Hundreds of thousands of containers are lifted every day. Lifting a container is however not without risks. For different reasons (limited lifting height, limited crane capacity,…) it is often asked if a spreader is really necessary to lift a container. The answer is – in most cases – yes.
WHY LIFTING A CONTAINER BY ITS TOP CORNERS,
USING ONLY A 4-LEGGED SLING, IS NOT PERMIT- TED A typical 4-leg sling, attached to the four top corners of the container induces com- pression loads in the roof plane of the container, especially in the length direction. Containers are not designed to take this compression load at the roof plane in length direction. The actual strength of the roof varies from container to container, depending on the manufacturer, age, size,… Therefore it is possible that several lifts are made with only a 4-legged sling, and no particular problem is noticed. The operator is lured into believing that this is a safe way of handling the containers. However due to this practice, unseen damage is done to the container and every lift can lead to the instant breaking of the container.
WHY A SPREADER SHOULD BE USED BETWEEN THE
4-LEGGED SLING AND THE CONTAINER When using a spreader like the MK-20 or MK-40, the compression load is no longer in- duced on the roof of the container, but directly on the spreader (which is designed for this load). The top frame of the container is thus free of compression loads. The container is now lifted vertically, which is the only configuration for top lifting, al- lowed by the international standard (ISO 1496). The use of a (semi-automatic) spreader has also several other advantages, such as quicker handling of the containers and less required operators.
WHAT TO DO IF NO SPREADER IS AVAILABLE
There is still a possibility to lift a container without a spreader, using bottom lifting parts such as MK-5A or MK-5B. These parts fit the side holes of the bottom corners of the container. In this case, the compression load in length direction is taken by the floor frame of the container, which is a lot stronger than the roof plane. The transverse compression load is absorbed by the crossbar. This method of lifting is also mentioned in the ISO 1496 standard. Another advantage of this system is that the required lifting height is in most cases less than when using a spreader.