You are on page 1of 9

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
RENR7090-02
May 2006

320C Excavator
Electrical System
MAB1-UP
PAB1-UP
GAC1-UP
FBC1-UP
EAG1-UP
GNG1-UP
SBN1-UP
HKT1-UP
RAW1-UP

© 2006 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator-Engine Gov. A-12 1 Solenoid- Flow Limit (ATCH) B-8 45
Alarm-Action D-1 2 Solenoid-1way/2way Control (ATCH) A-4 46
Alarm-Travel (ATCH) A-5 3 Solenoid-A/C Clutch B-12 47
Alternator C-12 4 Solenoid-Fine Swing (ATCH) D-11 48
Battery I-12 5 Solenoid-Hammer (ATCH) H-12 49
Battery (ATCH) I-12 6 Solenoid-Hydraulic Lock D-12 50
Block G-8 7 Solenoid-Power Shift Control A-7 51
Breaker-Alternator G-10 8 Solenoid-Quick Coupler (ATCH) A-7 52
Control-Engine/Pump F-9 9 Solenoid-Relief 1 (ATCH) A-4 53
Control-Valve (ATCH) D-9 10 Solenoid-Relief 2 (ATCH) A-5 46
Control-Wiper D-2 11 Solenoid-Relief Check 1 (ATCH) A-4 54
Converter- 12V 7A I-6 12 Solenoid-Relief Check 2 (ATCH) A-5 55
Converter- Radio D-5 13 Solenoid-Stem 1 Cont. (A) (ATCH) A-8 56
Diode- Chassis Lamp Relay I-11 14 Solenoid-Stem 1 Cont. (B) (ATCH) A-8 56
Diode- Heater Control H-7 15 Solenoid-Stem 2 Cont. (A) (ATCH) A-8 56
Diode- Main Relay I-8 16 Solenoid-Stem 2 Cont. (B) (ATCH) A-8 56
Diode- Refueling Power Relay A-2 17 Solenoid-Stem 3 Cont. (A) (ATCH) A-8 57
Diode- Start Relay H-7 18 Solenoid-Stem 3 Cont. (B) (ATCH) A-9 57
Engine Speed Pickup A-10 19 Solenoid-Swing Brake D-12 50
Fuse Base H-10 14 Solenoid-Thumb Close (ATCH) A-9 56
Heater-Air A-10 20 Solenoid-Thumb Open (ATCH) A-9 56
Ind. Unit G-1 21 Solenoid-Travel Speed E-12 50
Joystick 1 (ATCH) I-2 22 Solenoid-Travel Straight D-12 58
Joystick 2 (ATCH) G-1 21 Switch- Air Cleaner I-11 59
Meter-Service D-1 23 Switch- Lower Wiper (ATCH) D-3 21
Monitor F-1 24 Switch- Secondary Shutdown G-3 60
Motor- Lower Wiper (ATCH) I-1 25 Switch-Aux. Hydraulic Pressure (ATCH) H-1 61
Motor-Lower Washer (ATCH) I-12 26 Switch-Backup EPR Valve G-2 62
Motor-Starter B-12 27 Switch-Backup Gov. G-2 62
Motor-Washer I-12 26 Switch-Coolant Level I-12 63
Motor-Wiper E-1 28 Switch-Disconnect G-11 64
Panel-A/C Switch D-3 29 Switch-Engine Oil A-12 65
Panel-Heater Switch D-3 29 Switch-Engine Oil Level A-12 66
Panel-Switch D-2 30 Switch-Fine Swing Control (ATCH) D-4 67
Pump-Refueling (ATCH) A-3 31 Switch-Hammer Foot (ATCH) I-3 68
Relay- Main I-7 14 Switch-Hammer Pressue (ATCH) H-12 49
Relay-Boom Lamp I-11 32 Switch-Hammer Pressure (ATCH) H-1 61
Relay-Cab Lamp H-11 32 Switch-Hammer Pressure (ATCH) A-9 56
Relay-Chassis Lamp I-11 32 Switch-Horn I-2 69
Relay-Heater I-8 15 Switch-Hydraulic Oil Filter A-6 70
Relay-Horn H-11 33 Switch-Hydraulic Oil Level A-6 71
Relay-Hydraulic Lock Solenoid H-11 33 Switch-Joystick Pressure I-3 72
Relay-Neutral Start G-11 33 Switch-Key G-1 21
Relay-Refueling Power (ATCH) A-2 17 Switch-Lower Washer (ATCH) D-3 21
Relay-Refueling Start (ATCH) A-3 34 Switch-Medium Line Pressure (ATCH) I-1 61
Relay-Refueling Stop (ATCH) A-2 34 Switch-Neutral Start Limit I-2 73
Relay-Start G-7 18 Switch-One Touch Low Idle H-1 21
Relay-Start Control I-10 35 Switch-Quick Coupler (ATCH) E-1 74
Relay-Thumb Close (ATCH) I-8 18 Switch-Refueling (ATCH) A-5 75
Relay-Thumb Open (ATCH) I-9 18 Switch-Refueling Start (ATCH) A-3 76
Relay-Timer I-10 35 Switch-Refueling Stop (ATCH) A-3 76
Resistor-Backup I-7 16 Switch-Seat Heater (ATCH) D-3 21
Seat w/Seat Heater (ATCH) H-1 36 Switch-Straight Travel Pressure (ATCH) H-1 77
Sender-Coolant Temperature C-12 37 Switch-Throttle Position G-1 21
Sender-Fuel Level A-6 38 Switch-Travel Left Pressure I-1 25
Sender-Hydraulic Oil Temperature A-6 39 Switch-Travel Right Pressure I-1 78
Sensor-A/C Photo F-1 40 Switch-Under Window Limit (ATCH) E-1 79
Sensor-AIH Coolant Temperature C-12 37 Switch-Window Limit F-1 80
Sensor-Pump Discharge Pressure 1 A-7 41 Unit-A/C F-5 81
Sensor-Pump Discharge Pressure 2 A-7 42 Unit-Heater (ATCH) F-5 81
Sensor-Squeeze Pressure (ATCH) A-4 43 Unit-Heater Control I-7 16
Sensor-Water Separator Level (ATCH) I-12 44
CONNECTOR LOCATION
Schematic Machine
Connector Number
Location Location
CONN 1 D-12 82
CONN 2 ET CONN I-11 35
CONN 4 G-9 8
CONN 5 G-8 8
CONN 6 G-8 18
CONN 7 G-8 18
CONN 8 G-7 18
CONN 9 G-7 18
CONN 10 E-7 9
CONN 11 C-6 56
CONN 12 D-6 83
CONN 13 I-6 84
CONN 14 G-5 72
CONN 15 F-5 85
CONN 16 F-4 85
CONN 17 F-4 85
CONN 18 F-3 85
CONN 19 H-3 60
CONN 20 H-3 86
CONN 21 B-3 87
CONN 22 B-3 87
CONN 23 A-3 88
CONN 24 A-3 88
CONN 25 C-2 89
CONN 26 C-2 90
CONN 27 E-2 91
CONN 28 F-2 92
CONN 29 H-2 86
CONN 3 G-9 8
CONN 30 H-2 86
CONN 31 H-2 86
CONN 32 I-2 84
CONN 33 I-2 84
CONN 34 I-2 84
CONN 35 G-1 93
CONN 36 A-5 94
CID / MID / FMI

Failure Mode Identifiers (FMI)¹


Component Identifiers (CID¹) FMI No. Failure Description
0 Data valid but above normal operational range.
Module Identifier (MID²)
1 Data valid but below normal operational range.
Engine/Pump Controller 2 Data erratic, intermittent, or incorrect.
(MID No. 069) 3 Voltage above normal or shorted high.
CID Component 4 Voltage below normal or shorted low.
0091 Throttle Position Signal 5 Current below normal or open circuit.
0096 Fuel Level Sender 6 Current above normal or grounded circuit.
0110 Engine Coolant Temperature Sensor 7 Mechanical system not responding properly.
0167 Alternator 8 Abnormal frequency, pulse width, or period.
0168 Voltage of the Power Supply (Keyswitch) 9 Abnormal update.
0190 Speed Sensor 10 Abnormal rate of change.
0248 CAT Data Link 11 Failure mode not identifiable.
0286 Signal for Engine Oil Pressure Decrease 12 Bad device or component.
0374 Swing Brake Solenoid Valve 13 Out of calibration.
0376 Travel Alarm 14 Parameter failures.
0581 Proportional Reducing Valve for the Power Shift Pressure 15 Parameter failures.
0586 Engine Speed Dial 16 Parameter not available.
0587 Feedback Sensor for the Governor Actuator 17 Module not responding.
0590 Engine Control 18 Sensor supply fault.
0598 Travel Speed Solenoid 19 Condition not met.
0600 Hyrdraulic Oil Temperature Sender 20 Parameter failures.
1161 Pump Delivery Pressure Sensor (Drive) ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
1162 Pump Delivery Pressure Sensor 2 (Idle)
Event Codes
1525 Straight Travel Solenoid
2002 Action Alarm Engine/Pump Control
Event
Valve Control Condition
Code
(MID No. 6A) 17 Coolant Overheat
CID Component
43 Battery Voltage Too Low
0145 12V DC Power Supply
1522 Check Valve Solenoid 2 50 Battery Voltage Too High

1523 Check Valve Solenoid 2 59 Low Coolant Level


1593 Auxiliary Stem 1 Extend Solenoid Valve 95 Fuel Filter is Clogged
1594 Auxiliary Stem 2 Extend Solenoid Valve 100 Engine Oil Pressure is Low
1595 Auxiliary Stem 3 Extend Solenoid Valve 119 Fuel Level is Low
1596 Auxiliary Stem 1 Retract Solenoid Valve
171 Engine Oil Level is Low
1597 Auxiliary Stem 2 Retract Solenoid Valve
179 Abnormal Battery Charge
1598 Auxiliary Stem 3 Retract Solenoid Valve
232 Water Separator Draining Demand
1609 Clench Pressure Sensor
1615 1way/2way Flow Solenoid Valve 235 Hydraulic Oil Level is Low
1657 Left Joystick Slide Control 236 Hydraulic Oil Filter is Clogged
1658 Right Joystick Slide Control 237 Overload Warning
1665 Relief 1 Solenoid Valve 272 Air Filter is Clogged
1666 Relief 2 Solenoid Valve 600 Hydraulic Oil Overheat
¹ The CID is a diagnostic code that indicates which component is faulty. 862 Special Filter is Clogged

² The MID is a diagnostic code that indicates which electronic control module 863 Automatic Greasing Failure
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
102-8016 Resistor: Backup 47 ± 2
Power Shift Control
Stem 1 (A)
Stem 1 (B)
111-9916 Solenoid: Stem 2 (A) 11.7 ± 1.2
Stem 2 (B)
Stem 3 (A)
Stem 3 (B)
Relief 1
112-0090 Solenoid: 19.5 ± 2
Relief 2
Hydraulic Lock
Swing Brake
Travel Speed
121-1491 Solenoid: 32.0 ± 3.2
Travel Straight
Thumb Close (ATCH)
Thumb Open (ATCH)
152-8346 Solenoid: Quick Coupler (ATCH) 32.6 ± 1.6
Empty: 83.5 ± 1.5
163-6700 Sender: Fuel Level Midpoint: 33.8 ± 2.0
Full: 8.0 +1.0 or -0.5
171-0188 Solenoid: Flow Limit 11.5 ± 0.5
20824-25451 @ 0°C (32°F)
6134-7496 @ 25°C (77°F)
3989-4875 @ 35°C (95°F)
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50°C (122°F)
973-1189 @ 75° (167°F)
475-522 @ 100°C (212°F)
221-269 @ 125°C (257°F)
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Alternator: 212-8561 SENR2143
Electric Starting Motor: 125-2988 REG00843
Engine/Pump Control: RENR3814
Tool/Valve Control: RENR3823

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
154-0498 Air Cleaner 635 ± 58 mm H2O Normally Open
Travel Left Pressure
Travel Right Pressure
Medium Line Pressure (ATCH)
490 ± 49 kPa 290 kPa MIN
167-3466 Hammer Pressure (ATCH) Normally Open
(71.07 ± 7.11 psi) (42.06 psi)
Aux. Hydraulic Pressure (ATCH)
Straight Travel Pressure (ATCH)
Joystick Pressure
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14 GROUND STRAP CONSOLE(LH)
RD-00 L13 L13 L13 L13 7G-1060 UU
RD-00 BK-00 RELAY PANEL RELAY PANEL 576-PK-18 3
C C L22 L22 L22 L22
330-YL 200-BK-18 6 535-BU 1
L12 L12 L12 L12 (22) ATCH JOYSTICK
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 5 575-YL-18 4
(5) BATTERY (35) START CONT (16) BACKUP (16) HEATER L35 L35 L35 L35 177-7712 +
B 235-BK-18 BK 200-BK-18 200-BK 169-PK-18 4 200-BK-18 2
POS NEG POS NEG GND RESISTOR L39 L39 L39 L39 CONN 34 (NOTE K)

200-BK-14
200-BK-14
C A

235-BK-18
235-BK-18
200-BK-18

200-BK-18
200-BK-14
200-BK-14
3T-5760 RELAY CONT UNIT (12) ATCH 12V 7A
CONN 2 CD L YL K776-GN-18 200-BK-18 3 S +1

200-BK
200-BK
102-8016 MOTOR

308-YL-18

308-YL-18
893-GN-18 094-2080 P WH/YL 403-GN-18 235-BK-18 A770-PK-18 197-4330 CONVERTER 2 E472-GN-18 1 +12V (25) ATCH LOWER
-
FF (NOTE C) GG (NOTE C) HH (NOTE C)
ET CONN E 892-BR-18 R WH/GN 309-GY-18 235-BK-14 (18) ATCH THUMB (18) ATCH THUMB A J J 167-3467 200-BK-18 H476-WH-18
L20 L20
1 235-BK-18 2 GND WIPER MOTOR

KEY SW.(START)
F 309-GY-18 330-YL OPEN RELAY CLOSE RELAY (15) HEATER (16) DIODE 308-YL-18 120-YL 1 120-YL 1 24V MEMORY 135-BU 200-BK-14 235-BK-18 235-BK-18 E474-OR-18 3 PWM+ 167-7079
S D A

CHECK TERM.
RD-00 RD-00 BK-00 G 330-YL 149-5050 149-5050 RELAY 121-1022 200-BK-18 (14) MAIN RELAY 200-BK 2 120-YL 2 24V IN 210-BK 200-BK-14 320-RD-18 235-BK-18 235-BK-18 4 COMMON

KEY SW.(ON)

REGULATOR
H C 308-YL (NOTE H) (NOTE H) 116-0114 C 179-BU 3 200-BK 3 GND C569-YL 200-BK-18 200-BK-18 154-RD 6 235-BK-18 K844-GY-18 5 SWITCH 1 H475-BU-18 1 (25) TRAVEL LEFT

INDICATOR
213-0772
J GND 2 200-BK 308-YL-18 200-BK 4 4 12V MEMORY 229-BK 200-BK-18 151-GN 5 235-BK-18 K848-WH-18 6 SWITCH 2 235-BK-18 2 PRESS. SW
(35) TIMER RELAY OUT 3 189-RD 169-PK-18 135-BU 5 135-BU 5 12V OUT 200-BK 200-BK-14 189-RD UU A 4 K848-WH-18 D 167-3466

RELAY
POS NEG POS NEG

TEMP.
163-6703 VV VV

GND
IN 4 308-YL 306-GN 210-BK 6 210-BK 6 GND 200-BK 200-BK-14 200-BK-18 PLATFORM CHASSIS 3 K844-GY-18
(32) BOOM LAMP RELAY +B 1 110-RD 235-BK-14 C569-YL 7 179-BU 200-BK H475-BU-18 2 E474-OR-18 (69) HORN SW 235-BK-18
I (6) ATCH
BATTERY
161-3128
645-RD-18 308-YL-18
403-GN-18
K776-GN-18
DD EE
C C
229-BK 8
9
120-YL
120-YL
200-BK
200-BK
H474-GN-18
K849-YL-18
L11
235-BK-18
1 E472-GN-18 128-2134
H474-GN-18
A
1
J
3T-5760 235-BK-18 893-GN-18 CONN 13 10 179-BU 200-BK K852-GN-18 CONN 33 D 235-BK-18 2
(78) TRAVEL RIGHT

1
2
A D PRESS. SW

T715-WH-18
T713-GN-18
T714-BU-18

T716-PK-18
(NOTE C) C C L13
616-BU 893-GN-18 892-BR-18 11 320-RD-18 607-PK K851-BU-18 2 200-BK-18 320-RD-18 167-3466

T713-GN-18
308-YL

308-YL
892-BR-18 616-BU C 12 A770-PK-18 124-GN-14 H473-BR-18 1 320-RD-18 200-BK-18

RR

PP
KK
(44) ATCH Z

101-RD-4
645-RD-18 607-PK 645-RD-18 175-RD-14 235-BK-18 235-BK-18

877-YL-4

L20

L39
L35
CONN 32

L11
WATER (68) ATCH A
149-RD 616-BU C987-RD-14 12V 7A 615-YL 320-RD-18 200-BK-18 308-YL 1

A718-PU-18
HAMMER FOOT SW (61) ATCH

A770-PK-18

L975-PK-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
SEPARATOR

308-YL-18

308-YL-18
308-YL-18
101-RD-6
101-RD-6
646-RD-18 184-RD 607-PK 154-RD 954-GN 2 K851-BU-18 1

112-PU-6

306-GN
306-GN
(14) DIODE

308-YL
308-YL
308-YL

330-YL
LEVEL SENSOR FUSE 138-4653 A MEDIUM LINE
121-1022 5A 607-PK 322-GY 607-PK 607-PK 151-GN 200-BK-18 (NOTE G) 235-BK-18 2 PRESS. SW
(26) ATCH 171-9091 (32) CHASSIS LAMP RELAY 10A 5A 141-2759 607-PK A588-GN (12) ATCH 12V 7A 607-PK 189-RD K906-GN-18 154-RD A RD-18 (73) NEUTRAL START
C 10A 113-8490 L30 L30 CONVERTER A LIMIT SW 167-3466
(26) WASHER LOWER WASHER (63) COOLANT 161-3128 10A 646-RD-18 309-GY-18 189-RD 105-RD A768-BU-18 151-GN B WH-18
(59) AIR CLEANER
7T-8890 7T-8890 LEVEL SW
SW
160-PU-18 15A 15A 113-8491
30A 124-3548
615-YL 172-RD-18 CONN 13 T 167-3467 169-PK-18 A770-PK-18 A769-GY-18 H476-WH-18 1 (72) JOYSTICK 189-RD C BK-18 163-6785

GROUND
245-9205 A623-BU-18 15A (14) FUSE BASE 160-PU 147-PU 179-BU 1 24V MEMORY 105-RD 103-RD 607-PK 235-BK-18 2 PRESS. SW
B B

SIGNAL
154-0498 30A 149-RD 189-RD 310-PU-18 T 179-BU 2 24V IN 646-RD-18 113-OR-18 M736-BU-18 200-BK-18 235-BK-18
MOTOR 183-1000 167-3466
MOTOR 646-RD-18 115-RD 189-RD 310-PU-18 1 200-BK 3 GND 123-WH-18 129-BU 105-RD H475-BU-18

L35

L13
L22
L12

L39
A/C BLOWER
+B
15A 175-RD-14 115-RD 189-RD 200-BK-18 2 4 12V MEMORY 175-RD-14 645-RD-18 A755-PK-18 H474-GN-18
C TIMER RELAY L11 L11 A
607-PK 10A 110-RD 149-RD 189-RD 200-BK-18 3 C569-YL 5 12V OUT 103-RD 646-RD-18 A756-BU-18 K849-YL-18
HORN C CONN 34 (61) ATCH
607-PK 10A 114-RD 110-RD 189-RD 4 229-BK 6 GND 152-BU 118-GY A757-GY-18 K852-GN-18 K849-YL-18 1
CAB LAMP L10 L10 E

200-BK-18
200-BK-18

235-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
10A 115-RD 105-RD 151-GN 5 118-GY 152-BU A758-BR-18 H473-BR-18 235-BK-18 2 HAMMER

200-BK
DOME LAMP/MEMORY (12) ATCH 12V 7A L19 PRESS. SW
160-PU 10A 103-RD C987-RD-14 151-GN 6 124-GN-14 147-PU L972-BU-18 K851-BU-18 E472-GN-18 1
KEY SW L22
C
A
B

167-3466 (NOTE J)
1
2

10A 105-RD 184-RD 151-GN 112-PU-6 7 CONVERTER 129-BU 123-WH-18 K907-BU-18 235-BK-18 235-BK-18 2
B E/P CONT T 167-3467 L12 L22
10A 184-RD 103-RD 151-GN 101-RD-6 8 147-PU 169-PK-18 326-RD E475-PK-18 3 235-BK-18
B B BOOM LAMP A
10A 149-RD 175-RD-14 189-RD 101-RD-6 9 120-YL 1 24V MEMORY 113-OR-18 307-OR L969-WH-18 576-PK-18 4
ATCH V CONT (61) ATCH
15A C987-RD-14 172-RD-18 147-PU 10 120-YL 2 24V IN 154-RD 615-YL L968-OR-18 535-BU 5 K852-GN-18 1
168-RD-10 147-PU 11 200-BK 3 GND 308-YL 607-PK 308-YL 308-YL 575-YL-18 (NOTE B) 6 235-BK-18 2 AUX HYD
G976-BU-18

(32) CAB LAMP RELAY 10A


506-PU-18

412-BU-18
200-BK-18

200-BK-18

235-BK-18

235-BK-18

PRODUCT LINK L39 PRESS. SW


430-BU-18
235-BK-18
578-BU

147-PU

161-3128 5A 172-RD-18 114-RD 147-PU 200-BK-18 200-BK-18 12 4 12V MEMORY 151-GN 607-PK 308-YL T713-GN-18
TT REFUELING PUMP C E 167-3466
646-RD-18 30A 168-RD-10 160-PU 646-RD-18 200-BK-18 200-BK-18 135-BU 5 12V OUT 307-OR 191-WH-14 998-BR-18 T715-WH-18 T715-WH-18
PP
309-GY-18 646-RD-18 RELAY PANEL 200-BK-18 308-YL 210-BK 6 GND 191-WH-14 A588-GN F889-WH-18 E472-GN-18 1 235-BK-18
C A
615-YL 152-BU 646-RD-18 308-YL 308-YL A588-GN 135-BU F774-WH-18 235-BK-18 2
A/C L22 (77) ATCH
15A 124-GN-14 118-GY 646-RD-18 308-YL-18 308-YL-18 12V 7A X 2 (NOTE D) 150-OR-18 210-BK F773-OR-18 E476-PU-18 3 H473-BR-18 1
SW PANEL/RADIO (NOTE B) STRAIGHT TRAVEL
5A 113-OR-18 147-PU 645-RD-18 169-PK-18 308-YL C569-YL A770-PK-18 576-PK-18 4 235-BK-18 2
WIPER/WASHER PRESS. SW
115-RD 10A 118-GY 169-PK-18 615-YL 330-YL 169-PK-18 H474-GN-18 1 E554-PK-18 229-BK 150-OR-18 535-BU 5
LOWER WIPER/WASHER L35 L35 L12 L12 167-3466
10A 152-BU 113-OR-18 103-RD 330-YL 169-PK-18 H475-BU-18 2 H474-GN-18 150-OR-18 780-PU-18 575-YL-18 6
BACKUP/MONITOR CONT
5A 169-PK-18 124-GN-14 175-RD-14 306-GN A770-PK-18 H476-WH-18 3 H475-BU-18 308-YL 235-BK-18 615-YL 235-BK-18

L10
CIGAR LIGHTER
H (33) HORN RELAY 10A 129-BU
CHASSIS LAMP
123-WH-18 152-BU 308-YL A718-PU-18 K849-YL-18 4 H476-WH-18 308-YL A537-PK-18 200-BK-14 CONN 29 CONN 30 CONN 31 CONN 33 H
161-3128 10A 160-PU 120-YL 118-GY 169-PK-18 L975-PK-18 E474-OR-18 K852-GN-18 5 K849-YL-18 E554-PK-18 307-OR 200-BK-14 CONSOLE(RH)
SEAT HEATER
320-RD-18 5A 123-WH-18 179-BU 105-RD A770-PK-18 200-BK-18 K844-GY-18 L972-BU-18 6 K852-GN-18 H475-BU-18 169-PK-18 607-PK
12V 7A CONVERTER 1 L13
10A 120-YL 129-BU 113-OR-18 308-YL 330-YL K848-WH-18 M736-BU-18 7 L972-BU-18 H474-GN-18 169-PK-18 103-RD (36) ATCH SEAT WITH
C 12V 7A CONVERTER 2
322-GY 10A 179-BU 191-WH-14 124-GN-14 A718-PU-18 306-GN 235-BK-18 K906-GN-18 8 M736-BU-18 H476-WH-18 307-OR 113-OR-18 SEAT HEATER
ATT SOL
10A 147-PU 150-OR-18 123-WH-18 L975-PK-18 306-GN E472-GN-18 A768-BU-18 9 F774-WH-18 K849-YL-18 A537-PK-18 893-GN-18

F889-WH-18

F774-WH-18
L969-WH-18

M736-BU-18
K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
164-0505

A537-PK-18

A770-PK-18

A755-PK-18
308-YL
308-YL

L972-BU-18
(49) ATCH QUICK COUPLER

150-OR-18
780-PU-18

998-BR-18

169-PK-18
200-BK-18
235-BK-18
5A 150-OR-18 114-RD 120-YL E472-GN-18 A769-GY-18 10 F773-OR-18 K852-GN-18 147-PU 129-BU

307-OR
105-RD

326-RD

607-PK
308-YL
HAMMER PRESS. SW POWER WINDOW E
114-RD 15A 191-WH-14 200-BK-18 179-BU E472-GN-18 308-YL 11 A755-PK-18 K906-GN-18 615-YL 892-BR-18
167-3466 ALT REGULATOR
(49) ATCH 5A 309-GY-18 320-RD-18 129-BU E472-GN-18 F774-WH-18 12 A756-BU-18 A768-BU-18 607-PK M734-BR-18 A537-PK-18 1
(NOTE G) PLUG AS.
HAMMER SOL 5A 322-GY 320-RD-18 E472-GN-18 F773-OR-18 13 A757-GY-18 A769-GY-18 103-RD 645-RD-18 200-BK-18 2
121-6303 (33) HYD LOCK SOL RELAY 10A 180-GN
AUX CKT
A588-GN 154-RD
L21
235-BK-18
L22
A755-PK-18 14 A758-BR-18 M736-BU-18 113-OR-18 M741-GY-18 CONN 19 186-4574
UU

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
(NOTE G) 5A A588-GN 307-OR 330-YL (15) HEATER CONT E475-PK-18 A756-BU-18 15 M741-GY-18 A755-PK-18 893-GN-18 H465-GN-18 A
161-3128
DIODE A A A S

2
1
200-BK-18 10A 189-RD 191-WH-14 F873-YL 235-BK-18 A757-GY-18 16 M742-PU-18 A756-BU-18 129-BU M742-PU-18 A
10A 151-GN A588-GN F873-YL 121-1022 E476-PU-18 A758-BR-18 17 M734-BR-18 A757-GY-18 892-BR-18 403-GN-18 ZZ E (21) ONE TOUCH
C

A770-PK-18
191-WH-14

123-WH-18
C

10

12
3
4
5
6
7
8
9
2

2
150-OR-18

124-GN-14

11
168-RD-10

645-RD-18

175-RD-14

320-RD-18

646-RD-18
113-OR-18

10

12
11
169-PK-18
A588-GN
A588-GN 15A 200-BK-18 607-PK E472-GN-18 K907-BU-18 18 A758-BR-18 M734-BR-18 410-WH-18 235-BK-18 LOW IDLE SW

151-GN
307-OR
105-RD
189-RD

103-RD

154-RD

8
9
152-BU

147-PU

179-BU
129-BU
118-GY

7
1
2

1
2
3
4
5
6

1
2
3
4

1
2
3
4
607-PK

615-YL

120-YL

308-YL
RR L12 YY E 128-2134
A588-GN 306-GN 150-OR-18 K847-PU-18 L969-WH-18 19 H465-GN-18 L972-BU-18 645-RD-18 H466-BU-18 L972-BU-18

L19

L39
K776-GN-18

C987-RD-14

A718-PU-18
L975-PK-18

308-YL
308-YL
893-GN-18

403-GN-18
172-RD-18
CONN 20

892-BR-18
E E E

309-GY-18
235-BK-14

A588-GN
307-OR 168-RD-10 306-GN K843-GN-18 L968-OR-18 20 H466-BU-18 K907-BU-18 M741-GY-18 H467-WH-18

151-GN
2

2
1

184-RD
322-GY

189-RD
616-BU

147-PU
607-PK
(18) DIODE

308-YL
L18 (21) ATCH JOYSTICK
189-RD 154-RD F873-YL 121-1022 E473-GY-18 410-WH-18 21 H467-WH-18 326-RD H465-GN-18 646-RD-18
Z Z 151-GN 506-PU-18 22 F889-WH-18 L969-WH-18 M742-PU-18 506-PU-18 177-7711
C L9 L9 L6
578-BU 23 L968-OR-18 403-GN-18 118-GY E (NOTE K)

L42
306-GN 1 M741-GY-18 24 F774-WH-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V

150-OR-18
780-PU-18
(33) NEUTRAL START RELAY F873-YL 2 (18) START RELAY H465-GN-18 25 K871-WH-18 F773-OR-18 H466-BU-18 169-PK-18 235-BK-18 2 GND
K849-YL-18
200-BK-18

235-BK-18

112-PU-6 112-PU-6 112-PU-6 125-1302 M742-PU-18 26 K872-OR-18 893-GN-18 H467-WH-18 169-PK-18 E473-GY-18 3 PWM+
954-GN

161-3128 C
200-BK-18 H466-BU-18 27 K879-GN-18 892-BR-18 646-RD-18 169-PK-18 235-BK-18 4 COMMON

F774-WH-18
ZZ

M736-BU-18

L969-WH-18

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A770-PK-18

A755-PK-18

A537-PK-18
MM NN

L972-BU-18
ZZ

169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
101-RD-6 101-RD-6 101-RD-6 109-RD-8 M734-BR-18 28 L973-GN-18 M734-BR-18 506-PU-18 578-BU K843-GN-18 5 SWITCH 1

307-OR
326-RD

105-RD

607-PK
308-YL
C (60) SECONDARY
306-GN H467-WH-18 29 780-PU-18 M741-GY-18 169-PK-18 152-BU K847-PU-18 6 SWITCH 2
304-WH-8 403-GN-18 30 326-RD H465-GN-18 578-BU 135-BU SHUTDOWN SW
893-GN-18 31 H473-BR-18 M742-PU-18 152-BU 210-BK 4D-1836
ATCH TT LL E
307-OR 101-RD-6 60A 109-RD-6 109-RD-6 892-BR-18 32 235-BK-18 403-GN-18 135-BU C569-YL
PRODUCT LINK 154-RD E554-PK-18 33 K851-BU-18 410-WH-18 210-BK 229-BK 607-PK L. CHASSIS (21) IND UNIT
(8) ALT BREAKER L973-GN-18 34 H466-BU-18 C569-YL 147-PU 200-BK-18 GND 163-6702
171-2208 CONN 8 780-PU-18 35 H467-WH-18 229-BK 123-WH-18
235-BK-18 36 998-BR-18 998-BR-18 123-WH-18 307-OR (21) THROTTLE
1
2
3
4
5
6

(64) DISCONNECT SW. H473-BR-18 37 F889-WH-18 307-OR 307-OR POS SW


2 1 E E
G
106-0107
7N-0718 K851-BU-18 38 506-PU-18 310-PU 307-OR 169-PK-18 F773-OR-18
G

T715-WH-18
K776-GN-18

C987-RD-14

T713-GN-18
A718-PU-18
A770-PK-18

T714-BU-18
123-WH-18

191-WH-14

T716-PK-18
L975-PK-18
124-GN-14

150-OR-18

403-GN-18

893-GN-18
320-RD-18

645-RD-18

175-RD-14

646-RD-18

168-RD-10

172-RD-18
113-OR-18

304-WH-8

892-BR-18
E

309-GY-18
169-PK-18

235-BK-14
A588-GN

A588-GN
101-RD-6
101-RD-4
109-RD-6
109-RD-8
7N-0719(NOTE C) 39 578-BU 586-BR-18 307-OR F774-WH-18 235-BK-18 1 COM

877-YL-4
151-GN

307-OR

151-GN
189-RD

105-RD

154-RD

103-RD

184-RD

322-GY

189-RD
152-BU

129-BU

179-BU

147-PU

616-BU

147-PU
118-GY
607-PK

607-PK
615-YL

308-YL

120-YL

308-YL

308-YL

308-YL
308-YL
3
40 892-BR-18 310-PU 118-GY 310-PU A755-PK-18 2 S1
G976-BU-18
K849-YL-18

403-GN-18
893-GN-18
172-RD-18
506-PU-18

412-BU-18

430-BU-18

892-BR-18
200-BK-18
235-BK-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

235-BK-18

41 893-GN-18 586-BR-18 200-BK-14 586-BR-18 169-PK-18 A756-BU-18 3 S2


954-GN

147-PU

578-BU

200-BK
200-BK

308-YL

CC
42 K906-GN-18 L973-GN-18 200-BK-14 A537-PK-18 169-PK-18 A757-GY-18 4 S3
GROUND STRAP 1 2

MM
43 A768-BU-18 780-PU-18 124-GN-14 L973-GN-18 K906-GN-18 A758-BR-18 5 S4

DD

NN
KK
EE
CONN 8

LL
HH (NOTE C) 167-3583 C C C C C C VV 3

C
44 A769-GY-18 K871-WH-18 175-RD-14 191-WH-14 K907-BU-18 6
CONN 3 45 308-YL K872-OR-18 E554-PK-18 A588-GN A770-PK-18
(62) BACKUP
(21) KEY SW
4 5 GOV SW

C
A
B

A
B

A
B
10

12

10

12
3
4
5
6
7
8
9

3
4

3
4
5
6
7
8
9
2

2
1

1
11

11
10

12
11
46 K907-BU-18 K879-GN-18 607-PK K871-WH-18 A768-BU-18 9G-7641

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6

2
4
1
3
A A A B B S Z VV 6 163-6711 E G
47 L969-WH-18 H473-BR-18 200-BK-14 K872-OR-18 L969-WH-18
B B B B B UU CONN 9 48 L968-OR-18 K851-BU-18 200-BK-14 K879-GN-18 M736-BU-18 (62) BACKUP 308-YL R
L40

7 8 EPR VALVE SW
49 410-WH-18 235-BK-18 L973-GN-18 235-BK-18 235-BK-18
9
CONN 4 CONN 5 (7) BLOCK CONN 6 CONN 7 CONN 8 50 506-PU-18 235-BK-18 191-WH-14 200-BK-14 163-6710 326-RD C OFF

L19

L28

L29

L35

L21
CHASSIS 121-1023 51 578-BU 235-BK-18 A588-GN 200-BK-14 235-BK-18 307-OR S ON
L36

L34

L40

L38

L39
L29 L29 L29
308-YL 52 403-GN-18 235-BK-18 K871-WH-18 124-GN-14
10 11
A769-GY-18 105-RD B ST

L19

L18

L39
L35 12 E
954-GN 954-GN 954-GN 53 310-PU 235-BK-18 K872-OR-18 175-RD-14 L968-OR-18
L21 L21 L21 L21
54 586-BR-18 235-BK-18 K879-GN-18 E554-PK-18 E CONN 35

L42
L19 L19 L19 L19

L8
L6
K849-YL-18 K849-YL-18 B A 235-BK-18 607-PK
L28 L28 L28 L28 CONN 14

L42
L8
L6
R 1 124-GN-14 CAB
L36

L34

L40

L18 L18 L18 L18 L18 L18 L18 (81) A/C UNIT B 2 200-BK-14
L38 L38 L38 L39 L39 L39 161-3779 JJ JJ
R/L 3 175-RD-14
L8 L8 L3 F L L
G 4 E554-PK-18 200-BK 615-YL 615-YL RD-18
(81) ATCH

PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR


BR 5 607-PK 200-BK 200-BK 200-BK WH-18

FUEL SECONDARY FILTER PLUGGED


HEATER UNIT B 6 200-BK-14 615-YL
185-8291

CREEPER TRAVEL FUNCTION SW


A ATCH ATCH CAB

FUEL PRIMARY FILTER PLUGGED


615-YL

HEATER RELAY/STARTER RELAY

OVER LOAD ALARM CANCEL SW


L7 L7 F F CAB LAMP GUARD LAMP

WATER SEPARATOR LEVEL SW


A584-BU-18 A584-BU-18
H476-WH-18

H467-WH-18

TRAVEL STRAIGHT PRESS SW


L29
L21

L38
F774-WH-18
H474-GN-18

M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
G976-BU-18

K776-GN-18

K852-GN-18

K906-GN-18
H475-BU-18

F773-OR-18

H466-BU-18

H473-BR-18

POWER SHIFT CONTROL PRV


A718-PU-18

K851-BU-18

A768-BU-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A769-GY-18

A757-GY-18
A755-PK-18

E554-PK-18

TRAVEL SPEED CHANGE SOL


410-WH-18

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
L972-BU-18
L975-PK-18

K849-YL-18
403-GN-18

893-GN-18

403-GN-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

403-GN-18
172-RD-18
172-RD-18

168-RD-10

304-WH-8
506-PU-18

412-BU-18
430-BU-18

892-BR-18

892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18

780-PU-18

506-PU-18

167-3441 183-1035
309-GY-18
235-BK-18
235-BK-18

235-BK-18

235-BK-14

235-BK-18
A588-GN
101-RD-4

109-RD-6

TRAVEL ALARM CANCEL IND


200-BK-18

SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW


877-YL-4

189-RD

184-RD

322-GY

CAPSULE FILTER PLUGGED


578-BU

147-PU

616-BU

147-PU

578-BU
200-BK

607-PK

FAN MOTOR CONTROL PRV


308-YL

308-YL

L6 L6 L6

ANALOG SENSOR RETURN

AIR HEATER CONTROLLER

SPECIAL FILTER PLUGGED


ONE TOUCH LOW IDLE SW
(NOTE A)

PRIMARY NFC PRESS PRV

TRAVEL RIGHT PRESS SW


200-BK-18

COOLANT TEMP SENSOR

O.L.W.D. PRESS SENSOR


OPTION VOLTAGE SW (1)

TRAVEL LEFT PRESS SW

AIR CLEANER PLUGGED


JJ JJ

FLOW LIMIT PRESS PRV


(80) WINDOW LIMIT SW

GOVERNOR FEEDBACK

HYD OIL TEMP SENSOR

GOVERNOR COMMAND
TRAVEL STRAIGHT SOL

OPTION CONTROL PRV


OPTION CONTROL PRV

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4
ALTERNATOR R TERM.
L42 F L L

JOYSTICK PRESS SW
117-6306 615-YL 615-YL RD-18

COOLANT LEVEL SW

ENG OIL PRESS SW


AUTO LUB FAILURE
SPEED SENSOR (+)

OPTION PWM IN (1)


200-BK 200-BK WH-18

ENG OIL LEVEL SW


HYD OIL LEVEL SW
SPEED SENSOR (-)
TRAVEL MODE IND

TRAVEL MODE SW

CAT DATA LINK (+)

CAT DATA LINK (-)


SWITCH RETURN
FREE SWING SW

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
FINE SWING SW
TRAVEL ALARM
ATCH ATCH CAB

AEC MODE IND

AEC MODE SW
F F

FAULT ALARM

+12V SUPPLY
SENSOR RET
CAB LAMP GUARD LAMP

BACKUP SW
FUEL LEVEL

OPTION SW
OPTION SW

KEY SW ON
L43 (24) MONITOR 167-3441 183-1035

H467-WH-18

K871-WH-18
H465-GN-18
M742-PU-18

M734-BR-18

M741-GY-18

K872-OR-18
K879-GN-18
H466-BU-18

L973-GN-18
A537-PK-18
410-WH-18

191-WH-14

123-WH-18
157-3198

403-GN-18

893-GN-18

150-OR-18
645-RD-18

646-RD-18
113-OR-18
506-PU-18

892-BR-18

586-BR-18

780-PU-18
F H H (NOTE A)

235-BK-18

169-PK-18

200-BK-14

200-BK-14

576-PK-18
A588-GN
575-YL-18

C569-YL

307-OR
103-RD
578-BU
535-BU
152-BU
129-BU

310-PU

147-PU

135-BU
118-GY

229-BK

607-PK

210-BK
615-YL
200-BK 201-BK-18 1 103-RD-18 1 +B

GND

GND
L27
200-BK 169-PK-18 2 201-BK-18 2 GND

+B

+B
200-BK-18 103-RD 3 169-PK-18 3 ACC
10 200-BK 893-GN-18 4 4 +12V
12
13
14
15
16
17
18
19

21
22
23
20

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
A A A YY
3

5
6
1
2

7
8
9

1
2
3
4
5
6
7
8
9
200-BK 892-BR-18 5 893-GN-18 5 CDL +
CONN 15 CONN 17 200-BK-18 607-PK 6 892-BR-18 6 CDL -

10

12

10

12
13
14
15
16
17
18

10

12
13
14
15
16
17
18
19
20
21
3
4
5
6
7
8
9

3
4
5
6
7
8
9

3
4
5
6
7
8
9
2

2
1

1
11

11

11
B CAB 200-BK C538-OR-18 7 607-PK-18 7 LIGHT
M737-WH-18

200-BK-18 C537-GN-18 8 8
H476-WH-18

H467-WH-18
M738-OR-18

F774-WH-18

M736-BU-18

M736-BU-18
M736-BU-18

H474-GN-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
M740-PK-18

K904-GN-18

K906-GN-18

K776-GN-18

K852-GN-18

G976-BU-18
C468-BU-18

F773-OR-18

H475-BU-18

H466-BU-18

H473-BR-18
M739-YL-18
A762-PU-18

A761-PU-18

A718-PU-18

A768-BU-18

L973-GN-18

L973-GN-18

K851-BU-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A769-GY-18

A757-GY-18
E554-PK-18

A755-PK-18

410-WH-18
L972-BU-18
K849-YL-18
L975-PK-18

K849-YL-18
T967-YL-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18

893-GN-18
893-GN-18
168-RD-10
304-WH-8
780-PU-18
321-BR-18

763-BU-18

496-WH-18

780-PU-18

892-BR-18
892-BR-18
412-BU-18
430-BU-18

F F F XX
309-GY-18
235-BK-18
235-BK-18
235-BK-14

235-BK-18
235-BK-18
A588-GN
495-GN-18

487-OR-18

101-RD-4

109-RD-6

M737-WH-18

200-BK 152-BU
492-GY-18

405-GY-18
491-PK-18

H467-WH-18

H476-WH-18
877-YL-4
788-YL-18

M738-OR-18
189-RD

322-GY

184-RD
147-PU
147-PU

616-BU

496-WH-18
L969-WH-18

M736-BU-18

M734-BR-18
H465-GN-18

M736-BU-18

M742-PU-18

H474-GN-18
235-BK

200-BK

607-PK

M741-GY-18
K904-GN-18
M740-PK-18

K852-GN-18
G976-BU-18
CONN 28

C468-BU-18
H466-BU-18

H475-BU-18

H473-BR-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL

495-GN-18

403-GN-18

487-OR-18
K907-BU-18

L968-OR-18
L973-GN-18

A762-PU-18

A761-PU-18

A756-BU-18

A758-BR-18
M739-YL-18

K850-BR-18

K851-BU-18
A757-GY-18
A755-PK-18
410-WH-18

412-BU-18

430-BU-18
L972-BU-18
492-GY-18

405-GY-18
491-PK-18

L975-PK-18

K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
T967-YL-18
788-YL-18

893-GN-18

892-BR-18
763-BU-18

321-BR-18

780-PU-18
ATCH SPEAKER (R) 200-BK-14 535-BU

184-RD

184-RD
235-BK

235-BK

308-YL
7Y-5505 CONN 16 200-BK-14 200-BK (40) A/C PHOTO

L43
F

200-BK-14

200-BK-18
200-BK A581-GN SENSOR

200-BK
200-BK

200-BK
200-BK
511-BR-18
512-GN-18 A584-BU-18
CONN 18 200-BK-18
201-BK-18
A582-PU
A580-BR
167-7083
Y/G
103-RD 235-BK-18 A579-OR F
615-YL 169-PK-18 A579-OR C538-OR-18

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

H466-BU-18
A584-BU-18

A537-PK-18
509-WH-18

123-WH-18

410-WH-18

C569-YL-14
512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18
113-OR-18
113-OR-18
113-OR-18
508-PU-18

506-PU-18

892-BR-18

135-BU-14
ATCH SPEAKER (L)

201-BK-18

607-PK-18

200-BK-14

200-BK-14

576-PK-18

169-PK-18

200-BK-14

210-BK-14

229-BK-14

235-BK-18
K872-OR
K879-GN
511-BR-18

575-YL-18

L973-GN
(9) ENG/PUMP CONT 508-PU-18 103-RD A580-BR C537-GN-18

307-OR
103-RD

103-RD
103-RD
103-RD
103-RD
103-RD

129-BU

310-PU
586-BR
147-PU

578-BU
152-BU

535-BU
535-BU
535-BU
535-BU
118-GY
200-BK

607-PK
607-PK

607-PK

607-PK
615-YL
615-YL
157-3165 7Y-5505 509-WH-18 893-GN-18 A582-PU Y/W
L26

L27

L38

F 511-BR-18 892-BR-18 A581-GN


F
508-PU-18 512-GN-18 607-PK A584-BU-18
509-WH-18 200-BK-14 CAB 152-BU 506-PU-18
F F (79) ATCH UNDER
M737-WH-18

200-BK-14 535-BU 118-GY 152-BU

H467-WH-18

H476-WH-18
M738-OR-18

496-WH-18

L969-WH-18

H465-GN-18

M736-BU-18
M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
M741-GY-18
M740-PK-18

K904-GN-18

K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18

G976-BU-18

K852-GN-18

K852-GN-18
C468-BU-18

H466-BU-18

H475-BU-18

H473-BR-18
495-GN-18
403-GN-18

487-OR-18

893-GN-18

893-GN-18
K851-BU-18
M739-YL-18
A762-PU-18

A761-PU-18

K851-BU-18
K851-BU-18

K850-BR-18

L973-GN-18

K907-BU-18

L968-OR-18

K851-BU-18

A756-BU-18

A758-BR-18

K850-BR-18
K851-BU-18
A757-GY-18
A755-PK-18
410-WH-18

430-BU-18
412-BU-18

892-BR-18

892-BR-18
L972-BU-18
492-GY-18

405-GY-18
491-PK-18

K849-YL-18

L975-PK-18

K849-YL-18

K849-YL-18
T967-YL-18
788-YL-18

893-GN-18
780-PU-18

763-BU-18

321-BR-18

892-BR-18
200-BK A584-BU-18 200-BK WINDOW LIMIT SW

184-RD
184-RD
184-RD
184-RD
235-BK
235-BK
235-BK
235-BK

308-YL
L27 129-6466
M737-WH-18

200-BK 506-PU-18 410-WH-18 535-BU


M738-OR-18
F774-WH-18

M736-BU-18
K906-GN-18

M740-PK-18

K776-GN-18

K904-GN-18
C468-BU-18

F773-OR-18
L973-GN-18

A762-PU-18

A761-PU-18

A718-PU-18

M739-YL-18

A768-BU-18
A769-GY-18
E554-PK-18

T967-YL-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

168-RD-10
304-WH-8
763-BU-18

496-WH-18

321-BR-18

780-PU-18
780-PU-18
780-PU-18
780-PU-18

DOME LAMP
309-GY-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
235-BK-14
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

235-BK-18
A588-GN

495-GN-18

487-OR-18
101-RD-4

109-RD-6

200-BK-18 118-GY 235-BK-18


492-GY-18

405-GY-18

491-PK-18
877-YL-4
788-YL-18

189-RD

322-GY
616-BU

147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
235-BK

200-BK

607-PK
308-YL

L26 176-1986 L5
410-WH-18 403-GN-18
F 403-GN-18 200-BK-18
103-RD 129-BU 129-BU
200-BK 646-RD-18 200-BK
645-RD-18 530-OR-18
CONN 10 B CONN 10 M734-BR-18 590-GY-18 F MOTOR
(28) WIPER

L26
MOTOR
E E
L36

200-BK-18

200-BK-14

201-BK-18
M742-PU-18 A586-OR-18

200-BK
200-BK

200-BK
189-3424

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
200-BK 113-OR-18 501-GN-18 A579-OR

H467-WH-18
L33

L31

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

H466-BU-18

A584-BU-18
A537-PK-18
509-WH-18

123-WH-18

410-WH-18
L27

C569-YL-14

512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18

113-OR-18
135-BU-14

508-PU-18

535-BU-18
535-BU-18

506-PU-18

892-BR-18
210-BK-14

229-BK-14

200-BK-18

607-PK-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18

576-PK-18

200-BK-18

200-BK-14
169-PK-18

201-BK-18

235-BK-18
K872-OR
K879-GN
511-BR-18

575-YL-18
L973-GN
200-BK M741-GY-18 501-GN-18 A580-BR

307-OR
103-RD

103-RD
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

578-BU

535-BU
535-BU
535-BU

129-BU

152-BU
118-GY
607-PK

607-PK

200-BK
L29 Z S UU 200-BK H467-WH-18 A586-OR-18 A581-GN
200-BK H466-BU-18 590-GY-18 A582-PU
L32 L21
L36 L25
K849-YL-18 K849-YL-18
L25
CONN 10 200-BK-18 H465-GN-18 530-OR-18 200-BK
A584-BU-18 C538-OR-18 646-RD-18 (74) ATCH QUICK
L23 L23 F
K849-YL-18 K849-YL-18 200-BK C537-GN-18 645-RD-18 COUPLER SW
L3
615-YL CAB M734-BR-18 7N-2353
L5 L5 XX WW WW
615-YL M742-PU-18
L43

PUMP1 NEG CONT PRESS. SENSOR

PUMP2 NEG CONT PRESS. SENSOR


(50) TRAVEL SPEED 235-BK-14 615-YL 113-OR-18 150-OR-18 150-OR

SEPARATE LOAD PRESS. SENSOR


L4 L4
SOL 235-BK-18 615-YL M741-GY-18 780-PU-18 780-PU

RIGHT JOYSTICK THUMBWHEEL


VARIABLE RELIEF 1 CHECK SOL
VARIABLE RELIEF 2 CHECK SOL

LEFT JOYSTICK THUMBWHEEL


121-1491 235-BK-18 H467-WH-18
B 235-BK-18 H466-BU-18 CONN 27

ATT STEM 1 RETRACT PRV

ATT STEM 4 RETRACT PRV

ATT STEM 3 RETRACT PRV

ATT STEM 2 RETRACT PRV

PUMP1 NFC REDUCE PRV


PUMP2 NFC REDUCE PRV
763-BU-18 1 235-BK-18 H465-GN-18

OPTION PWM SENSOR (1)


1WAY/2WAY CHANGE SOL

ATT STEM 3 EXTEND PRV

ATT STEM 2 EXTEND PRV

ATT STEM 1 EXTEND PRV

ATT STEM 4 EXTEND PRV


VARIABLE RELIEF 1 PRV

VARIABLE RELIEF 2 PRV


RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)

235-BK-18 2 K843-GN-18 HYD LOCK CANCEL SW 200-BK-18


LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)

ABBREV COLOR

SEPARATE VALVE PRV

L7
K844-GY-18

12V POWER SUPPLY


L21

ATT STEM 1 STATUS


ATT STEM 4 STATUS

ATT STEM 3 STATUS

ATT STEM 2 STATUS

RIGHT FOOT PEDAL


L32

L23

L41

K847-PU-18

LEFT FOOT PEDAL


ATCH TOOL SW (1)
ATCH TOOL SW (2)

ATCH TOOL SW (3)


ATCH TOOL SW (4)

(50) SWING L24 RD RED


K848-WH-18
WH WHITE
OPTION SW (4)
OPTION SW (3)

OPTION SW (2)
OPTION SW (1)

BRAKE SOL E472-GN-18


MASK ENABLE

OR ORANGE
SENSOR RET

SWITCH RET

121-1491 E473-GY-18

C560-OR-18
RS-232 GND

H467-WH-18
C566-PK-18
509-WH-18

M734-BR-18
M742-PU-18

H465-GN-18
C538-OR-18
C537-GN-18

M741-GY-18
A586-OR-18

A586-OR-18
H466-BU-18
512-GN-18

A584-BU-18
113-OR-18

A537-PK-18
508-PU-18

123-WH-18

410-WH-18
C569-YL-14
YL YELLOW

200-BK-18

511-BR-18

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
CAT LINK +

K871-WH

646-RD-18
645-RD-18

113-OR-18
135-BU-14

535-BU-18

535-BU-18

506-PU-18
B

590-GY-18

590-GY-18
210-BK-14

229-BK-14

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18

576-PK-18
200-BK-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18
K872-OR
K879-GN

A579-OR

A581-GN
RS-232 RX

CAT LINK -

575-YL-18
L973-GN

A580-BR

A582-PU
RS-232 TX

E474-OR-18

307-OR
103-RD

147-PU

147-PU

310-PU

586-BR
147-PU

147-PU

578-BU

129-BU
118-GY
607-PK

200-BK

200-BK
509-WH-18
PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

PRV RET
PK PINK

512-GN-18

103-RD-18
113-OR-18
508-BU-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18

200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18
235-BK-18

511-BR-18
200-BK-10

235-BK-14

A513-RD

A513-RD
SW RET
KEY SW

K906-GN-18 1 E475-PK-18

592-BU

592-BU
235-BK

200-BK
200-BK
200-BK
235-BK

200-BK

200-BK
200-BK
BK BLACK
235-BK-18 2 E476-PU-18
GND

GND

GY GRAY
130-RD-14
+B

+B

L29 PU PURPLE
151-GN
L33

L32

L31

(50) HYD LOCK F F F K K F BR BROWN


308-YL
GN GREEN
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
SOL Z UU F F F F F F F F F F F F
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
CONN 12 BU BLUE

4
9

1
2
3
7

4
5
1
2

6
3

6
7

3
10
1

5
121-1491
L23
L24
L25
L38

10

12
13
14
15
16
17
18
19
20

10

12
13
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
11

11
B B S S (NOTE B) (NOTE B) (NOTE B) (NOTE B) + -

+24V INPUT
+12V UNSWITCHED
+12V SWITCHED

IGNITION
GROUND
GROUND
A588-GN 1 CHASSIS K F F SYMBOL DESCRIPTION
K848-WH-18

K866-WH-18

K857-WH-18
(13) TO RADIO

M906-BU-18
K843-GN-18

K852-GN-18

E474-OR-18

K861-GN-18

K870-GN-18

E472-GN-18
K847-PU-18

K874-BR-18
K875-BU-18

K860-BU-18

K865-PU-18
K851-BU-18

K856-PU-18

K850-BR-18

E476-PU-18

K868-BR-18
K869-BU-18
K844-GY-18

K862-GY-18

E473-GY-18
K864-PK-18

E475-PK-18
K849-YL-18

K858-YL-18

K849-YL-18
893-GN-18
130-RD-14

130-RD-14

892-BR-18

ATCH ATCH

WIPER CUT

ACC

LOW

GND
RISE. S

REV
INT (6)

INT (3)

STOP
L. CHASSIS
L. BOOM

AEC MODE SW

+B

AEC MODE IND


235-BK-14

235-BK-14

GND

WA+

WASH
W. CCW
W. CW
ALARM CANCEL SW

WASH
ALARM CANCEL IND
W. LOW
W. INT (6)
W. INT (3)
TRAVEL MODE SW

TRAVEL MODE IND 1


TRAVEL MODE IND 2
200-BK-18 2
151-GN
308-YL

12V 7A 12V 7A (23) SERVICE BLADE, SPADE, RING,


SOCKET SOCKET METER OR SCREW TERMINAL
(48) ATCH
D FINE SWING
SOL
121-0987 121-0987
(NOTE D)
6T-7337
CIGAR
LIGHTER
CIRCUIT CONNECTED D

509-WH-18
512-GN-18

103-RD-18
113-OR-18
508-PU-18
511-BR-18
116-3526 9W-0335

200-BK

200-BK

200-BK
200-BK
B U U (11) WIPER CONT CIRCUIT NOT CONNECTED
(10) ATCH VALVE CONT (2) ACTION ALARM
L973-GN-18 1 L973-GN-18 1 157-3200 155-7042 132-1829
(29) A/C SW PANEL ELECTRICAL CONNECTION
200-BK-18 2 200-BK-18 2 (NOTE K) ATCH (67) ATCH FINE 157-3210 TO MACHINE STRUCTURE
(21) ATCH SEAT (21) ATCH LOWER (21) ATCH LOWER (30) SWITCH PANEL
CONN 1 CONVERTER SWING CONT SW HEATER SW WASHER SW WIPER SW
(29) ATCH
INTERNAL ELECTRICAL

K848-WH-18

K857-WH-18

K866-WH-18

M906-BU-18
K852-GN-18

E472-GN-18

E474-OR-18
K843-GN-18

K861-GN-18

K870-GN-18
163-6701
K850-BR-18
K851-BU-18

K847-PU-18

E476-PU-18

K856-PU-18

K860-BU-18

K868-BR-18
K869-BU-18

K865-PU-18

K874-BR-18
K875-BU-18
E473-GY-18

K844-GY-18

K862-GY-18
E475-PK-18

K864-PK-18
205-4285 HEATER SW PANEL
K849-YL-18

K858-YL-18
893-GN-18

130-RD-14
130-RD-14
130-RD-14
130-RD-14
892-BR-18

235-BK-14
235-BK-14
235-BK-14
235-BK-14
163-6722 163-6721 163-6719 163-6718 CONNECTION TO SURFACE
151-GN

308-YL
308-YL
308-YL
176-2005
OF COMPONENT
L3 L3
CONNECTOR
(58) TRAVEL STRAIGHT GILDING TERMINAL
SOL
121-1491 OPERATOR STATION OPERATOR STATION ATCH WIRE, CABLE,
L23
L24
L25
L38

B COMPONENT
ATCH
M740-PK-18 1 L25 L25 ANTENNA L# CIRCUIT GROUPING
L41

L33

L32

L31

L17
235-BK-18 2 L24 L24 167-3492 DESIGNATION

L2 L2 L2 L2 L2 L2 L2
IDENT PART NO. LOC
L23 L23 L23 L23 L23 L23
HARNESS AS.
L17 L17 L17
L38

495-GN-18 A 238-1498 G-5


K849-YL-18 321-BR-18 B N 616-BU N B 251-0277 G-5
B L38 ATCH C 259-4870 G-9
(37) AIH COOLANT T714-BU-18 487-OR-18 616-BU 1 616-BU 616-BU
1 A718-PU-18 T716-PK-18 491-PK-18 200-BK 2 200-BK 200-BK BOOM LAMP D 170-6959 J-2
TEMP SENSOR 153-2521 E 197-4279 H-2
2 200-BK-18 200-BK-18 496-WH-18 200-BK
196-7975 T°
200-BK-18 Y B A768-BU-18 CONN 26 P (NOTE F) F 163-6787 F-5
L41

200-BK-18 M737-WH-18 A M737-WH-18 A768-BU-18 487-OR-18 A769-GY-18 R G 170-6828 G-1


L41 L41 L41 L16 L16 L16 H 163-6810 F-1
200-BK-18 M738-OR-18 B M738-OR-18 A769-GY-18 491-PK-18 147-PU
235-BK-18 M739-YL-18 C M739-YL-18 147-PU 496-WH-18 147-PU J 167-3457 J-6
M739-YL-18 235-BK-18 147-PU A768-BU-18 K904-GN-18 K 227-7221 D-5
CONN 11 L2 ATCH L 167-3456 F-1
C M739-YL-18 235-BK-18 K904-GN-18 A769-GY-18 T967-YL-18 616-BU
C
L33

L32

L31

M739-YL-18 235-BK-18 T967-YL-18 147-PU M737-WH-18 200-BK BOOM LAMP M 163-6750 C-2
(37) COOLANT TEMP B 153-2521 N 116-0227 C-2
235-BK-18 235-BK-18 780-PU-18 147-PU M738-OR-18
SENSOR L1 L1 L1 P 4I-5396 C-2 (NOTE F)
A768-BU-18 200-BK-18 K904-GN-18 M739-YL-18 P (NOTE F)
5I-7578 T° B M 322-GY M R 140-0923 C-2
A769-GY-18 M737-WH-18 T967-YL-18 235-BK R
322-GY 1 322-GY HORN S 213-0902 D-7 (NOTE K)
M737-WH-18

492-GY-18 147-PU M738-OR-18 780-PU-18 780-PU-18


M738-OR-18
F774-WH-18

M736-BU-18
K776-GN-18

K904-GN-18
F773-OR-18
C468-BU-18

A761-PU-18
A718-PU-18

A762-PU-18

A768-BU-18

M739-YL-18
A769-GY-18
E554-PK-18

496-WH-18

L37 L37 7Y-3919


T967-YL-18
403-GN-18

487-OR-18
495-GN-18

168-RD-10
304-WH-8

321-BR-18

780-PU-18

200-BK 2 200-BK T 167-3473 J-6 (NOTE D)


492-GY-18
309-GY-18

405-GY-18

491-PK-18
235-BK-18
235-BK-18

200-BK-10
788-YL-18
109-RD-6

101-RD-4

147-PU M739-YL-18 200-BK-18 200-BK-18


877-YL-4
189-RD

322-GY
616-BU

147-PU
147-PU
200-BK

200-BK
200-BK
200-BK
235-BK

607-PK
308-YL

200-BK U 213-0715 E-12


K904-GN-18
T967-YL-18
235-BK
235-BK
M737-WH-18
M738-OR-18
325-PK-18
325-PK-18
CONN 25 V 204-1686 B-3
780-PU-18 235-BK-18 M739-YL-18 200-BK W 116-0096 A-3
200-BK-18 235-BK-18 235-BK 200-BK X 116-0098 A-3
235-BK-18 235-BK 200-BK Y 183-0998 C-6 (NOTE L)
309-GY-18 235-BK-18 235-BK 200-BK-10 Z 183-1061 G-7 (NOTE G)
M HORN
K776-GN-18 487-OR-18 235-BK-18 200-BK 322-GY JJ 170-9295 F-1 (NOTE A)
200-BK 7Y-3920 UU 204-1953 F-1 (NOTE H)
109-RD-6 491-PK-18 235-BK-18 200-BK
L B
L2

(4) ALTERNATOR 496-WH-18 495-GN-18 616-BU VV 204-1954 F-1 (NOTE H)


B
212-8561 ALT P 403-GN-18 325-PK-18 780-PU-18 WW 204-1919 E-2
(50A) RE 321-BR-18 322-GY XX 204-1920 E-2
200-BK-6 607-PK YY 204-1923 F-3
200-BK-18 168-RD-10 CHASSIS ZZ 238-1497 H-3
B
200-BK-18 616-BU 607-PK LAMP
L16

200-BK 200-BK 153-2523


A718-PU-18 235-BK-18 K858-YL-18 K856-PU-18 322-GY CABLE AS.
492-GY-18 235-BK-18 K862-GY-18 K857-WH-18 200-BK
235-BK-18 235-BK-18 K857-WH-18 K858-YL-18 607-PK AA 204-1685 B-12
BB 170-6929 J-12
M737-WH-18

200-BK-18 235-BK-18 K861-GN-18 K860-BU-18 200-BK


M738-OR-18
M739-YL-18

M739-YL-18

L15 L15 L15 L15 CC 163-6775 J-12


200-BK-18 235-BK-18 K856-PU-18 K861-GN-18 200-BK-10
309-GY-18 235-BK-18 K860-BU-18 K862-GY-18 325-PK-18 WIRE GROUP COLOR DESCRIPTIONS DD 163-6752 G-8
(47) A/C CLUTCH B K776-GN-18 235-BK-18 K869-BU-18 K868-BR-18 168-RD-10 EE 163-6751 G-8
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. FF 204-1925 B-12 (NOTE C)
SOL 1 E554-PK-18 109-RD-6 A718-PU-18 K869-BU-18 K869-BU-18
176-1895 2 200-BK-18 403-GN-18 492-GY-18 K869-BU-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. GG 170-6929 J-12 (NOTE C)
(NOTE E) 200-BK-6 309-GY-18 K869-BU-18 308-YL HH 170-9331 J-12 (NOTE C)
200-BK-18 K776-GN-18 Y Y K868-BR-18 308-YL
L17 VOLTAGE CONVERTER OUTPUT CIRCUIT.
200-BK-18 109-RD-6 K868-BR-18 308-YL STARTING CIRCUIT.
1

WIRE AS.
2

E554-PK-18 403-GN-18 K868-BR-18 235-BK-18


B 304-WH-8 E554-PK-18 K868-BR-18 235-BK-18 GROUND CIRCUIT.
KK 224-2858 G-8
B
101-RD-4 304-WH-8 K868-BR-18 K866-WH-18 STARTING AID CIRCUIT.

168-RD-10
LL 163-6755 G-8

200-BK-10

325-PK-18
235-BK-18 101-RD-4 K868-BR-18 K865-PU-18
235-BK-18 405-GY-18 (45) ATCH K875-BU-18 CAT DATA LINK. MM 163-6757 G-8
B (NOTE B) FLOW LIMIT NN 111-4829 G-8
304-WH-8 405-GY-18 C468-BU-18 K870-GN-18
G S SOL ENGINE PUMP CONTROL CIRCUIT. PP 213-0873 H-11
101-RD-4 C468-BU-18 308-YL K870-GN-18
308-YL F774-WH-18 171-0188 K870-GN-18 RR 224-2859 H-11
(27) STARTER MTRBAT AA RD-00 (NOTE L)
VALVE CONTROL CIRCUIT. SS 132-1827 A-5
F774-WH-18 F773-OR-18 K870-GN-18
MOTOR B B TT 170-9478 H-11
125-2988
RD-00 F773-OR-18 A761-PU-18 308-YL HEATER AND AIR CONDITIONER CIRCUIT.
FF (NOTE C)
MOTOR
A761-PU-18
189-RD
189-RD
M736-BU-18
M906-BU-18
K874-BR-18
CONN 21 CONN 22 WIPER/WASHER CIRCUIT.

1
2
M736-BU-18 877-YL-4 K864-PK-18 V V
200-BK-18 788-YL-18 235-BK-18
L23 THIS SCHEMATIC IS FOR THE 32 0C TIER2 (OSJ) EXCAVATOR.
877-YL-4 A762-PU-18 235-BK-18
788-YL-18 200-BK 235-BK-18 224-2910 HE05
A762-PU-18 200-BK 235-BK-18
L37

200-BK-18
200-BK-6
168-RD-18 COMPONENTS ARE SHOWN INSTAL LED ON A FULLY
168-RD-18 OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.
B
(65) ENG OIL SW 235-BK-18
5I-8005 365-YL-18 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
(17) DIODE

K866-WH-18

M906-BU-18
K861-GN-18

K870-GN-18

K870-GN-18
K904-GN-18
K869-BU-18

K868-BR-18

K860-BU-18
K868-BR-18

A768-BU-18

K875-BU-18

K865-PU-18

K874-BR-18
K862-GY-18

A769-GY-18
T714-BU-18

K864-PK-18
496-WH-18
T716-PK-18

K849-YL-18

T967-YL-18

487-OR-18

495-GN-18
780-PU-18

321-BR-18

WIRE PAIRS OF 892-BR & 893-G N MUST BE


200-BK-18

200-BK-18

235-BK-18

200-BK-18

235-BK-18

491-PK-18
235-BK-18

235-BK-18

235-BK-18

325-PK-18
235-BK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18
405-GY-18 197-4385
147-PU

147-PU

308-YL
TWISTED AT LEAST 1 TURN PER 25mm.
GROUND STRAP

325-PK-18
132-1806
K857-WH-18

NOTE A: USE WITH CAB GUARD LAMP.


200-BK-18

K868-BR-18

K856-PU-18
K868-BR-18
200-BK-6

K869-BU-18
200-BK

K858-YL-18

B
2 235-BK-18 UU UU UU S S S B B B B B B B B S S S S S S NOTE B: NOT USED ON THIS VEHICLE.
(66) ENG OIL (20) AIR HEATER V
1 C468-BU-18
CONN 36 V
C

323-WH-10
A
B

A
B

A
B
2
1

LEVEL SW
1
2

1
2

1
2

168-5057
1
2

1
2

1
2

1
2

1
2
1

1
2

2
NOTE C: USE WITH COLD WEATHER.

200-BK-10
1
2

CONN 23
1
2

213-0677 B

1
2
877-YL-4 SS

2
1
B X W NOTE D: USE WITH 12V 7A X 2 CONVERTER.

L976-GN-18
S S
CONN 24

L976-GN-18

L976-GN-18
L976-GN-18
A

323-WH-10
S
A

168-RD-18

168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
200-BK-18
365-YL-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
L976-GN-18
168-RD-18
BR-18

BR-18

BR-18
NOTE E: NOT USE WITH HEATER UNIT.
BK-18

BK-18

BK-18

325-PK-18
YL-18

YL-18

YL-18

365-YL-18
(52) ATCH QUICK (51) POWER SHIFT
1

1
2

ENG CHASSIS (56) ATCH THUMB (56) ATCH THUMB (57) ATCH STEM 3 (56) ATCH STEM 2 (56) ATCH STEM 1 (55) ATCH RELIEF (46) ATCH RELIEF 2 (46) ATCH 1WAY/2WAY (54) ATCH RELIEF (53) ATCH RELIEF 1
1
2

V
325-PK-18
RD

CONT SOL
BK

OPEN SOL CLOSE SOL CONT SOL (B) CONT SOL (B) CONT SOL (B) COUPLER SOL CHECK 2 SOL SOL CONT SOL CHECK 1 SOL SOL
B 111-9916 NOTE F: USE WITH SHORT BOOM.
BK

152-8346
YL

121-1491 121-1491 111-9916 111-9916 111-9916 215-4890 112-0090 215-4890 215-4890 112-0090
KEY 6 308-YL (NOTE H) (NOTE H) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K)
DECEL 5 F774-WH-18 (56) ATCH HAMMER NOTE G: USE WITH CONFIG.3.
B PRESS. SW (57) ATCH STEM 3 (56) ATCH STEM 2 (56) ATCH STEM 1 (3) ATCH
(1) ENG GOV ACCEL 4 F773-OR-18
GROUND

GROUND

GROUND
167-3466 CONT SOL (A) CONT SOL (A) CONT SOL (A) TRAVEL ALARM NOTE H: USE WITH CONFIG.15.
F/B 3 A761-PU-18 788-YL-18 1 WH
SIGNAL

SIGNAL

SIGNAL
+B

+B

+B
ACTUATOR V
GROUND

(NOTE H) 111-9916 111-9916 111-9916 3E-7738


+B 1 189-RD A762-PU-18 2 BK
SIGNAL

157-3177 (NOTE K) (NOTE K)


ESS 7 M736-BU-18 (NOTE K) B SS V V NOTE J: USE WITH CONFIG.5.
(19) ENG SPEED T°
GND 2 200-BK-18 PICKUP - +
GND 8 (41) PUMP DISCHARGE (42) PUMP DISCHARGE (39) HYD OIL (43) ATCH SQUEEZE X X W W (34) ATCH
(17) ATCH NOTE K: USE WITH CONFIG.14.
196-7973 TEMP SENDER (71) HYD OIL (34) ATCH REFUELING
PRESS. SENSOR1 PRESS. SENSOR2 (70) HYD OIL LEVEL SW (38) FUEL LEVEL (75) ATCH PRESS. SENSOR (76) ATCH (76) ATCH REFUELING REFUELING
157-3182 157-3182 FILTER SW 4I-5394 SENSOR REFUELING SW 157-3182 (31) ATCH REFUELING REFUELING STOP RELAY
POWER RELAY NOTE L: USE WITH CONFIG.3 AND 14.
213-0677 START RELAY 165-4026
173-3518 163-6700 5C-6108 (NOTE K) REFUELING PUMP STOP SW(NC) START SW(NO) 149-5050
149-5050
123-3929 9X-4184 6T-9442

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
33 14 18 VIEW ALL CALLOUTS

59 10 6 9 44 85 15 5 8 7 64 32 35 16 12 13 84 73 69 60 68 22 72 61 81
25
26 36
77
63 78
62
92 23
24
49
80
4
28
47
79
37
40
20
93
65 21
66 83
74
1
11
27 2

50 58 45 51 41 52 42 19 57 39 70 56 71 75 3 38 94 46 87 31 17 34 76 88 82 55 48 53 43 90 89 54 29 30 86 91
67

71 8 10 59 49 58 15 9 14 16 35 75 94 13 38 48 43 46 29 80 90 54 55 83 69 30 36 28 33 93 22 21

20 67

52 37 2

4 24
42
41 40
47
51 23
39
65
27
1 74
66
26
76
63
45
79
44

70
68
19 32 72 89 78 11 34
56 50 6 5 64 7 85 3 82 84 62 73 17 61 77 25 88
57
18 53 81 12 86 92 87 60 31 91

You might also like