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Parts list for

BELL / ETT
ROCKSCALER (CLOSED CAB)

MACHINE NUMBER
180-408-00
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.

1. The model and serial number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
SECTION 2. ENGINE

SECTION 2 ENGINE 2-1


ENGINE AND MISCELLANEOUS PARTS

24

25 33
30
23 34
31 28 20
29 38
11 37
35
4 39
6 36
10
5
1
3
26 9,18
8 22
17 Item 32 is welded to frame
7
16
32

19,21
2
13
27 12

15
14

P006482

VL008 2-2
ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250401 1 ENGINE, Deutz (F4L912)
2 220047 1 FILTER, Oil
3 180122 2 BRACKET, Mounting, Engine
4 D4231430 4 COVER
5 100156 2 SCREW, Hex. Head
6 220048 1 FILTER, Fuel
7 100123 7 SCREW, Cap
8 100044 8 WASHER, Spring
9 D1236290 1 GASKET
10 200168 1 SWITCH, Engine Oil Pressure Not Illustrated - On RHS of engine
11 D4232124 4 GASKET
12 170845 1 PLUG, Drain
13 D1118783 1 WASHER
14 DC100115 4 BOLT
15 101335 4 WASHER
16 200169 1 BELT, Drive, Alternator
17 200073 1 BELT, Drive, Fan
18 D1236291 1 CAP, Oil Filler
19 D1176382 1 DIPSTICK
20 290010 1 STARTER Not Illustrated - On LHS of engine
21 D1174311 1 O RING
22 290007 1 ALTERNATOR
22 290285 1 ALTENATOR Optional
23 181269 1 BRACKET Mounted on RHS Engine Mounting only
24 100386 4 SCREW, Hex. Head
25 100147 4 WASHER, Flat
26 100316 2 NUT, Nyloc
27 100323 2 NUT, Nyloc
28 100211 2 SCREW, Hex. Head
29 100148 2 WASHER, Flat
30 D1112341 4 BOLT, Hex. Head
31 D1216307 4 WASHER, Sealing
32 177132 1 MOUNTING, Rear, Engine
33 100247 2 BOLT, Hex. Head
34 100060 2 WASHER, Spring

VL008 2-3
ENGINE AND MISCELLANEOUS PARTS

24

25 33
30
23 34
31 28 20
29 38
11 37
35
4 39
6 36
10
5
1
3
26 9,18
8 22
17 Item 32 is welded to frame
7
16
32

19,21
2
13
27 12

15
14

P006482

VL008 2-4
ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
35 220022 1 GEAR
36 220075 1 NUT, Locking
37 220074 1 KEY, Woodruff
38 210166 1 HYDRAULIC PUMP
39 D3364291 1 GASKET

VL008 2-5
ENGINE DRAIN ASSEMBLY

ENGINE SUMP

4
3

Welded to chassis

P005345

VL017 2-6
ENGINE DRAIN ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120974 1 CONNECTOR
2 240355 1 HOSE ASSY
3 120013 1 PLUG
4 170845 1 ELBOW

VL017 2-7
AIR CLEANER SYSTEM

13

8
7
7
14
3
9 15
16
7 1

11

17
12
18

5 19
10
6
20

P005198

VL032 2-8
AIR CLEANER SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290001 1 AIR CLEANER
2 200049 1 STACK Complete Kit - Includes Items Marked*
3 * 1 CLAMP
4 200047 1 PRE CLEANER
5 203531 1 CLAMP, T Bolt
6 200086 1 ELBOW, Rubber
7 203538 3 CLAMP, T Bolt
8 171381 1 PIPE, Connector
9 203748 1 CONNECTOR, Rubber
10 100062/* 2 WASHER
11 200045 2 BAND, Mounting
12 200046 1 INDICATOR, Service
13 * 1 CLAMP, Hose
14 * 1 SCREW, Hex. Head
15 */100062 1 WASHER
16 */100312 1 NUT
17 * 2 NUT
18 * 2 SCREW, Hex. Head
19 100312/* 4 NUT
20 100083/* 4 SCREW, Hex. Head

VL032 2-9
AIR CLEANER

1
4

3
2

6
4

P002168

290001 2-10
AIR CLEANER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290001 AIR CLEANER 8 Inch - Long
2 NSI 1 BODY, Air Filter
3 200067 1 ELEMENT, Filter, Safety
4 200260 2 NUT, Wing
5 200066 1 ELEMENT, Filter, Main
6 200262 1 B AFFLE, Retainer
7 200261 1 CLAMP
8 200458 1 COVER, End

290001 2-11
PRE CLEANER

P001995

200047 2-12
PRE CLEANER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200047 PRE CLEANER
2 200103 1 BOWL, Glass
3 NSI 1 COVER
4 NSI 1 BODY
5 100275 1 NUT, Wing

200047 2-13
EXHAUST SYSTEM

3 4
8

8
6
10

P006474

VL004 2-14
EXHAUST SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190170 1 EXHAUST
2 100082 1 SCREW, Hex. Head
3 100703 1 BOLT, Hex. Head
4 100312 1 NUT, Nyloc
5 171515 1 CLAMP, Exhaust
6 190116 1 FLANGE Includes Item number 10
7 100115 3 SCREW, Hex. Head
8 100148 4 WASHER, Flat
9 100271 3 NUT, Cleavelock
10 NSI A/R GASKET

VL004 2-15
FUEL SYSTEM

14 18
4cyl engine shown
To leak off line 3cyl exact same 3
19

16
15
To injector lift pump
17
14 11

4 16 6 13
4
12 5
8
9 14 8

10

P005199

VL019 2-16
FUEL SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 180282 1 TANK, Fuel
2 210099 1 FILLER BREATHER
3 210187 2 SIGHT GLASS
4 120059 2 ADAPTOR, Pushlock, Male
5 120151 1 ADAPTOR, Hose, Barbed
6 120128 1 PLUG
7 130025 A/R HOSE
8 130002 A/R HOSE, Pushlock
9 200746 1 HEAD, Filter
10 220076 1 FILTER, Element, Spin On
11 D1178622 1 BOLT, Banjo
12 220048 1 FILTER, Fuel Not Illustrated
13 120051 1 ADAPTOR, Pushlock, Male
14 200033 3 CLAMP, Hose
15 100089 2 SCREW, Hex. Head
16 100147 4 WASHER, Flat
17 100314 2 NUT, Nyloc
18 120091 1 BOLT, Banjo
19 100593 6 SCREW, Cap

VL019 2-17
THROTTLE AND CUT OUT CONTROL

9 10
8

1
5

8 7 5

4
3

5
11

P00 5200

VL020 2- 18
THROTTLE AND CUT OUT CONTROL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 170038 1 HANDLE
2 200058 1 HANDGRIP
3 170487 1 ROD
4 100072 3 SPLITPIN
5 100358 3 WASHER, Flat
6 100082 1 SCREW, Hex. Head
7 200052 1 SPRING
8 100548 2 WASHER, Hardened
9 100312 1 NUT, Nyloc
10 173525 1 LINK, Stop
11 180136 1 LINK

VL020 2-19
2-20
SECTION 3. POWER TRAIN

SECTION 3 POWER TRAIN 3-1


TRANS MIS SION SYS TEM

RHS o f frame

To T p iece by Bos ch d oub le p ump


(H ydra ulic section - P0 069 08/9 ) 13 8
6 10 To RH S C. V. ( Hyd raul ic
se ction - P006 908 /9)
17

19
12 D1 D2
18 B A
15 11 7 2
11

14 16 10
10
1
12 3 2 20
15 20
10 3
18 NO TE: Only the two top
por ts are to b e used
3 2
11

11 5
2
7 ENGINE (viewe d
A B 1
19 fro m th e top pos ition
D2 D1
12
2
10
6 NO TE: Only the two top
9 8 por ts are to b e used
13 4

L HS o f fra me

P00 6981

VL021 3 -2
TRANSMISSION SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210035 1 PUMP, Transmission (TA1919)
2 120129 8 CONNECTOR
3 241780 4 HOSE
4 240033 1 HOSE
5 120047 1 ELBOW
6 120007 3 PLUG
7 120217 2 CONNECTOR
8 260530 2 WHEEL DRIVE (SERIES 19)
9 120004 1 CONNECTOR
10 120051 2 ADAPTOR, Pushlock, Male
11 130002 A/R HOSE, Pushlock
12 120218 3 ELBOW
13 120316 2 CONNECTOR
14 120057 1 CONNECTOR
15 120252 2 ELBOW
16 210390 1 VALVE, Brake Release
17 120170 1 ADAPTOR
18 240323 2 HOSE ASSY
19 240322 2 HOSE ASSY
20 120185 2 T PIECE

VL021 3-3
TRANSMISSION PUMP MISCELLANEOUS PARTS

NOTE: On adaptor plate (item 6),


use item 9 on the top 4 holes, for
bottom 4 holes, use item 4.

9 7
5
8
10
4

3
4
11

3
2

P005201

VL022 3-4
TRANSMISSION PUMP MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210035 1 PUMP, Transmission (TA1919)
2 100210 2 SCREW, Hex. Head
3 100059 6 WASHER, Flat
4 100733 12 SCREW, Hex. Head
5 180042 1 PLATE, Adaptor, Flywheel
6 181248 1 ADAPTOR
7 200025 1 COUPLING, Nylon
8 190024 1 COUPLING, Hub
9 100089 4 SCREW, Hex. Head
10 180548 1 STAY, Pump
11 100130 2 SCREW, Hex. Head

VL022 3-5
TRANSMISSION PUMP

210035 3-6
TRANSMISSION PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210035 1 TRANSMISSION PUMP (4 500 PSI)
2 220306 2 HOUSING
3 100005 16 SCREW, Hex. Head
4 100054 16 WASHER, Spring
5 220305 2 COVER, Pintle
6 220302* 4 SHIM
7 140147* 4 O RING
8 220303 4 SPACER, Pintle Bearing
9 150023 4 BEARING, Pintle
10 220301 2 COVER
11 100240 12 SCREW, Cap
12 100060 12 WASHER, Spring
13 220304 1 RING, Retaining
14 220337 1 SEAL, Shaft, Front
15 220344 1 RING, Retaining
16 220345 1 COUPLING
17 220354 1 SHAFT
18 150021 2 BEARING, Cone and Cup
19 220332 1 SHAFT, Intermediate
20 220308 2 YOKE
21 220356 2 ROTATING RING ASSY
22 150024 2 BEARING, Cone and Cup
23 220322 1 COUPLING
24 220321 1 PLATE, Wafer, RH
25 220307* 2 GASKET
26 220324 2 PIN
27 220323 4 PIN
28 220328 3 PLUG
29 220325* 5 PLUG
30 140062 5 O RING
31 220330 4 SPRING
32 210351 4 VALVE, Relief, 4 500 psi
33 220326 1 SPRING
34 220327 1 POPPET
35 220329 1 BLOCK, Valve

210035 3-7
TRANSMISSION PUMP

210035 3-8
TRANSMISSION PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 220331 1 PLATE, Wafer, LH
37 220359 1 SHAFT
38 NSR 1 SPACER, Bearing
39 210109 1 PUMP, Vane
40 100130 2 SCREW, Hex. Head
41 220334 2 WASHER
42 220357 1 KIT, Seal, Transmission Pump Includes Items Marked*
43 220355 1 KIT, Cartridge, 9 GPM

210035 3-9
WHEEL DRIVE ASSEMBLY
30
1 11 39 53
10
42
9 29
13 8
7
12

43

6
5
3
15

2 16
17
14 36
44 15 23
24 28 33
25 2 32
27
38 37
31
35
4
34
140343 (item 48) applicable to
210320 and 210321 only
40

26 45 46 47 48 50 49 52 41
19

22
21
20
18 162120 can be substitute for
160347 if cassette seal is used.
51
P006484

260530 3-10
WHEEL DRIVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260530 2 WHEEL DRIVE (SERIES 24)
2 120019 2 PLUG, Steam
3 100421 A/R WASHER
4 100210 6 SCREW, Hex. Head
5 160180 1 PLATE, Cover
6 140191 1 O RING
7 160194 1 PLUG, Thrust, Bronze
8 201650 1 CIRCLIP
9 160193 1 RING, Steel
10 200846 1 GEAR, Sun
11 160956 1 RING, Thrust
12 100211 24 SCREW, Hex. Head
13 190092 1 CARRIER, Planet
14 160181 3 PIN, Planet
15 160182 6 SHIM, Planet
16 150060 3 BEARING, Roller
17 200273 3 GEAR, Planet
18 170222 1 CIRCLIP
19 150018 1 BEARING, Roller
20 160263 1 NUT, Lock
21 190141 1 WASHER
22 200271 1 GEAR, Ring
23 100149 6 SCREW, Hex. Head
24 160360 3 PLATE, Lock
25 160190 3 PLATE, Retainer
26 190093 1 CARRIER, Ring Gear
27 150061 1 CONE, Bearing
28 150062 1 CUP, Bearing
29 161789 1 HUB
30 140039 1 SEAL, Oil, Double lip
31 150068 2 BEARING
32 140192 1 SEAL, Oil
33 160347 1 RING, Seal
34 140159 1 O RING
35 160346 1 SHAFT, Stub

260530 3-11
WHEEL DRIVE ASSEMBLY
30
1 11 39 53
10
42
9 29
13 8
7
12

43

6
5
3
15

2 16
17
14 36
44 15 23
24 28 33
25 2 32
27
38 37
31
35
4
34
140343 (item 48) applicable to
210320 and 210321 only
40

26 45 46 47 48 50 49 52 41
19

22
21
20
18 162120 can be substitute for
160347 if cassette seal is used.
51
P006484

260530 3-12
WHEEL DRIVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100474 12 SCREW, Hex. Head
37 210073 1 MOTOR, Hydraulic (Side Port)
38 201464 1 STAFT, Side
39 201496 1 CIRCLIP
40 100471 10 SCREW, Hex. Head Not Included in 260530
41 160989 1 ADAPTOR, Series 6
42 100268 12 STUD, Wheel
43 100351 12 NUT, Tapered
44 201560 1 PLATE, Name
45 100476 2 BOLT, Hex. Head
46 220334 2 WASHER
47 210073 1 MOTOR, Hydraulic (End Port)
48 140343 1 V RING
49 201504 1 GASKET
50 210702 1 BRAKE, Multi Disc (“B” Mount)
51 100458 16 SCREW, Cap
52 210309 1 PRIMARY REDUCTION ASSY, 14.06:1
53 140471 1 SEAL, Cassette

260530 3-13
HYDRAULIC MOTOR

210073 3-14
HYDRAULIC MOTOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210073 1 WHEEL MOTOR ASSEMBLY
2 220361 4 SCREW
3 220362 1 BLOCK, Valve
4 220372 1 HOUSING
5 220363 1 GASKET
6 150024 1 BEARING, Cup and Cone
7 220364 1 PLATE, Wafer
8 220324 1 PIN
9 ** 1 SPACER
10 ** 1 CYLINDER BLOCK
11 ** 9 PISTON AND SHOE
12 ** 1 SHOE PLATE
13 ** 1 WASHER, Spherical
14 ** 3 PIN
15 ** 1 REATINER, Pin
16 ** 1 RING, Retaining
17 ** 1 WASHER
18 ** 1 SPRING
19 ** 1 WASHER, Pin
20 220371 2 PIN
21 220368 1 PLATE, Swash
22 220369 1 SHAFT
23 150021 1 BEARING, Cup and Cone
24 220304 1 RING, Retainer
25 220337 1 SEAL
26 220380 1 KIT, Seal, Wheel Motor Assy
27 220379 1 KIT, Rotating Group

210073 3-15
MULTI DISC BRAKE ASSEMBLY

1
2 4 5
6
7
8 9
10
11

3 12

24
14

16
15
17
18
20
13 21

22

23

19

P005165

210321 3-18
MULTI DISC BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210321 1 MULTI DISC BRAKE ASSEMBLY (2 BOLT B MOUNT)
2 220939 4 SCREW, Hex, Flanged
3 220940 1 RELIEVER, Valve Pressure
4 220937 1 SCREW, Bleeder
5 220942 1 POWER PLATE ASSY Includes Item 11
6 220936 1 BEARING, Ball
7 220935 1 O RING
8 220934 1 RING, Backup
9 220933 1 O RING
10 220932 1 RING, Backup
11 220931 1 PISTON Includes Item 5
12 220930 3 DISC, Stationary
13 220929 3 DISC, Rotating
14 220928 1 DISC, Primary
15 220926 1 SHAFT, Splined
16 220927 8 PIN, Torque
17 220923 1 SEAL, Double Lip
18 220922 1 BEARING, Ball
19 220925 1 SPRING, Compression
20 220924 1 RETAINER, Spring
21 220921 1 GASKET
22 220920 1 HOUSING
23 201504 1 GASKET
24 220917 6 SPRING, Compression

210321 3-19
MULTI DISC BRAKE ASSEMBLY

1
2 4 5
7
8 9
10
11

12

3
14

16
15
17
18
13 20
21

22

19

P005191

210702 3-20
MULTI DISC BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210702 1 MULTI DISC BRAKE ASSEMBLY (B MOUNT)
2 NSI 4 SCREW, Hex. Flanged
3 220708 6 SPRING, Compression
4 220937 1 SCREW, Bleeder
5 NSI 1 POWER PLATE ASSY Includes Item 11
6 201504 1 GASKET
7 220935 1 O RING
8 220934 1 RING, Backup
9 220933 1 O RING
10 220932 1 RING, Backup
11 220716 1 PISTON Includes Item 5
12 220714 4 DISC, Stationary
13 220713 4 DISC, Rotating
14 220712 1 DISC, Primary
15 220711 1 SHAFT, Splined
16 NSI 2 PIN, Torque
17 NSI 1 SEAL, Double Lip
18 220922 1 BEARING, Ball
19 220710 6 SPRING, Compression
20 220709 1 RETAINER, Spring
21 NSI 1 GASKET
22 NSI 1 HOUSING

210702 3-21
BRAKE RELEASE VALVE

2
4

6 3

To electrical loom

P005190

210390 3-22
BRAKE RELEASE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210390 1 BRAKE RELEASE VALVE
2 222774 1 COIL, Solenoid Valve
3 NSI 1 BLOCK
4 100483 2 BOLT, Hex. Head Not included in 210390
5 100061 2 WASHER, Flat Not included in 210390
6 100312 2 NUT, Nyloc Not included in 210390
7 100358 2 WASHER, Flat Not included in 210390
8 100310 3 NUT, Nyloc Not included in 210390

210390 3-23
CONTROL LINKAGE ASSEMBLY

20
6

18
3
1
7
13 2
16 4
15 20

3
18 11 8 5
9
10
11
17 2
7
12
9 13
10 20
17
15
14
8 8
9
18
16 10
11
11
8 19
14
10 18 7
9
1
7
P006485

VL023 3-24
CONTROL LINKAGE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 180192 2 BRACKET, Pedal
2 100209 6 SCREW, Hex. Head
3 200007 2 GREASE NIPPLE
4 180052 1 PEDAL,RH
5 180193 1 BRACKET, Centre
6 180050 1 PEDAL, LH
7 190333 4 BOLT
8 100316 4 NUT, Nyloc
9 170489 4 WASHER
10 200043 4 ROD END
11 100288 4 NUT, Hex
12 170337 1 ROD, Control, LH
13 100092 2 BOLT, Hex. Head
14 181476 2 ARM, Control
15 100314 2 NUT, Nyloc
16 170009 2 CIRCLIP
17 200059 2 KEY, Woodruff
18 100041 4 SPLITPIN
19 170338 1 ROD, Control, RH
20 100424 6 WASHER, Hardened

VL023 3-25
TAIL WHEEL ASSEMBLY

2
1
10
3

4
6

11

8
13

NOTE:The tail wheel locking nut has


to be on the RIGHT HAND SIDE of
the tail wheel assembly , when the
machine is in a drive forward position
and the tail wheel fork is facing
15 backwards.

14
P005222

260105 3-26
TAIL WHEEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260105 1 TAIL WHEEL ASSY.
2 100079 6 SCREW, Hex. Head
3 200623 1 CAP
4 100404 1 NUT, Castle
5 100088 1 SPLITPIN
6 200624 1 WASHER
7 150090 1 CONE, Bearing
8 150089 1 CUP, Bearing
9 150087 1 CUP, Bearing
10 150088 1 CONE, Bearing
11 140173 1 SEAL, Oil
12 180426R 1 KIT, Repair Not Illustrated
13 180426 1 FORK, Tail Wheel
14 260105 1 TAIL WHEEL AXLE ASSY
15 100350 2 NUT, Tapered
16 100134 2 BOLT, Hex. Head

260105 3-27
TAIL WHEEL AXLE

1
5
16

4 7 18
15

14

8
3

10

17

11
9

2
12

13

6
P006680

260077 3-28
TAIL WHEEL AXLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260077 1 TAIL WHEEL AXLE
2 100134 2 BOLT, Hex. Head
3 100268 6 STUD, Wheel
4 100193 3 SCREW, Hex. Head
5 100223 2 SCREW, Grub
6 100350 2 NUT, Tapered
7 100351 6 NUT, Tapered
8 140017 1 SEAL
9 140099 1 SEAL, Oil
10 150019 1 BEARING
11 150020 1 BEARING
12 160140 1 RING, Axle
13 160331 1 AXLE, Tailwheel
14 160332 1 NUT, Tailwheel
15 160431 1 RING, Retainer, Tailwheel
16 170066 2 DISC
17 190062 1 HUB, Wide Tailwheel
18 200036 1 GREASE NIPPLE

260077 3-29
WHEEL ASSEMBLY18 x 15.5 14 ply
1

P005203

260203 3-30
WHEEL ASSEMBLY (18 X 15.5, 14 PLY)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260203 1 WHEEL ASSEMBLY (18 X 15.5, 14 PLY)
2 200243 1 TYRE 18 x 15.5 14 ply
3 200242 1 TUBE
4 261046 1 RIM

260203 3-31
SPECIAL TOOLS

Left hand side door

2
3
4

2
3
4

P005224

VL024 3-34
SPECIAL TOOLS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 280185 1 WHEEL SPANNER
2 171508 2 CLAMP
3 100062 2 WASHER, Flat
4 100312 2 NUT, Nyloc
5 166792 1 BAR, Wheel Spanner

VL024 3-35
3-36
SECTION 4. HYDRAULIC SYSTEM

SECTION 4 HYDRAULIC SYSTEM 4-1


HYDRAULIC SYS TEM (2ND FUNCTION)

NO TE: Th is apply s to both C.V.'s RH S Body Filter


8 34 Lift up Por t Relief valve (2600psi )
LHS Tilt Cy linder BELL p/n 224530
35 Do wn Port Relief valve (1 000psi)
12 BELL p/n 224529
Ma in Relie f valve (2550p si)
11 37 32 10 BELL p/n 224531
33 22

OUT IN
41
33 37 31
12 42
RHS of frame 26
35 13
29 29

8 34 40
25 20 21
To T p iece for case 17
RHS Tilt Cylinde r 16
drain on hydraulic 39 19
14 26 27 29 18
motors (P0069 81)
15
5 23

38 Bos ch Dou ble Pum p


40 6 To Brak e Relea se
11 Valve o n P006 981
12 33
7
41
36 7
30
36 28
12 31 ENG INE
33 OUT IN
42 (As vie we d from the top )
8
8
13
28
39
24 24 9 40 4 3 1
2
39 Unders ide of T ransmi ssion 40
LHS Lift Cy linder RH S Lift C ylinder
To top of fram e L HS bod y filter P00640 8

VL003 4 -2
HYDRAULIC SYSTEM (2ND FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120117 1 CONNECTOR
2 240666 1 HOSE ASSY
3 120116 1 ELBOW
4 240033 1 HOSE ASSY
5 224528 2 HOSE ASSY
6 240146 1 HOSE ASSY
7 120049 3 CONNECTOR
8 221297 8 ADAPTOR
9 240208 1 HOSE ASSY
10 221299 2 ADAPTOR
11 224517 4 ADAPTOR, Hose
12 221298 8 ADAPTOR
13 100312 6 NUT, Nyloc
14 120101 1 ELBOW
15 120118 2 FITTING Includes locking nut and mounting screws
16 190073 2 ADAPTOR
17 240195 2 HOSE ASSY
18 190031 1 ADAPTOR
19 120122 2 FITTING
20 240206 1 HOSE ASSY
21 210166 1 PUMP, Gear
22 120035 2 CONNECTOR
23 240032 1 HOSE
24 221290 2 CYLINDER, Lift
25 240103 1 HOSE
26 120003 4 CONNECTOR
27 210034 1 FILTER ASSY
28 120026 4 CONNECTOR
29 120032 2 CONNECTOR
30 210035 1 PUMP, Transmission (TA1919)
31 210081 2 VALVE, 1 Bank
32 224526 2 HOSE
33 224525 4 T PIECE
34 224524 4 HOSE
35 221291 2 CYLINDER, Tilt

VL003 4 -3
HYDRAULIC SYS TEM (2ND FUNCTION)

NO TE: Th is apply s to both C.V.'s RH S Body Filter


8 34 Lift up Por t Relief valve (2600psi )
LHS Tilt Cy linder BELL p/n 224530
35 Do wn Port Relief valve (1 000psi)
12 BELL p/n 224529
Ma in Relie f valve (2550p si)
11 37 32 10 BELL p/n 224531
33 22

OUT IN
41
33 37 31
12 42
RHS of frame 26
35 13
29 29

8 34 40
25 20 21
To T p iece for case 17
RHS Tilt Cylinde r 16
drain on hydraulic 39 19
14 26 27 29 18
motors (P0069 81)
15
5 23

38 Bos ch Dou ble Pum p


40 6 To Brak e Relea se
11 Valve o n P006 981
12 33
7
41
36 7
30
36 28
12 31 ENG INE
33 OUT IN
42 (As vie we d from the top )
8
8
13
28
39
24 24 9 40 4 3 1
2
39 Unders ide of T ransmi ssion 40
LHS Lift Cy linder RH S Lift C ylinder
To top of fram e L HS bod y filter P00640 8

VL003 4 -4
HYDRAULIC SYSTEM (2ND FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 224527 4 HOSE
37 NSI 2 CLAMP 22 mm
38 160427 1 FITTING Includes locking nut
39 130032 A/R HOSE, Layflat 3”
40 200653 A/R CABLE TIE
41 100078 6 BOLT, Hex. Head
42 100062 12 WASHER

VL003 4 -5
HYDRAULIC SYS TEM (3RD FUNCTION)

34 42 RHS Body Filter


8
37
Log Gr ab Cylinder
LHS Tilt Cylinder 38 39 40 41 40 4 4
35 12 37
47 NOTE: This ap plys to both C.V.' s
11 37 32 10 Lift up Po rt Rel ief va lve (2600ps i)
33 48 BE LL p/n 2245 30 22
Down Po rt Rel ief val ve (10 00psi )
OUT IN BE LL p/n 2245 29
37 13 Ma in Rel ief val ve (25 50ps i)
33 48 BE LL p/n 2245 31
12 RH S of frame 28
35 49
29
29
8 34 46
To T piece for case 25 20 21 17
RHS Tilt Cylinder drain on hydraulic 16
14 26 27 29 45 18 19
motors (P006981)
15
5 23

43
Bosch Do uble Pump
46 6 To B rake Release
11 Valve on P006981
12 33
7 47
36 7
30
36 28
12 31 ENGINE
33 OUT IN 48
8 (As vie wed from the top)
8
28 49
45
46
24 24 9 4 3 1
2
45 Underside of Transmission 46
LHS Lift Cylinder RHS Lift Cylinder
To top of fr ame LHS body filt er P006409

VL009 4 -6
HYDRAULIC SYSTEM (3RD FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120117 1 CONNECTOR
2 240666 1 HOSE ASSY
3 120116 1 ELBOW
4 240033 1 HOSE ASSY
5 224528 2 HOSE ASSY
6 240146 1 HOSE ASSY
7 120049 3 CONNECTOR
8 221297 8 ADAPTOR
9 240208 1 HOSE ASSY
10 221299 4 ADAPTOR
11 224517 4 ADAPTOR, Hose
12 221298 8 ADAPTOR
13 210635 1 VALVE, 2 Bank
14 120101 1 ELBOW
15 120118 2 FITTING Includes locking nut and mounting screws
16 190073 2 ADAPTOR
17 240195 2 HOSE ASSY
18 190031 1 ADAPTOR
19 120122 2 FITTING
20 240206 1 HOSE ASSY
21 210166 1 PUMP, Gear
22 120035 2 CONNECTOR
23 240032 1 HOSE
24 221290 2 CYLINDER, Lift
25 240103 1 HOSE
26 120003 1 CONNECTOR
27 210034 1 FILTER ASSY
28 120026 4 CONNECTOR
29 120032 2 CONNECTOR
30 210035 1 PUMP, Transmission (TA1919)
31 210081 1 VALVE, 1 Bank
32 224526 2 HOSE
33 224525 4 T PIECE
34 224524 4 HOSE
35 221291 2 CYLINDER, Tilt

VL009 4 -7
HYDRAULIC SYS TEM (3RD FUNCTION)

34 42 RHS Body Filter


8
37
Log Gr ab Cylinder
LHS Tilt Cylinder 38 39 40 41 40 4 4
35 12 37
47 NOTE: This ap plys to both C.V.' s
11 37 32 10 Lift up Po rt Rel ief va lve (2600ps i)
33 48 BE LL p/n 2245 30 22
Down Po rt Rel ief val ve (10 00psi )
OUT IN BE LL p/n 2245 29
37 13 Ma in Rel ief val ve (25 50ps i)
33 48 BE LL p/n 2245 31
12 RH S of frame 28
35 49
29
29
8 34 46
To T piece for case 25 20 21 17
RHS Tilt Cylinder drain on hydraulic 16
14 26 27 29 45 18 19
motors (P006981)
15
5 23

43
Bosch Do uble Pump
46 6 To B rake Release
11 Valve on P006981
12 33
7 47
36 7
30
36 28
12 31 ENGINE
33 OUT IN 48
8 (As vie wed from the top)
8
28 49
45
46
24 24 9 4 3 1
2
45 Underside of Transmission 46
LHS Lift Cylinder RHS Lift Cylinder
To top of fr ame LHS body filt er P006409

VL009 4 -8
HYDRAULIC SYSTEM (3RD FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 224527 4 HOSE
37 NSI 4 CLAMP
38 224517 2 FITTING
39 224509 2 HOSE
40 224510 2 FITTING, Quick Coupler, Female
41 224511 2 FITTING, Quick Coupler, Male
42 224574 2 HOSE ASSY
43 160427 1 FITTING Includes locking nuts and mounting screws
44 NSI A/R PIPE
45 130032 A/R HOSE, Layflat
46 200653 A/R CABLE TIE
47 100078 6 BOLT, Hex. Head
48 100062 12 WASHER
49 100312 6 NUT, Nyloc

VL009 4 -9
HYDRAULIC BREATHER ASSEMBLY

FRAME ASSEMBLY
2

4 1 2

1
3

P006864

VL026 4-10
HYDRAULIC BREATHER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120051 4 ADAPTOR, Pushlock, Male
2 130002 A/R HOSE, Pushlock
3 210016 1 BREATHER, Reservoir
4 125024 1 T PIECE

VL026 4-11
QUICK ATTACHMENT RELEASE ASSEMBLY

14

15
7

12

13
14 7
15
6 14

15 6

5
1 11
17 8
10

3
6
19
16
4
9
20 11
2 16

10
17
19
21 18
9
20 8
18

P006407

VL010 4-12
QUICK ATTACHMENT RELEASE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 224532 1 HANDLE
2 224533 1 CLEVIS
3 224534 1 MOUNTING
4 224535 1 CYLINDER, Master
5 224536 1 PIPE
6 221324 3 HOSE
7 224537 2 PIPE
8 224538 2 PIPE
9 224539 2 CYLINDER, Slave
10 224544 2 CLEVIS
11 224540 2 SPRING, Return
12 224541 1 T PIECE
13 224542 1 PIPE
14 100360 3 POP RIVET
15 201420 3 P-CLIP
16 100091 4 BOLT
17 100314 2 NUT, Nyloc
18 100177 2 BOLT
19 100064 2 WASHER
20 224274 3 BOLT
21 100312 1 NUT, Nyloc

VL010 4-13
CONTROL VALVE (ONE BANK)

9
2
27 10
20 11
5 7
8
3 12
29 11
13
14
15 6

22

21
19
21
28

21 26
31
6
30
25
14 15 16
17 13
23 24

18

P006497

210081 4-14
CONTROL VALVE (ONE BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210081 1 CONTROL VALVE (ONE BANK)
2 220222 1 COVER, Inlet
3 NSI 1 SCREW, Grub
4 220224 1 VALVE, Relief, Main, 2 000 psi
5 220223 1 SECTION, Valve
6 140320 2 KIT, Seal, Inbetween Section Pre 1991
7 * 2 SCREW, Cap
8 * 2 WASHER, Lock
9 * 1 COVER
10 * 1 SCREW, Adjusting
11 * 2 COLLAR, Stop
12 220193 1 SPRING
13 220196 A/R SHIM, 0.04”
13 220197 A/R SHIM, 0.02”
13 220198 A/R SHIM, 0.01”
14 ** 2 RING, Retaining
15 ** 2 O RING Supplied with 220223
16 NSI 1 SPOOL
17 202201 1 BRACKET
18 NSI 2 SCREW
19 210145 1 CARTRIDGE, Port Relief
20 210148 1 CARTRIDGE, Port Relief, 2 000 psi
21 140090 3 O RING
22 140370 1 O RING
23 210169 1 COVER, Outlet
24 NSI 1 PLUG
25 NSI 1 O RING
26 NSI 3 BOLT
27 NSI 3 NUT
28 220205 1 KIT, Back Cover Includes Items Marked *.
29 140179 1 KIT, Seal, Neutral Positioner Includes Items Marked **
30 222823 2 KIT, Seal, Inbetween Sections Includes Item number 21 and 22
31 140175 2 KIT, Seal, Port Relief Valve

210081 4-15
CONTROL VALVE (TWO BANK)

210635 4-16
CONTROL VALVE (TWO BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210635 1 CONTROL VALVE TWO BANK
2 220222 1 COVER, Inlet
3 NSI 1 SCREW
4 220224 1 VALVE, Relief, Main, 2 000psi
5 NSI 1 CAP, End
6 ***** 1 O RING
7 NSI 1 SPRING, Compression
8 220196 A/R SHIM, 0.04”
9 220198 A/R SHIM, 1.01”
10 NSI 1 VALVE, Relief
11 NSI 1 RING, Piston
12 NSI 1 BODY, Valve, Relief
13 ***** 1 O RING
14 ***** 1 RING, Backup
15 ***** 1 O RING
16 220223 2 SECTION, Valve
17 * 1 POSITIONING, Return, Neutral
18 * 2 SCREW, Hex. Head
19 * 2 WASHER, Lock
20 * 1 COVER
21 * 1 SCREW, Adjusting
22 * 2 COLLAR, Seal
23 * 1 SPRING
24 *** 1 RETAINER, Seal
25 *** 1 RING, Backup
26 *** 1 O RING
27 NSI 1 SPOOL
28 *** 1 O RING
29 *** 1 RING, Backup
30 **** 1 RETAINER, Seal
31 NSI 2 SCREW, Heax. Head
32 202201 1 BRACKET
33 210148 1 CARTRIDGE, Port, Relief, 2000 psi
34 NSI 1 CAP, End
35 NSI 1 O RING

210635 4-17
CONTROL VALVE (TWO BANK)

210635 4-18
CONTROL VALVE (TWO BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 220192 1 SPRING
37 220196 A/R SHIM, 0.04”
38 220197 A/R SHIM, 0.02”
39 220198 A/R SHIM, 0.01”
40 NSI 1 VALVE, Relief, Pilot
41 NSI 1 RING, Piston
42 NSI 1 BODY, Valve, Relief
43 ** 1 O RING
44 ** 1 RING, Backup
45 ** 1 O RING
46 ** 2 RING, Backup
47 ** 1 O RING
48 220202 1 SPRING
49 220201 1 POPPET
50 210145 1 CARTRIDGE, Port Relief
51 NSI 1 CAP, End
52 ** 1 O RING
53 220188 1 SPRING
54 220196 A/R SHIM, 0.04”
55 220197 A/R SHIM, 0.02”
56 220198 A/R SHIM, 0.01”
57 NSI 1 VALVE, Relief, Pilot
58 NSI 1 RING, Piston
59 NSI 1 BODY, Valve, Releif
60 ** 1 O RING
61 ** 1 RING, Backup
62 ** 1 O RING
63 ** 2 RING, Backup
64 ** 1 ORING
65 220202 1 SPRING
66 220201 1 POPPET
67 NSI 1 BODY, Section, Valve
68 **** 2 O RING
69 **** 2 O RING
70 210090 1 COVER

210635 4-19
CONTROL VALVE (TWO BANK)

210635 4-20
CONTROL VALVE (TWO BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 NSI 1 PLUG
72 140363 1 O RING
43 100314 3 NUT, Nyloc
74 NSI 3 SCREW
75 220205 1 KIT, Back Cover Includes Items Marked *
76 140175 4 KIT, Seal, Port Relief Valve Includes Items Marked **
77 140179 2 KIT, Seal, Neutral Positioner Includes Items Marked ***
78 140320 3 KIT, Seal, Inbetween Section Includes Items Marked ****
79 140244 1 KIT, Seal, Main Relief Valve Includes Items Marked *****

210635 4-21
HANDLE ASSEMBLY

220190 4-22
HANDLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 220190 7 HANDLE ASSEMBLY
2 NSI 1 LEVER, Handle
3 * 1 PLATE
4 * 1 PIN
5 * / 100072 3 PIN, Split
6 * 1 U PIN
7 202202 1 KIT, Linkage, Handle Assy Includes Items Marked *

220190 4-23
HYDRAULIC PUMP

210166 4-24
HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210166 1 HYDRALIC PUMP
2 NSI 4 BOLT
3 NSI 4 WASHER
4 NSI 1 COVER
5 NSI 4 RING, Backup
6 NSI 4 SEAL
7 NSI 4 BUSH, RH
8 NSI 2 PIN, Split
9 NSI 4 BUSH, LH
10 NSI 4 SEAL
11 NSI 1 BODY
12 NSI 2 GEAR, Drive
13 220074 1 KEY, Woodruff
14 NSI 2 GEAR
15 NSI 2 CIRCLIP
16 140096 2 SEAL, Oil
16 145019 1 SEAL, Oil
17 100332 1 NUT, Nyloc
18 222853 1 O RING
19 222852 1 COUPLING
20 NSI 1 COVER
21 NSI 1 COVER
22 NSI 1 COVER
23 NSI 1 GEAR, Drive

210166 4-25
CYLINDER ASSEMBLY (LIFT)
1
13

3
12
13
2

16 11

10

15
9
7

6
14
8

4
P006413

221290 4-26
CYLINDER ASSEMBLY (LIFT)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 221290 1 LIFT CYLINDER
2 224347 1 BEARING, Barrel End
3 224345 1 BARREL
4 224348 1 PISTON
5 224503 1 SEAL, Piston
6 * 1 O RING
7 * 2 BAND, Wear
8 * 1 O RING
9 * 1 U SEAL
10 224346 1 NECKBUSH
11 224349 1 ROD
12 224502 1 BEARING, Rod End
13 200036 2 GREASE NIPPLE
14 * 1 RING, Backup
15 * 1 SEAL, Wiper
16 140727 1 KIT, Seal Includes Items Marked *

221290 4-27
CYLINDER ASSEMBLY (TILT)
1
12

2 12

11
13

10

4
P006414

221291 4-28
CYLINDER ASSEMBLY (TILT)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 221291 1 TILT CYLINDER
2 224502 2 BEARING, Barrel End
3 224504 1 BARREL
4 224506 1 PISTON
5 * 1 SEAL, Piston
6 * 1 O RING
7 * 2 BAND, Wear
8 * 1 U SEAL
9 * 1 SEAL, Wiper
10 224505 1 NECKBUSH
11 224507 1 ROD
12 200036 2 GREASE NIPPLE
13 140724 1 KIT, Seal Includes Items Marked *

221291 4-29
CYLINDER ASSEMBLY (LOG GRAB)
1
13

3
12
13
2

14 11

10

4
P006415

221500 4-30
CYLINDER ASSEMBLY (LOG GRAB)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 221500 1 LOG GRAB CYLINDER
2 224518 1 BUSH
3 224519 1 BARREL
4 224506 1 PISTON
5 224523 1 BEARING, Rod End
6 224521 1 O RING
7 * 1 BAND, Wear
8 * 1 U SEAL
9 * 1 SEAL, Wiper
10 224520 1 NECKBUSH
11 224522 1 ROD
12 224523 1 BEARING, Rod End
13 200036 2 GREASE NIPPLE
14 140727 1 KIT, Seal Includes Items Marked *

221500 4-31
4-32
SECTION 5. ELECTRICAL SYSTEM

SECTION 5 ELECTRICAL SYSTEM 5-1


ELECTRICAL SYSTEM

VL027 5-2
ELECTRICAL SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200865 1 BATTERY, 12V
2 190119 1 CABLE, Battery, Negative
3 190160 1 CABLE, Battery, Positive
4 200706 1 SWITCH, Press Button, Starter
5 210390 1 VALVE, Brake Release
6 200367 1 LIGHT, Pilot, Red
7 200410 3 BULB, 12V 2W
8 201074 1 GAUGE, Hourmeter
9 205087 1 SWITCH, Toggle, 2 Speed
10 200398 1 SWITCH, Ignition
11 224800 1 KEY, Ignition
12 200368 1 LIGHT, Pilot, Green
13 200168 1 SWITCH, Engine, Oil Pressure
14 290010 1 STARTER
15 290007 1 ALTERNATOR
15 290285 1 ALTERNATOR Optional

VL027 5-3
INSTRUMENT PANEL ASSEMBLY
13 23 4

OIL ALT PAR


PRESS CHARGE BRA E START
6

60 LIGHTS

50 10
5

VDO UAR T
40 20
000000
11
30

HOURMETER E 9 10
P N 201186

7
P005220

VL028 5-4
INSTRUMENT PANEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200368 1 LIGHT, Pilot, Green
2 200367 2 LIGHT, Pilot, Red
3 200410 3 BULB, 12V 2 W
4 200706 1 SWITCH, Press Button, Starter
5 201074 1 GUAGE, Hourmeter
6 205087 1 SWITCH, Toggle, 2 Speed
7 200398 1 SWITCH, Ignition
8 201186 1 PANEL, Instrument
9 100081 4 SCREW, Hex. Head
10 100358 4 WASHER, Fender
11 205087 1 SWITCH, Toggle

VL028 5-5
BATTERY AND CLAMPS

9
7 6

3
2 4 5

P005221

VL029 5-6
BATTERY AND CLAMPS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200865 1 BATTERY, 12V
2 100187 2 J BOLT
3 170111 1 CLAMP
4 100062 2 WASHER, Flat
5 100312 2 NUT, Nyloc
6 200204 2 NUT
7 190160 1 CABLE, Battery, Positive
8 190119 1 CABLE, Battery, Negative
9 130070 A/R HOSE, Pushlock

VL029 5-7
LIGHTING KIT

8
6

9
1

4,5
10

3
2 From Ignition switch

On instrument panel

P006478

VL005 5-8
LIGHTING KIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204861 1 HARNESS
2 200222 3 BEAM, Sealed
3 200221 3 LAMP, Housing
4 201084 2 RELAY, Contact
5 201312 2 SOCKET, Relay
6 201469 1 CIRCUIT BREAKER
7 201112 1 SWITCH, Toggle (On - Off)
8 100381 2 SCREW, Brass
9 100812 2 WASHER, Flat
10 100309 2 NUT, Nyloc

VL005 5-9
5-10
SECTION 6. FRAME AND BODY

SECTION 6 FRAME AND BODY 6-1


FRAME AND BODY

29 26,27
Welded to frame 23
24
6 31
28 25
30
34
27
13
22 4
31 32 16 5
26
30
15 24
29 23
34
33
28

22
14 20
1
19 2,3
21
9,10
16
13 18

12 8 16
11 7 17

Welded to frame

P006477

VL011 6-2
FRAME AND BODY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 180931 1 FRAME
2 181371 1 COVER, Side, RH
3 180283 1 COVER, Side, LH
4 180282 1 TANK, Fuel
5 170335 4 COUNTERWEIGHT
6 221517 1 MOUNTING, Loadarm
7 221518 1 MOUNTING, Lift Cylinder
8 174708 2 PLATE, Cover
9 180581 1 COVER, Filter, RHS Double Port
10 180279 1 BODY, Filter, LHS Single Port
11 100469 4 SCREW, Cap
12 100424 4 WASHER, Hardened
13 100209 20 SCREW, Hex. Head
14 170990 2 SUPPORT, Post Frame
15 210187 2 SIGHT GLASS
16 100059 12 WASHER, Flat
17 100123 6 SCREW, Cap
18 100271 2 NUT, Cleavelock
19 100116 2 BOLT, Hex. Head
20 172046 2 WASHER
21 201409 2 FASTENER, Anti Loose
22 100953 6 SCRE, Cap
23 100180 4 NUT, Nyloc
24 172044 4 WASHER
25 161208 2 STUD
26 200222 3 BEAM, Sealed
27 200221 3 LAMP, Housing Includes Items Marked *
28 * 1 SCREW, Hex. Head
29 * 1 NUT, Nyloc
30 * 1 MOUNTING
31 100010 3 BOLT
32 170380 1 HYDRAULIC BREATHER ASSY
33 210099 1 FILLER BREATHER
34 100293 3 NUT, Nyloc

VL011 6-3
CAB ASSEMBLY

2
3
5
13

3
14 8 4

17
14 12 21
7
1

15 18 19
9
8
14 16
20
10
19 14
11

14
8
15 P005226

VL030 6-4
CAB ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 224551 1 FIREWALL ASSY
2 100805 12 SCREW, Hex. Head
3 100358 24 WASHER, Flat
4 100310 12 NUT, Nyloc
5 172581 1 WINDOW
6 100111 4 SCREW, Hex. Head
7 290013 1 SEAT
8 100064 13 WASHER, Flat
9 100083 4 SCREW, Hex. Head
10 100312 4 NUT, Nyloc
11 170332 1 COVER, Floor, LH
12 170489 1 WASHER
13 100316 2 NUT, Nyloc
14 100314 8 NUT,Nyloc
15 100360 6 WASHER, Flat
16 170334 1 BRACKET, Seat
17 180429 1 STAY ARM
18 100203 2 BOLT, Hex. Head
19 100370 6 WASHER, Hardened
20 100314 2 NUT, Nyloc
21 170333 1 COVER, Floor, RH
22 100148 4 WASHER
23 100062 4 WASHER

VL030 6-5
SEAT ASSEMBLY

290013 6-6
SEAT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290013 1 SEAT ASSEMBLY
2 NSI 2 SCREW
3 202447 1 CUSHION, Seat
4 202449 1 COVER, Seat
5 NSI 2 BOLT
6 200707 1 SEAT BELT ASSY
7 NSI 1 CLASP, Belt, Seat
8 NSI 1 BELT, Seat
9 NSI 1 BOLT
10 202446 1 CUSHION, Backrest
11 202448 1 COVER, Backrest
12 202503 1 HANDLE, Adjust, Backrest
13 202504 1 CIRCLIP
14 202505 1 COVER, Lock, Backrest
15 202506 1 SPRING, Tension
16 202507 1 LEVER, Adjust, Backrest
17 NSI 1 SPACER
18 NSI 1 CLIP, Retaining
19 202443 1 LOCK, Inside
20 NSI 1 BASE
21 202445 1 SLIDE
22 202920 1 SLIDE, Lock
23 NSI 4 BOLT
24 202444 2 SLIDE, Master
25 100309 2 NUT, Nyloc
26 100383 1 SCREW, Set Hex
27 202921 1 HANDLE, Rail
28 202922 1 KNOB, Handle

290013 6-7
2003/08/15 Page 3 of 9
Front Windscreen

1 2 3

ITEM DESCRIPTION PART No. QTY


1 Adjustable spotlight 201-250-07 2
2 Windscreen guard 180-400-37 1
3 Spot light guard 180-400-40 2

Bottom Front

1 2 3

ITEM DESCRIPTION PART No. QTY


1 Front Spotlight guard 180-400-06 2
2 Front Spotlights 201-250-08 2
3 Foot Pedal guard 180-400-38 1

3
2003/08/15 Page 4 of 9
Top/ Side

3
2

ITEM DESCRIPTION PART No. QTY


1 Modified Exhaust 201-250-09 1
2 Air conditioner Evaporator 201-250-31 1
3 Fan 201-250-35 1

3
4

ITEM DESCRIPTION PART No. QTY


1 Catalytic Converter 201-250-10 1
2 Dryer 201-250-36 1
3 Air conditioner compressor 201-250-30 1
4 Compressor/Alternator Belt 201-250-29 1

4
2003/08/15 Page 5 of 9

1 4
2

ITEM DESCRIPTION PART No. QTY


1 Air Box 180-400-39 1
2 Flexible Hose 201-250-11 1
3 Air Transfer Box 180-400-40 1
4 Oil Cooler 201-250-13 1
5 Hose Clamps 201-250-12 2
Interior

ITEM DESCRIPTION PART No. QTY


1 Wiper Blade 201-250-33 1
2 Wiper motor 201-250-32 1
3 Air Conditioner Blower/Condenser Unit 201-250-34 1
4 Blower Unit Housing 180-417-02 1

5
2003/08/15 Page 6 of 9
Optional

ITEM DESCRIPTION PART No. QTY


1 Slick tyres 17.5-25 L5 (Front) 201-250-14 2

Bell Parts

180559 = Super fork (Qty = 1)


230057 = Boom Cylinders (Qty = 4)
250070 = Engine, Deutz F4L912W (Qty = 1)

260203 = Rear wheelset, 1800 X 15.5 14 Ply (Qty = 1)


200242 = TUBE, 400X15.5 (Qty = 1)
200243 = TYRE,18X15.5,14PLY (Qty = 1)
261046 = WHEEL,16X15.5,SINGLE PIECE (Qty = 1)

260279 = Front wheel set, 17.5 X 25 12 Ply L4 (Standard) (Qty = 2)


190279 = RIM,14X25,L/P ROCK SCALER (Qty = 1)
200437 = VALVE,JUMBO 63MM SWIVEL (Qty = 1)
200438 = SPUD,TUBELESS (Qty = 1)
200480 = TYRE,17.5X25,12PLY,SHRL XT L4 (Qty = 1)

260531 = #24 Wheeldrive (QTY = 2)


210298 = Vickers MFE 19 Hydraulic Motor (Qty = 1)

The #24 wheeldrive is identical to the #19 used on the Versalift


except for the Hydraulic motor which has a bigger displacement to
deliver more torque (The #19 uses the Vickers MFE 15 hydraulic motor).

6
2003/08/15 Page 2 of 9
Side Rear

1 2 3 4 5 6 7

ITEM DESCRIPTION PART No. QTY


1 Rear window 201-250-01 1
2 Air Filter Guard 180-400-21 1
3 Rotating Beacon mesh guard 201-250-02 1
4 Rotating Beacon light 201-250-03 1
5 Diesel Tank 180-400-05 1
6 Rear spot lights 180-250-04 2
7 Rear spot light guard 180-400-20 1

Side/Door

ITEM DESCRIPTION PART No. QTY


1 Rockscaler closed cab door 180-417-01 2
2 Door handle 201-250-05 2
3 Door stopper 201-250-06 2
2
PINS & BUSHES
2003/08/15 Page 8 of 9

8
2003/08/15 Page 9 of 9

9
BRH 125 14
12
4
220 ft.lb
300 Nm
370 ft.lb
500 Nm

10 3
11 2
25
1 38
15 6
5 24 31
13 LP/BP
7
37
9
1.1 30
23 26
TOC
21 HP 32
22 35
20
8 33

19
34
36

41 39

25 ft.lb
34 Nm 40

3.5
42
3.6 50

3.3
3.2
18 No longer supplied
3.1 220 ft.lb Plus fourni
300 Nm 16 ausverkauft
No mas suministrado
3.4
385 psi
27,5 bar Supplied while stocks last
Fourni jusqu’à épuisement du stock
17 geliefert solange der Vorrat reicht
Suministrado hasta agotar las existencias

Parts included in seal kit Pièces comprises dans pochette rechange Teile die im Dichtungssatz enthalten sind Piezas incluído en la bolsa de recambio
BRH 125
46

43 45

44

49
555ft.lb
750 Nm

47

555ft.lb
48 750 Nm
No longer supplied
Plus fourni
ausverkauft
No mas suministrado

Supplied while stocks last


Fourni jusqu’à épuisement du stock
geliefert solange der Vorrat reicht
Suministrado hasta agotar las existencias
BRH 125

Repère / Quantité /
CPN Description Désignation Description Descripcion
Position Quantity

1 1 86279932 Back head including : Tête arrière comprenant : Kopfteil, mit : Cabeza trasera compostada de :
1.1 4 86319043 (UNF 1-1/8", helicoil thread ( Filet hélicoil UNF 1-1/8" ( Helicoil Gewindeeinsatz UNF 1-1/8" ( Rosca helicoidal UNF 1-1/8"
2 1 86250586 O'ring Joint torique O-ring Junta torica
3 1 Energy chamber Reservoir d'énergie Energiespeicher Reserva de energia
3.1 1 86271665 Lower flange Flasque inférieur unterer Flansch Disco inferior
3.2 1 86265741 Diaphragm Membrane Membrane Membrana
3.3 1 86271673 Upper flange Flasque supérieur oberer Flansch Disco superior
3.4 10 86336724 Screw CHc Vis CHc Schraube Tornillo CHc
3.5 1 86265048 Inflating screw Vis de gonflage Füllschraube Tornillo de inflado
3.6 1 86241403 Thight ring Bague d'étanchéité Abdichtstift Anillo de estanqueidad
4 10 86484581 Screw Vis Schraube Tornillo
5 1 86252954 Knee piece (1" gaz) Genouillère ( 1" gaz ) Schwenkanschluß( 1" gaz) Rotula (1" gaz )
1 86252772 or Knee piece (1" NPTF) ou Genouillère ( 1" NPTF ) order Schwenkanschluß( 1" NPTF) o Rotula ( 1" NPTF )
6 2 86240793 O'ring Joint torique O-ring Junta torica
7 1 86230711 O'ring Joint torique O'ring Junta torica
8 1 86281979 O'ring Joint torique O'ring Junta torica
9 1 86254661 Threated plug Bouchon fileté Gewindestopfen Tapon roscado
10 1 86314937 Knee piece (1"1/4 NPTF) Genouillère (1" NPTF) Schwenkanschluß( 1"1/4 NPTF) Rotula (1" NPTF)
11 2 86240793 O'ring Joint torique O-ring Junta torica
12 1 86230711 O'ring Joint torique O-ring Junta torica
13 1 86281979 O'ring Joint torique O-ring Junta torica
14 1 86254661 Threated plug Bouchon fileté Gewindestopfen Tapon roscado
15 1 Adjusting rods Tiges de réglage Regulierschraube Tirante de areglo
1 86305083 N° 1 N° 1 N° 1 N° 1
1 86305091 N° 2 N° 2 N° 2 N° 2
1 86305109 N° 3 N° 3 N° 3 N° 3
1 86305117 N° 4 N° 4 N° 4 N° 4
1 86305125 N° 5 N° 5 N° 5 N° 5
1 86305133 N° 6 N° 6 N° 6 N° 6
1 86305141 N° 7 N° 7 N° 7 N° 7
1 86305158 N° 8 N° 8 N° 8 N° 8
1 86305166 N° 9 N° 9 N° 9 N° 9
1 86305174 N° 10 N° 10 N° 10 N° 10
1 86305182 N° 11 N° 11 N° 11 N° 11
1 86305190 N° 12 N° 12 N° 12 N° 12
1 86305208 N° 13 N° 13 N° 13 N° 13
1 86305216 N° 14 N° 14 N° 14 N° 14
1 86305224 N° 15 N° 15 N° 15 N° 15
1 86305232 N° 16 N° 16 N° 16 N° 16
1 86305240 N° 17 N° 17 N° 17 N° 17
1 86305257 N° 18 N° 18 N° 18 N° 18
1 86305273 N° 20 N° 20 N° 20 N° 20
16 1 86279957 Cylinder Cylindre Zylinder Cilindro
17 2 86275088 Lip seal Joint à lèvres Lippendichtung Junta de labios
18 3 86268786 O'ring Joint torique O-ring Junta torica
BRH 125

Repère / Quantité /
CPN Description Désignation Description Descripcion
Position Quantity

19 1 86279973 Piston Piston Steuerkolben Piston


20 1 86279981 Distributor Distributeur Steuerventil Distributor
21 1 86279965 Plunger Plongeur Plunger Vastago
22 2 86259918 Centering ring Bague de centrage Zentrierungring Anillo de centrador
23 1 86279999 Distributor cover Couvercle de distribution Steuerdeckel Tapa de distribucion
24 1 86319258 Pin Axe Stift Eje
25 4 86279940 Gudgeon Goujon Zuganker Tirante
26 4 86271558 Nut Ecrou Mutter Tuerca
31 1 86291424 Front guide equiped Guide avant équipé Vorderzylinder Fondo completo
31 1 86296506 Front guide including : Guide avant comprenant : Vorderzylinder, mit : Fondo compostado de :
32 1 86492063 ( Plug ( Bouchon ( Gewindestopfen ( Tapon
33 2 86257714 Lock Spring Ressort de verrou Riegelfeder Resorte de cerrojo
34 2 86261260 Lock Verrou Riegel Cerrojo
35 2 86234812 Elastic pin Goupille élastique Spannstift Pasador elastico
36 2 86271566 Retaining pin Axe de retenue Haltekeil Eje de retencion
37 1 86230059 Oiler Graisseur Schmiernippel Engrasador
38 1 86268786 O'ring Joint torique O-ring Junta torica
39 1 86291390 Expendable chuck bushing Douille d'usure Chuck bushing Manguita
40 2 86291408 Pin Goupille Stift Pasador
41 4 86230125 Plug Bouchon Stopfen Tapon
42 1 86345949 Plug Bouchon Stopfen Tapon
43 1 86395753 Left mounting plate Plaque de berceau gauche linke Seitenplatte Placa de cuna izquierda
44 1 86395746 Right mounting plate Plaque de berceau droite rechte Seitenplatte Placa de cuna derecha
45 1 86358397 Protecting plate Tôle de protection Schutzplatte Placa de protecion
46 2 86509569 Screw Vis Schraube H UNF 1" Tornillo
47 6 86279437 Washer Rondelle Scheibe Arandela
48 6 86267846 Nut Ecrou Mutter HFR Tuerca
49 4 86509502 Screw Vis Schraube H UNF 1" Tornillo
50 1 86421922 Chisel Broche burin Flachmeißel Cincel
1 86421914 Moil point ( lg 950 ) Broche pic ( long. 950 ) Spitzmeißel ( 950 mm ) Pica ( long. 950 )
1 86421906 Moil point ( lg 650 ) Std Broche pic ( long. 650 ) Std Spitzmeißel ( 650 mm ) std Pica ( long. 650 ) std
1 86296530 Seal kit Pochette de joints Dichtungssatz Bolsa de recambio

Cuña para uso en acuñador : CPN 01125C0950, punta cincel de 950 mm.

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