IEC Bus Bar Kit and Lug Kit 110mm Stand Alone Overload (C396CBAR)

NEMA Installation XT FRAME G Overload (C396CBARXT)

The 110mm Stand Alone Overload Kit (C396CBAR) contains (2) offset bus bars, (1) straight bus bar, (4) terminal plates,
(6) stationary plates, (2) M4x14 screws, (4) M4x10 screws, (2) M5x12 screws, (6) interphase barriers, and this pub.
The XT Frame G Overload Kit (C396CBARXT) contains (1) left bus bar, (1) center bus bar, (1) right bus bar, (2) terminal
plates, (6) stationary plates, (2) M4x14 screws, (4) M4x10 screws, (2) M5x12 screws, (6) interphase barriers, and this pub.

Note M4x14 M5x12

bend
orientation

M5x12

Plate touches
screw
Step 3:
110mm Stand Alone XT Frame G Secure the stationary plate to the bus
C396CBAR C396CBARXT Step 2: bar using the M4x14 screw. Push the
Step 1: Secure the terminal plate to plate as close to the M5 screw as
Lay the overload on its side and insert one of the bus the bus bar using the M5x12 possible before torquing. Torque the
bars with the offset end (C396CBAR) or the appropriate inward screw in the orientation shown. M4 screw to 1,36 N-m [12 lb-in]. Torque
bend (C396CBARXT) through the topmost pole as shown. Do not tighten the screw. the M5 screw to 3,95 N-m [35 lb-in].

Terminal
Plate Bus Bar

Stationary Stationary Plate

Plate Slot on
overload (slotted hole
to the outside)
Load Side M4x10
Line Side
Step 4:
Rotate the bus bar assembly 90 deg. Step 5: Step 6:
so that the terminal plate is on top. Insert a stationary plate into the slot at the line side. Flip the overload over and
Locate slot on overload and slide the Make sure that the plate is pushed into the slot as repeat steps 1 through 5
the stationary plate into it. far as possible. Screw plate to bus bar using a M4x10 for the other outside pole.
screw and torque to 1,36 N-m [12 lb-in].

Step 7:
Secure a stationary plate to the
center pole bus bar as shown
using a M4x10 screw. For the XT
Frame G overload, secure the
plate on the bent end. Torque
screw to 1,36 N-m [12 lb-in].

1/4-20 bolt: 10,8 N-m

[96 lb-in] Lug Kit C396CLUG
lug
lock washer
(3) Lugs
(2) Notched clamp
(1) Unnotched clamp
(3) flat washer
Step 9:
(3) lockwasher Step 8: Install the interphase barrier (4 places)
(3) 1/4-20x1.0 bolt Insert the bus bar through by sliding it into the slot and pushing
(3) 1/4-20 nut the center pole of the overload. it down until it stops. This step can be
Insert a stationary plate into the done after all cables have been
slot at the load side. Screw plate connected to the overload. Refer to left
to bus bar using a M4x10 screw for lug kit installation.
Install notched and torque to 1,36 N-m [12 lb-in].
anti turn flat washer clamp on
clamp 1/4-20 nut outside poles
pub51869 (01) June 07 Also refer to: www.eatonelectrical.com