milling drum 1320 8 100 HT11 169 187002 187

*Unit of measurement in mm

© 2008 by Wirtgen GmbH 73


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

2080530 Milling drum 1200 15 320 HT11 97 187002 115

197836 FCS-Milling drum 600 12 280 HT11 62 187002 80

2062050 FCS-Milling drum 900 15 280 HT11 84 187002 102

197661 FCS-Milling drum 1200 15 320 HT11 97 187002 115

FCS-Fine
2062052 1200 8 100 HT11 156 187002 174
milling drum

FCS-Fine
2062051 1200 6x2 30 HT5 410 74745 410
milling drum

2080609 Milling drum 1300 15 320 HT11 103 187002 121


W 150
2062068 FCS-Milling drum 1300 15 320 HT11 103 187002 121

FCS-Fine
2062071 1300 8 100 HT11 167 187002 185
milling drum

FCS-Fine
2062070 1300 6x2 30 HT5 444 74745 444
milling drum

2081393 Milling drum 1500 15 320 HT11 117 187002 135

2090867 FCS-Milling drum 1500 15 320 HT11 117 187002 135

FCS-Fine
2090830 1500 8 100 HT11 193 187002 211
milling drum

FCS-Fine
2090831 1500 6x2 30 HT5 510 74745 510
milling drum
*Unit of measurement in mm

74 © 2008 by Wirtgen GmbH


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

185267 Milling drum 1905 15 300 HT11 144 187002 162


1900 DC
185265 Fine milling drum 1905 8 100 HT11 242 187002 260

185266 Milling drum 2010 15 300 HT11 144 187002 162


2000 DC
185264 Fine milling drum 2010 8 100 HT11 256 187002 274

185300 Milling drum 2000 15 300 HT11 144 187002 162

185283 Fine milling drum 2000 8 100 HT11 256 187002 274

123977 Fine milling drum 2000 6x2 30 HT5 672 74745 672
W 1900
185301 FCS-Milling drum 2000 15 300 HT11 144 187002 162

FCS-Fine
185298 2000 8 100 HT11 256 187002 274
milling drum
FCS-Fine
144986 2000 6x2 30 HT5 672 74745 672
milling drum

185300 Milling drum 2000 15 300 HT11 144 187002 162

185282 Milling drum 2200 15 300 HT11 156 187002 174

123977 Fine milling drum 2000 6x2 30 HT5 672 74745 672

185283 Fine milling drum 2000 8 100 HT11 256 187002 274
W 2000
185294 Fine milling drum 2200 8 100 HT11 280 187002 298

185301 FCS-Milling drum 2000 15 300 HT11 144 187002 162

FCS-Fine
185298 2000 8 100 HT11 256 187002 274
milling drum

144986 FCS-Fine 2000 6x2 30 HT5 672 74745 672


milling drum
*Unit of measurement in mm

© 2008 by Wirtgen GmbH 75


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

185263 Milling drum 2000 15 300 HT11 150 187002 168

185270 Milling drum 2100 15 300 HT11 150 187002 168

2100 DC 185274 Milling drum 2200 15 300 HT11 168 187002 186

185271 Fine milling drum 2000 8 100 HT11 258 187002 276

185273 Fine milling drum 2100 8 100 HT11 270 187002 288

185274 Milling drum 2200 15 300 HT11 168 187002 186

185270 Milling drum 2100 15 300 HT11 150 187002 168

W 2100 185263 Milling drum 2000 15 300 HT11 150 187002 168

185273 Fine milling drum 2100 8 100 HT11 270 187002 288

185271 Fine milling drum 2000 8 100 HT11 258 187002 276

185310 Milling drum 2200 15 350 HT11 170 187002 188

185307 FCS-Milling drum 4300 15 350 HT11 317 187002 344

185299 FCS-Milling drum 3800 15 350 HT11 288 187002 315

W 2200 185317 FCS-Milling drum 3500 15 350 HT11 268 187002 295

185316 FCS-Milling drum 3000 15 350 HT11 230 187002 262

185315 FCS-Milling drum 2500 15 350 HT11 201 187002 219

185314 FCS-Milling drum 2200 15 350 HT11 170 187002 188

*Unit of measurement in mm

76 © 2008 by Wirtgen GmbH


Original Wirtgen milling drums
delivery range 2008

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

HT11
RACO 350 185289 Milling drum 2350 16 450 176 199001 208
D22

HT11
WS 2200 187433 Milling drum 2150 40 500 74 199001 90
D22

HT11
WS 2500 187432 Milling drum 2500 40 500 82 199001 98
D22

HT11
WR 2000 185318 Milling drum 2000 20 500 134 199001 158
D22

HT11
WR 2400 191097 Milling drum 2400 20 500 154 199001 178
D22

HT11
185305 Milling drum 2438 30x2 500 192 199001 216
D22
WR 2500
HT11
187094 Milling drum 3048 30x2 500 192 199001 216
D22

95819 Milling drum 2000 35 300 HT6 76 95781 76

2100 SM

118216 Milling drum 2000 50 250 HT6 60 95781 60

127333 Milling drum 2200 38 300 HT6 76 95781 76

2200 SM

141663 Milling drum 2200 76 300 HT6 46 95781 46

*Unit of measurement in mm

© 2008 by Wirtgen GmbH 77


Original Wirtgen cutting wheels –
set standards for quality and cost-efficiency
There are many applications in road
construction in which asphalt pave-
ments have to be cut, be it for building
channels, expansion cuts, when laying
cables, for tie-in milling, cutting round
tram lines, and many more. These jobs
can also be handled quickly and cost-
efficiently with the versatile Wirtgen
milling machines.
The range with which Wirtgen once
again demonstrates the flexibility and
versatility of its machines extends from
the installation of narrow milling drums
through the use of cutting wheels to
complete kits for mounting cutting
wheels at the side.

Quick and easy installation


of the side cutting wheel
on numerous cold milling Complete kits for simple
machines extension of functionality

Optimized adapter between


milling drum gearbox and
milling drum for reliable Modified covers for safe,
power transmission clean milling and cutting

Tooled with original Wirtgen Ideally designed cutting


picks for optimum results wheel for powerful cutting
and a long tool life in asphalt pavements

78 © 2008 by Wirtgen GmbH


Saw blades (milling width 14 to 25 mm) to be mounted into the milling drum housing
Machine type Type Milling width* Milling depth* Cutting circle* Part No.

Saw blade 14 100 460 78569

W 350 Saw blade 19 100 460 86750

Saw blade 25 100 460 123976

Saw blade 14 120 614 79855

W 500 Saw blade 19 120 614 113292

Saw blade 25 120 610 129146

W 50 Saw blade 14 160 590 180543

Delivery range: saw blade only


*Unit of measurement in mm

Milling drums (milling width 80 to 100 mm) to be mounted into the drum housing
Machine type Type Milling width* Milling depth* Toolholder Part No.

W 350 Milling drum 100 110 HT02 151642

W 35 Milling drum 80 60 HT02 188357

W 35 DC Milling drum 80 110 HT02 188358

W 50 DC Milling drum 80 210 HT02 183119

W 600 DC Milling drum 80 250 HT02 111335

W 1000 F - FCS Milling drum 80 280 HT02 180832

Delivery range: milling drum only


*Unit of measurement in mm

Kit for outer cutting wheels


Machine type Type Milling width* Milling depth* Toolholder Part No.

W 350 Attaching drum cpl. 80 160 HT02 107126

W 35 DC Attaching drum cpl. 80 180 HT02 195212

W 500 Attaching drum cpl. 80 220 HT02 78544

W 50 Attaching drum cpl. 80 250 HT02 175772

W 50 DC Attaching drum cpl. 80 300 HT02 179296

W 600 DC Attaching drum cpl. 80 300 HT02 103988

Delivery range: Cutting wheel, adapter milling drum gearbox for milling drum, necessary cover hoods, picks and neccessary small material
*Unit of measurement in mm

© 2008 by Wirtgen GmbH 79


Original Wirtgen Rumble Strip –
effective production of rumble strips by milling
So-called rumble strips with specially
cut uneven surface are increasingly
being produced along the roadside to
increase traffic safety by warning
drivers if the latter are in danger of vee-
ring off the road.
A simple conversion is all that is nee-
ded to cut rumble strips in the pave-
ment with a small milling machine from
Wirtgen. This option opens up further
possible uses for the small milling ma-
chines from Wirtgen, improving their
cost-efficiency still further.

80 © 2008 by Wirtgen GmbH


Milling drum
Wheel for
Machine type Series range
Rumble Strip
Milling width* Toolholder Pick spacing Part No.

W 350 0001 - 9999 174463 350 HT4 LA6 x 2 72257

W 35 0001 - 9999 174463 350 HT4 LA6 x 2 187367

W 35 DC 0001 - 9999 194144 350 HT4 LA6 x 2 187261

W 500 0001 - 9999 181984 350 HT4 LA6 x 2 155708

0000 - 0067 181620 350 HT4 LA6 x 2 181952

W 50

0068 - 9999 186680 350 HT4 LA6 x 2 181952

0000 - 0050 181620 Milling drum required

W 50 DC

0051 - 9999 186680 Milling drum required

*Unit of measurement in mm

© 2008 by Wirtgen GmbH 81


Original Wirtgen FCS milling units
for different milling jobs using one machine
A machine's profitability is boosted
considerably if it can be used on diffe-
rent sites for a variety of jobs. Flexibi-
lity is becoming an increasingly impor-
tant feature for cold milling machines.
With its Flexible Cutter System (FCS),
Wirtgen has developed a patented sys-
tem allowing several different milling
widths to be handled by one and the
same machine.
The changeover between widths is a
simple matter and easily performed di-
rectly on site. The Flexible Cutter Sys-
tem is designed so that it can also be
retrofitted on older machines.

Simple change of milling drum Wirtgen picks with


increases flexibility extremely long tool life

Rapid installation of the


bottom scraper component
on tandem scrapers for rapid
adjustment to different jobs

Bottom scraper
component adapted
to the FCS width

Carbide-tipped scraper
edges with long service life Original Wirtgen FCS milling drum
for a clean milled surface with minimum milling width

82 © 2008 by Wirtgen GmbH


Scraper FCS Milling unit
Carriage for
Machine type
milling drums
Width* Part No. Milling width* Toolholder Part No.

400 HT01 172145


W 50 177240 500 172594
300 HT01 172146

400 HT01 176432


W 50 DC 177240 500 174425
300 HT01 176433

500 HT11 187129

W 600 DC 105240 400 HT11 187130

300 middle HT11 187131

300 HT11 187206

500 HT11 187207

W 1000 F 105240 1000 160152 600 HT11 187208

750 HT11 187209

07.10 900 HT11 187210

300 HT11 187206

500 HT11 187207

600 HT11 187208


W 1200 F 105240 1200 161390
750 HT11 187209

900 HT11 187211

07.10 1000 HT11 187212

300 HT11 187206

500 HT11 187207

600 HT11 187208


W 1300 F 105240 1320 161392
750 HT11 187209

900 HT11 187213

07.10 1000 HT11 187214

Delivery range of scraper FCS: Parts for function of scraper FCS. Delivery range of milling units: Milling drum with picks, scraper lower part,
scraper blades and additonal material for fixation. *Unit of measurement in mm

© 2008 by Wirtgen GmbH 83


Original Wirtgen scraper blades
for clean milled surfaces
Long-life scraper blades
Scraper blades “Type 1”
The scraper on the rear panel of the
milling machine seals the drum
chamber so that the reclaimed asphalt
pavement can be taken up cleanly. In
addition, it smoothes the milled surface Scraper blade B100
by shearing off the higher asphalt Part No.: 56731
ridges. Carbide-tipped scrapers are
used for this purpose.

Scraper blade B145


Part No.: 60117

Scraper blade FB50


Part No.: 8838
Scraper blade B145 R
Part No.: 56336

Scraper blade B145 L


Part No.: 56335

Scraper blade B248


Part No.: 43408
• Scraper FB 50: Hardmetal elements
with a scraper width of 50 mm can be
replaced individually.

• “Type 1” scraper blades: One-part


carbide-tipped scraper blades in dif-
ferent widths can be screwed onto Scraper blade B248 R
the scraper blade side-by-side in Part No.: 44638
accordance with the working width of
the milling machine. Hardmetal ele-
ments on the right or left ensure that
these scrapers can also be fitted at
the edges.

Scraper blade B248 L


Part No.: 44639

84 © 2008 by Wirtgen GmbH


The new scraper blades ensure that the
Scraper blades “Type 2” reclaimed asphalt pavement is taken
up cleanly and even more efficiently be-
hind the machine. The new “Type 2”
scraper blades differ from the previous
scraper blades through their outer
Scraper blade B100 Typ 2 contours and through the form of the
Part No.: 146459 hard-metal elements. Performance has
been improved in particular by the
optimized position of the hard metal.

“Type 2” scraper blades: One-part


carbide-tipped scraper blades in
different widths are screwed onto the
scraper plate side-by-side in accordan-
Scraper blade B145 Typ 2
ce with the working width of the milling
Part No.: 146515
machine. Hard-metal elements on the
right or left ensure that these scrapers
can also be fitted at the edges.

Scraper blade B145 R Typ 2


Part No.: 146460

Scraper blade B145 L Typ 2


Part No.: 146461

Scraper blade B248 Typ 2


Part No.: 146456

Scraper blade B248 L Typ 2


Part No.: 146457

Scraper blade B248 R Typ 2


Part No.: 146458

© 2008 by Wirtgen GmbH 85


Service packages for scraper blades

Standard FCS version**


Machine type Series range
Milling width* Part No. Milling width* Part No.

W 500 0001 - 9999 500 194396

W50, W 50 DC 0001 - 9999 500 194390

300 194397

400 194398

W 600 DC,
0420 - 9999 500 194399
W 1000 L

600 194400

1000 194401

W 1000, W 100 0001 - 9999 1000 194401

1000 194402
W 1000 F,
W 1200 F, 0001 - 9999 1200 194403
W 1300 F
08.10 1320 194404

1000 194402

0001 - 0388 1200 194403

1320 194404

300 194421
W 1000 F, 1000 194426
W 1200 F, 500 194422
W 1300 F
600 194412
0389 - 9999 1200 194414
750 194424

900 194413
1320 194407
06.10 1000 194426

300 194421
1000 194426
500 194422

W 100 F, 600 194412


W 120 F, 0001 - 9999 1200 194414
W 130 F 750 194424

900 194413
1320 194407
07.10 1000 194426

*Unit of measurement in mm
**Additional scraper blade lower parts will be required for FCS-version

86 © 2008 by Wirtgen GmbH


Standard FCS version**
Machine type Series range
Milling width* Part No. Milling width* Part No.

1320 194415

1500 194416
2000 DC 0001 - 9999
1905 194417

2010 194418

1300 194407
W 1500 0001 - 9999
1500 194408

1200 194414 600 194412

W 150 0001 - 9999 1300 194407 900 194413

1500 194408 1200 194414

600 194412
2000 194410
900 194413
W 1900, W 2000 0001 - 9999
1200 194414
2200 194409
2000 194410

2000 194418

2100 DC 0001 - 9999 2100 194419

2200 194420

2000 194410

W 2100 0001 - 9999 2100 194411

2200 194409

W 2200 0001 - 9999 2200 194409

*Unit of measurement in mm
**Additional scraper blade lower parts will be required for FCS-version

© 2008 by Wirtgen GmbH 87


Original Wirtgen wear protection segments
for a longer life of the milling drum housing
To completely enclose the side of the
milling drum housing and prevent
material from escaping, the side plate
is in full contact with the milled surface
and therefore subject to natural wear.
Special wear elements are used to
minimise this wear and facilitate the
replacement of worn parts. The wear
elements are made of particularly wear-
resistant material – partly tungsten
carbide – and are easy to replace. The
special shape of the front wear runner
supports the lifting of the side plate,
when the machine travels over edges
with the side plate lowered.

Wear protection segments

Protector skid 50 x 625


Part No.: 155630

Protector skid 50 x 490


Part No.: 157828

HM-Protector skid 40 x 180


Part No.: 113001

Protector skid 2K 40 x 180


Part No.: 2069177

88 © 2008 by Wirtgen GmbH


Machine Side plate segments front Side plate segments rear Scraper wear segments
type
Description Qty. Part No. Description Qty. Part No. Description Qty. Part No.

HM-Protector skid
113001
40 x 180
Protector skid
50 x 490 1 157828 1
(left)
Protector skid 2K
2069177
40 x 180
W 1500
HM-Protector skid
113001
40 x 180
Protector skid
50 x 625 1 155630 1
(right)
Protector skid 2K
2069177
40 x 180

HM-Protector skid
113001
40 x 180
Protector skid
50 x 625 1 155630 1
(left)
Protector skid 2K
2069177
40 x 180
W150
HM-Protector skid
113001
40 x 180
Protector skid
50 x 625 1 155630 1
(right)
Protector skid 2K
2069177
40 x 180

HM-Protector skid HM-Protector skid


113001 113001
40 x 180 40 x 180
Protector skid
W 1900 2 155630 2 4
50 x 625
Protector skid 2K Protector skid 2K
2069177 2069177
40 x 180 40 x 180

HM-Protector skid HM-Protector skid


113001 113001
40 x 180 40 x 180
Protector skid
W 2000 2 155630 2 8
50 x 625
Protector skid 2K Protector skid 2K
2069177 2069177
40 x 180 40 x 180

HM-Protector skid HM-Protector skid


113001 113001
40 x 180 40 x 180
Protector skid
W 2100 2 155630 2 8
50 x 625
Protector skid 2K Protector skid 2K
2069177 2069177
40 x 180 40 x 180

HM-Protector skid HM-Protector skid


113001 113001
40 x 180 40 x 180
Protector skid
W 2200 2 155630 2 8
50 x 625
Protector skid 2K Protector skid 2K
2069177 2069177
40 x 180 40 x 180

The number of the scraper wear segments is valid for the standard milling width of the corresponding milling machine..
2K = 2-Components material with bonded plating · HM = Tungsten carbide

© 2008 by Wirtgen GmbH 89


Original Wirtgen drum bearing
for consistently powerful milling performance
In the milling process, the drum bear-
ing takes over the entire force to be
transmitted to the ground by the ma-
chine. So that these extreme loads can
be transmitted at all times, the compo-
nents used for the movable bearing
have been specially developed and
carefully matched for these tough
requirements.

The perfect condition of all compo-


nents in the movable bearing must be
assured through regular maintenance
in order to guarantee reliable operation
even in adverse ambient conditions.

High-precision bearing housing Bearing shell for longitudinal Self-aligning roller bearing with angular
for perfect fit of the bearing expansion between milling mobility and high cycle numbers
drum and drum housing

O-ring for reliable sealing


Axial face seal of torsion-free
chilled cast iron with lapped Retaining plate / torque
sealing faces and micro-pores arm prevents torsion
for reliable lubrication between bearing housing
and sealing and bearing shell

Locking ring prevents


Bearing shaft for precise axial displacement of
attachment of the drum the bearing

Accurately fitting cover

Screw plug with magnet for


checking the oil level and
draining oil eliminates
metal particles from the oil

90 © 2008 by Wirtgen GmbH


Movable bearing
Machine type Description Requirement Part No.
complete*
Pendulum roller bearing 1 21715
W 1000 L, Lid for movable bearing 1 92961
W 1000
(valid from machine 0279), Retainer plate 1 92962
W 100,
W 1000 F, W 1200 F, 95594 Locking ring 1 37616
W 1300 F,
W 100 F, W 120 F, W 130 F, Screw plug 2 192799
W 1500, W 150, W 1900,
W 2000 Face seal 1 92820

O-Ring 1 27190

Pendulum roller bearing 1 25490

Lid for movable bearing 1 116284

Retainer plate 1 116302

W 2100, W 2200 120691 Locking ring 1 25502

Screw plug 2 192799

Face seal 1 23355

O-Ring 1 25492

Pendulum roller bearing Ø 150 1 135876

Pendulum roller bearing Ø 120 1 21715

Distance ring 1 174224

WR 2000 174267 Lid 1 174225

Screw plug 2 7164

Face seal 1 23355

O-Ring 1 115254

Pendulum roller bearing 1 25490

Lid for movable bearing 1 25384

Retainer ring 2 23356

WR 2500 99144 Locking ring 1 25502

Screw plug 2 31966

Face seal 1 23355

O-Ring 1 25492

Pendulum roller bearing 1 25490

Lid for movable bearing 1 116284

Locking ring 1 25502


WR 2500 S 155401
Screw plug 2 192799

Face seal 1 23355

O-Ring 1 25492
*Includes the parts listed and further parts, e.g. bearing shaft, bearing housing, screws and grease nipples.

© 2008 by Wirtgen GmbH 91


Original Wirtgen hot-vulcanized conveyor belts
for maximum duty periods
The performance of a Wirtgen road
milling machine depends decisively
on the performance of the conveyor
system.
Original Wirtgen conveyor belts are
characterized by extremely smooth
running and delivery rates of up to
1000 tonnes per hour.
Wirtgen conveyor belts are developed
on the basis of hot-vulcanization and
screw connections. Hot-vulcanized
Original Wirtgen belts are manufac-
tured in a single pass as endless belts
and can therefore achieve maximum
duty periods.

Smooth running thanks Optimised transverse


to special profile profile with integrated
seal

The highest conveyor capacity


thanks to the particularly high cleats

Extremely high tensile


strength of up to 800 N
per millimetre of belt width

High abrasion resistance


plus durable elasticity

Continuous connection
of cleats and upper
layer due to production
Asphalt-resistant upper layer in one process step

Elastic intermediate layer

Tear-resistant polyester-
polyamide textile layers
(up to five layers)

Base layer with optimised


coefficient of friction

92 © 2008 by Wirtgen GmbH


Machine type Conveyor type Description Part No.

W 35 DC Discharge conveyor Conveyor belt B250 182130

W 500 Discharge conveyor Conveyor belt B400 50002

W 50 Discharge conveyor Conveyor belt B400 50002

W 50 DC Discharge conveyor Conveyor belt B400 50002

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 97243

W 1000 Discharge conveyor Conveyor belt B500 71776

W 60, W 100 Discharge conveyor Conveyor belt B500 71776

Loading conveyor Conveyor belt B600 90123


W 1000 F, W 1200 F, W 1300 F
Discharge conveyor Conveyor belt B600 51873

Loading conveyor Conveyor belt B600 125134


W 1000 F, W 1200 F, W 1300 F
06.10 Discharge conveyor Conveyor belt B600 51873

Loading conveyor Conveyor belt B650 191410


W 100 F, W 120 F, W 130 F
07.10 Discharge conveyor Conveyor belt B600 51873

1300 - 2000 DC 05.10 Loading conveyor Conveyor belt B800 52890

1300 - 2000 DC 05.20 Discharge conveyor Conveyor belt B800 57482

Loading conveyor Conveyor belt B800 52890


W 1500, W 1900
Discharge conveyor Conveyor belt B800 57482

Loading conveyor Conveyor belt B650 2075932


W150
Discharge conveyor Conveyor belt B600 51873

Loading conveyor Conveyor belt B800 112781


W 2000
Discharge conveyor Conveyor belt B800 57482

Loading conveyor Conveyor belt B1000 53870


2100 DC
Discharge conveyor Conveyor belt B1000 14920

Loading conveyor Conveyor belt B1000 53870


W 2100
Discharge conveyor Conveyor belt B1000 138316

Loading conveyor Conveyor belt B1100 116577


W 2200
Discharge conveyor Conveyor belt B1100 116578

© 2008 by Wirtgen GmbH 93


Original Wirtgen screwed conveyor belts
ensure flexibility on site
Replacing a conveyor belt can be ex-
pensive if it cannot be done quickly and
easily on site. Machines remain out of
service for a comparatively long time
when fitting a hot-vulcanized belt, as
they have to be repaired with heavy
equipment in the repair shop.

Original Wirtgen screwed belts are


therefore an appropriate complement
to hot-vulcanized belts, as they can
easily be fitted directly on site during
the construction season.

Except for the battery-powered screw-


driver and fixation aids (such as a piece
of wood), the kit includes all the
materials needed for installation:

• Conveyor belt
• Connection
• Screws
• Bit
• Instructions

Original Wirtgen screwed belts can be


carried compactly and conveniently in
the site vehicles, so that the machines
can be made ready for operation with-
out further difficulty whenever the need
arises.

94 © 2008 by Wirtgen GmbH


Machine type Conveyor type Description Part No.

W 50, W 50 DC, W 500 Discharge conveyor Conveyor belt B400 190752

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 2057532

W 1000 Discharge conveyor Conveyor belt B500 2057533

W 60, W 100 Discharge conveyor Conveyor belt B500 2057533

Loading conveyor Conveyor belt B650 193612


W 1000 F, W 1200 F, W 1300 F
Discharge conveyor Conveyor belt B600 2057531

Loading conveyor Conveyor belt B600 2057675


W 100 F, W 120 F, W 130 F
Discharge conveyor Conveyor belt B600 2057531

Loading conveyor Conveyor belt B800 196770


1300 - 2000 DC
05.20 Discharge conveyor Conveyor belt B800 2057530

Loading conveyor Conveyor belt B800 196770


W 1500, W 1900
Discharge conveyor Conveyor belt B800 2057530

Loading conveyor Conveyor belt B650 2090466


W 150
Discharge conveyor Conveyor belt B600 2057531

Loading conveyor Conveyor belt B800 190751


W 2000
Discharge conveyor Conveyor belt B800 2057530

2100 DC Loading conveyor Conveyor belt B1000 2057535

Loading conveyor Conveyor belt B1000 2057535


W 2100
Discharge conveyor Conveyor belt B1000 2057536

Loading conveyor Conveyor belt B1100 179277


W 2200
Discharge conveyor Conveyor belt B1100 179278

© 2008 by Wirtgen GmbH 95


Original Wirtgen drive and return pulleys
for reliable conveyor belt drive
The high milling performance of Wirt-
gen road milling machines requires
reliable transportation of the milled
material.

With their special design and fabricati-


on processes, original Wirtgen drive
and return pulleys have been specially
developed for these very tasks. A reli-
able power transmission, combined
with a high running smoothness, gua-
rantees the high economical efficiency
of Wirtgen road milling machines.

A long service life The diamond tread


thanks to a special thick-walled, surface design avoids
asphalt-resistant rubber mixture asphalt adhesions

Reliable power transmission


due to material properties
with optimised coefficient Dependable running smoothness
of friction due to steel construction
with minimised process tolerances

Precise centring of belt


thanks to curved external contour
with optimised form

Long service life due


to permanent connection
of rubber and metal

High running smoothness


through use of at least nine
supporting ribs

Durable dimensional
Open design principle stability, even under
avoids asphalt adhesions extremely tough operating
conditions, due to the
High service life thanks to robust steel structure
supporting ribs made from
high-quality steel alloys

96 © 2008 by Wirtgen GmbH


Machine type Conveyor type Description Part No.

Discharge conveyor Drive pulley B250 182505


W 35 DC
Discharge conveyor Return pulley B250 182519
Discharge conveyor Drive pulley B400 43231
W 500
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B400 43231
W 50
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B400 43231
W 50 DC
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B400 43231
W 600 DC, W 1000 L
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B500 72052
W 1000
Discharge conveyor Return pulley B500 72060
Discharge conveyor Drive pulley B500 72052
W 60, W 100
Discharge conveyor Return pulley B500 72060
Loading and discharge conveyor Drive pulley B600 90117
W 1000 F, W 1200 F, W 1300 F
Loading and discharge conveyor Return pulley B600 90059
Loading conveyor Conveyor belt B650 190358
Loading conveyor Return pulley B650 190357
W 100 F, W 120 F, W 130 F
Discharge conveyor Drive pulley B600 90117
Discharge conveyor Return pulley B600 90059
Loading conveyor Drive pulley B800 52667
Loading conveyor Return pulley B800 52666
1300 - 2000 DC
Discharge conveyor Drive pulley B800 95865
05.20 Discharge conveyor Return pulley B800 110871
Loading conveyor Drive pulley B800 52667
Loading conveyor Return pulley B800 52666
W 1500, W 1900
Discharge conveyor Drive pulley B800 95865
Discharge conveyor Return pulley B800 110871
Loading conveyor Drive pulley B650 190358
Loading conveyor Return pulley B650 190357
W 150
Discharge conveyor Drive pulley B600 90117
Discharge conveyor Return pulley B600 90059
Loading and discharge conveyor Drive pulley B800 95865
W 2000
Loading and discharge conveyor Return pulley B800 110871
Loading and discharge conveyor Drive pulley B1000 15092
2100 DC
Loading and discharge conveyor Return pulley B1000 38279
Loading and discharge conveyor Drive pulley B1000 138926
W 2100
Loading and discharge conveyor Return pulley B1000 128671
Loading and discharge conveyor Drive pulley B1100 127761
W 2200
Loading and discharge conveyor Return pulley B1100 111225

© 2008 by Wirtgen GmbH 97


Original Wirtgen idle pulleys
for low wear to conveyor belt
Wirtgen conveyor belt systems com-
bine a high conveyor capacity with a
low power consumption.

Original Wirtgen idle pulleys ensure


low-friction circulation of the conveyor
belts. High-quality bearings of the pul-
leys and wear-resistant running surfa-
ces are the essential features. Easily
detachable connections make chang-
ing idle pulleys a simple task.

The freely moveable individual rollers


avoid asphalt adhesions

Reduced stressing of the conveyor High conveyor capacity as the belt


belt thanks to the generously automatically takes on a trough shape
dimensioned buffer rings in the area of the rollers

Fast pulley changing due to easily


detachable yet stable connections
with a high load-bearing capacity

Highly hardened and


tempered connecting elements
for the greatest load-bearing
capacity of the rollers

Low-friction guiding due to


high-quality anti-friction
bearings with labyrinth seal

Effective guidance and


cleaning of the belt
thanks to fully rubberised
belt rollers
Reliable directional stability
due to lateral belt guidance Low wear through use of
materials with a minimum
coefficient of friction

98 © 2008 by Wirtgen GmbH


Number of components used
Machine type Roller type Part No.
in loading conveyor in discharge conveyor

W 35 DC Support idler B250 4 182129

Idle pulley 2 54954

Support idler B400 10 8363


W 500
Support idler B400 5 8362

Belt roller B400 6 71844

Idle pulley 4 54954

W 50, W 50 DC Roller B400 9 171832

Belt roller B400 3 71844

Idle pulley 4 54954

Roller B400 4 99285


W 600 DC, W 1000 L
Roller B400 6 99286

Belt roller B400 5 71844

Idle pulley 4 54954

Roller B500 4 72068


W 1000
Roller B500 7 71777

Belt roller B500 6 72067

Idle pulley 4 54954

Roller B500 4 72068


W 60, W 100
Roller B500 7 71777

Belt roller B500 6 72067

Idle pulley 2 4 54954

Roller B600 5 4 90120


W 1000 F, W 1200 F, W 1300 F
Roller B600 7 90122

06.10 Belt roller B600 3 6 90121

Idle pulley 4 4 54954

Roller B600 6 4 90120


W 1000 F, W 1200 F, W 1300 F
Roller B600 7 90122

07.10 Belt roller B600 3 6 90121

© 2008 by Wirtgen GmbH 99


Number of components used
Machine type Roller type Part No.
in loading conveyor in discharge conveyor

Idle pulley 2 4 54954

Roller B650 6 190448

Belt roller B650 3 191392


W 100 F, W 120 F, W 130 F
Roller B600 4 90120

Roller B600 7 90122

Belt roller B600 6 90121

Idle pulley 2 4 54954

Roller B800 10 111363


1300 - 2000 DC
Roller B800 4 65967

05.20 Belt roller B800 2 5 52889

Idle pulley 2 4 54954

Roller B800 10 111363


W 1500, W 1900
Roller B800 4 65967

Belt roller B800 2 x 52889 5 x 111348

Idle pulley 2 54954

Roller B650 4 190448

Belt roller B650 3 191392


W 150
Roller B600 4 90120

Roller B600 7 90122

Belt roller B600 6 90121

Idle pulley 4 4 54954

W 2000 Roller B800 5 10 111363

Belt roller B800 2 5 111348

100 © 2008 by Wirtgen GmbH


Number of components used
Machine type Roller type Part No.
in loading conveyor in discharge conveyor

Belt cleaning idler B1000 6 14919

Idle pulley 2 54954

Polsterrolle B1000 10 40746

2100 DC Polsterrolle B1000 5 40745

Support idler B1000 18 9352

Support idler B1000 9 15744

Belt roller B1000 3 53907

Idle pulley 4 4 54954

Roller B1000 5 10 138312

W 2100

Belt roller B1000 2 146073

Belt roller B1000 5 53907

Idle pulley 4 54954

Roller B1100 6 10 116524

W 2200

Belt roller B1100 2 146072

Belt roller B1100 5 116747

© 2008 by Wirtgen GmbH 101


Original Wirtgen belt bearing elements
for continuous transport of material
The conveyors in Wirtgen road milling
machines form an efficient system of
moving and stationary parts via which
the reclaimed asphalt pavement is
transported in large volumes.
Correctly tensioned belts for effective
power transmission and robust be-
arings for the drive and return pulleys
are essential requirements for reliable
operation.
The bearings and tensioner bearings
used in Wirtgen conveyor systems
meet with these requirements through
the use of high-quality components
combining maximum functional reliabi-
lity with a long service life and smooth
running.

High-grade bearings and tensioner bearings guarantee troublefree operation and improve the reliability of the belt system.

102 © 2008 by Wirtgen GmbH


Loading conveyor

Return pulley* Conveyor belt


Machine type Series range
Description Part No. Description Part No.

W 1000 F,
W 1200 F,
W 1300 F,
0001 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 5691
W 100 F,
W 120 F,
W 130 F,

1300 - 2000 DC 0001 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 5691

W 1500,
W 1900, 0001 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 5691
W 150

W 2000,
W 2100, 0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765
W 2200

0001 - 0337 Pedestal bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765

2100 DC

0338 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 1765

*Delivery range bearing kit I: tensioner bush, pendulum roller bearing, sealing lamella / bearing kit II: tensioner bush, pendulum roller bearing,
intermediate ring, seal (Kits include parts for only one side of the return pulley).

© 2008 by Wirtgen GmbH 103


Discharge conveyor

Return pulley* Conveyor belt


Machine type Series range
Description Part No. Description Part No.

W 35, W 35 DC 0001 - 9999 Flange bearing cpl. 2 x 182166 Flange bearing cpl. 182166

W 500 0001 - 9999 Pedestal bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293

W 50 0001 - 9999 Pedestal bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293

W 50 DC 0001 - 9999 Pedestal bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293

W 600 DC 0001 - 9999 Pedestal bearing cpl. 2 x 38571 Tensioner bearing cpl. 56293

W 1000 0001 - 9999 Pedestal bearing cpl. 2 x 38571 Tensioner bearing cpl. 5691

W 60, W 100,
W 1000 F, W 1200 F,
0001 - 9999 Pedestal bearing cpl. 2 x 38571 Tensioner bearing cpl. 5691
W 1300 F, W 100 F,
W 120 F, W 130 F

0001 - 0437 Pedestal bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765

1300 - 2000 DC

0438 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765

W 1500, W 1900 0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765

W 150 0001 - 9999 Pedestal bearing cpl. 2 x 38511 Tensioner bearing cpl. 5691

W 2000, W 2100,
0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765
W 2200

2100 DC 0001 - 9999 Pedestal bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765

*Delivery range bearing kit I: tensioner bush, pendulum roller bearing, sealing lamella / bearing kit II: tensioner bush, pendulum roller bearing,
intermediate ring, seal (Kits include parts for only one side of the return pulley).

104 © 2008 by Wirtgen GmbH


© 2008 by Wirtgen GmbH 105
Original Wirtgen belt covers and grids
for safe, clean transport of material
Operator safety and protection of the
environment must be assured under all
circumstances during operation of a
conveyor system.
The belt cover effectively prevents re-
claimed asphalt pavement falling off
the conveyor causing injury to by-
standers or damaging nearby vehicles.
The protective grids underneath the belt
prevent accidents due to the moving
belt and also protect the belt itself
against mechanical damage.
Belt covers and grids are important
safety elements which should be re-
placed without delay if damaged.

Totally intact covers and grids on the conveyor are essential for ensuring safety and preventing material from dropping off.

106 © 2008 by Wirtgen GmbH


Belt cover Protective grid
Machine type Series range
Description Qty. Part No. Dimensions* Qty. Part No.
0001 - 0236 Cover 1 56248 1500 x 500 2 56253
W 500
0237 - 9999 Cover 1 72271 1500 x 500 2 56253

W 50,
0001 - 9999 Cover 1 174922 1450 x 598 2 164851
W 50 DC
Cover
0001 - 9999 1 99290 1450 x 598 2 164851
Standard conveyor
Cover
W 600 DC 0001 - 9999 1 105341 1450 x 598 2 164851
Folding conveyor bottom
Cover
0001 - 9999 1 105342 1450 x 598 2 164851
Folding conveyor top

0001 - 0342 Cover standard conveyor 1 71842 3 73134

Cover
0001 - 0342 1 73117 3 73134
Folding conveyor bottom
Cover
0001 - 0342 1 73118 3 73134
Folding conveyor top
W 1000
0343 - 9999 Cover standard conveyor 1 71842 1450 x 672 2 164849

Cover
0343 - 9999 1 73117 1450 x 672 2 164849
Folding conveyor bottom
Cover
0343 - 9999 1 73118 1450 x 672 2 164849
Folding conveyor top
Cover
0001 - 9999 1 71842 1450 x 672 2 164849
Standard conveyor
Cover
W 60, W 100 0001 - 9999 1 73117 1450 x 672 2 164849
Folding conveyor bottom
Cover
0001 - 9999 1 73118 1450 x 672 2 164849
Folding conveyor top
Cover
W 1000 F, 0001 - 9999 1 90175 1450 x 782 2 164853
Standard conveyor
W 1200 F,
W 1300 F, Cover
0001 - 9999 1 98886 1450 x 782 2 164853
W 100 F, Folding conveyor bottom
W 120 F,
Cover
W 130 F 0001 - 9999 1 98887 1450 x 782 2 164853
Folding conveyor top

1300 - 2000 DC 0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847

W 1500,
0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847
W 1900
Cover
0001 - 9999 1 90175 1450 x 782 2 164853
Standard conveyor
Cover
W 150 0001 - 9999 1 98886 1450 x 782 2 164853
Folding conveyor bottom
Cover
0001 - 9999 1 98887 1450 x 782 2 164853
Folding conveyor top

W 2000 0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847

W 2100 0001 - 9999 Cover lateral 2 113500 1450 x 1182 2 164845

W 2200 0001 - 9999 Cover lateral 2 113500 1450 x 1282 2 164843

*Unit of measurement in mm

© 2008 by Wirtgen GmbH 107


Original Wirtgen water system
for effective sprinkling during milling
The water system comes complete
with pump, filter, supply lines and
nozzles. It has been optimised specifi-
cally for sprinkling during cold milling.

The water system effectively reduces


the generation of dust on the convey-
or by thoroughly dampening it. In the
drum housing, the water system cools
the picks and improves their rotation,
meaning that it is essential for assisting
the milling process.

The water system and its individual


components are designed to provide
high system pressure and a flow rate
adapted to respective sprinkling
requirements.

Service packages for the water unit including sealing and repair kits, nozzles and nozzle units ensure any time an effective sprinkling.

108 © 2008 by Wirtgen GmbH


Series Water pump Sealing kits and repair kits
Machine type
range Description Part No. Description Part No.

W 350, W 35, W 35 DC 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445

0005 - 0281 43912


W 500 Water pump electric with drive Sealing kit for pump 48445
0282 - 9999 72845

W 50 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445

W 50 DC 0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617

0001 - 0034 168560

W 600 DC,
0035 - 0515 Water pump electric with drive 112984 Sealing kit for pump 15617
W 1000 L

0516 - 9999 168560

W 60, W 100 0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617

Sealing kit for pump 109757


W 1000 F 0001 - 9999 Water pump hydraulic with drive 72838
06.10 Repair kit for motor 75830

Sealing kit for pump 109757


0001 - 0079 72838
Repair kit for motor 75830
W 1000 F Water pump hydraulic with drive
Sealing kit for pump 109757
0080 - 9999 134122
07.10 Repair kit for motor 75830

W 100 F, W 120 F,
0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617
W 130 F

Sealing kit for pump 109757


1300 - 2000 DC 0026 - 9999 Water pump hydraulic with drive 72837
07.10 Repair kit for motor 75830

Sealing kit for pump 109757


W 1500, W 1900 0026 - 9999 Water pump hydraulic with drive 72837
Repair kit for motor 75830

0001 - 0210 72838 Repair kit for pump 75830

Repair kit for pump 153824


W 2000 0211 - 0774 Water pump hydraulic with drive 142023
Clutch pump / motor 178413

0775 - 9999 194055

© 2008 by Wirtgen GmbH 109


Series Water pump Sealing kits and repair kits
Machine type
range Description Part No. Description Part No.
Sealing kit for pump 51168
0001 - 0140 38575
Sealing kit for hydraulic motor 41060
2100 DC Water pump electric with drive
Sealing kit for pump 109757
0141 - 9999 72838
Repair kit for motor 75830
Sealing kit for pump 153824
0001 - 0219 142023
W 2100 Water pump electric with drive Clutch pump / motor 178413
0220 - 9999 194055
0001 - 0059 72837 Repair kit for motor 75830
Repair kit for pump 153824
W 2200 0060 - 0277 Water pump hydraulic with drive 142023
Clutch pump / motor 178413
0278 - 9999 194055

Sprinkler system drum case Sprinkler system conveyor

Series Nozzle unit Valve for


Machine type Single nozzles Single nozzles
range complete nozzle unit
Requirement Part No. Requirement Part No. Requirement Part No. Requirement Part No.

W 35, W 35 DC 0001 - 9999 3 71765 3 15827 3 74328

W 350 0001 - 9999 2 72621 2 15827 2 74328

W 500 0005 - 9999 4 8667 4 15827

W 50, W 50 DC 0001 - 9999 4 71765 4 15827


08.05, 09.05

W 50 10.05 0001 - 9999 4 71765 4 15827 4 74328

W 600 DC 0001 - 9999 6 71765 6 15827 6 74328

W 60 0001 - 9999 6 71765 6 15827 6 74328

0001 - 0003 71765 15827


W 1000 L 8 8 8 74328
0004 - 9999 112127

W 100 0001 - 9999 9 71765 9 15827 9 74328

W 1000 F, W 100 F 0001 - 9999 10 71765 10 15827 10 74328

W 1200 F, W 1300 F,
0001 - 9999 12 12 15827 12
W 120 F, W 130 F

110 © 2008 by Wirtgen GmbH


Sprinkler system drum case Sprinkler system conveyor

Series Nozzle unit Valve for


Machine type Single nozzles Single nozzles
range complete nozzle unit
Requirement Part No. Requirement Part No. Requirement Part No. Requirement Part No.

1300 DC 05.20 0026 - 9999 8 73217 2 7537

1500 DC? 05.20 0033 - 9999 9 73217 2 7537

1900 DC? 05.20 0067 - 9999 10 73217 2 7537

2000 DC? 05.20 0038 - 9999 12 73217 2 7537

W 1500 0001 - 9999 12 71765 12 15827 12 74328 8 7537

W 1900 0001 - 9999 16 71765 16 15827 16 74328 8 7537

0001 - 0111 16 16

16 71765 15827 74328

W 2000 0112 - 0210 20 20 8 7537

0211 - 9999 18 112127 22 111743 22 74328

0001 - 0117 13 38576 2

2100 DC 15827

0118 - 9999 12 73217 3

W 2100 (FB 2000) 0001 - 9999 16 112127 16 111743 16 74328 8 111743

W 2100 (FB 2100) 0001 - 9999 17 112127 17 111743 17 74328 8 111743

0001 - 0344 112127

W 2200 18 18 111743 18 74328 8 111743

0345 - 9999 2073669

© 2008 by Wirtgen GmbH 111


Original Wirtgen levelling technology: Versatile modular
system for precise control of the milling depth
Modular system of Wirtgen LEVEL PRO control panel Sensors
levelling technology
The new LEVEL PRO control panel de- The Wirtgen levelling system is just as
The purpose of a levelling system is to livers information on the levelling diverse as the job sites on which the
control the milling depth or angle auto- process and permits control of all sys- machines are used. Different sensors
matically and accurately in relation to a tem components. Ergonomic operation are available for the individual functions
reference line. This objective is out- with user-friendly graphic displays and and to meet the various requirements
standingly met by the modular system function keys is its most outstanding imposed on the accuracy and precision
of the Original Wirtgen levelling tech- feature. of the treated surface.
nology. The system comprises one or
more control panels, one or two milling All sensors can be used with any milling
depth controllers and one or more sen- Milling depth controller depth regulator, and have compatible
sors. It can be used on all Wirtgen ma- plugs: just plug them in and go!
chines. The system's modular design Users can choose between two milling
ensures that the optimum configuration depth controllers. The LEVEL PRO
can be flexibly put together and used controller is the "brain" behind the new
in accordance with the required appli- system. It evaluates the signals from all
cation. sensors and controls both the ma-
chine's complete height adjustment
and the new control panel. Outstand-
ing milled results are constantly en-
sured by software with optimized con-
trol characteristics. The DLS1 controller
combines control and operation in a
single unit. It can be mounted directly
on the operator's platform or on the
side of the machine.

Control panel LEVEL PRO

LEVEL PRO controller DLS1 controller

Tracer Slope sensor Ultrasonic Sonic-Ski sensor Revolution Laser 3-D sensor
sensor sensor sensor

112 © 2008 by Wirtgen GmbH


Original Wirtgen LEVEL PRO system
The revolutionary levelling innovation
At the end of an intensive development
process, Wirtgen has added outstanding
components to its modular system in the
form of the innovative LEVEL PRO sys-
tem. LEVEL PRO comprises one or more
control panels and a digital controller. The
ergonomic control panel includes user-
friendly function keys and displays for set
and actual values for the three control
loops. Operation is essentially the same
as that of the DLS1 controller. The user is
intuitively guided by graphic symbols.
The control loop in the middle permits
simple preparation and switching of the
sensors. Control loops are switched over
at the push of a button. The control pan-
els can be hooked on either on the oper-
ator's platform or on the side of the ma-
chine.

The innovative digital controller LEVEL


PRO is securely integrated into the ma-
chine and controls the milling depth on
both sides of the machine. It simultane-
ously evaluates the signals from all in-
stalled sensors and clearly displays
these on the control panel. At the same
time, it permits intelligent switching
and comparison between sensors.
Highly sophisticated control algorithms
ensure optimum results.

The various components of the LEVEL PRO controller (cut away in the photograph) are
enclosed in a weather-proof cast housing.

Advantages at a glance:

• Three control loops always in sight • New functions for simpler and
quicker reconciliation of set and
• Smooth switchover between sensors
actual values
• Better results through digital signal
• Milling depth memory for rapid
processing
switchover between set values
• Intuitive operation with familiar push-
• Several control panels can be used in
button functions and icons
parallel
• Easy handling due to the clear,
• Compatible with existing sensors and
ergonomic design
newer DLS1 controllers
• Better protection through fixed
wiring, electrical box installation and
covered control panel

Milling depth controller can also be mounted


on the side of the machine.

© 2008 by Wirtgen GmbH 113


Original Wirtgen milling depth controller DLS1
Milling with maximum precision
The Original Wirtgen milling depth con-
troller DLS1 combines operation and
control elements for each side of the
machine. The controller is connected to
the electrohydraulic levelling system in
the control cabinet and a reference
sensor via two electrical plug connec-
tions (either directly or via socket out-
lets in the machine). Newer DLS1
milling depth controllers can also be
combined without difficulty with the in-
novative LEVEL PRO control panel for
greater convenience.

The DLS1 controller can be conveniently operated on the side of the machine

Easy installation: DLS1 controller can be operated immediately after connection.

Straightforward connection to existing sockets:


S = Sensor sockets; R = controller sockets; N = slope controls

114 © 2008 by Wirtgen GmbH


Original Wirtgen sensors
Practical, compatible, plug-in scanning components
The control system for the milling depth The slope sensor is permanently These systems are used for high accu-
is designed to permit connection of a mounted on the chassis and operates racy profiling jobs.
variety of sensors. This ensures that the like an electronic pendulum.
operator can choose the optimum sen- The non-contact ultrasonic sensors Laser sensors operate in combination
sor system for the job at hand. All sen- can not only scan the height of the side with a laser transmitter to produce a
sors have compatible plugs, thus ma- plate, but also the reference surface defined area in space, e.g. in halls.
king modifications unnecessary. They beside or in front of the milling drum.
simply plug in. 3-dimensional GPS sensors and the
With the new LEVEL PRO system, the The Sonic Ski comprises several ultra- Total Station make it possible to mill a
connected sensors can be convenient- sonic sensors and can be used both for digitally defined surface.
ly calibrated and switched over almost scanning with guide wire and for scan-
at the push of a button. ning the height of a reference line.
Cable sensors are used for mechanical
scanning on the side plates attached to Multiplex systems use several ultrason-
the drum. ic and cable sensors at the same time.

Control panel LEVEL PRO

LEVEL PRO controller DLS1 controller

Tracer Slope sensor Ultrasonic Sonic-Ski sensor Revolution Laser 3-D sensor
sensor sensor sensor

Various sensors can be connected to the controllers (LEVEL PRO or DLS1). The system is characterized by extremely simple handling and high
operational reliability.

© 2008 by Wirtgen GmbH 115


Robust height sensing
with cable and slope sensor
For this type of levelling, the cable
sensor is hooked onto the drum panels
which glide over the reference surface.
The long skid on the side panel
compensates any unevenness in its
length. When milling the second lane,
the panel on one side glides on the Milling depth controlled Milling depth controlled
by scanning the height via a slope sensor
milled surface which serves as a (e.g. with a cable sensor)
reference height.
Cable sensors are operating very ro-
bustly also under difficult weather con-
ditions and dust formation.

Example for working with a slope sensor: the lhs. of the machine is controlled by scanning a
grade line, the rhs. by means of a slope sensor along the unpaved edge.

The new cable sensor III operates


without internal contact. The cable is
easily replaced with the replacement kit
- even in cases of internal damage.

The milling depth on one side can be


controlled via the slope sensor. The
corresponding side – right or left – can
be selected on the control console. The
main applications for this type of
sensor include specific changes in the
transverse grade by milling a roadway,
for instance when changing the gra-
dient to ensure that water runs off
effectively, or if a height sensor cannot
be used when milling up to the
unpaved roadway edge.
The new slope sensor with fluidimeter
operates without wear and is charac-
terized by outstanding durability.

If the height cannot be sensed at the side, it can be sensed ahead of the drum with this
equipment.

116 © 2008 by Wirtgen GmbH


Scanning without contact,
with the ultrasonic and Sonic Ski sensor
The new slope sensor with fluidimeter
operates without wear and is charac-
terized by outstanding durability.
The major advantage of this type of
sensor lies not only in its accuracy, but
also in the variety of ways in which it
can be used for scanning: on the drum
panel, beside the drum and also in front
of the drum (milling right up to the un-
paved roadway edge).

The ultrasonic waves emitted at ...where they are reflected and de-
high frequency reach the prefer- tected by the sensor. The time bet-
ence surface ween transmission and reception
serves as an indicator for the dis-
tance between sensor and surface

The simple and reliable principle underlying an ultrasonic sensor.

The Sonic Ski is a multiple ultrasonic


sensor permitting even more accurate
milling depth control. It can be used
both for scanning with grade wire and
for scanning a reference area. The five
sensors (plus one sensor for tempera- Sonic Ski arrangement for contactless
ture compensation) make it easier to scanning with grade wire.
drive along the grade line and compen-
sate any unevenness in the pavement
to be removed.

Sonic Ski arrangement for contactless


scanning of a reference area.

Potential uses of the Sonic Ski

© 2008 by Wirtgen GmbH 117


Scanning with the multiplex system for fine milling

With the multiplex system, three, five or


seven sensors are used on either one
or both sides of the machine to scan
the reference areas. The controller then
forms a mean value from several meas-
ured values in order to compensate any
unevenness. The system basically
functions in the same way as a very
long averaging ski, but is considerably
more flexible and very much easier to
handle (installation and removal after
work). The sensors at the front and rear
of the machine are normally ultrasonic
sensors and can be ideally positioned
with the aid of swivel arms.
The sensor alongside the drum may be
either an ultrasonic sensor or a cable
sensor.
Applications for this system include Three, five or seven sensors are plugged in on each side of the machine and the controllers mount-
fine milling (in combination with a fine ed on the side of the machine or on the operator's console when using the multiplex system.
milling drum) in order to level deformed
surface courses, or to allow water to
run off and to restore skid-resistant
properties. It can also be used to mill off
a few millimeters prior to applying thin-
layer paving.
The three-fold multiplex system can be
enlarged to a five-fold or seven-fold
multiplex with the aid of distribution
boxes, additional arms and sensors to
achieve better evenness.

A very level milled surface is obtained by scanning three widely spaced points on the
reference surface and calculating the mean average height.

Moving arms allow the sensors to be set in Use of the slope sensor and multiplex-system yields optimum results when changing the
the best possible position. grade over several milling lanes.

118 © 2008 by Wirtgen GmbH


Comprehensive milling jobs with
transducing sensors, laser sensors and 3-D system
A grade line is required when carrying
out extensive rehabilitation work, in-
cluding replacement of several courses
and surfacing with the aid of road
finishers. This grade line can also be
used as a reference line for the milling
depth. In this case, the grade line is
scanned by the arm of a transducing
sensor. A slope sensor or appropriate
height sensor is used to control the
milling depth on the other side.

In this case, the milling depth on the right-hand side of the machine is controlled via a grade
line, while the left-hand side is controlled via a cable sensor on the drum panel.

Adjustment of the milling depth via


lasers is a special application.
In this case, the reference surface is de-
fined by a rotating laser beam emitted
by a transmitter. The milling depth on
the right and left-hand sides is adjust-
ed by two receivers on the machine,
regardless of the actual pavement
geometry.
This method is used, for example, in
large halls or on large traffic areas,
such as airports.

The rotating laser beam is detected by the 5-channel laser sensor mounted on the machine.

The machine's absolute position is


measured with the aid of GPS and ref-
erenced to a digital model of the terrain.
This makes it unnecessary to set up
grade lines and the angle of inclination
is adjusted automatically.

3-D sensor on a large milling machine

© 2008 by Wirtgen GmbH 119


Summary of Original Wirtgen levelling components

Sensor system Height regulation Slope regulation

Ultrasonic Sonic-Ski- Cable Multiplex System Transducing Laser


Operating mode Slope sensor
sensor sensor sensor (3 or 7) sensor sensor

Increasing precision —
Ground scanning at the x
— Increasing precision

front, rear and beside x x With addition- x --- --- x


the milling drum al equipment

Scanning on the side


x --- x --- --- --- x
pane

Scanning a grade line --- x --- --- x --- x

Scanning a laser sig-


--- --- --- --- --- x x
nal

Description Part No.

Control panel LEVEL PRO 2053179

Milling depth regulator LEVEL PRO 2076740

Milling depth regulator DLS1 2075279

Milling depth indicator 178947

Wire rope exchange set II 112024

Tracer III 161455

Wire rope exchange set III 165399

Tracer 181915

Slope sensor fluid 157449

Ultrasonic sensor 58614

Sonic-Ski-sensor 101244

Revolution sensor digital 76309

Laser sensor 112162

Multiplex splitter box 179087

120 © 2008 by Wirtgen GmbH


Original Wirtgen cables
for optimal reliability
Power and sensor cables are available The sensor cables connect the indivi-
in various lengths so that the control dual sensors to the milling depth regu-
panel, DLS1 controller and sensors can lators and transmit the measurement
be mounted on the machine in a vari- data. The cables and plugs are of high-
ety of positions, thus significantly in- ly durable design in order to ensure re-
creasing flexibility in everyday work. liable function despite the rough condi-
Their spiral design makes them com- tions of constant use on a construction
pact and yet sufficiently long – without site.
causing interference.
The power cables connect the control
panels and DLS1 controllers with the
machine. They ensure a secure supply
of power and reliably transmit control
data for the CAN bus via the installed
wiring.

Description Length spiral / stretched Part No.

Power cable for control panel LEVEL PRO 1000 / 3000 192539

Power cable, plug one-sided angular (10-polar) 500 / 1750 117833

Power cable (10-polar) - / 1500 102136

Sensor cable (7-polar) - / 700 98676

Sensor cable (7-polar) 900 / 3100 74459

Sensor cable (7-polar) 1500 / 5300 102137

Sensor cable, plug and bush two-sided angular (7-polar) 900 / 3100 117835

© 2008 by Wirtgen GmbH 121


Original Wirtgen retrofit kits
for specific extension of the levelling system
Growing demands with regard to mil-
ling accuracy also impose higher re-
quirements to be met by the machines
used.

The levelling system in Wirtgen road


milling machines is designed to be so
flexible that it can easily be adapted to
a whole variety of requirements.

With our retrofit kits, the machines can


be specifically upgraded for new appli-
cations and areas of use.

The functional efficiency of all Wirtgen machines can be expanded simply and effectively with the comprehensive retrofit kits for levelling
control.

122 © 2008 by Wirtgen GmbH


Height regulation

Cable sensor
Ultrasonic Sonic ski-
Machine type
sensor sensor
Ground scanning at the front,
Scanning on the side panel
rear and beside the drum

increasing precision —

W 350

W 35 *

W 35 DC *

W 500 * * 80940

W 50 * * 176424

W 50 DC * * 176424

W 600 DC, W 1000 L * * 102004

W 1000 * * 72764

W 60, W 100 * * 2053793

W 1000 F, W 1200 F,
* * 90017
W 1300 F 06.10
W 1000 F, W 1200 F,
07.10 * * 90017
W 1300 F

W 100 F, W 120 F, W 130 F * * 190859

1300-2000 DC 56280 109999 *

W 1500, W 1900 143459 143462 143344 187202

W 2000 143459 143462 119692 150177

2100 DC 75455 109999 75669 *

W 2100 143459 143462 119692 150177

W 2200 143459 143462 124722 150177

WR 2000 *

WR 2400 *

WR 2500 150604 *

WR 2500 S 154763

*dependent from machine specification - by request Recommendable Conditionally recommendable

© 2008 by Wirtgen GmbH 123


Height regulation

Multiplex Multiplex Transducing sen-


Laser
Machine type system system sor for scanning 3D-device
sensor
(3) (5 and 7) a grade line

increasing precision —

W 350 176839

W 35 *

W 35 DC * *

W 500 * *

W 50 * *

W 50 DC * *

W 600 DC, W 1000 L * *

W 1000 * *

W 60, W 100 * *

W 1000 F, W 1200 F,
148619 * *
W 1300 F 06.10
W 1000 F, W 1200 F,
76671 75671 * 103887
W 1300 F 07.10

W 100 F, W 120 F, W 130 F * * *

1300-2000 DC 178494 * 143461 * 103887

W 1500, W 1900 178494 192041 143461 * 147234

W 2000 76671 75671 * 114056

2100 DC 178494 192040 143461 * *

W 2100 178494 191915 143461 * 148963

W 2200

WR 2000

WR 2400

WR 2500

WR 2500 S

*dependent from machine specification - by request Recommendable Conditionally recommendable

124 © 2008 by Wirtgen GmbH


Slope regulation

Machine type Slope sensor

W 350

W 35 *

W 35 DC *

W 500 *

W 50 176425

W 50 DC 176425

W 600 DC, W 1000 L 102006

W 1000 157708

W 60, W 100 2053826

W 1000 F, W 1200 F,
98213
W 1300 F 06.10

W 1000 F, W 1200 F,
07.10 98213
W 1300 F

W 100 F, W 120 F, W 130 F 190858

1300-2000 DC 102321

W 1500, W 1900 150841

W 2000 *

2100 DC 102321

W 2100 *

W 2200 *

WR 2000 173133

WR 2400 173133

WR 2500 150602

WR 2500 S 154765

*dependent from machine specification - by request Recommendable Conditionally recommendable

© 2008 by Wirtgen GmbH 125


Original Wirtgen LEVEL PRO retrofit kits
for innovative levelling in older machines
The innovative LEVEL PRO grade and So that these innovative advantages Retrofit kit, internal
slope control system yields numerous can also be used even when working
advantages over traditional systems. on a job with older machines equipped The internal retrofit kit supplies the full
For example, three control loops can with the traditional grade and slope scope of LEVEL PRO functions for se-
be conveniently monitored with a control systems, the following kits can lected machine models (see table of or-
glance at the control panel and con- be installed to retrofit the LEVEL PRO der data). With this kit, the controller is
trolled via ergonomic push-button and system: installed directly inside the existing
memory functions. The controller is in- control cabinet.
• Retrofit kit, internal
stalled in a safely protected position
• Retrofit kit, external The internal retrofit kit comprises the
separate from the control panel and
• Retrofit kit, control panel following parts:
ensures optimum results through dig-
ital signal processing with simultane- • 1 control panel
Please note the following information
ous evaluation of the signals from var- • 1 controller
and the footnotes in the table of order
ious sensors. Several control panels • 1 connecting cable
data overleaf so that your retrofit kit can
can also be used in parallel (e.g. on the • Installation instructions and material
be installed without difficulty.
operator's console and on the side of
the machine).

Retrofit kit, external


The external retrofit kit encompasses
the complete scope of LEVEL PRO
functions, with few exceptions (see
table of order data). The controller is in-
stalled externally under the storage
box with a terminal box supplied with
the kit (see photo on the left).*

The external retrofit kit comprises the


following parts:
• 1 control panel
• 1 controller
• 1 terminal box for the controller
• 1 connecting cable
• Installation instructions and material
*on W 2000, W 2100, W 2200

Retrofit kit, control panel Slope sensor


Only the LEVEL PRO functions which The machine must have a slope sensor
are not dependent on the controller can in order to use the full scope of LEVEL
be used when retrofitting an additional PRO functions.
control panel with continued use of the This sensor requires a CAN bus con-
DLS controller. The full functional scope nection (left-hand connector in the
is available if the machine is already photo on the right).
equipped with a LEVEL PRO controller.

The control panel retrofit kit comprises


the following parts:
• 1 control panel
• 1 connecting cable

126 © 2008 by Wirtgen GmbH


Retrofit kit
Retrofit kit
Machine type Model Series range LEVEL PRO Part No.
Control unit6
external/internal

W 1000 F, W 1200 F,
06.10 1 - 9999 Retrofit kit external 1,2,3,4,5 by request
W 1300 F

1 - 814 Retrofit kit external 1,2,3,4,5


W 1000 F, W 1200 F,
07.10 by request
W 1300 F
815 - 9999 Retrofit kit external 2,3,4,5

1 - 211 Retrofit kit external 1,2,3,4,5 2093518

212 - 331 Retrofit kit external 2,3,4,5 2093518


W 1500, W 1900 08.20 2093512
332 -456 Retrofit kit external 4 2093518

457 - 534 Retrofit kit internal 2093509

1 - 519 Retrofit kit external 1,2,3,4 2093514

520-865 Retrofit kit external 2,3,4 2093514


W 2000 06.20 2093512
866-1072 Retrofit kit external 4 2093514

1073 - 1129 Retrofit kit internal 2093509

1 - 106 Retrofit kit external 1,2,3,4 2093514

W 2100 09.21 107 - 259 2093512 Retrofit kit external 4 2093514

260 - 274 Retrofit kit internal 2093509

1 - 159 Retrofit kit external 1,2,3,4 2093514

160 - 199 Retrofit kit external 2,3,4 2093514


W 2200 08.21 2093512
200 - 362 Retrofit kit external 4 2093514

363 - 399 Retrofit kit internal 2093509

1 Slope sensor, liquid 157449 may have to be retrofitted; 2 Kit for CAN slope sensor 2094293 required additionally; 3 Slope can only be changed

over on the control panel. Slope control buttons on the machine are not operational; 4 Horn button on the control panel does not work;
5 Control panel can only be connected to the external LEVEL PRO; 6 When used with DLS controllers: only works with controller version 6.07/4

(2075279) or 6.07/3 (161400) from S/N 949-055-055 onwards, with limited functionality.

© 2008 by Wirtgen GmbH 127


Original Wirtgen crawler track units
for reliable traction
With Wirtgen’s modern machines, reli-
able tractive power transmission goes
without saying, even under the tough-
est conditions on site.

Original Wirtgen crawler track units,


with their bolted-on track pads, fulfil all
requirements such as the greatest
strength and stability and long service,
even under extreme strain.

Reduction of the number of wearing parts


through modular building-block system

Good hinging
properties, even with
extreme soiling

Hardened and tempered


chain pins and chain
bushings ensure maxi-
mum strain resistance
and low wear (partly
greased)

Optimum wear properties due


to induction hardened, curved
running surfaces

The optimised expansion length Special form ensures continuous


ensures the highest dynamic edge stability
load-bearing capacity of the
bolted connection
High inherent strength of the crawler
links, optimised according to the Finite
Elements Method (FEM)

128 © 2008 by Wirtgen GmbH


Track chain without track
Complete track assy
pads
Machine type Series range
Description Part No. Description No. of pads Part No.

W 1000 F, W 1200 F,
Track assy
W 1300 F, W 100 F, 0001 - 9999 Track chain W1/20 131296 20 131303
W1/20-260
W 120 F, W 130 F

Track assy
1300 - 2000 DC 0001 - 9999 Track chain W1/24 108750 24 108756
W1/24-260

Track assy
W 1500, W 1900 0001 - 9999 Track chain W1/24 108750 24 108756
W1/24-260

W 150 0001 - 9999 Track chain W1/20 131296

Track assy
W 2000 0001 - 9999 Track chain W3/23 121236 23 121235
W3/23-300

Track assy
2100 DC 0001 - 9999 Track chain W4/25 43357 25 43358
W4/25-350

Track assy
W 2100 0001 - 0147 Track chain W4/24 41344 24 41345
W4/24-350

Track assy
W 2100 0148 - 9999 Track chain W4/24 191688 24 193228
W4/24-350

Track assy
W 2200 0001 - 9999 Track chain W5/26 176322 26 176321
W5/26-360

Track assy
SP 150 0001 - 9999 Track chain W1/20 131296 20 131303
W1/20-260

Track assy
SP 250, SP 500 0001 - 9999 Track chain W0/27 120561 27 120610
W0/27-300

Track assy
SP 850, SP 850 Vario 0001 - 9999 Track chain W2/25 41193 25 41194
W2/25-300

Track assy
SP 1500L, 2 Chains 0001 - 9999 Track chain W2/44 124980 44 124979
W2/44-300

Track assy
SP 1600 0001 - 9999 Track chain W5/31 147465 31 147464
W5/31-500

© 2008 by Wirtgen GmbH 129


Original Wirtgen pads
POLY GRIP Standard System
In the tough everyday conditions on job
sites, plastic pads prevent the asphalt
pavement being damaged by road
milling machines. Wirtgen permanent-
ly cooperates with one of the world’s
leading manufacturers of plastic
components to optimize the material
properties, form and quality of the
pads. The latest result of this co-
operation is the POLY GRIP series of
pads which sets new standards in
terms of service life and machine
traction.

Special new polyurethane Longer service life due to


blend with extremely high 30% higher polyurethane volume
resistance to tearing
Optimized adhesive bond
Logo symbolizes between steel and polyurethane
Original Wirtgen part

High-strength pad bolts


with rounded head for
durable bolt connections

Rounded edges, small


bevels, with overlap in rela-
tion to the baseplate to pre- Heavy-duty
vent damaging kerbstones. square pad nut Fine screw thread
for reliable bolt
connections

Inclined running surface Highly tempered, all-round sandblasted


for optimized steering and treated steel plate of special boron
steel with good hinging properties

130 © 2008 by Wirtgen GmbH


Machine type Track pad Part No. Bolt Nut

W 1000 F, W 1200 F, W 1300 F,


POLY GRIP W1/260 150740 18501 18502
W 100 F, W 120 F, W 130 F

1300 - 2000 DC POLY GRIP W1/260 150740 18501 18502

W 1500, W 1900 POLY GRIP W1/260 150740 18501 18502

W 2000 POLY GRIP W3/300 150821 1861 1860

2100 VC, 2100 DC POLY GRIP W4/350 144728 37824 37825

W 2100 POLY GRIP W4/350 144728 37824 37825

W 2200 POLY GRIP W5/360 144727 43500 43499

SP 150 POLY GRIP W1/260 150740 18501 18502

SP 250, SP 500 POLY GRIP W0/300 151757 120552 120553

SP 850, SP 850 Vario,


POLY GRIP W3/300 150821 1861 1860
SP 1500L, 2 Chains

SP 1600 POLY GRIP W5/500 151765 43500 43499

© 2008 by Wirtgen GmbH 131


Service kit per crawler track* Service kit for high volume orders**
Machine type
Track pads per crawler
Part No. Track pads per palette Part No.
track

W 1000 F, W 1200 F, W 1300 F,


20 162455 200 2063664
W 100 F, W 120 F, W 130 F

1300 - 2000 DC 24 85186 200 2063664

W 1500, W 1900 24 85186 200 2063664

W 2000 23 162456 200 2063665

2100 VC, 2100 DC 25 85236 104 2063666

W 2100 24 165045 104 2063666

W 2200 26 130346 104 2063667

SP 150 20 162455 200 2063664

SP 250, SP 500

SP 850, SP 850 Vario,


SP 1500L, 2 Chains

SP 1600

*Service kit includes track pads, nuts and bolts needed for one crawler track
**Service kit includes track pads, nuts and bolts needed for the specified quantity per palette

132 © 2008 by Wirtgen GmbH


© 2008 by Wirtgen GmbH 133
Original Wirtgen pads
POLY GRIP Easy-Pad-System (EPS)
Easy Pad System (EPS) is the latest in-
novation in the Original Wirtgen POLY
GRIP pad series. This system allows
the pads to be replaced simply by un-
screwing them from the baseplate
when the useful polyurethane layer is
worn through. All components (base-
plate, pad and set of screws) are avail-
able individually or as a service kit for
each crawler track (with or without
baseplate).

Compact, easily transported and easy to


Pad of special polyurethane blend with handle during installation.
extremely high resistance to tearing

Logo symbolizes Original Wirtgen part

Inclined running surface for


optimum running behaviour

Closed surface ensures clean


conditions on site and a larger
wear volume (roughly 15% more
as compared with the standard
system)

Rounded edges, small bevels, with


overlap in relation to the baseplate
to prevent damaging kerbstones. Steel inlays with screw
thread ensure a secure
metal-to-metal connection
with the steel plate

Secure screw connections


using fine pitch screw thread,
easy assembly thanks to Highly tempered baseplate, sand-blasted
easy access to the screw and coated all-round; made of special
coupling boron steel with good hinging properties.

134 © 2008 by Wirtgen GmbH


Machine type Baseplate Part No. Pad Part No. Set of screws* Part No.

W 1000 F,
W 1200 F,
W 1300 F, POLY GRIP EPS POLY GRIP EPS
2063489 2063493 100 pieces 2063662
W 100 F, W1/260 BASIS1 W1/260 PAD5
W 120 F,
W 130 F

POLY GRIP EPS POLY GRIP EPS


1300 - 2000 DC 2063489 2063493 100 pieces 2063662
W1/260 BASIS1 W1/260 PAD5

W 1500, POLY GRIP EPS POLY GRIP EPS


2063489 2063493 100 pieces 2063662
W 1900 W1/260 BASIS1 W1/260 PAD5

POLY GRIP EPS POLY GRIP EPS


W 150 2063489 2063493 100 pieces 2063662
W1/260 BASIS1 W1/260 PAD5

POLY GRIP EPS POLY GRIP EPS


W 2000 2063490 2063494 100 pieces 2063662
W3/300 BASIS2 W3/300 PAD5

2100 VC, POLY GRIP EPS POLY GRIP EPS


2063491 2063496 50 pieces 2063663
2100 DC W4/350 BASIS3 W4/350 PAD6

POLY GRIP EPS POLY GRIP EPS


W 2100 2063491 2063496 50 pieces 2063663
W4/350 BASIS3 W4/350 PAD6

POLY GRIP EPS POLY GRIP EPS


W 2200 2063492 2063497 50 pieces 2063663
W5/360 BASIS4 W5/360 PAD6

*Screws and washers for securing the pad to the baseplate;


Tightening torque: 1 160Nm; 2 180Nm; 3 260Nm; 4 370Nm; 5 83Nm; 6 135Nm

© 2008 by Wirtgen GmbH 135


Service kit I* Service kit II**
Machine type Pads per crawler track
Part No. Part No.

W 1000 F, W 1200 F, W 1300 F,


20 2063498 2063504
W 100 F, W 120 F, W 130 F

1300 - 2000 DC 24 2063499 2063505

W 1500, W 1900 24 2063499 2063505

W 150 20 2063498 2063504

W 2000 23 2063500 2063506

2100 VC, 2100 DC 25 2063501 2063507

W 2100 24 2063502 2063649

W 2200 26 2063503 2063650

*Service kit includes baseplates, pads and all nuts, bolts and washers needed for each crawler track
**Service kit includes baseplates, pads and all nuts, bolts and washers needed for the specified quantity per palette

136 © 2008 by Wirtgen GmbH


© 2008 by Wirtgen GmbH 137
Original Wirtgen track rollers
for high performance and low service requirements
Wirtgen road milling machines are fa-
mous for their high advance speeds
even with large milling depths.
The crawler units and particularly the
track rollers on road milling machines
are exposed to very high load con-
ditions. They have to absorb high
machine loads and still provide out-
standing in-line tracking.
Wirtgen uses high-quality track rollers
mounted in antifriction or rolling
bearings which have been exclusively
developed for the respective machine
types concerned. Particular attention
is paid to ensuring optimum perform-
ance with low service requirements.

Friction ring seal


Sealing ring of temperature-
resistant material

Deflection-free permanent mould


casting material with micro-porosity
for reliable oil lubrication

Lapped sealing surfaces

Additional
lubrication
passages

High-quality
O-ring seal sleeves of special
bronze and
durable antifriction
bearings
(not illustrated)

Super-polished
axle surface
Filled with
synthetic,
biodegradable
lubricant

Extremely hard, high-precision


Reliable axle lock provided by profiled rolling surfaces,
a high tensile strength split pin complementing the Wirtgen track chains

138 © 2008 by Wirtgen GmbH


Track roller friction bearing Track roller antifriction bearing
Machine type Series range
Description Part No. Description Part No.

W 1000 F, W 1200 F,
0001 - 9999 Track roller W1 HE 193999
W 1300 F

W 100 F, W 120 F,
0001 - 9999 Track roller W1 HE 191936
W 130 F

1300 - 2000 DC 0001 - 9999 Track roller W1 F 32007 193999

W 1500, W 1900 0001 - 9999 Track roller W1 F 32007 193999

W 150 0001 - 9999 Track roller W1 HE 191936

W 2000 0001 - 9999 Track roller W3 HE 2066123

2100 VCL, 2100 DCL 0001 - 9999 Track roller W2 F 41190

2100 DC 0001 - 9999 Track roller W4 HE 2070670

W 2100 0001 - 9999 Track roller W4 HE 2070670

W 2200 0001 - 9999 Track roller W5 F 118719

SP 150 0001 - 9999 Track roller W1 HE 191936

SP 250, SP 500 0001 - 9999 Track roller W0 F 120585

SP 850, SP 850 Vario 0001 - 9999 Track roller W2 F 41190

SP 1600 0001 - 9999 Track roller W5 F/S 71674

© 2008 by Wirtgen GmbH 139


Original Wirtgen crawler unit parts
for effective power transmission
The Wirtgen vehicles are designed to
translate motive power into powerful
feed during the milling process even in
tough everyday site conditions.
All parts are precisely shaped and
dimensioned to match the chain and
ensure both effective power transmis-
sion and precise maintenance of the
set course. The materials used guaran-
tee a long service life and high functio-
nal reliability.
Pre-assembled idler units and tensioner
systems permit rapid replacement,
thus boosting the machine's availability.

Sprocket of hardened,
highly wear-resistant cast steel
for a long service life

Sound-proofing chain slide bar of


self-lubricating polyamide material

Impact-resistant, maintenance-free
hydraulic tensioner ensures the correct
tensioning pressure at all times

Oil-lubricated guide
wheel of wear-resistant
material for precise
tracking

Perfect fit for


optimum power
transmission

High-precision articulated bear-


ings with optimum sliding prop-
erties and high Edge-hardened wear
load-bearing capacity tracks for durable
operation without
drifting

140 © 2008 by Wirtgen GmbH


Idler unit cpl.* Friction bearing
Series Drive Chain slide Ball- and
Machine type Idler
range wheel Front Rear bar Bush socket bear-
ing
W 1000 F
07.10 0008-9999 55602 87705 2x18503
W 100 F, W 120 F, 0001-9999 55602 87705 2056527 2x18503
W 130 F
W 150 0001-9999 55602 87705 2056527 2x18503

0001-0107 55602 87705 106030 106031 2x55660


W 1900
0108-9999 55602 87705 106030 106031 2x18503

0001-0293 121234 121232 121231 121231 138451 2x121258


W 2000
0294-9999 121234 121232 121231 121231 138451 2x153718

2100 DC 0001-9999 41346 73749 43356 43356 41354 2x55592

0001-0147 41346 73749 138451 2x20345


W 2100
0148-9999 41346 191689 138451 2x20345

0001-0115 133013 133014 133018 2x133017


W 2200
0116-9999 133013 133014 133018 2x21063

SP 150 0001-9999 55602 87705 2056527 2x18503

*includes drive wheel, tensioner unit complete

Tensioner unit Tensioner unit


Spring-/grease-system Hydraulic cylinder-system
Series
Machine type
range Tensioner unit complete Grease Sealing kit Tensioner unit Sealing kit
Front Rear nipple Tensioner complete Tensioner
W 1000 F 0008-9999 129987 129989
07.10
W 100 F, W 120 F, 0001-9999 2056849 2056852
W 130 F
W 150 0001-9999 2056849 2056852

0001-0107 106035 106036 38480 101814


W 1900
0108-9999 106035 106036 38480 101814

0001-0293 121233 121233 38480 149063


W 2000
0294-9999 121233 121233 38480 149063

2100 DC 0001-9999 51329 51329 38480 38479

0001-0147 133015 133016


W 2100
0148-9999 133015 133016

0001-0115 133015 133016


W 2200
0116-9999 133015 133016

SP150 0001-9999 2056849 2056852

© 2008 by Wirtgen GmbH 141


Original Wirtgen wheels
custom-built and low-wear
Machine traction is an important basic
prerequisite for optimum milling per-
formance. Milling machine and wheels
must be matched precisely.

Original Wirtgen wheels have been


specially developed on the basis of
many years of practical experience to
ensure optimum working results by
Wirtgen's small milling machines and
cold recyclers, as well as to minimize
wear costs. Wheels of cut-resistant
elastomer rubber should be used for
small milling machines. High-quality
pneumatic and solid rubber tyres are
recommended for cold recyclers.

Surface cross-section is
specifically matched to Calm and consistent machine
each model performance due to shock
absorbant material properties

Exact fit via


centering bolt due
to CNC machined
surfaces

High tensile
strength wheel
body meets with
highest
demands

Longlasting rubber
to steel bond

Highly optimized wear and


tear resistant vulcanized
elastomer rubber compound

142 © 2008 by Wirtgen GmbH


Tyres and wheels

Machine type Series range Position Wheel complete Rubber tyre

Front 56529 57151

W 350, W 350 E 0001 - 9999

Rear 109638

0001 - 9999 Front 181822

W 35 0001 - 0039 Rear 109638

0040 - 9999 Rear 181793

Front 181822

W 35 DC 0001 - 9999

Rear 181793

3 wheel front + rear 53348 57151

W 500 0001 - 9999 4 wheel front 62602 74626

4 wheel rear 53348 57151

3 wheel front 180726

0001 - 9999

4 wheel front 180218

W 50

0001 - 0067 3 wheel, 4 wheel rear 172139 171108

08.05 0068 - 9999 3 wheel, 4 wheel rear 180719

3 wheel front 180726

W 50 0001 - 9999 4 wheel front 180218

10.05 3 wheel, 4 wheel rear 180719

© 2008 by Wirtgen GmbH 143


Machine type Series range Position Wheel complete Rubber tyre

0001 - 0099 3 wheel front 180726

0100 - 9999 3 wheel front 189552

0001 - 0099 4 wheel front 180218

W 50 DC

0100 - 9999 4 wheel front 189287

0001 - 0050 3 wheel, 4 wheel 173684 57151

0051 - 9999 3 wheel, 4 wheel 180719

0001 - 0034 3 wheel front 97720 57151

0035 - 9999 3 wheel front 111868 56052

W 600 DC, W 1000 L 0001 - 0106 4 wheel front 102476 74626

0107 - 9999 4 wheel front 117051 117053

0001 - 9999 3 wheel, 4 wheel rear 97720 57151

3 wheel front 199581

W 60, W 100 0001 - 9999 4 wheel front 199580

3 wheel, 4 wheel rear 199575

W 1000 0001 - 9999 Front + rear 72790 1512

W 1000 F, W 1200 F,
0001 - 9999 Front + rear 90040 1512
W 1300 F 06.10

W 1000 F, W 1200 F,
0001 - 9999 Front + rear 125782 123417
W 1300 F 07.10

W 100 F, W 120 F,
0001 - 9999 Front + rear 125782 123417
W 130 F

144 © 2008 by Wirtgen GmbH


Air and full rubber tires

Machine type Series range Position Wheel complete Tyre Tube

Left front + rear 173541

WR 2000 0001 - 9999 174912

Right front + rear 173542

Left front + rear 131456

WR 2400 0001 - 9999 131453 140981

Right front + rear 131455

Left front + rear 131456


WR 2500,
0001 - 9999 131453 140981
WR 2500 S
Right front + rear 131455

Front left 142753

80017

Front right 142752

Raco 350 0001 - 9999

Rear left 142755

137211

Rear right 142754

Left front + rear

HM 4500 0001 - 9999 15680 15374 15375

Right front + rear

RX 4500 0001 - 9999 Front + rear 32627 32023

Left front + rear

TCM 950 0001 - 9999 97433 106455

Right front + rear

Left front + rear

TCM 1800 0001 - 9999 97433 106455

Right front + rear

© 2008 by Wirtgen GmbH 145


Original Wirtgen engine attachment parts
for durable power generation
The engine is the central element in
every machine; its reliable operation is
absolutely essential for operation of the
machine. Together with the attach-
ments and the complete machine, the
engines used in Wirtgen machines
make up a complex system assuring ge-
neration of the required power density
while simultaneously ensuring compli-
ance with the highest environmental
standards.
To preserve these properties in the long
term, only high-grade parts should be
used for servicing. Original Wirtgen
parts guarantee that the individual
components are compatible with one
another and ensure permanent power
generation through high quality.

These high-grade Wirtgen components for internal combustion engines guarantee reliable operation and extend the life of the engine.

146 © 2008 by Wirtgen GmbH


Starter, alternator, v-belts and solenoids
Maschine type Series range
Diesel engine* Starter Solenoid
0001 - 0153 66725
74318 74321
0154 - 0345 86251

W 350 0346 - 0426 125139


124616 178017
0427 - 0594 173682

0595 - 9999 175813 179901 192871

0001 - 0046 182121


W 35 179901 192871
0047 - 9999 2070519

W 35 DC 0001 - 9999 182105 179901 192871

0001 - 0903 47629


W 500 59796 69435
0904 - 9999 105064

W 50 0001 - 9999 169585 179901 192871

0001 - 0234 169584 171032


W 50 DC 79141
0235 - 9999 2062194

0001 - 0515 93736


W 600 DC, W 1000 L 79141 79142
0516 - 9999 166643

0001 - 0286 69065 76904


77605
W 1000 0287 - 0577 92754

0578 - 9999 155810 162128

W 60, W 100 0001 - 9999 196471 79141

W 1000 F, W 1200 F, 0001 - 9999 90050 79141 79142


W 1300 F 06.10
0001 - 0329 125230 79142

W 1000 F, W 1200 F, 0330 - 0559 155237 79141


W 1300 F

07.10 0560 - 9999 176460

W 100 F, W 120 F, W 130 F 0001 - 9999 189873 2056616

0001 - 0099 55774


1300 - 2000 DC 68612 72599
0100 - 9999 86345

0055 - 0223 139144

W 1500, W 1900 0224 - 0331 177271 152955

0332 - 9999 194630

W 150 0001 - 9999 2060926 2056616

*Original delivery status

© 2008 by Wirtgen GmbH 147


Starter, alternator, v-belts and solenoids
Maschine type Series range
Diesel engine* Starter Solenoid
0001 - 0202 112114

W 2000 0203 - 0865 148654 123808

0866 - 9999 190692

0001 - 0282 37891


2100 DC 43124 72599
0283 - 9999 86344

0001 - 0008 138582


123808
W 2100 0009 - 0129 148655

0130 - 9999 180041 192886

0001 - 0199 116816


W 2200 40810
0200 - 9999 182140

0001 - 0174 166999


WR 2000 181865
0175 - 9999 2051050

WR 2400 0001 - 9999 184586 152955

0001 - 0041 37891


WR 2500 43124 72599
0042 - 9999 86344

WR 2500 S 0001 - 9999 152323 43124

Starter, alternator, v-belts and solenoids


Maschine type Series range
Alternator V-belt
0001 - 0153
0154 - 0345
74317
W 350 0346 - 0426 74319
0427 - 0594
0595 - 9999 187670
0001 - 0046
W 35 182238 78146
0047 - 9999
W 35 DC 0001 - 9999 182238 78146 (2x)
0001 - 0903
W 500 56846 58481
0904 - 9999
W 50 0001 - 9999 130869 74319
0001 - 0234
W 50 DC 164968 173968
0235 - 9999
Alternator: 78147
0001 - 0515 Fan: 131543
Water-/Diesel pump: 148428
W 600 DC, W 1000 L 78331
Alternator: 182110
0516 - 9999 Fan: 182112
Water-/Diesel pump: 182189

148 © 2008 by Wirtgen GmbH


Starter, alternator, v-belts and solenoids
Maschine type Series range
Alternator V-belt
0001 - 0286 Alternator/Fan: 76903
77604
0287 - 0577 Water pump: 76902
W 1000
Alternator/Fan: 162120
0578 - 9999 162129
Water pump: 162119

W 60, W 100 0001 - 9999 164968 2064575

Alternator: 78147
W 1000 F, W 1200 F,
0001 - 9999 130869 Fan: 98376
W 1300 F
06.10 Water-/Diesel pump: 148428

0001 - 0329
78331 Alternator: 78147
W 1000 F, W 1200 F,
0330 - 0559 Fan: 131543
W 1300 F
Water-/Diesel pump: 148428
07.10 0560 - 9999 182687

W 100 F, W 120 F, W 130 F 0001 - 9999 2056612 2056620

0001 - 0099 40417

1300 - 2000 DC 40621 Alternator/Water pump: 40417


0100- 9999
Water pump super charger cooler: 92101

0055 - 0223
145048
W 1500, W 1900 0224 - 0331 162678

0332 - 9999 2045711

W 150 0001 - 9999 2056612 2056620

0001 - 0202 Alternator: 92101


W 2000 0203 - 0865 18631 Intermediate drive alternator: 5552

0866 - 9999 192894

2100 DC 0001 - 0282 40621 40417

0001 - 0008 Alternator: 92101


W 2100 0009 - 0129 18631 Intermediate drive alternator: 5552

0130 - 9999 192894

0001 - 0199 Alternator: 5561


W 2200 129553
0200 - 9999 Compressor: 5546

0001 - 0174 181866


WR 2000 181864
0175 - 9999 2065274

WR 2400 0001 - 9999 162678 2065247

0001 - 0041 40417

WR 2500 40621 Alternator/Water pump: 40417


0042 - 9999
Water pump super charger cooler: 92101

WR 2500 S 0001 - 9999 163905 40417

© 2008 by Wirtgen GmbH 149


Original Wirtgen exhaust silencer and exhaust system

An engine's exhaust system does far


more than simply discharge exhaust
gases from the engine into the surroun-
dings. In addition to effective sound-
proofing, a well designed exhaust sys-
tem also improves circulation of the
combustion air and optimizes the en-
gine performance.
Original Wirtgen parts for the exhaust
silcencer and exhaust system stand
out through their top-quality workman-
ship and accurate fit. The use of mate-
rials with high resistance to corrosion
guarantees a long service life for the
parts.

Bellow expansion joint of


corrosion-proof stainless steel

Precisely fitting clamp Expansion joint for effective


for reliable clamping and compensation of vibrations
durable connection between engine and exhaust
silencer

Exhaust end pipe


adapted to the shape
of the machine

Precisely tuned with


the engine for high
Effective sound-proofing temperature resistance
through precisely matching
exhaust silencer

High-quality clamp for


Heat-resistant paint coating for precise attachment of the
improved protection against corrosion exhaust silencer

150 © 2008 by Wirtgen GmbH


Sealing on turbo
Machine type Series range Exhaust silencer cpl.* Tube
charger
W 350 0001 - 9999 74312 69046

W 35 0001 - 9999 74312

W 35 DC 0001 - 9999 74312

W 500 0001 - 9999 58828 60003

0001 - 0100 172368


W 50 74312 187256
08.05 0101 - 9999 187264

W 50 10.05 0001 - 9999 187264 74312

W 50 DC 0001 - 9999 172369 189039

0001 - 0515 118749


W 600 DC, W 1000 L
0516 - 9999 166253

0001 - 0286 72111

W 1000 0287 - 0577 96478

0578 - 9999 155667

W 60, W 100 0001 - 9999 2048675 / 2048469

W 1000 F, W 1200 F,
0001 - 9999 186489 153348
W 1300 F
06.10

0001 - 0203 153348


W 1000 F, W 1200 F,
186489
W 1300 F
07.10 0204 - 9999 146633

W 100 F, W 120 F, W 130 F 0001 - 9999 191431

1300 - 2000 DC 0001 - 9999 58444

0001 - 0331 145167


W 1500, W 1900
0332 - 9999 183426 145167

0001 - 0865 123453


W 2000 123649
0866 - 9999 190337

2100 DC 0001 - 9999 44143

0001 - 0129 139352 199630


W 2100
0130 - 9999 192357

W 2200 0001 - 9999 121042

WR 2000 0001 - 9999 174975 174094

Driving direction ahead: 190589


WR 2400 0001 - 9999 183426 Driving direction behind: 190590
At the exhaust silencer: 192605

WR 2500 0001 - 9999 80353 / 80354**

WR 2500 S 0001 - 9999 162555 161648/161147**


Clamp 1: Clamp between tube and silencer pipe *includes tube, exhaust silencer, exhaust end pipe, clamps
Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear

© 2008 by Wirtgen GmbH 151


Fixation
Machine type Series range Clamp 1 Exhaust silencer
exhaust silencer
W 350 0001 - 9999 74314 16125

W 35 0001 - 9999 183141

W 35 DC 0001 - 9999 183141

W 500 0001 - 9999 60535 105708

0001 - 0100
W 50 187258 187255
08.05 0101 - 9999

W 50 10.05 0001 - 9999 187258 187255

W 50 DC 0001 - 9999 191272 191270

0001 - 0515 182476 96760 101248


W 600 DC, W 1000 L
0516 - 9999 166252

0001 - 0286
96471 72113
W 1000 0287 - 0577

0578 - 9999 71479 155666 155665

W 60, W 100 0001 - 9999 2048512

W 1000 F, W 1200 F,
0001 - 9999 96755 72113
W 1300 F
06.10

0001 - 0203 125649


W 1000 F, W 1200 F,
125651
W 1300 F
07.10 0204 - 9999 146632

W 100 F, W 120 F, W 130 F 0001 - 9999 2044862 191430

1300 - 2000 DC 0001 - 9999 71479 58856 57305

0001 - 0331
W 1500, W 1900 71479 58856 57305
0332 - 9999

0001 - 0865 114212


W 2000
0866 - 9999 190332

2100 DC 0001 - 9999 86079 38237 38939

0001 - 0129 80424


W 2100
0130 - 9999

W 2200 0001 - 9999 180443

WR 2000 0001 - 9999 174093

Driving direction ahead: 19102


WR 2400 0001 - 9999 192604
At the exhaust silencer: 192606

WR 2500 0001 - 9999 80391 80356

WR 2500 S 0001 - 9999 161646


Clamp 1: Clamp between tube and silencer pipe *includes tube, exhaust silencer, exhaust end pipe, clamps
Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear

152 © 2008 by Wirtgen GmbH


Machine type Series range Exhaust end pipe Clamp 2 Rain cover

W 350 0001 - 9999 69195 69063 69046

W 35 0001 - 9999 182242 141089

W 35 DC 0001 - 9999 182242 141089

W 500 0001 - 9999 58129 15541

0001 - 0100 187257


W 50 187259
08.05 0101 - 9999 187265

W 50 10.05 0001 - 9999 187265 187259

W 50 DC 0001 - 9999 191271 187259

0001 - 0515
W 600 DC, W 1000 L 172786 73011
0516 - 9999

0001 - 0286 72114

W 1000 0287 - 0577 73011


96467
0578 - 9999

W 60, W 100 0001 - 9999 2048555 52189

W 1000 F, W 1200 F,
0001 - 9999 125650 102858
W 1300 F
06.10

0001 - 0203
W 1000 F, W 1200 F,
125650 102858
W 1300 F
07.10 0204 - 9999

W 100 F, W 120 F, W 130 F 0001 - 9999 191429 2044866

1300 - 2000 DC 0001 - 9999 12754

0001 - 0331
W 1500, W 1900 12754
0332 - 9999

0001 - 0865
W 2000 16921
0866 - 9999

2100 DC 0001 - 9999

0001 - 0129 11291


W 2100
0130 - 9999 194768

W 2200 0001 - 9999 141008 19686

WR 2000 0001 - 9999 101636

WR 2400 0001 - 9999 16921

WR 2500 0001 - 9999 80374 80424

WR 2500 S 0001 - 9999 161649 161648 / 161647**

Clamp 1: Clamp between tube and silencer pipe *includes tube, exhaust silencer, exhaust end pipe, clamps
Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear

© 2008 by Wirtgen GmbH 153


Original Wirtgen gearboxes
for power transmission with maximum efficiency
Special gearboxes are used at various
points to transmit engine power to the
individual consumers. All the gearbo-
xes in Wirtgen machines are optimally
designed for the forces to be transmit-
ted as well as for the dynamic forces
resulting from the milling process. They
are characterized by high efficiency
and functional reliability.
In addition to individual parts, Wirtgen
also offers complete sealing kits for the
maintenance jobs necessitated above
all by natural wear and tear in tough on-
site conditions. Together with thorough
servicing, these sets significantly extend
the service life of the gearboxes con-
cerned.

In tough everyday site conditions, Wirtgen gearboxes optimally transmit power in accordance with the individual requirements, while the seal-
ing kits ensure a long gearbox life with minimum effort.

154 © 2008 by Wirtgen GmbH


Gearbox and sealing kits

Machine Series Version Drive gearbox


type range advance drive
Sealing kit Face Brake
Gearbox
cpl. seal disk
0001 - 0058 46176 193511 53141 193482
W 350 0059 - 0265
76491 88219 108969 193484
0266 - 9999
W 35 0001 - 9999 76491 88219 108969 193484
One wheel drive front 76491
88219 108969 193484
W 35 DC 0001 - 9999 Four wheel drive front 79354
Four wheel drive rear 180790 193573
Front 53344
0112 - 0297 45665
Rear left und right 53345 193550 144901
W 500
Front 53344
0298 - 9999 45665
Rear left und right 53345 193550 144901
3-wheel front 170611
0001 - 0100
4-wheel front 170695 185046
3-wheel front 186032
0101 - 9999
4-wheel front 186031
W 50 Rear right 170576
0001 - 0067
Rear left 170610
185045
0068 - 0100 Rear left und right 170610
Rear right 186095
0101 - 9999
08.05 Rear left 186030
3-wheel front 186032 185046
4-wheel front 186031
W 50 0001 - 9999
Rear right 186095 185045
10.05 Rear left 186030
3-wheel front 170615 185046
0001 - 0099
4-wheel front 170696 185045
3-wheel front 76490
0100 - 9999 108969
4-wheel front 187884
W 50 DC
Rear right 170613
0001 - 0050
Rear left 170614
185045
0051 - 0099 Rear left und right 170614
0100 - 9999 Rear left und right 186033
3-wheel front 76490
108969
W 600 DC, 3-wheel rear 76491 88219 193484
0001 - 9999
W 1000 L 4-wheel front 79353
108969
4-wheel rear 79354 88219 193484

© 2008 by Wirtgen GmbH 155


Gearbox and sealing kits

Machine Series Version Drive gearbox


type range advance drive
Sealing kit Face Brake
Gearbox
cpl. seal disk
0001 - 0010 Front and rear 46176 193511 53141 193482
W 1000
0011 - 0374 Front and rear 76491 88219 108969 193484
3-wheel front 76490
108969
3-wheel rear 76491 88219 193484
W 60, W 100 0001 - 9999
4-wheel front 79353
108969
4-wheel rear 79354 88219 193484
Wheel machine 76491
0001 - 0038
Chain machine 121257
Wheel machine 76491
0039 - 0149
W 1000 F, Chain machine 121257
W 1200 F, 88219 108969 193484
W 1300 F Wheel machine 76491
0150 - 0317
Chain machine 121257
Wheel machine 76491
0318 - 9999
07.10 Chain machine 121257

W 100 F, W 120 F, Wheel machine 76491


0001 - 9999 88219 108969 193484
W 130 F Chain machine 121257
Front 76491 88219 193484
0001 - 0058 108969
Rear 76490
1300 - 2000 DC
Front 76491 88219 193484
0059 - 9999 108969
Rear 76490
Front 76491 88219 193484
0001 - 9999 108969
Rear 76490
W 1500, W 1900
Front 76491 88219 193484
0254 -9999 108969
Rear 76490
W 150 0001 - 9999 Front and rear 121257 88219 108969 193484
Front 109926 193547 123648
W 2000 0001 - 9999 157184
Rear 109915
Front 34959 53873
0001 - 0041 50731
Rear 34958 53872 40511
Front 45869
0042 - 0120 50731
Rear 45868 53873 40511
Front 72844
2100 DC 0121 - 0269 50731
Rear 72842 53873 40511
Front 85960
0270 - 0345 109178
Rear 85961 109173 109172
Front 85960
0346 - 9999 109178
Rear 85961 109173 109172

156 © 2008 by Wirtgen GmbH


Gearbox and sealing kits

Machine Series Version Drive gearbox


type range advance drive
Sealing kit Face Brake
Gearbox
cpl. seal disk

Front 139024 193512 156326


0001 - 0091 156316
Rear 139025

Front 139024 193512 156326


W 2100 0092 - 0117 156316
Rear 139025

Front 139024 193512 156326


0118 - 9999 156316
Rear 139025

Front 117831 193514 144305


0001 - 0208 144398
Rear 117830
W 2200
Front 117831 193514 144305
0209 - 9999 144398
Rear 117830

WR 2000 0001 - 9999 166995 193513 181697 181695

0001 - 0003 80024 133331 51433 132160


WR 2400
0004 - 9999 188848 2063096 181697 156326

0001 - 0058
80024 51433
0059 - 0109
WR 2500
0110 - 0212
80024 133331 51433 132160
0213 - 9999

WR 2500 S 0001 - 9999 80024 133331 51433 132160

Gearbox and sealing kits


Milling drum gearbox Pump splitter gearbox
Maschine type Series range
Sealing Face Sealing
Gearbox Gearbox
ring seal ring
0001 - 0058 66627
W 350 0059 - 0265 66627 84811 86496
0266 - 9999 101979
W 35 0001 - 9999 101979 84811 86496
0001 - 0229 180701
W 35 DC 186608 186527
0230 - 9999 2073690
0112 - 0297 64547
W 500
0298 - 9999 72605 37514

© 2008 by Wirtgen GmbH 157


Gearbox and sealing kits
Milling drum gearbox Pump splitter gearbox
Maschine type Series range
Sealing Face Sealing
Gearbox Gearbox
ring seal ring

W 50 0001 - 9999 168008 7762 186527

W 50 DC 0001 - 9999 164068 7762 186528

W 600 DC 0001 - 9999 92668 79827 155375

W 60 0001 - 9999 92668 79827 155375

W 1000 L 0001 - 9999 70197 79827 51433

W 1000 0001 - 0374 70197 79827 51433

W 100 0001 - 9999 70197 79827 51433

0001 - 0038 90054


25105*
139936
0039 - 0131 12970

139937*
0132 - 0149 138848
W 1000 F, 139938
W 1200 F, 90127 79827 51433
W 1300 F
0150 - 0317 138193

25105*
0318 - 0869 155735
139936

0870 - 9999 2044777

W 100 F, W 120 F, 190070 139936*


0001 - 9999 25105 51433 190201
W 130 F 190073 FCS 2061878

0001 - 0058 52364 51433

1300 - 2000 DC 73747 36963 84811

0059 - 9999 87709 109164

*Replacement of both sealing rings is recommended

158 © 2008 by Wirtgen GmbH


Gearbox and sealing kits
Milling drum gearbox Pump splitter gearbox
Maschine type Series range
Sealing Face Sealing
Gearbox Gearbox
ring seal ring

W 1500 0001 - 9999 87708 73747 109164 36963 84811

0001 - 0253 87708 73747 109164


W 1900 36963 84811
0254 - 9999 126869 155158 129617

25106*
W 2000 0001 - 9999 126869 155158 129617 113038
82052

0042 - 0345 42133 37502


2100 DC 36963 84811
0346 - 9999 102414 63606 123738

0001 - 0091 136986

25106*
W 2100 0092 - 0117 172841 155158 154190 140837
82052

0118 - 9999 177662

0001 - 0208 112600 7750


25106*
W 2200 161345 113042
178531
0209 - 9999 180038 45451

25106*
WR 2000 0001 - 9999 166990 191906 171519
82052

25106*
WR 2400 0001 - 9999 166990 191906 190252
82052

0001 - 0058 80018


36963
0059 - 0109 99913 133332 11217

WR 2500 0110 - 0212 99913 133332 84811

0213 - 0309 130940 144443 108797


144440
0310 - 9999 156488 144443

WR 2500 S 0001 - 9999 156488 144443 144440 108797 84811

WS 2200,
0001 - 9999 191906 7765 106467
WS 2500

*Replacement of both sealing rings is recommended

© 2008 by Wirtgen GmbH 159


Original Wirtgen clutches effectively transfer power

The clutches in milling machines must Based on machine requirements and


be capable of transmitting their high field experience, Wirtgen has develo-
power output and reliably connecting ped individual service packages. The
and disconnecting the power in the mil- natural wear of the clutch element,
ling power train. toothed ring and outer discs is com-
pensated for. During maintenance
Wirtgen clutches are specially de- work, replacing all the seals included in
signed for use in the respective power the seal kit ensures reliable operation.
train. They are optimised to handle the
stresses generated by the dynamic
action of the cutting process.

O-ring for reliably sealing


the clutch housing
Locking ring for reliable
absorption of axial forces
Grooved ring of heat-
resistant material
High-precision diecast
gear rim for accurate
power transmission
Optimized cylinder-piston
combination for mobility
with zero backlash

Clutch insert
of steel for
reliable power
transmission

Outer disc with


optimized coating
for powerful frictional
engagement Robust thrust plate for
pre-tensioning

Fatigue-proof thrust springs


designed for a large number
of load cycles
Reliable power transmission
to clutch pin and hub

160 © 2008 by Wirtgen GmbH


Machine type Description Series range Requirement Part No.

0001 - 0449 1 66626


Clutch complete
0450 - 9999 1 148656

0001 - 0449 1 74339


Clutch element
0450 - 9999 1 185025

W 350 Toothed ring 0001 - 9999 1 1556

Outer Disc 0001 - 9999 1 5568

Rotary duct 0001 - 9999 1 68180

0001 - 0449 1 74338


Sealing kit
0450 - 9999 1 185019

Clutch complete 0001 - 9999 1 182230

Friction disc 0001 - 9999 1 2061213


W 35,
W 35 DC
Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 0449 1 195516

Clutch complete 0001 - 9999 1 184685

Toothed ring 0001 - 9999 1 2061230

Outer Disc 0001 - 9999 2 2061232


W 50
Inner Disc 0001 - 9999 1 2061231

Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 9999 1 195515

Clutch complete 0001 - 9999 1 180703

Toothed ring 0001 - 9999 1 2061230

Outer Disc 0001 - 9999 3 2061232


W 50 DC
Inner Disc 0001 - 9999 2 2061231

Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 9999 1 195515

We recommend to always replace outer disc and toothed ring both together.

© 2008 by Wirtgen GmbH 161


Machine type Description Series range Requirement Part No.

Clutch complete 0001 - 9999 1 70196

Clutch element 0001 - 9999 1 76650

W 600 DC, Toothed ring 0001 - 9999 1 1568


W 1000 L,
W 1000 Outer Disc 0001 - 9999 2 13882

Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 9999 1 76651

Clutch complete 0001 - 9999 1 2063641

Clutch element 0001 - 9999 1 76650

Toothed ring 0001 - 9999 1 2061284


W 60,
W 100
Outer Disc 0001 - 9999 2 13882

Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 9999 1 185020

0001 - 0149 1 70196


Clutch complete
0150 - 9999 1 138200

Toothed ring 0001 - 9999 1 1568


W 1000 F,
W 1200 F, Outer Disc 0001 - 9999 2 13882
W 1300 F
Rotary duct 0001 - 9999 1 68180

0001 - 0149 1 76651


Sealing kit
07.10 0150 - 9999 1 185020

Clutch complete 0001 - 9999 1 190202

Clutch element 0001 - 9999 1 2061289

W 100 F, Toothed ring 0001 - 9999 1 2061284


W 120 F,
W 130 F Outer Disc 0001 - 9999 2 13882

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 2061297

We recommend to always replace outer disc and toothed ring both together.

162 © 2008 by Wirtgen GmbH


Machine type Description Series range Requirement Part No.

0001 - 0524 1 73213


Clutch complete
0525 - 9999 1 101822

0001 - 0524 1 58717


Clutch element
0525 - 9999 1 135110

0001 - 0524 1 59946


Toothed ring
1300 - 1500 DC 0525 - 9999 1 135109

0001 - 0524 3 13882


Outer Disc
0525 - 9999 3 135108

Rotary duct 0001 - 9999 1 66852

0001 - 0524 1 74364


Sealing kit
05.20 0525 - 9999 1 134277

0002 - 0463 1 159247


Clutch complete
0464 - 9999 1 101823

0001 - 0463 1 58717


Clutch element
0464 - 9999 1 135110

0001 - 0463 1 59946


Toothed ring
1900 - 2000 DC 0464 - 9999 1 135109

0002 - 0463 3 13882


Outer Disc
0464 - 9999 3 135108

Rotary duct 0001 - 9999 1 66852

0001 - 0463 1 74364


Sealing kit
05.20 0464 - 9999 1 134277

Clutch complete 0113 - 9999 1 159244

Toothed ring 0113 - 9999 1 133789

Outer Disc 0113 - 9999 2 82243

Rotary duct 0001 - 9999 1 66852

Sealing kit 0113 - 9999 1 185024

W 1500 Clutch complete 0129 - 9999 1 159245

Clutch element 0001 - 9999 1 135110

Toothed ring 0001 - 9999 1 135109

Outer Disc 0001 - 9999 3 2068961

Rotary duct 0001 - 9999 1 66852

Sealing kit 0129 - 9999 1 134277

We recommend to always replace outer disc and toothed ring both together.

© 2008 by Wirtgen GmbH 163


Machine type Description Series range Requirement Part No.

Clutch complete 0001 - 9999 1 190202

Clutch element 0001 - 9999 1 2061289

Toothed ring 0001 - 9999 1 2061284


W 150
Outer Disc 0001 - 9999 2 13882

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 2061297

Clutch complete 0129 - 9999 1 159245

Clutch element 0001 - 9999 1 135110

Toothed ring 0001 - 9999 1 135109


W 1900
Outer Disc 0001 - 9999 3 2068961

Rotary duct 0001 - 9999 1 66852

Sealing kit 0129 - 9999 1 134277

Clutch complete 0001 - 9999 1 113902

Clutch element 0001 - 9999 1 156163

Toothed ring 0001 - 9999 1 133789


W 2000,
W 2100
Outer Disc 0001 - 9999 2 82243

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 155377

Clutch complete 0118 - 9999 1 82041

Clutch element 0118 - 9999 1 65601

Toothed ring 0118 - 9999 1 65598


2100 DC
Outer Disc 0118 - 9999 3 82243

Rotary duct 0118 - 9999 1 66852

Sealing kit 0118 - 9999 1 65603

Clutch complete 0001 - 9999 1 116937

Clutch element 0001 - 9999 1 156164

Toothed ring 0001 - 9999 1 155368


W 2200
Outer Disc 0001 - 9999 2 155369

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 155378

164 © 2008 by Wirtgen GmbH


Machine type Description Series range Requirement Part No.

Clutch complete 0001 - 9999 1 159871

Clutch element 0001 - 9999 1 185021

Toothed ring 0001 - 9999 1 59946


WR 2000
Outer Disc 0001 - 9999 3 13882

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 185022

Clutch complete 0001 - 9999 1 113902

Clutch element 0001 - 9999 1 156163

Toothed ring 0001 - 9999 1 133789


WR 2400
Outer Disc 0001 - 9999 2 82243

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 155377

Clutch complete 0001 - 9999 1 82039

Clutch element 0001 - 9999 1 65601

Toothed ring 0001 - 9999 1 65598


WR 2500
Outer Disc 0001 - 9999 2 82243

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 65603

Clutch complete 0001 - 9999 1 155280

Clutch element 0001 - 9999 1 185026

Toothed ring 0001 - 9999 1 182696


WR 2500 S
Outer Disc 0001 - 9999 3 82243

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 185023

© 2008 by Wirtgen GmbH 165


Original Wirtgen power belts and belt pulleys
for reliable power transmission
The power belts and belt pulleys make
up a system that reliably transmits
power from the engine to the milling
drum and dampens disturbing vibrati-
ons. In the highly dynamic environ-
ment of the milling drum drive, this sys-
tem is therefore the heart of the machine.
The durable power belts and belt
pulleys are precisely coordinated and
optimised with regard to their coeffi-
cients of friction, so as to enable reliab-
le transmission of the high tractive
forces. The belt pulleys are made of
high-precision casting materials and
are dynamically balanced. Their shape
has been optimised to dissipate heat at
the contact surface between the power
belt and the belt pulley.

Optimized friction coefficients for


outstanding clutch properties
Dynamically balanced belt
pulley for smooth running

Low-wear belt pulley of high-strength,


homogeneous cast materials

Optimized form
for effective heat
dissipation

Woven sheathing made from


multi-ply, abrasion-resistant
blended fabric

Wear- and tear-resistant belt-


pulley made from homogeneous
casting material

High modulus traction


rope with low elongation Fibre-reinforced core plate for high
for power transmission Outstanding flexibility due dimensional stability in transverse
to well matched CR blend direction

166 © 2008 by Wirtgen GmbH


Assembly position of belt pulleys when shipped

Driving motor/
Milling gearbox Tensioner roller
V-belt clutch
Machine type compound
unit Belt Pulley 1 Belt Pulley 2 Belt Pulley 3

Ø Part No. Ø Part No. Ø Part No.

W 350 77050 150 mm 77052 187 mm 77051 96 mm 77054


(valid up to machine 0594)
W 350 176066 160 mm 175664 200 mm 175665 105 mm 175666
(valid from machine 0595)

W 350 E 77050 187 mm 77051 150 mm 77052 96 mm 77054

W 35 176066 150 mm 66891 187 mm 66892 105 mm 175666

W 35 DC 176066 165 mm 175664 200 mm 175665 105 mm 175666

W 50 171089 215 mm 170161 230 mm 170170 155 mm 173410

W 50 DC 171088 215 mm 170161 230 mm 170170 155 mm 173410

W 600 DC 97153 250 mm 97146 300 mm 97148 265 mm 97207

W 1000 L 97153 250 mm 97146 280 mm 109646 265 mm 97207

W 1000 72069 280 mm 52201 250 mm 52203 265 mm 97207

W 60, W 100 2044867 250 mm 97146 280 mm 97147 190 mm 2046453

W 1000 F, W 1200 F, 92815 250 mm 52203 325 mm 90042 265 mm 97207


W 1300 F
W 100 F, W 120 F, 194597 265 mm 191432 315 mm 170796 265 mm 191432
W 130 F

1300 - 2000 DC 05.20 66894 280 mm 67150 250 mm 67151 265 mm 67149

W 1500, W 1900* 143377 330 mm 142158 280 mm 67150 250 mm 67151


(valid up to machine 0253)
W 1500, W 1900* 143377 330 mm 142158 280 mm 148639 250mm 186903
(valid from machine 0254)

W 150 66894 315 mm 170796 280 mm 67150 250 mm 186903

W 2000 113850 400 mm 170798 280 mm 170797 315 mm 170796

2100 DC 33142 355 mm 72437 315 mm 72438 265 mm 32702

W 2100 138901 400 mm 80028 355 mm 72437 315 mm 72438

W 2200 120650 400 mm 118543 355 mm 118547 315 mm 118545

W 2200 2x134734 400 mm 118543 355 mm 118547 315 mm 118545


(milling width 3500-4300)

WR 2000 173713 400 mm 170798 355 mm 170797 315 mm 170796

WR 2400 189294 400 mm 80028 355 mm 72437 315 mm 72438

WR 2500, WR 2500 S 33142 400 mm 80028 355 mm 72437 355 mm 72437

WS 2200, WS 2500 2x 184981 330 mm 182730 330 mm 182730 190 mm 182732

*FCS by request; **Tensioner roller incl. bearing; ***Tensioner roller incl. bearing and tensioner arm

© 2008 by Wirtgen GmbH 167


Original Wirtgen belt tensioning system
for power belts with guaranteed tension
The belt tensioning system ensures
that belts are tensioned to the extent
necessary for reliable transmission of
the power and simultaneously serves
as a damping element during load cycles.
Due to the system's intelligent concep-
tual design, the belt tension is automa-
tically adjusted throughout the service
life of the power belts and makes it
easier to replace them during main-
tenance work.
The bearing shaft is made from high-
strength steel which is additionally gal-
vanized to protect it against corrosion.
The bearing seats are hardened and
ground. They guarantee the precise fit
of the bearings and ensure a long ser-
vice life.

The V-belt compound unit with several ribs effectively transfer power to the milling drum.

168 © 2008 by Wirtgen GmbH


Small Milling Machines Tensioner roller

Bearing Bearing 1 Bearing 2


Machine type Series range Tensioner / Tensioner arm
shaft (inside) (outside)
W 350, W 350 E 0001 - 9999 77055 10981 10981 68181
W 35 0001 - 9999 175832 2463 10981 68181
W 35 DC 0001 - 9999 175832 2463 10981 68181
W 50, W 50 DC 0001 - 9999 173409 86498 12071 176568
W 600 DC 0001 - 9999 2473 2473 53031
W 60 0001 - 9999 2473 2473 2046451
W 1000 L 0001 - 9999 2473 2473 53031
W 1000 0001 - 9999 2473 2473 53031
W 100 0001 - 9999 2473 2473 2064106
W 1000 F, W 1200 F, 93991/
0001 - 9999 2473 2473
W 1300 F 97207

W 100 F, W 120 F, 0001 - 9999 172728 89593 11465


W 130 F

Large Milling Machines Tensioner roller

Bearing Bearing 1 Bearing 2


Machine type Series range Sealing rings
shaft (inside) (outside)
0001 - 0253 143169 89593 11465
W 1500, W 1900
0254 - 9999 187006 89593 11465
W 150 0001 - 9999 187006 89593 11465
0001 - 0624 80299 89593 11465
W 2000
0625 - 9999 187006 89593 11465
2100 DC 0001 - 9999 32689 28727 5913 Shaft seal: 2x25504
0001 - 0134 80299 89593 11465
W 2100
0135 - 9999 187006 89593 11465

Felt seal: 10948


W 2200 0001 - 9999 122268 50654 1585
Inner ring: 120158

Recycler Tensioner roller

Bearing Bearing 1 Bearing 2


Machine type Series range Sealing rings
shaft (inside) (outside)

WR 2000 0001 - 9999 172730 89593 11465

WR 2400 0001 - 9999 189408 89593 178530 10948

WR 2500 0001 - 0316 80299 89593 11465

0001 - 0123 80299 89593 11465


WR 2500 S
0124 - 9999 187006 89593 11465

WS 2200, WS 2500 0001 - 9999 184927 185233 185233

© 2008 by Wirtgen GmbH 169


Original Wirtgen filter elements
for the highest possible milling performance
Wirtgen road milling machines,
renowned for their high milling per-
formance, are driven by modern diesel
and hydraulic engines.

Provided they are regularly maintained,


original Wirtgen filter elements form
the basis for a high milling performance
and long engine service life.

Wirtgen has also optimised the adap-


tation of lubricants and fuels to the
requirements of the corresponding fil-
ter systems, also guaranteeing the
requisite system purity and hence
minimising operating costs.

Different oil filters, air and fuel filters ensure smooth operation of your machine and increase the life-span of the engine.

170 © 2008 by Wirtgen GmbH


Replacement Require-
Machine type Description Series range Part No.
interval ment
if necessary, 1 74332
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
0001 - 0594 1 10877
W 350 Engine oil filter every 250 h
0595 - 9999 1 175499
0001 - 0594 1 45287
Fuel filter every 250 h
0595 - 9999 1 179862
if necessary,
Main air filter 0001 - 9999 1 35721
at least 1 x p.a.

if necessary, 1 74332
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74334
every 1000 h,
W 35, W 35 DC Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 175499
Fuel filter 0001 - 9999 every 500 h 1 184822
Preliminary fuel filter 0001 - 0037 1 179862
W 35 every 500 h
Preliminary fuel filter (water separator) 0038 - 9999 1 2044633
Preliminary fuel filter 0001 - 0165 1 179862
W 35 DC every 500 h
Preliminary fuel filter (water separator) 0166 - 9999 1 2044633
Main air filter if necessary, 1 147170
W 35, W 35 DC 0001 - 9999
Safety air filter at least 1 x p.a. 1 147171
if necessary, 1 30294
Hydraulic oil filter 0005 - 9999
at least 1 x p.a. 1 36519
if necessary,
Hydraulic oil filter* 0276 - 9999 1 80741
at least 1 x p.a.

every 1000 h,
Filling and ventilation filter 0005 - 9999 1 14171
at least 1 x p.a.
W 500 Engine oil filter 0005 - 9999 every 250 h 1 56561
Fuel filter 0005 - 0903 1 57299
every 250 h
Preliminary fuel filter 0904 - 9999 2 57299
Main air filter if necessary, 1 2299
0005 - 0275
Safety air filter at least 1 x p.a. 1 1942
Main air filter if necessary, 1 76494
0276 - 9999
Safety air filter at least 1 x p.a. 1 76495
if necessary,
Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
Filling and ventilation filter every 1000 h, 1 5068
0001 - 9999
Ventilation filter at least 1 x p.a. 1 179642
W 50 Engine oil filter 0001 - 9999 every 500 h 1 175499
Fuel filter 1 184822
0001 - 9999 every 500 h
Preliminary fuel filter (water separator) 1 179862
Main air filter if necessary, 1 170004
0001 - 9999
08.05 Safety air filter at least 1 x p.a. 1 169003
*This filter is additionally required for the serial numbers mentioned.

© 2008 by Wirtgen GmbH 171


Replacement Require-
Machine type Description Series range Part No.
interval ment

if necessary,
Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.

Filling and ventilation filter 1 5068


every 1000 h,
0001 - 9999
at least 1 x p.a.
Ventilation filter 1 179642

W 50 Engine oil filter 0001 - 9999 every 500 h 1 175499

Fuel filter 0001 - 9999 every 500 h 1 184822

Preliminary fuel filter (water separator) 0028 - 9999 every 500 h 1 2044633

Main air filter 1 170004


if necessary,
0001 - 9999
at least 1 x p.a.
10.05 Safety air filter 1 169003

if necessary,
Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.

Filling and ventilation filter 1 5068


every 1000 h,
0001 - 9999
at least 1 x p.a.
Ventilation filter 1 179642

Engine oil filter 0001 - 9999 every 500 h 1 1936


W 50 DC
0001 - 0234 2 1940
Fuel filter
0235 - 9999 every 500 h 2 2065002

Preliminary fuel filter (water separator) 0001 - 9999 1 1292404

Main air filter 1 151322


if necessary,
0001 - 9999
at least 1 x p.a.
Safety air filter 1 151321

1 74332
if necessary,
Hydraulic oil filter 0001 - 9999
at least 1 x p.a.
1 45452

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.

Engine oil filter 0001 - 9999 every 500 h 1 1936


W 600 DC,
0001 - 0515 1 1944
W 1000 L
Fuel filter
0516 - 9999 2 1940
every 500 h
Preliminary fuel filter (mesh) 0001 - 0269 1 37785

Preliminary fuel filter (water separator) 0270 - 9999 1 122648

Main air filter 0001 - 9999 1 3181


if necessary,
at least 1 x p.a.
Safety air filter 0001 - 9999 1 34310

*This filter is additionally required for the serial numbers mentioned.

172 © 2008 by Wirtgen GmbH


Replacement Require-
Machine type Description Series range Part No.
interval ment
0001 - 9999 if necessary, 1 74332
Hydraulic oil filter
0001 - 9999 at least 1 x p.a. 1 45452

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.

Engine oil filter 0001 - 9999 every 250 h 1 1880


Fuel filter 0001 - 9999 1 77338
0357 - 0577 every 250 h 1 110563
W 1000 Preliminary fuel filter (water separator)
0578 - 9999 1 119393
Main air filter 1 74320
0001 - 0286
Safety air filter 1 77339
Main air filter if necessary, 1 97824
0287 - 0577
Safety air filter at least 1 x p.a. 1 97825
Main air filter 1 162084
0578 - 9999
Safety air filter 1 162085

if necessary,
Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.

Filling and ventilation filter every 1000 h, 1 5068


0001 - 9999
Ventilation filter at least 1 x p.a. 1 179642
W 60,
Engine oil filter 0001 - 9999 every 500 h 1 1936
W 100
Fuel filter 2 2065002
0001 - 9999 every 500 h
Preliminary fuel filter (water separator) 1 1292404
Main air filter if necessary, 1 199573
0001 - 9999
Safety air filter at least 1 x p.a. 1 199574

if necessary,
Hydraulic oil filter* 0330 - 9999 1 156576
at least 1 x p.a.

every 1000 h,
Filling and ventilation filter 0001 - 9999 5068
at least 1 x p.a.

Engine oil filter 0001 - 9999 every 500 h 1 1936


W 1000 F,
W 1200 F, 0001 - 0559 1 1944
W 1300 F Fuel filter
0560 - 9999 2 1940
every 500 h
Preliminary fuel filter (mesh) 0001 - 0074 1 37785
Preliminary fuel filter (water separator) 0075 - 9999 1 122648
Main air filter if necessary, 1 3179
0001 - 9999
07.10 Safety air filter at least 1 x p.a. 1 97201

if necessary, 1 90200
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 156576

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
W 100 F,
W 120 F, Engine oil filter 0001 - 9999 every 500 h 1 195743
W 130 F
Fuel filter 1 195744
0001 - 9999 every 500 h
Preliminary fuel filter (water separator) 1 2056637
Main air filter if necessary, 1 191526
0001 - 9999
Safety air filter at least 1 x p.a. 1 191525
*This filter is additionally required for the serial numbers mentioned.

© 2008 by Wirtgen GmbH 173


Replacement Require-
Machine type Description Series range Part No.
interval ment
if necessary,
Hydraulic oil filter 0001 - 9999 5 30294
at least 1 x p.a.

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 0001 - 9999 2 33023
1300 - 2000 DC 0001 - 9999 1 40103
Preliminary fuel filter every 250 h
0100 - 9999 1 84128
Preliminary fuel filter (water separator) 0420 - 9999 1 122648
Main air filter 1 41925
0001 - 0099
Safety air filter if necessary, 1 41924
Main air filter at least 1 x p.a. 1 85691
0100 - 9999
Safety air filter 1 90980
1 30294
if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
W 1500, at least 1 x p.a.
W 1900 Engine oil filter 0001 - 9999 every 250 h 1 145939
Fuel filter 1 145940
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 122648
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980
if necessary, 1 90200
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 156576
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
W 150 Engine oil filter 0001 - 9999 every 500 h 1 195743
Fuel filter 1 195744
0001 - 9999 every 500 h
Preliminary fuel filter (water separator) 1 2056637
Main air filter if necessary, 1 191526
0001 - 9999
Safety air filter at least 1 x p.a. 1 191525
1 30294
if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 1877
Fuel filter 1 119391
W 2000 0001 - 9999
Preliminary fuel filter (mesh) 1 50978
every 250 h
0001 - 0865 1 119393
Preliminary fuel filter (water separator)
0866 - 9999 1 187609
Main air filter 1 85691
0001 - 0865
Safety air filter if necessary, 1 90980
Main air filter at least 1 x p.a. 1 194179
0866 - 9999
Safety air filter 1 194180
*This filter is additionally required for the serial numbers mentioned.

174 © 2008 by Wirtgen GmbH


Replacement Require-
Machine type Description Series range Part No.
interval ment
5 30294
Hydraulic oil filter (DC/SM)
if necessary,
Hydraulic oil filter (DCR) 0001 - 9999 6 30294
at least 1 x p.a.
Hydraulic oil filter (DCR with screed)
7 30294

if necessary,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.

Engine oil filter 0001 - 9999 every 250 h 1 40113


2100 DC
Fuel filter 0001 - 9999 2 33023

0001 - 0149 1 40103


Preliminary fuel filter every 250 h
0150 - 9999 1 84128

Preliminary fuel filter (water separator)* 0410 - 9999 1 122648

Main air filter if necessary, 2 41925


0001 - 0099
Safety air filter at least 1 x p.a. 2 41924

1 30294
if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.

0001 - 0129 1 1877


Engine oil filter every 250 h
0130 - 9999 2 1877

W 2100 Fuel filter 0001 - 9999 1 119391

0001 - 0129 1 119393


Preliminary fuel filter (water separator) every 250 h
0130 - 9999 1 187609

Preliminary fuel filter (mesh) 0001 - 9999 1 50978

Main air filter 1 85691


0001 - 0129
Safety air filter if necessary, 1 90980

Main air filter at least 1 x p.a. 2 182496


0130 - 9999
Safety air filter 2 182497

if necessary, 2 30294
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 118266

if necessary,
Hydraulic oil filter 0001 - 9999 1 74334
at least 1 x p.a.

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
W 2200 at least 1 x p.a.

Engine oil filter 0001 - 9999 every 250 h 2 1877

Fuel filter 2 119391


0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 119393

Main air filter if necessary, 2 85691


0001 - 9999
Safety air filter at least 1 x p.a. 2 90980
*This filter is additionally required for the serial numbers mentioned.

© 2008 by Wirtgen GmbH 175


Replacement Require-
Machine type Description Series range Part No.
interval ment

1 30294
if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
WR 2000
Engine oil filter 0001 - 9999 every 250 h 1 177725

Fuel filter 2 145940


0001 - 9999 every 250 h
Preliminary fuel filter 1 1292404

Main air filter 1 85691


if necessary,
0001 - 9999
at least 1 x p.a.
Safety air filter 1 90980

1 30294
if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
WR 2400
Engine oil filter 0001 - 9999 every 500 h 1 145939

Fuel filter 1 145940


0001 - 9999 every 500 h
Preliminary fuel filter (water separator*) 1 1292404

Main air filter 1 95383


if necessary,
0001 - 9999
at least 1 x p.a.
Safety air filter 1 95384

4 30294
if necessary,
Hydraulic oil filter 0001 - 9999
at least 1 x p.a.
4 45452

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.

Engine oil filter 0001 - 9999 every 250 h 1 40113


WR 2500
Fuel filter 2 33023
0001 - 9999
Preliminary fuel filter every 250 h 1 84128

Preliminary fuel filter (water separator)* 0150 - 9999 1 122648

Main air filter 2 41925


if necessary,
0001 - 9999
at least 1 x p.a.
Safety air filter 2 41924

*This filter is additionally required for the serial numbers mentioned.

176 © 2008 by Wirtgen GmbH


Replacement Require-
Machine type Description Series range Part No.
interval ment
1 30294

if necessary, 1 118266
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74332
1 74334

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
WR 2500 S at least 1 x p.a.

Engine oil filter 0001 - 9999 every 250 h 1 40113


Fuel filter 2 33023
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 1292404
Main air filter every 1000 h, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924
1 16312
if necessary,
0001 - 0065 4 45452
at least 1 x p.a.
1 30294
Hydraulic oil filter
1 118266
if necessary,
0066 - 9999 1 30294
at least 1 x p.a.
1 74334

every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
SP 250
0001 - 0065 1 56561
Fuel filter every 250 h
0066 - 9999 1 176042
Fuel filter 2 57299
0001 - 0065 every 250 h
Preliminary fuel filter (water separator)* 1 122648
Fuel filter 1 176043
0066 - 9999 every 250 h
Preliminary fuel filter (water separator)* 1 122648
Main air filter every 1000 h, 1 3179
0001 - 9999
08.SP Safety air filter at least 1 x p.a. 1 97201
1 74332
Hydraulic oil filter if necessary,
0001 - 9999 1 74334
Machines with electrical vibration at least 1 x p.a.
2 45452

Hydraulic oil filter every 1000 h, 1 74334


0001 - 9999
Machines with hydraulical vibration at least 1 x p.a. 4 45452

every 1000 h,
SP 500 Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.

Engine oil filter 0001 - 9999 every 500 h 1 1936


Fuel filter 2 1940
0001 - 9999 every 500 h
Preliminary fuel filter (water separator)* 1 122648
Main air filter every 1000 h, 1 3179
0001 - 0099
10.SP Safety air filter at least 1 x p.a. 1 97201
*This filter is additionally required for the serial numbers mentioned.

© 2008 by Wirtgen GmbH 177


Service packages for filters

Service Series Replacement interval


Machine type
kit range 50 h 250 h, 750 h, 1250 h… 500 h, 1500 h, 2500 h… 1000 h, 2000 h, 3000 h…

0001 - 0594 193099 193099 106519 106519


Engine
W 350 0595 - 9999 193100 193100 182336 182336

Hydraulic 0001 - 9999 107665 107665 106520

0001 - 0037 189278 189278 189278


W 35 Engine
0038 - 9999 2089190 2089190 2089190

0001 - 0165 189278 189278 189278


W 35 DC Engine
0166 - 9999 2089190 2089190 2089190

W 35, W 35 DC Hydraulic 0001 - 9999 107665 107665 106520

0005 - 0275 107686 107686 106521 106521

Engine 0276 - 0903 107686 107686 106523 106523

W 500 0904 - 9999 125015 125015 125016 125016

0005 - 0275 107649 107649 106522


Hydraulic
0276 - 9999 107650 107650 106531

Engine 0001 - 9999 181302 181302 181302


W 50
08.05 Hydraulic 0001 - 9999 182467 182467 182469

0001 - 0027 2056606 2056606 2056606


Engine
W 50 0028 - 9999 2089191 2089191 2089191

10.05 Hydraulic 0001 - 9999 182467 182467 182469

0001 - 0234 181303 181303 181303


Engine
W 50 DC 0235 - 9999 2085671 2085671 2085671

Hydraulic 0001 - 9999 182467 182467 182469

0001 - 0269 106568 106568 106568

Engine 0270 - 0515 139470 139470 139470


W 600 DC, W 1000 L
0516 - 9999 176421 176421 176421

Hydraulic 0001 - 9999 107698 107698 106569

0001 - 0286 108904 108904 106540 106540

0287 - 0356 108904 108904 106546 106546


Engine
W 1000 0357 - 0577 110632 110632 110633 110633

0578 - 9999 164855 164855 164854 164854

Hydraulic 0001 - 9999 107698 107698 106569

Engine 0001 - 9999 2063467 2063467 2063467


W 60, W 100
Hydraulic 0001 - 9999 182467 182467 182469

W 1000 F, Engine 0001 - 9999 136834 136834 136834


W 1200 F,
W 1300 F 06.10 Hydraulic 0001 - 9999 107664 107664 105556

178 © 2008 by Wirtgen GmbH


Service Series Replacement interval
Machine type
kit range 50 h 250 h, 750 h, 1250 h… 500 h, 1500 h, 2500 h… 1000 h, 2000 h, 3000 h…

0001 - 0074 136834 136834 136834


Engine 0075 - 0559 136833 136833 136833
W 1000 F,
W 1200 F, 0560 - 9999 182335 182335 182335
W 1300 F
0001 - 0329 107664 107664 105556
Hydraulic
07.10 0330 - 9999 181355 181355 172347

W 100 F, W 120 F, Engine 0001 - 9999 2060509 2060509 2060509


W 130 F Hydraulic 0001 - 9999 181355 181355 172347
0001 - 0099 107683 107683 106547 106547
Engine 0100 - 0419 107682 107682 106551 106551
1300 - 2000 DC
0420 - 9999 139746 139746 139745 139745
05.20 Hydraulic 0001 - 9999 107653 107653 106558
Engine 0001 - 9999 193135 193135 147248 147248
W 1500, W 1900
Hydraulic 0001 - 9999 181920 181920 130775
Engine 0001 - 9999 2060509 2060509 2060509
W 150
Hydraulic 0001 - 9999 181355 181355 172347
0001 - 0867 192887 192887 130774 130774
Engine
W 2000 0868 - 9999 194311 194311 194312 194312
Hydraulic 0001 - 9999 181920 181920 130775
0001 - 0149 107677 107677 106559 106559
Engine 0150 - 0409 107673 107673 106560 106560
0410 - 9999 139744 139744 139743 139743

0001 - 9999
2100 DC 107653 107653 106558
(DC/SM)

Hydraulic 0001 - 9999


107656 107656 106562
(DCR)

0001 - 9999* 107663 107663 107629


0001 - 0129 192887 192887 130774 130774
Engine
W 2100 0130 - 9999 193132 193132 186536 186536
Hydraulic 0001 - 9999 181920 181920 130775
Engine 0001 - 9999 193133 193133 130344 130344
W 2200
Hydraulic 0001 - 9999 193134 193134 130345
Engine 0001 - 9999 181918 181918 181919 181919
WR 2000
Hydraulic 0001 - 9999 181920 181920 130775
Engine 0001 - 9999 192389 192389 192131 192131
WR 2400
Hydraulic 0001 - 9999 181920 181920 130775
0001 - 0149 107673 107673 106560 106560
Engine
WR 2500 0150 - 9999 139744 139744 139743 139743
Hydraulic 0001 - 9999 107658 107658 106564
Engine 0001 - 9999 165056 165056 165057 165057
WR 2500 S
Hydraulic 0001 - 9999 165055 165055 165054
*DCR with screed

© 2008 by Wirtgen GmbH 179


Original Wirtgen hydraulic pumps and motors
for high-performance machine functions
Thanks to their flexibility, power densi-
ty and easy maintenance, hydraulic
drives have proven to be very effective
in mobile machines. In Wirtgen ma-
chines, they assume a variety of functi-
ons: hydraulic drives ensure reliable
operation, from advance drive and ma-
terial transport, all the way to auxiliary
functions such as hydraulic cylinder
control.
The pumps and motors were designed
specifically for Wirtgen with an opti-
mised set of characteristics for the in-
dividual functions. Based on practical
experience, service packages have
been developed for these components
which ensure long-term, trouble-free
operation of a machine, because they

provide for complete replacement of all


seals during maintenance work.

The pumps and motors for the advance


drive have been specifically adapted to
the milling function. The highly sen-
sitive, controllable drives have been
precisely designed to suit the milling
process in terms of power transmission
and control response.
The compact structural design has
been optimised to meet the require-
ments in Wirtgen milling machines. It
allows the components to be installed
directly in the crawler unit or the wheel,
which significantly improves responsi-
veness.

The drives for the conveyor have been


optimised for the transport of large-
volume material flows. The pumps and
motors have a high power density in
order to guarantee the reliable start-up
of a fully-loaded conveyor following
work-related interruptions.

180 © 2008 by Wirtgen GmbH


Sealing kits hydraulic pumps

Machine Series
Advance drive Conveyor belt drive Fan drive Cylinder
type range

Pump: 68411 Pump: 80714


0001 - 0314
Sealing kit cpl.: 53865 Sealing kit cpl.: 64797
W 350
Pump: 110158 Pump: 80714
0315 - 9999
Sealing ring: 95832 Sealing kit cpl.: 64797

Pump: 190331 Pump: 68603


W 35 0001 - 9999
Sealing ring: 95832 Sealing kit cpl.: 64797

Pump one wheel: 187943


Sealing ring: 95832 Pump: 181323 Pump: 80714
W 35 DC 0001 - 9999
Pump four wheel: 180646 Sealing kit cpl.: 62158 Sealing kit cpl.: 64797
Sealing ring: 95832

Pump: 47964
Pump*: 53603 Pump: 47964
0005 - 0765 Sealing kit cpl.: 40913
Sealing kit cpl.: 53865 Sealing kit cpl.: 40913
Sealing ring: 42020

Pump*: 89088
W 500, 3 wheel 0766 - 1181
Sealing ring: 95832
Pump: 36965 Pump: 36965
Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 42020 Sealing ring: 42020
Pump*: 138829
1182 - 9999
Sealing ring: 95832

Pump*: 53603 Pump: 47964 Pump: 47964


0005 - 0765
Sealing kit cpl.: 53865 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913

Pump: 36965 Pump: 36965


Pump*: 89086
W 500, 4 wheel 0766 - 1198 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 78164
Sealing ring: 42020 Sealing ring: 42020

Pump: 36965 Pump: 36965


Pump*: 138833
1199 - 9999 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 78164
Sealing ring: 42020 Sealing ring: 42020

Pump: 170046
0001 - 0100
Sealing ring: 95832
Pump: 171599 Pump: 171599 Pump: 171599
W 50
Sealing kit cpl.: 78033 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
Pump: 186601
08.05 0101 - 9999
Sealing ring: 78164

Pump: 186601 Pump: 171599 Pump: 171599 Pump: 171599


W 50 10.05 0001 - 9999
Sealing ring: 78164 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033

Pump: 170044
0001 - 0107 Pump: 30975 Pump: 171597
Sealing ring: 78164
W 50 DC
Pump: 197557
0108 - 9999 Pump: 30975 Pump: 171597
Sealing ring: 78164

*Position of drive pump: different assembly position

© 2008 by Wirtgen GmbH 181


Sealing kits hydraulic pumps

Machine Series
Advance drive Conveyor belt drive Fan drive Cylinder
type range
Pump: 93856
Sealing ring: 95832

Pump: 93857 Pump: 93858 Pump: 93858


0001 - 0224
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302

Pump: 14975
Sealing kit cpl.: 23589

Pump: 93856
Sealing ring: 95832

W 600 DC, Pump: 93857 Pump: 96368 Pump: 96368


0225 - 0294
W 1000L Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302

Pump: 14975
Sealing kit cpl.: 23589

Pump: 138837
Sealing ring: 95832

Pump: 138840 Pump: 96368 Pump: 96368


0295 - 9999
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302

Pump: 14975
Sealing kit cpl.: 23589

Pump: 78036 Pump: 78034 Pump: 78035


Sealing kit cpl.: 78033 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
0001 - 0556
Pump: 69896
Sealing kit cpl.: 78164

Pump: 78036
Sealing kit cpl.: 78033 Pump: 78034 Pump: 78035
W 1000 0557 - 0577
Pump: 156587 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
Sealing ring: 87708

Pump: 78036
Sealing kit cpl.: 78033 Pump: 78034 Pump: 90144 Pump: 78035
0578 - 9999
Pump: 152240 Sealing kit cpl.: 78033 Sealing kit cpl.: 64797 Sealing kit cpl.: 78033
Sealing ring: 87708

Pump: 2056119 Pump: 30975


0001 - 0076 Pump: 2057631
W 60, Sealing ring: 78164 Sealing kit cpl.: 158564
W 100 Pump: 2056119
0077 - 9999 Pump: 2077246 Pump: 2057631
Sealing ring: 78164

W 1000 F,
Pump: 92601 Pump: 92602 Pump: 90144 Pump: 92603
W 1200 F, 0001 - 9999
Sealing ring: 102948 Sealing ring: 78164 Sealing kit cpl.: 64797 Sealing kit cpl.: 103330
W 1300 F
06.10

Pump: 92601
W 1000 F, 0001 - 0556
Sealing ring: 102948 Pump: 92602 Pump: 90144 Pump: 92603
W 1200 F,
Pump: 138842 Sealing ring: 78164 Sealing kit cpl.: 64797 Sealing kit cpl.: 103330
W 1300 F 0557 - 9999
07.10 Sealing ring: 87708

W 100 F,
Pump: 2055647 Pump: 191369 Pump: 137322
W 120 F, 0001 - 9999 Pump: 197845
Sealing ring: 135969 Sealing ring: 87708 Dichtsatz: 135152
W 130 F

182 © 2008 by Wirtgen GmbH


Sealing kits hydraulic pumps

Machine Series
Advance drive Conveyor belt drive Fan drive Cylinder
type range
Pump: 58086 Pump: 36965
Pump: 36964
0001 - 0049 Sealing kit cpl.: 62649 Sealing kit cpl.: 40913
Sealing kit cpl.: 40846 Pump: 64795
1300 - 2000 DC Sealing ring: 42975 Sealing ring: 42020
Sealing kit cpl.: 23649
Pump: 84389 Pump: 80026 Pump: 84388
0050 - 9999
05.20 Sealing ring: 88774 Sealing ring: 87708 Sealing kit cpl.: 47741
Pump: 141745
0001 - 0091
W 1500, Pump: 137165 Pump: 137167 Sealing kit cpl.: 135152 Pump: 123347
W 1900 Sealing ring: 88774 Sealing ring: 87708 Pump: 151331 Sealing ring: 129382
0092 - 9999
Sealing kit cpl.: 135152

W 150 0001 - 9999 Pump: 2055872 Pump: 2056019 Pump: 90690 Pump: 2056040

Pump: 113993 Pump: 113994


0001 - 0185
Sealing ring: 88774 Sealing ring: 87708 Pump: 15543 Pump: 51890
Pump: 137165 Pump: 137167 Sealing kit cpl.: 23649 Sealing kit cpl.: 40913
0186 - 0210
Sealing ring: 88774 Sealing ring: 87708

W 2000 0211 - 0774 Pump: 137165 Pump: 137167 Pump: 15543 Pump: 123347

0774 - 9999 Pump: 137165 Pump: 137167 Pump: 15543 Pump: 154412

0211 - 9999 Sealing ring: 88774 Sealing ring: 87708 Sealing kit cpl.: 23649 Sealing ring: 129382

Pump: 36967
0001 - 0094
Sealing kit cpl.: 40847 Pump: 40445
Sealing kit cpl.: 43733 Pump: 36965
Pump: 36964
0095 - 0117 Pump: 58086 Sealing kit cpl.: 40913
Sealing kit cpl.: 40846
Sealing kit cpl.: 62649 Sealing ring: 42020
2100 DC 0118 - 0256 Sealing ring: 42975
Pump: 71477
Sealing kit cpl.: 23649
0257 - 0282
Pump: 84389 Pump: 80026 Pump: 84388
Sealing ring: 88774 Sealing ring: 87708 Pump: 94907 Sealing kit cpl.: 47741
0283 - 9999
Sealing kit cpl.: 135152

0001 - 0219 Pump: 138885 Pump: 137166 Pump: 15543 Pump: 123347

W 2100 0219 - 0219 Pump: 138885 Pump: 137166 Pump: 15543 Pump: 154412

0001 - 9999 Sealing ring: 92082 Sealing ring: 135969 Sealing kit cpl.: 23649 Sealing ring: 129382

Pump: 115181 Pump: 113994


0001 - 0050
Sealing ring: 92082 Sealing ring: 87708 Pump: 123238 Pump: 123347
Pump: 138885 Pump: 137167 Sealing ring: 129382 Sealing ring: 129382
0051 - 0199
Sealing ring: 92082 Sealing ring: 87708

W 2200 0200 - 0278 Pump: 167036 Pump: 137167 Pump: 188642 Pump: 123347

0200 - 9999 Pump: 167036 Pump: 190142 Pump: 188642 Pump: 188642

0200 - 9999 Sealing ring: 92082 Sealing ring: 87708 Sealing ring: 129382 Sealing ring: 129382

Pump: 167036 Pump: 31291 Pump: 154412


WR 2000 0001 - 9999
Sealing ring: 92082 Sealing kit cpl.: 23649 Sealing ring: 129382
Pump: 189502 Pump: 190137 Pump: 189604
WR 2400 0001 - 9999
Sealing ring: 187290 Sealing ring: 129382 Sealing ring: 129382

© 2008 by Wirtgen GmbH 183


Sealing kits hydraulic pumps
Sealing kits hydraulic motors
Machine Series
Advance drive Conveyor belt drive Fan drive Cylinder
type range
Pump: 80019
Sealing ring: 29986
Pump: 71477 Pump: 79129
0001 - 0041
Pump: 80020 Sealing kit cpl.: 23649 Sealing kit cpl.: 47741
Sealing kit cpl.: 20231
Sealing ring: 29986
Pump: 80019
Sealing ring: 29986
Pump: 94907 Pump: 79129
0042 - 0109 Pump: 80020 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
Sealing kit cpl.: 20231
WR 2500 Sealing ring: 29986
Pump: 80020
Sealing kit cpl.: 20231
Sealing ring: 29986 Pump: 94907 Pump: 79129
0110 - 0259
Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
Pump: 112624
Sealing kit cpl.: 20231
Pump: 149739
Sealing ring: 78164 Pump: 94907 Pump: 79129
0260 - 9999
Pump: 149740 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
Sealing ring: 78164
Pump: 154408
Sealing ring: 78164 Pump: 154412
WR 2500 S 0001 - 9999 Pump: 161467
Pump: 154409 Sealing ring: 129382
Sealing ring: 78164

Maschine- Series
Advance drive Conveyor belt drive Fan drive
type range

Motor: 23397
0001 - 0058 Sealing kit cpl.: 20258
Sealing ring: 43711

Motor: 76498
W 350 0059 - 0314 Sealing kit cpl.: 73602
Sealing ring: 80607

Motor: 90051
0315 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607

Motor: 90051
W 35 0001 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607

Motor front 1 wheel: 90051


Sealing kit cpl.: 130618
Sealing ring: 80607
Motor front 4 wheel: 187055 Motor: 1781
W 35 DC 0001 - 9999
Sealing kit cpl.: 130618 Sealing kit cpl.: 18253
Sealing ring: 80607
Motor rear 4 wheel: 180790
Sealing kit cpl.: 193573

184 © 2008 by Wirtgen GmbH


Sealing kits hydraulic motors

Maschine- Series
Advance drive Conveyor belt drive Fan drive
type range

Motor: 43270
0005 - 0236
Sealing kit cpl.: 48360
Motor*: 24316
Motor: 62926
W 500 0237 - 0430 Sealing kit cpl.: 53867
Sealing kit cpl.: 62752
Sealing ring: 43011
Motor: 51659
0431 - 9999
Sealing kit cpl.: 62752

Motor rear right 170576


Sealing kit cpl.: 185045 Motor: 51659 Motor: 44617
0001 - 0067
Motor rear left 170610 Sealing kit cpl.: 62752 Sealing kit cpl.: 25451
Sealing kit cpl.: 185045

Motor rear right + left 170610 Motor: 51659 Motor: 44617


0068 - 0100
Sealing kit cpl.: 185045 Sealing kit cpl.: 62752 Sealing kit cpl.: 25451

Motor 3-wheel front: 170611


W 50 Sealing kit cpl.: 185046 Motor: 51659 Motor: 44617
0001 - 0100
Motor 4-wheel front: 170695 Sealing kit cpl.: 62752 Sealing kit cpl.: 25451
Sealing kit: 185046

Motor rear right 186095


Sealing kit cpl.: 185045
Motor rear left 186030
Sealing kit cpl.: 185045 Motor: 51659 Motor: 44617
0101 - 9999
Motor 3-wheel front: 186032 Sealing kit cpl.: 62752 Sealing kit cpl.: 25451
Sealing kit cpl.: 185046
Motor 4-wheel front: 186031
08.05 Sealing kit cpl.: 185045

Motor rear right 186095


Sealing kit cpl.: 185045
Motor rear left 186030
Sealing kit cpl.: 185045 Motor: 51659 Motor: 44617
W 50 0001 - 9999
Motor 3-wheel front: 186032 Sealing kit cpl.: 62752 Sealing kit cpl.: 25451
Sealing kit cpl.: 185046
Motor 4-wheel front: 186031
10.05 Sealing kit cpl.: 185045

Motor 3-wheel front:170615


Sealing kit cpl.: 185046 Motor: 51659
0001 - 0099
Motor 4-wheel front: 170696 Sealing kit cpl.: 62752
Sealing kit cpl.: 185045

W 50 DC
Motor 3-wheel front: 110028
Sealing kit cpl.: 130618
Motor 4-wheel front: 187578 Motor: 51659
0100 - 9999
Sealing kit cpl.: 130618 Sealing kit cpl.: 62752
Motor rear right + left 186033
Sealing kit cpl.: 185045

*Position of drive pump: different assembly position

© 2008 by Wirtgen GmbH 185


Sealing kits hydraulic motors

Machine Series
Advance drive Conveyor belt drive Fan drive
type range

Motor*: 90051
W 600 DC, Motor: 51659
0001 - 9999 Sealing kit cpl.: 130618
W 1000 L Sealing kit cpl.: 62752
Sealing ring: 80607

Motor*: 23397
0001 - 0010 Sealing kit cpl.: 20258
Sealing ring: 43711

Motor*: 76498
Motor: 72082
W 1000 0011 - 0374 Sealing kit cpl.: 73602
Sealing kit cpl.: 62752
Sealing ring: 80607

Motor*: 90051
0375 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607

Motor*: 2065900
Motor: 72082
W 60, W 100 0001 - 9999 Sealing kit cpl.: 130618
Sealing kit cpl.: 62752
Sealing ring: 80607

Motor: 90196
0001 - 0054
Sealing kit cpl.: 78241

W 1000 F, Motor*: 90051


Motor**: 43643 Motor: 132565
W 1200 F, 0055 - 0329 Sealing kit cpl.: 130618
Sealing kit cpl.: 39929 Sealing kit cpl.: 78241
W 1300 F Sealing ring: 80607

Motor: 44617
0330 - 9999
Sealing kit cpl.: 25451

0001 - 0009 Motor: 90051


0010 - 9999 110028
W 100 F,
Motor: 53211
W 120 F, Motor: 191883
Sealing kit cpl.: 73206
W 130 F
Sealing kit cpl.: 130618
0001 - 9999
Sealing ring: 80607

Motor*: 76496
Motor**: 14711
0001 - 0317 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607
Motor: 48051
1300 - 2000 DC
Sealing kit cpl.: 51204
Motor*: 76496
Motor**: 41685
0318 - 9999 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
05.20 Sealing ring: 80607

Motor: 89818
Motor**: 14711
05.20 Sealing kit cpl.: 24159
Sealing kit cpl.: 23592
Motor*: 110028 Sealing ring: 68759
W 1500,
0001 - 9999 Sealing kit cpl.: 130618
W1900
Sealing ring: 80607 Motor: 89818
Motor**: 41685
Sealing kit cpl.: 24159
Sealing kit cpl.: 23592
Sealing ring: 68759

Motor: 110028
Motor: 12840
W 150 0001 - 0009 Sealing kit cpl.: 130618 Motor: 2085222
Sealing kit cpl.: 39929
Sealing ring: 80607

*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor

186 © 2008 by Wirtgen GmbH


Sealing kits hydraulic motors

Maschine- Series
Advance drive Conveyor belt drive Fan drive
type range
Motor*: 114879
Sealing ring: 80607
0001 - 0479
Motor*: 114163
Sealing ring: 80607 Motor**: 41685 Motor: 2209
W 2000
Motor*: 172614 Sealing kit cpl.: 23592 Sealing ring: 68759
Sealing ring: 80607
0480 - 9999
Motor*: 114163
Sealing ring: 80607

Motor*: 147121
Sealing ring: 129396 Motor: 89818
Motor**: 126430
0001 - 0099 Sealing kit cpl.: 24159
Motor*: 147120 Sealing kit cpl.: 152960
Sealing ring: 68759
Sealing ring: 129396
W 2100
Motor*: 172615
Sealing ring: 129396 Motor: 89818
Motor**: 126430
0100 - 9999 Sealing kit cpl.: 24159
Motor*: 147120 Sealing kit cpl.: 152960
Sealing ring: 68759
Sealing ring: 129396

Motor**: 14711
0001 - 0008
Sealing kit cpl.: 23592
Motor*: 38450
Motor**: 41685
0009 - 0021 Sealing kit cpl.: 20258
Sealing kit cpl.: 23592
Sealing ring: 43711 Motor: 38192
Motor**: 13526 Sealing kit cpl.: 53880
0022 - 0117
Sealing kit cpl.: 22734
Motor*: 38450
Motor**: 41685
Sealing kit cpl.: 20258
Sealing kit cpl.: 23592
Sealing ring: 43711
0118 - 0120
Sealing kit cpl.: 20258 Motor**: 13526
Sealing ring: 43711 Sealing kit cpl.: 23592

Motor*: 72618
Motor**: 41685
0121 - 0176 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 38192
Motor*: 73086 Sealing kit cpl.: 53880
Motor**: 13526
2100 DC Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 76496
Motor**: 41685
0177 - 0282 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 76497
Motor**: 13526 Motor: 38192
Sealing kit cpl.: 73602
Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 80607
Motor*: 76496
Motor**: 41685
0283 - 0355 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592 Motor: 89818
Sealing ring: 80607
Sealing kit cpl.: 24159
Motor*: 76497 Sealing ring: 68759
Motor**: 13526
Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 110028 Motor**: 41685
0356 - 9999 Motor: 89818
Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
Sealing kit cpl.: 24159
Motor*: 110039 Motor**: 13526 Sealing ring: 68759
Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor

© 2008 by Wirtgen GmbH 187


Sealing kits hydraulic motors

Maschine- Series
Advance drive Conveyor belt drive Fan drive
type range

Motor*: 115302
Sealing ring: 129396
Motor**: 44871 Motor: 123237
0001 - 0127
Sealing kit cpl.: 22734 Sealing kit cpl.: 29703
Motor*: 115303
Sealing ring: 129396

Motor*: 115302
Sealing ring: 129396
W 2200 0128 - 0199
Motor*: 172616
Sealing ring: 129396
Motor**: 44871 Motor: 123237
Sealing kit cpl.: 22734 Sealing kit cpl.: 29703
Motor rear right and
left, front right: 187636
0200 - 9999 Sealing ring: 129396
Motor front left: 187637
Sealing ring: 129396

Motor*: 179857
Sealing ring: 84805

Motor*: 179858 Motor: 155626


WR 2000 0001 - 9999
Sealing ring: 84805 Sealing kit cpl.: 163338

Motor*: 179859
Sealing ring: 84805

Motor: 179857
Sealing ring: 84805

Motor: 179858
WR 2400 0001 - 9999 Motor: 190138
Sealing ring: 84805

Motor: 179859
Sealing ring: 84805

Motor*: 80022
Sealing ring: 84805
Motor: 38192
0001 - 0041
Sealing kit cpl.: 53880
Motor*: 80023
Sealing ring: 84805
WR 2500
Motor*: 80022
Sealing ring: 84805 Motor: 89818
0042 - 9999 Sealing kit cpl.: 24159
Motor*: 80023 Sealing ring: 68759
Sealing ring: 84805

Motor*: 80023
Sealing ring: 84805
0001 - 0071
Motor*: 80022
Sealing ring: 84805 Motor: 89818
WR 2500 S Sealing kit cpl.: 24159
Motor*: 170608 Sealing ring: 68759
Sealing ring: 84805
0072 - 9999
Motor*: 80022
Sealing ring: 84805

*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor

188 © 2008 by Wirtgen GmbH


© 2008 by Wirtgen GmbH 189
Original Wirtgen hydraulic cylinders
for precision responsiveness and accurate positioning
Hydraulic cylinders are used whenever
linear movements requiring high power
must be executed. They are used in
Wirtgen milling machines for numerous
purposes, e.g. to swing the conveyor,
for steering, for the side plate, and for
height adjustment.

On some sites, material contact is


unavoidable. In such instances, the
hydraulic cylinders are exposed to
increased wear due to contact with dirt.
Two solutions are available for main-
tenance: if the cylinder displays me-
chanical damage, it is advisable to re-
place it in order to ensure full oper-
ability.
If the cylinder material is intact, a
Wirtgen service package can be used,
which contains all the seals required to
allow continued, reliable use of the
cylinder for an extended period of time.

Wirtgen hydraulic cylinders are


adapted and optimised for individual
applications and operating conditions.
They reliably transmit high forces and
provide for exact positioning in any
situation thanks to their precision res-
ponsiveness.
Wirtgen hydraulic cylinders are charac-
terised by high mechanical strength
and corrosion resistance. As a result,
machines are guaranteed to remain
operational even over a long period of
time.

190 © 2008 by Wirtgen GmbH


Side plate Scraper Depressor Belt tensioner
Series
Machine type Sealing Sealing Sealing Sealing
range Cylinder Cylinder Cylinder Cylinder
Kit Kit Kit Kit

W 500 0001 - 9999 61124 76301 8814 6395

0001 - 0067 172087 76301

Side plate right

W 50 173624 76301 100429 6395 172087 76301


0068 - 9999
Side plate left

08.05 172087 76301

Side plate right

173624 76301
W 50 0001 - 9999 100429 6395 172087 76301
Side plate left

10.05 172087 76301

W 50 DC 0001 - 9999 173624 76301 100429 6395 172087 76301

W 600 DC, W 1000 L 0001 - 9999 90224 76301 100429 6395 57301 38870

W 1000 0001 - 9999 61124 76301 8814 6395 57301 38870

W 60, W 100 0001 - 9999 189827 76301 100429 6395 173624 76301 2056820 2072688

W 1000 F, W 1200 F,
0001 - 9999 90224 76301 8813 6395 62603 55812 57301 38870
W 1300 F
W 100 F, W 120 F,
0001 - 9999 189827 76301 8813 6395 53219 55807 57301 38870
W 130 F

0001 - 0226 52280 55808


1300 - 2000 DC 34144 6394 3266 6394 57301 38870
05.20 0227 - 9999 106527 106530

W 1500, W 1900 0001 - 9999 113565 74376 113317 106530 3266 6394 57301 38870

W 150 0001 - 9999 163871 55812 2073346 6395 2075883 6400 57301 38870

0001 - 0519 113565 74376 113317 106530 16689 6395 57301 38870
W 2000
0520 - 9999 163871 55812 113317 106530 16689 6395 57301 38870

Milling depth 300

3265 6395
2100 DC 0001 - 9999 34144 6394 38737 6400 57301 38870
Milling depth 400

16689 6395

© 2008 by Wirtgen GmbH 191


Side plate Scraper Depressor Belt tensioner
Series
Maschine type Sealing Sealing Sealing Sealing
range Cylinder Cylinder Zylinder Cylinder
Kit Kit Kit Kit
0001 - 0106 113565 74376
W 2100 113317 106530 16689 6395 57301 38870
0107 - 9999 163871 55812

Milling width 2200


0001 - 0123
113565 74376

Milling width 3800


0001 - 0123
34144 6394

W 2200 SM 132596 132067 45450 6395 57301 38870


0001 - 0055
113565 74376

0056 - 0123 SM

0056 - 0123 34144 6394

0124 - 9999 163871 55812

WR 2000 0001 - 9999 137237 142954 137237 142954 189411 190414

WR 2400 0001 - 9999 137237 142954 137237 142954 57301 38870

WS 2200, WS 2500 0001 - 9999 189266 2060582 184706 2060580

Height adjustment Discharge conveyor

Series front rear raise/lower swivel


Machine type
range
Sealing Sealing Sealing Sealing
Cylinder Cylinder Cylinder Cylinder
Kit Kit Kit Kit

0001 - 0030 183036 193316


W 35
0031 - 9999 194433 2047196

0001 - 0080 181834 193316


W 35 DC
0081 - 9999 194432 2047196

Discharge conveyor long

8813 6395
W 500 0001 - 9999 53353 55811 16113 6823
Discharge conveyor short

47244 6395

W 50 0001 - 9999 171095 179399 172084 6395 172085 2092018

W 50 DC 0001 - 9999 171096 179399 172084 6395 172085 2092018

192 © 2008 by Wirtgen GmbH


Height adjustment Discharge conveyor

Series front rear raise/lower swivel


Machine type
range
Sealing Sealing Sealing Sealing
Cylinder Cylinder Cylinder Cylinder
Kit Kit Kit Kit

W 600 DC, W 1000 L 0001 - 9999 97945 37904 98066 6395 109720 6823

W 1000 0001 - 9999 76642 37904 73074 6395 3272 6400

W 60 , W100 0001 - 9999 199578 102216 98066 6395 109720 6823

W 1000 F, W 1200 F,
0001 - 9999 98594 102216 98595 89623 8814 6395 45450 6395
W 1300 F

W 100 F, W 120 F,
0001 - 9999 191521 102216 189825 89623 8814 6395 45450 6395
W 130 F

0001 - 0025 63063 64799


20439
1300 - 2000 DC 0026 - 0437 63063 64799 6400 45450 6395
85356 89623
05.20 0438 - 9999 84221

W 1500, W 1900 0001 - 9999 85356 89623 63063 64799 84221 6400 45450 6395

W 150 0001 - 9999 189825 89623 189825 89623 8814 6395 47244 6395

W 2000 0001 - 9999 112214 89623 112214 89623 84221 6400 45450 6395

0001 - 0099 35475 37904

0100 - 0150 3210 6629


2100 DC 33693 37903 35476 37902 3263 6400
0151 - 9999 72966 72967

Folding
conveyor 17217 33388
0001 - 9999

W 2100 0001 - 9999 165568 124481 165568 124481 120826 55810 120825 132067

W 2200 0001 - 9999 165568 124481 165568 124481 120826 55810 120825 132067

WR 2000 0001 - 9999 173477 64799 173477 64799

WR 2400 0001 - 9999 173477 64799 173477 64799

© 2008 by Wirtgen GmbH 193


Original Wirtgen hydraulic parts
for reliable machine operation
Flow distributor
Powerful, uniform feed is an important
prerequisite for clean milled results with
maximum milling performance. It is re-
liably assured by Wirtgen flow distribu-
tors which are optimally adapted to the
machine capacity, milling speed and
weight distribution.
The flow distributors used in Wirtgen
machines precisely distribute the flow
of oil to the individual drive motor so
that power is transmitted reliably and
the machines run as smoothly as pos-
sible.

Hydraulic aggregates
The hydraulic aggregates used in Wirt-
gen machines have two major functi-
ons: they open and close the engine
bonnet and open and close the canopy
roof under hydraulic control.
These functions simplify daily routines
by permitting simple actuation of a
switch during maintenance work or
when transporting the machine and
thus help to save valuable time.

Hand pump
In the event of a machine failure, the
pressure necessary to release the ma-
chine's brakes can be built up with the
hand pump so that it can be towed
away without difficulty following an en-
gine failure.
The pump's serviceability should be
checked during regular maintenance
work so that this important safety
function is always assured. The hand
pump should be replaced if there are
any difficulties.

194 © 2008 by Wirtgen GmbH


Sealing kit Hydraulic
Machine type Series range Flow distributor Hand pump
complete aggregat

0001 - 0765 53667 39212


W 500 3-wheel
0766 - 9999 89083 79010

0001 - 0765 46666 79010


W 500 4-wheel
0766 - 9999 89084 79010

W 50 3-wheel,
08.05 0001 - 9999 89084 79010
4-wheel

0001 - 0031 191052 2x2089253


W 50 3-wheel
10.05 0032 - 9999 2063848 2x2089253

0001 - 0018 193315 2x2089253


W 50 4-wheel
10.05 0019 - 9999 2062826 2x2089253

W 50 DC 0001 - 9999 89084 79010

0001 - 0169 89084 79010


W 50 DC 3-wheel
0170 - 9999 2063848 2x2089253

0001 - 0169 89084 79010


W 50 DC 4-wheel
0170 - 9999 2062826 2x2089253

W 600 DC,
0001 - 9999 89083 79010
W 1000 L 3-wheel

W 600 DC,
0001 - 9999 89084 79010
W 1000 L 4-wheel

W 1000 0001 - 9999 71774 79010

W 60, W 100 3-wheel 0001 - 9999 2063847 2x2089253

W 60, W 100 4-wheel 0001 - 9999 2062826 2x2089253

W 1000 F, W 1200 F,
0001 - 9999 71774 79010
W 1300 F

0001 - 0009 193315 2x2089253


W 100 F, W 120 F, W 130 F
0010 - 9999 2062826 2x2089253

© 2008 by Wirtgen GmbH 195


Sealing kit Hydraulic
Machine type Series range Flow distributor Hand pump
complete aggregat

0001 - 0049 80876


26368
1300 - 2000 DC 0050 - 0459 39212
86738
0460 - 9999 113833

0001 - 0176 115315


113833
W 1500, W 1900 0177 - 0469 39212 124157
165887
0470 - 9999 172363

W 150 0001 - 9999 2062826 2089253 2082216

0001 - 0388 115315


151200
W 2000 0389 - 0759 39212 124157
165887
0760 - 9999 172363

0001 - 0158
2100 DC 26368 39212
0159 - 9999 80876

0001 - 0080 115315


W 2100 151200 39212 124157
0081 - 9999 165887

0001 - 0123 115315


151200
W 2200 0124 - 0199 39212 124157
165887
0200 - 9999 172363

0001 - 0124 172363 39212

WR 2000 0125 - 0189 190746


2x2089256
0190 - 9999 2086197

0001 - 0071 190746


WR 2400 2x2089256
0072 - 9999 2086197

0001 - 0109 80876


WR 2500
0110 - 9999 86738

196 © 2008 by Wirtgen GmbH


© 2008 by Wirtgen GmbH 197
Original Wirtgen controls and sensors
for precise control of the milling process
Electronic sensors and controls are
used in many areas in modern con-
struction machines. They effectively
assist the individual applications and
are easily integrated into the complex
control system on account of their fle-
xibility.
The controls and sensors in Wirtgen
machines are specially tailored to the
respective applications and optimally
matched with one another within the
conceptual control design. They offer
precise operation and high reliability.

Hall sensors
Hall sensors are used to detect speeds
and are indispensable elements in
many control functions. In milling ma-
chines, for example, they detect the
travel speed, determine the feed rate
and load limiting control of the engine.
In recyclers, they are additionally used
to control the amount of binder added.
The hall sensors used by Wirtgen are
specially designed to pick up high
speeds and are characterized by their
reliable operation and robust nature.

Proportional amplifiers
Proportional amplifiers serve as the
electrical actuators for hydraulic pumps
and are used in milling machines in the
travel drive, for instance, as well as for
controlling the belt speed.
Their direct response and the high pre-
cision of the Wirtgen proportional am-
plifiers ensure that the individual appli-
cations are controlled effectively.
High mechanical and electrical stress
resistance together with outstanding
resistance to short-circuiting guarantee
a long service life even in tough every-
day conditions on site.

198 © 2008 by Wirtgen GmbH


Hall sensor Proportional amplifier
Machine type Series range Advance Foam bitumen Advance Conveyor belt
Diesel engine
drive system drive drive
W 50 10.05 0001 - 9999 2056213
W 50 0001 - 9999 108855
W50 DC 0001 - 9999 108855
W60, W100 0001 - 9999 2056212
W100 F 0001 - 9999 194268
W 500 0005 - 9999 104756
W 600 DC, 0001 - 0515 31555
W 1000 L 0516 - 9999 104756
W 1000 0001 - 9999 104756
0001 - 0049
1300 - 2000 DC 0050 - 0459 38873
91429
0460 - 9999
W 1500, W 1900 0001 - 9999 91429
0001 - 0210 69075
W 2000 0211 - 0519 147338 120680
0520 - 9999 172693
0001 - 0256
2100 DC 38873
0257 - 9999 91429
0001 - 0106 147338
W 2100 120680
0107 - 9999 172693
0001 - 0059 69075
W 2200 0060 - 0159 147338 120680
0160 - 9999 172693
WR 2000 0001 - 9999 172693 181642
WR 2400 0001 - 9999 172693 120680 181642
0001 - 0109 57062
WR 2500 0110 - 0259 69075 38873 69075
0260 - 9999 147338
0001 - 0067 147338
WR 2500 S
0068 - 9999 172693

Hall sensor Proportional amplifier


Series
Machine type Advance Diesel Advance Con- Generator Spreading Spreading
range
drive engine drive veyor drive auger plough
TCM 950/1800 0001 - 0047 104756

SP 250 0001 - 9999 28736

SP 750, SP 850 0003 - 0035 51547 51547 51547

0001 - 0006 69075


SP 1500 L 122640 104756
0007 - 9999 170609

SP 1600 0001 - 0010 104756 104756 104756

0011 - 0030 104756 104756 104756 104756


SP 1600
second layer
0031 - 9999 51547 51547 51547

© 2008 by Wirtgen GmbH 199


Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Electrical Service Kit for machine operators
Minor faults in the electrical system, The contents of the Electrical Service
such as blown fuses or failed relays, Kit enable a machine operator to re-
can seriously impede work on a job medy minor problems on his own.
site. The Electrical Service Kit for ma-
chine operators is a handy case with all
the tools and parts required to get a
machine up and running again on site
without wasting a lot of time and effort.

The service kit contains a variety of


electrical parts, such as relays, fuses,
valve connectors, auxiliary switches
and front elements. A simple multi-
meter with instrument leads is also
included for electrical tests, adjust-
ments and other service tasks.

Machine type Series range Part No.

W 350, W 350 E 0001 - 9999 147320

W 35, W 35 DC 0001 - 9999 148616

W 500 0001 - 9999 147320

W 50, W 50 DC 0001 - 9999 148616

0001 - 0577 147320


W 1000
0578 - 9999 148616

W 60, W 100 0001 - 9999 148616

0001 - 0164 147320


W 1000 F
0165 - 9999 148616

W 100 F, W 120 F, W 130 F 0001 - 9999 148616

1300 - 2000 DC 05.20 0001 - 9999 147320

W 1500, W 1900 06.20 0001 - 9999 148616

0001 - 0215 147320


W 2000
0216 - 9999 148616

0001 - 0011 147320


W 2100
0012 - 9999 148616

0001 - 0059 147320


W 2200
0060 - 9999 148616

WR 2000 0001 - 9999 148616

WR 2400 0001 - 9999 148616

WR 2500 0001 - 9999 147320

WR 2500 S 0001 - 9999 148616

200 © 2008 by Wirtgen GmbH


Electrical Service Kit for workshop staff
The rough use of Wirtgen milling ma- The variety of electrical hardware in this
chines, frequently under difficult condi- service kit greatly facilitates the work of
tions, makes routine maintenance of service and maintenance staff. A
the electrical system necessary in order perfect match for this service kit is the
to ensure availability of a machine at all Electrical Test Kit (tools).
times.
The Electrical Service Kit for workshop
staff contains the most common and
essential hardware for servicing a
machine, all neatly arranged in a case:
relays, blade-type fuses, wire end
sleeves, flat plugs, proximity switches,
auxiliary switches, front elements and
much more. It contains over 100
different parts totalling more than 1,000
items.

Machine type Series range Part No.

W 350, W 350 E 0001 - 9999 83980


W 35, W 35 DC 0001 - 9999 161003
W 500 0001 - 9999 83980
W 50, W 50 DC 0001 - 9999 161003
83980
W 1000 0001 - 0577
161003
W 60, W 100 0001 - 9999 161003
W 100 F, W 120 F, W 130 F 0001 - 9999 161003
83980
W 1000 F 0001 - 0164
161003
W 100 F, W 120 F, W 130 F 0001 - 9999 161003
1300 - 2000 DC 05.20 0001 - 9999 83980
W 1500, W 1900 08.20 0001 - 9999 161003
83980
W 2000 0001 - 0215
161003
83980
W 2000 0001 - 0215
06.20 161003
83980
W 2100 0001 - 0011
161003
83980
W 2200 0001 - 0059
161003
WR 2000 0001 - 9999 161003
WR 2400 0001 - 9999 161003
WR 2500 0001 - 9999 83980
WR 2500 S 0001 - 9999 161003

© 2008 by Wirtgen GmbH 201


Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Worklights
Work is performed round-the-clock on
a lot of job sites, and many types of
work can only be done at night. Opti-
mum illumination of the site is essential
for such tasks.
To meet these demands, Wirtgen offers
an extensive range of worklights that
can be used flexibly for a variety of
jobs.
The lamps can be mounted in existing
fixtures at various points on a machine,
or entirely as needed at other spots.
The lamps are easy to disassemble and
store to prevent vandalism and theft.

Xenon worklights
Xenon worklights are particularly suit-
able for demanding lighting situations.
The ultramodern Xenon lamps are very
bright, providing ideal illumination of a
construction site.
The mounting options and connections
are fully compatible with the con-
ventional worklight system.

Safety equipment
Wirtgen machines conform to the
highest European and international
safety standards. To maintain this
prescribed level of safety on a
permanent basis, individual pieces of
safety equipment must be complete
and fully functional, even when
subjected to extensive use.
If their operation is impaired, for
example because of damage, the
corresponding parts must be replaced.

202 © 2008 by Wirtgen GmbH


Description Part No.

Work light 10906

Work light with cable and plug 31926

Work light with spiral cable and plug 37013

Work light with quick fastening 57775

Work light with magnetic bracket 117676

Bulb for work light 9778

Work light Xenon 144623

Work light Xenon with spiral cable and plug 161026

Work light Xenon with magnetic bracket 146979

Bulb for work light Xenon 144624

Patrol light yellow 68407

Bulb for patrol light 16224

Horn 8015

Reversing alarm 19836

© 2008 by Wirtgen GmbH 203


Original Wirtgen control sticks
for sensitive machine operation
Control sticks have proved their value
in practice as fundamental operating
elements for numerous functions on
the Wirtgen machines.

Their sensitive response makes it easier


to operate the machine, while their er-
gonomic form allows the operator to
work without tiring during the entire job.
The control sticks' durability is guaran-
teed by a robust design and dust-proof
sealing of the housing.

Different control sticks for the same job: delicate precision control of the powerful Wirtgen machines in many functions from travel drive to
height adjustment.

204 © 2008 by Wirtgen GmbH


Height
Advance drive Steering Conveyor adjustment
Maschine Series
type range Control Control
Bellows Bellows Joystick Joystick
stick stick
W 500 0001 - 9999 194269 62534

0001 - 0042 172882


W 50 192503 62534 56840
0043 - 9999 180133

W 50 0001 - 9999 192503 62534 56840 194444

0001 - 0030 172882


W 50 DC 192503 62534 56840
0031 - 9999 180133

0001 - 0515 99192


W 600 DC,
192474 62534 56840
W 1000 L
0516 - 9999 164081

0001 - 0577 194269


W 1000 62534 56840 99192
0578 - 9999 192474

W 60, W 100 0001 - 9999 192503 62534 56840 194444

W 1000 F,
W 1200 F, 0001 - 9999 192474 62534 56840 99192
W 1300 F

W 100 F,
W 120 F, 0001 - 9999 192503 62534 56840 194444
W 130 F

W 1500, W 1900 0001 - 9999 192478 55830 78188 56840

W 2000 0001 - 9999 192494 62534 113613 123912 56840

2100 DC 0001 - 9999 192478 55830 78188 56840

W 2100 0001 - 9999 192494 62534 113613 123912 56840

W 2200 0001 - 9999 192494 62534 113613 123912 56840

WR 2000 0001 - 9999 192501 62534 99689

WR 2400 0001 - 9999 192501 62534 99689

0001 - 0109 195421


WR 2500 62534 51737 51737
0110 - 9999 192501

WR 2500 S 0001 - 9999 192501 62534 99689

© 2008 by Wirtgen GmbH 205


Original Wirtgen small electrical parts
for reliable machine operation
Battery switch
The battery switch disconnects the
battery from the circuit and conse-
quently from the power supply.

The battery switches used in Wirtgen


machines are of impact-resistant,
flame-retardant polymer material and
are designed to carry high currents,
such as those encountered when start-
ing a Wirtgen machine.

Emergency stop switches


Emergency stop switches are installed
at various easily accessible points in or-
der to bring the machine to a rapid halt
in an emergency.

These Emergency stop switches are


safety switches and prescribed by law.
An Emergency stop switch which has
been damaged, for instance by me-
chanical impact, must be replaced.
The Emergency stop switches used by
Wirtgen are based on the modular Wirt-
gen system. They are designed for
continuous duty on construction sites
and are correspondingly robust.

Proximity switches
Proximity switches which blend homo-
geneously into the electronic system
are used wherever positions have to be
sensed without contact in Wirtgen ma-
chines.

All the proximity switches used reflect


the latest state of the art with their in-
creased sensing distance and are par-
ticularly resistant to interference. Their
precise switching performance ensures
reliable execution of all functions.

206 © 2008 by Wirtgen GmbH


Milling Machine / Recycler
Slipform Paver

Proximity switch Emergency stop switch


Machine Series Battery
type range Lifting switch with spring previous
Steering
limit catch version
W 50 10.05 0001 - 9999 74016 144269
W 60, W 100 0001 - 9999 74016 144269

W 100 F, W 120 F,
0001 - 9999 24761 74016 144269
W 130 F

0001 - 0186 70224


1300 - 2000 DC 55662 17814 16308
0187 - 9999 24761
W 1500, W 1900 0001 - 9999 55662 24761 74016 144269 16308
W 2000 0001 - 9999 55662 24761 74016 144269 16308
2100 DC 0106 - 9999 24761 17814 144269 16308
W 2100 0001 - 9999 55662 24761 74016 144269 16308
W 2200 0001 - 9999 55662 24761 74016 144269 16308
WR 2000 0001 - 9999 55662 74016 144269
WR 2400 0001 - 9999 74016 144269
0001 - 0109 55662
WR 2500 24761 74016 16308
0110 - 9999 187786
WR 2500 S 0001 - 9999 55662 74016 144269

Proximity switch Emergency stop switch


Machine Series Battery
type range Super Spreading Dowel bar switch with spring previous
smoother plough inserter catch version
SP 150 04.SP 0001 - 9999 74016 144269

SP 250 08.SP 0001 - 0050 74016 16308

0001 - 0116 16308


SP 250 74016
0117 - 9999 144269

SP 500 0001 - 9999 30981 55866 74016 144269 16308

0001 - 0024 17814


SP 750, SP 850 30981 114499 55866 144269 16308
0025 - 9999 74016

0001 - 0004 114499


SP 850 Vario 114499 74016 144269 16308
0005 - 9999 30981

0001 - 0020 16308


SP 1500 L 114499 114499 55866 74016
0021 - 9999 144269

0007 - 0030 17814


SP 1600 30981 114499 55866 144269 16308
0031 - 9999 74016

© 2008 by Wirtgen GmbH 207


Original Wirtgen emergency kits
for solving problems on site without delay
Downtimes on site cost a lot of money.
To minimize the downtimes caused by
unforeseen repairs, Wirtgen has put to-
gether an emergency kit for electrical
components for all machines.
The kit's contents make it possible to
solve problems rapidly, directly on site,
with the parts on board and thus save
money. The most important replace-
ment parts are always available when
needed because the kits are indivi-
dually compiled for each machine. The
kit is supplied in a handy case and can
be stowed away in the machine's sto-
rage compartment.

Simple maintenance jobs can be dealt with directly on site with the emergency kits. This saves time and money by increasing machine avail-
ability.

208 © 2008 by Wirtgen GmbH


Machine type Series range Part No.

0001 - 0577 200015

W 1000

05.10 0578 - 9999 200016

W 60, W 100 0001 - 9999 2091528

W 1000 F 0001 - 9999 194195

0001 - 0329 194195

W 1000 F, W 1200 F, W 1300 F

06.10 0330 - 9999 200017

W 100 F, W 120 F, W 130 F 0001 - 9999 2061025

1300 - 2000 DC 0001 - 9999 194190

W 1500, W 1900 0001 - 9999 194189

W 2000 0001 - 9999 194188

W 2100 0001 - 9999 194188

W 2200 0001 - 9999 194188

WR 2000 0001 - 0124 200019

WR 2000 0125 - 9999 2061021

WR 2400 0001 - 9999 2061021

WR 2500 0001 - 9999 194192

WR 2500 S 0001 - 9999 200020

© 2008 by Wirtgen GmbH 209


Original Wirtgen parts
for cab and chassis
Operator's seat and roof
All Wirtgen operator's stands are de-
signed according to ergonomic princi-
ples. However, ergonomic design is
not restricted purely to the layout of the
operating elements, but also includes
the external design of the operator's
platform: ergonomically designed seats
and protection against the weather are
fundamental aspects allowing the ma-
chine operator to work safely and with-
out tiring.
A comfortable seat and functional roof
are therefore indispensable for assuring
the productivity of the machine opera-
tor.

Latch closings
Latch closing right Latch closing left
Part No.: 34867 Part No.: 34868 Doors, flaps, hatches: every machine
has numerous covers which must re-
main durably and reliably closed even
when subjected to vibrations.
The latch closings used for this purpo-
se in Wirtgen machines can be univer-
sally used in all locks and are available
as right-hand and left-hand versions.

Key for latch closing


Part No.: 35295

Sun protector
Sun protector
The display on the console provides the Part No.:177514
machine operator with comprehensive
information for assessing the milling
process. This information is difficult to
read in intense sunlight.

To improve legibility in such cases, a


sun protector can easily be retrofitted
or replaced without difficulty if dama-
ged. It can be used on all machines
with CGC display.

210 © 2008 by Wirtgen GmbH


Operator´s seat Armrest
Series
Maschine type Roof
range
with armrest without armrest right left

W 350, W 350 E 0001 - 9999 68396 81836 68398 68399

W 35, W 35 DC 0001 - 9999 189559

0005 - 0445 68397


W 500 68396 68398 68399 60005
0446 - 9999 81836

W 50, W 50 DC 0001 - 9999 155178 171753 176187

W 600 DC 0001 - 9999 68396 81836 68398 68399 60005

W 60 2047742 2076363

0001 - 0326 60005


68396 81836 68398 68399
W 1000 0327 - 0577
103746
0578 - 9999 155178

W 100 2047742 2062840

0001 - 0045 60005


W 1000 F, W 1200 F,
68396 81836 68398 68399
W 1300 F
06.10 0046 - 9999 103746

W 1000 F, W 1200 F,
0001 - 9999 68396 81836 68398 68399 103746
W 1300 F
07.10

W 100 F, W 120 F,
0001 - 9999 155178 2047742 2062840
W 130 F

1300 - 2000 DC 0001 - 9999 68396 81836 68398 68399 35489

W 1500, W 1900,
W 2000, W 2100, 0001 - 9999 68396 81836 68398 68399
W 2200

0001 - 0181 68397


2100 DC, DCR, SM 68396 68398 68399 35489
0182 - 9999 81836

WR 2000 0001 - 9999 155178

WR 2400 0001 - 9999 155178

0001 - 0164 68396 81836 68398 68399


WR 2500
0165 - 9999 155177

WR 2500 S 0001 - 9999 155178

© 2008 by Wirtgen GmbH 211


Original Wirtgen tools
for everyday use

Cutting tool profile gauge Ejector drift for picks


Part No.: 193940 Part No.: 193685

Extractor Ejector drift Ejector drift Copper hammer


for picks for picks for picks for driving in the picks
Part No.: 28812 Part No.: 45275 Part No.: 82747 Part No.: 5442

Pneumatic ejector drift for picks Pneumatic hammer Pneumatic hammer set with
Part No.: 84252 Part No.: 11512 driver and ejector drift
Part No.: 60604

Pneumatic driver for picks


Part No.: 84251 Accessories included

212 © 2008 by Wirtgen GmbH


Rapid replacement of picks
Pick changes mean machine stop-
pages. The milling drums on all Wirtgen
machines are easily accessible to keep
3/4” extension these downtimes short. The next step
Part No.: 10747 is to drive out the worn picks and insert
the new ones. Wirtgen can offer
suitable tools for this purpose: manual
ejector drifts and extractors, copper
Hexagon socket,
hammers for driving in the new picks
17 mm for HT2 + HT11
and pneumatic tools for changing
Part No.: 11886
picks.

Assembly tools for quick-


Ratchet 3/4” change toolholder systems
Part No.: 97204
In addition to the standard tool kit sup-
plied with every machine, special tools
are required for the optional milling
drums with quick-change toolholders.
These tools have been carefully se-
lected by Wirtgen.
Hexagon socket,
14 mm for HT3 Assembly tools for Surface
Part No.: 11151 Miner picks
Special pliers are available from Wirtgen
for mounting and dismounting the lo-
cking rings.

Torque wrench
up to 700 Nm
Part No.: 68273

Assembly pliers Locking rings Adapter for


for locking rings for Surface Miner picks thread cutter
Part No.: 5447 Part No.: 155281 Part No.: 169132

Thread cutter for HT3


M 24 x 2
Part No.: 101772
Thread cutter for HT11
M 30 x 2
Part No.: 25392 (w/o fig.)

© 2008 by Wirtgen GmbH 213


Original Wirtgen Test Kits ensure
the performance of your machine
Regular maintenance of Wirtgen ma- include pressure gauges for different Electrical Test Kit
chines greatly increases their service pressure ranges, hydraulic fittings and Part No. 89900
life and enhances their performance. manometer adapters.
To carry out maintenance and service Other tools are also available, such as
The Electrical Test Kit contains a variety
work professionally, Wirtgen has put to- different double open-ended spanners,
of high-quality tools required to take
gether two test kits for service staff, a set of metric hex wrenches with ball
electrical measurements and perform
which contain all the tools required to end, and a set of SAE hex wrenches.
adjustments and service work on
test and adjust electrical and hydraulic The kit is rounded out by sets of seals
Wirtgen machines.
components. for several different valves, and O-rings
The test kit's basic equipment includes
in the most common sizes.
a high-quality multimeter with an
Hydraulic Test Kit extensive set of accessories, such as
Part No. 12782 instrument leads, test probes, clip-type
probes and test adapters. These are
The Hydraulic Test Kit contains a supplemented by a wire stripper, a
variety of tools required to carry out crimping tool for wire end sleeves,
hydraulic pressure tests and perform diagonal side cutters, needle-nose pliers
adjustments and service work on and a set of screwdrivers.
Wirtgen machines. The main items

214 © 2008 by Wirtgen GmbH


Service Master Test Kit The standard equipment includes a
Part No. 156825 hand-held test unit, pressure sensors,
temperature probes, an rpm speed
Wirtgen machines offer a variety of sensor, an electronic module and
innovative functions with different sufficient instrument leads.
settings to help the machines operate Pressure, flow rate, temperature, rpm
at full potential and ensure optimum speed (frequency), current and voltage
productivity. can be tested with the kit. Six channels
The Service Master Test Kit was are available to simultaneously record
developed to support the correspon- the test data. With the help of the soft-
ding diagnostic and service work. It can ware provided, the test data can be
be used to take hydraulic, thermal and transferred via the integrated RS232
electrical measurements, or to perform interface directly to a PC or printer for
adjustments and service work. further processing or printing.

© 2008 by Wirtgen GmbH 215


Original Wirtgen tools
for an effective service
Vacuum-Kit
Part No. 95304
When working on the hydraulic system, hydraulic tank using one of the
it is important to prevent hydraulic flu- adapters provided. The pump then
id from escaping. Special precaution- generates a vacuum in the air space
ary measures should be taken particu- above the hydraulic fluid, which mini-
larly on a job site to comply with mises fluid leakage.
environmental regulations.
Using the Vacuum Kit can effectively
help prevent excessive amounts of flu-
id from escaping when disconnecting a
hydraulic hose or dismantling a valve.
For this purpose, the vacuum pump
from the kit is connected to the

216 © 2008 by Wirtgen GmbH


Original Wirtgen belt repair parts packages
for instant relief if belt problems arise
Belt repair – cracks
Part No.: 111850
The “belt repair – cracks” parts package
is the ideal solution for repairing frayed
cracks or covering soft areas before
they tear. The package includes all the
tools and materials needed for instant
repair of longitudinal cracks and cra-
cked edges.
In addition to punches, bolt breakers,
cutters and other material, the package
also includes a large number of metal
connectors to hold the belt together.

Belt repair – holes


Part No.: 193618
Small and medium-sized holes can be
repaired very simply with the “belt re-
pair – holes” parts package.

The package includes adhesive, har-


dener and lozenge-shaped patches of
various sizes, as well as a round brush,
a roller and a tool for roughening the
surface.

Spanners for slotted nuts on


1300 - 2000 DC
conveyor system W 1500 - W 2200
Part No.: 161472
To secure the return roller of the
conveyor unit in the correct axial
position, the slotted round nuts with
tensioner bushes are fixing the return
roller. For tightening and loosening the
slotted round nuts without damaging
them, the original Wirtgen spanners
are required.

W 1000 F - W 1300 F
Part No.: 161468

© 2008 by Wirtgen GmbH 217


Wirtgen Group lubricants
keep your fleet moving
The complex and demanding require- Premium lubricants One-stop supply
ments imposed by Wirtgen Group ma- Wirtgen Group lubricants combine the All Wirtgen Group machines – whether
chines have been analysed in intensi- best possible basic oils and unique ad- Wirtgen milling machine, Vögele paver
ve research and testing work together ditives in customized specifications. or Hamm roller – can be filled and lu-
with leading oil companies and trans- The advantages for you: bricated with the corresponding
lated into optimum specifications. The Wirtgen Group lubricant for each appli-
resultant products are now used for • Extended oil-change intervals based
cation.* Together with the carefully
first-time lubrication of the machines in on oil analysis in the Wirtgen Group
coordinated mixture of container sizes,
the factory. The outcome of these ef- • Compatibility with the first filling
this results in optimized ordering, sto-
forts is remarkable: a large range of • Optimum protection against wear
rage and filling processes.
premium lubricants from a single sour- • Perfect protection against corrosion
ce complemented by highly functional • Traceability in the event of damage
Accessories for filling and
accessories “made in Germany” for fil- Wirtgen Group lubricants consequent- lubrication
ling and lubrication. The new Wirtgen ly improve the performance and service Highly functional accessories “made in
Group lubricants ensure that your fleet life of your machines while at the same Germany”, such as canister pumps and
does not grind to a halt. time durably cutting their running costs. grease guns, are available to assist you
The sensible way to save money! in filling and lubricating your machines.

*Exceptions are indicated

218 © 2008 by Wirtgen GmbH


The lubricants in detail

Wirtgen Group Engine Oil Wirtgen Group Hydraulic Oil


15W40 HVLP 46
Powerful high-performance engine oil High-grade multi-range hydraulic oil
made from excellent basic oils and with high viscosity index for optimum
special additives. Increases the perfor- protection against wear, even in the
mance output by your engine while at most difficult service conditions. The
the same time ensuring maximum ope- new, improved specification ensures
rational reliability. very long service intervals. Optimum
cold starting properties are guaran-
Container sizes: 5 l, 20 l, 208 l teed.
Classes: ACEA E7/E5/E3/B4/B3/A2, Container sizes: 20 l, 208 l
API CI-4/CH-4/CG-4/CF-4/CF/SL/SJ Classes: AFNOR NF-E 48-690/1,
Manufacturers' standards: Daimler AFNOR NF-E 48-603 Part 1 - Type HV,
Chrysler MB 228.3/229.1, Caterpillar Denison HF-0, Vickers I-286-S, Vickers
CAT ECF-1, Cummins CES M-2950-S, DIN 51524 Part 3, ISO
20078/7/6/2/1, Mack EO-M Plus, 11158 Type HV
Volvo VDS-2/VDS-3, MAN M3275 Manufacturers' standards: P-70,
Denison HF-0

Wirtgen Group Gear Oil Wirtgen Group Milling Drum


85W90 Gear Oil
Mineral gear oil of the latest generati- Exclusive all-synthetic gear oil desig-
on for versatile use in gearboxes and ned for heavy-duty use in Wirtgen mil-
axle drives. Stands out through maxi- ling drum gearboxes. Extremely resis-
mum protection against wear and oxi- tant to pressure and temperature.
dation.
Container sizes: 5 l, 20 l, 208 l Container sizes: 20 l, 208 l
Classes: API GL-5
Manufacturers' standards: Daimler Note: Must not be mixed with mineral
Chrysler MB 235.0, ZF-TE- gear oil. Special versions must be used
ML05A/07A/12A/16C/17B, MAN 342 for WR 2000 / 2400 and WS 2200 /
Type N 2500 (see table of Order Nos.)
Note: Must not be used for Wirtgen mil-
ling drum gearboxes, Hamm vibratory
bearings and drum drives, as well as for
Vögele pump splitter gearboxes and
travel drives.

Wirtgen Group Multi-purpose Wirtgen Group Clutch and


Grease Remixer Grease

Highly refined multi-purpose grease for Exclusive grease for use in Wirtgen
a wide range of lubricating jobs, such clutches and remixers.
as on link pins and wheel bearings.
State-of-the-art additive technology Container size: 400 g cartridge
makes this product particularly suitab-
le for use in conditions subject to im-
pacts and vibration.

Container size: 400 g cartridge

© 2008 by Wirtgen GmbH 219


Wirtgen Group lubricants
Accessories for filling and lubrication
Oil pumps
Hand pump for 20 l canisters:
• Piston pump
• Delivery hose with spring-loaded
spiral and anti-kink spring
• Non-drip spout with holder
• Foot valve

Lever-operated hand pump for 208 l


barrels:
• Made of metal
• Telescoping intake tube
• Pivotable delivery manifold
• Delivery capacity: 0.2 l / stroke

Pressure sprays and grease


guns:
Pressure sprays:
• Made of metal
• Flexible hose
• Sizes: 500 g, 1000 g

Grease guns:
• Made of metal
• High pressure output
• Size: 400 g

Filling cans and funnels


Filling cans:
• Flexible spout
• Complete with lid
• Sizes: 1 l, 2 l, 5 l

Filling funnels:
• Transparent plastic material
• Complete with lid
• Diameter: 180 mm, 220 mm

220 © 2008 by Wirtgen GmbH


Description Container size Part No.

5l 2065020

Wirtgen Group Engine Oil 15W40 20 l 2065025

208 l 2065026

20 l 2065028
Wirtgen Group Hydraulic Oil HVLP 46
208 l 2065029

5l 2065030

Wirtgen Group Gear Oil 85W90 20 l 2065031

208 l 2065032

20 l 2065033
Wirtgen Group Milling Drum Gear Oil
208 l 2065034

Wirtgen Group Milling Drum Gear Oil


20 l 199752
(WR 2000/2400, WS 2200/2500)

Wirtgen Group Multi-purpose Grease 400 g 2065035

Wirtgen Group Clutch and Remixer Grease 400 g 47259

Description Part No.


Hand pump for 20 l canisters 2065044

Lever-operated hand pump for 208 l barrels 2065045

Pressure sprays 500 g 2065046

Pressure sprays 1000 g 2065047

Lever-operated hand grease gun 400 g 2065048

Grease gun 400 g 2065049

Filling can 1 l 2065041

Filling can 2 l 2065042

Filling can 5 l 2065043

Filling funnel 180 mm 2065039

Filling funnel 220 mm 2065040

© 2008 by Wirtgen GmbH 221


Original Wirtgen vibrators
for maximum compaction and reliability
Wirtgen Slipform Pavers cover a variety
of applications for high-quality offset
slipforming and roadway paving, all of
which centre on the compaction of
concrete.
The structural design and model
features of the Wirtgen vibrators used
for compaction are adapted to the
various applications and optimised
with regard to form and function.
Their most outstanding feature is
maximum compaction combined with
maximum reliability. Other character-
istics include durability, high efficiency
and long service life, which enable
economical use.

An additional smooth Shock proved plug which is unbreakable


protection hose prevents even at low temperatures
concrete sticking

Changed geometry of the inner vibrator


prevents the protection hose rubbing
against its own suspension

High efficiency by using


high quality 3-phase
asynchronous motors

Bigger effective diameter and


higher compaction performance
due to increased unbalance

Long life due to special


roller bearings
Completely casted connections
for protection against mechanical
damage, improved insulation
safety and better heat rejection

222 © 2008 by Wirtgen GmbH


Offset applications

For offset pavement, which usually


involves the paving of a profile, the
mould is located alongside of the
actual machine.
During offset paving, the vibrators are
positioned directly in the moulds and
arranged such that the concrete is
evenly distributed and compacted even
in small or complex moulds. Straight vi-
brators are generally used in the offset
process. The number and arrangement
of the vibrators depends on the shape
of the profile and the volume of con-
crete placed.

Road pavement
When it comes to road pavement,
curved vibrators are usually used,
which are submerged in the concrete in
front of the slipform pan. The vibrators
are distributed across the paving width
in such a way that optimum com-
paction is achieved.
In the case of two-layer paving, “T-
vibrators” are used to compact the
second layer. For other applications,
e.g. profiled surfaces, the various
vibrators can be flexibly combined to
ensure the best possible results for
concrete paving.

Vibrator electric
Application Description Part No.
Offset application Vibrator straight D66 180705

Offset application Vibrator bent D66 145963

Road pavement 1. Layer Vibrator bent D66 145963

Road pavement 1. Layer Vibrator bent D76 145961

Road pavement 2. Layer T-vibrator D76 (horizontal) 180706

Vibrator hydraulic
Application Description Part No.
Offset application Vibrator straight (hydraulic) 75721

Offset application Vibrator bent (hydraulic) 75722

Road pavement Vibrator bent (hydraulic) 75722

© 2008 by Wirtgen GmbH 223


Joseph Vögele AG
The name that stands for world-famous pavers

Joseph Vögele AG 224


Conveyance of mix ______________________________________________________________ 226
• Floor plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
• Conveyor guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
• Parts package for material hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
• Conveyor chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
• Parts package including return sheaves for conveyors . . . . . . . . . . . . . . . . . . . . . 237
• Chain wheels and drive chains for conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
• Driving shafts for conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
• Sensors for feed rate control of conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Spreading of mix ________________________________________________________________ 244
• Auger blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
• Limiting plates for auger tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
• Bracings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
• Auger extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
• Chain wheels and roller chains for augers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

224 © 2008 by Joseph Vögele AG


• Parts package for auger blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
• Parts package for augers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
• Sensors for feed rate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Crawler unit parts _______________________________________________________________ 282
• Crawler track units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
• Track pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
• Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
• Sprockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Tyres and wheels ________________________________________________________________ 288
Hydraulic parts _________________________________________________________________ 290
• Hydraulic pumps and -motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
• Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Generator management and screed heating technology ________________________ 316
• Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
• Heating rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Compaction technology _________________________________________________________ 332
• Tamper shields and spring steel strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
• Tamper bars and tamper bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
• Screed plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
• Pressure bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
• Parts packages for screeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Screed width control ____________________________________________________________ 364
• Guide rails and slide blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
• Telescoping tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
Levelling ________________________________________________________________________ 370
• Levelling systems for road pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
• Components of the levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
• Accessories for Niveltronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Filters and service packages for filters __________________________________________ 378
Tools ____________________________________________________________________________ 386
Lubricants ______________________________________________________________________ 396

© 2008 by Joseph Vögele AG 225


Genuine Vögele floor plates for conveyors to ensure
optimal transfer of mix and long service life
The floor plates of conveyors are expo-
sed to severe strain. Therefore, we use
materials for manufacture meeting the
highest demands in terms of resis-
tance to wear and impact strength.

The special, patented design of our


floor plates allows fitting without
screws or bolts, thus saving precious
time when mounting or demounting.

226 © 2008 by Joseph Vögele AG


Floor plates
Machine type Model
Quantity Front Quantity Middle Quantity Rear

SUPER 600, SUPER 800 07900001 - 07909999 1 2024859

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 2 2046272

SUPER 1103-2, SUPER 1303-2 09110001 - 09119999 2 2052785

SUPER 1203 07110001 - 07119999 2 4602437295 2 4602437296

SUPER 1400 06120001 - 06129999 1 4602425123 1 4602425119 1 4602425121

SUPER 1402 06110001 - 06119999 1 4602425124 1 4602425126 1 4602425127

SUPER 1500 06700001 - 06709999 2 4602434629 2 4602424998 2 4602434632

SUPER 1502 06710001 - 06719999 2 4602434629 2 4602424998 2 4602434632

06720001 - 06729999,
SUPER 1600 2 4602434629 2 4602424998 2 4602434632
06820001 - 06829999

06730001 - 06739999,
SUPER 1603 2 4602434629 2 4602424998 2 4602434632
06830001 - 06839999

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2 4602439024 2 4602439108

SUPER 1600-1 EP*,


09820001 - 09829999 2 4602439024 2 4602439108
SUPER 1800-1 EP*

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2 4602439024 2 4602439108

SUPER 1600-2, SUPER 1800-2,


11820001 - 11829999 2 4602439024 2 4602439108
SUPER 1800-2 SJ**

SUPER 1603-2,
08830001 - 08839999 2 4602439024 2 4602439108
SUPER 1803-2

SUPER 1800 06680001 - 06689999 2 4602434629 2 4602434630 2 4602434632

SUPER 1804 06690001 - 06699999 2 4602434629 2 4602434630 4602434632

SUPER 1900, SUPER 1900-2 06190001 - 06199999 2 4602436030 2 4602436031

SUPER 2100, SUPER 2100-2 07190001 - 07199999 2 4602436030 2 4602436031

SUPER 1903 02180001 - 02189999 2 4602437534 2 4602437535

SUPER 2500 06740001 - 06749999 2 4602423475 4 4602423478 2 4602423477

*ErgoPlus **SprayJet

© 2008 by Joseph Vögele AG 227


Genuine Vögele conveyor guards
to protect conveyors
Protecting the conveyor chains to pre-
vent premature wear is of utmost im-
portance for your paver’s good opera-
ting condition at all times. Therefore,
Vögele conveyor guards are made of a
high-quality and highly wear resistant
material.

228 © 2008 by Joseph Vögele AG


Machine type Series range Description Quantity Part No.

SUPER 600, SUPER 800 07900001 - 07909999 Lateral guard 2 2024849

Central guard 1 2046339


SUPER 1100-2, SUPER 1300-2 08110010 - 08119999
Lateral guard 2 2046265

Central guard 1 2046339


SUPER 1103-2, SUPER 1303-2 09110010 - 09119999
Lateral guard 2 2046265

Central guard rear 1 4618182410

Central guard front 1 4618182409

Lateral guard rear 2 4618182411

07110001 - 07110044 Lateral guard front left 1 4618182413

Lateral guard front right 1 4618182414

Chain guard left 1 4618182418

Chain guard right 1 4618182419

SUPER 1203 Central guard rear 1 4618182410

Central guard front 1 4618182409

Lateral guard rear left 1 4618182428

Lateral guard rear right 1 4618182429


07110045 - 07119999
Lateral guard front left 1 4618182413

Lateral guard front right 1 4618182414

Chain guard left 1 4618182418

Chain guard right 1 4618182419

Lateral guard rear 2 4618182382


SUPER 1400 06120001 - 06129999
Lateral guard front 2 4618182392

Lateral guard rear 2 4618182329


SUPER 1402 06110001 - 06119999
Lateral guard front 2 4618182393

Central guard rear 1 4618182277

Central guard front 1 4618182292

06700001 - 06700062 Lateral guard 4 4618182382

Chain guard left 1 4618182287

Chain guard right 1 4618182288

SUPER 1500 Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard 4 4618182382


06700063 - 06709999
Chain guard left 1 4618182287

Chain guard right 1 4618182306

Chain guard middle 1 4618182288

© 2008 by Joseph Vögele AG 229


Machine type Series range Description Quantity Part No.

Central guard rear 1 4618182277

Central guard front 1 4618182292

06710001 - 06710090 Lateral guard 4 4618182382

Chain guard left 1 4618182287

Chain guard right 1 4618182288

SUPER 1502 Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard 4 4618182382


06710091 - 06719999
Chain guard left 1 4618182287

Chain guard right 1 4618182306

Chain guard middle 1 4618182288

Central guard rear 1 4618182277

Central guard front 1 4618182292

06720001 - 06720083 Lateral guard 4 4618182382

Chain guard left 1 4618182287

Chain guard right 1 4618182288

Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard 4 4618182382


06720084 - 06820000
SUPER 1600 Chain guard left 1 4618182287

Chain guard middle 1 4618182306

Chain guard right 1 4618182288

Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard 4 4618182382


06820001 - 06829999
Chain guard left 1 4618182287

Chain guard middle 1 4618182306

Chain guard right 1 4618182288

230 © 2008 by Joseph Vögele AG


Machine type Series range Description Quantity Part No.

Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard rear 2 4618182382

06730001 - 06739999 Lateral guard front 2 4618182367

Chain guard left 1 4618182287

Chain guard middle 1 4618182306

Chain guard right 1 4618182288

Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard rear 2 4618182382

SUPER 1603 06830001 - 06830043 Lateral guard front 2 4618182367

Chain guard left 1 4618182287

Chain guard middle 1 4618182306

Chain guard right 1 4618182288

Central guard rear 1 4618182408

Central guard front 1 4618182407

Lateral guard rear 2 4618182382

06830044 - 06839999 Lateral guard front 2 4618182385

Chain guard left 1 4618182287

Chain guard middle 1 4618182306

Chain guard right 1 4618182288

Central guard rear 1 4618182430

Central guard front 1 4618182431

SUPER 1600-1, SUPER 1800-1 07820010 - 07820025 Lateral guard rear 2 4618182415

Lateral guard front left 1 2003401

Lateral guard front right 1 2003414

Central guard rear 1 4618182430

Central guard front 1 4618182431

SUPER 1600-1, SUPER 1800-1 07820010 - 07820055* Lateral guard rear 2 4618182415

Lateral guard front left 1 2001643

Lateral guard front right 1 2001641

*only with hydraulic hopper front

© 2008 by Joseph Vögele AG 231


Machine type Series range Description Quantity Part No.

Central guard rear 1 4618182430

Central guard front 1 4618182431

SUPER 1600-1, SUPER 1800-1 Lateral guard rear 2 4618182415


SUPER 1600-1 EP**, 07820026 - 07829999
SUPER 1800-1 EP** 09820010 - 09829999 Lateral guard front left 1 2010980
SUPER 1600-2, SUPER 1800-2, 11820001 - 11829999
SUPER 1800-2 SJ*** Lateral guard front left 1 2010985*

Lateral guard front right 1 2010983

Lateral guard front right 1 2010986*

Central guard rear 1 4618182430

Central guard front 1 4618182431

Lateral guard rear 2 4618182415

SUPER 1603-1, SUPER 1803-1 07830010 - 07830018 Lateral guard front left 1 2003401

Lateral guard front left 1 2001643*

Lateral guard front right 1 2003414

Lateral guard front right 1 2001641*

Central guard rear 1 4618182430

Central guard front 1 4618182431

Lateral guard rear 2 4618182415


SUPER 1603-1, SUPER 1803-1 07830019 - 07839999
Lateral guard front left 1 2010980
SUPER 1603-2, SUPER 1803-2 08830010 - 08839999
Lateral guard front left 1 2010985*

Lateral guard front right 1 2010983

Lateral guard front right 1 2010986*

Central guard rear 1 4618182277

Central guard front 1 4618182276

Lateral guard rear 2 4618182374

06680001 - 06680240 Lateral guard front 2 4618182375

Chain guard left 1 4618182287

Chain guard right 1 4618182288

Chain guard middle 1 4612012001


SUPER 1800
Central guard rear 1 4618182408

Central guard front 1 4618182406

Lateral guard rear 2 4618182374

06680241 - 06689999 Lateral guard front 2 4618182375

Chain guard left 1 4618182287

Chain guard middle 1 4618182306

Chain guard right 1 4618182288


*only with hydraulic hopper front **ErgoPlus ***SprayJet

232 © 2008 by Joseph Vögele AG


Machine type Series range Description Quantity Part No.
Central guard rear 1 4618182277
Central guard front 1 4618182276
Lateral guard rear 2 4618182374
06690001 - 06690060 Lateral guard front 2 4618182375
Chain guard left 1 4618182287
Chain guard right 1 4618182288
Chain guard middle 1 4612012001
Central guard rear 1 4618182277
Central guard front 1 4618182276
Lateral guard rear 2 4618182374
SUPER 1804 06690061 - 06690100 Lateral guard front 2 4618182391
Chain guard left 1 4618182287
Chain guard right 1 4618182288
Chain guard middle 1 4612012001
Central guard rear 1 4618182408
Central guard front 1 4618182406
Lateral guard rear 2 4618182374
06690101 - 06699999 Lateral guard front 2 4618182391
Chain guard left 1 4618182287
Chain guard middle 1 4618182306
Chain guard right 1 4618182288
Central guard rear 1 4618182397
Central guard front 1 4618182396
Lateral guard 4 4618182395**
SUPER 1900, SUPER 2100 06190001 - 06199999
Lateral guard 2 4618182395*
Lateral guard front left 1 4618182399*
Lateral guard front right 1 4618182400*
Central guard rear 1 4618182397
Central guard front 1 4618182396
Lateral guard 4 2034838**
SUPER 1900-2, SUPER 2100-2 07190001 - 07199999
Lateral guard 2 2034838*
Lateral guard front left 1 2035037*
Lateral guard front right 1 2035038*
Central guard rear 1 4618182397
Central guard front 1 4618182416
Lateral guard rear 2 4618182415
SUPER 1903 02180001 - 02189999
Lateral guard front 2 4618182417**
Lateral guard front left 1 4618182420*
Lateral guard front right 1 4618182421*
Central guard rear 1 4618182388
Central guard front 1 4618182387
SUPER 2500 06740001 - 06749999 Lateral guard 4 4618182386
Chain guard middle 1 4618182351
Chain guard 2 4615112735
*only with hydraulic hopper front ** with mechanical hopper front

© 2008 by Joseph Vögele AG 233


Genuine Vögele parts package
for material hopper
Genuine Vögele parts package
for material hopper ensuring
perfect feed and conveyance
of mix
The parts package includes all wearing
parts for the material hopper such as
floor plates, centre and lateral guards
as well as mounting materials.
The smart design of the floor plates
allows attachment with no screws re-
quired. This cuts time for fitting sub-
stantially.

234 © 2008 by Joseph Vögele AG


Parts package for material hopper
Machine type Series range
with hydraulic front flap with mechanical front flap

SUPER 600, SUPER 800 07900001 - 07909999 2030070

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2046344 2046344

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2052649 2052649

SUPER 1203 07110001 - 07119999 4617500099

SUPER 1400 06120001 - 06129999 4617500046

SUPER 1402 06110001 - 06119999 4617500047

06700001 - 06700062 4617500048


SUPER 1500
06700063 - 06709999 4617500049

06710001 - 06710090 4617500048


SUPER 1502
06710091 - 06719999 4617500049

06720001 - 06720083 4617500048

SUPER 1600 06720084 - 06729999


4617500049
06820001 - 06829999

06730001 - 06739999
4617500050
SUPER 1603 06830001 - 06830043

06830044 - 06839999 4617500051

07820001 - 07820025 2013188 2013187


SUPER 1600-1, SUPER 1800-1
07820026 - 07829999 2031620 2031619

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 2031620 2031619

SUPER 1600-2,
11820010 - 11829999 2031620 2031619
SUPER 1800-2, SUPER 1800-2 SJ**

07830001 - 07830018 2013188 2013187


SUPER 1603-1, SUPER 1803-1
07830019 - 07839999 2031620 2031619

SUPER 1603-2, SUPER 1803-02 08830010 - 0883999 2031620 2031619

06680001 - 06680240 4617500052


SUPER 1800
06680241 - 06689999 4617500053

06690001 - 06690060 4617500052

SUPER 1804 06690061 - 06690100 4617500054

06690101 - 06699999 4617500055

SUPER 1900, SUPER 2100 06190001 - 06199999 4617500093 4617500094

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2041452 2041453

SUPER 1903 02180001 - 02189999 2013201 2013199

SUPER 2500 06740001 - 06749999 4617500057


*ErgoPlus **SprayJet

© 2008 by Joseph Vögele AG 235


Genuine Vögele conveyor chains with feeder bars
for optimal conveyance of mix
The conveyor chains with feeder bars
are pre-assembled for quick replace-
ment.
In order to achieve the best possible re-
sistance to wear for the conveyors ex-
posed to severe strain, conveyor chains
are made of a sturdy high-quality steel.
A pre-assembled unit includes 2 con-
veyor chains with feeder bars, bolts
and closing links.

Machine type Model Quantity Part No.

SUPER Boy 06900001 - 06909999 1 4610312125

SUPER 600, SUPER 800 07900001 - 07909999 1 2045812

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 2 2046350

SUPER 1103-2, SUPER 1303-2 09110001 - 09119999 2 2052796

SUPER 1203 07110001 - 07119999 2 2047053

SUPER 1400 06120001 - 06129999 1 4610312151

SUPER 1402 06110001 - 06119999 1 4610312152

SUPER 1500 06700001 - 06709999 2 4610312123

SUPER 1502 06710001 - 06719999 2 4610312123

06720001 - 06729999,
SUPER 1600 2 4610312123
06820001 - 06829999

06730001 - 06739999,
SUPER 1603 2 4610312123
06830001 - 06839999

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2 4610312166

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 2 4610312166

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2 4610312166

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820001 - 11829999 2 4610312166

SUPER 1603-2, SUPER 1803-2 08830001 - 08839999 2 4610312166

SUPER 1800 06680001 - 06689999 2 4610312118

SUPER 1804 06690001 - 06699999 2 4610312118

SUPER 1900, SUPER 2100 06190001 - 06199999 2 4610312147

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2 4610312147

SUPER 1903 02180001 - 02189999 2 4610312155

SUPER 2500 06740001 - 06749999 2 4610312150


*ErgoPlus **SprayJet

236 © 2008 by Joseph Vögele AG


Genuine Vögele parts package
including return sheaves for conveyors
This parts package is made up of all
you need for an exchange of your con-
veyors‘ return sheaves including roller
bearings, wearing rings and retaining
rings.
The parts are made of highly wear re-
sistant materials, thus ensuring long
service lives.

Machine type Model Quantity Part No.

SUPER 600, SUPER 800 07900001 - 07909999 1 2037854

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 1 2013202

SUPER 1103-2, SUPER 1303-2 09110001 - 09119999 1 2013202

SUPER 1203 07110001 - 07119999 1 2013202

SUPER 1400 06120001 - 06129999 1 4617500066

SUPER 1402 06110001 - 06119999 1 4617500067

SUPER 1500 06700001 - 06709999 1 4617500068

SUPER 1502 06710001 - 06719999 1 4617500068

06720001 - 06729999,
SUPER 1600 1 4617500068
06820001 - 06829999

06730001 - 06739999,
SUPER 1603 1 4617500068
06830001 - 06839999

SUPER 1800 06680001 - 06689999 1 4617500068

SUPER 1804 06690001 - 06699999 1 4617500068

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 1 2013205

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 1 2013205

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 1 2013205

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820001 - 11829999 1 2013205

SUPER 1603-2, SUPER 1803-2 08830001 - 08839999 1 2013205

SUPER 1900, SUPER 2100 06190001 - 06199999 1 2013205

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 1 2013205

SUPER 1903 02180001 - 02189999 1 2013205

SUPER 2500 06740001 - 06749999 2 4617500070


*ErgoPlus **SprayJet

© 2008 by Joseph Vögele AG 237


Genuine Vögele chain wheels and roller chains
for a powerful and positive drive of conveyors
Vögele chain wheels and roller chains
are made of highly wear resistant ma-
terials and for manufacture tight tole-
rance requirements exist. They ensure
optimal transmission of power, smooth
running and low wear. As a result,
powerful conveyance of mix is guaran-
teed and a long service life.

Always exchange chain wheels and roller chains as complete sets to ensure identical pitch.

238 © 2008 by Joseph Vögele AG


Chain wheels at the gear Roller chains
Machine type Series range
Quantity Part No. Quantity Part No.
SUPER 600, SUPER 800 07900001 - 07909999 1 2031792 1 2014115

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 4610062263 2 2044060

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 4610062263 2 2044060

07110010 - 07110160 2 4610062263 2 3301193076


SUPER 1203
07110161 - 07119999 2 2005927 2 2008941

1 4610062202*
SUPER 1400 06120001 - 06129999 1 3301100051
1 4610062203**

06700001 - 06700062 2 4610062187 2 3301100054

SUPER 1500 06700063 - 06700127 2 4610062190 2 3301100054

06700128 - 06709999 2 4610062217 2 3301100054

06710001 - 06710090 2 4610062187 2 3301100054

SUPER 1502 06710091 - 06710221 2 4610062190 2 3301100054

06710222 - 06719999 2 4610062217 2 3301100054

06720001 - 06720093 2 4610062187 2 3301100054

06720094 - 06720218 2 4610062190 2 3301100054


SUPER 1600
06720219 - 06729999 2 4610062217 2 3301100054

06820001 - 06829999 2 4610062217 2 3301100054

06730001 - 06739999
SUPER 1603 2 4610062190 2 3301100052
06830001 - 06839999

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2 4610062220 2 2026906

SUPER 1600-1 EP***,


09820010 - 09829999 2 4610062220 2 2026906
SUPER 1800-1 EP***

SUPER 1600-2, SUPER 1800-2,


11820010 - 11829999 2 4610062220 2 2026906
SUPER 1800-2 SJ****

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2 4610062220 2 2026906

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 4610062220 2 2026906

06680001 - 06680270 2 4610062187 2 3301100054

SUPER 1800 06680271 - 06680558 2 4610062190 2 3301100054

06680559 - 06689999 2 4610062217 2 3301100054

06690001 - 06690100 2 4610062187 2 3301100052


SUPER 1804
06690101 - 06699999 2 4610062190 2 3301100052

SUPER 1900, SUPER 1900-2,


06190001 - 06199999 2 4610062246 2 3301120048
SUPER 2100, SUPER 2100-2

2 4610062209*
06740001 - 06740010 2 3301230030
2 4610062208**
SUPER 2500
2 4610062209*
06740011 - 06749999 2 3301230032
2 4610062214**
*Driving shaft **Gearbox ***ErgoPlus ****SprayJet

© 2008 by Joseph Vögele AG 239


Genuine Vögele driving shafts for conveyors

Genuine Vögele driving shafts


for conveyors to ensure effi-
cient transmission of power
and perfect conveyance of
mix

Made of a material resistant to severe


strain and thanks to manufacture for
which tolerances are extremely tight,
Vögele driving shafts stand out through
remarkably long service lives even in
tough continuous operation.
Our package includes pre-assembled
driving shafts. No time-consuming pre-
assembly needs to be done at your
end.

240 © 2008 by Joseph Vögele AG


Driving shafts for conveyor
Machine type Series range
left right

SUPER 600, SUPER 800 07900001 - 07909999 2014415

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2044493 2046194

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2052724 2052711

07110001 - 07110160 4622082827 4622082828


SUPER 1203
07110161 - 07119999 2004796 2004797

SUPER 1500 06700001 - 06709999 4622082022 4622082022

SUPER 1502 06710001 - 06719999 4622082022 4622082022

06720001 - 06729999
SUPER 1600 4622082022 4622082022
06820001 - 06829999

06730001 - 06739999
SUPER 1603 4622082022 4622082022
06830001 - 06839999

SUPER 1800 06680001 - 06689999 4622082022 4622082022

SUPER 1804 06690001 - 06699999 4622082022 4622082022

SUPER 1600-1, SUPER 1800-1 07820010 - 07829999 4622082829 4622082829

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820010 - 09829999 4622082829 4622082829

SUPER 1603-1, SUPER 1803-1 07830010 - 07839999 4622082829 4622082829

SUPER 1600-2,
11820010 - 11829999 4622082829 4622082829
SUPER 1800-2, SUPER 1800-2 SJ**

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 4622082829 4622082829

SUPER 1903 02180001 - 02189999 4622082829 4622082829

SUPER 1900, SUPER 2100 06190001 - 06199999 4622082826 4622082826

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 4622082826 4622082826

*ErgoPlus **SprayJet

© 2008 by Joseph Vögele AG 241


Genuine Vögele sensors
for accurate feed rate control of conveyors
For conveyor drives, proportional con-
trol is provided. When working in Auto-
matic Mode, feed rates of conveyors are
precisely controlled to match the current
laydown rate. The level of mix is picked
up as standard by mechanical sensors.

• Sensors for conveyors are located at


the end of the conveyor tunnel right
above the conveyors.

• Actual values are picked up by the


sensors and passed on continuous-
ly to regulate conveyor drives.

• Proportional control is provided for


the separate drives (left and right),
i.e. feed rates of conveyors adapt au-
tomatically to match the actual level
of mix.

• This ensures uniform spreading of


the mix in front of the screed.

• The use of sensors is easy on your


drives and economical.

242 © 2008 by Joseph Vögele AG


Mechanical sensor
Machine type Series range
left right

SUPER 600, SUPER 800 07900001 - 07909999 2028964

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2042420

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2042420

07110001 - 07110160 2454130120 2454130121

3515180028
SUPER 1203
07110161 - 07119999
Potentiometer
2472560031

SUPER 1400 06120001 - 06129999

SUPER 1402 06110001 - 06119999

06700001 - 06700030 2454130027 2454130028


SUPER 1500
06700031 - 06709999 2008643 2008644

06710001 - 06710070 2454130027 2454130028


SUPER 1502
06710071 - 06719999 2008643 2008644

06720001 - 06720058 2454130027 2454130028


SUPER 1600
06720059 - 06729999 2008643 2008644

SUPER 1600 06820001 - 06829999 2008643 2008644

06730001 - 06739999
SUPER 1603 2008643 2008644
06830001 - 06839999

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2454130126 2454130127

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 2024928

SUPER 1600-2, SUPER 1800-2,


11820010 - 11829999 2042420
SUPER 1800-2 SJ**

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2454130126 2454130127

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2042420

06680001 - 06680162 2454130027 2454130028


SUPER 1800
06680163 - 06689999 2008643 2008644

06690001 - 06690099 2454130027 2454130028


SUPER 1804
06690100 - 06699999 2008643 2008644

06190001 - 06190994 2454130120 2454130121


SUPER 1900, SUPER 2100
06190995 - 06199999 2454130126 2454130127

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2024928

SUPER 2500 06740001 - 06749999 2454130068 2454130069


*ErgoPlus; **SprayJet

© 2008 by Joseph Vögele AG 243


Genuine Vögele auger blades for efficient and
uniform spreading of mix
Thanks to their reinforced design,
Vögele auger blades are highly resis-
tant to breaking, even when working
under the toughest conditions.
The manufacture of auger blades to a
very low degree of tolerance results in
an excellent fit. Auger blades mount
easily on the job site.
The variety of auger blade sizes (same
diameter, varying diameter, smaller dia-
meter towards the outsides) allows set-
up of your auger in compliance with
your particular requirements for sprea-
ding mix without segregation.
An optimized contact surface with the
auger shaft allows fitting free from
tension.

244 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 300 4 4606302109

Auger blade right 300 4 4606302110

Basic auger
Screw 16 9516380931
(1.7 m)

Nut 16 9500161587

Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302109

07110001 - 07110160 Auger blade right 300 2 4606302110


0.25 m
(1.7-3.15 m)
Screw 8 9516380931

Nut 8 9500161587

Auger blade left 300 5 4606302109

Auger blade right 300 5 4606302110


4m
(3.15-4 m)
Screw 20 9516380931

Nut 20 9500161587
SUPER 1203
Auger blade left 300 4 2003451

Auger blade right 300 4 2003452

Basic auger
Screw 16 9516380931
(1.7 m)

Nut 16 9500161587

Connecting auger blade 2 4918218064

Auger blade left 300 2 2003451

07110161 - 07119999 Auger blade right 300 2 2003452


0.25 m
(1.7-3.15 m)
Screw 8 9516380931

Nut 8 9500161587

Auger blade left 300 5 2003451

Auger blade right 300 5 2003452


4m
(3.15-4 m)
Screw 20 9516380931

Nut 20 9500161587

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 245


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 300 4 4606302003

Basic auger Auger blade right 300 4 4606302004


(2.5 m) Inner auger blade 2 4606302011

Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302003

0.5 m Auger blade right 300 2 4606302004


(2.5 - 3.5 m) Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003


SUPER 1500 06700001 - 06709999
0.75 m Auger blade right 300 4 4606302004
(3.5 - 4.5 m) Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 5 4606302003

Auger blade left 400 2 4606302007

5.5 m Auger blade right 300 5 4606302004


(5.5 - 6.5 m) Auger blade right 400 2 4606302008

Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003

Basic auger Auger blade right 300 4 4606302004


(2.5 m) Inner auger blade 2 4606302011

Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302003

0.5 m Auger blade right 300 2 4606302004


(2.5 - 3.5 m) Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003


SUPER 1502 06710001 - 06719999
0.75 m Auger blade right 300 4 4606302004
(3.5 - 4.5 m) Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 5 4606302003

Auger blade left 400 2 4606302007

5.5 m Auger blade right 300 5 4606302004


(5.5 - 6.5 m) Auger blade right 400 2 4606302008

Connecting auger blade left 300 1 4918218064

Connecting auger blade right 300 1 4606302089


*Unit of measurement in mm

246 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 300 4 4606302003

Auger blade right 300 4 4606302004


Basic auger
(2.5 m)
Inner auger blade 2 4606302011

Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302003

Auger blade right 300 2 4606302004


0.5 m
(2.5 - 3.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003


SUPER 1500 06700001 - 06709999
Auger blade right 300 4 4606302004
0.75 m
(3.5 - 4.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 5 4606302003

Auger blade left 400 2 4606302007

Auger blade right 300 5 4606302004


5.5 m
(5.5 - 6.5 m)
Auger blade right 400 2 4606302008

Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003

Auger blade right 300 4 4606302004


Basic auger
(2.5 m)
Inner auger blade 2 4606302011
SUPER 1502 06710001 - 06719999
Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302003


0.5 m
(2.5 - 3.5 m)
Auger blade right 300 2 4606302004

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 247


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 400 4 4606302086

Basic auger Auger blade right 400 4 4606302087


(2.5 m) Inner auger blade 2 4606302011
Connecting auger blade 2 2030745
Auger blade left 300 2 4606302003

0.5 m Auger blade right 300 2 4606302004


(2.5 - 3.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 300 4 4606302003

06720134 - 06729999 0.75 m Auger blade right 300 4 4606302004


SUPER 1600
06820001 - 06829999 (3.5 - 4.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 400 7 4606302086

5.5 m Auger blade right 400 7 4606302087


(5.5 - 6.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 400 11 4606302086

7m Auger blade right 400 11 4606302087


(7 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 300 4 4606302003

Basic auger Auger blade right 300 4 4606302004


(2.5 m) Inner auger blade 2 4606302011
Connecting auger blade 2 4918218064
Auger blade left 300 2 4606302003

0.5 m Auger blade right 300 2 4606302004


(2.5 - 3.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 300 4 4606302003
SUPER 1603 06730001 - 06739999
0.75 m Auger blade right 300 4 4606302004
(3.5 - 4.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 300 5 4606302003
Auger blade left 400 2 4606302007

5.5 m Auger blade right 300 5 4606302004


(5.5 - 6.5 m) Auger blade right 400 2 4606302008
Connecting auger blade left 300 1 4918218064
Connecting auger blade right 300 1 4606302089
*Unit of measurement in mm

248 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087


Basic auger
(2.5 m)
Inner auger blade 2 4606302011

Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302003

Auger blade right 300 2 4606302004


0.5 m
(2.5 - 3.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089


SUPER 1603 06830001 - 06839999
Auger blade left 300 4 4606302003

Auger blade right 300 4 4606302004


0.75 m
(3.5 - 4.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 400 7 4606302086

Auger blade right 400 7 4606302087


5.5 m
(5.5 - 6.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 400 4 4606302086


Basic auger
Auger blade right 400 4 4606302087
(2.5 m)
Connecting auger blade 4 2030745

Auger blade left 300 2 4606302003


0.5 m
(2.5 - 5 m)
Auger blade right 300 2 4606302004

Auger blade left 300 5 4606302003


1m
(5 - 6 m)
Auger blade right 300 5 4606302004
SUPER 1600-1
07820001 - 07829999 Auger blade left 400 4 4606302086
SUPER 1800-1
Auger blade right 400 4 4606302087

Auger blade left 400 1 4606302115


4.6 m
(6 - 7.5 m)
Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

Auger blade left 400 11 4606302086


4.6 - 7.1 m
(7.5 - 10 m)
Auger blade right 400 11 4606302087

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 249


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 400 4 4606302086

Basic auger
Auger blade right 400 4 4606302087
(2.5 m)

Connecting auger blade 4 2030745

Auger blade left 300 2 4606302003


0.5 m
(2.5 - 5 m)
Auger blade right 300 2 4606302004

Auger blade left 300 5 4606302003


1m
(5 - 6 m)
Auger blade right 300 5 4606302004

SUPER 1600-1 EP**


09820001 - 09829999 Auger blade left 400 4 4606302086
SUPER 1800-1 EP**

Auger blade right 400 4 4606302087

Auger blade left 400 1 4606302115


4.6 m
(6 - 7.5 m)
Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

Auger blade left 400 11 4606302086


4.6 - 7.1 m
(7.5 - 10 m)
Auger blade right 400 11 4606302087

Auger blade left 400 4 4606302086

Basic auger
Auger blade right 400 4 4606302087
(2.5 m)

Connecting auger blade 4 2030745

Auger blade left 300 2 4606302003


0.5 m
(2.5 - 5 m)
Auger blade right 300 2 4606302004

Auger blade left 300 5 4606302003


1m
SUPER 1603-1 (5 - 6 m)
07830001 - 07839999 Auger blade right 300 5 4606302004
SUPER 1803-1

Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087

Auger blade left 400 1 4606302115


4.6 m
(6 - 7.5 m)
Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

*Unit of measurement in mm **ErgoPlus

250 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 400 4 4606302086


Basic auger
Auger blade right 400 4 4606302087
(2.5 m)
Connecting auger blade 4 2030745

Auger blade left 400 1 4606302115


0.25 m
(2.5 - 4 m)
Auger blade right 400 1 4606302116

Auger blade left 400 3 4606302086


0.65 m
(2.5 - 5 m)
Auger blade right 400 3 4606302087

Auger blade left 400 6 4606302086


1.2 m
SUPER 1600-2
(5 - 6.5 m)
SUPER 1800-2 11820010 - 11829999 Auger blade right 400 6 4606302087
SUPER 1800-2 SJ**
Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087

Auger blade left 400 1 4606302115


4.6 m
(6 - 7.5 m)
Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

Auger blade left 400 11 4606302086


7.1 m
(7.5 - 10 m)
Auger blade right 400 11 4606302087

Auger blade left 400 4 4606302086


Basic auger
Auger blade right 400 4 4606302087
(2.5 m)
Connecting auger blade 4 2030745

Auger blade left 400 1 4606302115


0.25 m
(2.5 - 4 m)
Auger blade right 400 1 4606302116

Auger blade left 400 3 4606302086


0.65 m
(2.5 - 5 m)
Auger blade right 400 3 4606302087
SUPER 1603-2
08830010 - 08839999 Auger blade left 400 6 4606302086
SUPER 1803-2 1.2 m
(5 - 6.5 m)
Auger blade right 400 6 4606302087

Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087

Auger blade left 400 1 4606302115


4.6 m
(6 - 7.5 m)
Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

*Unit of measurement in mm **SprayJet

© 2008 by Joseph Vögele AG 251


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 300 4 4606302003

Auger blade right 300 4 4606302004


Basic auger
(2.5 m)
Inner auger blade 2 4606302011

Connecting auger blade 2 4918218064

Auger blade left 300 2 4606302003

Auger blade right 300 2 4606302004


0.5 m
(2.5 - 3.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003

Auger blade right 300 4 4606302004


0.75 m
(3.5 - 4.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089


SUPER 1800 06680001 - 06680375
Auger blade left 300 5 4606302003

Auger blade left 400 2 4606302007

Auger blade right 300 5 4606302004


5.5 m
(5.5 - 6.5 m)
Auger blade right 400 2 4606302008

Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 9 4606302003

Auger blade left 400 2 4606302007

Auger blade right 300 9 4606302004


7m
(7 m)
Auger blade right 400 2 4606302008

Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

*Unit of measurement in mm

252 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087


Basic auger
(2.5 m)
Inner auger blade 2 4606302011

Connecting auger blade 2 2030745

Auger blade left 300 2 4606302003

Auger blade right 300 2 4606302004


0.5 m
(2.5 - 3.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 300 4 4606302003

Auger blade right 300 4 4606302004


0.75 m
(3.5 - 4.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089


SUPER 1800 06680376 - 06689999
Auger blade left 400 7 4606302086

Auger blade right 400 7 4606302087


5.5 m
(5.5 - 6.5 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 400 11 4606302086

Auger blade right 400 11 4606302087


7m
(7 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

Auger blade left 400 9 4606302086

Auger blade right 400 9 4606302087


9m
(9 m)
Connecting auger blade left 300 1 4606302088

Connecting auger blade right 300 1 4606302089

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 253


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.
Auger blade left 300 4 4606302003

Basic auger Auger blade right 300 4 4606302004


(2.5 m) Inner auger blade 2 4606302011
Connecting auger blade 2 4918218064
Auger blade left 300 2 4606302003

0.5 m Auger blade right 300 2 4606302004


(2.5 - 3.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 300 4 4606302003

0.75 m Auger blade right 300 4 4606302004


(3.5 - 4.5 m) Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
SUPER 1804 06690001 - 06699999
Auger blade left 300 5 4606302003
Auger blade left 400 2 4606302007

5.5 m Auger blade right 300 5 4606302004


(5.5 - 6.5 m) Auger blade right 400 2 4606302008
Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 300 9 4606302003
Auger blade left 400 2 4606302007

7m Auger blade right 300 9 4606302004


(7 m) Auger blade right 400 2 4606302008
Connecting auger blade left 300 1 4606302088
Connecting auger blade right 300 1 4606302089
Auger blade left 400 4 4606302086
Auger blade right 400 4 4606302087
Auger blade left 400 1 4606302115
Basic auger
Auger blade right 400 1 4606302116
(2.5 m)
Screw 4618242237
Nut 9500201587
Connecting auger blade 2 2030745

0.5 m Auger blade left 300 2 4606302003


(2.5 - 5 m) Auger blade right 300 2 4606302004
SUPER 1900 06190001 - 06199999 1m Auger blade left 300 5 4606302003
(5 - 6 m) Auger blade right 300 5 4606302004
Auger blade left 400 4 4606302086
Auger blade right 400 4 4606302087

4.6 m Auger blade left 400 1 4606302115


(6 - 7.5 m) Auger blade right 400 1 4606302116
Screw 4 4618242237
Nut 4 9500201587

4.6 - 7.1 m Auger blade left 400 11 4606302086


(7.5 - 10 m) Auger blade right 400 11 4606302087
*Unit of measurement in mm

254 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087

Auger blade left 400 1 4606302115


Basic auger
Auger blade right 400 1 4606302116
(2.55 m)
Screw 4 4618242237

Nut 4 9500201587

Connecting auger blade 2 2030745

0.65 m Auger blade left 400 3 4606302086


(2.55 - 5 m) Auger blade right 400 3 4606302087

SUPER 1900-2 07190001 - 07199999 1.2 m Auger blade left 400 6 4606302086
(5 - 6.5 m) Auger blade right 400 6 4606302087

Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087

4.6 m Auger blade left 400 1 4606302115


(6 - 7.5 m) Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

4.6 - 7.1 m Auger blade left 400 11 4606302086


(7.5 - 10 m) Auger blade right 400 11 4606302087

Auger blade left 400 4 4606302086

Basic auger Auger blade right 400 4 4606302087


(2.5 m) Inner auger blade 2 4606302011

Connecting auger blade 2 2030745

0.5 m Auger blade left 300 2 4606302003


(2.5 - 5 m) Auger blade right 300 2 4606302004

1m Auger blade left 300 5 4606302003


(5 - 6 m) Auger blade right 300 5 4606302004
SUPER 1903 02180001 - 02189999
Auger blade left 400 4 4606302086

Auger blade right 400 4 4606302087

4.6 m Auger blade left 400 1 4606302115


(6 - 7.5 m) Auger blade right 400 1 4606302116

Screw 4 4618242237

Nut 4 9500201587

4.6 - 7.1 m Auger blade left 400 11 4606302086


(7.5 - 10 m) Auger blade right 400 11 4606302087
*Unit of measurement in mm

© 2008 by Joseph Vögele AG 255


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 480 4 4606302056

Auger blade right 480 4 4606302055

Auger blade left 480 1 4606302113

Auger blade right 480 1 4606302114


Basic auger
(2.5 m)
Connecting auger blade 2 2030745

Screw 4 4618242237

Nut 20 9500201587

Screw 16 9520440931

Auger blade left 400 2 4606302086


0.5 m
(2.5 - 5 m)
Auger blade right 400 2 4606302087

Auger blade left 400 5 4606302086


1m
(5 - 6 m)
Auger blade right 400 5 4606302087

Auger blade left 480 4 4606302056

Auger blade right 480 4 4606302055

SUPER 2100 06190001 - 06199999 Auger blade left 480 1 4606302113


4.6 m
Auger blade right 480 1 4606302114
(6 - 7.5 m)
Screw 4 4618242237

Nut 20 9500201587

Screw 16 9520440931

Auger blade left 480 11 4606302056

Auger blade right 480 11 4606302055


4.6 - 7.1 m
(7.5 - 10 m)
Nut 44 9500201587

Screw 44 9520440931

Auger blade left 480 11 4606302056

Auger blade right 480 11 4606302055

Auger blade left 480 1 4606302113


7.1 - 9.7 m
(10 - 12.5 m)
Auger blade right 480 1 4606302114

Nut 44 9500201587

Screw 44 9520440931

*Unit of measurement in mm

256 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 480 4 4606302056

Auger blade right 480 4 4606302055

Auger blade left 480 1 4606302113

Auger blade right 480 1 4606302114


Basic auger
(2.5 m)
Connecting auger blade 2 2030745

Screw 4 4618242237

Nut 20 9500201587

Screw 16 9520440931

Auger blade left 400 3 4606302086


0.65 m
(2.5 - 5 m)
Auger blade right 400 3 4606302087

Auger blade left 400 6 4606302086


1.2 m
(5 - 6.5 m)
Auger blade right 400 6 4606302087

Auger blade left 480 4 4606302056

Auger blade right 480 4 4606302055

SUPER 2100-2 07190001 - 07199999 Auger blade left 480 1 4606302113


4.6 m
Auger blade right 480 1 4606302114
(6 - 7.5 m)
Screw 4 4618242237

Nut 20 9500201587

Screw 16 9520440931

Auger blade left 480 11 4606302056

Auger blade right 480 11 4606302055


4.6 - 7.1 m
(7.5 - 10 m)
Nut 44 9500201587

Screw 44 9520440931

Auger blade left 480 11 4606302056

Auger blade right 480 11 4606302055

Auger blade left 480 1 4606302113


7.1 - 9.7 m
(10 - 12.5 m)
Auger blade right 480 1 4606302114

Nut 44 9500201587

Screw 44 9520440931

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 257


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 480 5 4606302056

Auger blade right 480 5 4606302055

Basic auger
Auger blade 4 2030745
(3 m)

Screw 20 9520440931

Nut 20 9500201587

Auger blade left 300 2 4606302003

Auger blade right 300 2 4606302004

Connecting auger blade left 1 4606302058

0.5 m
Connecting auger blade right 1 4606302057
(3 - 4 m)

Screw 4 9520540931

Washer 4 9512106798

Nut 4 9500201587

Auger blade left 300 4 4606302003

SUPER 2500 06740001 - 06749999 Auger blade right 300 4 4606302004

Connecting auger blade left 1 4606302058

1m
Connecting auger blade right 1 4606302057
(4 - 5 m)

Screw 4 9520540931

Washer 4 9512106798

Nut 4 9500201587

Auger blade left 480 4 4606302056

Auger blade right 480 4 4606302055

Connecting auger blade left 1 4606302058

Connecting auger blade right 1 4606302057


5.5 - 7.5 m
(5.5 - 7.5 m)
Screw 4 9520540931

Washer 4 9512106798

Screw 16 9520440931

Nut 20 9500201587

*Unit of measurement in mm

258 © 2008 by Joseph Vögele AG


Auger blades
Auger extension
Machine type Series range (Pave width) Description Ø* Quantity Part No.

Auger blade left 480 11 4606302056

Auger blade right 480 11 4606302055

Connecting auger blade left 1 4606302058

Connecting auger blade right 1 4606302057


8 - 10 m
(8 - 10 m)
Nut 48 9500201587

Screw 44 9520440931

Screw 4 9520540931

Washer 4 9512106798

Auger blade left 480 18 4606302056

Auger blade right 480 18 4606302055

Connecting auger blade left 1 4606302058

Connecting auger blade right 1 4606302057


10.5 - 12.5 m
SUPER 2500 06740001 - 06749999
(10.5 - 12.5 m)
Nut 76 9500201587

Screw 72 9520440931

Screw 4 9520540931

Washer 4 9512106798

Auger blade left 480 5 4606302056

Auger blade right 480 5 4606302055

Connecting auger blade left 1 4606302058

Connecting auger blade right 1 4606302057


13 - 15 m
(13 - 15 m)
Nut 28 9500201587

Screw 24 9520440931

Screw 4 9520540931

Washer 4 9512106798

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 259


Genuine Vögele limiting plates for auger tunnel
to ensure a perfect flow of mix
The unique mounting system of Vögele
limiting plates for the auger tunnel al-
lows to precisely position in place and
attach the plates.

Each plate easily suspends into the


matching slots and fastens with just a
few screws. Plates can be quickly fitted
by only one person.

Folding limiting plates for the auger


tunnel are available as an optional ex-
tra and are used for small pave widths
preferably on AB extending screeds.
They ensure an optimal flow of mix.
There is no need to demount for trans-
port of the machine.

260 © 2008 by Joseph Vögele AG


Limiting plates for auger tunnel
Auger extension
Machine type Series range
(Pave width) Length* left right

0.25 m
250 4602438178 4602438178
(1.7 - 3.15 m)
07110001 - 07110160
4m
650 4602438214 4602438214
(3.15 - 4 m)
SUPER 1203
0.25 m
250 2007165 2007166
(1.7 - 3.15 m)
07110161 - 07119999
4m
650 2007160 2007161
(3.15 - 4 m)

0.5 m 250 4602442204 4602442205


(2.5 - 3.5 m) 500 4602442206 4602442207
SUPER 1500 06700001 - 06709999
5.5 m
1500 4602408445 4602408447
(5.5 - 6.5 m)

0.5 m 250 4602442120 4602442121


(2.5 - 3.5 m) 500 4602442081 4602442082

5.5 m
1500 4602408445 4602408447
(5.5 - 6.5 m)

0.5 m 250 4602442204 4602442205


SUPER 1502 06710001 - 06719999
(2.5 - 3.5 m) 500 4602442206 4602442207

5.5 m
1500 4602408445 4602408447
(5.5 - 6.5 m)

7m
2250 4602405609 4602405607
(7 m)

0.5 m 250 4602442204 4602442205


(2.5 - 3.5 m) 500 4602442206 4602442207

5.5 m
06720001 - 06720133 1500 4602409224 4602409226
(5.5 - 6.5 m)

7m
2250 4602409229 4602409231
(7 m)

0.5 m 250 4602442204 4602442205


(2.5 - 3.5 m) 500 4602442206 4602442207

5.5 m
SUPER 1600 06720134 - 06729999 1500 4602409224 4602409226
(5.5 - 6.5 m)

7m
2250 4602409229 4602409231
(7 m)

0.5 m 250 4602442204 4602442205


(2.5 - 3.5 m) 500 4602442206 4602442207

5.5 m
06820001 - 06829999 1500 4602409224 4602409226
(5.5 - 6.5 m)

7m
2250 4602409229 4602409231
(7 m)

*Unit of measurement in mm

© 2008 by Joseph Vögele AG 261


Limiting plates for auger tunnel
Auger extension
Machine type Series range
(Pave width) Length* left right

0.5 m 250 4602442120 4602442121


(2.5-3.5 m) 500 4602442081 4602442082
06730001 - 06739999
5.5 m 1500 4602408445 4602408447
(5.5-6.5 m)
SUPER 1603
0.5 m 250 4602442204 4602442205
(2.5-3.5 m) 500 4602442206 4602442207
06830001 - 06839999
5.5 m 1500 4602409224 4602409226
(5.5-6.5 m)
0.5 m 500 4602438125 4602438126
(2.5-5 m)
1m 1000 4602438129 4602438130
SUPER 1600-1 (5-6 m)
07820001 - 07829999
SUPER 1800-1 4.6 m 1045 4602438109 4602438110
(6-7.5 m)
4.6-7.1 m 1260 4602438113 4602438114
(7.5-10 m)
0.5 m 500 4602438125 4602438126
(2.5-5 m)
1m 1000 4602438129 4602438130
SUPER 1600-1 EP** (5-6 m)
09820001 - 09829999
SUPER 1800-1 EP** 4.6 m 1045 4602438109 4602438110
(6-7.5 m)
4.6-7.1 m 1260 4602438113 4602438114
(7.5-10 m)
0.5 m 500 4602438125 4602438126
(2.5-5 m)
SUPER 1603-1 1m
07830001 - 07839999 1000 4602438129 4602438130
SUPER 1803-1 (5-6 m)
4.6 m 1045 4602438109 4602438110
(6-7.5 m)
0.65 m 650 2047814 2047826
(2.5-5 m)
SUPER 1600-2 1.2 m 1225 2047276 2047319
(5-6.5 m)
SUPER 1800-2 11820010 - 11829999
4.6 m
SUPER 1800-2 SJ*** 1045 4602438109 4602438110
(6-7.5 m)
7.1 m 1260 4602438113 4602438114
(7.5-10 m)
0.65 m 650 2047814 2047826
(2.5-5 m)
SUPER 1603-2 1.2 m
08830010 - 08839999 1225 2047276 2047319
SUPER 1803-2 (5-6.5 m)
4.6 m 1045 4602438109 4602438110
(6-7.5 m)

0.5 m 250 4602442204 4602442205


(2.5-3.5 m) 500 4602442206 4602442207
06680001 - 06680375 5.5 m 1500 4602409224 4602409226
(5.5-6.5 m)
7m 2250 4602409229 4602409231
(7 m)
SUPER 1800 0.5 m 250 4602442204 4602442205
(2.5-3.5 m) 500 4602442206 4602442207
5.5 m
06680376 - 06689999 1500 4602409224 4602409226
(5.5-6.5 m)
7m
(7 m) 2250 4602409229 4602409231
9m 3250 4602409530 4602409531
(9 m)
*Unit of measurement in mm; **ErgoPlus; ***SprayJet

262 © 2008 by Joseph Vögele AG


Limiting plates for auger tunnel
Auger extension
Machine type Series range
(Pave width) Length* left right

0.5 m 250 4602442204 4602442205


(2.5-3.5 m) 500 4602442206 4602442207
SUPER 1804 06690001 - 06699999 5.5 m 1500 4602409224 4602409226
(5.5-6.5 m)
7m 2250 4602409229 4602409231
(7 m)
0.5 m 500 4602436316 4602436317
(2.5-5 m)
1m 1000 4602436319 4602436320
(5-6 m)
SUPER 1900 06190001 - 06199999
4.6 m 1045 4602436326 4602436327
(6-7.5 m)
4.6-7.1 m 1260 4602436373 4602436374
(7.5-10 m)
0.65 m 650 2041976 2041977
(2.5-5 m)
1.2 m 1200 2029340 2029341
(5-6.5 m)
SUPER 1900-2 07190001 - 07199999
4.6 m 1045 4602436326 4602436327
(6-7.5 m)
4.6-7.1 m 1260 4602436373 4602436374
(7.5-10 m)
0.5 m 500 4602438125 4602438126
(2.5-5 m)
1m 1000 4602438129 4602438130
(5-6 m)
SUPER 1903 02180001 - 02189999
4.6 m 1045 4602438109 4602438110
(6-7.5 m)
4.6-7.1 m 1260 4602438113 4602438114
(7.5-10 m)
0.5 m 500 4602436316 4602436317
(2.5-5 m)
1m 1000 4602436319 4602436320
(5-6 m)
4.6 m
SUPER 2100 06190001 - 06199999 1045 4602436326 4602436327
(6-7.5 m)
4.6-7.1 m 1260 4602436373 4602436374
(7.5-10 m)
7.1-9.7 m 1260 4602436373 4602436374
(10-12.5 m)
0.65 m
(2.5-5 m) 650 2041976 2041977
1.2 m 1200 2029340 2029341
(5-6.5 m)
4.6 m
Super 2100-2 07190001 - 07199999 1045 4602436326 4602436327
(6-7.5 m)
4.6-7.1 m 1260 4602436373 4602436374
(7.5-10 m)
7.1-9.7 m 1260 4602436373 4602436374
(10-12.5 m)
0.5 m 485 4602418176 4602418176
(3-4 m)
1m 650 4602418177 4602418177
(4-5 m)
5.5-7.5 m 1270 4602418179 4602418208
(5.5-7.5 m)
SUPER 2500 06740001 - 06749999
8-10 m 1270 4602418179 4602418208
(8-10 m)
10.5-12.5 m 1270 4602418179 4602418208
(10.5-12.5 m)
13-15 m 1270 4602418179 4602418208
(13-15 m)
*Unit of measurement in mm

© 2008 by Joseph Vögele AG 263


Genuine Vögele bracings
for perfect stabilization when building up the screed
Horizontal and vertical bracings serve
to stabilize the limiting plates for the
auger tunnel and the auger shafts. Not
used with shafts mounted overhung (no
bearings at the extreme ends). Vertical
bracings are attached to the centre au-
ger box. Horizontal bracings are linked
to the tractor unit’s chassis in the front
area. Screwed joints allow convenient
fitting of bracings by only one person.
Setting bracings precisely to the re-
quired lengths is just as easy.

264 © 2008 by Joseph Vögele AG


Vertical bracings Horizontal bracings
Auger extension
Machine type Series range
(Pave width)
Quantity Part No. Quantity Part No.

0.5 m
2 4617303318
(2.5-3.5 m)
SUPER 1500 06700001 - 06709999
5.5 m
2 4618762159 2 4618762103
(5.5-6.5 m)

0.5 m
2 4617303879
(2.5-3.5 m)
SUPER 1502 06710001 - 06719999
5.5 m
2 4618762159 2 4618762103
(5.5-6.5 m)

0.5 m
2 4617303318
(2.5-3.5 m)

5.5 m
06720001 - 06720133 2 4618762159 2 4618762037
(5.5-6.5 m)

7m
2 4618762071 2 4618762070
(7 m)

0.5 m 2 4617303318

SUPER 1600 06720134 - 06729999 5.5 m 2 4618762222 2 4618762037

7m 2 4618762225 2 4618762253

0.5 m 2 4617303318

06820001 - 06829999 5.5 m 2 4618762222 2 4618762037

7m 2 4618762225 2 4618762253

0.5 m
2 4617303879
(2.5-3.5 m)
06730001 - 06739999
5.5 m
2 4618762159 2 4618762103
(5.5-6.5 m)
SUPER 1603
0.5 m
2 4617303879
(2.5-3.5 m)
06830001 - 06839999
5.5 m
2 4618762222 2 4618762437
(5.5-6.5 m)

© 2008 by Joseph Vögele AG 265


Vertical bracings Horizontal bracings
Auger extension
Machine type Series range
(Pave width)
Quantity Part No. Quantity Part No.

0.5 m
2 2004203
(2.5-5 m)

SUPER 1600-1 4.6 m


07820001 - 07829999 2 4618762548 4 2004203
SUPER 1800-1 (6-7.5 m)

4.6-7.1 m
2 4618762549 4 2005390
(7.5-10 m)

0.5 m
2 2004203
(2.5-5 m)

SUPER 1600-1 EP* 4.6 m


09820001 - 09829999 2 4618762548 4 2004203
SUPER 1800-1 EP* (6-7.5 m)

4.6-7.1 m
2 4618762549 4 2005390
(7.5-10 m)

0.5 m
2 2004203
(2.5-5 m)
SUPER 1603-1
07830001 - 07839999
SUPER 1803-1
4.6 m
2 4618762548 4 2004203
(6-7.5 m)

0.65 m
2 2004203
(2.5-5 m)
SUPER 1600-2
4.6 m
SUPER 1800-2 11820010 - 11829999 2 4618762548 4 2004203
(6-7.5 m)
SUPER 1800-2 SJ**
7.1 m
2 4618762549 4 2005390
(7.5-10 m)

0.65 m
2 2004203
(2.5-5 m)
SUPER 1603-2
08830010 - 08839999
SUPER 1803-2
4.6 m
2 4618762548 4 2004203
(6-7.5 m)

0.5 m
2 4617303318
(2.5-3.5 m)

5.5 m
06680001 - 06680375 2 4618762159 2 4618762037
(5.5-6.5 m)

7m
2 4618762071 2 4618762070
(7 m)

0.5 m
SUPER 1800 2 4617303318
(2.5-3.5 m)

5.5 m
2 4618762222 2 4618762037
(5.5-6.5 m)
06680376 - 06689999
7m
2 4618762225 2 4618762253
(7 m)

9m
1 4617304965
(9 m)

*ErgoPlus; **SprayJet

266 © 2008 by Joseph Vögele AG


Vertical bracings Horizontal bracings
Auger extension
Machine type Series range
(Pave width)
Quantity Part No. Quantity Part No.

0.5 m
2 4617303318
(2.5-3.5 m)

5.5 m
SUPER 1804 06690001 - 06699999 2 4618762159 2 4618762037
(5.5-6.5 m)

7m
2 4618762071 2 4618762070
(7 m)

4.6 m
2 4618762473
(6-7.5 m)
SUPER 1900 06190001 - 06199999
4.6-7.1 m
2 4618762477 2 4618762472
(7.5-10 m)

1.2 m
2 2046240
(5-6.5 m)

4.6 m
SUPER 1900-2 07190001 - 07199999 2 4618762473
(6-7.5 m)

4.6-7.1 m
2 4618762477 2 4618762472
(7.5-10 m)

0.5 m
2 4618762547
(2.5-5 m)

4.6 m
SUPER 1903 02180001 - 02189999 2 4618762548 4 4618762547
(6-7.5 m)

4.6-7.1 m
2 4618762549 4 4618762546
(7.5-10 m)

4.6 m
2 4618762473
(6-7.5 m)

4.6-7.1 m
SUPER 2100 06190001 - 06199999 2 4618762477 2 4618762472
(7.5-10 m)

7.1-9.7 m
2 4618762475 2 4618762471
(10-12.5 m)

1.2 m
2 2046240
(5-6.5 m)

4.6 m
2 4618762473
(6-7.5 m)
SUPER 2100-2 07190001 - 07199999
4.6-7.1 m
2 4618762477 2 4618762472
(7.5-10 m)

7.1-9.7 m
2 4618762475 2 4618762471
(10-12.5 m)

5.5-7.5 m
2 4618762294 2 4618762311
(5.5-7.5 m)

8-10 m
2 4618762295 2 4618762312
(8-10 m)
SUPER 2500 06740001 - 06749999
10.5-12.5 m
2 4618762296 2 4618762309
(10.5-12.5 m)

13-15 m
2 4618762310
(13-15 m)

© 2008 by Joseph Vögele AG 267


Genuine Vögele auger extensions
for an optimal flow of mix
The Vögele auger extension system al-
lows to optimally configure your screed
for any pave width. Two variants exist
for configuration, which are: “Variable
Configuration” or “Optimized Flow of
Mix”.

268 © 2008 by Joseph Vögele AG


Machine type Series range Auger extension (Pave width) Length* Part No.

0.25 m 2 x 250 2007174


(1.7-3.15 m)
07110001 - 07110160
4m 2 x 650 2007162
(3.15-4 m)
SUPER 1203
0.25 m 2 x 250 2007174
(1.7-3.15 m)
07110161 - 07119999
4m 2 x 650 2007162
(3.15-4 m)
0.5 m 2 x 500 4624200342
(2.5-3.5 m)
0.75 m
SUPER 1500 06700001 - 06709999 2 x 750 4624200303
(3.5-4.5 m)
5.5 m 2 x 1500 2670650003
(5.5-6.5 m)
0.5 m 2 x 500 4624200305
(2.5-3.5 m)
0.75 m
SUPER 1502 06710001 - 06719999 2 x 750 4624200303
(3.5-4.5 m)
5.5 m 2 x 1500 2670650003
(5.5-6.5 m)
0.5 m 2 x 500 4624200342
(2.5-3.5 m)
0.75 m 2 x 750 4624200303
(3.5-4.5 m)
06720001 - 06720133
5.5 m 2 x 1500 2668650003
(5.5-6.5 m)
7m 2 x 2250 2668650004
(7 m)
0.5 m 2 x 500 4624200342
(2.5-3.5 m)
0.75 m 2 x 750 4624200303
(3.5-4.5 m)
SUPER 1600 06720134 - 06729999
5.5 m
2 x 1500 2668650005
(5.5-6.5 m)
7m 2 x 2250 2668650008
(7 m)
0.5 m 2 x 500 4624200342
(2.5-3.5 m)
0.75 m 2 x 750 4624200303
(3.5-4.5 m)
06820001 - 06829999
5.5 m 2 x 1500 2668650005
(5.5-6.5 m)
7m 2 x 2250 2668650008
(7 m)
0.5 m 2 x 500 4624200305
(2.5-3.5 m)
0.75 m
06730001 - 06739999 2 x 750 4624200303
(3.5-4.5 m)
5.5 m 2 x 1500 2670650003
(5.5-6.5 m)
SUPER 1603
0.5 m 2 x 500 4624200349
(2.5-3.5 m)
0.75 m
06830001 - 06839999 2 x 750 4624200303
(3.5-4.5 m)
5.5 m 2 x 1500 2683650001
(5.5-6.5 m)
*Unit of measurement in mm

© 2008 by Joseph Vögele AG 269


Machine type Series range Auger extension (Pave width) Length* Part No.

0.5 m 2 x 500 4624200342


(2.5-3.5 m)
0.75 m 2 x 750 4624200303
(3.5-4.5 m)
06680001 - 06680375
5.5 m 2 x 1500 2668650003
(5.5-6.5 m)
7m 2 x 2250 2668650004
(7 m)
0.5 m
SUPER 1800 2 x 500 4624200342
(2.5-3.5 m)
0.75 m 2 x 750 4624200303
(3.5-4.5 m)
5.5 m
06680376 - 06689999 2 x 1500 2668650005
(5.5-6.5 m)
7m 2 x 2250 2668650008
(7 m)
9m 2 x 3250 2668650011
(9 m)
0.5 m 2 x 500 2005072
(2.5-5 m)
1m 2 x 1000 4624200369
SUPER 1600-1 (5-6 m)
07820001 - 07829999
SUPER 1800-1 4.6 m 2 x 1045 2005051
(6-7.5 m)
4.6-7.1 m 2 x 2300 2005404
(7.5-10 m)
0.5 m 2 x 500 2005072
(2.5-5 m)
1m 2 x 1000 4624200369
SUPER 1600-1 EP** (5-6 m)
09820001 - 09829999
SUPER 1800-1 EP** 4.6 m 2 x 1045 2005051
(6-7.5 m)
4.6-7.1 m 2 x 2300 2005404
(7.5-10 m)
0.5 m 2 x 500 2005072
(2.5-5 m)
SUPER 1603-1 1m
07830001 - 07839999 (5-6 m) 2 x 1000 4624200369
SUPER 1803-1
4.6 m 2 x 1045 2005051
(6-7.5 m)
0.25 m 2047248
(2.5-4 m)
0.65 m 2 x 650 2047827
(2.5-5 m)
SUPER 1600-2
1.2 m
SUPER 1800-2 11820010 - 11829999 (5-6.5 m) 2 x 1200 2047647
SUPER 1800-2 SJ***
4.6 m 2 x 1045 2049273
(6-7.5 m)
7.1 m 2 x 2300 2049278
(7.5-10 m)
0.25 m 2047248
(2.5-4 m)
0.65 m 2 x 650 2047827
SUPER 1603-2 (2.5-5 m)
08830010 - 08839999
SUPER 1803-2 1.2 m 2 x 1200 2047647
(5-6.5 m)
4.6 m 2 x 1045 2049273
(6-7.5 m)
*Unit of measurement in mm; **ErgoPlus; ***SprayJet

270 © 2008 by Joseph Vögele AG


Machine type Series range Auger extension (Pave width) Length* Part No.

0.5 m 2 x 500 4624200342


(2.5-3.5 m)
0.75 m 2 x 750 4624200303
(3.5-4.5 m)
SUPER 1804 06690001 - 06699999
5.5 m 2 x 1500 2668650003
(5.5-6.5 m)
7m 2 x 2250 2668650004
(7 m)
0.5 m 2 x 500 4624200363
(2.5-5 m)
1m 2 x 1000 4624200361
(5-6 m)
SUPER 1900 06190001 - 06199999
4.6 m 2 x 1045 2618650012
(6-7.5 m)
4.6-7.1 m 2 x 2300 2618650013
(7.5-10 m)
0.65 m 2 x 650 2041975
(2.5-5 m)
1.2 m 2 x 1200 2041712
(5-6.5 m)
SUPER 1900-2 07190001 - 07199999
4.6 m 2 x 1045 2046395
(6-7.5 m)
4.6-7.1 m 2 x 2300 2618650013
(7.5-10 m)
0.5 m 2 x 500 4624200370
(2.5-5 m)
1m 2 x 1000 4624200369
(5-6 m)
SUPER 1903 02180001 - 02189999
4.6 m 2 x 1045 2620650001
(6-7.5 m)
4.6-7.1 m 2 x 2300 2620650002
(7.5-10 m)
0.5 m 2 x 500 4624200364
(2.5-5 m)
1m 2 x 1000 4624200360
(5-6 m)
4.6 m
SUPER 2100 06190001 - 06199999 2 x 1045 2619650012
(6-7.5 m)
4.6-7.1 m 2 x 2300 2619650013
(7.5-10 m)
7.1-9.7 m 2 x 2300 2619650014
(10-12.5 m)
0.65 m 2 x 650 2042029
(2.5-5 m)
1.2 m 2 x 1200 2041711
(5-6.5 m)
4.6 m
SUPER 2100-2 07190001 - 07199999 2 x 1045 2046393
(6-7.5 m)
4.6-7.1 m 2 x 2300 2619650013
(7.5-10 m)
7.1-9.7 m 2 x 2300 2619650014
(10-12.5 m)
0.5 m 1 x 500 2025050 (left)
(3-4 m)
1m 1 x 1000 4624200325 (left)
(4-5 m)
5.5-7.5 m 2 x 1075 2674650027
(5.5-7.5 m)
SUPER 2500 06740001 - 06749999
8-10 m 2 x 2345 2674650024
(8-10 m)
10.5-12.5 m 2 x 3615 2674650021
(10.5-12.5 m)
13-15 m 2 x 1270 2674650030
(13-15 m)
*Unit of measurement in mm

© 2008 by Joseph Vögele AG 271


Genuine Vögele chain wheels and roller chains
for a powerful and positive drive of augers
Vögele chain wheels and roller chains
are made of a highly wear resistant ma-
terial and for their manufacture, toler-
ances are very tight. Thus, the chains
are unsusceptible to major elongation.
They guarantee optimal transmission of
power, smooth running and low wear.
This way, they provide for powerful
spreading of mix during a long service
life.

Always exchange chain wheels and roller chains as complete sets to ensure identical pitch.

272 © 2008 by Joseph Vögele AG


Chain wheel auger
Machine type Series range
Quantity Part No.
SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 2052040
SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 2052040
SUPER 1203 07110001 - 07119999 2 4610062271
SUPER 1400 06120001 - 06129999 2 4610062193
06110001 - 06110026 4610062193
SUPER 1402 2
06110027 - 06119999 4610062193
06700001 - 06700062 4610062176
SUPER 1500 06700063 - 06700131 2 4610062176
06700132 - 06709999 4610062176
06710001 - 06710090 4610062176
SUPER 1502 06710091 - 06710251 2 4610062176
06710252 - 06719999 4610062176
06720001 - 06720083 4610062176
06720084 - 06720133 4610062176
SUPER 1600 2
06720134 - 06729999 4610062176
06820001 - 06829999 4610062176
06730001 - 06739999 4610062176
SUPER 1603 2
06830001 - 06839999 4610062176
07820010 - 07820118 4610062176
SUPER 1600-1, SUPER 1800-1 2
07820119 - 07829999 2013963
SUPER 1600-1 EP, SUPER 1800-1 EP** 09820010 - 09829999 2 2013963
07830010 - 07830113 4610062176
SUPER 1603-1, SUPER 1803-1 2
07830114 - 07839999 2013963

SUPER 1600-2,
11820010 - 11829999 2 2013963
SUPER 1800-2, SUPER 1800-2 SJ***

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 2013963


06680001 - 06680240 4610062176
SUPER 1800 06680241 - 06680375 2 4610062176
06680376 - 06689999 4610062176
06690001 -06690100 4610062176
SUPER 1804 06690101 - 06690298 2 4610062176
06690299 - 06699999 4610062176

Chain wheel with bearing


06190001 - 06190525 2
SUPER 1900 4610062269

06190526 - 06199999 2 2008954


SUPER 1900-2 07190001 - 07199999 2 2008954
SUPER 1903 02180001 - 02189999 2 4610062176

Chain wheel with bearing


06190001 - 06190525 2
SUPER 2100 4610062270

06190526 - 06199999 2 2008954


SUPER 2100-2 07190001 - 07199999 2 2008954
SUPER 2500 06740001 - 06749999 2 4610062207
*only for SUPER 1800-1, SUPER 1800-1 EP, SUPER 1800-2, SUPER 1800-2 SJ; **ErgoPlus; ***SprayJet

© 2008 by Joseph Vögele AG 273


Chain wheel, gear box
Machine type Series range
Quantity Part No.
SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 4610062263
SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 4610062263
SUPER 1203 07110001 - 07119999 2 4610062263
SUPER 1400 06120001 - 06129999 2 4610062201
06110001 - 06110026 4610062204
SUPER 1402 2
06110027 - 06119999 4610062201
06700001 - 06700062 4610062175
SUPER 1500 06700063 - 06700131 2 4610062175
06700132 - 06709999 4610062220
06710001 - 06710090 4610062175
SUPER 1502 06710091 - 06710251 2 4610062175
06710252 - 06719999 4610062220
06720001 - 06720083 4610062175
06720084 - 06720133 4610062175
SUPER 1600 2
06720134 - 06729999 4610062175
06820001 - 06829999 4610062220
06730001 - 06739999 4610062220
SUPER 1603 2
06830001 - 06839999 4610062220
07820010 - 07820118 4610062220
SUPER 1600-1, SUPER 1800-1 2
07820119 - 07829999 4610062175*

4610062220
SUPER 1600-1 EP, SUPER 1800-1 EP** 09820010 - 09829999 2
4610062175*

07830010 - 07830113
SUPER 1603-1, SUPER 1803-1 2 4610062220
07830114 - 07839999

SUPER 1600-2, 4610062220


11820010 - 11829999 2
SUPER 1800-2, SUPER 1800-2 SJ*** 4610062175*

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 4610062220


06680001 - 06680240 4610062175
SUPER 1800 06680241 - 06680375 2 4610062175
06680376 - 06689999 4610062175
06690001 -06690100 4610062175
SUPER 1804 06690101 - 06690298 2 3301120055
06690299 - 06699999 4610062220
06190001 - 06190525 4610062246
SUPER 1900 2
06190526 - 06199999 4610062274
SUPER 1900-2 07190001 - 07199999 2 4610062274
SUPER 1903 02180001 - 02189999 2 4610062220
06190001 - 06190525 4610062247
SUPER 2100 2
06190526 - 06199999 4610062273
SUPER 2100-2 07190001 - 07199999 2 4610062273
SUPER 2500 06740001 - 06749999 2 4610062206
*only for SUPER 1800-1, SUPER 1800-1 EP, SUPER 1800-2, SUPER 1800-2 SJ; **ErgoPlus; ***SprayJet

274 © 2008 by Joseph Vögele AG


Chain wheel, return pulley Roller chain
Machine type Series range
Quantity Part No. Quantity Part No.
SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 2053888
SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 2053888
SUPER 1203 07110001 - 07119999 2 3301193066
SUPER 1400 06120001 - 06129999 2 3301100050
06110001 - 06110026 3301100050
SUPER 1402 2
06110027 - 06119999 3301100050
06700001 - 06700062 4610062185 3301120056
SUPER 1500 06700063 - 06700131 2 4610062185 2 3301120055
06700132 - 06709999 4610062185 3301120055
06710001 - 06710090 4610062185 3301120056
SUPER 1502 06710091 - 06710251 2 4610062185 2 3301120055
06710252 - 06719999 4610062185 3301120055
06720001 - 06720083 4610062185 3301120056
2 2
06720084 - 06720133 4610062185 3301120055
SUPER 1600
06720134 - 06729999 2026963
2
06820001 - 06829999 2026963
06730001 - 06739999 2 4610062185 2 3301120055
SUPER 1603
06830001 - 06839999 2 2026963
07820010 - 07820118
SUPER 1600-1, SUPER 1800-1 2 2026963
07820119 - 07829999
SUPER 1600-1 EP, SUPER 1800-1 EP** 09820010 - 09829999 2 2026963
07830010 - 07830113 2 2026963
SUPER 1603-1, SUPER 1803-1
07830114 - 07839999 2 2026963

SUPER 1600-2,
11820010 - 11829999 2 2026963
SUPER 1800-2, SUPER 1800-2 SJ***

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 2026963


06680001 - 06680240 4610062185 3301120056
2
SUPER 1800 06680241 - 06680375 4610062185 2 3301120055
06680376 - 06689999 2026963
06690001 -06690100 4610062185 3301120056
SUPER 1804 06690101 - 06690298 2 4610062185 2 3301120055
06690299 - 06699999 4610062185 3301120055
06190001 - 06190525 3301120058
SUPER 1900 2
06190526 - 06199999 3301120062
SUPER 1900-2 07190001 - 07199999 2 3301120062
SUPER 1903 02180001 - 02189999 2 2026963
06190001 - 06190525 3301192058
SUPER 2100 2
06190526 - 06199999 3301192062
SUPER 2100-2 07190001 - 07199999 2 3301192062
SUPER 2500 06740001 - 06749999 2 3301230042
*only for SUPER 1800-1, SUPER 1800-1 EP, SUPER 1800-2, SUPER 1800-2 SJ; **ErgoPlus; ***SprayJet

© 2008 by Joseph Vögele AG 275


Genuine Vögele parts package
for quick exchange of auger blades
Our parts package, tailored to your au-
gers in basic screed width, includes a
set of auger blades complete with bolts
and nuts. In other words, all you need
for complete or partial exchange.

276 © 2008 by Joseph Vögele AG


Machine type Series range Part No.

SUPER 1203 07110001 - 07119999 2013192

SUPER 1400 06120001 - 06129999 2013193

SUPER 1402 06110001 - 06119999 2013193

SUPER 1500 06700001 - 06709999 2013194

SUPER 1502 06710001 - 06719999 2013194

06720001 - 06720133 2013194

SUPER 1600 06720134 - 06729999 2013195

06820001 - 06829999 2013195

06730001 - 06739999 2013194


SUPER 1603
06830001 - 06839999 2013195

SUPER 1600-1, SUPER 1800-1 07820010 - 07829999 2013195

SUPER 1600-1 EP, SUPER 1800-1 EP* 09820010 - 09829999 2013195

SUPER 1603-1, SUPER 1803-1 07830010 - 07839999 2013195

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820010 - 11829999 2013195

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2013195

06680001 - 06680375 2013194


SUPER 1800
06680376 - 06689999 2013195

SUPER 1804 06690001 - 06699999 2013194

SUPER 1900 06190001 - 06199999 2013196

SUPER 1900-2 07190001 - 07199999 2013196

SUPER 1903 02180001 - 02189999 2013195

SUPER 2100 06190001 - 06199999 2013197

SUPER 2100-2 07190001 - 07199999 2013197

SUPER 2500 06740001 - 06749999 2013198

*ErgoPlus; **SprayJet

© 2008 by Joseph Vögele AG 277


Genuine Vögele parts package for augers
– everything included
The parts package includes all parts
you need for your augers in basic
screed width: from auger shafts and
auger blades through to bearings, drive
chains and chain wheels. In other
words, all you need for complete or
partial exchange of your augers.

278 © 2008 by Joseph Vögele AG


Machine type Series range Part No.

07110001 - 07110160 4617500100


SUPER 1203
07110161 - 07119999 2046959

SUPER 1400 06120001 - 06129999 4617500080

06110001 - 06110026 4617500081


SUPER 1402
06110027 - 06119999 4617500080

06700001 - 06700062 4617500082

SUPER 1500 06700063 - 06700131 4617500083

06700132 - 06709999 4617500084

06710001 - 06710090 4617500082

SUPER 1502 06710091 - 06710251 4617500083

06710252 - 06719999 4617500084

06720001 - 06720083 4617500082

06720084 - 06720133 4617500083


SUPER 1600
06720134 - 06729999 4617500085

06820001 - 06829999 4617500086

06730001 - 06739999 4617500084


SUPER 1603
06830001 - 06839999 4617500086

07820010 - 07820118 2013189


SUPER 1600-1, SUPER 1800-1
07820119 - 07829999 2032089

SUPER 1600-1 EP, SUPER 1800-1 EP* 09820010 - 09829999 2032089

07830010 - 07830113 2013189


SUPER 1603-1, SUPER 1803-1
07830114 - 07839999 2032089

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820010 - 11829999 2032089

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2032089

06680001 - 06680240 4617500087

SUPER 1800 06680241 - 06680375 4617500088

06680376 - 06689999 4617500085

06690001 - 06690100 4617500087

SUPER 1804 06690101 - 06690298 4617500088

06690299 - 06699999 4617500089

06190001 - 06190525 4617500097


SUPER 1900
06190526 - 06199999 2013206

SUPER 1900-2 07190001 - 07199999 2013206

SUPER 1903 02180001 - 02189999 2013189

06190001 - 06190525 4617500098


SUPER 2100
06190526 - 06199999 2013207

SUPER 2100-2 07190001 - 07199999 2013207

SUPER 2500 06740001 - 06749999 4617500092


*ErgoPlus; **SprayJet

© 2008 by Joseph Vögele AG 279


Genuine Vögele sensors
for accurate speed control of augers
For auger drives, proportional control
is provided. When working in Auto-
matic Mode, speeds of augers are
precisely controlled to match the cur-
rent laydown rate. The level of mix is
picked up as standard by mechanical
sensors.
• Sensors for augers are located in
the auger tunnel at the extreme
ends of the screed.
• Actual values picked up by the sen-
sors are passed on continuously to
regulate auger drives.

• Proportional control is provided for


the separate drives (left and right
sides), i.e. speeds of augers adapt
automatically to the actual levels of
mix.
• This ensures uniform spreading of
the mix in front of the screed.
• The use of sensors is easy on your
drives and economical.

For pick-up of actual values, sonic


sensors are available as an option:
• Level of mix picked up more accu-
rately by sonic technology.
• Non-contacting operation, thus no
wear.

280 © 2008 by Joseph Vögele AG


Mechanical sensor Ultrasonic sensor
Machine type Series range
left right left right Spiral cable
SUPER BOY 06900001 - 06909999 3515042841 3515042840

2028964 2028964 2013495 2013495 2035353


SUPER 600,
07900001 - 07909999
SUPER 800 Spiral cable
2035932
SUPER 1100-2, 08110010 - 08119999 2042420 2042420 2013496 2013496 2028733
SUPER 1300-2
SUPER 1103-2, 09110010 - 09119999 2042420 2042420 2013496 2013496 2028733
SUPER 1303-2

07110001 - 07110088 2454130070 2454130071 2454130067 2454130067 2460770070

SUPER 1203 07110089 - 07110212 2001369 2001370 2454130067 2454130067 2460770070

07110213 - 07119999 2001369 2001370 2013496 2013496 2460770070

SUPER 1400 06120001 - 06129999 2454130025 2454130026 2454130057 2454130057 2460770063

SUPER 1402 06110001 - 06129999 2454130025 2454130026 2454130057 2454130057 2460770063

SUPER 1500 06700001 - 06709999 2454130025 2454130026

SUPER 1502 06710000 - 06719999 2454130025 2454130026

06720001 - 06729999
SUPER 1600 2454130025 2454130026 2454130057 2454130057 2460770063
06820001 - 06829999

06730001 - 06739999
SUPER 1603 2454130025 2454130026 2454130057 2454130057 2460770063
06830001 - 06839999

07820010 - 07820302 2454130070 2454130071 2454130067 2454130067 2460770070


SUPER 1600-1,
SUPER 1800-1
07820303 - 07829999 2454130070 2454130071 2013496 2013496 2460770070

SUPER 1600-1 EP*, 09820010 - 09829999 2032512 2032513 2013496 2013496 2028733
SUPER 1800-1 EP*

07830010 - 07830238 2454130070 2454130071 2454130067 2454130067 2460770070


SUPER 1603-1,
SUPER 1803-1
07830239 - 07839999 2454130070 2454130071 2013496 2013496 2460770070

SUPER 1600-2,
SUPER 1800-2, 11820010 - 11829999 2032512 2032513 2013496 2013496 2028733
SUPER 1800-2 SJ**

SUPER 1603-2, 08830010 - 08839999 2032512 2032513 2013496 2013496 2028733


SUPER 1803-2

SUPER 1800 06680001 - 06689999 2454130025 2454130026 2454130057 2454130057 2460770063

SUPER 1804 06690001 - 06699999 2454130025 2454130026 2454130057 2454130057 2460770063

06190001 - 06190994 2454130070 2454130071 2454130067 2454130067 2460770070


SUPER 1900,
SUPER 2100
06190995 - 06199999 2454130070 2454130071 2013496 2013496 2460770070

SUPER 1900-2, 07190001 - 07199999 2032512 2032513 2013496 2013496 2028733


SUPER 2100-2

SUPER 2500 06740001 - 06749999 2454130070 2454130071 2454130067 2454130067 2460770070

*ErgoPlus; **SprayJet

© 2008 by Joseph Vögele AG 281


Genuine Vögele crawler track chains for positive
transmission of tractive power and long service life
Vögele crawler track chains perform
impeccably even in tough continuous
operation.
Die-forged chain links made of a boron/
maganese modified steel feature ex-
traordinarily high strength for a long
service life. Contact surfaces are induc-
tion hardened, the best precondition al-
so for longevity.
The chain’s optimized geometry re-
duces strain when under extreme ten-
sion and improves fatigue strength.
Self-locking nuts allow accurate and
easy mounting.

282 © 2008 by Joseph Vögele AG


Crawler chain
Machine type Series range
with track shoes without track shoes

SUPER 600, SUPER 800 07900001 - 07909999 2013741 2033717

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2043936 2043937

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2043936 2043937

SUPER 1400 06120001 - 06129999 4610302090 4610302092

SUPER 1500 06700001 - 06709999 4610302088 4610302089

06720001 - 06729999 4610302088 4610302089

SUPER 1600

06820001 - 06829999 4610302080 4610302081

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 4610302084 4610302086

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 4610302084 4610302086

SUPER 1600-2, SUPER 1800-2 11820010 - 11829999 4610302084 4610302086

06680001 - 06681572 4610302084 4610302086

SUPER 1800

06681573 - 06689999 4610302132 4610302133

SUPER 1900, SUPER 2100 06190001 - 06199999 4610302130 4610302101

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2038733 2056009

SUPER 2000 06430001 - 06439999 4610302100 4610302101

SUPER 2500 06740001 - 06749999 4610302096 4610302098

*ErgoPlus

© 2008 by Joseph Vögele AG 283


Genuine Vögele track shoes with rubber pads
for optimum traction
Vögele road pavers are real power- strength, resistance to abrasion, ulti-
houses. It takes an undercarriage with mate strain and resistance to tear pro-
a strong grip to convert their high en- pagation.
gine power into optimum traction.
Every centimetre of ground contact Track shoes are fitted to the chains by
counts here. And the right rubber com- special bolts and nuts of high strength.
pound. Vögele use track shoes with Rubber pads attached to the track
rubber pads of premium quality to meet shoes made of steel feature highest ad-
their high standards. hesive strength. Vögele rubber pads
stand out through a long service life
The rubber pads‘ bevelled edges pro- due to a larger volume of solid rubber
vide for excellent running properties, material.
edges never break off. The special rub- The flat die-forged track shoes provide
ber compound guarantees optimum for better adhesion of the rubber pads.
traction and highest possible tractive
effort. Compared with imitated track
shoes, genuine Vögele shoes yield
clearly higher values in terms of tensile

Quantity
Machine type Model each paver Track shoe kit*
SUPER BOY 06900001 - 06909999 68 4624701852
SUPER 600, SUPER 800 07900001 - 07909999 66 4624701852
SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 76 2027949
SUPER 1400 06120001 - 06129999 90 2027949
SUPER 1500 06630001 - 06639999 / 06700001 - 06709999 84 2028019
06640001 - 06649999 / 06720001 - 06729999 84 2028019
SUPER 1600
06820001 - 06829999 86 2028019
SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 92 2028019
SUPER 1600-1 EP*, SUPER 1800-1 EP** 09820001 - 09829999 92 2028019
SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ*** 11820001 - 11829999 92 2028019
to 06681572 92 2028019
SUPER 1800
from 06681573 94 2028019
SUPER 1900, SUPER 2100 06190001 - 06199999 98 2028019
SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 98 2028019
SUPER 2000 06330001 - 06339999 / 06430001 - 06439999 98 2027950
SUPER 2500 06740001 - 06749999 108 2027993
*Kit includes one track shoe complete with 4 bolts and 4 nuts; **ErgoPlus; ***SprayJet

284 © 2008 by Joseph Vögele AG


Genuine Vögele track rollers
for smooth and accurate tracking
In order to allow positive and reliable
tracking even under highest strain, the
track rollers are of rugged design and
feature a perfect fit. Due to the high
strength of the track rollers, expanding
of bushes is positively avoided. Thanks
to lifetime grease lubrication, no servi-
cing is required.
The track rollers are full-hardened for
maximum resistance to wear. Identical
degree of hardness for contact sur-
faces of track rollers and chain links en-
sures a long service life.

Quantity
Machine type Model each paver Description Part No.
SUPER 600, SUPER 800 07900001 - 07909999 12 Track roller 2013745

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 14 Track roller ø 135 mm 4611340027

SUPER 1400 06120001 - 06129999 16 Track roller ø 135 mm 4611340027

06630001 - 06639999 10 Track roller ø 150 mm 4611340042


SUPER 1500
06700001 - 06709999 6 Track roller ø 180 mm 4611340029

06640001 - 06649999 10 Track roller ø 150 mm 4611340042


06720001 - 06729999 6 Track roller ø 180 mm 4611340029
SUPER 1600
10 Track roller ø 150 mm 4611340028
06820001 - 06829999
6 Track roller ø 180 mm 4611340029

SUPER 1600-1, 10 Track roller ø 150 mm 4611340028


07820001 - 07829999
SUPER 1800-1 6 Track roller ø 180 mm 4611340029

SUPER 1600-1 EP*, 10 Track roller ø 150 mm 4611340028


09820001 - 09829999
SUPER 1800-1 EP* 6 Track roller ø 180 mm 4611340029

SUPER 1600-2, SUPER 1800-2, 10 Track roller ø 150 mm 4611340028


11820001 - 11829999
SUPER 1800-2 SJ** 6 Track roller ø 180 mm 4611340029

8 Track roller ø 150 mm 4611340028


SUPER 1800 06680001 - 06689999
10 Track roller ø 180 mm 4611340029

12 Track roller ø 150 mm 4611340028


SUPER 1900, SUPER 2100 06190001 - 06199999
8 Track roller ø 180 mm 4611340029

12 Track roller ø 150 mm 2038734


SUPER 1900-2, SUPER 2100-2 07190001 - 07199999
8 Track roller ø 180 mm 2038715

06330001 - 06339999
SUPER 2000 20 Track roller ø 180 mm 4611340029
06430001 - 06439999

SUPER 2500 06740001 - 06749999 22 Track roller ø 180 mm 4611340029


*ErgoPlus; **SprayJet

© 2008 by Joseph Vögele AG 285


Genuine Vögele sprockets for crawler tracks
ensuring efficient transmission of tractive power
In all tracked Vögele pavers, the drive
units are incorporated into the sprock-
ets. This allows to optimally transmit
engine power to the tracks and trans-
late it into high tractive effort.
The sprockets supplied by Vögele are
designed to perfectly suit this efficient
traction concept. High hardness of the
sprocket rim, high hardness penetra-
tion depth and high core hardness re-
sult in excellent resistance to wear and
breaking.
Thanks to the sprocket’s machined in-
ner ring, a superb fit is ensured.
The hardness of the sprocket teeth is
so as to guarantee the longest possi-
ble life for the complete crawler unit.

286 © 2008 by Joseph Vögele AG


Machine type Series range Part No.

SUPER 600, SUPER 800 07900001 - 07909999 2013454

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2043368

SUPER 1400 06120001 - 06129999 4610042039

SUPER 1500 06700001 - 06709999 4610042038

06720001 - 06729999 4610042038

SUPER 1600

06820001 - 06829999 4610042047

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 4610042048

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820010 - 09829999 4610042048

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820010 - 11829999 4610042048

06680001 - 06681572 4610042038

SUPER 1800

06681573 - 06689999 4610042048

SUPER 1900, SUPER 2100 06190001 - 06199999 4610042048

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2038741

SUPER 2500 06740001 - 06749999 4610042042

*ErgoPlus; **SprayJet

© 2008 by Joseph Vögele AG 287


Genuine Vögele wheels and tyres
for excellent traction
On road pavers, highest demands are
made in terms of manoeuvrability,
smooth running and tractive effort. In
order to guarantee this on any terrain
and in all weather conditions Vögele,
together with renowned suppliers, have
optimized tyres for their pavers to meet
these demands.
The users‘ benefits are smooth running,
high tractive effort and long service
lives of both tyres and undercarriage.

288 © 2008 by Joseph Vögele AG


Version
Machine type Model Position Description Quantity Part No.
front wheel
front with front Wheel complete 4 4606162067
wheel drive Rubber tyre 4 4606162072
1. Front axle 2 4606162067
Wheel complete
SUPER 1103-2, 09110001 - 2. Front axle 2 4606162070
front with front wheel drive
SUPER 1303-2 09119999 1. Front axle 2 4606162072
Rubber tyre
2. Front axle 2 4606162071
Wheel complete 2 2045376
rear
Rubber tyre 2 2045375
Wheel complete 4 4606162067
front with front wheel drive
Rubber tyre 4 4606162072
1. Front axle 2 4606162067
Wheel complete
07110001 - 2. Front axle 2 4606162070
SUPER 1203 front with front wheel drive
07119999 1. Front axle 2 4606162072
Rubber tyre
2. Front axle 2 4606162071
Wheel complete 2 4602302075
rear
Rubber tyre 2 4602302076
Wheel complete 2 4606162051
front
06110001 - Rubber tyre 4 4924170230
SUPER 1402
06119999 Wheel complete 2 4602302058
rear
Rubber tyre 2 4602302057
Wheel complete 2 4606162031
front
06710001 - Rubber tyre 4 4924170230
SUPER 1502
06719999 Wheel complete 2 4602302030
rear
Rubber tyre 2 4602302063
Wheel complete 4 4606162020
06730001 - front with front wheel drive
06739999 Rubber tyre 8 4924170230
and 1. Front axle 2 4606162020
06830001 - Wheel complete
front with front wheel drive 2. Front axle 2 4606162061
06839999
SUPER 1603 Rubber tyre 8 4924170230
06730001 - Wheel complete 2 4602302030
rear
06739999 Rubber tyre 2 4602302063
06830001 - Wheel complete 2 4602302071
rear
06839999 Rubber tyre 2 4602302072
Wheel complete 4 4602302086
front
SUPER 1603-1, 07830001 - Rubber tyre 4 4602302085
SUPER 1803-1 07839999 Wheel complete 2 4602302084
rear
Rubber tyre 2 4602302072
Wheel complete 4 4602302086
front
SUPER 1603-2, 08830001 - Rubber tyre 4 4602302085
SUPER 1803-2 08839999 Wheel complete 2 4602302084
rear
Rubber tyre 2 4602302072
Wheel complete 4 4606162020
front
06690001 - Rubber tyre 8 4924170230
SUPER 1804
06699999 Wheel complete 4 4602302068
rear
Rubber tyre 4 4602302069
Wheel complete 4 4606162074
front
02180001 - Rubber tyre 4 4602302077
SUPER 1903
02189999 Wheel complete 2 4602302078
rear
Rubber tyre 2 4602302072

© 2008 by Joseph Vögele AG 289


Genuine Vögele hydraulic pumps and hydraulic motors
for highest demands made on hydraulics
Characteristic of the hydraulic drives
installed in Vögele road pavers is their
high quality in terms of performance,
flexibility and economical operating
efficiency. In Vögele machines, hy-
draulic drives are provided for traction,
conveyors and augers as well as ram-
operated functions.

Hydraulic motors and hydraulic pumps


installed in our machinery have been
specially designed for use in Vögele
equipment, thus ensuring smooth and
reliable operation. The drive units oper-
ating at the highest level of precision
are designed to perfectly serve the
paving process in terms of control and
transmission of power.

For economical and low-cost servicing,


special sets of seals are available en-
suring impeccable long-term opera-
tion.

290 © 2008 by Joseph Vögele AG


Hydraulic pumps paver

Machine Type Series range Function Quantity Hydraulic


Pump Set of Seals*
Traction, Augers,
1 9627191000 9627191001
SUPER BOY 06900012 - 06900733 Conveyor, Vibrators

Hydraulic Rams 1 9627161000 9626141001


Traction 2 2013485 2081447

Augers, Conveyor, Vibrators,


1 2013486
Tamper (SUPER 800)
SUPER 600, 800 07900010 - 07909999
Hydraulic Rams 1 2013497 9627351001

Oil Feed: Augers, Conveyor,


1 2013497 9627351001
Vibrators, Tamper (SUPER 800)

Traction 2 2043270 2081619

Augers, Conveyor,
1 2045206
Vibrations
SUPER 1100-2 08110010 - 08119999
Hydraulic Rams 1 2013497 9627351001

Oil Feed: Augers, Conveyor,


1 2013497 9627351001
Vibrations

Traction 2 2043270 2081619

Augers, Conveyor,
1 2045206
Vibrations
SUPER 1103-2 09110010 - 09119999
Hydraulic Rams 1 2055268 9627361001

Oil Feed: Augers, Conveyor,


1 2013497 9627351001
Vibrations

Traction 1 962841000 9627861001

Oil Feed: Conveyor, Tamper,


1 9628081000 9628081001
Hydraulic Rams

SUPER 1203 07110010 - 07119999 Vibrations 1 9628051000 9628051001


Augers, Steering 1 9628061000 9627361001

Augers, Steering,
1 9628071000 9628071001
Front-Wheel Drive**

Traction 2 2043270 2081619

Augers, Conveyor,
1 2043272
Vibrations
SUPER 1300-2 08110010 - 08119999
Hydraulic Rams 1 2013497 9627351001

Oil Feed: Augers, Conveyor,


1 2013497 9627351001
Vibrations, Tamper

Traction 2 2043270 2081619

Augers, Conveyor,
1 2043272
Vibrations

SUPER 1303-2 09110010 - 09119999 Hydraulic Rams 1 2055268 9627361001

Front-Wheel Drive, Oil Feed Augers,


1 2055268 9627361001
Conveyor, Vibrations

Tamper 1 2013497 9627351001


*Set of seals only for hydraulic pumps indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 291


Hydraulic pumps paver

Machine Type Series range Function Quantity Hydraulic


Pump Set of Seals*
Traction 1 9627811000 9627341001
Tamper 1 9627351000 9627351001
Conveyor and Augers 1 9627061000 9627061002
06120011 - 06120020
Vibrators, Hydraulic Oil Cooler, Hydraulic Rams 9627361000 9627361001
Oil Feed: Traction, Conveyor,
1 9627371000 9627361001
Augers
Traction 1 9627811000 9627341001
Tamper 1 9627531000 9627351001
Conveyor and Augers 1 9627061000 9627061002
SUPER 1400 06120021 - 06120027
Vibrators, Hydraulic Oil Cooler, Hydraulic Rams 9627541000 9627361001
Oil Feed: Traction, Conveyor,
1 9627371000 9627361001
Augers
Traction 1 9627811000 9627341001
Tamper 1 9627531000 9627351001
Conveyor and Augers 1 9627061000 9627061002
06120028 - 06129999
Vibrators, Hydraulic Oil Cooler, Hydraulic Rams 1 9627361000 9627361001
Oil Feed: Traction, Conveyor,
1 9627371000 9627361001
Augers
Traction 1 9627501000 9627101001
Hydraulic Rams, Oil Feed:
1 9627551000 9627361001
Conveyor, Augers, Tamper
SUPER 1402 06110011 - 06119999
Conveyor and Augers 1 9627061000 9627061002
Vibrators, Hydraulic Rams 1 9627361000 9627361001
Steering 1 9627491000 9627351001
Traction (left) 1 9627111000 9627101001
Traction (right) 1 9627101000 9627101001
Hydraulic Rams 1 9626571000 9626361001
Augers 1 9627291000 9627291001
06700010 - 06700112
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
Conveyor 1 9627131000 9627131002
Tamper, Oil Feed:
1 9627021000 9627021001
Conveyor, Augers
SUPER 1500
Traction (left) 1 9627111000 9627101001
Traction (right) 1 9627101000 9627101001
Hydraulic Rams 1 9626571000 9626361001
Augers 1 9627291000 9627291001
06700113 - 06709999
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
Conveyor 1 9627131000 9627131002
Tamper, Oil Feed:
1 9627021000 9627021001
Conveyor, Augers
Traction 1 9627181000 9626331001
Hydraulic Rams 1 9626571000 9626361001
Steering 1 9626141000 9626141001
Conveyor 1 9627131000 9627131002
06710010 - 06710121
Tamper, Oil Feed:
1 9627021000 9627021001
Conveyor, Augers
Augers 1 9627291000 9627291001
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
SUPER 1502
Traction 1 9627181000 9626331001
Hydraulic Rams 1 9626571000 9626361001
Steering 1 9626141000 9626141001
Conveyor 1 9627131000 9627131002
06710122 - 06719999
Tamper, Oil Feed:
1 9627021000 9627021001
Conveyor, Augers
Augers 1 9627291000 9627291001
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
*Set of seals only for hydraulic pumps indicated in the table. See your machine's type plate. **Option

292 © 2008 by Joseph Vögele AG


Hydraulic pumps paver

Machine Type Series range Function Quantity Hydraulic


Pump Set of Seals*
Traction 2 9627101000 9627101001
Pressure Bar 1 and Drive: Rotary Slide 1 9626741000 9626361001
Pressure Bar 2 1 9626361000 9626361001
Augers 1 9627291000 9627291001
06720010 - 06720323 Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
Hydraulic Rams 1 9627161000 9626141001
Conveyors 1 9627131000 9627131002

Tamper, Oil Feed:


1 9627021000 9627021001
Conveyors, Augers

Traction 2 9627101000 9627101001


Pressure Bar 1 and Drive: Rotary Slide** 1 9626741000 9626361001
Pressure Bar 2** 1 9626361000 9626361001
Augers 1 9627291000 9627291001
SUPER 1600 06720324 - 06729999 Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
Hydraulic Rams 1 9627161000 9626141001
Conveyors 1 9627131000 9627131002

Tamper, Oil Feed:


1 9627021000 9627021001
Conveyors, Augers

Traction 2 9627501000 9627101001


Hydraulic Rams 1 9627851000 9626141001
Augers 1 9627291000 9627291001
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
06820010 - 06829999 Conveyors 1 9627131000 9627131002

Tamper, Oil Feed:


1 9627631000 9627361001
Conveyors, Augers

Pressure Bar 1 and Drive: Rotary Slide** 1 9627451000 9628051001


Pressure Bar 2** 1 9627351000 9627351001
Traction 1 9627221000 9626331001
Hydraulic Rams 1 9627391000 9627351001
Augers 1 9627291000 9627291001
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
06730010 - 06739999 Conveyors 1 9627131000 9627131002

Tamper, Oil Feed:


1 9627631000 9627361001
Conveyors, Augers

Steering 1 9626141000 9626141001


Front-Wheel Drive** 1 9627691000 9627351001
SUPER 1603
Traction 1 9627221000 9626331001
Hydraulic Rams 1 9627391000 9627351001
Augers 1 9627291000 9627291001
Vibrators, Hydraulic Oil Cooler 1 9627681000 9627351001
06830010 - 06839999 Conveyors 1 9627131000 9627131002

Tamper, Oil Feed:


1 9627631000 9627361001
Conveyors, Augers

Steering 1 9626401000 9626141001


Front-Wheel Drive** 1 9627691000 9627351001
*Set of seals only for hydraulic pumps indicated in the table. See your machine's type plate; **Option

© 2008 by Joseph Vögele AG 293


Hydraulic pumps paver

Machine Type Series range Function Quantity Hydraulic


Pump Set of Seals*
Traction 2 9628171000 9627861001
Conveyors, Augers 2 9628181000 2001452
Oil Feed: Conveyors,
2 9628231000 9627351001
Augers
07820010 - 07829999
SUPER 1600-1, Hydraulic Rams,
also 1 9628251000 9628071001
SUPER 1800-1 Oil Feed: Traction
10820088 - 10829999
Tamper, Vibrators** 1 9628221000 9627361001
Tamper** 1 9628211000 9627351001
High Compaction** 1 9628241000 2010683
Tamper 80 Litres** 1 9628201000 9627351001
Traction 2 9628171000 9627861001
Conveyors, Augers 2 9628181000 2001452
Oil Feed: Conveyors,
2 9628231000 9627351001
Augers
SUPER 1600-1 EP, Hydraulic Rams,
09820010 - 09829999 1 9628251000 9628071001
SUPER 1800-1 EP Oil Feed: Traction
Tamper, Vibrators** 1 9628221000 9627361001
Tamper** 1 9628211000 9627351001
High Compaction** 1 9628241000 2010683
Tamper 80 Litres** 1 9628201000 9627351001
Traction 2 9628171000 9627861001
Conveyors, Augers 2 9628181000 2001452
Oil Feed: Conveyors,
2 9628231000 9627351001
Augers
SUPER 1603-1,
07830010 - 07839999 Hydraulic Rams,
SUPER 1803-1 1 9628251000 9628071001
Oil Feed: Traction
Tamper, Vibrators 1 9628221000 9627361001
Drive: Front Axle 6x4** 1 9628201000 9627351001
Drive: Front Axle 6x6** 1 9628191000
Traction 2 9628171000 9627861001
Conveyors, 2081619 +
2 2060414
Augers 2081620
Oil Feed: Conveyors,
2 9628231000 9627351001
Augers
SUPER 1600-2,
11820010 - 11829999 Hydraulic Rams,
SUPER 1800-2 1 9628251000 9628071001
Oil Feed: Traction
Tamper, Vibrators** 1 9628221000 9627361001
Tamper** 1 9628211000 9627351001
High Compaction** 1 9628241000 2010683
Tamper 80 Litres** 1 9628201000 9627351001
Traction 2 9628171000 9627861001
Conveyors, 2081619 +
2 2060414
Augers 2081620
Oil Feed: Conveyors,
2 9628231000 9627351001
SUPER 1603-2, Augers
08830010 - 08839999
SUPER 1803-2 Hydraulic Rams,
1 9628251000 9628071001
Oil Feed: Traction
Tamper, Vibration 1 9628221000 9627361001
Drive: Front Axle 6x4** 1 9628201000 9627351001
Drive: Front Axle 6x6** 1 9628191000
*Set of seals only for hydraulic pumps indicated in the table. See your machine's type plate. **Option

294 © 2008 by Joseph Vögele AG


Hydraulic pumps paver

Machine Type Series range Function Quantity Hydraulic


Pump Set of Seals*
Traction 2 9627071000 9626341001
Hydraulic Rams, Vibrators, Hydraulic Oil Cooler 1 9627011000 9627021001
Augers 1 9627061000 9627061002
Conveyors 1 9627051000 9627051002
06680010 - 06681476 Tamper, Oil Feed:
1 9627021000 9627021001
Conveyors, Augers
Pressure Bar 1 and Drive: Rotary Slide 1 9626741000 9626361001
Pressure Bar 2 1 9626361000 9626361001
Tamper 80 Litres** 1 9626081000
Traction 2 9627071000 9626341001
Hydraulic Rams, Vibrators, Hydraulic Oil Cooler 1 9627601000 9627361001
Augers 1 9627061000 9627061002
Conveyors 1 9627051000 9627051002
SUPER 1800 06681477 - 06681572 Tamper, Oil Feed:
1 9627631000 9627361001
Conveyors, Augers
Pressure Bar 1 and Drive: Rotary Slide 1 9627451000 9628051001
Pressure Bar 2 1 9627351000 9627351001
Tamper 80 Litres 1 9626081000
Traction 2 9627071000 9626341001
Hydraulic Rams, Vibrators, Hydraulic Oil Cooler 1 9628261000
Augers 1 9627061000 9627061002
Conveyors 1 9627051000 9627051002
06681573 - 06689999 Tamper, Oil Feed:
1 9627631000 9627361001
Conveyors, Augers
Pressure Bar 1 and Drive: Rotary Slide 1 9627451000 9628051001
Pressure Bar 2 1 9627351000 9627351001
Tamper 80 Litres 1 9626081000
Traction 1 9627041000 9626331001
Pressure Bar 1 and Drive: Rotary Slide 1 9627031000 9626551001
Augers 1 9627061000 9627061002
Conveyors 1 9627051000 9627051002
06690010 - 06690060
Hydraulic Rams, Vibrators, Hydraulic Oil Cooler 1 9627011000 9627021001
Tamper, Oil Feed:
1 9627021000 9627021001
Conveyors, Augers
Steering 1 9626141000 962614101
SUPER 1804
Traction 1 9627221000 9626331001
Pressure Bar 1 and Drive: Rotary Slide 1 9627031000 9626551001
Augers 1 9627061000 9627061002
Conveyors 1 9627051000 9627051002
06690061 - 06699999
Hydraulic Rams, Vibrators, Hydraulic Oil Cooler 1 9627011000 9627021001
Tamper, Oil Feed:
1 9627021000 9627021001
Conveyors, Augers
Steering 1 9626141000 962614101
Traction 2 9627861000 9627861001
Conveyors, Augers 2 9628141000 2001452
Oil Feed: Conveyors,
2 9627921000 9627351001
Augers
SUPER 1900 06190005 - 06199999 Hydraulic Rams 1 9627941000
Oil Feed: Traction, Vibrators 1 9628011000 9627361001
Tamper 40 Litres** 1 9627961000 9627351001
Tamper 80 Litres** 1 9627931000 9627361001
High Compaction** 1 9627951000 9627561001
*Set of seals only for hydraulic pumps indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 295


Hydraulic pumps paver

Machine Type Series range Function Quantity Hydraulic


Pump Set of Seals*
Traction 2 9627861000 9627861001
Conveyors, Augers 2 9628151000 2001453

Oil Feed: Conveyors,


2 9627921000 9627351001
Augers

SUPER 1900-2 07190010 - 07199999 Hydraulic Rams 1 9627941000 9627361001


Oil Feed: Traction, Vibrators 1 9628011000 9627361001
Tamper 40 Litres** 1 9627961000 9627351001
Tamper 80 Litres** 1 9627931000 9627361001
High Compaction** 1 9627571000 9627561001
Traction 2 9627861000 9627861001
Conveyors, Augers 2 9628141000 2001452

Oil Feed: Conveyors,


2 9627921000 9627351001
Augers
SUPER 1903 02180003 - 02189999
Hydraulic Rams 1 9627941000 9627361001
Oil Feed: Traction, Vibrators 1 9628011000 9627361001
Tamper, Steering, Brake 1 9627931000 9627361001
Drive: Front Axle** 1 9627971000 9627131002
Traction 2 9627861000 9627861001
Conveyors, Augers 2 9628151000 2001453

Oil Feed: Conveyors,


2 9627921000 9627351001
Augers

SUPER 2100 06190005 - 06199999 Hydraulic Rams 1 9627941000 9627361001


Oil Feed: Traction, Vibrators 1 9628011000 9627361001
Tamper 40 Litres** 1 9627961000 9627351001
Tamper 80 Litres** 1 9627931000 9627361001
High Compaction** 1 9627951000 9627561001
Traction 2 9627861000 9627861001
Conveyors, Augers 2 9628151000 2001453

Oil Feed: Conveyors,


2 9627921000 9627351001
Augers

SUPER 2100-2 07190010 - 07199999 Hydraulic Rams 1 9627941000 9627361001


Oil Feed: Traction, Vibrators 1 9628011000 9627361001
Tamper 40 Litres** 1 9627961000 9627351001
Tamper 80 Litres** 1 9627931000 9627361001
High Compaction 1 9627571000 9627561001
Traction 1 9627511000 9627511001
Conveyor and Auger (left) 1 9627521000 9627521001
Conveyor and Auger (right) 1 9627521000 9627521001
Oil Feed: Traction 1 9627451000 9627351001
SUPER 2500 06740010 - 06749999 Oil Feed: Conveyors,
2 9627451000 9627351001
Augers

Hydraulic Rams, Tamper, Vibrators 1 9627561000 9627561001

Drive: Rotary Slide, Pressure Bars,


1 9627571000 9627561001
Hydraulic Oil Cooler

*Set of seals only for hydraulic pumps indicated in the table. See your machine's type plate. **Option

296 © 2008 by Joseph Vögele AG


Hydraulic motors paver

Machine Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Augers 2 9629051000 9609521001
Conveyor 1 9629031000 9629031001
06900012 - 06900129
Vibrators 1 4624701304
Traction 2 9629041000 9629041001
Augers 2 9629051000 9609521001
Conveyor 1 9629061000 9629031001
06900130 - 06900269
Vibrators 1 4624701304
Traction 2 9629041000 9629041001
SUPER BOY
Augers 2 9629051000 9609521001
Conveyor 1 9629061000 9629031001
06900270 - 06900461
Vibrators 1 9629471000
Traction 2 9629041000 9629041001
Augers 2 9629051000 9609521001
Conveyor 1 9629061000 9629031001
06900462 - 06900733
Vibrators 1 9629471000
Traction 2 9629041000 9629041001
Traction 2 2013729
Augers 2 2031165 9609521001
SUPER 600, 800 07900010 - 07909999
Conveyors 1 2031781 9609521001
Hydraulic Oil Cooler 1 2028807 9629541001
Traction 2 2042084
SUPER 1100-2, Combi-Oil Cooler 1 2063203
08110010 - 08119999
SUPER 1300-2 Augers 2 9629711000 9609521001
Conveyor 2 9629711000 9609521001
Traction 2 2044789
SUPER 1103-2, Combi-Oil Cooler 1 2063203
09110010 - 09119999
SUPER 1303-2 Augers 2 9629711000 9609521001
Conveyor 2 9629711000 9609521001
Traction (Rear Wheels) 1 9629561000 9629561003
Conveyors 2 9629711000 9609521001
SUPER 1203 07110010 - 07119999
Augers 2 9629711000 9609521001
Front-Wheel Drive** 2 9629721000 9629721001
Traction 2 9629181000 9629011001
Augers 2 9629141000 9609961001
06120011 - 06120020
Conveyor 1 9629141000 9609961001
Hydraulic Oil Cooler 1 9609861000 9609871001
Traction 2 9629181000 9629011001
Augers 2 9629141000 9609961001
06120021 - 06120027
Conveyor 1 9629141000 9609961001
SUPER 1400 Hydraulic Oil Cooler 1 9629251000 9609871001
Traction 2 9629181000 9629011001
Augers 2 9629141000 9609961001
06120028 - 06120056
Conveyor 1 9629141000 9609961001
Hydraulic Oil Cooler 1 9609861000 9609871001
Traction 2 9629181000 9629011001
06120057 - 06129999 Augers 2 9609961000 9609961001
Conveyor 1 9629141000 9609961001
*Set of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 297


Hydraulic motors paver

Machine Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Traction 1 9629191000 9609971001
SUPER 1402 06110011 - 06119999 Augers 2 9609961000 9609961001
Conveyor 1 9629311000 9609961001
Traction 2 9629011000 9629011001
Augers 2 9609891000 9609751001
SUPER 1500 0670010 - 06709999
Conveyor 2 9609961000 9609961001
Hydraulic Oil Cooler 1 9609861000 9609871001
Traction 1 9609761000 9609741001
Augers 2 9609891000 9609751001
06710010 - 06710121
Conveyor 2 9609961000 9609961001
Hydraulic Oil Cooler 1 9609861000 9609871001
SUPER 1502
Traction 1 9609761000 9609741001
Augers 2 9609891000 9609751001
06710122 - 06719999
Conveyor 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9609861000 9609871001
Traction 2 9629011000 9629011001
Augers 2 9609891000 9609521001
06720010 - 06720133
Conveyors 2 9609961000 9609961001
Hydraulic Oil Cooler 1 9609871000 9609871001
Traction 2 9629011000 9629011001
Augers 2 9609561000 9609751001
06720134 - 06729999
Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9609871000 9609871001
SUPER 1600
Traction 2 9629501000 9629011001
Augers 2 9609561000 9609751001
06820010 - 06820041
Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9609871000 9609871001
Traction 2 9629501000 9629011001
Augers 2 9609561000 9609751001
06820042 - 06829999
Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9629541000 9629541001
Traction (Rear Wheels) 1 9609761000 9609741001
Augers 2 9609891000 9609521001
06730010 - 06739999 Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9609861000 9609871001
Front-Wheel Drive** 2 9629371000 9629371001
SUPER 1603
Traction (Rear Wheels) 1 9609761000 9609741001
Augers 2 9609561000 9609751001
06830010 - 06839999 Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 2 9629551000 9629541001
Front-Wheel Drive** 2 9629371000 9629371001
*Set of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

298 © 2008 by Joseph Vögele AG


Hydraulic motors paver

Machine Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Traction 2 2011148 9629561003
07820010 - 07820013 Conveyors 2 9609561000 9609751001
Augers 2 9609561000 9609751001
SUPER 1600-1
Traction 2 2009054 9629561003
07820014 - 07829999 Conveyors 2 9609561000 9609751001
Augers 2 9609561000 9609751001
Traction 2 2009054 9629561003
SUPER 1600-1 EP 09820010 - 09829999 Conveyors 2 9609561000 9609751001
Augers 2 9609561000 9609751001
Traction (Rear Wheels) 2 2011148 9629561003
Conveyors 2 9609561000 9609751001
07830010 - 07830013 Augers 2 9609561000 9609751001
Front-Wheel Drive 1 2029863 2011954
(Rear Set of Powered Wheels, Left)**
Front-Wheel Drive 1 2029864 2011954
(Rear Set of Powered Wheels, Right)**
SUPER 1603-1
Traction (Rear Wheels) 2 2009054 9629561003
Conveyors 2 9609561000 9609751001
07830014 - 07839999 Augers 2 9609561000 9609751001
Front-Wheel Drive 1 2029863 2011954
(Rear Set of Powered Wheels, Left)**
Front-Wheel Drive 1 2029864 2011954
(Rear Set of Powered Wheels, Right)**
Traction 2 2029365 9629561003
SUPER 1600-2 11820010 - 11829999 Augers 2 9609561000 9609751001
Conveyors 2 9609561000 9609751001
Traction 2 9609971000 9609971001
Augers 2 9609561000 9609751001
06680010 - 06680375
Conveyors 2 9609961000 9609961001
Hydraulic Oil Cooler 1 9609871000 9609871001
Traction 2 9609971000 9609971001
Augers 2 9609751000 9609751001
SUPER 1800 06680376 - 06681572
Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9609871000 9609871001
Traction 2 9629561000 9629561003
Augers 2 9609751000 9609751001
06681573 - 06689999
Conveyors 2 9629141000 9609961001
Hydraulic Oil Cooler 1 9629541000 9629541001
Traction 2 2009054 9629561003
SUPER 1800-1 10820088 - 10829999 Conveyors 2 9609561000 9609751001
Augers 2 9609751000 9609751001
Traction 2 2009054 9629561003
SUPER 1800-1 EP 09820010 - 09829999 Conveyors 2 9609561000 9609751001
Augers 2 9609751000 9609751001
*Set of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 299


Hydraulic motors paver

Machine Type Series range Function Quantity Hydraulic


Motor Set of Seals*

Traction (Rear Wheels) 2 2011148 9629561003

Conveyors 2 9609561000 9609751001

Augers 2 9609561000 9609751001


07830010 - 07830013
Front-Wheel Drive** 2 2029865 2011954

Front-Wheel Drive
1 2029863 2011954
(Rear Set of Powered Wheels, Left)
Front-Wheel Drive
1 2029864 2011954
(Rear Set of Powered Wheels, Right)
SUPER 1803-1
Traction (Rear Wheels) 2 2009054 9629561003

Conveyors 2 9609561000 9609751001

Augers 2 9609561000 9609751001


07830014 - 07839999
Front-Wheel Drive** 2 2029865 2011954

Front-Wheel Drive
1 2029863 2011954
(Rear Set of Powered Wheels, Left)
Front-Wheel Drive
1 2029864 2011954
(Rear Set of Powered Wheels, Right)

Traction 2 2029365 9629561003

SUPER 1800-2 11820010 - 11829999 Augers 2 9609751000 9609751001

Conveyors 2 9609561000 9609751001

Traction 2 2029365 9629561003

SUPER 1603-2,
08830010 - 08839999 Augers 2 9609561000 9609751001
SUPER 1803-2

Conveyors 2 9609561000 9609751001

Traction 1 9609761000 9609741001

Augers 2 9609561000 9609751001


06690010 - 06690140
Conveyors 2 9609961000 9609961001

Hydraulic Oil Cooler 1 9609871000 9609871001


SUPER 1804
Traction 1 9609761000 9609741001

Augers 2 9609561000 9609751001


06690141 - 06699999
Conveyors 2 9629141000 9609961001

Hydraulic Oil Cooler 1 9609871000 9609871001

*Set of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

300 © 2008 by Joseph Vögele AG


Hydraulic motors screed

Machine Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Traction 2 9629561000 9629561003

SUPER 1900 06190005 - 06199999 Conveyors 2 9609561000 9609751001

Augers 2 9609751000 9609751001

Traction 2 2029365 9629561003

SUPER 1900-2 07190010 - 07199999 Conveyors 2 9609751000 9609751001

Augers 2 9609751000 9609751001

Traction (Rear Wheels) 2 9629561000 9629561003

Conveyors 2 9609561000 9609751001


SUPER 1903 02180003 - 02189999
Augers 2 9609561000 9609751001

Front-Wheel Drive** 2 or 4 9629751000 9629751001

Traction 2 9629561000 9629561003

SUPER 2100 06190005 - 06199999 Conveyors 2 9609751000 9609751001

Augers 2 9629231000 9609751001

Traction 2 2029365 9629561003

SUPER 2100-2 07190010 - 07199999 Conveyors 2 9609751000 9609751001

Augers 2 9629231000 9609751001

Traction 2 9629191000 9609971001

Augers 2 9629231000 9609751001


06740010 - 06740040
Conveyors 2 9609751000 9609751001

Hydraulic Oil Cooler 2 9609871000 9609871001

Traction 2 9629191000 9609971001

Augers 2 9629231000 9609751001


SUPER 2500 06740041 - 06740042
Conveyors 2 9609561000 9609751001

Hydraulic Oil Cooler 2 9609871000 9609871001

Traction 2 9629191000 9609971001

Augers 2 9629231000 9609751001


06740043 - 06749999
Conveyors 2 9609561000 9609751001

Hydraulic Oil Cooler 2 9629541000 9629541001

*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 301


Hydraulic motors screed

Screed Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Vibrators: Basic Screed 1 9629691000 9629661001
AB 200
12AB 0001 - 12AB 9999
V (12AB)
Vibrators: Extending Screed (left/right) 2 2014545 9629541001

Tamper: Basic Screed 1 9629671000 9629661001

AB 200
12AB 0001 - 12AB 9999 Tamper: Extending Screed 2 9629671000 9629661001
TV (12AB)

Vibrators: Basic Screed 1 2031878 2033905

Tamper: Basic Screed 1 9629671000 9629661001

Tamper: Extending Screed 2 9629671000 9629661001


09AB 0001 - 09AB 0213
Vibrators: Basic Screed 2 9629691000 9629661001

Vibrators: Extending Unit (left/right) 2 9629691000 9629661001


AB 315
TV (09AB)
Tamper: Basic Screed 1 2031562 9629661001

Tamper: Extending Screed 2 9629671000 9629661001


09AB 0214 - 09AB 9999
Vibrators: Basic Screed 2 9629691000 9629661001

Vibrators: Extending Unit 2 9629691000 9629661001

Vibrators: Basic Screed 2 9629691000 9629661001


AB 340
13AB 0001 - 13AB 9999
V (13AB)
Vibrators: Extending Unit 2 9629691000 9629661001

Tamper: Basic Screed 1 2045481 9629541001

Tamper: Extending Screed 2 2045481 9629541001


AB 340
13AB 0001 - 13AB 9999
TV (13AB)
Vibrators: Basic Screed 2 9629691000 9629661001

Vibrators: Extending Unit 2 9629691000 9629661001

Tamper: Basic Screed 1 2010039 9629731001

01AB 6010 - 01AB 6124, Tamper: Extending Screed (left) 1 9609341000 9609111001
01AB 6168,
01AB 6179 - 01AB 6183,
01AB 6187 - 01AB 6192 Tamper: Extending Screed (right) 1 9609111000 9609111001

AB 375
Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001
T, TV (01AB)

Tamper: Basic Screed 1 9629731000 9629731001

01AB 6125 - 01AB 9999 Tamper: Extending Screed 2 9629581000 9629661001

Vibrators (Drive: Rotary Slide) 1 9629591000 9629661001

Tamper: Basic Screed 1 2010039 9629731001

02AB 6014 - 02AB 6114, Tamper: Extending Screed (left) 1 9609341000 9609111001
AB 375
and
TP1 (02AB)
02AB 6710 - 02AB 6713 Tamper: Extending Screed (right) 1 9609111000 9609111001

Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001

*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

302 © 2008 by Joseph Vögele AG


Hydraulic motors screed

Screed Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Tamper: Basic Screed 1 9629731000 9629731001

03AB 0010 - 03AB 0817 Tamper: Extending Screed 2 9629581000 9629661001

Vibrators (Drive: Rotary Slide)** 1 9629591000 9629211001

Tamper: Basic Screed 1 9609701000 9609681001

Tamper: Extending Screed (left) 1 9609681000 9609681001


03AB 1102 - 03AB 1561
Tamper: Extending Screed (right) 1 9609691000 9609681001

Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001

Tamper: Basic Screed 1 4601152026 9629731001

Tamper: Extending Screed (left) 1 4624263041 9609801004


03AB 1562 - 03AB 1746
Tamper: Extending Screed (right) 1 4624263042 9609801004

Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001


AB 475
Tamper: Basic Screed 1 4601152026 9629731001
TV (03AB)
Tamper: Extending Screed (left) 1 9609791000 9609801004
03AB 1747 - 03AB 2151
Tamper: Extending Screed (right) 1 9609801000 9609801004

Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001

Tamper: Basic Screed 1 2010039 9629731001

Tamper: Extending Screed (left) 1 9609791000 9609801004


03AB 2152 - 03AB 2652
Tamper: Extending Screed (right) 1 9609801000 9609801004

Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001

Tamper: Basic Screed 1 2010039 9629731001

Tamper: Extending Screed (left) 1 9609111000 9609111001


03AB 2653 - 03AB 4554
Tamper: Extending Screed (right) 1 9609341001 9609111001

Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001

Tamper: Basic Screed 1 9629731000 9629731001

04AB 0001 - 04AB 0072 Tamper: Extending Screed 2 9629581000 9629661001

Pressure Bar (Drive: Rotary Slide) 1 9629591000 9629211001


AB 475
Tamper: Basic Screed 1 2010039 9629731001
TP1 (04AB)
Tamper: Extending Screed (left) 1 9609111000 9609111001
04AB 0100 - 04AB 9999
Tamper: Extending Screed (right) 1 9609341001 9609111001

Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001

Tamper: Basic Screed 1 9629731000 9629731001

05AB 0001 - 05AB 0025 Tamper: Extending Screed 2 9629581000 9629661001

Pressure Bar (Drive: Rotary Slide) 1 9629591000 9629211001


AB 475
Tamper: Basic Screed 1 2010039 9629731001
TP2 (05AB)
Tamper: Extending Screed (left) 1 9609111000 9609111001
05AB 4001 - 05AB 9999
Tamper: Extending Screed (right) 1 9609341001 9609111001

Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001


*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 303


Hydraulic motors screed

Screed Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Tamper: Basic Screed 1 9629631000 9629661001
Tamper: Extending Screed 2 9629631000 9629661001

Vibrators: Basic Screed 1 9629581000 9629661001


10AB 0001 - 10AB 0004
Vibrators: Extending Screed 2 9629581000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001

Hydraulic Crown Adjustment** 1 9629641000 9629641001

Tamper: Basic Screed 1 9629681000 9629661001

Tamper: Extending Screed 2 9629681000 9629661001

AB 500 Vibrators: Basic Screed 1 9629671000 9629661001


10AB 0005 - 10AB 0835
TV (10AB) Vibrators: Extending Screed 2 9629671000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001

Hydraulic Crown Adjustment** 1 9629641000 9629641001

Tamper: Basic Screed 1 9629681000 9629661001

Tamper: Extending Screed 2 9629681000 9629661001

Vibrators: Basic Screed 1 9629671000 9629661001


10AB 0836 - 10AB 9999
Vibrators: Extending Screed 2 9629671000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 2026607

Hydraulic Crown Adjustment** 1 2026607

Tamper: Basic Screed 1 9629631000 9629661001

Tamper: Extending Screed 2 9629631000 9629661001

10AB 0001 - 10AB 0004 Pressure Bar (Drive: Rotary Slide) 1 9629761000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001

Hydraulic Crown Adjustment** 1 9629641000 9629641001

Tamper: Basic Screed 1 9629681000 9629661001

Tamper: Extending Screed 2 9629681000 9629661001

10AB 0005 - 10AB 0366 Pressure Bar (Drive: Rotary Slide) 1 9629761000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001

AB 500 Hydraulic Crown Adjustment** 1 9629641000 9629641001


TP1 (10AB) Tamper: Basic Screed 1 9629681000 9629661001

Tamper: Extending Screed 2 9629681000 9629661001

10AB 0367 - 10AB 0835 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001

Hydraulic Crown Adjustment** 1 9629641000 9629641001

Tamper: Basic Screed 1 9629681000 9629661001

Tamper: Extending Screed 2 9629681000 9629661001

10AB 0836 - 10AB 9999 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001

Hydraulic Height Adjustment: Extending Units** 2 2026607

Hydraulic Crown Adjustment** 1 2026607


*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

304 © 2008 by Joseph Vögele AG


Hydraulic motors screed

Screed Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Tamper: Basic Screed 1 9629631000 9629661001
Tamper: Extending Screed 2 9629631000 9629661001
10AB 0001 - 10AB 0004 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001
Hydraulic Crown Adjustment** 1 9629641000 9629641001
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 500
10AB 0005 - 10AB 0835 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
TP2 (10AB)
Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001
Hydraulic Crown Adjustment** 1 9629641000 9629641001
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
10AB 0836 - 10AB 9999 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
Hydraulic Height Adjustment: Extending Units** 2 2026607
Hydraulic Crown Adjustment** 1 2026607
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 500-2
14AB 0010 - 14AB 9999 Vibrators: Basic Screed 1 9629671000 9629661001
TV (14AB)
Vibrators: Extending Screed 2 9629671000 9629661001
Hydraulic Crown Adjustment** 1 2026607
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 500-2
15AB 0010 - 15AB 9999 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
TP1 + TP2 (15AB)
Hydraulic Height Adjustment: Extending Units** 2 2026607
Hydraulic Crown Adjustment** 1 2026607
Tamper: Basic Screed 1 9629731000 9629731001
Tamper 80 Litres: Basic Screed** 1 9629611000 9629511001
06AB 0010 - 06AB 0501
Tamper: Extending Screed 2 9629581000 9629661001
Vibrators (Drive: Rotary Slide)** 1 9629591000 9629211001
Tamper: Basic Screed 1 4601152026 9629731001
Tamper: Extending Screed (left) 1 9609791000 9609801004
06AB 0502 - 06AB 0554
Vibrators: Basic Screed (right) 1 9609801000 9609801004
Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001
AB 575
Tamper: Basic Screed 1 2010039 9629731001
TV (06AB)
Tamper: Extending Screed (left) 1 9609791000 9609801004
06AB 0555 - 06AB 0664
Tamper: Extending Screed (right) 1 9609801000 9609801004
Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001
Tamper: Basic Screed 1 2010039 9629731001
Tamper: Extending Screed (left) 1 9609111000 9609111001
06AB 0665 - 06AB 9999 Tamper: Extending Screed (right) 1 9609341001 9609111001
Vibrators (Drive: Rotary Slide)** 1 9609691000 9609681001
Tamper 80 Litres (SUPER 2000)** 1 2010035 9629511001
*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 305


Hydraulic motors screed

Screed Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Tamper: Basic Screed 1 9629731000 9629731001
07AB 0001 - 07AB 0206 Tamper: Extending Screed 2 9629581000 9629661001
Pressure Bar (Drive: Rotary Slide) 1 9629591000 9629211001
AB 575
Vibrators: Basic Screed 1 2010039 9629731001
TP2 (07AB)
Tamper: Extending Screed (left) 1 9609111000 9609111001
07AB 5001 - 07AB 9999
Tamper: Extending Screed (right) 1 9609341001 9609111001
Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 590 / 600 Vibrators: Basic Screed 1 9629671000 9629661001
11AB 0001 - 11AB 0103
TV (11AB) Vibrators: Extending Screed 2 9629671000 9629661001
Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001
Hydraulic Crown Adjustment** 1 9629641000 9629641001
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 590 / 600
11AB 0001 - 11AB 0103 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
TP1 + TP2 (11AB)
Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001
Hydraulic Crown Adjustment** 1 9629641000 9629641001
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 600 Vibrators: Basic Screed 1 9629671000 9629661001
11AB 0104 - 11AB 9999
TV (11AB) Vibrators: Extending Screed 2 9629671000 9629661001
Hydraulic Height Adjustment: Extending Units** 2 2026607
Hydraulic Crown Adjustment** 1 2026607
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 600
11AB 0104 - 11AB 9999 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
TP1 + TP2 (11AB)
Hydraulic Height Adjustment: Extending Units** 2 2026607
Hydraulic Crown Adjustment** 1 2026607
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 600-2
16AB 0001 - 16AB 9999 Vibrators: Basic Screed 1 9629671000 9629661001
TV (16AB)
Vibrators: Extending Screed 2 9629671000 9629661001
Hydraulic Crown Adjustment** 1 2026607
Tamper: Basic Screed 1 9629681000 9629661001
Tamper: Extending Screed 2 9629681000 9629661001
AB 600-2
17AB 0001 - 17AB 9999 Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
TP1 + TP2 (17AB)
Hydraulic Height Adjustment: Extending Units** 2 2026607
Hydraulic Crown Adjustment** 1 2026607
Tamper 1 9629301000 9629211001
02SB 0260 - 02SB 0262
Vibrators 1 9629321000 9629211001
Tamper 40 Litres 1 9629321000 9629211001
02SB 0263 - 02SB 0352 Tamper 80 Litres** 1 9629301000 9629211001
SB 250
Vibrators 1 9629321000 9629211001
TV (02SB)
Tamper 40 Litres 1 9629321000 9629211001
Tamper 80 Litres** 1 9629301000 9629211001
02SB 0353 - 02SB 9999
Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
Vibrators 1 9629741000 9629211001
*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

306 © 2008 by Joseph Vögele AG


Hydraulic motors screed

Screed Type Series range Function Quantity Hydraulic


Motor Set of Seals*
Tamper 40 Litres 1 9629321000 9629211001
Tamper 80 Litres** 1 9629301000 9629211001
02SB 0263 - 02SB 0680
Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001

SB 250 Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001


TP1 (02SB) Tamper 40 Litres 1 9629321000 9629211001
Tamper 80 Litres** 1 9629301000 9629211001
02SB 0681 - 02SB 9999
Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
SB 250 Tamper 1 9629301000 9629211001
TP1 + TP2 + 02SB 0260 - 02SB 0262
TVP2 (02SB) Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001
Tamper 1 9629301000 9629211001
02SB 0260 - 02SB 0262 Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001
Vibrators** 1 9629321000 9629211001
Tamper 40 Litres 1 9629321000 9629211001
Tamper 80 Litres** 1 9629301000 9629211001
02SB 0263 - 02SB 0352
Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001
Vibrators** 1 9629321000 9629211001
Tamper 40 Litres 1 9629321000 9629211001

SB 250 Tamper 80 Litres** 1 9629301000 9629211001


TP2 + TVP2 (02SB) Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
02SB 0353 - 02SB 0680
Pressure Bar (Drive: Rotary Slide)* 1 9609691000 9609681001
Pressure Bar (Drive: Rotary Slide)* 1 9629591000 9629661001
Vibrators** 1 9629321000 9629211001
Tamper 40 Litres 1 9629321000 9629211001
Tamper 80 Litres** 1 9629301000 9629211001
02SB 0681 - 02SB 9999 Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
Pressure Bar (Drive: Rotary Slide) 1 9629661000 9629661001
Vibrators** 1 9629321000 9629211001
Tamper 1 9629301000 9629211001
SB 300
03SB 0310 - 03SB 9999 Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
TV (03SB)
Vibrators 1 9629301000 9629211001
Tamper 1 9629301000 9629211001

SB 300 Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
03SB 0310 - 03SB 9999
TP1 (03SB) Vibrators 1 9629301000 9629211001
Pressure Bar (Drive: Rotary Slide) 1 9609691000 9609681001
Tamper 1 9629301000 9629211001
Tamper + Drive: Hydraulic Bolt-on Extension 0.75 m** 1 9629511000 9629511001
SB 300
03SB 0310 - 03SB 9999 Vibrators 1 9629301000 9629211001
TP2 (03SB)
Pressure Bar (Drive: Rotary Slide)* 1 9609691000 9609681001
Pressure Bar (Drive: Rotary Slide)* 1 9629591000 9629661001
Hydraulic Bolt-on Tamper (right) 1 9629271000 9629211001
Extension 0.75 m 09VB
for SB 250 / SB 300 Tamper (left) 1 9629281000 9629211001
*Sets of seals only for hydraulic motors indicated in the table. See your machine's type plate. **Option

© 2008 by Joseph Vögele AG 307


Genuine Vögele hydraulic rams
transmitting high forces precisely and reliably
Vögele hydraulic rams are installed in
all those places where high forces need
to be positively transmitted. For a high-
quality pavement result, movement free
from jerks and positive operation of hy-
draulic rams for raising/lowering the
screed, tow point control and screed
width control is of utmost importance
under any conditions whatsoever.

Even minor faults may have severe ef-


fects. This is why Vögele hydraulic
rams are specially designed for high
performance, transmitting power most
reliabily and ensuring pin-point posi-
tioning thanks to an excellent response
behaviour.

As far as maintenance is concerned, a


genuine Vögele set of seals is available
including all items necessary for long-
term use. In the event of mechanical
damage, exchange of the hydraulic
ram is recommended.

308 © 2008 by Joseph Vögele AG


Hydraulic rams paver

Machine Type Series range Function Quantity Hydraulic Ram Set of Seals*
Hopper Sides 2 9623531000 9623531001

Screed: In/Out 2 2011481 2012511


06900012 - 06900265
Screed: Raising/Lowering 2 9623541000 9623721001

Screed: Tow Point Control 2 2000448 9623451001

Hopper Sides 2 9623531000 9623531001

Screed: In/Out 2 2011481 2012511


06900266 - 06900597
Screed: Raising/Lowering 2 9623541000 9623721001

Screed: Tow Point Control 2 9623561000 9623451001


SUPER BOY
Hopper Sides 2 9623531000 9623531001

Screed: In/Out 2 2011481 2012511


06900598 - 06900629
Screed: Raising/Lowering 2 9623541000 9623721001

Screed: Tow Point Control 2 9623561000 9623451001

Hopper Sides 2 9623531000 9623531001

Screed: In/Out 2 2011481 2012511


06900630 - 06909999
Screed: Raising/Lowering 2 9623541000 9623721001

Screed: Tow Point Control 2 9623561000 9623451001

Hopper Sides 2 2029406 2029116

Screed: Tow Point Control 2 2014220 2029866


SUPER 600, 800 07900010 - 07909999
Screed: Raising/Lowering 2 2014220 2029866

Asymmetrical Hopper Sides** 1 2030563 2029116

Hopper Sides 2 2056537 2029116

SUPER 1100-2 08110010 - 08119999 Screed: Tow Point Control 2 2046682 2029866

Screed: Raising/Lowering 2 2046682 2029866

Hopper Sides 2 2056537 2029116

Screed: Tow Point Control 2 2046682 2029866


SUPER 1103-2 09110010 - 09119999
Screed: Raising/Lowering 2 2046682 2029866

Steering 1 2045006

Hopper Sides 2 9623401000 9623401001

Screed: Tow Point Control 2 9623521000 9623391001

Screed: Raising/Lowering 2 9623391000 9623391001

SUPER 1203 07110010 - 07119999 Engine Throttle Control 1 2026707 2029113

Steering 1 9623381000 9623381001

Auger Height Adjustment** 2 9623501000 9623501001

Gear-Shift Mechanism 1 9623921000 9623921001

Hopper Sides 2 2056537 2029116

Screed: Tow Point Control 2 2046682 2029866

SUPER 1300-2 08110010 - 08119999 Screed: Raising/Lowering 2 2046682 2029866

Hydraulic Hopper Front** 1 2050736

Auger Height Adjustment** 1 2050867


*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

© 2008 by Joseph Vögele AG 309


Hydraulic rams paver

Machine Type Series range Function Quantity Hydraulic Ram Set of Seals*
Hopper Sides 2 2056537 2029116

Screed: Tow Point Control 2 2046682 2029866

Screed: Raising/Lowering 2 2046682 2029866


SUPER 1300-2 09110010 - 09119999
Steering 1 2045006

Hydraulic Hopper Front** 1 2050736

Auger Height Adjustment** 1 2050867

Screed: Raising/Lowering 2 2026692

Strike-off Plates 2 2026693 2029192


SUPER 1400 06120011 - 06129999
Hopper Sides 2 9623611000 9623431001

Screed: Tow Point Control 2 9623571000 2001166

Screed: Raising/Lowering 2 2026692

Strike-off Plates 2 2026708 2029201

Hopper Sides 2 2026720


SUPER 1402 06110011 - 06119999
Screed: Tow Point Control 2 9623571000 2001166

Engine Throttle Control 1 2026714 2029113

Steering 1 9623761000 9623761001

Screed: Raising/Lowering 2 2026710 2031957

Hopper Sides 2 2026705 2031956


SUPER 1500 06700010 - 06709999
Screed: Tow Point Control 2 2026710 2031957

Engine Throttle Control 1 2026714 2029113

Screed: Raising/Lowering 2 2026710 2031957

Hopper Sides 2 2026705 2031956

SUPER 1502 06710010 - 06719999 Screed: Tow Point Control 2 2026710 2031957

Engine Throttle Control 1 2026714 2029113

Steering 1 9623761000 9623761001

Screed: Raising/Lowering 2 2026710 2031957

Hopper Sides 2 2026705 2031956


06720010 - 06729999
Screed: Tow Point Control 2 2026710 2031957

Engine Throttle Control 1 2026714 2029113

Screed: Raising/Lowering 2 2026710 2031957

Hopper Sides 2 2026705 2031956

06820010 - 06820041 Screed: Tow Point Control 2 2026710 2031957


SUPER 1600
Engine Throttle Control 1 2026714 2029113

Auger Height Adjustment** 2 9623631000 9623691001

Screed: Raising/Lowering 2 2026710 2031957

Hopper Sides 2 2026705 2031956

06820042 - 06829999 Screed: Tow Point Control 2 2026710 2031957

Engine Throttle Control 1 2026707 2029113

Auger Height Adjustment** 2 9623631000 9623691001


*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

310 © 2008 by Joseph Vögele AG


Hydraulic rams paver

Machine Type Series range Function Quantity Hydraulic Ram Set of Seals*
Screed: Raising/Lowering 2 2026710 2031957
Hopper Sides 2 9623691000 9623691001
06730010 - 06739999 Screed: Tow Point Control 2 2026710 2031957
Engine Throttle Control 1 2026714 2029113
Steering 1 9623761000 9623761001
Screed: Raising/Lowering 2 2026710 2031957
SUPER 1603
Hopper Sides 2 9623691000 9623691001
Screed: Tow Point Control 2 2026710 2031957
06830010 - 06839999 Engine Throttle Control 1 2026707 2029113
Steering 1 9623761000 9623761001
Auger Height Adjustment** 2 9623631000 9623691001
Gear Shift Mechanism 1 2026689 2029110
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026685 2029175
07820010 - 07829999
SUPER 1600-1,
also Screed: Raising/Lowering 2 2026683 2029109
SUPER 1800-1
10820088 - 10829999
Hydraulic Hopper Front** 1 2026658 2029201
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026912 2052016
SUPER 1600-1 EP,
09820010 - 09829999 Screed: Raising/Lowering 2 2026683 2029109
SUPER 1800-1 EP
Hydraulic Hopper Front** 1 2026658 2029201
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
Hopper Sides 2 9623421000 9623421001
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026683 2029109
07830010 - 07830089 Steering 1 2026684 2029200
Hydraulic Hopper Front** 1 2026658 2029201
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
SUPER 1603-1,
Hopper Side (front) 2 2026708 2029201
SUPER 1803-1
Hopper Side (rear) 2 2012790 2014240
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026683 2029109
07830090 - 07839999
Steering 1 2026684 2029200
Hydraulic Hopper Front** 1 2026658 2029201
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

© 2008 by Joseph Vögele AG 311


Hydraulic rams paver

Machine Type Series range Function Quantity Hydraulic Ram Set of Seals*
Hopper Sides (Telescoping Tubes) 2 2051186 2051194
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026912 2052016
SUPER 1600-2, Screed: Raising/Lowering 2 2026683 2029109
11820010 - 11829999
SUPER 1800-2 Hydraulic Hopper Front** 1 2026658 2029201
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
Hardtop** 1 2036284
Hopper Sides (Telescoping Tubes) 2 2012790
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026912 2052016
Screed: Raising/Lowering 2 2026683 2029109
SUPER 1603-2,
08830010 - 08839999 Hydraulic Hopper Front** 1 2026658 2029201
SUPER 1803-2
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
Steering 1 2026684
Hardtop** 1 2036284
Screed: Raising/Lowering 2 2026710 2031957
Hopper Sides 2 2026705 2031956
06680010 - 06681005 Screed: Tow Point Control 2 2026710 2031957
Engine Throttle Control 1 2026714 2029113
Auger Height Adjustment** 2 2026695 2031956
SUPER 1800
Screed: Raising/Lowering 2 2026710 2031957
Hopper Sides 2 2026705 2031956
06681006 - 06689999 Screed: Tow Point Control 2 2026710 2031957
Engine Throttle Control 1 2026714 2029113
Auger Height Adjustment** 2 9623631000 9623691001
Screed: Raising/Lowering 2 2026710 2031957
Hopper Sides 2 9623691000 9623691001
SUPER 1804 06690010 - 06699999 Screed: Tow Point Control 2 2026710 2031957
Engine Throttle Control 1 2026714 2029113
Steering 1 9623761000 9623761001
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026683 2029109
06190005 - 06190475 Engine Throttle Control 1 2026707 2029113
Lifting Operator Platform 2 9623351000 9623351001
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment** 2 2026709 2029185
SUPER 1900 Hydraulic Screed Lock** 2 2026681 2029174
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026715 2029114
06190476 - 06199999
Lifting Operator Platform 2 9623351000 9623351001
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment** 2 2026709 2029185
Hydraulic Screed Lock** 2 2026681 2029174
*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

312 © 2008 by Joseph Vögele AG


Hydraulic rams paver

Machine Type Series range Function Quantity Hydraulic Ram Set of Seals*
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026912 2052016
Screed: Raising/Lowering 2 2026715 2029114
SUPER 1900-2 07190010 - 07199999
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment** 2 2026709 2029185
Hydraulic Screed Lock** 2 2026681 2029174
Hardtop** 1 2036284
Hopper Sides 2 9623431000 9623431001
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026683 2029109
Steering 1 2026684 2029200
SUPER 1903 02180003 - 02189999
Axle Assist 2 2026679 2029116
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment** 2 2026677 2029185
Hydraulic Screed Lock** 2 2026681 2029174
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026715 2029114
06190005 - 06190475 Engine Throttle Control 1 2026707 2029113
Lifting Operator Platform 2 9623351000 9623351001
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment** 2 2026709 2029185
SUPER 2100 Hydraulic Screed Lock 2 2026681 2029174
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026685 2029175
Screed: Raising/Lowering 2 2026715 2029114
06190476 - 06199999
Lifting Operator Platform 2 9623351000 9623351001
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment** 2 2026709 2029185
Hydraulic Screed Lock 2 2026681 2029174
Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138
Hopper Sides 2 2026708 2029201
Screed: Tow Point Control 2 2026912 2052016
Screed: Raising/Lowering 2 2026715 2029114
SUPER 2100-2 07190010 - 07199999
Hydraulic Hopper Front** 2 2026682 2029192
Auger Height Adjustment 2 2026709 2029185
Hydraulic Screed Lock 2 2026681 2029174
Hardtop** 1 2036284
*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

© 2008 by Joseph Vögele AG 313


Hydraulic rams paver

Machine Type Series range Function Quantity Hydraulic Ram Set of Seals*
Screed: Raising/Lowering 2 2026651

Hopper Sides 2 2026650 2029109

06740010 - 06740010 Screed: Tow Point Control 2 2026653

Engine Throttle Control 1 2026714 2029113

Auger Height Adjustment 2 2026695 2031956

Screed: Raising/Lowering 2 2026651

Hopper Sides 2 2026650 2029109

06740011 - 06740042 Screed: Tow Point Control 2 2026654 2031905

Engine Throttle Control 1 2026714 2029113

Auger Height Adjustment 2 2026695 2031956

Screed: Raising/Lowering 2 2026651

Hopper Sides 2 2026650 2029109

Screed: Tow Point Control 2 2026654 2031905

06740043 - 06740098 Engine Throttle Control 1 2026714 2029113

Auger Height Adjustment 2 2026695 2031956


SUPER 2500
Screed Lock 1 2026689 2029110

Locking Hopper Sides 1 2026689 2029110

Screed: Raising/Lowering 2 2026698 2029114

Hopper Sides 2 2026650 2029109

Screed: Tow Point Control 2 2026654 2031905

06740099 - 06740129 Engine Throttle Control 1 2026714 2029113

Auger Height Adjustment 2 2026695 2031956

Screed Lock 1 2026689 2029110

Locking Hopper Sides 1 2026689 2029110

Screed: Raising/Lowering 2 2026698 2029114

Hopper Sides 2 2026650 2029109

Screed: Tow Point Control 2 2026654 2031905


06740130 - 06749999
Auger Height Adjustment 2 2026695 2031956

Screed Lock 1 2026689 2029110

Locking Hopper Sides 1 2026689 2029110

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

314 © 2008 by Joseph Vögele AG


Hydraulic rams screed

Screed Type Series range Function Quantity Hydraulic Ram Set of Seals*

AB 200
12AB 0001 - 12AB 9999 Screed: In/Out 2 2014344 2029186
V + TV (12AB)

AB 315
09AB 0001 - 09AB 9999 Screed: In/Out 2 9623411000 9623411001
(09AB)

AB 340
13AB 0001 - 13AB 9999 Screed: In/Out 2 2045022 2029186
V + TV (13AB)

AB 375 01AB 6010 - 01AB 9999


Screed: In/Out 2 2026703 2029112
T / TV / TP1 (01AB + 02AB) 02AB 0710 - 02AB 0713

AB 475
03AB 0010 - 03AB 9999 Screed: In/Out 2 9623651000 9623651001
TV (03AB)

AB 475
04AB 0001 - 04AB 9999 Screed: In/Out 2 9623651000 9623651001
TP1 (04AB)

AB 475
05AB 0001 - 05AB 9999 Screed: In/Out 2 9623651000 9623651001
TP2 (05AB)

AB 500
10AB 0001 - 10AB 9999 Screed: In/Out 2 2026700 2029111
TV / TP1 / TP2 (10AB)

AB 500-2
14AB 0010 - 14AB 9999 Screed: In/Out 2 2026700 2029111
TV (14AB)

AB 500-2
15AB 0010 - 15AB 9999 Screed: In/Out 2 2026700 2029111
TP1 / TP2 (15AB)

AB 575
06AB 0010 - 06AB 9999 Screed: In/Out 2 2026721 2029176
TV (06AB)

AB 575
07AB 0001 - 07AB 9999 Screed: In/Out 2 2026721 2029176
TP2 (07AB)

AB 590
11AB 0001 - 11AB 9999 Screed: In/Out 2 9623511000 9623651001
TV / TP1 / TP2 (11AB)

AB 600
11AB 0050 - 11AB 9999 Screed: In/Out 2 2020250 2023823
TV / TP1 / TP2 (11AB)

AB600-2
16AB 0001 - 16AB 9999 Screed: In/Out 2 2022050 2023823
TV (14AB)

AB 600-2
17AB 0001 - 17AB 9999 Screed: In/Out 2 2022050 2023823
TP1 / TP2 (17AB)

Hydr. Bolt-on Extension 0.75m


09VB Screed: In/Out 2 2026701 2029112
for SB 250 / SB300

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option

© 2008 by Joseph Vögele AG 315


Electric screed heating
and intelligent generator management
Vögele is the technology leader in the for the floating of the screed. rpm the power needed for heating
field of electric screed heating. In 1952, Tamper bars and pressure bars are fit- your screed in its current pave width is
Vögele was the first manufacturer to ted with heating rods providing for uni- made available. Power reserves can be
use this highly efficient and eco-friendly form heating. For the screed plate, a used for paving.
method, has applied it ever since and heating rod distributing the heat over
contributed substantially to its develop- a large area is fitted as standard. An Even with the engine set to minimum
ment by many innovations until these extra one is availble as an option. rpm, the screed’s compacting ele-
present times. Bevel irons for the pavement edges, ments are heated to operating temper-
too, can be equipped with heating ature within just a few minutes. With
All compacting elements coming into rods. paver functions set to automatic, the
touch with the hot mix are heated Generator Management activates Al-
across the full pave width in order to In all Vögele pavers powerful and stur- ternating Mode, which then heats your
optimally support compaction and dy three-phase generators are installed screed alternately to left and right.
achieve a smooth surface texture. Hot to supply the electric power for screed
mix is prevented from sticking to heating. An intelligent Generator Man-
screed elements and an ideal environ- agement achieves optimum efficiency
ment is created in terms of temperature and ensures that irrespective of engine

316 © 2008 by Joseph Vögele AG


Using electric power the smart way,
complying with the demand
This is a typical Vögele Your benefit:
feature, a truly intelligent
• Constant and high pavement
principle: quality.
• No thermal damage caused to your
• Operating temperature remains mix.
constant. • Screed heating is easy on your
• Power requirement is halved, as engine.
only one half of the screed is being • Fuel consumption is reduced
heated at any one time. substantially.
• The generator is effectively pro-
tected against overheating
• No charring of bitumen as local
overheating is positively avoided.

Optimal distribution of heat and uniform hea-


ting of screed plates prevents strips in the
pavement surface.

Screed plate with extra heating rod.

© 2008 by Joseph Vögele AG 317


Genuine Vögele generators for efficient supply
with electric power on every paving application
In all Vögele tractor units, a sturdy
three-phase A.C. generator is installed
to supply the electric power for screed
heating. Even with the engine running
at minimum rpm, the screed’s com-
pacting systems are heated to opera-
ting temperature within no more than a
few minutes. Vögele generators easily
cope with the high demands made on
electric screed heating.

Proper selection of the generator as a


function of your maximum pave width
also depends on several other facts,
such as:
• Type of tractor unit and screed type
• Systems equipped for compaction
• Use of standard screed heating or
extra heating rods
• Use of working lights or heating
rods for end plates

Genuine Vögele V-belt pulleys provide


for perfect power transmission from
the engine to the generator for screed
heating. They stand out through ab-
solutely smooth running and, thanks to
an optimized coefficient of friction,
guarantee long low-wear operation of
the heavy-duty V-belts.

For generator drive, Vögele use mod-


ern heavy-duty V-belts only. Due to op-
timized contact surfaces, they are
characterized by higher performance
and feature long service life and excel-
lent power transmission.

318 © 2008 by Joseph Vögele AG


Voltage
Machine type Series range Power output Generator
regulator
2.2 KW 4625201034
SUPER BOY 06900001 - 06909999
4.4 KW 4625201041

SUPER 600, SUPER 800 07900001 - 07909999 5/8.5 KW 2014354 2011835

SUPER 1100-2,
08110010 - 08119999 7/13 KW 2044135* 2032377
SUPER 1300-2

SUPER 1103-2,
09110010 - 09119999 7/13 KW 2044135* 2032377
SUPER 1303-2

07110010 - 07110160 9/13 KW 2086351** 3515043283


SUPER 1203
07110161 - 07119999 7/13 KW 2006677 2011835

10 KW Maximum rpm 4625201045


SUPER 1400 06120001 - 06129999
9/13 KW Idling rpm 2086349** 3515043283

10 KW Maximum rpm 4625201045


SUPER 1402 06110001 - 06119999
9/13 KW Idling rpm 2086349** 3515043283

9/13 KW Maximum rpm 2086349** 3515043283


06700001 - 06709999
13/18 KW Idling rpm 2086343** 3515043283
SUPER 1500
06700001 - 06700113
12.9 KW Direct current 4625201076
06700114 - 06709999

9/13 KW Maximum rpm 2086349** 3515043283


06710001 - 06719999
13/18 KW Idling rpm 2086343** 3515043283
SUPER 1502
06710001 - 06710201
12.9 KW Direct current 4625201076
06710202 - 06719999

06720001 - 06729999 13/18 KW Maximum rpm 2086343** 3515043283

06720001 - 06720277
18/25 KW Idling rpm 2086345** 3515043283
06720278 - 06729999

06720001 - 06720193
SUPER 1600
06720194 - 06720416 16 KW Direct current 4625201077

06720417 - 06729999

13/18 KW Maximum rpm 2086343** 3515043283


06820001 - 06829999
18/25 KW Idling rpm 2086345** 3515043283

13/18 KW Maximum rpm 2086343** 3515043283

06730001 - 06739999 18/25 KW Idling rpm 2086345** 3515043283

SUPER 1603 16 KW Direct current 4625201077

13/18 KW Maximum rpm 2086343** 3515043283


06830001 - 06839999
18/25 KW Idling rpm 2086345** 3515043283
*V-belt pulley (driven end) already mounted **only available as replacement part

© 2008 by Joseph Vögele AG 319


Voltage
Machine type Series range Power output Generator
regulator
13/18 KW Maximum rpm 2086343** 3515043283

06680001 - 06689999 18/25 KW Maximum rpm 2086345** 3515043283

18/25 KW Idling rpm 2086345** 3515043283

06680001 - 06680608
SUPER 1800
06680609 - 06681177 16 KW Direct current 4625201077

06681178 - 06689999

06680001 - 06681402
23 KW Direct current 4625201075
06681403 - 06689999

13/18 KW Maximum rpm 2086343** 3515043283

06690001 - 06699999 18/25 KW Maximum rpm 2086345** 3515043283

18/25 KW Idling rpm 2086345** 3515043283

06690001 - 06690299
SUPER 1804
06690300 - 06690344 16 KW Direct current 4625201077

06690345 - 06699999

06690001 - 06690344
23 KW Direct current 4625201075
06690345 - 06699999

13/18 KW Idling rpm 2086343** 3515043283


SUPER 1800-1,
07820001 - 07829999 22/36 KW Idling rpm 4625201102 3515180021
SUPER 1600-1
27/44 KW Idling rpm 4625201099 3515180021

SUPER 1600-1 EP, Standard 2032900* 2032378


09820001 - 09829999
SUPER 1800-1 EP Power 2032544* 2032378

13/18 KW Idling rpm 2086343** 3515043283


SUPER 1800-2,
11820001 - 11829999 22/36 KW Idling rpm 4625201102 3515180021
SUPER 1600-2
27/44 KW Idling rpm 4625201099 3515180021

SUPER 1603-1, 13/18 KW Idling rpm 2086343** 3515043283


07830001 - 07839999
SUPER 1803-1 22/36 KW Idling rpm 4625201102 3515180021

SUPER 1603-2, 13/18 KW Idling rpm 2086343** 3515043283


08830001 - 08839999
SUPER 1803-2 22/36 KW Idling rpm 4625201102 3515180021

SUPER 1900, 22/36 KW Idling rpm 4625201102 3515180021


06190001 - 06199999
SUPER 2100 27/44 KW Idling rpm 4625201099 3515180021

SUPER 1900-2, 22/36 KW Idling rpm 4625201102 3515180021


07190001 - 07199999
SUPER 2100-2 27/44 KW Idling rpm 4625201099 3515180021

13/18 KW Idling rpm 2086343** 3515180021

Super 1903 02180001 - 02189999 22/36 KW Idling rpm 4625201102 3515180021

27/44 KW Idling rpm 4625201099 3515180021

06740001 - 06740040

Super 2500 06740041 - 06740042 26/34 KW 2086346** 3515043283

06740043 - 06749999
*V-belt pulley (driven end) already mounted **only available as replacement part

320 © 2008 by Joseph Vögele AG


V-belt pulley V-belt
Machine type Series range Power output
(driven end) Quantity Part No.
2.2 KW 4617342276 1 3303211632
SUPER BOY 06900001 - 06909999
4.4 KW 4617342289 1 3304211700

SUPER 600, SUPER 800 07900001 - 07909999 5/8.5 KW 2024975 1 2034422

SUPER 1100-2,
08110010 - 08119999 7/13 KW 2044085 2 2048342
SUPER 1300-2

SUPER 1103-2,
09110010 - 09119999 7/13 KW 2044085 2 2048342
SUPER 1303-2

07110010 - 07110160 9/13 KW 4617342363 3 3304211500


SUPER 1203
07110161 - 07119999 7/13 KW 2006667 2 2006679

10 KW Maximum rpm 4617342291 1 3303221900


SUPER 1400 06120001 - 06129999
9/13 KW Idling rpm 4617342306 1 3303231732

10 KW Maximum rpm 4617342291 1 3303221832


SUPER 1402 06110001 - 06119999
9/13 KW Idling rpm 4617342306 1 3303231732

9/13 KW Maximum rpm 4617342295 1 3303231357


06700001 - 06709999
13/18 KW Idling rpm 4617342295 4 3304211357
SUPER 1500
06700001 - 06700113 1 3303231157
12.9 KW Direct current 4617342280
06700114 - 06709999 1 3303231357

9/13 KW Maximum rpm 4617342295 1 3303231357


06710001 - 06719999
13/18 KW Idling rpm 4617342295 4 3304211357
SUPER 1502
06710001 - 06710201 1 3303231157
12.9 KW Direct current 4617342280
06710202 - 06719999 1 3303231357

06720001 - 06729999 13/18 KW Maximum rpm 4617342295 1 3303241832

06720001 - 06720277 1 3303241807


18/25 KW Idling rpm 4617342350
06720278 - 06729999 6 3304211800

06720001 - 06720193 1 3303241157


SUPER 1600
06720194 - 06720416 16 KW Direct current 4617342235 1 3303241807

06720417 - 06729999 1 3303241832

13/18 KW Maximum rpm 4617342355 1 3304231900


06820001 - 06829999
18/25 KW Idling rpm 4617342354 1 3304241932

13/18 KW Maximum rpm 4617342295 1 3303241832

06730001 - 06739999 18/25 KW Idling rpm 4617342350 6 3304211800

SUPER 1603 16 KW Direct current 4617342235 1 3303241832

13/18 KW Maximum rpm 4617342355 1 3304231900


06830001 - 06839999
18/25 KW Idling rpm 4617342354 1 3304241932
*V-belt pulley (driven end) already mounted **only available as replacement part

© 2008 by Joseph Vögele AG 321


V-belt pulley V-belt
Machine type Series range Power output
(driven end) Quantity Part No.
13/18 KW Maximum rpm 4617342295 1 3303241832
06680001 - 06689999 18/25 KW Maximum rpm 4617342350 5 3304211800
18/25 KW Idling rpm 4617342350 5 3304211800
06680001 - 06680608 1 3303241157
SUPER 1800
06680609 - 06681177 16 KW Direct current 4617342235 1 3303241807
06681178 - 06689999 1 3303241832
06680001 - 06681402 4617342274 1 3303241832
23 KW Direct current
06681403 - 06689999 4617342331 1 3303241832
13/18 KW Maximum rpm 4617342295 1 3303241832
06690001 - 06699999 18/25 KW Maximum rpm 4617342350 5 3304211800
18/25 KW Idling rpm 4617342350 5 3304211800
06690001 - 06690299 1 3303241157
SUPER 1804
06690300 - 06690344 16 KW Direct current 4617342235 1 3303241807
06690345 - 06699999 1 3303241832
06690001 - 06690344 4617342274 1 3303241832
23 KW Direct current
06690345 - 06699999 4617342331 1 3303241832
13/18 KW Idling rpm 2009797 1 2028978
SUPER 1800-1,
07820001 - 07829999 22/36 KW Idling rpm 2009797 1 2028978
SUPER 1600-1
27/44 KW Idling rpm 2009797 1 2028978

SUPER 1600-1 EP, Standard 2014529 1 2028978


09820001 - 09829999
SUPER 1800-1 EP Power 2032523 1 2036648
13/18 KW Idling rpm 2009797 1 2028978
SUPER 1800-2,
11820001 - 11829999 22/36 KW Idling rpm 2009797 1 2028978
SUPER 1600-2
27/44 KW Idling rpm 2009797 1 2028978

SUPER 1603-1, 13/18 KW Idling rpm 2009797 1 2028978


07830001 - 07839999
SUPER 1803-1 22/36 KW Idling rpm 2009797 1 2028978

SUPER 1603-2, 13/18 KW Idling rpm 2009797 1 2028978


08830001 - 08839999
SUPER 1803-2 22/36 KW Idling rpm 2009797 1 2028978

SUPER 1900, 22/36 KW Idling rpm 4617342357 6 3304211457


06190001 - 06199999
SUPER 2100 27/44 KW Idling rpm 4617342357 6 3304211457

SUPER 1900-2, 22/36 KW Idling rpm 2034929 1 2034969


07190001 - 07199999
SUPER 2100-2 27/44 KW Idling rpm 2034929 1 2034969
13/18 KW Idling rpm 4617342357 5 3304211457
Super 1903 02180001 - 02189999 22/36 KW Idling rpm 4617342357 6 3304211457
27/44 KW Idling rpm 4617342357 6 3304211457
06740001 - 06740040 5 3303251732
Super 2500 06740041 - 06740042 26/34 KW 4617342314 5 3304211757
06740043 - 06749999 5 3304211900
*V-belt pulley (driven end) already mounted **only available as replacement part

322 © 2008 by Joseph Vögele AG


© 2008 by Joseph Vögele AG 323
Genuine Vögele heating rods
for efficient heating of compacting systems and mix
The heating rods of tamper bar(s), pres-
sure bars and screed plates are vital
components of the electrical screed
heating system. Their easy fitting sim-
plifies maintenance and exchange.
Thanks to soldered cable contacts and
amply dimensioned cable lengths, the
heating rods are insusceptible to vibra-
tions.
The use of silicone caoutchouc for
sealing provides for resistance of the
heating rods to diesel fuel and cleaning
agents.
Vögele heating rods are designed for
high temperatures.

324 © 2008 by Joseph Vögele AG


Heating rods, basic screed

Heating rods for tamper bars and pressure bars


Screed type Series range
Quantity Part No.
12AB 0001 - 12AB 0546
AB 200 V
12AB 0547 - 12AB 9999

AB 200 TV 12AB 0001 - 12AB 9999 4 2013523

AB 215 SUPER BOY

AB 315 09AB 0001 - 09AB 9999 4 4608150181

AB 340 V 13AB 0001 - 13AB 9999

AB 340 TV 13AB 0001 - 13AB 9999 4 2044960

0001 - 6064 4 4608150184


AB 375 TV
01AB 6065 - 01AB 9999 4 4608150184

0001 - 6064 8 4608150184


AB 375 TP1
02AB 6065 - 02AB 9999 8 4608150184

1102 - 9999 4 4608150168


AB 475 TV
03AB 0010 - 03AB 9999 4 4608150168

AB 475 TP1 04AB 0001 - 04AB 9999 8 4608150168

AB 475 TP2 05AB 0001 - 05AB 9999 12 4608150168

AB 575 TV 06AB 0001 - 06AB 9999 4 4608150100

AB 575 TP2 07AB 0001 - 07AB 9999 12 4608150100

AB 500 TV 10AB 0001 - 10AB 9999 4 4608150169

AB 500 TP1 10AB 0001 - 10AB 9999 8 4608150169

AB 500 TP2 10AB 0001 - 10AB 9999 12 4608150169

AB 500-2 TV 14AB 0001 - 14AB 9999 4 2035050

AB 500-2 TP1 15AB 0001 - 15AB 9999 8 2035050

AB 500-2 TP2 15AB 0001 - 15AB 9999 12 2035050

AB 600 TV 11AB 0001 - 11AB 9999 4 4608150202

AB 600 TP1 11AB 0001 - 11AB 10000 8 4608150202

AB 600 TP2 11AB 0001 - 11AB 10001 12 4608150202

AB 600-2 TV 16AB 0001 - 16AB 9999 4 2056558

AB 600-2 TP1 17AB 0001 - 17AB 9999 8 2056558

AB 600-2 TP2 17AB 0001 - 17AB 9999 12 2056558

SB 250 TV 02SB 0001 - 02SB 9999 2 4608150168

SB 250 TP1 02SB 0001 - 02SB 9999 4 4608150168

SB 250 TP2 02SB 0001 - 02SB 9999 6 4608150168

SB 300 TV 03SB 0001 - 03SB 9999 2 4608150100

SB 300 TP1 03SB 0001 - 03SB 9999 4 4608150100

SB 300 TP2 03SB 0001 - 03SB 9999 6 4608150100

© 2008 by Joseph Vögele AG 325


Heating rods, basic screed

Heating rods for screed plates


Screed type Series range
Description Quantity Part No.
12AB 0001 - 12AB 0546 4 2013521
AB 200 V
12AB 0547 - 12AB 9999 4 2057071
AB 200 TV 12AB 0001 - 12AB 9999 4 2013521
AB 215 SUPER BOY 4 4608150111
AB 315 09AB 0001 - 09AB 9999 8 4608150177
AB 340 V 13AB 0001 - 13AB 9999 4 2060753
AB 340 TV 13AB 0001 - 13AB 9999 4 2043840
0001 - 6064 8 4608150113
AB 375 TV
01AB 6065 - 01AB 9999 4 4608150116
0001 - 6064 8 4608150113
AB 375 TP1
02AB 6065 - 02AB 9999 4 4608150116
1102 - 9999 8 4608150070
AB 475 TV
03AB 0010 - 03AB 9999 8 4608150006
AB 475 TP1 04AB 0001 - 04AB 9999 4 4608150006
AB 475 TP2 05AB 0001 - 05AB 9999 4 4608150006
AB 575 TV 06AB 0001 - 06AB 9999 8 4608150003
AB 575 TP2 07AB 0001 - 07AB 9999 4 4608150003
AB 500 TV 10AB 0001 - 10AB 9999 4 4608150166
AB 500 TP1 10AB 0001 - 10AB 9999 4 4608150190
AB 500 TP2 10AB 0001 - 10AB 9999 4 4608150173
left side 2 2035986
AB 500-2 TV 14AB 0001 - 14AB 9999
right side 2 2035992
left side 2 2035986
AB 500-2 TP1 15AB 0001 - 15AB 9999
right side 2 2035992
left side 2 2035986
AB 500-2 TP2 15AB 0001 - 15AB 9999
right side 2 2035992
AB 600 TV 11AB 0001 - 11AB 9999 4 4608150199
AB 600 TP1 11AB 0001 - 11AB 10000 4 4608150200
AB 600 TP2 11AB 0001 - 11AB 10001 4 4608150200
left side 2 2056568
AB 600-2 TV 16AB 0001 - 16AB 9999
right side 2 2056569
left side 2 2056568
AB 600-2 TP1 17AB 0001 - 17AB 9999
right side 2 2056569
left side 2 2056568
AB 600-2 TP2 17AB 0001 - 17AB 9999
right side 2 2056569
SB 250 TV 02SB 0001 - 02SB 9999 4 4608150006
SB 250 TP1 02SB 0001 - 02SB 9999 4 4608150006
SB 250 TP2 02SB 0001 - 02SB 9999 4 4608150006
SB 300 TV 03SB 0001 - 03SB 9999 4 4608150003
SB 300 TP1 03SB 0001 - 03SB 9999 4 4608150003
SB 300 TP2 03SB 0001 - 03SB 9999 4 4608150003

326 © 2008 by Joseph Vögele AG


Heating rods for screed plates - additional heating -
Screed type Series range
Quantity Part No.
12AB 0001 - 12AB 0546
AB 200 V
12AB 0547 - 12AB 9999
AB 200 TV 12AB 0001 - 12AB 9999
AB 215 SUPER BOY
AB 315 09AB 0001 - 09AB 9999
AB 340 V 13AB 0001 - 13AB 9999
AB 340 TV 13AB 0001 - 13AB 9999
0001 - 6064
AB 375 TV
01AB 6065 - 01AB 9999
0001 - 6064
AB 375 TP1
02AB 6065 - 02AB 9999
1102 - 9999
AB 475 TV
03AB 0010 - 03AB 9999 4 4608150006
AB 475 TP1 04AB 0001 - 04AB 9999 4 4608150006
AB 475 TP2 05AB 0001 - 05AB 9999 4 4608150006
AB 575 TV 06AB 0001 - 06AB 9999 4 4608150003
AB 575 TP2 07AB 0001 - 07AB 9999 4 4608150003
4 4608150167
AB 500 TV 10AB 0001 - 10AB 9999
4 4608150192*
4 4608150167
AB 500 TP1 10AB 0001 - 10AB 9999
4 4608150192*
4 4608150167
AB 500 TP2 10AB 0001 - 10AB 9999
4 4608150192*
AB 500-2 TV 14AB 0001 - 14AB 9999
AB 500-2 TP1 15AB 0001 - 15AB 9999
AB 500-2 TP2 15AB 0001 - 15AB 9999
4 4608150210
AB 600 TV 11AB 0001 - 11AB 9999
4 4608150208*
4 4608150210
AB 600 TP1 11AB 0001 - 11AB 10000
4 4608150208*
4 4608150210
AB 600 TP2 11AB 0001 - 11AB 10001
4 4608150208*
AB 600-2 TV 16AB 0001 - 16AB 9999
AB 600-2 TP1 17AB 0001 - 17AB 9999
AB 600-2 TP2 17AB 0001 - 17AB 9999
SB 250 TV 02SB 0001 - 02SB 9999 2 4608150006
SB 250 TP1 02SB 0001 - 02SB 9999 2 4608150006
SB 250 TP2 02SB 0001 - 02SB 9999 2 4608150006
SB 300 TV 03SB 0001 - 03SB 9999
SB 300 TP1 03SB 0001 - 03SB 9999
SB 300 TP2 03SB 0001 - 03SB 9999
*Only for SUPER 1800 (06.68), SUPER 2500 (06.74)

© 2008 by Joseph Vögele AG 327


Heating rods, bolt-on extensions

Heating rods for tamper bars


Bolt-on Heating rods for screed plates
Screed type Model and pressure bars
extensions
Quantity Part No. Description Quantity Part No.
till 12AB 0546 2 2014017
AB 200 V 0.35 m
from 12AB 0547 2 2057073

0.35 m 2 2014019 2 2014017


AB 200 TV 12AB
0.60 m 2 2030992 2 2030954

AB 315 09AB 0.425 m 2 4608150183 4 4608150182

AB 340 V 13AB 0.40 m 2 2060750

0.40 m 2 2051126 2 2051149


AB 340 TV 13AB
0.55 m 2 2047003

0.25 m 2 4608150189 4 4608150115


AB 375 TV 01AB
0.50 m 2 4608150105 4 4608150071

AB 375 TP1 02AB 0.25 m 4 4608150189 4 4608150115

0.25 m 2 4608150189 4 4608150115

0.625 m 2 4608150106 4 4608150027


AB 475 TV 03AB
0.875 m 2 4608150107 4 4608150037
AB 575 TV 06AB
1.125 m 2 4608150108 4 4608150038

1.375 m 2 4608150109 4 4608150042

0.25 m 4 4608150189 2 4608150115

0.625 m 4 4608150106 2 4608150027

AB 475 TP1 04AB 0.875 m 4 4608150107 2 4608150037

1.125 m 4 4608150108 2 4608150038

1.375 m 4 4608150109 2 4608150042

0.25 m 6 4608150189 2 4608150115

0.625 m 6 4608150106 2 4608150027


AB 475 TP2 05AB
0.875 m 6 4608150107 2 4608150037
AB 575 TP2 07AB
1.125 m 6 4608150108 2 4608150038

1.375 m 6 4608150109 2 4608150042

0.225 m 2 4608150189 2 4608150195


AB 500 TV 10AB
0.75 m 2 2
AB 600TV 11AB
1.25 m 2 2

0.225 m 4 4608150189 2 4608150195


AB 500 TP1 10AB
0.75 m 4 2
AB 600 TP1 11AB
1.25 m 4 2

328 © 2008 by Joseph Vögele AG


Heating rods for screed plates
Screed type Model Bolt-on extensions - additional heating -

Quantity Part No.


till 12AB 0546
AB 200 V 0.35 m
from 12AB 0547

0.35 m
AB 200 TV 12AB
0.60 m

AB 315 09AB 0.425 m

AB 340 V 13AB 0.40 m

0.40 m
AB 340 TV 13AB
0.55 m

0.25 m
AB 375 TV 01AB
0.50 m

AB 375 TP1 02AB 0.25 m

0.25 m 2 4608150115

0.625 m 2 4608150027
AB 475 TV 03AB
0.875 m 2 4608150037
AB 575 TV 06AB
1.125 m 2 4608150038

1.375 m 2 4608150042

0.25 m 2 4608150115

0.625 m 2 4608150027

AB 475 TP1 04AB 0.875 m 2 4608150037

1.125 m 2 4608150038

1.375 m 2 4608150042

0.25 m 2 4608150115

0.625 m 2 4608150027
AB 475 TP2 05AB
0.875 m 2 4608150037
AB 575 TP2 07AB
1.125 m 2 4608150038

1.375 m 2 4608150042

0.225 m

2 4608150171
AB 500 TV 10AB 0.75 m
2 4608150193*
AB 600TV 11AB
2 4608150209
1.25 m
2 4608150211*

0.225 m

2 4608150171
AB 500 TP1 10AB 0.75 m
2 4608150193*
AB 600 TP1 11AB
2 4608150209
1.25 m
2 4608150211*
*Only for SUPER 1800 (06.68), SUPER 2500 (06.74)

© 2008 by Joseph Vögele AG 329


Heating rods, bolt-on extensions

Heating rods for tamper bars


Bolt-on Heating rods for screed plates
Screed type Model and pressure bars
extensions
Quantity Part No. Description Quantity Part No.
0.225 m 6 4608150189 2 4608150195
AB 500 TP2 10AB
0.75 m 6 2
AB 600 TP2 11AB
1.25 m 6 2

left side 1 2041149


0.25 m 2 2041147
right side 1 2041151

AB 500-2 TV 14AB left side 1 2036690


0.75 m 2 2035055
AB 600-2 TV 16AB right side 1 2036728

left side 1 2035986


1.25 m 2 2035050
right side 1 2035992

left side 1 2041149


0.25 m 4 2041147
right side 1 2041151

AB 500-2 TP1 15AB left side 1 2036690


0.75 m 4 2035055
AB 600-2 TP1 17AB right side 1 2036728

left side 1 2035986


1.25 m 4 2035050
right side 1 2035992

left side 1 2041149


0.25 m 6 2041147
right side 1 2041151

AB 500-2 TP2 15AB left side 1 2036690


0.75 m 6 2035055
AB 600-2 TP2 17AB right side 1 2036728

left side 1 2035986


1.25 m 6 2035050
right side 1 2035992

0.25 m 2 4608150189 4 4608150115

0.50 m 2 4608150105 4 4608150071


SB 250 TV 02SB 0.75 m
(hydraulic extension) 2 4608150184 4 4608150116
SB 300 TV 03SB
1.00 m 2 4608150107 4 4608150037

1.50 m 2 4608150100 4 4608150003

0.25 m 4 4608150189 4 4608150115

0.50 m 4 4608150105 4 4608150071


SB 250 TP1 02SB 0.75 m
(hydraulic extension) 4 4608150184 4 4608150116
SB 300 TP1 03SB
1.00 m 4 4608150107 4 4608150037

1.50 m 4 4608150100 4 4608150003

0.25 m 6 4608150189 4 4608150115

0.50 m 6 4608150105 4 4608150071


SB 250 TP2 02SB 0.75 m
(hydraulic extension) 6 4608150184 4 4608150116
SB 300 TP2 03SB
1.00 m 6 4608150107 4 4608150037

1.50 m 6 4608150100 4 4608150003

330 © 2008 by Joseph Vögele AG


Heating rods for screed plates
Screed type Model Bolt-on extensions - additional heating -

Quantity Part No.


0.225 m

2 4608150171
0.75 m
AB 500 TP2 10AB
2 4608150193*
AB 600 TP2 11AB
2 4608150209
1.25 m
2 4608150211*

0.25 m
AB 500-2 TV 14AB
0.75 m
AB 600-2 TV 16AB
1.25 m

0.25 m
AB 500-2 TP1 15AB
0.75 m
AB 600-2 TP1 17AB
1.25 m

0.25 m
AB 500-2 TP2 15AB
0.75 m
AB 600-2 TP2 17AB
1.25 m

0.25 m 2 4608150115

0.50 m 2 4608150071
SB 250 TV 02SB 0.75 m
(hydraulic extension) 2 4608150116
SB 300 TV 03SB
1.00 m 2 4608150037

1.50 m 2 4608150003

0.25 m 2 4608150115

0.50 m 2 4608150071
SB 250 TP1 02SB 0.75 m 2 4608150116
SB 300 TP1 03SB (hydraulic extension)

1.00 m 2 4608150037

1.50 m 2 4608150003

0.25 m 2 4608150115

0.50 m 2 4608150071
SB 250 TP2 02SB 0.75 m 2 4608150116
SB 300 TP2 03SB (hydraulic extension)

1.00 m 2 4608150037

1.50 m 2 4608150003

© 2008 by Joseph Vögele AG 331


Vögele compacting systems
– high pavement quality achieved efficiently
Vögele set standards in terms of com-
paction:
Vögele screeds with tamper and vibra-
tors, the compacting systems equipped
as standard, stand out through high
performance and reliability, attributes
which are based on perfected technolo-
gy and most modern materials for manu-
facture. Unique and unrivalled to date
is the Vögele High Compaction Tech-
nology in terms of efficiency and achie-
ved pavement quality. The core of this
technology are pressure bars driven by
pulsed-flow hydraulics. They bring
about high compaction of most varied
building materials and make an essen-
tial contribution to high-quality paving
and economical road construction.

AB Extending Screed in TP2 version for high compaction.

332 © 2008 by Joseph Vögele AG


For all compacting systems – tamper,
vibrators and pressure bars – separate
control is provided. Systems can be
switched on and off as needed.
The location of compacting systems in
Vögele screeds is based on a very
simple principle:
We want the individual phases of com-
paction to be clearly separated and
each compacting system to operate in
an optimal environment.

The tamper located at the front of the


screed provides for precompaction.
Vögele screeds are equipped with tam-
per as standard.

Pulse generator for pressure bars.

Located right behind the tamper is the The pressure bars P1 and P2 are the
screed plate. Depending on the kind of last elements in the process of com-
paving job and the type of screed paction as a whole. Logically, they are
used, compaction through the screed located at the rear of Vögele screeds.
plate can be intensified by addition of Only in this location can the highest
eccentric vibrators. possible compacting intensity be
Vögele High Compaction Screeds are achieved as the mix is prevented from
available in TP1 or TP2 versions, i.e. yielding to the front. Nor can it yield to
they come with 1 or 2 pressure bars. the sides where it is confined by the
end plates.
A road paver combined with an HPC
screed is capable of achieving a den- This arrangement furthermore ensures
sity very close to the final density, that even when paving thin layers with
under ideal conditions even the final an HPC screed, a smooth surface tex-
density. ture is achieved.

© 2008 by Joseph Vögele AG 333


Fields of applications
for screed types and compacting systems
Type of Pavement Wearing Course Water-Bound
Wearing Base/ Porous
Screed SMA/Porous Asphaltic Base Aggregate
RCC PCC
Ultra-thin Course Concrete
Version Asphalt Concrete Base

Extending Screeds

T+V

T+P1

T+P2

Fixed-Width Screeds

T+V

T+P1

T+P2

T+V+P2

T+V+P2
Concrete Screed

highly recommended recommended possible

SMA = Stone Mastic Asphalt


RCC = Roller Compacted Concrete
PCC = Paver Compacted Concrete

T = Tamper
V = Vibrators
P1 = 1 Pressure Bar
P2 = 2 Pressure Bars

334 © 2008 by Joseph Vögele AG


© 2008 by Joseph Vögele AG 335
Genuine Vögele tamper shields and spring steel strips
for an ideal tamper environment
The tamper shields are so designed as The spring steel used by Vögele stands
to direct the mix under the screed. By out through high strength and flexibili-
the mix in the auger tunnel, high forces ty, an absolute must for these wearing
are exerted on the screed. Therefore, parts exposed to severe strain.
highest demands are made on the
tamper shields in terms of resistance to
wear and rigidity. Vögele tamper
shields perfectly meet these demands.

The spring steel strips serve as a kind


of flexible seal between tamper bar
and tamper shield. Resting on the tam-
per bar, they are subject to permanent
friction. As a typical Vögele feature –
spring steel strips can be replaced
individually.

336 © 2008 by Joseph Vögele AG


Tamper shields and spring steel strip, basic screed

Basic screed Extending unit


Screed type Series range Description
left right left right
12AB 0001 - 12AB 0546 Tamper shield 2024451 2024496 2024387 2024401
AB 200 V
12AB 0547 - 12AB 9999 Tamper shield 2060051 2060054 2060032 2060045
Tamper shield complete* 2024057 2024194 2023966 2023994
12AB 0001 - 12AB 0331
Spring steel strip 2024039 2024189 2023957 2023957
AB 200 TV
Tamper shield complete* 2049967 2049969 2023966 2023994
12AB 0332 - 12AB 9999
Spring steel strip 2024039 2024189 2023957 2023957
Tamper shield complete* 4602438672 4602438673 4602438674 4602438675
AB 315 09AB 0001 - 09AB 9999
Spring steel strip 4602426952 4602426953 4602427277 4602427277
AB 340 V 13AB 0001 - 13AB 9999 Tamper shield 2060956 2060954 2060856 2060837
Tamper shield complete* 2044090 2044112 2044030 2044057
AB 340 TV 13AB 0001 - 13AB 9999
Spring steel strip 4602426952 2044106 2044026 2044026
01AB 6010 - 01AB 6203 Tamper shield 4602432925 4602432926 4602432927 4602432928
AB 375 Tamper shield complete* 2645810254 2645810255 2645810256 2645810257
01AB 6204 - 01AB 9999
Spring steel strip 4615106710 4615106710 4615106711 4615106711
AB 475 TV (old) 1102 - 9999 Tamper shield 4602432278 4602432279 4602432280 4602432281
AB 475 TP1 (old) 0100 - 9999 Tamper shield 4602433996 4602433997 4602433998 4602433999
AB 475 TP2 (old) 4001 - 9999 Tamper shield 4602432493 4602432494 4602432489 4602432490
Tamper shield complete* 2009381 2009382 2009383 2009384
AB 475 TV 03AB 0010 - 03AB 9999
Spring steel strip 4615106583 4615106583 4615106629 4615106629
Tamper shield complete* 2009381 2009382 2009383 2009384
AB 475 TP1 04AB 0010 - 04AB 9999
Spring steel strip 4615106583 4615106583 4615106629 4615106629
Tamper shield complete* 2009381 2009382 2009383 2009384
AB 475 TP2 05AB 0010 - 05AB 9999
Spring steel strip 4615106583 4615106583 4615106629 4615106629
AB 575 TV (old) 0502 - 9999 Tamper shield 4602432304 4602432305 4602432302 4602432303
AB 575 TP2 (old) 5001 - 9999 Tamper shield 4602432575 4602432576 4602432577 4602432578
Tamper shield complete* 2009385 2009386 2009387 2009388
AB 575 TV 06AB 0010 - 06AB 9999
Spring steel strip 4615106651 4615106651 4615106631 4615106631
Tamper shield complete* 2009385 2009386 2009387 2009388
AB 575 TP2 07AB 0010 - 07AB 9999
Spring steel strip 4615106651 4615106651 4615106631 4615106631
Tamper shield complete* 4621300001 4621300002 4621300003 4621300004
AB 500 10AB 0010 - 10AB 9999
Spring steel strip 4615106688 4615106688 4615106688 4615106688
14AB 0010 - 14AB 9999, Tamper shield complete* 2037329 2037330 2037331 2037332
AB 500-2
15AB 0010 - 15AB 9999 Spring steel strip 2027338 2027338 2027338 2027338
Tamper shield complete* 4621300007 4621300008 4621300009 4621300010
AB 600 11AB 0010 - 11AB 9999
Spring steel strip 4615106730 4615106730 4615106730 4615106730
16AB 0010 - 16AB 9999, Tamper shield complete* 2051960 2052156 2052239 2052261
AB 600-2
17AB 0010 - 17AB 9999 Spring steel strip 2052396 2052396 2052396 2052396
02SB 0001 - 02SB 0275 Tamper shield 4602433581 4602433582
02SB 0276 - 02SB 0436 Tamper shield 4602434552 4602434553
SB 250
Tamper shield complete* 2009720 2009721
02SB 0437 - 02SB 9999
Spring steel strip 4615106722 4615106722
03SB 0001 - 03SB 0331 Tamper shield complete* 4602433054 4602433055
03SB 0332 - 03SB 0403 Vorderwand 4602434557 4602434558
SB 300
Tamper shield complete* 2009722 2009723
03SB 0404 - 03SB 9999
Spring steel strip 2000202 2000202
*Tamper shield complete includes the strip steel

© 2008 by Joseph Vögele AG 337


Tamper shields and spring steel strip,
bolt-on extensions
Bolt-on
Screed type Series range Description left right
extensions
12AB 0001 - 12AB 0546 2028413 2028521
AB 200 V 0.35 m Tamper shield
12AB 0547 - 12AB 9999 2060000 2060027
Tamper shield complete* 2028280 2028493
0.35 m
Spring steel strip 2028278 2028278
AB 200 TV 12AB 0001 - 12AB 9999
Tamper shield complete* 2030895 2030910
0.60 m
Spring steel strip 2030896 2030896
AB 315 V 09AB 0001 - 09AB 9999 0.425 m Tamper shield 4602438459 4602438460
Tamper shield complete* 4602438680 4602438681
AB 315 T 09AB 0001 - 09AB 9999 0.425 m
Spring steel strip 4602427170 4602427170
AB 340 V 13AB 0001 - 13AB 9999 0.40 m Tamper shield 2060871 2060864
Tamper shield complete* 2051297 2051343
0.40 m
Spring steel strip 2051294 2051294
AB 340 TV 13AB 0001 - 13AB 9999
Tamper shield complete* 2047537 2047885
0.55 m
Spring steel strip 2047521 2047521

01AB 0001 - 01AB 9999, 0.25 m Tamper shield 4602433704 4602433705


AB 375
02AB 0001 - 02AB 9999 0.50 m Tamper shield 4602432939 4602432939
0.625 m Tamper shield 4602432276 4602432277

AB 475 (alt), 0.875 m Tamper shield 4602432264 4602432265


0001 - 9999
AB 575 (alt) 1.125 m Tamper shield 4602432284 4602432285
1.375 m Tamper shield 4602432292 4602432293

03AB 0010 - 03AB 9999, Tamper shield complete* 2009551 2009552


0.25 m
04AB 0010 - 04AB 9999 Spring steel strip 4615106598 4615106598

05AB 0010 - 05AB 9999, Tamper shield complete* 2009554 2009554


0.625 m
06AB 0010 - 06AB 9999 Spring steel strip 4615106632 4615106632
Tamper shield complete* 2009556 2009556
AB 475, AB 575 0.875 m
Spring steel strip 4615106633 4615106633
Tamper shield complete* 2009557 2009557
07AB 0010 - 07AB 9999 1.125 m
Spring steel strip 4615106634 4615106634
Tamper shield complete* 2009558 2009558
1.375 m
Spring steel strip 4615106635 4615106635
Tamper shield complete* 4621300006 4621300006
0.225 m
Spring steel strip 4615106726 4615106726

AB 500, 10AB 0010 - 10AB 9999, Tamper shield complete* 4621300005 4621300005
0.75 m
AB 600 11AB 0010 - 11AB 9999 Spring steel strip 4615106692 4615106692
Tamper shield complete* 4621300011 4621300011
1.25 m
Spring steel strip 4615106734 4615106734
Tamper shield complete* 2041072 2041073
0.25 m
Spring steel strip 2041081 2041081
14AB 0010 - 14AB 9999,
AB 500-2, 15AB 0010 - 15AB 9999, Tamper shield complete* 2043402 2043403
0.75 m
AB 600-2 16AB 0010 - 16AB 9999, Spring steel strip 2038330 2038330
17AB 0010 - 17AB 9999
Tamper shield complete* 2038065 2038065
1.25 m
Spring steel strip 2038077 2038077
*Tamper shield complete includes the strip steel

338 © 2008 by Joseph Vögele AG


Bolt-on
Screed type Series range Description left right
extensions
02SB 0001 - 02SB 0275 Tamper shield 4602433265 4602433266

02SB 0276 - 02SB 0436 Tamper shield 4602434535 4602434536


0.25 m
Tamper shield complete* 2009724 2009727
02SB 0437 - 02SB 9999
Spring steel strip 4615106598 4615106598

02SB 0001 - 02SB 0275 Tamper shield 4602433075 4602433075

02SB 0276 - 02SB 0436 Tamper shield 4602434561 4602434561


0.50 m
Tamper shield complete* 2009728 2009728
02SB 0437 - 02SB 9999
Spring steel strip 4615106600 4615106600

02SB 0276 - 02SB 0436 Tamper shield 4602432889 4602432890


0.75 m
SB 250 Tamper shield complete* 2009731 2009732
02SB 0437 - 02SB 9999 (hydraulic extension)
Spring steel strip 4615106711 4615106711

02SB 0001 - 02SB 0275 Tamper shield 4602433076 4602433076

02SB 0276 - 02SB 0436 Tamper shield 4602434560 4602434560


1.00 m
Tamper shield complete* 2009729 2009729
02SB 0437 - 02SB 9999
Spring steel strip 2000269 2000269

02SB 0001 - 02SB 0275 Tamper shield 4602433077 4602433077

02SB 0276 - 02SB 0436 Tamper shield 4602434559 4602434559


1.50 m
Tamper shield complete* 2009730 2009730
02SB 0437 - 02SB 9999
Spring steel strip 2000295 2000295

03SB 0001 - 03SB 0331 Tamper shield 4602433265 4602433266

03SB 0332 - 03SB 0403 Tamper shield 4602434535 4602434536


0.25 m
Tamper shield complete* 2009724 2009727
03SB 0404 - 03SB 9999
Spring steel strip 4615106598 4615106598

03SB 0001 - 03SB 0331 Tamper shield 4602433075 4602433075

03SB 0332 - 03SB 0403 Tamper shield 4602434561 4602434561


0.50 m
Tamper shield complete* 2009728 2009728
03SB 0404 - 03SB 9999
Spring steel strip 4615106600 4615106600

03SB 0332 - 03SB 0403 Tamper shield 4602432889 4602432890


0.75 m
SB 300 Tamper shield complete* 2009731 2009732
03SB 0404 - 03SB 9999 (hydraulic extension)
Spring steel strip 4615106711 4615106711

03SB 0001 - 03SB 0331 Tamper shield 4602433076 4602433076

03SB 0332 - 03SB 0403 Tamper shield 4602434560 4602434560


1.00 m
Tamper shield complete* 2009729 2009729
03SB 0404 - 03SB 9999
Spring steel strip 2000269 2000269

03SB 0001 - 03SB 0331 Tamper shield 4602433077 4602433077

03SB 0332 - 03SB 0403 Tamper shield 4602434559 4602434559


1.50 m
Tamper shield complete* 2009730 2009730
03SB 0404 - 03SB 9999
Spring steel strip 2000295 2000295
*Tamper shield complete includes the strip steel

© 2008 by Joseph Vögele AG 339


Genuine Vögele tamper bars
for optimal precompaction
Vögele tamper bars are made of a
highly wear resistant steel alloy for a
long service life of these components
subject to servere strain.
Tamper bars come with heating rods in-
stalled inside. This guarantees uniform
heating of the bars across the full pave
width. Thanks to bevelled edges, tam-
per bars are designed for universal
use. They always ensure that mix is per-
fectly packed under the screed and op-
timum compaction is achieved.
Induction hardening of Vögele tamper
bars provides for large hardening depth
and uniform hardening over the bar’s
full length. This hardening method adds
substantially to prolong the tamper
bar‘s service life.

Sectional views of tamper bar and pressure bars.

340 © 2008 by Joseph Vögele AG


Tamper bars, basic screed

Tamper bar basic screed Tamper bar extending unit


Screed type Series range
left right left right
12AB 0001 - 12AB 0289 2014805 2014805 2020273 2020273
AB 200 TV
12AB 0290 - 12AB 9999 2049732 2049732 2020273 2020273

09AB 0001 - 09AB 0153 4611353658 4611353658 4611353659 4611353659


AB 315
09AB 0154 - 09AB 9999 2004908 2004908 2004909 2004909

AB 340 TV 13AB 0001 - 13AB 9999 2043707 2043707 2043892 2043892

01AB 0001 - 01AB 9999


AB 375 4611352992 4611352993 4611352996 4611352997
02AB 0001 - 02AB 9999

03AB 0010 - 03AB 0817 4611353180 4611353181 4611352131 4611352130


AB 475 TV
03AB 1102 - 03AB 9999 4611352122 4611352123 4611352131 4611352130

AB 475 TP1 (old) 0100 - 0140 4611353180 4611353181 4611352131 4611352130

AB 475 TP1 04AB 0010 - 04AB 0072 4611353180 4611353181 4611352131 4611352130

05AB 0010 - 05AB 0025 4611353180 4611353181 4611352131 4611352130


AB 475 TP2
05AB 4001 - 05AB 9999 4611352122 4611352123 4611352131 4611352130

AB 575 TV (old) 0502 - 1314 4611352214 4611352216 4611352215 4611352217

AB 575 TV 06AB 0010 - 06AB 9999 4611353499 4611353500 4611352215 4611352217

07AB 0010 - 07AB 0206 4611353499 4611353500 4611352215 4611352217


AB 575 TP2
07AB 5001 - 07AB 9999 4611352214 4611352216 4611352215 4611352217

AB 500 TV 10AB 0010 - 10AB 9999 2003833 2003834 2003835 2003836

AB 500 TP1 10AB 0010 - 10AB 9999 2003833 2003834 2003835 2003836

AB 500 TP2 10AB 0010 - 10AB 9999 2003833 2003834 2003835 2003836

AB 500-2 TV 14AB 0010 - 14AB 9999 2003833 2003834 2003835 2003836

AB 500-2 TP1 15AB 0010 - 15AB 9999 2003833 2003834 2003835 2003836

AB 500-2 TP2 15AB 0010 - 15AB 9999 2003833 2003834 2003835 2003836

AB 600 TV 11AB 0010 - 11AB 9999 2003841 2003842 2003843 2003844

AB 600 TP1 11AB 0010 - 11AB 9999 2003841 2003842 2003843 2003844

AB 600 TP2 11AB 0010 - 11AB 9999 2003841 2003842 2003843 2003844

AB 600-2 TV 16AB 0010 - 16AB 9999 2003841 2003842 2003843 2003844

AB 600-2 TP1 17AB 0010 - 17AB 9999 2003841 2003842 2003843 2003844

AB 600-2 TP2 17AB 0010 - 17AB 9999 2003841 2003842 2003843 2003844

SB 250 02SB 0010 - 02SB 9999 4611353204 4611353205

SB 300 03SB 0010 - 03SB 9999 4611353073 4611353074

© 2008 by Joseph Vögele AG 341


Tamper bars, bolt-on extensions

Bolt-on Tamper bar


Screed type Series range
extensions
left right
0.35 m 2028210 2028210
AB 200 V, TV 12AB 0001 - 12AB 9999
0.60 m 2030843 2030843

4611353666 4611353666
09AB 0001 - 09AB 0153
AB 315 0.425 m
09AB 0154 - 09AB 9999
2004910 2004910

0.40 m 2051125 2051125


AB 340 V, TV 13AB 0001 - 13AB 9999
0.55 m 2046991 2046991

0.25 m 4611352947 4611352948


01AB 0001 - 01AB 9999,
AB 375
02AB 0001 - 02AB 9999
0.50 m 4611352326 4611352327

0.25 m 4611352947 4611352948

03AB 0001 - 03AB 9999, 0.625 m 4611352134 4611352132


04AB 0001 - 04AB 9999,
AB 475 TV, TP
05AB 0001 - 05AB 9999, 0.875 m 4611352183 4611352184
AB 575 TV, TP
06AB 0001 - 06AB 9999,
07AB 0001 - 07AB 9999 1.125 m 4611352205 4611352206

1.375 m 4611352211 4611352210

0.225 m 4611353675 4611353676

AB 500 TV, TP 10AB 0001 - 10AB 9999,


0.75 m 2003847 2003848
AB 600 TV, TP 11AB 0001 - 11AB 9999

1.25 m 2003851 2003852

0.25 m 2040965 2040966

14AB 0001 - 14AB 9999,


AB 500-2 TV, TP 0.75 m 2038930 2038931
15AB 0001 - 15AB 9999

1.25 m 2038932 2038933

0.25 m 2040965 2040966

16AB 0001 - 16AB 9999,


AB 600-2 TV, TP 0.75 m 2038930 2038931
17AB 0001 - 17AB 9999

1.25 m 2038932 2038933

0.25 m 4611352947 4611352948

0.50 m 4611352326 4611352327

SB 250 02SB 0001 - 02SB 9999,


0.75 m (hydraulic extension) 4611352996 4611352997
SB 300 03SB 0001 - 03SB 9999

1.00 m 4611352549 4611352550

1.50 m 4611353094 4611353095

342 © 2008 by Joseph Vögele AG


Genuine Vögele tamper bearings
for perfect drive of tamper even at highest speeds
Given a maximum tamper speed of
1,800 rpm and the beating action of
the tamper bars, tamper bearings are
exposed to highest continuous strain.
This is why we use bearings and bear-
ing housings of prime quality only and
tolerances for manufacture are extre-
mely tight. Rely on nothing else than
genuine Vögele parts to ensure impec-
cable running of your tamper through-
out a long service life.

© 2008 by Joseph Vögele AG 343


Tamper bearings, basic screed

Basic screed left Basic screed right


Screed type Series range Description
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042061 1 4615042061
Connecting rod right 1 4615042062 1 4615042062
Roller bearing for connecting rod 2 9540080635 2 9540080635
AB 200 TV 12AB 0001 - 12AB 9999
Bearing left 1 4611052120 1 4611052120
Bearing right 1 4611052121 1 4611052121
Roller bearing for fixed bearing 2 9540100635 2 9540100635
Connecting rod left 1 4615042061 1 4615042061
Connecting rod right 1 4615042062 1 4615042062
Roller bearing for connecting rod 2 9540080635 2 9540080635
AB 315 09AB 0001 - 09AB 9999
Bearing left 1 4611052120 1 4611052120
Bearing right 1 4611052121 1 4611052121
Roller bearing for fixed bearing 2 9540100635 2 9540100635
Connecting rod left 1 4615042061 1 4615042061
Connecting rod right 1 4615042062 1 4615042062
Roller bearing for connecting rod 2 9540080635 2 9540080635
AB 340 TV 13AB 0001 - 13AB 9999
Bearing left 1 4611052120 1 4611052120
Bearing right 1 4611052121 1 4611052121
Roller bearing for fixed bearing 2 9540100635 2 9540100635
Connecting rod left 1 4615042053 1 4615042053
Connecting rod right 1 4615042054 1 4615042054

01AB 0001 - 01AB 6203, Roller bearing for connecting rod 2 9507080635 2 9507080635
02AB 0001 - 02AB 6203 Bearing left 1 4611052083 1 4611052083
Bearing right 1 4611052084 1 4611052084
Roller bearing for fixed bearing 2 9539100635 2 9539100635
AB 375 TV, TP
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027

01AB 6204 - 01AB 9999, Roller bearing for connecting rod 2 9540120635 2 9540120635
02AB 6204 - 02AB 9999 Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9540120635 2 9540120635
1102 - 3072
Bearing left 1 4611052050 1 4611052050
Bearing right 1 4611052051 1 4611052051
Roller bearing for fixed bearing 2 9540120635 2 9540120635
AB 475 TV (old)
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9507100635 2 9507100635
3073 - 9999
Bearing left 1 4611052054 1 4611052054
Bearing right 1 4611052055 1 4611052055
Roller bearing for fixed bearing 2 9540120635 2 9540120635

344 © 2008 by Joseph Vögele AG


Extending unit left Extending unit right
Screed type Series range Description
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042061 1 4615042061
Connecting rod right 1 4615042062 1 4615042062
Roller bearing for connecting rod 2 9540080635 2 9540080635
AB 200 TV 12AB 0001 - 12AB 9999
Bearing left 1 4611052120 1 4611052120
Bearing right 1 4611052121 1 4611052121
Roller bearing for fixed bearing 2 9540100635 2 9540100635
Connecting rod left 1 4615042061 1 4615042061
Connecting rod right 1 4615042062 1 4615042062
Roller bearing for connecting rod 2 9540080635 2 9540080635
AB 315 09AB 0001 - 09AB 9999
Bearing left 1 4611052120 1 4611052120
Bearing right 1 4611052121 1 4611052121
Roller bearing for fixed bearing 2 9540100635 2 9540100635
Connecting rod left 1 4615042061 1 4615042061
Connecting rod right 1 4615042062 1 4615042062
Roller bearing for connecting rod 2 9540080635 2 9540080635
AB 340 TV 13AB 0001 - 13AB 9999
Bearing left 1 4611052120 1 4611052120
Bearing right 1 4611052121 1 4611052121
Roller bearing for fixed bearing 2 9540100635 2 9540100635
Connecting rod left 1 4615042053 1 4615042053
Connecting rod right 1 4615042054 1 4615042054

01AB 0001 - 01AB 6203, Roller bearing for connecting rod 2 9507080635 2 9507080635
02AB 0001 - 02AB 6203 Bearing left 1 4611052083 1 4611052083
Bearing right 1 4611052084 1 4611052084
Roller bearing for fixed bearing 2 9539100635 2 9539100635
AB 375 TV, TP
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027

01AB 6204 - 01AB 9999, Roller bearing for connecting rod 2 9540120635 2 9540120635
02AB 6204 - 02AB 9999 Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9540120635 2 9540120635
1102 - 3072
Bearing left 1 4611052050 1 4611052050
Bearing right 1 4611052051 1 4611052051
Roller bearing for fixed bearing 2 9540120635 2 9540120635
AB 475 TV (old)
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9507100635 2 9507100635
3073 - 9999
Bearing left 1 4611052054 1 4611052050
Bearing right 1 4611052051 1 4611052055
Roller bearing for fixed bearing 2 9540120635 2 9540120635

© 2008 by Joseph Vögele AG 345


Tamper bearings, basic screed

Basic screed left Basic screed right


Screed type Series range Description
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller earing for connecting rod 2 9507100635 2 9507100635
AB 475 TV 03AB 0010 - 03AB 9999
Bearing left 1 4611052094 1 4611052094
Bearing right 1 4611052095 1 4611052095
Roller earing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027

AB 475 TP1, 04AB 0001 - 04AB 9999, Roller earing for connecting rod 2 9540120635 2 9540120635
AB 475 TP2 05AB 0001 - 05AB 9999 Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller earing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller earing for connecting rod 2 9507100635 2 9507100635
AB 575 TV (old) 0502 - 9999
Bearing left 1 4611052054 1 4611052054
Bearing right 1 4611052055 1 4611052055
Roller earing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller earing for connecting rod 2 9507100635 2 9507100635
AB 575 TV 06AB 0010 - 06AB 9999
Bearing left 1 4611052094 1 4611052094
Bearing right 1 4611052095 1 4611052095
Roller earing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller earing for connecting rod 2 9540120635 2 9540120635
AB 575 TP2 07AB 0001 - 07AB 9999
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller earing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller earing for connecting rod 2 9540120635 2 9540120635
10AB 0001 - 10AB 0034
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller earing for fixed bearing 2 9540120635 2 9540120635
AB 500 TV, TP
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller earing for connecting rod 2 9540120635 2 9540120635
10AB 0035 - 10AB 9999
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller earing for fixed bearing 2 9540120635 2 9540120635

346 © 2008 by Joseph Vögele AG


Extending unit left Extending unit right
Screed type Series range Description
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 475 TV 03AB 0010 - 03AB 9999
Bearing left 1 4611052094 1 4611052094
Bearing right 1 4611052095 1 4611052095
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027

AB 475 TP1, 04AB 0001 - 04AB 9999, Roller bearing for connecting rod 2 9540120635 2 9540120635
AB 475 TP2 05AB 0001 - 05AB 9999 Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 575 TV (old) 0502 - 9999
Bearing left 1 4611052050 1 4611052050
Bearing right 1 4611052051 1 4611052051
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 575 TV 06AB 0010 - 06AB 9999
Bearing left 1 4611052094 1 4611052094
Bearing right 1 4611052095 1 4611052095
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9540120635 2 9540120635
AB 575 TP2 07AB 0001 - 07AB 9999
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9540120635 2 9540120635
10AB 0001 - 10AB 0034
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
AB 500 TV, TP
Connecting rod left 1 4615042065 1 4615042026
Connecting rod right 1 4615042027 1 4615042066
Roller bearing for connecting rod 2 9540120635 2 9540120635
10AB 0035 - 10AB 9999
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635

© 2008 by Joseph Vögele AG 347


Tamper bearings, basic screed

Basic screed left Basic screed right


Screed type Series range Description
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

Roller bearing for connecting rod 2 9507100635 2 9507100635


AB 500-2 TV 14AB 0001 - 14AB 9999
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

AB 500-2 TP1, Roller bearing for connecting rod 2 9540120635 2 9540120635


15AB 0001 - 15AB 9999
TP2 Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

Roller bearing for connecting rod 2 9540120635 2 9540120635


AB 600 TV, TP 11AB 0001 - 11AB 9999
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

Roller bearing for connecting rod 2 9507100635 2 9507100635


AB 600-2 TV 16AB 0001 - 16AB 9999
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

AB 600-2 TP1, Roller bearing for connecting rod 2 9540120635 2 9540120635


17AB 0001 - 17AB 9999
TP2 Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

SB 250, 02SB 0001 - 02SB 9999, Roller bearing for connecting rod 2 9540120635 2 9540120635
SB 300 03SB 0001 - 03SB 9999 Bearing left 1 4611052094 1 4611052094

Bearing right 1 4611052095 1 4611052095

Roller bearing for fixed bearing 2 9540120635 2 9540120635

348 © 2008 by Joseph Vögele AG


Extending unit left Extending unit right
Screed type Series range Description
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042066

Roller bearing for connecting rod 2 9507100635 2 9507100635


AB 500-2 TV 14AB 0001 - 14AB 9999
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042065 1 4615042026

Connecting rod right 1 4615042027 1 4615042066

AB 500-2 TP1, Roller bearing for connecting rod 2 9540120635 2 9540120635


15AB 0001 - 15AB 9999
TP2 Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042065 1 4615042026

Connecting rod right 1 4615042027 1 4615042066

Roller bearing for connecting rod 2 9540120635 2 9540120635


AB 600 TV, TP 11AB 0001 - 11AB 9999
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042066

Roller bearing for connecting rod 2 9507100635 2 9507100635


AB 600-2 TV 16AB 0001 - 16AB 9999
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042065 1 4615042026

Connecting rod right 1 4615042027 1 4615042066

AB 600-2 TP1, Roller bearing for connecting rod 2 9540120635 2 9540120635


17AB 0001 - 17AB 9999
TP2 Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left

Connecting rod right

SB 250, 02SB 0001 - 02SB 9999, Roller bearing for connecting rod
SB 300 03SB 0001 - 03SB 9999 Bearing left

Bearing right

Roller bearing for fixed bearing

© 2008 by Joseph Vögele AG 349


Tamper bearings, bolt-on extensions

Bolt-on extension Bolt-on extension


Bolt-on left right
Screed type Series range Description
extension
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042061 1 4615042061

Connecting rod right 1 4615042062 1 4615042062

0.35 m Roller bearing for connecting rod 2 9540080635 2 9540080635


AB 200 TV 12AB 0001 - 12AB 9999
0.60 m Bearing left 1 4611052120 1 4611052120

Bearing right 1 4611052121 1 4611052121

Roller bearing for fixed bearing 2 9540100635 2 9540100635

Connecting rod left 1 4615042061 1 4615042061

Connecting rod right 1 4615042062 1 4615042062

Roller bearing for connecting rod 2 9540080635 2 9540080635


AB 315 09AB 0001 - 09AB 9999 0.425 m
Bearing left 1 4611052120 1 4611052120

Bearing right 1 4611052121 1 4611052121

Roller bearing for fixed bearing 2 9540100635 2 9540100635

Connecting rod left 1 4615042061 1 4615042061

Connecting rod right 1 4615042062 1 4615042062

0.40 m Roller bearing for connecting rod 2 9540080635 2 9540080635


AB 340 TV 13AB 0001 - 13AB 9999
0.55 m Bearing left 1 4611052120 1 4611052120

Bearing right 1 4611052121 1 4611052121

Roller bearing for fixed bearing 2 9540100635 2 9540100635

Connecting rod left 1 4615042057

Connecting rod right 1 4615042027

Roller bearing for connecting rod 1 9507100635 1 9507100635


0.25 m
Bearing left 1 4611052116

Bearing right 1 4611052067

01AB 0001 - 01AB 9999, Roller bearing for fixed bearing 1 9540120635 1 9540120635
AB 375
02AB 0001 - 02AB 9999 Connecting rod left 1 4615042053 1 4615042053

Connecting rod right 1 4615042054 1 4615042054

Roller bearing for connecting rod 2 9507080635 2 9507080635


0.50 m
Bearing left 1 4611052083 1 4611052083

Bearing right 1 4611052084 1 4611052084

Roller bearing for fixed bearing 2 9539100635 2 9539100635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
0.875 m Roller bearing for connecting rod 2 9540120635 2 9540120635
AB 475 TV (alt) 1102 - 3072
1.125 m Bearing left 1 4611052050 1 4611052050
1.375 m
Bearing right 1 4611052051 1 4611052051

Roller bearing for fixed bearing 2 9540120635 2 9540120635

350 © 2008 by Joseph Vögele AG


Bolt-on extension Bolt-on extension
Bolt-on left right
Screed type Series range Description
extension
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
0.875 m Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 475 TV (alt) 3073 - 9999
1.125 m Bearing left 1 4611052054 1 4611052054
1.375 m
Bearing right 1 4611052055 1 4611052055

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
0.875 m Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 475 TV 03AB 0010 - 03AB 9999
1.125 m Bearing left 1 4611052094 1 4611052094
1.375 m
Bearing right 1 4611052095 1 4611052095

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
AB 475 TP1 04AB 0001 - 04AB 9999 0.875 m Roller bearing for connecting rod 2 9540120635 2 9540120635
AB 475 TP2 05AB 0001 - 05AB 9999 1.125 m Bearing left 1 4611052066 1 4611052066
1.375 m
Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
0.875 m Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 575 TV (alt) 0502 - 9999
1.125 m Bearing left 1 4611052054 1 4611052054
1.375 m
Bearing right 1 4611052055 1 4611052055

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
0.875 m Roller bearing for connecting rod 2 9507100635 2 9507100635
AB 575 TV 06AB 0010 - 06AB 9999
1.125 m Bearing left 1 4611052094 1 4611052094
1.375 m
Bearing right 1 4611052095 1 4611052095

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.625 m
0.875 m Roller bearing for connecting rod 2 9540120635 2 9540120635
AB 575 TP2 07AB 0001 - 07AB 9999
1.125 m Bearing left 1 4611052066 1 4611052066
1.375 m
Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

© 2008 by Joseph Vögele AG 351


Tamper bearings, bolt-on extensions

Bolt-on extension Bolt-on extension


Bolt-on left right
Screed type Series range Description
extension
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027
Roller bearing for connecting rod 2 9540120635 2 9540120635
10AB 0001 - 10AB 0214 0.75 m
Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
AB 500 TV, TP
Connecting rod left 1 4615042065 1 4615042026
Connecting rod right 1 4615042027 1 4615042066

0.75 m Roller bearing for connecting rod 2 9540120635 2 9540120635


10AB 0215 - 10AB 9999
1.25 m Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042057
Connecting rod right 1 4615042027
Roller bearing for connecting rod 1 9507100635 1 9507100635
0.25 m
Bearing left 1 4611052116
Bearing right 1 4611052067
Roller bearing for fixed bearing 1 9540120635 1 9540120635
AB 500-2 TV 14AB 0001 - 14AB 9999
Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027

0.75 m Roller bearing for connecting rod 2 9507100635 2 9507100635


1.25 m Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042057
Connecting rod right 1 4615042027
Roller bearing for connecting rod 1 9540120635 1 9540120635
0.25 m
Bearing left 1 4611052116
Bearing right 1 4611052067

AB 500-2 TP1, Roller bearing for fixed bearing 1 9540120635 1 9540120635


15AB 0001 - 15AB 9999
TP2 Connecting rod left 1 4615042026 1 4615042026
Connecting rod right 1 4615042027 1 4615042027

0.75 m Roller bearing for connecting rod 2 9540120635 2 9540120635


1.25 m Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635
Connecting rod left 1 4615042065 1 4615042026
Connecting rod right 1 4615042027 1 4615042066

0.75 m Roller bearing for connecting rod 2 9540120635 2 9540120635


AB 600 TV, TP 11AB 0001 - 11AB 9999
1.25 m Bearing left 1 4611052066 1 4611052066
Bearing right 1 4611052067 1 4611052067
Roller bearing for fixed bearing 2 9540120635 2 9540120635

352 © 2008 by Joseph Vögele AG


Bolt-on extension Bolt-on extension
Bolt-on left right
Screed type Series range Description
extension
Quantity Part No. Quantity Part No.
Connecting rod left 1 4615042057

Connecting rod right 1 4615042027

Roller bearing for connecting rod 1 9507100635 1 9507100635


0.25 m
Bearing left 1 4611052116

Bearing right 1 4611052067

Roller bearing for fixed bearing 1 9540120635 1 9540120635


AB 600-2 TV 16AB 0001 - 16AB 9999
Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

Roller bearing for connecting rod 2 9507100635 2 9507100635


0.75 m
Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042057

Connecting rod right 1 4615042027

Roller bearing for connecting rod 1 9540120635 1 9540120635


0.25 m
Bearing left 1 4611052116

Bearing right 1 4611052067

AB 600-2 TP1, Roller bearing for fixed bearing 1 9540120635 1 9540120635


17AB 0001 - 17AB 9999
TP2 Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027

0.75 m Roller bearing for connecting rod 2 9540120635 2 9540120635


1.25 m Bearing left 1 4611052066 1 4611052066

Bearing right 1 4611052067 1 4611052067

Roller bearing for fixed bearing 2 9540120635 2 9540120635

Connecting rod left 1 4615042057

Connecting rod right 1 4615042027

Roller bearing for connecting rod 1 9540120635 1 9540120635


0.25 m
Bearing left 1 4611052102

Bearing right 1 4611052101

SB 250 02SB 0001 - 02SB 9999 Roller bearing for fixed bearing 1 9540120635 1 9540120635
SB 300 03SB 0001 - 03SB 9999 Connecting rod left 1 4615042026 1 4615042026

Connecting rod right 1 4615042027 1 4615042027


0.50 m
0.75 m Roller bearing for connecting rod 2 9540120635 2 9540120635
1.00 m Bearing left 1 4611052094 1 4611052094
1.50 m
Bearing right 1 4611052095 1 4611052095

Roller bearing for fixed bearing 2 9540120635 2 9540120635

© 2008 by Joseph Vögele AG 353


Genuine Vögele screed plates
for absolutely even and uniform pavement surfaces
The screed plates are so designed as
to wear down evenly. The use of high-
ly wear resistant steel for manufacture
prolongs the screed plates‘ service
lives, thus enhancing your paver’s
readiness for service.
Vögele screed plates are attached to
the screed frame by sturdy welded
bolts. Their locking nuts secured by
micro adhesive bonding provide for a
lasting joint, withstanding also dynam-
ic stresses.
The screed plates come with leading
edges that are bevelled, allowing them
to better pack the mix under the
screed.

354 © 2008 by Joseph Vögele AG


Screed plates for screed
Sole plates for bolt-on extensions
Basic screed Extending unit
Screed type Series range
left right left right
12AB 0001 - 12AB 0546 2014155 2014140 2014137
AB 200 V
12AB 0547 - 12AB 9999 2057184 2057411 2057420

AB 200 TV 12AB 0001 - 12AB 9999 2014155 2014140 2014137

AB 215 SUPER BOY 4602416871 4602416872 4602416873

09AB 0001 - 09AB 0112 4602426901 4602426902 4602426920 4602426921


AB 315
09AB 0113 - 09AB 9999 4602427699 4602427700 4602427719 4602427720

AB 340 V 13AB 0001 - 13AB 9999 2060797 2060781 2060812 2060809

AB 340 TV 13AB 0001 - 13AB 9999 2042760 2042924 2043503 2043504

AB 375 TV 01AB 0001 - 01AB 9999 4602419400 4602419401 4602419403 4602419405

AB 375 TP1 02AB 0001 - 02AB 9999 4602417620 4602417621 4602417610 4602417612

AB 475 TV 03AB 0001 - 03AB 9999 4602424149 4602424150 4602424948 4602424949

AB 475 TP1 04AB 0001 - 04AB 9999 4602424149 4602424150 4602424152 4602424153

AB 475 TP2 05AB 0001 - 05AB 9999 4602424149 4602424150 4602424152 4602424153

AB 575 TV 06AB 0001 - 06AB 9999 4602424955 4602424956 4602424958 4602424959

AB 575 TP2 07AB 0001 - 07AB 9999 4602424955 4602424956 4602424972 4602424973

AB 500 TV 10AB 0001 - 10AB 9999 4602426246 4602426247 4602427998 4602427999

AB 500 TV* 10AB 0001 - 10AB 9999 2030819 2030820 2030822 2030823

AB 500 TP1 10AB 0001 - 10AB 9999 4602426246 4602426247 4602427998 4602427999

AB 500 TP2 10AB 0001 - 10AB 9999 4602426246 4602426247 4602427998 4602427999

AB 500-2 TV 14AB 0001 - 14AB 9999 2042535 2042536 2042538 2042539

AB 500-2 TP1 15AB 0001 - 15AB 9999 2042535 2042536 2042538 2042539

AB 500-2 TP2 15AB 0001 - 15AB 9999 2042535 2042536 2042538 2042539

AB 600 TV 11AB 0001 - 11AB 9999 4602428170 4602428171 4602428173 4602428174

AB 600 TV* 11AB 0001 - 11AB 9999 2031119 2031122 2031125 2031127

AB 600 TP1 11AB 0001 - 11AB 9999 4602428170 4602428171 4602428173 4602428174

AB 600 TP2 11AB 0001 - 11AB 9999 4602428170 4602428171 4602428173 4602428174

AB 600-2 TV 16AB 0001 - 16AB 9999 2052858 2052859 2052887 2052893

AB 600-2 TP1 17AB 0001 - 17AB 9999 2052858 2052859 2052887 2052893

AB 600-2 TP2 17AB 0001 - 17AB 9999 2052858 2052859 2052887 2052893

SB 250 02SB 0001 - 02SB 9999 4602418916 4602418917

SB 300 03SB 0001 - 03SB 9999 4602418082 4602418083

*Screed plates 330 mm

© 2008 by Joseph Vögele AG 355


Bolt-on Screed plate
Screed type Series range
extensions left right
12AB 0001 - 12AB 0546 0.35 m 2028016 2028016
AB 200 V
12AB 0547 - 12AB 9999 0.35 m 2057718 2057718
0.35 m 2028016 2028016
AB 200 TV 12AB 0001 - 12AB 9999
0.60 m 2030798 2030798

09AB 0001 - 09AB 0112, 0.425 m 4602427062 4602427230


AB 315
09AB 0113 - 09AB 9999 0.425 m 4602427772 4602427773
AB 340 V 13AB 0001 - 13AB 9999 0.40 m 2060829 2060829
0.40 m 2050862 2050862
AB 340 TV 13AB 0001 - 13AB 9999
0.55 m 2046968 2046968

01AB 0001 - 01AB 9999, 0.25 m 4602424250 4602424250


AB 375
02AB 0001 - 02AB 9999 0.50 m 4602424950 4602424950
0.25 m 4602424962 4602424962
0.625 m 4602424964 4602424964
AB 475 TV 03AB 0001 - 03AB 9999,
0.875 m 4602424965 4602424965
AB 575 TV 06AB 0001 - 06AB 9999
1.125 m 4602424966 4602424966
1.375 m 4602424967 4602424967
0.25 m 4602424250 4602424250
0.625 m 4602424243 4602424243
04AB 0001 - 04AB 9999,
AB 475 TP
05AB 0001 - 05AB 9999, 0.875 m 4602424156 4602424156
AB 575 TP
07AB 0001 - 07AB 9999
1.125 m 4602424951 4602424951
1.375 m 4602424971 4602424971
0.225 m 4602428068 4602428068
AB 500 TV 10AB 0001 - 10AB 9999,
0.75 m 4602426519 4602426520
AB 600 TV 11AB 0001 - 11AB 9999
1.25 m 4602428228 4602428228

AB 500 TV* 10AB 0001 - 10AB 9999, 0.225 m 2032258 2032258


AB 600 TV* 11AB 0001 - 11AB 9999 0.75 m 2031131 2031132
0.225 m 4602428068 4602428068
AB 500 TP1, AB 500 TP2 10AB 0001 - 10AB 9999,
0.75 m 4602426519 4602426520
AB 600 TP1, AB 600 TP2 11AB 0001 - 11AB 9999
1.25 m 4602428228 4602428228
0.25 m 2040876 2040876
AB 500-2 TV 14AB 0001 - 14AB 9999,
0.75 m 2043246 2043247
AB 600-2 TV 16AB 0001 - 16AB 9999
1.25 m 2043248 2043248
0.25 m 2040876 2040876
AB 500-2 TP1, AB 500-2 TP2 15AB 0001 - 15AB 9999,
0.75 m 2043246 2043247
AB 600-2 TP1, AB 600-2 TP2 17AB 0001 - 17AB 9999
1.25 m 2043248 2043248
0.25 m 4602418642 4602418642
0.50 m 4602418098 4602418098
SB 250 02SB 0001 - 02SB 9999,
0.75 m (hydraulic extension) 4602425219 4602425220
SB 300 03SB 0001 - 03SB 9999
1.00 m 4602418086 4602418087
1.50 m 4602418084 4602418085
*Screed plates 330 mm

356 © 2008 by Joseph Vögele AG


© 2008 by Joseph Vögele AG 357
Genuine Vögele pressure bars
for highest density
The pressure bars driven by pulsed-
flow hydraulics produce highest den-
sity and, in doing so, they are exposed
to severe strain. Vögele pressure bars
are made of a highly wear resistant ma-
terial. Induction hardening optimizes
the material’s hardening depth and
achieves absolutely uniform hardening
over the bar’s full length. The pressure
bars come with heating rods installed
inside, allowing them to achieve high-
est pavement quality very economically.

Basic screed Extending units


Screed type Series Description
left right left right
AB 375 TP1 02AB 0001 - 02AB 9999 Pressure bar P1 4611353004 4611353005 4611353006 4611353007
AB 475 TP1 04AB 0010 - 04AB 9999 Pressure bar P2 4611352841 4611352842 4611353343 4611353345
Pressure bar P1 4611352839 4611352840 4611353342 4611353344
05AB 0010 - 05AB 0025
Pressure bar P2 4611352841 4611352842 4611353343 4611353345
Pressure bar P1 4611352742 4611352743 4611352746 4611352747
AB 475 TP2 05AB 4001 - 05AB 4104
Pressure bar P2 4611352744 4611352745 4611352748 4611352749
Pressure bar P1 4611352839 4611352840 4611353342 4611353344
05AB 4105 - 05AB 9999
Pressure bar P2 4611352841 4611352842 4611353343 4611353345
Pressure bar P1 4611352780 4611352781 4611353346 4611353348
AB 575 TP2 07AB 0010 - 07AB 9999
Pressure bar P2 4611352782 4611352783 4622353347 4611353349
AB 500 TP1 10AB 0010 - 10AB 9999 Pressure bar P2 2004023 2004024 2004027 2004028
Pressure bar P1 2004020 2004022 2004025 2004026
AB 500 TP2 10AB 0010 - 10AB 9999
Pressure bar P2 2004023 2004024 2004027 2004028
AB 500-2 TP1 15AB 0001 - 15AB 9999 Pressure bar P2 2004023 2004024 2004027 2004028
Pressure bar P1 2004020 2004022 2004025 2004026
AB 500-2 TP2 15AB 0001 - 15AB 9999
Pressure bar P2 2004023 2004024 2004027 2004028
AB 600 TP1 11AB 0010 - 11AB 9999 Pressure bar P2 2004575 2004576 2004579 2004580
Pressure bar P1 2004573 2004574 2004577 2004578
AB 600 TP2 11AB 0010 - 11AB 9999
Pressure bar P2 2004575 2004576 2004579 2004580
AB 600-2 TP1 17AB 0001 - 17AB 9999 Pressure bar P2 2004575 2004576 2004579 2004580
Pressure bar P1 2004573 2004574 2004577 2004578
AB 600-2 TP2 17AB 0001 - 17AB 9999
Pressure bar P2 2004575 2004576 2004579 2004580
SB 250 TP1 02SB 0010 - 02SB 9999 Pressure bar P2 4611353212 4611353213
Pressure bar P1 4611353210 4611353211
SB 250 TP2 02SB 0010 - 02SB 9999
Pressure bar P2 4611353212 4611353213
SB 300 TP1 03SB 0010 - 03SB 9999 Pressure bar P2 4611353109 4611353110
Pressure bar P1 4611353107 4611353108
SB 300 TP2 03SB 0010 - 03SB 9999
Pressure bar P2 4611353109 4611353110

358 © 2008 by Joseph Vögele AG


Pressure bars for bolt-on extensions

Bolt-on Pressure bar


Screed type Model Description
extension left right
Pressure bar P2 0.25 m 4611363116 4611353120
AB 375 TP1 02AB
Pressure bar P2 0.50 m 4611353011 4611353012
Pressure bar P2 0.25 m 4611363116 4611353120
Pressure bar P2 0.625 m 4611353192 4611353194
AB 475 TP1 04AB Pressure bar P2 0.875 m 4611353085 4611353087
Pressure bar P2 1.125 m 4611352975 4611352979
Pressure bar P2 1.375 m 4611353390 4611353392
Pressure bar P1 4611353115 4611353119
0.25 m
Pressure bar P2 4611363116 4611353120
Pressure bar P1 4611353191 4611353193
0.625 m
Pressure bar P2 4611353192 4611353194
AB 475 TP2 05AB Pressure bar P1 4611353084 4611353086
0.875 m
AB 575 TP2 07AB Pressure bar P2 4611353085 4611353087
Pressure bar P1 4611352974 4611352978
1.125 m
Pressure bar P2 4611352975 4611352979
Pressure bar P1 4611353389 4611353391
1.375 m
Pressure bar P2 4611353390 4611353392
Pressure bar P2 0.225 m 4611353685 4611353686
AB 500 TP1 10AB
Pressure bar P2 0.75 m 2004603 2004604
AB 600 TP1 11AB
Pressure bar P2 1.25 m 2004612 2004613
Pressure bar P1 4611353681 4611353683
0.225 m
Pressure bar P2 4611353685 4611353686
AB 500 TP2 10AB Pressure bar P1 2004600 2004601
0.75 m
AB 600 TP2 11AB Pressure bar P2 2004603 2004604
Pressure bar P1 2004610 2004611
1.25 m
Pressure bar P2 2004612 2004613
Pressure bar P2 0.25 m 2041252 2041253
AB 500-2 TP1 15AB
Pressure bar P2 0.75 m 2004603 2004604
AB 600-2 TP1 17AB
Pressure bar P2 1.25 m 2004612 2004613
Pressure bar P1 2041249 2041251
0.25 m
Pressure bar P2 2041252 2041253
AB 500-2 TP2 15AB Pressure bar P1 2004600 2004601
0.75 m
AB 600-2 TP2 17AB Pressure bar P2 2004603 2004604
Pressure bar P1 2004610 2004611
1.25 m
Pressure bar P2 2004612 2004613
Pressure bar P2 0.25 m 4611353116 4611353120
Pressure bar P2 0.50 m 4611353124 4611353128
SB 250 TP1 02SB
Pressure bar P2 0.75 m (hydraulic extension) 4611353465 4611353466
SB 300 TP1 03SB
Pressure bar P2 1.00 m 4611353132 4611353136
Pressure bar P2 1.50 m 4611353140 4611353144
Pressure bar P1 4611353115 4611353119
0.25 m
Pressure bar P2 4611353116 4611353120
Pressure bar P1 4611353123 4611353127
0.50 m
Pressure bar P2 4611353124 4611353128
SB 250 TP2 02SB Pressure bar P1 0.75 m 4611353467 4611353468
SB 300 TP2 03SB Pressure bar P2 (hydraulic extension) 4611353465 4611353466
Pressure bar P1 4611353131 4611353135
1.00 m
Pressure bar P2 4611353132 4611353136
Pressure bar P1 4611353139 4611353143
1.50 m
Pressure bar P2 4611353140 4611353144

© 2008 by Joseph Vögele AG 359


Genuine Vögele parts packages
for screeds
The all-round solution for your
screed
With our packages for screeds you are
on the safe side at all times when it
comes to quickly exchange parts.

The parts packages available for all


screed models include screed plates,
tamper bar, pressure bar(s) (for TP1 and
TP2 screed versions), heating rods,
spring steel strips for tamper bars and
pressure bars as well as all insulating
and mounting materials.

360 © 2008 by Joseph Vögele AG


Service package Service package Service package Service package
Screed type Series range with 10 mm screed with 12 mm screed with 15 mm screed with 15 mm screed
plates plates plates plates (330 mm)
12AB 0001 - 12AB 0546 2037577
AB 200 V
12AB 0547 - 12AB 9999 2073468
12AB 0001 - 12AB 0289 2037578
AB 200 TV
12AB 0290 - 12AB 9999 2049834
AB 215 SUPER BOY 4617500044
09AB 0001 - 09AB 0112 4617500102
AB 315 09AB 0113 - 09AB 0153 2003359
09AB 0154 - 09AB 9999 2036104
AB 340 V 13AB 0001 - 13AB 9999 2069226
AB 340 TV 13AB 0001 - 13AB 9999 2069225
01AB 0001 - 01AB 6064 4617500001 4617500002
AB 375 TV
01AB 6065 - 01AB 9999 4617500003 4617500004
02AB 0001 - 02AB 6064 4617500005 4617500006
AB 375 TP1
02AB 6065 - 02AB 9999 4617500007 4617500008
03AB 0010 - 03AB 0817 4617500096
AB 475 TV
03AB 1102 - 03AB 9999 4617500009 4617500010
AB 475 TP1 (old) 0100 - 0140 4617500012 4617500013
AB 475 TP1 04AB 0010 - 04AB 9999 4617500014
05AB 0010 - 05AB 0025 4617500019
AB 475 TP2 05AB 4001 - 05AB 4104 4617500015 4617500016
05AB 4105 - 05AB 9999 4617500017 4617500018
AB 575 TV (old) 0502 - 1314 4617500020 4617500021
AB 575 TV 06AB 0010 - 06AB 9999 4617500022
07AB 0010 - 07AB 0206 4617500025
AB 575 TP2
07AB 5001 - 07AB 9999 4617500023 4617500024
AB 500 TV 10AB 0001 - 10AB 9999 2009421 2047365
AB 500 TP1 10AB 0001 - 10AB 9999 2009422
AB 500 TP2 10AB 0001 - 10AB 9999 2009423
AB 500-2 TV 14AB 0001 - 14AB 9999 2051692
AB 500-2 TP1 15AB 0001 - 15AB 9999 2051693
AB 500-2 TP2 15AB 0001 - 15AB 9999 2051694
AB 600 TV 11AB 0001 - 11AB 9999 2013177 2047510
AB 600 TP1 11AB 0001 - 11AB 9999 2013178
AB 600 TP2 11AB 0001 - 11AB 9999 2013179
AB 600-2 TV 16AB 0001 - 16AB 9999 2073390
AB 600-2 TP1 17AB 0001 - 17AB 9999 2073391
AB 600-2 TP2 17AB 0001 - 17AB 9999 2073392
SB 250 TV 02SB 0001 - 02SB 9999 4617500026
SB 250 TP1 02SB 0001 - 02SB 9999 4617500027
SB 250 TP2 02SB 0001 - 02SB 9999 4617500028
SB 300 TV 03SB 0001 - 03SB 9999 4617500029
SB 300 TP1 03SB 0001 - 03SB 9999 4617500030
SB 300 TP2 03SB 0001 - 03SB 9999 4617500031

© 2008 by Joseph Vögele AG 361


Genuine Vögele parts package
for bolt-on extensions
The all-round solution for your
bolt-on extensions
For your paving jobs in large widths,
benefit from our parts packages for
bolt-on extensions. Just like the parts
packages for screeds, they include all
wearing parts for a set of bolt-on exten-
sions, left-hand and right-hand sides, in
fact screed plates, tamper bar, pres-
sure bar(s) (for TP screeds), heating
rods, spring steel strips for tamper bars
and pressure bars as well as all insulat-
ing and mounting materials.

362 © 2008 by Joseph Vögele AG


Screed type Series Bolt-on extensions Part No.
12AB 0001 - 12AB 0546 0.35 m 2037579
AB 200 V
12AB 0547 - 12AB 9999 0.35 m 2074369
0.35 m 2037580
AB 200 TV 12AB 0001 - 12AB 9999
0.60 m 2037581
0.425 m 4617500103
09AB 0001 - 09AB 0112
AB 315 TV 09AB 0113 - 09AB 0153 0.425 m 2008032
09AB 0154 - 09AB 9999
0.425 m 2036106
AB 340 V 13AB 0001 - 13AB 9999 0.40 m 2069228
0.40 m 2069227
AB 340 TV 13AB 0001 - 13AB 9999
0.55 m 2069229
0.225 m 2013180
0.225 m* 2047511
AB 500 TV, 10AB 0010 - 10AB 9999
0.75 m 2009424
AB 600 TV 11AB 0010 - 11AB 9999
0.75 m* 2047509
1.25 m 2013200
0.225 m 2013181
AB 500 TP1, 10AB 0010 - 10AB 9999
0.75 m 2009425
AB 600 TP1 11AB 0010 - 11AB 9999
1.25 m 2013183
0.225 m 2013182
AB 500 TP2, 10AB 0010 - 10AB 9999
0.75 m 2009426
AB 600 TP2 11AB 0010 - 11AB 9999
1.25 m 2013184
0.25 m 2051719
AB 500-2 TV, 14AB 0010 - 14AB 9999
0.75 m 2051728
AB 600-2 TV 16AB 0010 - 16AB 9999
1.25 m 2051736
0.25 m 2051720
AB 500-2 TP1, 15AB 0010 - 15AB 9999
0.75 m 2051729
AB 600-2 TP1 17AB 0010 - 17AB 9999
1.25 m 2051737
0.25 m 2051721
AB 500-2 TP2, 15AB 0010 - 15AB 9999
0.75 m 2051730
AB 600-2 TP2 17AB 0010 - 17AB 9999
1.25 m 2051738
0.25 m 4617500032
0.50 m 4617500035
SB 250 TV, 02SB 0010 - 02SB 9999
0.75 m (hydraulic extension) 2047480
SB 300 TV 03SB 0010 - 03SB 9999
1.00 m 4617500038
1.50 m 4617500041
0.25 m 4617500033
0.50 m 4617500036
SB 250 TP1, 02SB 0010 - 02SB 9999
0.75 m (hydraulic extension) 2047481
SB 300 TP1 03SB 0010 - 03SB 9999
1.00 m 4617500039
1.50 m 4617500042
0.25 m 4617500034
0.50 m 4617500037
SB 250 TP2, 02SB 0010 - 02SB 9999
0.75 m (hydraulic extension) 2047483
SB 300 TP2 03SB 0010 - 03SB 9999
1.00 m 4617500040
1.50 m 4617500043
* Screed plates 330 mm

© 2008 by Joseph Vögele AG 363


Genuine Vögele telescoping system
for extending screeds
The screed’s extending units slide in
and out on a single-tube telescoping
system. Even with the screed set to its
maximum width, the telescoping tubes
are extended by no more than half. The
bolt-on extensions are positively held in
place – the system stands for precision
at the highest level and superb stability.
For screed width control, hydraulic
rams are provided which can be
operated very precisely. Low-wear
tapes inside the telescoping tubes
ensure smooth extension and retrac-
tion of the screed’s extending units
free from jerking. The telescoping
system allows pave width to be set
accurate to the millimetre.

Telescoping tube

Hydraulic ram

Guide tube

Sliding restraint system

Single-tube telescoping system for precision at the highest level.

364 © 2008 by Joseph Vögele AG


Optimum stability of the screed’s ex-
tending units is guaranteed thanks to
the sliding restraint system.
It counteracts the forces exerted on the
screed’s extending units by pressure of
the mix, thus preventing these units
from rotating on the telescoping tubes.
Nothing can jam or get stuck.
The sliding restraint system ensures
long service lives of the telescoping
tubes.

Sliding restraint system to counteract the pressure exerted on the screed by the mix.

© 2008 by Joseph Vögele AG 365


Genuine Vögele guide rails and slide blocks
to optimally stabilize the screed’s extending units
Vögele guide rails and slide blocks are a
guarantee for paving to a high standard
of accuracy. Materials, which are opti-
mally adapted to each other provide for
perfect guidance of the screed’s
extending units, free from slack. Be
sure that greasing services are per-
formed on a regular basis.

366 © 2008 by Joseph Vögele AG


Guide rail Slide block
Screed type Series range
Quantity Part No. Quantity Part No.

12AB 0001 - 12AB 0107 2 2014112 2 2020398


AB 200
12AB 0108 - 12AB 9999 2 2038101 2 2020401

2 4607252009
09AB 0001 - 09AB 0153 2 4615106700
2 4607252010
AB 315
2 2006078
09AB 0154 - 09AB 9999 2 2007900
2 2006081

2 2020398
AB 340 13AB 0001 - 13AB 9999 2 2043185
2 2020401

01AB 0001 - 01AB 9999


AB 375 2 4615106473 4 4607252006
02AB 0001 - 02AB 9999

03AB 0001 - 03AB 9999

AB 475 04AB 0001 - 04AB 9999 2 4615105895 4 4607252006

05AB 0001 - 05AB 9999

10AB 0001 - 10AB 0366 2 4606123466 4 4607252008


AB 500
10AB 0367 - 10AB 9999 2 2009647 4 4607252008

14AB 0001 - 14AB 9999


AB 500-2 2 2009647 4 4607252008
15AB 0001 - 15AB 9999

06AB 0001 - 06AB 9999


AB 575 2 4615105896 4 4607252006
07AB 0001 - 07AB 9999

11AB 0001 - 11AB 0049 2 4606123484 4 4607252008


AB 600
11AB 0050 - 11AB 9999 2 2014773 4 4607252008

16AB 0001 - 16AB 9999


AB 600-2 2 2014773 4 4607252008
17AB 0001 - 17AB 9999

© 2008 by Joseph Vögele AG 367


Genuine Vögele telescoping tubes
for variable pave widths
The telescoping tubes‘ whole process of
manufacture meets tight tolerance re-
quirements, thus ensuring a high level of
quality.
Telescoping tubes are nickel-plated.
This provides for low wear operation as
well as positive and accurate paving
throughout a long service life.

Set of telescoping tubes. Each tube made up of 1 inner section, 1 intermediate section and 1 outer section.

368 © 2008 by Joseph Vögele AG


Screed type Series range Description Quantity Part No.
Set of telescoping tubes* 2 2005957

AB 375 01AB, 02AB Wiper ring small 2 9650060147

Wiper ring large 2 9650070147

Set of telescoping tubes* 2 2005958

Wiper ring small 2 4604112068

AB 475 03AB, 04AB, 05AB Wiper ring large 2 4604222059

Teflon tape for half-shell 4 4624132007

Glue and hardener for half-shell 1 2013981

Set of telescoping tubes* 2 2005960

Wiper ring small 2 4604112068

AB 500 10AB Wiper ring large 2 4604222059

Teflon tape for half-shell 2 4624132029

Glue and hardener for half-shell 1 2013981

Set of telescoping tubes* 2 2005960

Wiper ring small 2 4604112068

AB500-2 14AB, 15AB Wiper ring large 2 4604222059

Teflon tape for half-shell 2 4624132029

Glue and hardener for half-shell 1 2013981

Set of telescoping tubes* 2 2005959

Wiper ring small 2 4604112068

AB 575 06AB, 07AB Wiper ring large 2 4604222059

Teflon tape for half-shell 4 4624132007

Glue and hardener for half-shell 1 2013981

Set of telescoping tubes* 2 2038213

Wiper ring small 2 4604112068

AB 600 11AB Wiper ring large 2 4604222059

Teflon tape for half-shell 2 4624132029

Glue and hardener for half-shell 1 2013981

Set of telescoping tubes* 2 2038213

Wiper ring small 2 4604112068

AB 600-2 16AB, 17AB Wiper ring large 2 4604222059

Teflon tape for half-shell 2 4624132029

Glue and hardener for half-shell 1 2013981

* Set of telescoping tubes consisting of 1 outer tube, 1 intermediate tube and 1 inner tube.

© 2008 by Joseph Vögele AG 369


Genuine Vögele NIVELTRONIC®
and NIVELTRONIC® Plus
NIVELTRONIC®

• Of modular design (which allows to


add options later and to combine
components in many different ways).
• Installs easily and quickly (due to
compact-sized system compo-
nents).
• Recognizes automatically whether a
sensor is connected and, if so, what
type of sensor it is (thanks to micro-
processor technology).
• Stores all specific process data until
changed (which allows to switch off
NIVELTRONIC® Grade and Slope
Control at any time without loss of
data. When switched off while pav-
ing, the current system status is stor-
ed in a buffer from where it will be re-
trieved and displayed as soon as
NIVELTRONIC® is switched back on.)
• Programs easily and quickly (set-up
of grade and slope easily accom-
plished on a single handset with key-
pad and LC display. An advantage
above all in places where grade and
slope values change continuously as
they do, for instance, in an elevated
bend). Tow Point Ram Tow Point Ram
• Features quick grasp and prompt re- (left-hand side) (right-hand side)
sponse (due to high sensitivity of
control circuits).
• Levels out irregularities with always
the same high accuracy.
• Has interface capability with a laser-
based navigation system (thanks to Control Unit
digital electronics). NIVELTRONIC
• Is compatible with any road paver
featuring electro-hydraulic control of
grade and slope.

Sensor External
Interface

Sensor
Remote Control

Direct Connection to Hydraulics


Connection between Sensor and Control Unit
RS 232 Link

Design of NIVELTRONIC® with connectors for sensors.

370 © 2008 by Joseph Vögele AG


The systems for automated grade and slope control
designed for Road Pavers
NIVELTRONIC® Plus
Perfect Match between Paver and
Grade and Slope Control System
NIVELTRONIC® Plus offered by Vögele
for Automated Grade and Slope
Control is a unique system providing
the basis for efficient paving true to line
and level on any kind of base.
NIVELTRONIC® is an in-house devel-
opment of Vögele and based on many
years of experience with grade and
slope control technology. The latest
Vögele development is now available in
the form of NIVELTRONIC® Plus – the
perfect solution for all grade and slope
control jobs in terms of easy handling,
quality and reliability.
NIVELTRONIC® Plus, a fully integrated Referencing from a tensioned wire with mechanical grade sensor and bow.
system, offers the advantage that the
paver’s machine technology matches
the grade and slope control system The Advantages at A Glance:
perfectly. All wiring and connections • Unique: Automated grade & slope • Particularly easy, user-friendly con-
are integrated into the tractor unit and control supplied directly by the paver trol and monitoring of all NIVEL-
screed, thus eliminating any risk of manufacturer. Machine technology TRONIC® Plus functions.
damage. and grade & slope control are
As a typical Vögele feature, the focus is perfectly matched, thus ensuring ex- • Logical, self-explanatory symbols
on the operator. NIVELTRONIC®Plus cellent pavement results. neutral in language support quick
has been developed with the user in learning of all functions.
mind and great importance has been • Wiring and connections are integrat-
attached to easy and user-friendly han- ed into tractor unit and screed. • NIVELTRONIC® Plus, fully integrated
dling. All set-up can be carried out from into the paver’s control system, does
the clearly-laid-out screwman’s con- • Wide and varied selection of sensors not require any extra training for han-
sole. Within a very short time, screw- permitting use of NIVELTRONIC® dling.
men get fully familiar with all vital Plus in all fields of applications.
NIVELTRONIC® functions and their
positive handling. As NIVELTRONIC® • Automatic recognition of sensors
Plus is integral part of the paver’s connected for easy and quick set-up.
control system, extra instructions or
training is not required.
It goes without saying that Vögele of-
fer a wide and practical selection of
sensors for most varied use of NIVEL-
TRONIC® Plus. No matter whether your
job is car park, roundabout or highway
construction, Vögele have the right
sensor for each field of application.
Note as a very practical feature:
NIVELTRONIC® Plus recognizes auto-
matically all sensors connected, thus
enabling users to easily and quickly
carry out set-up.

© 2008 by Joseph Vögele AG 371


Genuine Vögele NIVELTRONIC®
and NIVELTRONIC® Plus

Referencing with mechanicl grade sen- Referencing with mechanical grade Referencing with averaging beam (7m).
sor and short ski (0.35m). Ideal in tight sensor and long ski (1m). Used when Ideal when paving surfaces requiring
curves or used for deliberately copying paving large bends or straight sections. high evenness.
irregularities from the base.

Referencing from a kerb with mechanical


grade sensor and ski.

Sonic grade sensor working in ground Sonic grade sensor working in string-
mode. Three sound cones are emitted, line mode. Five sound cones are emit-
reflected by the base and used to ted and the shortest reflected signal
determine the distance between sensor (from the tensioned wire) is sent to
and base. The distance is signalled to NIVELTRONIC® Grade and Slope
NIVELTRONIC® Grade and Slope Control.
Control.

372 © 2008 by Joseph Vögele AG


Components for perfect automated grade
and slope control
NIVELTRONIC® Plus
Screwman’s Console
The Vögele NIVELTRONIC® Plus The particularity about NIVELTRONIC®
system stands out through convenient Plus is its easy handling and the clear
set-up and easy use. As a wide arrangement of its display. Each screw-
selection of sensors is available, the man’s console has access to both sides
system perfectly matches most varied of the screed. For this purpose, the
requirements – a vital precondition to screen is divided into 2 sections – on
handle high-quality paving jobs impec- the left you find information and can
cably and economically. carry out set-up for the left-hand side of
the screed, on the right you can do the
same for the right-hand side.

NIVELTRONIC® – SC
(Single Channel)
This is a “lean” version of NIVELTRONIC®,
the Vögele System for Grade and Slope
Control. Specially offered for the mini
paver SUPER 600 and small paver
SUPER 800.

NIVELTRONIC® – handset
The handset serves for entry of specified Large LC display, easy to read under any
grade and slope as well as for constant- job site conditions, informs at a glance
ly monitoring conformity with the speci- about tow point ram movements.
fied values. The handset with film keypad is de-
A single handset does for controlling signed for the hostile environment of a
and monitoring the two tow point rams, road building site. Guided by a very sim-
left and right sides. The light-weight ple menue, operators easily perform
handset comes with a sturdy shock- accurate control and monitoring of all
proof housing. NIVELTRONIC® functions.

© 2008 by Joseph Vögele AG 373


Genuine Vögele NIVELTRONIC®
and NIVELTRONIC® Plus
NIVELTRONIC® – control unit
The control unit works fully automatic-
ally. It continuously compares specified
values with actual values picked up by
the sensors. Any deviation from speci-
fied values is followed by correction of
the screed’s tow points.

NIVELTRONIC® – mechanical
grade sensor with ski or bow

The ski is ideally suited for direct refer-


encing from a kerb or a previously laid
adjacent lane. Where direct referencing
is not possible, the bow may be used
for tracing an averaging beam or ten-
sioned wire.

NIVELTRONIC® – sonic grade


sensor
The sonic sensor can be used for tra-
cing any kind of reference whether ten-
NIVELTRONIC® – slope sensor sioned wire, kerbstone or previously
laid adjacent lane. It measures the dis-
The slope sensor is a kind of electronic tance to the reference by means of
spirit level. The sensor continuously sound pulses. Whenever the distance
picks up actual slope and passes on changes due to irregularities in the base,
data to NIVELTRONIC®‘s control unit. deviations from specified grade are
Easy entry of specified slope on keypad signalled to NIVELTRONIC®‘s control
of handset. The tolerance range of the unit for correction.
electronic precision instrument is The sensing element is provided with a
± 0.05%. total of 6 sensors, 5 of them picking up
the elevation and 1 determining the
sound velocity which is subject to tem-
perature changes. From measurements,
a mean value is calculated which ensures
optimum levelling accuracy at all times.
Obstacles like, for instance, a stone the
size of a fist are recongnized and ig-
nored.

374 © 2008 by Joseph Vögele AG


Big-MultiPlex-Ski
The Big MultiPlex Ski translates the ad-
vantages of the well-proven Vögele
Sonic Grade Sensor onto a greater
length. Three sonic sensors fitted to the
Big MultiPlex Ski cover a distance up to
13m. The Big MultiPlex Ski stands out
through versatility and is designed for
levelling out any kind of irregularity. By
calculating an average from values
picked up by several sensors, even
long irregularities are compensated
without problems. When working with a
single sensor, these would not be
recognized as a fault.

Laser Receiver
When using a Laser Receiver for grade
and slope control, the elevation of the
screed is determined by receiving laser
beams emitted by a laser unit. The
Vögele Laser Receiver is ideal, above
all, when it comes to paving large sur-
faces with constant grade and slope
(such as stadiums, car parks, contain- Virtual Reference
er storage areas etc.). The rotating
beam emitted by the laser unit creates
a perfect plane picked up by the Laser
Receiver fitted to the screed arm. The
laser plane serves as a virtual reference The “Big MultiPlex Ski” comes with 3 sonic grade sensors. Each of them has 5 sensing cells pick-
which is independent of physical base ing up actual values over a length of 28cm. For calculating an average, however, only three meas-
conditions. urements are used out of five, in fact those showing the smallest deviation from the value speci-
fied.

NAVITRONIC® Plus NIVELTRONIC® – sensor cable


NAVITRONIC® Plus, the 3D Control Cable to connect sensors to the control
System for Grade and Slope and unit and transmit picked up information.
Navigation, extends NIVELTRONIC® Of sturdy design for use in any hostile
Plus into the third dimension. This job site environment.
means that NAVITRONIC® Plus allows
to automatically control not only grade
and slope but also pave width and
direction of motion according to a
route’s digital design data. The non-
contacting System for Grade and Slope
Control and Navigation combines with
positioning systems of many renowned
manufacturers. For positioning, laser-
based total stations are available as
well as mmGPS.

© 2008 by Joseph Vögele AG 375


Genuine Vögele NIVELTRONIC®
and NIVELTRONIC® Plus
Niveltronic (New) Automatic levelling system (old)
Description
Part No. Part No.
Control unit 2454130106 2454130029
Control unit for Super 1900 / 2100 2454130118
Handset 2454130119 2457110117
Mechanical grade sensor 2472560017 2472560017
Sonic grade sensor 2462560028 2462560024
Slope sensor 2462560026 2462560025
Spiral cable 2.5m (for grade sensors) 2460770015 2460770015
Spiral cable 1 m (for slope sensor) 2460770014 2460770014
Extension cable 4 m 2460770096 2460770096
Niveltronic SC for Super 600 / 800 2024191
Sonic grade sensor SC for Super 600 / 800 2462560024
RoadScan laser unit 2462560032
RoadScan connecting cable 2460770103
RoadScan control unit (handset) 2454130137
Laser receiver 2011688
Spiral cable 2.5 m (for laser receiver) 2460770015
Pole for laser receiver 2014697
Variable mechanical grade sensor 2039585

Description Part No.

Ski 350 mm 2452260014

Ski 350 mm (for variable mechanical grade sensor), NiveltronicPlus 2042513

Ski 1.0 m 2452260015

Ski 1.0 m (for variable mechanical grade sensor), NiveltronicPlus 2042514

Ski 2.0 m (for variable mechanical grade sensor), NiveltronicPlus 2042515

Ski 2.0 m 2452260017

Grade sensor: Bow 2452140009

Grade sensor: Bow (for variable mechanical grade sensor), NiveltronicPlus 2042554

Levelling wire 3035010201

Support for levelling wire 4608513056

Pulley block with accessories 4606352002

Spring balance 4606032026

376 © 2008 by Joseph Vögele AG


Genuine Vögele accessories for NIVELTRONIC®
to ensure perfect grade and slope control
Ski
For tracing a grade reference. Available
in different lengths for universal use.

Bow
Used in conjunction with the mechani-
cal grade sensor for indirect referencing
from a tensioned wire.

Tensioned wire
High-yield-point spring steel (2mm Ø,
coil of 200m) for accurate direct or in-
direct referencing.

Stakes for tensioned wire


2 x 150 cm, paint-coated, clamp made
of stainless steel, with welded eye to
accomodate the wire.

Pulley block with accessories


With hooks, for tensioning the refe-
rence wire. Pulley block complete with
clamps and clevises.

Spring balance
To correctly tension the reference wire.
The spring balance accurately shows
the wire tension.

© 2008 by Joseph Vögele AG 377


Genuine Vögele filters and service packages
for proper maintenance on a regular basis
Nothing is more important than your Genuine Vögele air cleaners stand out
machine’s reliability. Only maintenance through:
performed on a regular basis can keep • Highest stability to pressure even
your paver operational at all times and under extreme conditions (cold start,
ensure its full functionality. And only for instance).
maintenance performed on a regular • Special structure to absorb large
basis can substantially prolong your quantity of dirt particles, thus long
paver’s productive life. We, therefore, service life.
recommend to use genuine filters only. • High retention capacity guarantees
excellent purity of your oil at all times.

378 © 2008 by Joseph Vögele AG


Machine type Description Series range Quantity Part No.

1 4624701336
06900001 - 06900060
1 4624701335
1 4624701335
Hydraulic oil filter 06900061 - 06900129
1 4624701334
SUPER BOY 06900130 - 06900518 1 9624311001
06900519 - 06909999 1 9624561001
Motor oil filter 06900001 - 06909999 1 4912911351
Fuel filter 06900001 - 06909999 1 4912911347
Air filter 06900001 - 06909999 1 4624080029
1 2032494
Hydraulic oil filter 07900010 - 07909999
1 9624611001
Motor oil filter 07900010 - 07909999 1 2031308
SUPER 600,
Fuel filter 07900010 - 07909999 1 2031309
SUPER 800
Fuel pipe filter 07900010 - 07909999 1 2031928
Air filter (Main filter) 07900010 - 07909999 1 2024662
Air filter (Safety filter) 07900010 - 07909999 1 2024666
1 9624611001
Hydraulic oil filter 08110010 - 08119999
1 2032494
SUPER 1100-2, Motor oil filter 08110010 - 08119999 1 2031308
SUPER 1300-2 Fuel filter 08110010 - 08119999 1 2031309
Air filter (Main filter) 08110010 - 08119999 1 4624082219
Air filter (Safety filter) 08110010 - 08119999 1 4624082220
1 9624611001
Hydraulic oil filter 09110010 - 09119999
1 2032494
SUPER 1103-2, Motor oil filter 09110010 - 09119999 1 2031308
SUPER 1303-2 Fuel filter 09110010 - 09119999 1 2031309
Air filter (Main filter) 09110010 - 09119999 1 4624082219
Air filter (Safety filter) 09110010 - 09119999 1 4624082220
1 9624251000
Hydraulic oil filter 07110001 - 07119999 1 9624601001
1 9624611001
07110001 - 07110180 1 4612130063
Motor oil filter 07110181 - 07110213 1 2010010
SUPER 1203
07110214 - 07119999 1 2037014
07110001 - 07110180 1 4612130072
Fuel filter
07110181 - 07119999 1 2010030
Air filter (Main filter) 07110001 - 07119999 1 4624082219
Air filter (Safety filter) 07110001 - 07119999 1 4624082220
2 9624251000
1 9624271001
Hydraulic oil filter 06120001 - 06129999
1 9624281001
1 9624291001
SUPER 1400
06120001 - 06120076 1 4912911450
Motor oil filter
06120077 - 06129999 1 4912911497
Fuel filter 06120001 - 06129999 1 4912911451
Air filter 06120001 - 06129999 1 4624080124

© 2008 by Joseph Vögele AG 379


Machine type Description Series range Quantity Part No.

2 9624251000
1 9624271001
Hydraulic oil filter 06110001 - 06119999
1 9624281001
1 9624291001
SUPER 1402
06110001 - 06110038 1 4912911450
Motor oil filter
06110039 - 06119999 1 4912911497
Fuel filter 06110001 - 06119999 1 4912911451
Air filter 06110001 - 06119999 1 4624080124
1 9606671002
06700001 - 06709999 2 9624251000
Hydraulic oil filter 1 9624281001
06700001 - 06700062 1 9624241001
SUPER 1500
06700063 - 06709999 1 9624291001
Motor oil filter 06700001 - 06709999 1 4912911346
Fuel filter 06700001 - 06709999 1 4912911347
Air filter 06700001 - 06709999 1 4624080089
1 9606871002
06710016 - 06719999 1 9624271001
Hydraulic oil filter 1 9624281001
06710016 - 06710090 1 9624241001
SUPER 1502
06710091 - 06719999 1 9624291001
Motor oil filter 06710016 - 06719999 1 4912911346
Fuel filter 06710016 - 06719999 1 4912911347
Air filter 06700001 - 06709999 1 4624080089
1 9606671002
06720001 - 06729999 2 9624251000
1 9624281001
06720001 - 06720083 1 9624241001
Hydraulic oil filter 06720084 - 06729999 1 9624291001
1 9606671002
2 9624251000
06820001 - 06829999
1 9624281001
1 9624291001
SUPER 1600 06720001 - 06729999 1 4912911346
Motor oil filter
06820001 - 06829999 1 4912911424
06720001 - 06729999 1 4912911347
Fuel filter
06820001 - 06829999 1 4612130022
Preliminary fuel filter 06820001 - 06820298 1 4612130039
Fuel filter (Separ) 06820299 - 06829999 1 2001457
06720001 - 06720133 1 4624080089
Air filter
06720134 - 06729999 1 4624080125
Air filter (Main filter) 06820001 - 06829999 1 4624080056
Air filter (Safety filter) 06820001 - 06829999 1 4624080057

380 © 2008 by Joseph Vögele AG


Machine type Description Series range Quantity Part No.

2 9624251000
Hydraulic oil filter 07820001 - 07829999 1 9624531001
1 9624541001
07820001 - 07820333 1 2010010
SUPER 1600-1 Motor oil filter
07820334 - 07829999 1 2037014
Fuel filter 07820001 - 07829999 1 2010030
Air filter (Main filter) 07820334 - 07829999 1 4624082223
Air filter (Safety filter) 07820334 - 07829999 1 4624082224
2 9624251000
Hydraulic oil filter 09820010 - 09829999 1 9624531001
1 9624541001
SUPER 1600-1 EP Motor oil filter 09820010 - 09829999 1 2037014
Fuel filter 09820010 - 09829999 1 2010030
Air filter (Main filter) 09820010 - 09829999 1 4624082223
Air filter (Safety filter) 09820010 - 09829999 1 4624082224
1 9624531001
Hydraulic oil filter 11820010 - 11829999 1 9624541001
2 9624251000
Motor oil filter 11820010 - 11829999 1 2037014
SUPER 1600-2
Fuel filter 11820010 - 11829999 1 2081071
Fuel pre-filter 11820010 - 11829999 1 2084106
Air filter (Main filter) 11820010 - 11829999 1 4624082223
Air filter (Safety filter) 11820010 - 11829999 1 4624082224
1 9606871002
1 9624271001
06730001 - 06739999
1 9624281001
1 9624291001
Hydraulic oil filter
1 9606871002
1 9624271001
06830001 - 06839999
1 9624281001
1 9624291001
SUPER 1603 06730001 - 06739999 1 4912911346
Motor oil filter
06830001 - 06839999 1 4912911424
06730001 - 06739999 1 4912911347
Fuel filter
06830001 - 06839999 1 4612130022
Preliminary fuel filter 06830001 - 06830292 1 4612130039
Fuel filter (Separ) 06830293 - 06839999 1 2001457
Air filter 06730001 - 06739999 1 4624080125
Air filter (Main filter) 06830001 - 06839999 1 4624080056
Air filter (Safety filter) 06830001 - 06839999 1 4624080057
2 9624251000
Hydraulic oil filter 07830001 - 07839999 1 9624531001
1 9624541001
07830001 - 07830241 1 2010010
SUPER 1603-1 Motor oil filter
07830242 - 07839999 1 2037014
Fuel filter 07830001 - 07839999 1 2010030
Air filter (Main filter) 07830001 - 07839999 1 4624082223
Air filter (Safety filter) 07830001 - 07839999 1 4624082224

© 2008 by Joseph Vögele AG 381


Machine type Description Series range Quantity Part No.

1 9624531001
Hydraulic oil filter 08830010 - 08839999 1 9624541001
2 9624251000
Motor oil filter 08830010 - 08839999 1 2037014
SUPER 1603-2
Fuel filter 08830010 - 08839999 1 2081071
Fuel pre-filter 08830010 - 08839999 1 2084106
Air filter (Main filter) 08830010 - 08839999 1 4624082223
Air filter (Safety filter) 08830010 - 08839999 1 4624082224
1 9606671002
06680001 - 06689999 2 9624251000
Hydraulic oil filter 1 9624281001
06680001 - 06680270 1 9624241001
06680271 - 06689999 1 9624291001
SUPER 1800 06680001 - 06681325 1 4912911436
Motor oil filter 06681326 - 06681681 1 4912911424
06681682 - 06689999 1 2010937
06680001 - 06681681 1 4912911347
Fuel filter
06681682 - 06689999 1 2010742
Air filter 06680001 - 06689999 1 4624080088
2 9624251000
Hydraulic oil filter 07820001 - 07829999 1 9624531001
1 9624541001
Motor oil filter 07820001 - 07829999 2 4612130063
SUPER 1800-1
Fuel filter 07820001 - 07829999 1 2012534
Air filter (Main filter) 07820001 - 07829999 1 4624082223
Air filter (Safety filter) 07820001 - 07829999 1 4624082224
Filter element for venting crankshaft 07820001 - 07829999 1 2045500
2 9624251000
Hydraulic oil filter 09820010 - 09829999 1 9624531001
1 9624541001
Motor oil filter 09820010 - 09829999 2 4612130063
SUPER 1800-1 EP
Fuel filter 09820010 - 09829999 1 2012534
Air filter (Main filter) 09820010 - 09829999 1 4624082223
Air filter (Safety filter) 09820010 - 09829999 1 4624082224
Filter element for venting crankshaft 09820010 - 09829999 1 2045500
1 9624531001
Hydraulic oil filter 11820010 - 11829999 1 9624541001
2 9624251000
Motor oil filter 11820010 - 11829999 1 2050089
SUPER 1800-2
Fuel filter 11820010 - 11829999 1 2081071
Fuel pre-filter 11820010 - 11829999 1 2084106
Air filter (Main filter) 11820010 - 11829999 1 4624082223
Air filter (Safety filter) 11820010 - 11829999 1 4624082224
2 9624251000
Hydraulic oil filter 07830001 - 07839999 1 9624531001
1 9624541001
Motor oil filter 07830001 - 07839999 2 4612130063
SUPER 1803-1
Fuel filter 07830001 - 07839999 1 2012534
Air filter (Main filter) 07830001 - 07839999 1 4624082223
Air filter (Safety filter) 07830001 - 07839999 1 4624082224
Filter element for venting crankshaft 07820001 - 07829999 1 2045500

382 © 2008 by Joseph Vögele AG


Machine type Description Series range Quantity Part No.

1 9624531001
Hydraulic oil filter 08830010 - 08839999 1 9624541001
2 9624251000
Motor oil filter 08830010 - 08839999 1 2050089
SUPER 1803-2
Fuel filter 08830010 - 08839999 1 2081071
Fuel pre-filter 08830010 - 08839999 1 2084106
Air filter (Main filter) 08830010 - 08839999 1 4624082223
Air filter (Safety filter) 08830010 - 08839999 1 4624082224
1 9606671002
06690001 - 06699999 1 9606871002
Hydraulic oil filter 1 9624281001
06690001 - 06690100 1 9624241001
SUPER 1804 06690101 - 06699999 1 9624291001
06690001 - 06690424 1 4912911436
Motor oil filter
06690425 - 06699999 1 4912911424
Fuel filter 06690001 - 06699999 1 4912911347
Air filter 06690001 - 06699999 1 4624080088
1 9624531001
Hydraulic oil filter 06190001 - 06199999
1 9624541001
Motor oil filter 06190001 - 06199999 1 4912911424
SUPER 1900, Fuel filter 06190001 - 06199999 1 4612130012
SUPER 2100 Preliminary fuel filter 06190001 - 06190393 1 4612130039
Fuel filter (Separ) 06190394 - 06199999 1 2001457
Air filter (Main filter) 06190001 - 06199999 1 4624082176
Air filter (Safety filter) 06190001 - 06199999 1 4624082177
1 9624531001
Hydraulic oil filter 07190001 - 07199999
1 9624541001
Motor oil filter 07190001 - 07199999 1 4912911424
SUPER 1900-2,
Fuel filter 07190001 - 07199999 2 2041593
SUPER 2100-2
Preliminary fuel filter 07190001 - 07199999 1 2041590
Air filter (Main filter) 07190001 - 07199999 1 4624082176
Air filter (Safety filter) 07190001 - 07199999 1 4624082177
1 9624531001
Hydraulic oil filter 02180001 - 02189999
1 9624541001
Motor oil filter 02180001 - 02189999 1 4912911424
SUPER 1903 Fuel filter 02180001 - 02189999 1 4612130012
Fuel filter (Separ) 02180001 - 02189999 1 2001457
Air filter (Main filter) 02180001 - 02189999 1 2001013
Air filter (Safety filter) 02180001 - 02189999 1 2001014
2 9606671002
Hydraulic oil filter 06740001 - 06749999
6 9624251000
Motor oil filter 06740001 - 06749999 1 4912911436
Fuel filter 06740001 - 06749999 2 4912911471
SUPER 2500
Preliminary fuel filter 06740043 - 06740102 1 4612130039
Fuel filter (Separ) 06740103 - 06749999 1 2001457
Air filter (Main filter) 06740001 - 06749999 1 4624082176
Air filter (Safety filter) 06740001 - 06749999 1 4624082177

© 2008 by Joseph Vögele AG 383


Genuine Vögele service packages (filters)

Make use of our Service Packages of-


fered for paver models and maintenan-
ce intervals. They include all filters and
seals required.

Service package 1,000 h

Service package 50 h

Service package 500 h

384 © 2008 by Joseph Vögele AG


Service Intervals
Machine type Series range
50 h 500 h 1000 h
06900001 - 06900060 2028607
06900061 - 06900129 2028608
2028571
SUPER BOY 06900130 - 06900518 2028609
06900519 - 06900629 2028610
06900630 - 06909999 2030979 2030980
SUPER 600, SUPER 800 07900010 - 07909999 2033689 2033691
SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2069167 2069169
SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2069167 2069169
07110001 - 07110180 4620304192 2028026
SUPER 1203 07110181 - 07110213 2012507 2012508
07110214 - 07119999 2037379 2037383 2037384
06120001 - 06120076 2028572 2028611
SUPER 1400
06120077 - 06129999 2028573 2028612
06110001 - 06110038 2028572 2028611
SUPER 1402
06110039 - 06119999 2028573 2028612
06700001 - 06700062 2028447
SUPER 1500 2028577
06700063 - 06709999 2028392
06710016 - 06710090 2028347
SUPER 1502 2028577
06710091 - 06719999 2028338
06720001 - 06720083 2028337
2028577
06720084 - 06729999 2028330
SUPER 1600
06820001 - 06820298 2028578 2028329
06820299 - 06829999 2028579 2028325
07820001 - 07820333 2011360 2011361 2011362
SUPER 1600-1
07820334 - 07829999 2011360 2037317 2037318
SUPER 1600-2 11820010 - 11829999 2052665 2052666 2052667
06730001 - 06739999 2028577 2028296
SUPER 1603 06830001 - 06830292 2028578 2028286
06830293 - 06839999 2028579 2028269
07830001 - 07830241 2011360 2011361 2011362
SUPER 1603-1
07830242 - 07839999 2011360 2037317 2037318
SUPER 1603-2 08830010 - 08839999 2052665 2052666 2052667
06680001 - 06680270 2028262
2028580
06680271 - 06681325 2028253
SUPER 1800
06681326 - 06681681 2028581 2028244
06681682 - 06689999 2028025 2028562 2028563
SUPER 1800-1 07820001 - 07829999 2011360 2012539 2012540
SUPER 1800-2 11820010 - 11829999 2052665 2052668 2052669
SUPER 1803-1 07830001 - 07839999 2011360 2012539 2012540
SUPER 1803-2 08830010 - 08839999 2052665 2052668 2052669
06690001 - 06690100 2028234
2028580
SUPER 1804 06690101 - 06690424 2028213
06690425 - 06699999 2028581 2028127
06190001 - 06190393 2028582 2028115
SUPER 1900, SUPER 2100
06190394 - 06199999 2028564 2013769 2028076
SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2041586 2041587 2041588
SUPER 1903 02180001 - 02189999 2028564 2007898 2028565
06740001 - 06740042 2013770 2028067
SUPER 2500 06740043 - 06740102 2028606 2028029
06740103 - 06749999 2028560 2028561

© 2008 by Joseph Vögele AG 385


Genuine Vögele service tools
for efficient working
Sophisticated technology calls for
modern special tools when it comes to
performing maintenance services. Profit
from our experience! Used by Vögele
service technicians on job sites all over
the world, these special tools have
proved their appropriateness and done
an excellent job. Use them, too. Save
precious time and cut costs.

V-Belt tension tester


Part No.: 4612070049

For adjusting V-belt tension. Easy to


handle.

Spirit level (digital)


Part No.: 3516031122

Digital display down to a tenth of a de-


gree. In addition, slope is indicated in %.
Direction of slope shown by arrows.
When holding spirit level over your
head, the display moves to your field of
vision.

Asphalt Paving Case


Part No.: 2080162

Only available from Vögele: a case


packed with all the tools needed for
everyday paving jobs. Clearly arranged
and efficiently sorted. Includes equip-
ment for testing the transverse and
longitudinal slope, asphalt thickness,
mix temperature, levelness, etc. Every-
day work will soon be inconceivable
without this shockproof case on rollers
as a constant companion.

386 © 2008 by Joseph Vögele AG


Special wrench: “telescoping
tubes”
Part No.: 2002715

For unscrewing and tightening up


locking nuts on the telescoping tubes
of extending screeds.

Special spanner: “height


adjustment of screed’s
extending units”
Part No.: 4618270011

For adjusting the screed’s extending


units in height after having carried out
maintenance services. For AB 475 and
AB 575 screeds.

Special socket: “spring piles


for pressure bar(s)”
Part No.: 2002717

For preloading spring piles of hydraulic


rams for pressure bars.

© 2008 by Joseph Vögele AG 387


Special socket: “hydraulic
rams for pressure bar(s)”
Part No.: 4618270012

For unscrewing and tightening up


locking nuts on hydraulic rams for pres-
sure bars.

Level 4 m
Part No.: 2034936

Length of level 4 m, folding down to 1 m,


90 x 18 mm, no bubbles.

388 © 2008 by Joseph Vögele AG


Measuring instrument for Polyester line Reel for line, on wheels
layer thickness Part No.: 2060897 Part No.: 2060899
Part No.: 2060727 (not shown here)
Stringline made of polyester, 500 m coil, Reel to coil up polyester line, easy un-
Measuring instrument for layer thickness. diametre 3 mm, colour: red. winding.

Rod for stake Stake


Part No.: 2060896 Part No.: 2060728
Rod to accomodate stake for stringline. Stake for stringline, distance between
stakes 50-250 mm.

© 2008 by Joseph Vögele AG 389


Genuine Vögele service tool kit
for quick remedy
Profit from our service tool kit and be
sure that your machine is ready for
operation at all times.

Service tool kit


Part No.: 2024590

Sets of screw drivers and pliers,


crimping tool, a variety of switches,
sensors and relays, digital measuring
equipment pressure gauges etc.

Electrical service kit


(new version)
Part No.: 2052241

Which part is faulty? Is everything


there? With this case, you can be sure
of having everything you need. It con-
tains all the standard parts needed to
remedy a fault in the electrical system
without wasting time. Suitable for all
paver models, including the new -2
family of pavers.

O-ring kit
Part No.: 4614062005

Leaks in the hydraulic system? Have


this well-assorted o-ring kit on hand
and be prepared.

390 © 2008 by Joseph Vögele AG


Genuine Vögele tools for hydraulic system
allow efficient servicing
Hydraulic Connection Kit
Part No.: 2056134

Every service vehicle and every repair


shop should have such a case. It is
packed with a clearly laid out assort-
ment of cutting rings, union nuts, Min-
imess connections, SAE couplings and
all standard couplings.

Vacuum exhauster / pump


Part No.: 2008975

When working on the hydraulic system


it is important to prevent oil from pass-
ing out. The vacuum exhauster / pump
creates a stable pressure column in
your hydraulic circuit which allows to
carry out repairs with loss of oil reduced
to a minimum.

© 2008 by Joseph Vögele AG 391


Genuine Vögele tools for electrical system
allow quick trouble-shooting
Conceived by experts for experts. With
our tractor units and screeds we rely on
premium quality and so do we with our
service tools. For only high-quality
tools fitting your machine allow quick
remedy.

Clip-on ammeter
Part No.: 2008516

For measuring A.C. / D.C. from 0.3 - 700


Ampères, A.C. / D.C. voltage from 0 -
750 Volts, frequency from 0.5 - 9999 Hz,
resistance from 0 - 4 kΩ or for carrying
out continuity test. With belt pouch.

Infrared temperature
measuring instrument
Part No.: 2008493

Non-contacting measurement by in-


frared sensor. Emittance adjustable for
measurement on most various sur-
faces. Infrared and contacting meas-
urement combined in one instrument.
With belt pouch and batteries.

Insulation continuity tester


Part No.: 2014661

For testing the insulation of the screed


heating system.

392 © 2008 by Joseph Vögele AG


Hand-held digital
speedometer
Part No.: 2008504

For measuring rpm, speed, length.


Non-contacting measurement with
reflector mark. Slip-on adapter for con-
tacting measurement. Memory. Turns
off automatically.

Cable for insulation Crimping-pliers 0.5 - 2.5 Demounting tool


continuity tester Part No.: 449391 (not shown here) Part No.: 437591 (not shown here)
Part No.: 2014662 (not shown here)
For Crimp connectors 0.5 - 2.5 mm2. Demounting tool for crimp contacts in
Cables and connectors for insulation connector releases retention.
continuity tester. Crimping-pliers from 2.5
Part No.: 425091 (not shown here) Demounting tool
Multimeter Part No.: 437491 (not shown here)
Part No.: 425191 (not shown here) For Crimp connectors > 2.5 mm2.
Demounting tool for crimp ccontacts in
Measuring instrument for voltage, connector releases retention.
amperage, Hz.

© 2008 by Joseph Vögele AG 393


Genuine Vögele electrical and hydraulic emergency
kits
Avoid downtime and enhance Emergency Kit
your paver’s operational avail- Part No.: see page 395
ability Sturdy case with all the most frequent-
ly needed electrical and hydraulic com-
Nothing is more important than opera- downtime and maintain your paver’s
ponents to remedy technical problems
tional reliability of your Vögele paver. operational availability.
directly on the job. The handy kit is sup-
Minor faults in your electrical or elec- plied with appropriate spare parts for
tronic systems, however, may have each machine model.
major consequences for your Vögele
paver’s reliability in service. Genuine
Vögele “Electrical Emergency Kits“
contain an assortment of switches,
sensors, fuses and control items to
quickly fix minor faults. Genuine Vögele
“Electrical Emergency Kits” avoid

394 © 2008 by Joseph Vögele AG


Machine Type Series range Part. No

SUPER 600, SUPER 800 07900001 - 07909999 2055594

SUPER 1203 07110001 - 07119999 2055592

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2055583

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2055585

SUPER 1800 06680001 - 06689999 2055593

SUPER 1900, SUPER 2100 06190001 - 06199999 2055586

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2055491

© 2008 by Joseph Vögele AG 395


Wirtgen Group lubricants
keep your fleet moving
The complex and demanding require- Premium lubricants One-stop supply
ments imposed by Wirtgen Group ma- Wirtgen Group lubricants combine the All Wirtgen Group machines – whether
chines have been analysed in intensive best possible basic oils and unique ad- Wirtgen milling machine, Vögele paver
research and testing work together with ditives in customized specifications. or Hamm roller – can be filled and lu-
leading oil companies and translated The advantages for you: bricated with the corresponding
into optimum specifications. The result- Wirtgen Group lubricant for each appli-
ant products are now used for first-time • Extended oil-change intervals based
cation.* Together with the carefully co-
lubrication of the machines in the fac- on oil analysis in the Wirtgen Group
ordinated mixture of container sizes,
tory. The outcome of these efforts is re- • Compatibility with the first filling
this results in optimized ordering, stor-
markable: a large range of premium lu- • Optimum protection against wear
age and filling processes.
bricants from a single source comple- • Perfect protection against corrosion
mented by highly functional acces- • Traceability in the event of damage
Accessories for filling and
sories “made in Germany” for filling and Wirtgen Group lubricants consequent- lubrication
lubrication. The new Wirtgen Group lu- ly improve the performance and serv- Highly functional accessories “made in
bricants ensure that your fleet does not ice life of your machines while at the Germany”, such as canister pumps and
grind to a halt. same time durably cutting their running grease guns, are available to assist you
costs. The sensible way to save mon- in filling and lubricating your machines.
ey!
*Exceptions are indicated

396 © 2008 by Joseph Vögele AG


The lubricants in detail

Wirtgen Group Engine Oil Wirtgen Group Hydraulic Oil


10W40 HVLP 46
Powerful high-performance engine oil High-grade multi-range hydraulic oil
made from excellent basic oils and with high viscosity index for optimum
special additives. Increases the per- protection against wear, even in the
formance output by your engine while most difficult service conditions. The
at the same time ensuring maximum new, improved specification ensures
operational reliability. very long service intervals. Optimum
cold starting properties are guaran-
Container size: 5 l teed.
Container sizes: 20 l, 208 l
Classes: AFNOR NF-E 48-690/1,
AFNOR NF-E 48-603 Part 1 - Type HV,
Denison HF-0, Vickers I-286-S, Vickers
M-2950-S, DIN 51524 Part 3, ISO
11158 Type HV
Manufacturers' standards: P-70,
Denison HF-0

Wirtgen Group Gear Oil Wirtgen Group Special Gear


85W90 Oil
Mineral gear oil of the latest generation Special all-synthetic high-performance
for versatile use in gearboxes and axle gear oil for Hamm vibratory bearings
drives. Stands out through maximum and drum drives, as well as for Vögele
protection against wear and oxidation. pump splitter gearboxes and travel
Container sizes: 5 l, 20 l, 208 l drives. Extremely resistant to pressure
Classes: API GL-5 and temperature.
Manufacturers' standards: Daimler
Chrysler MB 235.0, ZF-TE- Container sizes: 5 l, 20 l, 208 l
ML05A/07A/12A/16C/17B, MAN 342 Note: Must not be mixed with mineral
Type N gear oil. Must not be used for Wirtgen
Note: Must not be used for Wirtgen milling drum gearboxes.
milling drum gearboxes, Hamm vibra-
tory bearings and drum drives, as well
as for Vögele pump splitter gearboxes
and travel drives.

Wirtgen Group Multi-purpose WirtgWirtgen Group


Grease Telescoping Tube Grease
Highly refined multi-purpose grease for Special high-performance grease based
a wide range of lubricating jobs, such on silicone for use on Vögele telescop-
as on link pins and wheel bearings. ing tubes.
State-of-the-art additive technology
makes this product particularly suitable Container size: 100 g cartridge
for use in conditions subject to impacts
and vibration.
Container size: 400 g cartridge

Wirtgen Group Friction and


Roller Bearing Grease
Exclusive grease for lubricating rolling
and plain bearings exposed to high
temperatures in Vögele machines.
Container size: 400 g cartridge

© 2008 by Joseph Vögele AG 397


Wirtgen Group lubricants
Accessories for filling and lubrication
Oil pumps
Hand pump for 20 l canisters:
• Piston pump
• Delivery hose with spring-loaded
spiral and anti-kink spring
• Non-drip spout with holder
• Foot valve

Lever-operated hand pump for 208 l


barrels:
• Made of metal
• Telescoping intake tube
• Pivotable delivery manifold
• Delivery capacity: 0.2 l / stroke

Pressure sprays and grease


guns:
Pressure sprays:
• Made of metal
• Flexible hose
• Sizes: 500 g, 1000 g

Grease guns:
• Made of metal
• High pressure output
• Size: 400 g

Filling cans and funnels


Filling cans:
• Flexible spout
• Complete with lid
• Sizes: 1 l, 2 l, 5 l

Filling funnels:
• Transparent plastic material
• Complete with lid
• Diameter: 180 mm, 220 mm

398 © 2008 by Joseph Vögele AG


Description Container size Part No.

Wirtgen Group Engine Oil 10W40 5l 2086135

20 l 2065028
Wirtgen Group Hydraulic Oil HVLP 46
208 l 2065029

5l 2065030

Wirtgen Group Gear Oil 85W90 20 l 2065031

208 l 2065032

5l 1238051

Wirtgen Group Special Gear Oil 20 l 2065037

208 l 2065038

Wirtgen Group Multi-purpose Grease 400 g 2065035

Wirtgen Group Friction and Roller Bearing Grease 12 x 400 g 2086136

Wirtgen Group Telescoping Tube Grease 100 g 2086137

Description Part No.


Hand pump for 20 l canisters 2065044

Lever-operated hand pump for 208 l barrels 2065045

Pressure sprays 500 g 2065046

Pressure sprays 1000 g 2065047

Lever-operated hand grease gun 400 g 2065048

Grease gun 400 g 2065049

Filling can 1 l 2065041

Filling can 2 l 2065042

Filling can 5 l 2065043

Filling funnel 180 mm 2065039

Filling funnel 220 mm 2065040

© 2008 by Joseph Vögele AG 399


Hamm AG
Compaction and a whole lot more

400 © 2008 by Hamm AG


Hamm AG 400

Compaction technology ________________________________________________________ 402


Wheels and drums ______________________________________________________________ 404
• Smooth tyres, earthwork tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
• Scrapers for smooth drum, scrapers for tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
• Rubber buffers and stop rubber buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
• Vibration and drive bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
Water system ___________________________________________________________________ 416
Service packages for filters _____________________________________________________ 420
Hydraulic parts _________________________________________________________________ 426
• Hydraulic pumps and -motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
• Hydraulic cylinders and seal kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
Engine attachment parts ________________________________________________________ 450
Cabin ___________________________________________________________________________ 454
Electrical accessories ___________________________________________________________ 456
• Front and rear lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
• Sensors (proximity switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
• Emergency kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
Lubricants ______________________________________________________________________ 466

© 2008 by Hamm AG 401


Hamm-Oscillation: the innovative solution for all
applications in the field of soil and asphalt compaction
In the oscillation drum masses turning
in the same direction, produce one
moment around the drum axle. The
moment changes its effect direction
during a turn of the mass (forward and
reverse), so that the oscillation drum
movement is created. Here thrusts are
introduced into the soil.
With oscillation clearly lower resonan-
ces are generated than with the vibra-
tion. Here only up to approx. 10% of
the stresses in comparison to vibration
are created. Oscillation rollers use their
performance not to unintended vibra-
tion stimulation of the surrounding field,
but introduce these specific there
where the energy is needed.
On all bitumen job sites - from the
smallest surface, bridges, multi-storey
car parks up to highways - the
oscillation shows its performance and
clear advantages. The oscillating
Your advantages with oscillation structural conditions of the
subgrade, without complex control
movement in combination with the mechanism.
• No vibrations in the machine
permanent static load of the drum
surrounding field.
guarantee a fast increase of com- • No grain destroying by smooth
paction together paired with very compaction.
• Working in building areas, on
homogeneous compaction and good
bridges, within multi-storey car
surface roughness. The sub base • Good compaction on joints.
parks or other sensitive ranges
remains thereby preserved.
becomes just now possible.
For compactors there is also the • Good initial grip on the bitumen
possibility for the oscillation com- surface by a homogeneous
• Higher temperature range, thereby
paction, here is the VIO drum used. In compaction.
more flexibility.
this drum both systems are combined,
so that there can be selected between • Oscillation turns rollers into all-round
• Better compaction results through
oscillation and vibration. machines.
fast and continuous rise of the
compaction.
• Faster compaction with better
• Immediate adjustment to changed result.

Quicker and continuous


rise of compaction

100% The compaction degree rises


continuously with the oscilla-
tion. With the vibration from a
95% certain point there is a risk of
loosening or even of grain
destroying. Not so with the
90%
oscillation. With each further
pass the material rigidity still
increases and this without
85% 1 2 3 4
any unwanted side effects.
Hamm Tandem rollers Vibration rollers This means striking com-
DV with oscillation
paction with higher qualtity.

402 © 2008 by Hamm AG


Hamm Compaction Navigation – the economical
solution for simultaneous compaction and analysis
Compaction measurement has been
standard for many years in the earth Operator´s screen
work roller sector. The compaction
measuring technique informs the driver
about the compaction result and
facilitates an evenly high load-bearing
capacity.

The most important parameters for the


layer quality “compaction degree and
load-bearing capacity” can be in-
fluenced by rollers only during the
compacting progress. Therefore a time Number of passes Load-bearing Geo lines Quality (EV2)
close measurement during the com- capacity (EV2)
paction should be the target – com-
On the operator´s screen the operator reads the For easier orientation on the job site, stations can
pacting and measuring in the re- number of passes, the compaction and the be loaded with their designations.
spective layer at the same time. Online compaction quality.
compaction measuring systems which
allow compaction control directly with
the roller, are in use with Hamm AG al-
ready for more than 15 years.
These measuring systems measure
All advantages on one view:
with acceleration sensors on the • Evaluation with standardized soft-
• Simple operation for the driver
vibrating components of the drum. ware
The compaction results are assigned to
• Surface covering documentation
the relevant coordinates supported by • Evaluation already during
satellites. compaction
• Most simple orientation on large job
sites
A computer stores all incoming data in • All determinated data can also be
a data base, at the same time it is an printed
• Usage of existing electronic
input device and display with touch
planning data and maps of the
screen for the roller operator. The HCN • Proven operation on many job sites
respective job sites
computer serves not only for the data
input but also for the later evaluation of
• Reliable assignment of the data to
the compaction data. All determinated
the construction site coordinates
data can also be printed.
• Clear data administration and
archiving

The high flexibility of the system is


obvious due to the usage of digital
planning data, the preparation of own
geo lines, the calibrating and analysis
functions as well as the usage of
different roller types and compaction
systems. The clear data administration
and archiving is a fulfilled basic
requirement. During the surface
covering documentation on each job
1 DGPS-satellite receiver equipped site large data sets are produced,
with magnet foot which must be reproducible and which
can be called off for many years. The
2 Position data HCN Panel PC simple handling and operation are
further important conditions.
3 Compaction measuring system HCM

© 2008 by Hamm AG 403


Genuine Hamm tyres
for optimum traction and best compaction capacity
Today’s compactors of Hamm reach
highest climbing power in the toughest
terrain. The tyres on the compactors
are exposed to the highest loads.
Therefore, the tyres are optimised for all
operating conditions and guarantee
safe traction and best handling.

Smooth tyres for asphalt works have


been optimised together with our well-
known suppliers and offer best com-
paction quality.
The smooth tyres are designed for
highest machine weights and have a
maximum load-bearing capacity.

404 © 2008 by Hamm AG


Smooth tyres and earthwork tyres

Maschine type Smooth tyres Earthwork tyres


Standard 380261
HD 10 - 13
Option 1270745
HD 10 Standard 1270745
HD 12 Standard 2080808
HD 13 - 14 Standard 2064799

HD 70 - 75 Standard 1209353
HD 90 - 110 Option 329096
DV 3 Standard 342122
DV 6.4
DV 8.4 Standard 1209353
DV 6.4 PVC
DV 8.4 PVC
DV 6 Super Option 329096
DV 8 Super
DV 40 2043068
Standard 329096
DV 70 - 90
Option 1209353
2220 Tractor tread 364193
Diamond tread 354171
2320
Tractor tread 355127
2420 Diamond tread 387851
2520
2620 Tractor tread 342009
Diamond tread 354171
3010
Tractor tread 355127

4010 Diamond tread 387851


5011 Tractor tread 342009
3205 Tractor tread 364193
Diamond tread 354171
3307
Tractor tread 355127

3410 - 3411 Diamond tread 387851


3412 - 3414 Tractor tread 342009
Diamond tread 387851
3516 - 3520
Tractor tread 342009
Michelin - rock tyre with rim 886793
Michelin - rock tyre without rim 1289926
3516
Galaxy - rock tyre with rim 2077880
Option rock tyre Galaxy - rock tyre without rim 2071620
Michelin - rock tyre with rim 862878
Michelin - rock tyre without rim 1232975
3518 - 3625
Galaxy - rock tyre with rim 2068897
Option rock tyre Galaxy - rock tyre without rim 2068866

HD 150 Standard 329096


GRW 10 - 18 Option 1209353

© 2008 by Hamm AG 405


Genuine Hamm drum scrapers
for highest surface quality
Genuine Hamm scrapers are wear-re-
sistant and guarantee a safe cleaning
of the drum and asphalt tyres.

In the daily site works, genuine Hamm


scrapers ensure best asphalt and sur-
face quality due to clean drum sur-
faces.

The scraper materials optimised by


Hamm are wear-resistant at lowest
operating costs.

406 © 2008 by Hamm AG


Scraper for smooth drum and tyres

Scraper for smooth Scraper for padfoot


Machine type Model Scraper for tyres
drum drum
2220 H127 468207
2320 H155 492280
2420 H141 486736 491748
2520 H142
499986
2620 H144
3010 H133 492280
4010 H134 491748
486736
5011 H135
3205 H158 468207
1501461
3307 H159 492280
3410 - 3411 H169, H179
3412 - 3414 H160, H180 1499327
1489267
3516
H161, H1H176
3518 - 3520
1499351
3625 H162, H177
DV 3 H120 557048 444871
DV 6.4 H143
421324
DV 6.4 PVC H150
DV 6 Super H156 1466763
1406248
DV 8.4 H138
492280
DV 8.4 PVC H151
DV 8 Super H157 407976
DV 40 H154 1414984 1508148
DV 70 H165 1466763
1406248
DV 90 H166 407976
HD 8 VV H170 2033739
HD 10C VV H170 2031269
HD 10 VV, TV H171 2031269 2085393
HD 12 VV, TV H171 2069570 2085390
HD 13 VV, TV H172 2047124
2076350
HD 14 VV, TV H172 2034672
HD 10 H139 1414976
HD 12 H139 1414984 444871
HD 13 H139 1433636
HD 70 1466763
H152, H173
HD 75 1406248
1461796
HD 90 - 110 H153, H174
HD 120 1504185
H163, H175
HD 130 1473638
HD 150 TT H168, H183 1406248
brushes 701041
GRW 10 - 18 H114, H178
PVC 1406248
557048 (front)
422851 (rear - 650 wide)
HW 90 H123 434795 (rear - 610 wide)
557374 (rear - 550 wide)

© 2008 by Hamm AG 407


Genuine Hamm suspension parts for maximum
service life at minimum amount of maintenance
In the daily site work, the genuine
Hamm rubber buffers prevent that the
high compaction capacities, produced
by the vibration and oscillation drums,
do not transfer the damaging resonan-
ces to the roller.

Genuine Hamm rubber buffers ensure


that the torque of the drive is reliably
transferred even under the hardest
conditions.

Genuine Hamm rubber buffers offer


optimum driving comfort for the ope-
rator, with minimum maintenance
costs.

408 © 2008 by Hamm AG


Rubber buffer and stop rubber buffer

Series range Stop rubber buffer


Machine type Model Rubber buffer for drum
NEW/old for drum

0001 - 9999
2220 H132
(00001 - 99999)

0001 - 9999
Smooth drum - 435120
(00001 - 41719)
2320 H155
0357 - 9999
Padfoot drum - 396141
(41718 - 99999)

0001 - 9999
2420*, 2520, 2620 H141, H142, H144 1417282*
(00001 - 99999)
354082
0014 - 9999
Smooth drum - 1417282
(35847 - 99999)
3010 H133
0204 - 9999
Padfoot drum - 396141
(37953 - 99999)

0271 - 9999
4010 H134 Smooth drum - 1417282
(37973 - 99999)

0001 - 9999
5011 H135
(00001 - 99999)

3205, 3307, 3410 - 3411, H158 0001 - 9999


1487116
3412 - 3414 H159 (00001 - 99999)

3412 - 3414 H180 0001 - 9999 1524771

0001 - 0538
1487116
H161 (43553 - 99999)
3516
0539 - 9999 1524771
H176 0001 - 9999 2039965

0001 - 0546
1487116
H161 (43553 - 99999)
3518, 3520
0547 - 9999 1524771
H176 0001 - 9999 2039965

0001 - 9999 1487116


H162
3625 (00001 - 99999) 1524771**

H177 0001 - 9999 2039965

0001 - 9999
DV 3 H120 324353
(00001 - 99999)

DV 6.4, DV 6.4 PVC, DV 6 Super H143, H150, H156, 0001 - 9999


354082
DV 8.4, DV 8.4 PVC, DV 8 Super H138, H151, H157 (00001 - 99999)

DV 40, DV 70, DV 90 H164, H165, H166 0001-9999 1487116


HD 8 VV, HD 10C VV H170 0001 - 9999 2029281
HD 10 - 12 H171 0001 - 9999 2029281
HD 13 - 14 H172 0001 - 9999 1487116

0001 - 9999
HD 10 - 13 H139 324353
(00001 - 99999)

HD 70 - 75 H152, H173, H153,


0001 - 9999
HD 90 - 110 H174, H181, H163, 354082 396141
(00001 - 99999)
HD 120 - 130 H175, H182

*Valid with drum drive **Part No. 1524771 valid as from June 2004

© 2008 by Hamm AG 409


Genuine Hamm drum parts
for maximum life at minimal costs
The Hamm vibration and oscillation
roller drums stand for highest com-
paction capacity. The exactly coordi-
nated Hamm genuine stock parts as
well as rollers drums from highly wear
resistant steels offer maximum life at
minimal maintenance costs. The maxi-
mum compaction capacity together
with the low maintenance costs gua-
rantee lowest operating costs of the
machine. The excellent accessibility
reduces the stop period of the roller in
case of maintenance.

Axial face seal Vibrator complete

Drive bearing Vibrator bearing

410 © 2008 by Hamm AG


Roller drums of tandem rollers

Empty drum
Series range Vibration Oszillation
Machine Type Model Version
NEW/old
Drum half 1/ Drum half 2/ Oscillation
Drum divided drum 1 divided drum 2 drum
0001 - 1472 DV 3 768243
DV 3 H120 (28792 - 61694) DV 3 H 776343
0001 - 0197
DV 6.4 H143 (36457 - 40434)
819026 819034 819662
0001 - 0193
DV 6.4 PVC H150 (40398 - 44914)
0001 - 0325
DV 6 Super H156 856215 856118 853216
(43442 - 61316)
0001 - 0422
DV 8.4 H138 (34677 - 40435)
0001 - 0208
DV 8.4 PVC H151 798576 798584 844012
(40401 - 44754)
0001 - 0410
DV 8 Super H157 (43483 - 61295)
DV 40 H164 0001 - 9999 889156

DV 70 H165 0001 - 9999 895458 895431 890162

DV 90 H166 0001 - 9999 890022 890030 890138

HD 8 VV 2029583
HD 8 - 10 H170 0001 - 9999
HD 10C VV 2033886

HD 10 2049429
HD 10 - 12 H171 0001 - 9999
HD 12 2049431

HD 13 2043636
HD 13 - 14 H172 0001 - 9999
HD 14 2029806

HD 10 859796
0001 - 9999
HD 10 - 13 H139 HD 12 859710
(35845 - 99999)
HD 13 859818

0001 - 9999 HD 70 848131 856215 856118 853216


HD 70 - 75 H152, H173
(41527 - 99999) HD 75 848212 853348 853178 853232

H153, H174 0001 - 9999 HD 90 844225 798576 798584 844012


HD 90 - 110
H181 (40961 - 99999) HD 110 845582

H163, H175 0001 - 9999


857017
HD 120 - 130 H182 (42546 - 99999)

H182 0001 - 9999 HD 120 1706292


Front:
8t/ 10t 780030
12t 780685

0001 - 9999 Rear:


HW 90 H123
(30218 - 99999) 550 - 8t/10t 780022
550 mm - 12t 780677
610 - 8t/10t 780839
650 - 8t/10t 780820

© 2008 by Hamm AG 411


Roller drum of compactors

Empty drum

Series range Vibration Oszillation/VIO


Machine type Model
NEW/old
Oscillation
Smooth drum Padfoot drum VIO-drum
drum

0001 - 0099
2220 H132 791806 847054
(41222 - 47120)

0001 - 0551
2320 H155 802255 805130 792802
(31152 - 45480)

0001 - 2052
2420 H141 803103 803502
(35132 - 61165)

0001 - 0575
2520 H142
(35313 - 60214)
849278 849812
0001 - 0163
2620 H144
(35414 - 60207)

0001 - 0513
3010 H133 805017 805130 844470
(34444 - 44956)

0001 - 0606
4010 H134 803103 803502 828963
(34110 - 45300)

0001 - 0031
5011 H135 820113
(36336 - 44335)

0001 - 9999
3205 H158 864188 864803
(44915 - 99999)

0001 - 9999
3307 H159 864161 864595 873047
(44041 - 99999)

H169 0001 - 9999


3410 - 3411 873861 873888
H179 (61361 - 99999)

H160 0001 - 9999


3412 - 3414 857300 864471 873128
H180 (43462 - 99999)

H161 0001 - 9999


3516 857300 864471
H176 (43553 - 99999)

H161 0001 - 9999


3518 - 3520 857475 864498
H176 (43553 - 99999)

H162 0001 - 9999


3625 857475
H177 (44308 - 99999)

412 © 2008 by Hamm AG


© 2008 by Hamm AG 413
Drive bearing

Bearings and seal kits


Live ring Drive bearing Seals
Seriens
Machine VIO/
Model range Vibration
type Oscillation Axial
NEW/old Shaft
Drum Steering drum drum Face
seal
seal
outside inside outside inside
0001 - 0099
2220 H132 280402
(41222 - 47120)
288241
0001 - 0551
2320 H155 288268 280402* 383260**
(31152 - 45480)
0001 - 2052
2420 H141 370665
(35132 - 61165)
0001 - 0575
2520 H142 383260
(35313 - 60214)
386367
0001 - 0163
2620 H144 (35414 - 60207)
0001 - 0513
3010 H133 (34444 - 44956)
370665 288268
0001 - 0606
4010 H134 383260
(34110 - 45300)
0001 - 0031
5011 H135 386367
(36336 - 44335)
0001 - 9999
3205 H158 (44915 - 99999)
0001 - 9999
3307 H159 (44041 - 99999)
370665 288268 383260
0001 - 9999
3410 - 3411 H169, H179 (61361 - 99999)
0001 - 9999
3412 - 3414 H160, H180 1270591 1270583
(43462 - 99999)
0001 - 9999
3516 H161, H176 370665 288268 383260
(43553 - 99999)
0001 - 9999
3518 - 3520 H161, H176 386367
(43553 - 99999)
0001 - 9999
3625 H162, H177 (44308 - 99999)
0001 - 0197
DV 6.4 H143 (36457 - 40434)
0001 - 0193
DV 6.4 PVC H150 (40398 - 44914) 397598 296309

DV 6 Super H156 0001 - 0325


(43442 - 61316)
0001 - 0422
DV 8.4 H138 (34677 - 40435)
0001 - 0208
DV 8.4 PVC H151 (40401 - 44754) 365262 281905
288241 288268
0001 - 0410
DV 8 Super H157 (43483 - 61295)
DV 40 H164 0001 - 9999 1296442
DV 70 H165 0001 - 9999 397598 296309
288241 288268 280402
DV 90 H166 0001 - 9999 365262 281905
0001 - 9999
HD 10 - 13 H139 (35845 - 99999) 208353
HD 10 - 12 H171
0001 - 9999
HD 70 - 75 H152, H173 (41527 - 99999)
HD 90 H153, H174, 0001 - 9999 288241 288268
288241
HD 110 H182 (40961 - 99999) 288268 280402
0001 - 9999
H163, H175
HD 120 - 130 (42546 - 99999)
H182 370665 383260
*Smooth drum **Padfoot drum

414 © 2008 by Hamm AG


Vibrator

Series Vibrator
Machine
Model range Version Vibrator complete Cylindrical roller bearing
type
NEW/old left right VIO Vibration Oscillation/ VIO
0001 - 0099
2220 H132 348732
(41222 - 47120)
0001 - 0551
2320 H155 844160 348732
(31152 - 45480)
336009
0001 - 2052
2420 H141 820423 820431
(35132 - 61165)
0001 - 0575
2520 H142 820636 820644
(35313 - 60214)
362174
0001 - 0163
2620 H144 824097 824100
(35414 - 60207)
0001 - 0513
3010 H133 897000 397539
(34444 - 44956)
336009
0001 - 0606
4010 H134 (34110 - 45300) 844136 844144 362174
0001 - 0031
5011 H135 824119 824127 362174
(36336 - 44335)
0001 - 9999
3205 H158 348732
(44915 - 99999)
0001 - 9999
3307 H159 897000 397539
(44041 - 99999)
0001 - 9999
3410 - 3411 H169, H179 820423 820431
(61361 - 99999)
336009
0001 - 9999
3412 - 3414 H160, H180 865915 865923 2032130 1269976
(43462 - 99999)
0001 - 9999
3516 H161, H176 865915 865923
(43553 - 99999)
0001 - 9999
3518 - 3520 H161, H176 866075
(43553 - 99999)
866083 362174
0001 - 9999
3625 H162, H177 864706
(44308 - 99999)
0001 - 1472
DV 3 H120 327964
(28792 - 61694)
0001 - 0197
DV 6.4 H143 397539
(36457 - 40434)
0001 - 0193
DV 6.4 PVC H150 (40398 - 44914)
0001 - 0325
DV 6 Super H156 (43442 - 61316)
0001 - 0422
DV 8.4 H138 (34677 - 40435)
0001 - 0208
DV 8.4 PVC H151 827266 827274 381829 397539
(40401 - 44754)
0001 - 0410
DV 8 Super H157 (43483 - 61295)
DV 40 H164 0001 - 9999 381829
DV 70 H165 0001 - 9999 397539
DV 90 H166 0001 - 9999 1291386 397539
HD 8 VV H170 1302809
HD 10C VV H170 1302809
HD 10 - 12 H171 2067405
HD 13 - 14 H172 2031368
0001 - 9999 HD 10 - 12 355011
HD 10 - 13 H139 (35845 - 99999) HD 13 327964
Standard 348732
H152, H173 0001 - 9999
HD 70 - 75 397539
(41527 - 99999) Divided drum 397539
Standard 348732
H153, H174, 0001 - 9999 397539
HD 90 - 110 (40961 - 99999) Divided drum 853534 853356 381829
H182
HD 110 336009
0001 - 9999
H163, H175 (42546 - 99999) 849707 849693
HD 120 - 130 336009
HD 120 1706365 1706357
H182 0001 - 9999
HD 130 849707 849693

© 2008 by Hamm AG 415


Genuine Hamm sprinkling parts
for operating safety
Genuine Hamm parts for sprinkling
guarantee the reliable water distribution
on the drums of asphalt rollers. The
Hamm sprinkling system for asphalt
machines has been optimised for the
application on most difficult paving and
is extremely water-saving. The com-
plete sprinkling system is designed for
optimum reliability.

416 © 2008 by Hamm AG


Series range Water sprinkling
Machine type Model
NEW/old Description Part No.
Water filter complete 274097
Filter element 280283
Spare glass 293598
0001-9999
DV 3 H120 O-ring for spare glass 293717
(00001-99999)
Water pump 851124
Spray nozzle 200425
Sprinkler nozzle (tyre side) 352594
Water filter complete 813249
Filter element 386596
Felt rings for filter element 392731
Spare glass 878685
0763 - 9999
DV 6.22 H118 O-rings for spare glass 392758
(34844 - 99999)
Union nut 390313
Water pump 851124
Spray nozzle 200425
Spray nozzle additive sprinkling 352594
Water filter complete 842397
Filter element 386596
Felt rings for filter element 392731
Spare glass 878685
O-rings for spare glass 392758
Union nut 390313
Water pump 851124
Water filter complete 2027825
H143 Vibration drum
DV 6.4, DV 6.4 PVC, 0001 - 9999
H150
DV 6 Super (00001 - 99999) Sprinkler nozzle complete 2027844
H156
Oscillation drum
Adapter for hose coupling 2029231
Hose coupling 2031621
Hose coupling complete 2035493
Pipe clamp (additive sprinkling) 1212265
Strainer (additive sprinkling) 1212281
Spray nozzle (additive sprinkling) 1212257
Union nut (additive sprinkling) 1212273
Water filter complete 813249
Filter element 386596
0001 - 0281
DV 8.4 H138 Felt rings for filter element 392731
(34677 - 37862)
Spare glass 878685
O-rings for spare glass 392758

© 2008 by Hamm AG 417


Series range Water sprinkling
Machine type Model
NEW/old Description Part No.
Union nut 390313
0001 - 0281
Water pump 851124
(34677 - 37862)
Spray nozzle additive sprinkling 352594
0001 - 0070
Spray nozzle 200425
(00001 - 35313)
0072 - 9999
Spray nozzle 394297
(35314 - 99999)
Water filter complete 813249
Filter element 386596
DV 8.4 H138 Felt rings for filter element 392731
Spare glass 878685
O-rings for spare glass 392758
0282 - 9999
Union nut 390313
(37863 - 40400)
Water pump 851124
Nozzle holder 1212265
Nut 1212273
Sieving filter 1212281
Spray nozzle (water and additive sprinkling) 1212257
Water filter complete 842397
Filter element 386596
Felt rings for filter element 392731
Spare glass 878685
O-rings for spare glass 392758
Union nut 390313

DV 8.4 PVC, H151 0001 - 9999 Water pump 851124


DV 8 Super H157 (00001 - 99999) Sprinkler nozzle complete vibration drum 2027825
Sprinkler nozzle complete oscillation drum 2027844
Adapter for hose coupling 2029231
Hose coupling 2031621
Hose coupling complete 2035493
Pipe clamp (additive sprinkling) 1212265
Spray nozzle (additive sprinkling) 1212257
Water filter complete 813249
Filter element 386596
Felt rings for filter element 392731
Spare glass 878685
H164
DV 40, DV 70, DV 90 H165 0001 - 9999 O-rings for spare glass 392758
H166
Union nut 390313
Water pump 851124
Sprinkler nozzle complete vibration drum DV40 2027825
Sprinkler nozzle complete oscillation drum DV 90 2027844

418 © 2008 by Hamm AG


Series range Water sprikling
Machine type Model
NEW/old Description Part No.
Nozzle holder 1232770
Sieving filter not DV 40 2028603
Sieving filter DV 40 1212281
H164 Spray nozzle 1232762
DV 40, DV 70, DV 90 H165 0001 - 9999 Spray nozzle not DV 40 2028605
H166 Nut 1212273
Adapter for hose coupling DV 70 - 90 2029231
Hose coupling DV 70 - 90 2031621
Hose coupling complete DV 70 - 90 2035493
Water filter 2033909
O-rings for water filter 2035815
HD 8 VV, HD 10C VV H170 0001 - 9999 O-rings for water filter 2035816
Water pump 851124
Spray nozzle 1232762
Water filter 2033909
O-rings for water filter 2035815
HD 10 - 12 H171 0001 - 9999 O-rings for water filter 2035816
Water pump 851124
Spray nozzle 1232762
Water filter 2033909
O-rings for water filter 2035815
HD 13 - 14 H 172 0001 - 9999 O-rings for water filter 2035816
Water pump 851124
Spray nozzle 1232762
Water filter complete 823112
Filter element 386596
Felt rings for filter element 392731
0001 - 1485 Spare glass 1428683
(36437 - 42934) O-rings for spare glass 392758
Union nut 390313
Water pump 851124
Spray nozzle 394297
HD 10 - 13 H139
Water filter complete 842397
Filter element 386596
Felt rings for filter element 392731
1486 - 9999 Spare glass 878685
(42935 - 99999) O-rings for spare glass 392758
Union nut 390313
Water pump 851124
Spray nozzle 394297
Water filter complete 842397
Filter element 386596
Felt rings for filter element 392731
Spare glass 878685
H152 O-rings for spare glass 392758
HD 70 - 75, HD 90 - 110, H153 0001 - 9999 Union nut 390313
HD 120 - 130, HD 150 TT H163 (00001 - 99999) Water pump 851124
H168 Spray nozzle complete, Vibration drum 2027825
Spray nozzle complete, Oscillation drum 2027844
Adapter for hose coupling 2029231
Hose coupling 2031621
Hose coupling complete 2035493
HD 70 - 75, HD 90 - 110, H173, H174, H181, 0001 - 9999 Water filter complete 813249
HD 120 - 130, HD 150 TT H182, H183
Water filter complete 274097
Filter element 280283
993 - 9999
GRW 10 - 18 H114 Dichtring 293717
(42394 - 99999)
Spare glass 293598
Spray nozzle 394297
Water filter complete 813249
Filter element 386596
Felt ring 392731
GRW 10 - 24 H178 0001 - 9999
Spare glass 878685
Union nut 390313
Spray nozzle 2045333

© 2008 by Hamm AG 419


Genuine Hamm Service Kits
for highest possible operating safety
A genuine Hamm filter is safe, reliable
and cleans efficiently.
Genuine Hamm filters effectively pro-
tect the installed aggregates from da-
maging particles and guarantee maxi-
mum service life of the modern Diesel
and hydraulic aggregates.

Genuine Hamm Service Kits include all


necessary parts per maintenance step,
exactly coordinated for the particular
machine type.
Genuine Hamm Service Kits stand for
longer replacement intervals and result
in reduced maintenance costs.

420 © 2008 by Hamm AG


Replacement intervals
Series range
Machine type Model
NEW/old
50 h 500 h 1000 h 2000 h

0002 - 0026
2020420 2020423 2020424
(41693 - 42065)
2220 H132
0027 - 9999
2020420 2020421 2020422
(42499 - 99999)

0357 - 0456
2020314 2020317 2020318
(41718 - 42345)
2320 H155
0457 - 9999
2020287 2020291 2020302
(42657 - 99999)

0288 - 1062
2020271 2018605 2018604
(37813 - 41611)

1063 - 1277
2420 H141 2014838 2014799 2014797
(41888 - 42841)

1278 - 9999
2014796 2014795 2014778
(42892 - 99999)

0064 - 0130
2020505 2020506 2020507
(37803 - 40515)

0131 - 0148
2520 H142 2020510 2020509 2020508
(40931 - 41075)

0149 - 9999
2020513 2020512 2020511
(41262 - 99999)

0015 - 0057
2020505 2020506 2020507
(37810 - 40514)

0058 - 0093
2620 H144 2020510 2020509 2020508
(40721 - 43102)

0094 - 9999
2020513 2020512 2020511
(43102 - 99999)

0001 - 9999
2720 H154 2020514 2020516 2020515
(41692 - 99999)

0204 - 0353
2013875 2013874 2013831
(37953 - 40307)
3011 H133
0354 - 9999
2013875 2020541 2013876
(40333 - 99999)

0271 - 0386
2013894 2024083 2013916
(37973 - 40515)
4011 (89 KW) H134
0387 - 9999
2013894 2024085 2014022
(40516 - 99999)

© 2008 by Hamm AG 421


Replacement intervals
Series range
Machine type Model
NEW/old
50 h 500 h 1000 h 2000 h

0271 - 0386
2013894 2024072 2014018
(37973 - 40515)
4011 (98 KW) H134
0387 - 9999
2013894 2020539 2014029
(40516 - 99999)

0001 - 0032
2013742 2013738 2013704
(44915 - 48511)

0033 - 0245
3205 H158 2013703 2013679 2013662 2013636
(49092 - 99999)

0246 - 9999 2051657 2051661 2051662 2051663

0001 - 0005
2029812 2029813 2029855
(44041 - 45680)

0006 - 0155
2013604 2013517 2013500
(45681 - 48771)
3307 H159
0156 - 0976
2013609 2013594 2013514 2013491
(49452 - 99999)

0977 - 9999 2051652 2051654 2051655 2051656

0001 - 0213
2012873 2012861 2012848 2012843
(61361 - 99999)
H169

0214 - 9999 2034356 2034358 2034359 2034360

3410 - 3411

H179 0001 - 9999 2060088 2060092 2060093 2060094

H269 0001 - 9999 2034356 2034358 2034359 2034360

0002 - 0327
2013469 2013448 2013410
(43589 - 48926)

0328 - 0457
2013455 2013441 2012629
(49132 - 50176)
H160
0458 - 1026
3412 - 3414 2012873 2012861 2012848 2012843
(50289 - 99999)

1027 - 9999 2034356 2034358 2034359 2034360

H180 0001 - 9999 2060095 2060096 2060098 2060099

422 © 2008 by Hamm AG


Replacement intervals
Series range
Machine type Model
NEW/old
50 h 500 h 1000 h 2000 h

0001 - 0156
2012929 2013162 2013240
(43553 - 48881)
0157 - 0296
2013253 2013252 2013250
(49067 - 50683)
H161
0297 - 0641
3516 - 3520 2013273 2013276 2013281 2013289
(50764 - 99999)

0642 - 9999 2034361 2034396 2034404 2034405

H176 0001 - 9999 2043632 2043633 2043635 2043637

H162 0053 - 9999 2034436 2034451 2034457 2034458


3625
H177 0001 - 9999 2043632 2043633 2043635 2043637

1150 - 9999
DV 3 H120 2020465 2020464 2020464
(41002 - 99999)
0002 - 0036
2020466 2020467 2020468
(37647 - 37801)
DV 6.4 H143
0037 - 0196
2020469 2020470 2020471
(37913 - 39997)
0001 - 9999
DV 6.4 PVC H150 2020472 2020473 2020474
(40398 - 43441)
0001 - 9999
DV 6 Super H156 2020476 2020477 2020478
(43442 - 99999)
0292 - 0381
2028891 2028892 2028893
(37863 - 39317)
DV 8.4 H138
0382 - 0422
2020479 2020480 2020481
(39538 - 40400)
0001 - 9999
DV 8.4 PVC H151 2020482 2020483 2020484
(40401 - 99999)
0001 - 9999
DV 8 Super H157 2020485 2020486 2020487 2020488
(43483 - 99999)
0001 - 9999
DV 40 H164 2024045 2024047 2024048 2024054
(50799 - 99999)
0002 - 9999
DV 70 H165 2024055 2024056 2024058 2024059
(61478 - 99999)
0003 - 9999
DV 90 H166 2024060 2024061 2024069 2024070
(61111- 99999)

HD 8 VV, HD 10C VV H170 0001 - 9999 2044219 2044220 2044221 2044222

HD 10/12 H171 0001 - 9999 2060122 2060124 2060125 2060126

HD 13/14 H172 0001 - 9999 2057384 2057385 2057386 2057388

1486 - 9999
HD 10 - 13 H139 2020442 2020443 2020444 2020445
(42935 - 99999)

© 2008 by Hamm AG 423


Replacement intervals
Series range
Machine type Model
NEW/old
50 h 500 h 1000 h 2000 h

0001 - 0017
2020446 2020448 2020449
(41527 - 42324)

0018 - 0448
2020451 2020452 2020453
(42325 - 48871)
H152
0449 - 0660
2020454 2020455 2020456 2020457
(49032 - 61486)
HD 70 - 75
0661 - 9999
2029661 2029693 2029696 2029726
(61487 - 99999)

0001 - 0343
2029661 2029693 2029696 2029726
(0001 - 0266)
H173

0344 - 9999 2052620 2052622 2052623 2052624

0083 - 9999
HD 85 - 100 (F4L 912) H122 2020458 2020459 2020460
(32959 - 99999)

0083 - 9999
HD 85 - 100 (BF4L 913) H122 2020461 2020462 2020463
(32959 - 99999)

0001 - 0043
2020502 2020503 2020504
(40961 - 42250)

0044 - 0685
2020491 2020495 2020498 2020501
(42537 - 48851)
H153
0686 - 0925
2020490 2020493 2020497 2020500
(48972 - 50612)
HD 90 - 110
0926 - 9999
2020489 2020492 2020496 2020499
(60175 - 99999)

H174 0001 - 9999 2020489 2020492 2020496 2020499

H181 0001 - 9999 2060101 2060103 2060104 2060105

424 © 2008 by Hamm AG


Replacement intervals
Series range
Machine type Model
NEW/old
50 h 500 h 1000 h 2000 h

0001 - 0108
2020491 2020495 2020498 2020501
(42564 - 48501)

0109 - 9999
H163 2020490 2020493 2020497 2020500
(48757 - 50693)

HD 120 - 130
0184 - 9999
2020489 2020492 2020496 2020499
(60185 - 99999)

H175 0001 - 9999 2020489 2020492 2020496 2020499

H182 0001 - 9999 2060107 2060110 2060111 2060112

H275 0001 - 9999 2020489 2020492 2020496 2020499

0002 - 9999
H168 2020517 2020518 2020519 2020520
(50177 - 99999)
HD 150 TT

H183 0001 - 9999 2060113 2060114 2060115 2060116

GRW 10 - 18 0693 - 0992


H114 2020429 2020430 2020431
(Cummins) (37492 - 41877)

0993 - 1042
2020426 2020427 2020428
(42394 - 42706)

1043 - 1558
2020441 2020440 2020425
GRW 10 - 18 (43077 - 48861)
H114
(BF4M1013E)

1559 - 1738
2020425 2020438 2020437 2020436
(49097 - 99999)

1739 - 9999 2041764 2041739 2041740 2041741

1709 - 2241
2020432 2020433 2020434 2020435
(50669 - 99999)
H114
GRW 10 - 18
(BF4M2012C)
2242 - 9999 2060117 2060119 20601210 2060121

H178 0001 -09999 2060117 2060119 2060120 2060121

0522 - 0541
2013780 2013756 2013749
(37702 - 37721)

0542 - 0861
2013815 2013830 2013829 2013817
(38033 - 61557)
HW 90 H123

0862 - 0989
2029734 2029736 2029756 2029775
(61558 - 99999)

0990 - 9999 2052612 2052614 2052615 2052618

© 2008 by Hamm AG 425


Genuine Hamm hydraulic pumps
for permanent outstanding power
The genuine Hamm hydraulic pumps
reliably supply the required power for
the functions drive, vibration and stee-
ring. Together with the supplier, the ge-
nuine pumps used in the Hamm rollers
were especially optimised and adapted
for the respective machine type for the
use in your highly mobile roller. This
means for the daily operation that the
optimum torque and sufficient reserve
capacity are available for each appli-
cation. The generous dimensioning of
the Hamm genuine pumps as well as
respective on-road tests guarantee the
longevity and low operating costs.

426 © 2008 by Hamm AG


Hydraulic pumps and seal kits

Drive pump Vibration pump Steering pump


Series
Machine
Model range Version
type
NEW/old
Pump Seal kit Pump Seal kit Pump Seal kit

0002 - 99999
2220 H132 368008 337854 368202 337854 233749 1242822
(41693 - 99999)

0357 - 9999
2320 H155 1237829 396648 355887 337854 233749 1242822
(41718 - 99999)

without
341010 341584
0288 - 9999 emergency stop
2420 H141 341029 277606 230081 1242822
(37813 - 99999) with
1213954 341584
emergency stop

0064 - 0130
389900 277606
(37803 - 40930)

1214861 369721

0131 - 0404
2520 H142 1263935 1264176
(40931 - 47130)

0405 - 9999
1285505 1285513
(47131 - 99999)

362239 1231286

0015 - 0057
341029 277606
(37810 - 40720)

1214861 369721

0058 - 0144
2620 H144 1263935 1264176
(40721 - 46376)

0145 - 9999
1285505 1285513
(46377 - 99999)

0204 - 9999
3010 H133 396958 396648 355887 337854 260673
(37953 - 99999)

0271 - 0370
389927 316415
(37973 - 39998)
4010 H134
0371 - 9999 389919 396630 362239 1231286
(39999 - 99999)
1228560 316415
0007 - 9999
5011 H135
(37761 - 99999)

© 2008 by Hamm AG 427


Drive pump Vibration pump Steering pump
Series
Machine
Model range Version
type
NEW/old
Pump Seal kit Pump Seal kit Pump Seal kit

0001 - 0249 1257773 1287850 1256610 1287869


3205 H158
0250 - 9999 2057212 2067111 2057220 2067108
0001 - 0347
(44641 - 61787) 1257994 1274171
Standard
0348 - 0976
1268341 1242822
0977 - 9999 2057211 2060003
3307 H159
0001 - 0978 1256602 1284606
Hammtronic
0979 - 9999 2057206 2060003
0001 - 0976 1256629 1274198
0977 - 9999 2057227 2063968
H169,
3410 - 3411 0001 - 9999 1297449 2034192 1298437 2020546
H179

0002 - 1850 1257978 1287834


Standard
1851 - 9999 2057219 2066943

0001 - 1967 1254715 1289020


3412 - 3414 H160 Hammtronic 240974
1968 - 9999 2057214 2066943
1231286
0001 - 1039 1255428 1287842
1040 - 1922 1255665
1923 - 9999 2057213
0001 - 9999 Standard 2057219
3412 - 3414 H180 2066943 2057213 1276522
0001 - 9999 Hammtronic 2057214
Standard, 1257986 1276506
0001 - 9999 1255665
Hammtronic 1255630 1277898
H161
0001 - 0641 1268198
0641 - 9999
3516 - 3520
Standard, 1257986 1276506
0001 - 9999
Hammtronic 1255630 1277898 2014247 2033989
H176
0001 - 0096 1255665
1276522
0097 - 9999 2057213
0001 - 9999
1255630 1277898 1259636 1279173
(44308 - 99999)
H162
0001 - 0052 1268198 1231286
3625
0053 - 9999
0001 - 0005 1259636 1279173 2014247 2033989
H177 1255630 1277898
0006 - 9999 2057215 2066943
0001 - 9999 DV 3.21, DV 3K, 329347
DV 3 H120 337854 329827 1231278 329363 1231251
(28792 - 99999) DV 3.22 329835
0001 - 9999
DV 6.4 H143
(36457 - 99999)
1215434 396648 1213660 277606 399639 1237152
0001 - 9999
DV 6.4 PVC H150
(40398 - 99999)
0001 - 9999
DV 8.4 H138
(37863 - 40435)
1206389 1218093 858218 1219677 1206591 1202057
0001 - 9999
DV 8.4 PVC H151
(40401 - 44754)
0001 - 9999
DV 6 Super H156 1262351 316415 1213660 277606 399639 1237152
(43442 - 99999)

428 © 2008 by Hamm AG


Drive pump Vibration pump Steering pump
Series
Machine
Model range Version
type
NEW/old
Pump Seal kit Pump Seal kit Pump Seal kit

0001 - 9999
DV 8 Super H157 1253581 1261991 858218 1219677 1264575 1202057
(43483 - 99999)
0001 - 0150 1291645 2025799
DV 40 H164 1298003 1242822 1298275 1202057
0150 - 9999 2057210 2060003
0001 - 0198 1295322 2026072
0001 - 0206 Vibration front 1295691 2026074
0001 - 0209 Vibration rear 1290061 2030436
DV 70 H165 1295365 1202057
0199 - 9999 2057217 2066943
0207 - 9999 Vibration front 2041876 2026074
0210 - 9999 Vibration rear 2057223 2046685
0001 - 0241 1295322 2026072
0001 - 0239 Vibration front 1295691 2026074
0001 - 0249 Vibration rear 1290053 2026073
DV 90 H166 1290126
0242 - 9999 2057217 2066943
0240 - 9999 Vibration front 2041876 2026074
0250 - 9999 Vibration rear 2057222 2066888
HD 8 VV,
H170 0001 - 9999 2027843 2046745 1302906 1302906
HD 10C VV
HD 10 - 12 H171 0001 - 9999 2034596 2079703 1302906 2067896
HD 13 - 14 H172 0001 - 9999 2029240 2068938 2050033 2069010 2050033 2069010
0001 - 9999
HD 10 - 13 H139 1227343 1255878 1220950 1202057 1220950 1202057
(42935 - 99999)
0001 - 0018 1285645 1287346
(41527 - 42325)
0019 - 0388
H152 1258869 1257234 1285653 1287273
(42522 - 48036)
HD 70 - 75 1246852 1237152
0389 - 9999 Standard 1285645 1287346
(48172 - 99999) Divided drum 1285661 1287265
Standard 2057501 2067110
H173 0001 - 9999 2057503 2063968
Divided drum 2057506 2068934
0001 - 0924 1238922
(40961 - 50612)
H153 1285688 1287257
0925 - 9999 1285696 1287249
(60175 - 99999)
HD 90 - 110 HV 0001 - 0552
0553 - 9999 2057509 2066943
H174
0001 - 0561 1706586 1287257
0562 - 9999
2057511 2067110 1202057
H181 0001 - 9999 2057509 2066943
1295373
0556 - 9999
H153 1285726 1287311 1285734 1287338
(48007 - 99999)
0001 - 0602 1285726 1287311
HD 110 VHV 0603 - 9999 2057508 2066943
H174
0001 - 0602 1706608 1287338
0603 - 9999
2057216 2066943
H181 0001 - 9999 2057508 2066943
0001 - 0028 1285726
(42546 - 45915)
0029 - 0098
H163 (46121 - 47880) 1291203 1287311 1285734 1287338 1238922
HD 120 - 130 1202057
0099 - 9999 1285726
(48492 - 99999)
H182 0001 - 9999 2057508 2066943 2057216 2066943 1295373
0002 - 9999
HD 150 TT H168 1287796 2022246 1295373 1202057
(50177 - 9999)
0782 - 9999
HW 90 H123 1285750 1205773
(48532 - 99999)

© 2008 by Hamm AG 429


Genuine Hamm hydraulic motors and transmissions
for the reliable transfer of power
The genuine Hamm hydraulic motors
and transmissions reliably transfer the
power available from the pumps. The
compact design of the hydraulic mo-
tors and transmission enables the com-
plete integration of the drive units into
the drum. Even under the most difficult
job site conditions, the installed Hamm
hydraulic motors guarantee the safe
function of the drive and the compacti-
on aggregates. Continuous develop-
ments of the drive units together with
our suppliers as well as extensive tests
ensure a safe function in the long run.

430 © 2008 by Hamm AG


Drive motors and seal kits
for tandem rollers

Series Gear Brake


Machine Stock
Model range Version/place hub Seal kit Brake disc
type piece
NEW/old motor set

0001 - 9999
DV 3 H120 329398* 361992
(28792 - 99999)

Vibration drum 1214934 1210572 1210637


0002 - 9999
DV 6.4 H143 Tyres 1207415 359602 386626 1264710 396249
(37647 - 99999)
Oscillation drum 1214934 1210572 1210637

Vibration drum - left side 397911 1224255 1216929


0282 - 9999
DV 8.4 H138 Vibration drum - right side 381470 368032 396273
(37863 - 99999)
Tyres 386162 381934 396249

Vibration drum 1214934 1210572 1210637


0002 - 9999
DV 6.4 PVC H143 Tyres 1207415 359602 386626 1264710 396249
(37647 - 99999)
Oscillation drum 1214934 1210572 1210637

Vibration drum - left side 397911 1224255 1216929

0001 - 9999 Vibration drum - right side 381470 368032 396273


DV 8.4 PVC H151
(40401 - 99999) Tyres 386162 381934 396249

Oscillation drum 1231480 1267450 1267485

Vibration drum 1214934 1210572 1252135 1210637


0001 - 9999
DV 6 Super H156 Tyres 1207415 359602 386626 1264710 396249
(43442 - 99999)
Oscillation drum 1246747 1254308 1267663 1257293

Vibration drum - left side 397911 1224255 1216929

0001 - 0055 Vibration drum - right side 381470 368032 391204 396273
(00001 - 44358) Tyres 386162 359602 386626 396249

Oscillation drum 1231480 1254308 1254332


DV 8 Super H157
Vibration drum - left side 397911 1224255 1216929

0056 - 9999 Vibration drum - right side 381470 368032 391204 396273
(44359 - 99999) Tyres 386162 359602 386626 396249

Oscillation drum 1231480 1254308 1267485

Vibration drum - left side 1243764 1255932

DV 40 H164 0001 - 9999 Vibration drum - right side 1290886 2046613

Tyres 1290886 2046613

0001 - 0128 1297422 2049256 2049327


Vibration drum 2049343
0129 - 9999 2036548 2049256 2049864

DV 70 H165 0001 - 0194 1290924 1289454 1267450 1267663 1257293


Oscillation drum
0195 - 9999 2051941 1289454

0001 - 9999 Tyres 1290932 359602 378089 1264710 2026143


*Drive motor

© 2008 by Hamm AG 431


Drive motors and seal kits
for tandem rollers

Series Gear Brake


Machine Stock
Model range Version/place hub Seal kit Brake disc
type piece
NEW/old motor set
0001 - 0226 Vibration drum 1289527 2040658
0227 - 9999 Vibration drum - left side 2039118 2067127 2040664
0227 - 9999 Vibration drum - right side 2054791 2040658
DV 90 H166
0001 - 0236 Oscillation drum 1289950 1289454 1267450 1257285 1257293
0267 - 9999 Oscillation drum 2051939 1289454 1257293
0001 - 9999 Tyres 1289969 359602 378089 1257269 2026143
2046613
HD 8 VV H170 0001 - 9999 2043954
+2046615
2046613
HD 10C VV H170 0001 - 9999 2043954
+2046615
1255932
Vibration drum 1243764
HD 10 - 12 H171 0001 - 9999 +2039040
Tyres 2075971
2046613
Vibration drum - left side 2043954
+2046615
HD 13 - 14 H172 0001 - 9999 1255932
Vibration drum - right side 1243764
+2039040
Tyres 2066847
1255932
Vibration drum 1243764
1486 - 9999 +1271008
HD 10 - 12 H139
(42935 - 99999) 1226363
Tyres 1220535
+1226487
1226185
Vibration drum 394106
1486 - 9999 +1226193
HD 13 H139
(42935 - 99999) 1226363
Tyres 1220535
+1226487
Undivided drum 1236407 1289454 1254308 1257285 1257293
0001 - 0088 Divided drum 1214934 1210572 1252135 1210637
(41527 - 44278) Tyres 1237845 381934 386626 1257269 396249
HD 75.4 1292854 1300938 1252135 1210637
Undivided drum 1236407 1289454 1254308 1257285 1257293
0089 - 0548 Divided drum 1214934 1210572 1252135 1210637
H152
(44409 - 50393) Tyres 1256211 381934 378089 1257269 2026143
HD 75.4 1292854 1300938 1252135 1210637
HD 70 - 75
Undivided drum 1236407 1289454 1267450 1257285 1257293
0549 - 9999 Divided drum 1290916 1300938 1252135 1210637
(50394 - 99999) Tyres 1256211 381934 378089 1257269 2026143
HD 75.4 1292854 1300938 1252135 1210637
Undivided drum 1236407 1289454 1267450 1257285 1257293
Divided drum 1290916 1300938 1252135 1210637
H173 0001 - 9999
Tyres 1256211 381934 378089 1257269 2026143
HD 75.4 1292854 1300938 1252135 1210637
Vibration drum
1231480 1289454 1254332
0001 - 9999 (not HD 90.4)
HD 90 - 110 H153
(40961 - 99999) Divided drum 397911 1216929
Tyres 1239066 368032 396273
0001 - 9999
HD 120 - 130 H163 1246844 1291106 1265962
(42546 - 99999)
0002 - 9999
HD 150 TT H168 1286994 1302884 1257293
(00001 - 99999)
0001 - 9999
HW 90 H123 351598 355445
(30218 - 99999)
*Drive motor

432 © 2008 by Hamm AG


© 2008 by Hamm AG 433
Drive motors and seal kits –
compactors Series 2000/Euro Series

Gear hub motor


Series
Machine Version/
Model range Gear Barke
type place Stock
NEW/old hub Seal kit Barke disc
piece
motor set
2220 D 364320 368040 378097

0002 - 9999 2220 D CE 1214934 1210572 1252135 1210637


2220 H132
(41693 - 99999) 2222 DS 399701 368032 1252038
2222 DS CE 397911 1216929

0001 - 9999 2320 D 397911 1216929


2320 H155
(31152 - 99999) 2322 DS 1213687 1223801 1223836
2420 without CE 378054 373869 378100
2420 with CE 1205218 378119 378100 1216929

0598 - 9999 2422 without CE 381314 369764 378070


2420 H141
(39123 - 99999) 2422 with CE 1231480 1289454 1267450 1267485
without drum drive
with drum drive

0064 - 0077 Smooth drum


(37803 - 38422) Padfoot drum
1223836
0078 - 0092 Smooth drum 1213695 1223798
2520 H142
(38423 - 42791) Padfoot drum 1213717 1223828

0233 - 9999 Smooth drum


1244949 1291106 1264451 1264508
(43107 - 99999) Padfoot drum
0015 - 0020
(37810 - 38347)

0021 - 0040
(38348 - 39467)
2620 H144 1213717 1223828 1223836
0041 - 0092
(39468 - 43101)

0093 - 9999
1244949 1291106 1264451 1264508
(43102 - 99999)
3011 1204939 1216422 1210637
0204 - 9999
3010 H133 3012 1213687 1223801 1228331 1223836
(37953 - 99999)
3011 VIO 1204939 1216422 1210637
4011D/DO 1205218 378119 378100 1216937 1216929
0271 - 0349
4011DTC 398195 1201832 1201794
(37973 - 39557)
4012 DS TC 1213717 1223828 1229060 1223836
4011D/DO 1205218 378119 378100 1216937 1216929
4010 H134 0350 - 0388
4011 DTC 1213725 1223828 1229060 1223836
(39558 - 40515)
4012 DS TC 1213717 1223828 1229060 1223836
0389 - 9999 4011D/DO 1205218 378119 378100 1216937 1216929
(40516 - 99999) 4012 DS TC 1213717 1223828 1229060 1223836
0007 - 0008
399507 1201530 1201794
(37761 - 38281)
0009 - 0019
5011 H135
(38282 - 39922)
1213695 1223798 1223836
0020 - 9999
(39923 - 99999)

434 © 2008 by Hamm AG


Variable displacement motor - axle
Series range Version/
Machine type Model
NEW/old place
Motor Seal kit

2220 D
0002 - 9999 2220 D CE
2220 H132 336076 354333
(41693 - 99999) 2222 DS
2222 DS CE
0001 - 9999 2320 D 1467166 397270
2320 H155
(31152 - 99999) 2322 DS 1467328 397270
2420 without CE
2420 with CE
0598 - 9999 2422 without CE
2420 H141
(39123 - 99999) 2422 with CE
without drum drive 1450840 1231308
with drum drive 1450670 1231308
0064 - 0077 Smooth drum
(37803 - 38422) Padfoot drum
336238 341614
0078 - 0092 Smooth drum
2520 H142
(38423 - 42791) Padfoot drum
0233 - 9999 Smooth drum
1450670 1231308
(43107 - 99999) Padfoot drum
0015 - 0020
(37810 - 38347)
336238 341614
0021 - 0040
(38348 - 39467)
2620 H144
0041 - 0092
(39468 - 43101)
1450670 1231308
0093 - 9999
(43102 - 99999)
3011
0204 - 9999
3010 H133 3012 384941 397270
(37953 - 99999)
3011 VIO
4011D/DO
0271 - 0349
4011DTC
(37973 - 39557)
4012 DS TC
384968 389609
4011D/DO
4010 H134 0350 - 0388
4011 DTC
(39558 - 40515)
4012 DS TC

0389 - 9999 4011D/DO


1208225 1231294
(40516 - 99999) 4012 DS TC
0007 - 0008
(37761 - 38281)
384968 389609
0009 - 0019
5011 H135
(38282 - 39922)

0020 - 9999
1208225 1231294
(39923 - 99999)

© 2008 by Hamm AG 435


Drive motors and seal kits –
compactors Series 3000

Wheel gear

Series range Version/


Machine type Model Brake Seal
NEW/old place Trans-
Seal kit disc kit
mission
set brake

3205
0001 - 9999
3205 H158 1256688 1288040 1288067 1288059
(47511 - 99999)
3205P

3307
0001 - 0085
(44041 - 46915)
3307P

3307
0086 - 0347
3307 H159
(47171 - 99999)
3307P

3307
0348 - 9999 2024034 1274147 2034060 1274155
3307P

0001 - 0085
(44041 - 46915)
1256696
0086 - 0347
3307 HT H159
(47171 - 99999)

0369 - 9999 2024034 1274147 2034060 1274155

H169 Smooth drum


3410 - 3411 H179 0001 - 9999 2024034 1274147 2034060 1274155
H269 3410 P

Smooth drum
0002 - 0037
(43462 - 45365)
3412 P

Smooth drum
0038 - 0137
H160
(45366 - 46863)
3412 P
3412 - 3414 1254758 1268961 1268996 1268988
Smooth drum
0138 - 9999
(47001 - 99999)
3412 P

Smooth drum
H180 0001 - 9999
3412 P

436 © 2008 by Hamm AG


Variable displacement Variable displacement
motor for axle motor for drum
Series range Version/
Machine type Model
NEW/old place
Motor Seal kit Motor Seal kit

3205 876429
0001 - 9999
3205 H158 876437 1288571 1288563
(47511 - 99999)
3205P 876445

3307 876186 876151


0001 - 0085
1278797 1278800
(44041 - 46915)
3307P 876194 876178

3307 876216 876208


0086 - 0347
3307 H159
(47171 - 99999)
3307P 876224 876232
1274201 1274228
3307 876216 876208
0348 - 9999
3307P 876224 876232

0001 - 0085
1256661 1278797 1256645 1278800
(44041 - 46915)

0086 - 0347
3307 HT H159
(47171 - 99999)
1271849 1274201 1271806 1274228
0369 - 9999

H169 Smooth drum 1707825 1707833 2024823


3410 - 3411 H179 0001 - 9999 2020554
H269 3410 P 2032001 2032000 2024826

Smooth drum 874841 874876


0002 - 0037
(43462 - 45365)
3412 P 874868 874884
1269313 1269224
Smooth drum 876038 874876
0038 - 0137
H160
(45366 - 46863)
3412 P 876046 874884
3412 - 3414
Smooth drum 876267 876240
0138 - 9999
1276514 1276530
(47001 - 99999)
3412 P 876275 876259

Smooth drum 876267 876240


H180 0001 - 9999 1276514 1276530
3412 P 876275 876259

© 2008 by Hamm AG 437


Drive motors and seal kits –
compactors Series 3000

Wheel gear

Series range Version/


Machine type Model
NEW/old place Transss- Barke disc Seal kit
Seal kit
mission set Barke

0001 - 0037
(43462 - 45365)

0038 - 0137
H160
(46061 - 46863)
3412 - 3414 HT 1254758 1268961 1268996 1268988
0138 - 9999
(47001 - 99999)

H180 0001 - 9999

3516 / 3516P 1254758 1268961 1268996 1268988

0001 - 0036
3518 / 3520
(43553 - 45955)
1255622 1276581 1276611 1276603
3518P / 3520P

3516 / 3516P 1254758 1268961 1268996 1268988

0037 - 0066
H161 3518 / 3520
(46161 - 46990)
1255622 1276581 1276611 1276603
3518P / 3520P
3516 - 3520
3516 / 3516P 1254758 1268961 1268996 1268988

0067 - 9999
3518 / 3520
(47317 - 99999)
1255622 1276581 1276611 1276603
3518P / 3520P

3516 / 3516P 1254758 1268961 1268996 1268988

H176 0001 - 9999 3518 / 3520


1255622 1276581 1276611 1276603
3518P / 3520P

0002 - 0011
(46006 - 46201)
H162 1255622 1276581 1276611 1276603
0012 - 9999
3625
(47401 - 99999)

H177 0001 - 9999 1255622 1276581 1276611 1276603

438 © 2008 by Hamm AG


Variable displacement Variable displacement
motor for axle motor for axle
Series range Version/
Machine type Model
NEW/old place
Motor Seal kit Motor Seal kit

0001 - 0037
1254723
(43462 - 45365)
1269313 1254731 1269224
0038 - 0137
H160 1255649
(46061 - 46863)
3412 - 3414 HT
0138 - 9999
1271482 1276514 1271814 1276530
(47001 - 99999)

H180 0001 - 9999 1271482 1276514 1271814 1276530

3516 / 3516P
874884 1269224
0001 - 0036
3518 / 3520 876321
(43553 - 45955)
1269313
3518P / 3520P 876046 876313 1275429

3516 / 3516P 876461


874884 1269224
0037 - 0066
H161 3518 / 3520 1275453
(46161 - 46990)
876348
3518P / 3520P 876313 1275429
3516 - 3520
3516 / 3516P 876453 1276530
876259
0067 - 9999
3518 / 3520 876283 1279149 1276530
(47317 - 99999)

3518P / 3520P 876291 876305 1279165

3516 / 3516P 876453 1276530


876259
H176 0001 - 9999 3518 / 3520 876283 1279149 1276530

3518P / 3520P 876291 876305 1279165

0002 - 0011
1259628 1279149 1255657
(46006 - 46201)
H162 1279165
0012 - 9999
3625 1271830 1279149 1271792
(47401 - 99999)

H177 0001 - 9999 1271830 1279149 1271792 1279165

© 2008 by Hamm AG 439


Vibration motors and seal kits

Vibration
Series range
Machine type Model Version/place
NEW/old
Motor Seal kit

0002 - 9999
2220 H132 364231 367796
(41693 - 99999)

2320 D 1284274
0357 - 9999
2320 H155 1213261
(41718 - 99999)
2322 DS 1508458

0001 - 9999
2420 H141 1508458 1213261
(35132 - 99999)

0001 - 9999
2520 H142 1233467 1243772
(35313 - 99999)

0015 - 0057
386375 1201085
(37810 - 40720)

2620 H144

0058 - 9999
1233467 1243772
(40721 - 99999)

0204 - 9999
3010 H133 1508458 1213261
(37953 - 99999)

0001 - 9999
4010 H134 1508458 1213261
(34753 - 99999)

0007 - 9999
5011 H135 386375 1201085
(37761 - 99999)

0001 - 9999
3205 H158 397520 1213288
(47511 - 99999)

1244981 1255703
3307 H159 0348 - 9999
VIO 1233920 1242628

440 © 2008 by Hamm AG


Vibration
Series range
Machine type Model Version
NEW/old
Motor Seal kit

1244981 1255703
0001 - 9999
3307 HT H159
(44041 - 99999)
VIO 1233920 1242628

H169
3410 - 3411 H179 0001 - 9999 1298445 2020559
H269

0002 - 0897
1254766 1269356
(43589 - 99999)

H160 1254766

0898 - 9999 1269356

3412 - 3414 3414 1293060

1254766

H180 0001 - 9999 1269356

3414 1293060

3516 / 3516P 1254766 1277871


0001 - 0146
(43553 - 48756)
3518 / 3520 1256939 1274007

H161

3516 / 3516P 1293060 1293702


0147 - 9999
3516 - 3520
(48872 - 99999)
3518 / 3520 1256939 1274007

3516 / 3516P 1293060 1293702

H176 0001 - 9999

3518 / 3520 1256939 1274007

0001 - 9999
3625 1259644 1279157
(46006 - 99999)

© 2008 by Hamm AG 441


Vibration motors and seal kits

Vibration Fan
Series range
Machine type Model Version
NEW/old
Motor Seal kit Motor Seal kit

0001 - 9999
DV 3 H120 330035 341541
(28792 - 99999)

397520 1213288
0001 - 9999
DV 6.4 H143
(36457 - 99999)
Oscillation drum 1284266

0208 - 99999
DV 8.4 H138 1284274 1213261
(37863 - 40435)

397520 1213288
0001 - 9999
DV 6.4 PVC H150
(40398 - 99999)
Oscillation drum 1284266

0001 - 9999
DV 8.4 PVC H151 1284274 1213261
(40401 - 99999)

397520 1213288
0001 - 9999
DV 6 Super H156
(43442 - 99999)
Oscillation drum 1252887 1257587

1284266
0001 - 9999
DV 8 Super H157
(43483 - 99999)
Oscillation drum 1284274 1213261

DV 40 H164 0001 - 9999 1297910 1242822 1298097

DV 70 H165 0001 - 9999 1289934 2028119 1251570 341541

DV 90 H166 0001 - 9999 1289934 2028119 1251570 341541

HD 8 VV,
H170 0001 - 9999 2029678
HD 10C VV

HD 10 - 12 H171 0001 - 9999 2029678

HD 13 - 14 H172 0001 - 9999 2062298

397520 1213288
0001 - 0063
1236180 1257242
(41527 - 43391)
Oscillation drum 1252887 1257587
H152
397520 1213288 1251570 341541
0064 - 9999
HD 70 - 75
(43620 - 99999)
Oscillation drum 1252887 1257587

397520 1213288 1251570 341541


H173 0001 - 9999
Oscillation drum 1252887 1257587

442 © 2008 by Hamm AG


Vibration Fan
Series range
Machine type Model Version
NEW/old
Motor Seal kit Motor Seal kit

HD90, HD90K 1233920 1242628

Oscillation drum 1254626 1255703


0001 - 0023
(40961 - 41777)
HDO90V / HD90.4 ASC 1284266 1299468

HD110 / HD110K 1233920 1242628


1234099 1241745
HD90, HD90K 1244981 1255703

Oscillation drum 1254626 1255703


0024 - 0125
H153
(42231 - 43411)
HDO90V / HD90.4 ASC 1284266 1299468

HD110 / HD110K 1233920 1242628

HD90, HD90K 1244981 1255703

Oscillation drum 1254626 1255703


0126 - 9999
HD 90 - 110 1251570 341541
(43630 - 99999)
HDO90V / HD90.4 ASC 1284266 1299468

HD110 / HD110K 1233920 1242628

HD90, HD90K 1244981 1255703

Oscillation drum 1254626 1255703


H174 0001 - 9999 1251570 341541
HDO90V / HD90.4 ASC 1284266 1299468

HD110 / HD110K 1233920 1242628

HD90, HD90K 1244981 1255703

Oscillation drum 1254626 1255703


H181 0001 - 9999 1251570 341541
HDO90V / HD90.4 ASC 1284266 1299468

HD110 / HD110K 1233920 1242628

1254871 1268090
H163 0001 - 9999
HD 120 - 130 1251570 341541
H175 (42546 - 99999)
Oscillation drum 2029599

HD 150 TT H168 0002 - 9999 1295373 1202057

© 2008 by Hamm AG 443


Genuine Hamm hydraulic cylinders for a safe
function of the steering and auxiliary instruments
The genuine Hamm steering cylinders
guarantee the long-term operating
safety of your Hamm roller. The Hamm
hydraulic cylinders are optimised for
the respective purpose and endure the
versatile loads of the daily site work
steadily. The used seals are optimally
coordinated to the respective function
and therefore of low wear.

444 © 2008 by Hamm AG


Series range
Machine type Model Description Cylinder Seal kit
NEW/old

Steering cylinder 1455990 1456849

0002 - 9999
2220 H132 Spring brake cylinder 383007 383023
(41693 - 99999)

Blade 1455990 1456849

Steering cylinder 330280 353698


0087 - 0356
(37472 - 41717)
Spring brake cylinder 383007 383023

2320 H155 Steering cylinder 1455982 1456849

0357 - 9999
Spring brake cylinder 383007 383023
(41718 - 99999)

Blade 1455982 1456849

Steering cylinder 415006 353701

0288 - 0868
Spring brake cylinder 1200496 1201433
(37813 - 41041)

Blade 477311 353701


2420 H141
Steering cylinder 1455974 1456776

0869 - 9999
Spring brake cylinder 1200496 1201433
(41042 - 99999)

Blade 477311 353701

Steering cylinder 498009 353736


0064 - 0148
(37803 - 41075)
Blade 477311 353701
2520 H142
Steering cylinder 1452983 1456768
0149 - 9999
(41262 - 99999)
Blade 477311 353701

Steering cylinder 498009 353736


0015 - 0068
(37810 - 40933)
Blade 477311 353701
2620 H144
Steering cylinder 1452983 1456768
0069 - 9999
(41076 - 99999)
Blade 477311 353701

© 2008 by Hamm AG 445


Series range
Machine type Model Description Cylinder Seal kit
NEW/old

Steering cylinder 351261 353329

Spring brake cylinder 383007 383023


0204 - 0383
(37953 - 40555)
Operator’s platform 383309 393258

Blade 351261 353329


3010 H133
Steering cylinder 1455982 1456849

Spring brake cylinder 383007 383023


0384 - 9999
(41132 - 99999)
Operator’s platform 383309 393258

Blade 1455982 1456849

Steering cylinder 487988 353701

Spring brake cylinder 1200496 1201433


0271 - 0411
(37973 - 40750)
Operator’s platform 383309 393258

Blade 477311 353701


4010 H134
Steering cylinder 1452991 1456776

Spring brake cylinder 1200496 1201433


0412 - 9999
(41182 - 99999)
Operator’s platform 383309 393258

Blade 1455966 1456776

Steering cylinder 487988 353701


0007 - 0023
Spring brake cylinder 1200496 1201433
(37761 - 39927)
Operator’s platform 383309 393258
5011 H135
Steering cylinder 1452991 1456776
0024 - 9999
Spring brake cylinder 1200496 1201433
(40012 - 99999)
Operator’s platform 383309 393258

Steering cylinder 1486616 1456830


0003 - 9999
3205 H158 Engine bonnet 1263072 1271733
(47511 - 99999)
Blade 1455990 1456849

Steering cylinder 1486616 1456830


0001 - 9999
3307 H159 Engine bonnet 1263072 1271733
(44041 - 99999)
Blade 1455982 1456849

Steering cylinder 1535188 1456776


H169,
3410 - 3411 H179, 0001 - 9999 Engine bonnet 1535714
H269
Blade 1455966 1456776

446 © 2008 by Hamm AG


Series range
Machine type Model Description Cylinder Seal kit
NEW/old

Steering cylinder 1480235 1456768

0001 - 9999
H160 Engine bonnet 1259601 1271733
(43462 - 99999)

Blade 1455966 1456776


3412 - 3414
Steering cylinder 1480235 1456768

H180 0001 - 9999 Engine bonnet 1259601 1271733

Blade 1455966 1456776

Steering cylinder 1480235 1456768

0001 - 9999
H161 Engine bonnet 1259601 1271733
(43553 - 99999)

Blade 1455966 1456776


3516 - 3520
Steering cylinder 1480235 1456768

H176 0001 - 9999 Engine bonnet 1259601 1271733

Blade 1455966 1456776

Steering cylinder 1480219 1489429


0001 - 9999
H162
(44308 - 99999)
Engine bonnet 1259601 1271733
3625
Steering cylinder 1480219 1489429
H177 0001 - 9999
Engine bonnet 1259601 1271733

Steering cylinder 330280 335916


1060 - 1159
(38573 - 41011)
Edge pressing equipment 419354 352098
DV 3 H120
Steering cylinder 1455990 1456830
1160 - 9999
(41362 - 99999)
Edge pressing equipment 419354 352098

Steering cylinder 525146 353701

0001 - 0196
DV 6.4 H143 Operator’s platform 388734 396737
(34844 - 39997)

Edge pressing equipment 330280 335916

Steering cylinder 493538 353736


0001 - 0422
DV 8.4 H138
(37863 - 40435)
Edge pressing equipment 330280 335916

Steering cylinder 1455214 1456776

0001 - 0193
DV 6.4 PVC H150 Operator’s platform 1232428 1237128
(40398 - 44914)

Edge pressing equipment 330280 335916

© 2008 by Hamm AG 447


Series range
Machine type Model Description Cylinder Seal kit
NEW/old

Steering cylinder 493538 353736


0001 - 0033
(40401 - 40905)
Edge pressing equipment 1455990 1456849
DV 8.4 PVC H151
Steering cylinder 1456563 1456768
0034 - 0208
(41152 - 44754)
Edge pressing equipment 1455990 1456849

Steering cylinder 1455214 1456776

Operator’s platform 1232428 1237128


0001 - 9999
DV 6 Super H156
(43442 - 99999)
Edge pressing equipment 1455990 1456849

Chip spreader 1492128 1261428

Steering cylinder 1456563 1456768

Operator’s platform 1232428 1237128


0001 - 9999
DV 8 Super H157
(43483 - 99999)
Edge pressing equipment 1455990 1456849

Chip spreader 1492128 1261428

Steering cylinder 1515950 1456776


DV 40 H164 0001 - 9999
Edge pressing equipment 1455958 1238175

Steering cylinder 1515934 1456776


DV 70 H165 0001 - 9999
Edge pressing equipment 1452967 1456830

Steering cylinder 1515942 2026477


0001 - 0114
Edge pressing equipment 1452967 1456830
DV 90 H166
Steering cylinder 2031058 2031059
0115 - 9999
Edge pressing equipment 1452967 1456830

HD 8 VV, HD 10C VV H170 0001 - 9999 Steering cylinder 2028121 1456830

Steering cylinder 2051166 1456830


HD 10 - 12 H171 0001 - 9999
Edge pressing equipment 2080008

Steering cylinder 2037128 1456830


HD 13 - 14 H172 0001 - 9999
Edge pressing equipment 2080008

Steering cylinder 1433016 1200232


0103 - 0982
(36962 - 40435)
Edge pressing equipment 419354 352098

Steering cylinder 1433016 1200232


0983 - 1162
HD 10 - 13 H139
(40436 - 40961)
Edge pressing equipment 1455958 1238175

Steering cylinder 1452967 1456830


1163 - 9999
(40962 - 99999)
Edge pressing equipment 1455958 1238175

448 © 2008 by Hamm AG


Series range
Machine type Model Description Cylinder Seal kit
NEW/old
Steering cylinder 1466941 1456776

0001 - 0003 Crab steering 1466933 1456776


(41527 - 41529) Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
H152
Steering cylinder 1447874 1456768

0004 - 9999 Crab steering 1466933 1456776


HD 70 - 75
(42311 - 99999) Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
Steering cylinder 1447874 1456768
Crab steering 1466933 1456776
H173 0001 - 9999
Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
Steering cylinder 1447874 1456768

0001 - 9999 Crab steering 1447882 1456768


H153
(40961 - 99999) Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
HD 90 - 110
Steering cylinder 1447874 1456768

H174 Crab steering 1447882 1456768


0001 - 9999
H181 Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
Steering cylinder 1477501 1502034

0001 - 9999 Crab steering 1447882 1456768


H163
(42546 - 99999) Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
HD 120 - 130
Steering cylinder 1477501 1502034

H175 Crab steering 1447882 1456768


0001 - 9999
H182 Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456849
Steering cylinder 1447874 1456768

0002 - 0013 Crab steering 1447882 1456768


(50177 - 50633) Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456768
HD 150 TT H168
Steering cylinder 1477501 1502034

0014 - 9999 Crab steering 1447882 1456768


(60170 - 99999) Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456768
Steering cylinder 1477501 1502034
Crab steering 1447882 1456768
HD 150 TT H183 0001 - 9999
Operator’s platform 1236776 1296469
Edge pressing equipment 1455990 1456768

© 2008 by Hamm AG 449


Genuine Hamm starters and alternators
for reliable starting power
Genuine Hamm alternators guarantee
safe power supply for the on-board
electrical system and ensure reliable
operation of the Hamm rollers.

Genuine Hamm starters assure safe


starting of the machines even under the
hardest climatic conditions worldwide.

450 © 2008 by Hamm AG


Series range
Machine type Model Alternator Starter
NEW/old

0001 - 9999
2220 H132
(41222 - 99999)

0357 - 9999
2320 H155
(41718 - 99999)

0288 - 9999
2420 H141 277797 396370
(37813 - 99999)

0064 - 9999
2520 H142
(37803 - 99999)

0015 - 9999
2620 H144
(37810 - 99999)

0204 - 9999
3010 H133
(37953 - 99999)

1200712

0271 - 9999 327271


4010 H134
(37973 - 99999)

0007 - 9999
5011 H135 392740
(37761 - 99999)

0001 - 9999
3205 H158
(43462 - 99999)
1243713

1285858
0001 - 0462

3307 H159

0463 - 9999 2033797

© 2008 by Hamm AG 451


Series range
Machine type Model Alternator Starter
NEW/old

H169, H269 0001 - 9999 1269844


3410 - 3411 1294768
H179 0001 - 9999 2043678

0018 - 0457 1243713


H160 1269844
3412 - 3414 0458 - 9999
1294768
H180 0001 - 9999 2043678

0001 - 0296
1243713
(43553 - 50683)
H161 1269844
0297 - 9999
3516 - 3520
(50764 - 99999)
1294768
H176 0001 - 9999 2043678

H162 0002 - 9999 1243713 1269844


3625
H177 0001 - 9999 1294768 2043678

0001 - 9999
DV 3 H120 340936 340928
(28792 - 99999)

0001 - 9999
DV 6.4, DV 6.4 PVC, DV 6 Super H143, H150, H156 1217445 1214209
(36457 - 99999)

0001 - 9999
DV 8.4, DV 8.4 PVC, DV 8 Super H138, H151, H157 277797 396370
(34677 - 99999)

DV 40 H164 0001 - 9999 1302051 1302043

DV 70, DV 90 H165, H166 0001 - 9999 895563 1269844

HD 8 VV, HD 10C VV H170 0001 - 9999 2041965 2041967

HD 10 - 12 H171 0001 - 9999 2041965 1302043

HD 13 - 14 H172 0001 - 9999 2041965 1302043

1486 - 3621
398462
(42935 - 61497)
HD 10 - 13 H139 1238515
3622 - 9999
1285858
(61498 - 99999)

452 © 2008 by Hamm AG


Series range
Machine type Model Alternator Starter
NEW/old

0001 - 0288
(41527 - 46542)
277797 1214209
0289 - 0668
H152
(46704 - 61497)
HD 70 - 75
0669 - 9999
1243713 1285858
(61572 - 99999)

H173 0001 - 9999

0001 - 0924
277797 396370
(40961 - 50612)
H153
0925 - 9999
1243713 1269844
(60175 - 99999)
HD 90 - 110
H174 0001 - 9999 1294768 1269844

H181 0001 - 9999 1294768 2043678

0184 - 9999
H163 1243713 1269844
(60170-99999)
HD 120 - 130
H182 0001 - 9999 1294768 2043678

0002 - 0013
277797 396370
(50177 - 50633)

H168 0014 - 0049 277797 1269844


HD 150 TT
0050 - 9999 1294768 1269844

H183 0001 - 9999 1294768 1269844

0693 - 0992
GRW 10 - 18 (Cummins) H114 1210300 1210327
(37492 - 41877)

0993 - 1678
GRW 10 - 18 (Deutz 1013) H114 277797 396370
(42394 - 50518)

1679 - 9999
GRW 10 - 18 (Deutz 2012) H114 1294830 1269844
(50444 - 99999)

0522 - 0861 1234978 1214209


HW 90 H123
0862 - 9999 1301500 1285858

© 2008 by Hamm AG 453


Genuine Hamm cab parts
for safety and ergonomics
The genuine Hamm windscreen wiper
system is optimised for the modern cab
concept of the Hamm rollers. Genuine
Hamm windscreen wipers guarantee
best all-round-view even under the
most difficult weather conditions. The
genuine Hamm windscreen wiper sys-
tem is reliable and service reduced. The
used rubber parts for the wipers are op-
timised for the application on sites
throughout the world.

454 © 2008 by Hamm AG


Windscreen wipers, wiper arms and wiper blades
Series range
Machine type Model
NEW/old
Front Rear
0001 - 9999
2220 H132
(41693 - 99999)
0357 - 9999
2320 H155
(41718 - 99999)
Wiper motor 1240706 Wiper motor 1240633
0863 - 9999
2420 H141 Wiper arm 384666 Wiper arm 386006
(40936 - 99999)
Wiper blade 384674 Wiper blade 385999
0149 - 9999
2520 H142
(41262 - 99999)
0069 - 9999
2620 H144
(41067 - 99999)
0288 - 0862
2420 H141
(37813 - 40935)
Wiper motor 399353 Wiper motor 399345
0064 - 0148
2520 H142 Wiper arm 384666 Wiper arm 386006
(37803 - 41261)
Wiper blade 384674 Wiper blade 385999
0015 - 0068
2620 H144
(37810 - 41066)
0204 - 0363
3010 H133
(37953 - 40525)
Wiper motor 384658 Wiper motor 385972
0271 - 0394
4010 H134 Wiper arm 384666 Wiper arm 386006
(37973 - 40521)
Wiper blade 384674 Wiper blade 385999
0007 - 0024
5011 H135
(37761 - 40725)
0364 - 9999
3010 H133
(40526 - 99999)
Wiper motor 1240692 Wiper motor 1240722
0395 - 9999
4010 H134 Wiper arm 384666 Wiper arm 386006
(40522 - 99999)
Wiper blade 384674 Wiper blade 385999
0025 - 9999
5011 H135
(40726 - 99999)
3205 H158
3307 H159 Wiper motor 1270036 Wiper motor 1270044
0001 - 9999
Wiper arm 1272152 Wiper arm 1272179
3410 - 3411, 3412 - 3414, (00001 - 99999)
H169 Wiper blade 1272187 Wiper blade 1272160
3516 - 3520, 3625
Wiper motor 356956
0001 - 9999
DV 3 H120 Wiper arm 356964
(28792 - 99999)
Wiper blade 385999
DV 6.4 H143
DV 8.4 H138 Wiper motor 385948 Wiper motor 385964
0001 - 9999
Wiper arm 385980 Wiper arm 385980
DV 6.4 PVC H150 (00001 - 99999)
Wiper blade 385999 Wiper blade 385999
DV 8.4 PVC H151
DV 6 Super H156 Wiper motor 1261185 Wiper motor 1261185
0001 - 9999
Wiper arm 1260065 Wiper arm 1260065
DV 8 Super H157 (00001 - 99999)
Wiper blade 1260073 Wiper blade 1260073
HD 70 - 75 H152, H173,
HD 90 - 110 H153, H174, Wiper motor 1247484 Wiper motor 1247476
0001 - 9999
H181, H163, Wiper arm 1249371 Wiper arm 1249150
HD 120 - 130 H175, H182, (00001 - 99999)
Wiper blade 1249398 Wiper blade 1249169
HD 150 TT H168, H183
Wiper motor 356956
0001 - 9999
GRW 10 - 18 H114, H178 Wiper arm 356964
(00001 - 99999)
Wiper blade 385999

Wiper motor 356956 Wiper motor 534250


0001 - 9999
HW 90 H123 Wiper arm 356964 Wiper arm 207683
(00001 - 99999)
Wiper blade 385999 Wiper blade 224901

© 2008 by Hamm AG 455


Genuine Hamm headlights
for optimum view around the machine
The genuine Hamm lighting system
provides for safe operation of the
Hamm rollers even on night sites.
The robust design of the Hamm head-
lights ensure operating safety even un-
der the toughest site conditions. The
lighting parts are from weatherproof
and temperature resistant material.

456 © 2008 by Hamm AG


Series range Lighting
Machine type Model
NEW/old Front Rear
Headlight 311987 Rear light 230286
Illuminant 12V 45/40W - 209651 Illuminant 12V 21W - 283150
Illuminant 12V 4W - 209635 Illuminant 12V 10W - 283142
0001 - 9999
2220 H132 Direction indicator 311685 Working spotlights 207500
(00001 - 99999)
Illuminant 12V 21W - 283150 Illuminant 12V 35W - 209619

Headlight cab 385077 Illuminant 12V 55W


Rear reflector 221074
H3 - 366528

Headlight 388483 Rear light 230286


Illuminant 12V H4 - 346357 Illuminant 12V 21W - 283150
Illuminant 12V 4W - 209635 Illuminant 12V 10W - 283142
0001 - 9999
2320 H155 Direction indicator 311685 Working spotlights 207500
(00001 - 99999)
Illuminant 12V 21W - 283150 Illuminant 12V 35W - 209619

Headlight cab 385077


Rear reflector 221074
Illuminant 12V 55W H3 - 366528

Headlight 388483 Rear light 230286


Illuminant 12V H4 - 346357 Illuminant 12V 21W - 283150
Illuminant 12V 4W - 209635 Illuminant 12V 10W - 283142

2420 H141 Direction indicator 311685 Working spotlights 207500


0001 - 9999 Illuminant 12V 21W - 283150 Illuminant 12V 35W - 209619
2520 H142
(00001 - 99999)
2620 H144
Side lamp 354252
Illuminant 12V 4W - 209635
Rear reflector 221074
Headlight cab 385077
Illuminant 12V 55W H3 - 366528

Rear light 330639


Headlight 388483 Illuminant 24V 10W - 230642
Illuminant 24V H4 - 388467
Illuminant 24V 4W - 230634 Direction indicator 311685
0001 - 9999 Illuminant 24V 21W - 230626
3010 H133
(00001 - 99999) Direction indicator 311685
Illuminant 24V 21W - 230626 Working spotlights 385085
Illuminant 24V 70W - 277568
Headlight cab 385077
Illuminant 24V 70W - 277568 Rear reflector 221074

Headlight 388483 Rear light 330639


Illuminant 24V H4 - 388467 Illuminant 24V 10W - 230642
Illuminant 24V 4W - 230634
Direction indicator 311685
Direction indicator 311685 Illuminant 24V 21W - 230626
4010 H134 0001 - 9999 Illuminant 24V 21W - 230626
5011 H135 (00001 - 99999) Working spotlights 385085
Side lamp 354252 Illuminant 24V 70W - 277568
Illuminant 24V 4W - 230634

Headlight cab 385077 Rear reflector 221074


Illuminant 24V 70W - 277568

Headlight, left front 1266985 Rear light 330639


Headlight, right front 1266993 Illuminant 12V 10W - 283142
Illuminant 12V H7 - 1277499
Direction indicator 311685
3205 H158 0001 - 9999 Illuminant 12V 21W - 283150
3307 H159 (00001 - 99999) Illuminant 12V 21W - 283150
Illuminant 12V 4W - 209635 Headlight cab 1272209
Headlight cab 1272209 Illuminant 12V 55W H3 - 366528
Illuminant 12V 55W H3 - 366528 Rear reflector 398225

© 2008 by Hamm AG 457


Series range Lighting
Machine type Model
NEW/old Front Rear
Headlight, left front 1266985 Raer light 330639
Headlight, right front 1266993 Illuminant 12V 10W - 283142
H169 Illuminant 12V H7 - 1277499 Direction indictor 311685
H179 Illuminant 12V 21W - 283150 Illuminant 12V 21W - 283150
3410 - 3411 H160 Illuminant 12V 4W - 209635
3412 - 3414 H180 0001 - 9999
3516 - 3520 H161 (00001 - 99999) Side lamp right 2029266
3625 H176 Headlight cab 1272209
Side lamp left 2029166
H162 Illuminant 12V 55W H3 - 366528
Illuminant 12V 4W - 209635
H177
Headlight cab 1272209
Illuminant 12V 55W H3 - 366528 Raer reflector 398225
Headlight 311987 Raer light 330639
Illuminant 12V 45/40W - 209651 Illuminant 12V 10W - 283142
Illuminant 12V 4W - 209635 Rear reflector 330647
0001 - 9999 Illuminant 12V 21W - 283150
DV 3 H120
(28792 - 99999)
Direction indictor 311685 Direction indictor 311685
Illuminant 12V 21W - 283150 Illuminant 12V 21W - 283150
Raer reflector 221074
Headlight 311987 Headlight 311987
Illuminant 12V 45/40W - 209651 Illuminant 12V 45/40W - 209651
Illuminant 12V 4W - 209635 Illuminant 12V 4W - 209635
0001 - 9999
DV 6.22 H118 Three-unit lamp 230286
(00001 - 99999)
Direction indicator 311685 Illuminant 12V 10W - 283142
Illuminant 12V 21W - 283150 Illuminant 12V 21W - 283150
Raer reflector 221074
Headlight 388483 Headlight 388483
Illuminant 12V H4 - 346357 Illuminant 12V H4 - 346357
Illuminant 12V 4W - 209635 Illuminant 12V 4W - 209635
Direction indictor 311685
DV 6.4 H143 Illuminant 12V 21W - 283150
0001 - 9999
DV 6.4 PVC H150 Direction indictor 311685
(00001 - 99999) Raer light 330639
DV 6 Super H156 Illuminant 12V 21W - 283150
Illuminant 12V 10W - 283142
Raer reflector 398225
Headlight cab 1260049 Headlight cab 1260049
Illuminant 12V 55W H3 - 366528 Illuminant 12V 55W H3 - 366528
Headlight 311987 Headlight 311987
Illuminant 12V 45/40W - 209651 Illuminant 12V 45/40W - 209651
Illuminant 12V 4W - 209635 Illuminant 12V 4W - 209635
0001 - 9999
DV 8.4 H138 Three-unit lamp 230286
(00001 - 99999)
Direction indicator 311685 Illuminant 12V 10W - 283142
Illuminant 12V 21W - 283150 Illuminant 12V 21W - 283150
Raer reflector 221074
Headlight 388483 Headlight 388483
Illuminant 12V H4 - 346357 Illuminant 12V H4 - 346357
Illuminant 12V 4W - 209635 Illuminant 12V 4W - 209635
Direction indictor 311685
DV 8.4 PVC H151 0001 - 9999 Illuminant 12V 21W - 283150
DV 8 Super H157 (00001 - 99999) Direction indictor 311685
Illuminant 12V 21W - 283150 Raer light 330639
Illuminant 12V 10W - 283142
Raer reflector 398225
Headlight cab 1260049 Headlight cab 1260049
Illuminant 12V 55W H3 - 366528 Illuminant 12V 55W H3 - 366528

458 © 2008 by Hamm AG


Series range Lighting
Machine type Model
NEW/old Front Rear
Headlight 388483 Headlight 385085
Illuminant 12V H4 - 346357 Illuminant 12V 55W H3 - 366528
Direction indicator 311685
Direction indicator 311685 Illuminant 12V 21W - 283150
Illuminant 12V 21W - 283150 Rear light 330639
DV 40 H164
Illuminant 12V 10W - 283142
DV 70 H165 0001 - 9999
DV 90 H166 Drum lighting 330647
Drum lighting 330647
Illuminant 12V 21W - 283150
Illuminant 12V 21W - 283150
Illuminant 12V 10W - 283142
Illuminant 12V 10W - 283142
Rear reflector 2025134
Headlight cab 2035376 Headlight cab 2035376
Illuminant 12V 55W H3 - 366528 Illuminant 12V 55W H3 - 366528
Rear light 2030860
Headlight 2030857
Illuminant 12V 21W - 283150
Illuminant 12V H4 - 346357
Illuminant 12V 5W - 209694
HD 8 VV, HD 10C VV H170 0001 - 9999 Illuminant 12V 4W - 209635
Rear reflector 2030859
Direction indicator 2030858
Illuminant 12V 21W - 283150
Illuminant 2055118
Rear reflector 398225
Rear light 2030860
Headlight 2030857
Illuminant 12V 21W - 283150
Illuminant 12V H4 - 346357
Illuminant 12V 21/5W - 2065509
HD 10 - 12 H171 0001 - 9999 Illuminant 12V 4W - 209635
Rear reflector 2030859
Direction indicator 2030858
Illuminant 12V 21W - 283150
Illuminant 2055118
Rear reflector 398225
Rear light 2030860
Headlight 2030857
Illuminant 12V 21W - 283150
Illuminant 12V H4 - 346357
Illuminant 12V 21/5W - 2065509
HD 13 - 14 H172 0001 - 9999 Illuminant 12V 4W - 209635
Rear reflector 2030859
Direction indicator 2030858
Illuminant 12V 21W - 283150
Illuminant 2055118
Rear reflector 398225
Direction indicator left 1200631 Spotlight 330647
Direction indicator right 1200623 Illuminant 12V 21W - 283150
Illuminant 12V 21W - 283150 Rear light 330639
0001 - 1485
Illuminant 12V 10W - 283142
(36017 - 42934) Headlight 388483
Direction indicator 311685
Illuminant 12V H4 - 346357
Illuminant 12V 21W - 283150
Illuminant 12V 4W - 209635
HD 10 - 13 H139 Rear reflector 398225
Headlight 388483 Rear light 330639
Illuminant 12V H4 - 346357 Illuminant 12V 10W - 283142
1486 - 9999 Illuminant 12V 4W - 209635 Headlight 330647
(42935 - 99999) Direction indicator 311685
Direction indicator 311685
Illuminant 12V 21W - 283150
Illuminant 12V 21W - 283150
Rear reflector 398225
Headlight 388483 Rear light 330639
Illuminant 12V H4 - 346357 Illuminant 12V 10W - 283142
H152, H173, Illuminant 12V 4W - 209635 Headlight 385085
HD 70 - 75 Illuminant 12V 55W H3 - 366528
H153, H174, Direction indicator 311685
HD 90 - 110 0001 - 9999
H163, H175, Illuminant 12V 21W - 283150 Direction indicator 311685
HD 120 - 130 (00001 - 99999)
H168, H181, Illuminant 12V 21W - 283150
HD 150 TT
H182, H183 Headlight cab 385077 Headlight cab 385077
Illuminant 12V 55W - 355283 Illuminant 12V 55W - 355283
Rear reflector 398225
Headlight 311987 Headlight 311987
Illuminant 12V 45/40W - 209651 Illuminant 12V 45/40W - 209651
Illuminant 12V 4W - 209635 Illuminant 12V 4W - 209635
0001 - 9999
GRW 10 - 18 H114, H178 Raer light 230286
(00001 - 99999) Side lamp left 2029166
Illuminant 12V 21W - 283150
Side lamp right 2029266
Illuminant 12V 10W - 283142
Illuminant 12V 4W - 209635
Rear reflector 221074

© 2008 by Hamm AG 459


Genuine Hamm sensors
for highest possible operating safety
The operation of today’s modern buil-
ding machinery would not be conceiva-
ble without sensor technology. Even our
Hamm rollers are equipped with a num-
ber of sensors to ensure the optimal
function and operating safety of the ma-
chine. To achieve a uniform and optimal
as possible compaction result, the con-
trol of the roller’s power train as well as
different controlled drum functions are
prerequisite. The installed sensor tech-
nology fulfils highest requirements on
reliability and longevity.

460 © 2008 by Hamm AG


Survey of sensors

Vibration Safety Drive


Series
Machine
Model range
type
NEW/old Auto- Emer-
Drum Safety Backup ASC Speed
matic gency
2220 H132

2320 H155 810037

2420 H141

2520 H142
817570
2620 H144

3010 H133

4010 H134 810037

5011 H135

DV 3 H120 817570

DV 6.4 H143

DV 8.4 H138
810037 784664
DV 6.4 PVC H150 809276 817570

DV 8.4 PVC H151

DV 6 Super H156 865222

DV 8 Super H157 810037 892033

HD 10 - 13 H139 784664

HD 8 VV,
H170
HD 10C VV 821071 817570
0001 - 9999
HD 10 - 12 H171

HD 13 - 14 H172

0001 - 0003
852961
(41529 - 42310)

862215 - 400 long,


0004 - 0098
HD 70 - 75 H152 852880 871338 - 850 long,
(42311 - 44628)
871354 - 2000 long

0099 - 9999
865222 841994
(44629 - 99999) 817570
852988 817570
0001 - 0210
851880 2067128 Oscillation
(40961 - 44488)
HD 90 - 110 H153
0211 - 9999
865222
(44489 - 99999)

HD 120 - 130 H163 865222

HD 150 TT H168

GRW 10 - 18 H114 817570

HW 90 H123 817570

© 2008 by Hamm AG 461


Sensors Series 3000

Vibration Safety Drive


Series
Machine
Model range
type
NEW/old Drum drive
Drum Drive lever Backup Axle motor Inclination
motor
0003 - 9999
3205 H158 866768 874698
(47511 - 99999)
0001 - 9999
3307 H159 866849 874698
(44041 - 99999)
0001 - 9999
3307 HT H159 1263781 866849 881899 881880 874019
(44041 - 99999)

3410 - 3411 H169 0001 - 9999 2024111

3412 - 3414 H160 0001 - 9999 866849 874698

0001 - 9999
3412 - 3414 HT H160 865222 866849 881899 881880 874019
(43462 - 99999)

3412 - 3414 HT H180 0001 - 9999 865222 2053937 881899 881880 2054062

H161
3516-3520 866849 874698
H176
H161 0001 - 9999
3516 - 3520 HT 865222 866849 881899 881880 874019
H176 (43553 - 99999)
H162 0001 - 9999
3625 HT 865222 866849 881899 881880 874019
H177 (44308 - 99999)

Motor
Machine type
Enginespeed Fuelfilter Coolant

3205

3307

3307 HT 1263781 892653 892947

3410 - 3411 1263781 892653 892947

3412 - 3414

3412 - 3414 HT 1263781 892653* 892947

3412 - 3414 HT 2062292 + 2073584 2065058 892947

3516 - 3520

3516 - 3520 HT 1263781 892653* 892947*

3625 HT 1263781 892653* 892947*

*With Deutz engine type 2012

462 © 2008 by Hamm AG


Sensors Series DV 40-90

Vibration Engine Drive Asphalt


Series
Machine
Model range
type
NEW/old Tempera-
Vibration Speed Management Fuelfilter Steering
ture

DV 40 H164 0001 - 9999 2027126 2037313 2033499

H165
DV 70, DV 90 0001 - 9999 865222 1263781 2026117 892653 893099 2033499
H166

Speed
Series range
Machine type
NEW/old
Drum ASC T-Version front Osci-Version rear

DV 40 2035702

0001 - 0126 871338 2038289


DV 70
0126 - 9999 2067128 2038290

0001 - 0231 871338


DV 90
0232 - 9999 2067128 871354

Operator’s platform Cab


Series range
Machine type
NEW/old
Shift (left) Shift (right) Window

DV 40

0001 - 0126
DV 70
0126 - 9999 893196 893285 893218

0001 - 0231
DV 90
0232 - 9999

© 2008 by Hamm AG 463


Genuine Hamm service kits
to prevent cost-intensive downtimes
Small malfunctions in the electronic or
electric system can disturb the site work
severely. With the genuine Hamm Ser-
vice Kit, you will have all necessary sen-
sors, relays, switches, fuses as well as
control elements at your disposal local-
ly. The machine can continue the opera-
tion without longer downtime. Due to the
variety of parts, your service and main-
tenance staff is supported effectively.
The genuine Hamm Service Kits should
not be missing in any workshop or ser-
vice car.

464 © 2008 by Hamm AG


Water sprinkling
Series range
Machine type Model Version Emergency
NEW
Service-Kit Driver-Kit

3205 H158 0001 - 9999

3307 H159 0001 - 9999 Standard 2035790

3410 - 3411 H169 0001 - 9999

3412 - 3414 H160 0001 - 9999

3516 - 3520 H161 0001 - 9999 Hammtronic 2034656

3625 H162 0001 - 9999

DV 6 Super H156 0001 - 9999


2035762 2032389
DV 8 Super H157 0001 - 9999

DV 40 H164

DV 70 H165 0001 - 9999 2047936


2035744 2032389
DV 90 H166 0001 - 9999

HD 8 - 10C H170

HD 10 - 12 H171 2047906

HD 13 - 14 H172

HD 10 - 13 H139 2047945

HD 70 - 75 H152 0001 - 9999


Standard 2035747
HD 90 - 110 H153 0001 - 9999 2047933
2039034
HD 120 - 130 H163 0001 - 9999
Divided drum
2035760
(ASC)
HD 150 TT H168 0001 - 9999 2047944

all Types 2039036

© 2008 by Hamm AG 465


Wirtgen Group lubricants
keep your fleet moving
The complex and demanding require- Premium lubricants One-stop supply
ments imposed by Wirtgen Group ma- Wirtgen Group lubricants combine the All Wirtgen Group machines – whether
chines have been analysed in intensive best possible basic oils and unique ad- Wirtgen milling machine, Vögele paver
research and testing work together with ditives in customized specifications. or Hamm roller – can be filled and lu-
leading oil companies and translated The advantages for you: bricated with the corresponding
into optimum specifications. The result- Wirtgen Group lubricant for each appli-
ant products are now used for first-time • Extended oil-change intervals based
cation.* Together with the carefully co-
lubrication of the machines in the fac- on oil analysis in the Wirtgen Group
ordinated mixture of container sizes,
tory. The outcome of these efforts is re- • Compatibility with the first filling
this results in optimized ordering, stor-
markable: a large range of premium lu- • Optimum protection against wear
age and filling processes.
bricants from a single source comple- • Perfect protection against corrosion
mented by highly functional acces- • Traceability in the event of damage
Accessories for filling and
sories “made in Germany” for filling and Wirtgen Group lubricants consequent- lubrication
lubrication. The new Wirtgen Group lu- ly improve the performance and serv- Highly functional accessories “made in
bricants ensure that your fleet does not ice life of your machines while at the Germany”, such as canister pumps and
grind to a halt. same time durably cutting their running grease guns, are available to assist you
costs. The sensible way to save mon- in filling and lubricating your machines.
ey!
*Exceptions are indicated

466 © 2008 by Hamm AG


The lubricants in detail

Wirtgen Group Engine Oil Wirtgen Group Hydraulic Oil


15W40 HVLP 46
Powerful high-performance engine oil High-grade multi-range hydraulic oil
made from excellent basic oils and with high viscosity index for optimum
special additives. Increases the per- protection against wear, even in the
formance output by your engine while most difficult service conditions. The
at the same time ensuring maximum new, improved specification ensures
operational reliability. very long service intervals. Optimum
cold starting properties are guaran-
Container sizes: 5 l, 20 l, 208 l teed.
Classes: ACEA E7/E5/E3/B4/B3/A2, Container sizes: 20 l, 208 l
API CI-4/CH-4/CG-4/CF-4/CF/SL/SJ Classes: AFNOR NF-E 48-690/1,
Manufacturers' standards: Daimler AFNOR NF-E 48-603 Part 1 - Type HV,
Chrysler MB 228.3/229.1, Caterpillar Denison HF-0, Vickers I-286-S, Vickers
CAT ECF-1, Cummins CES M-2950-S, DIN 51524 Part 3, ISO
20078/7/6/2/1, Mack EO-M Plus, 11158 Type HV
Volvo VDS-2/VDS-3, MAN M3275 Manufacturers' standards: P-70,
Denison HF-0

Wirtgen Group Gear Oil Wirtgen Group Special Gear


85W90 Oil
Mineral gear oil of the latest generation Special all-synthetic high-performance
for versatile use in gearboxes and axle gear oil for Hamm vibratory bearings
drives. Stands out through maximum and drum drives, as well as for Vögele
protection against wear and oxidation. pump splitter gearboxes and travel
Container sizes: 5 l, 20 l, 208 l drives. Extremely resistant to pressure
Classes: API GL-5 and temperature.
Manufacturers' standards: Daimler
Chrysler MB 235.0, ZF-TE- Container sizes: 5 l, 20 l, 208 l
ML05A/07A/12A/16C/17B, MAN 342
Type N Note:
Note: Must not be used for Wirtgen Must not be mixed with mineral gear
milling drum gearboxes, Hamm vibra- oil. Must not be used for Wirtgen
tory bearings and drum drives, as well milling drum gearboxes.
as for Vögele pump splitter gearboxes
and travel drives.

Wirtgen Group Multi-purpose Wirtgen Group Drum Bearing


Grease Grease
Exclusive grease for lubricating Hamm
Highly refined multi-purpose grease for drum bearings. Extremely resistant to
a wide range of lubricating jobs, such temperature and pressure.
as on link pins and wheel bearings.
State-of-the-art additive technology Container size: 1 kg
makes this product particularly suitable
for use in conditions subject to impacts Wirtgen Group Drive Bearing
and vibration. Grease
Special high-performance grease for
Container size: 400 g cartridge use in Hamm drive bearings. Extremely
resistant to pressure and water-repel-
lent.

Container size: 1 kg

© 2008 by Hamm AG 467


Wirtgen Group lubricants
Accessories for filling and lubrication
Oil pumps
Hand pump for 20 l canisters:
• Piston pump
• Delivery hose with spring-loaded
spiral and anti-kink spring
• Non-drip spout with holder
• Foot valve

Lever-operated hand pump for 208 l


barrels:
• Made of metal
• Telescoping intake tube
• Pivotable delivery manifold
• Delivery capacity: 0.2 l / stroke

Pressure sprays and grease


guns:
Pressure sprays:
• Made of metal
• Flexible hose
• Sizes: 500 g, 1000 g

Grease guns:
• Made of metal
• High pressure output
• Size: 400 g

Filling cans and funnels


Filling cans:
• Flexible spout
• Complete with lid
• Sizes: 1 l, 2 l, 5 l

Filling funnels:
• Transparent plastic material
• Complete with lid
• Diameter: 180 mm, 220 mm

468 © 2008 by Hamm AG


Description Container size Part No.

5l 2065020

Wirtgen Group Engine Oil 15W40 20 l 2065025

208 l 2065026

20 l 2065028
Wirtgen Group Hydraulic Oil HVLP 46
208 l 2065029

5l 2065030

Wirtgen Group Gear Oil 85W90 20 l 2065031

208 l 2065032

5l 1238051

Wirtgen Group Special Gear Oil 20 l 2065037

208 l 2065038

Wirtgen Group Multi-purpose Grease 400 g 2065035

Wirtgen Group Drum Bearing Grease 1 kg 1205757

Wirtgen Group Drive Bearing Grease 1 kg 1227114

Description Part No.

Hand pump for 20 l canisters 2065044


Lever-operated hand pump for 208 l barrels 2065045
Pressure sprays 500 g 2065046
Pressure sprays 1000 g 2065047
Lever-operated hand grease gun 400 g 2065048
Grease gun 400 g 2065049
Filling can 1 l 2065041
Filling can 2 l 2065042
Filling can 5 l 2065043
Filling funnel 180 mm 2065039
Filling funnel 220 mm 2065040

© 2008 by Hamm AG 469


The General Standard Terms and Conditions of Sale and Delivery apply.
The Terms and Conditions of Sale and Delivery of the company at which orders are processed can be sent on request.
They can also be viewed on the website of the respective company.

© 2008 by Wirtgen Group


Illustrations are without obligation. Subject to technical changes. Performance data depend on operational conditions. – Nr. 40-10 / 186042 EN 11/07 © 2008 by Wirtgen Group. Printed in Germany
Wirtgen Group
Hohner Strasse 2
53578 Windhagen · Germany
Phone: +49 (0) 26 45 /131- 0
Fax: +49 (0) 26 45 /131- 397
E-Mail: service@wirtgen.de
Internet: www.wirtgen-group.com

Wirtgen GmbH
Hohner Strasse 2
53578 Windhagen · Germany
Phone: +49 (0) 26 45 /131- 0
Fax: +49 (0) 26 45 /131- 397
E-Mail: service@wirtgen.de
Internet: www.wirtgen.de

Presented by:
Joseph Vögele AG
Neckarauer Strasse 168 - 228
68146 Mannheim · Germany
Phone: +49 (0)6 21/ 81 05 - 0
Fax: +49 (0)6 21/ 81 05 - 463
E-Mail: spareparts@voegele-ag.de
Internet: www.voegele-ag.de

Hamm AG
Hammstrasse 1
95643 Tirschenreuth · Germany
Phone: +49 (0) 96 31/ 80- 0
Fax: +49 (0) 96 31/ 80- 120
E-Mail: parts@hamm.eu
Internet: www.hamm.eu

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