The parts' name of DX1160

The front coping

Emergency power

Beak
Display screen

Left front plate

Right front plate

Front plate

Tongue Insertion table

Right gas spring

Left gas spring Ejection table

Left guard board Right guard board

Staff gauge

Unlock button

1
 The back coping

The left coping

The right coping

Left back plate

Punch debris receptacle

Right back plate

The back plate

Left-side cove

Power

2
 Right-side cover

RIP connector

Pump cord Gas suction connector

Power cord

Vacuum connector

Blower control connector

3
 Left balancer drive

Right balancer drive

Fiber dense array

Drum
Towline

Foundation bolt Mount pad Optics unit

Drum lead rail

Unfixed plate clamps

Insertion table position

bolt (left)

Servo strap

Left opto-coupler for

plate fly off

Silicon photocell pedestal Optical glass

4
 Insertion table position Encoder mounting plate
bolt (right)

Right electrical cabinet

Encoder
Right shaft block

Right opto-coupler for Encoder coupling

plate fly off

Suction pump sleeve Drum balancer

Left electrical cabinet

Suction pump(inside)

Servo-actuator drive
Servo-actuator

5
Balancer opto-coupler

Balancer drive motor

Indicating needle

Brake
Balance Structure

Main screw coupling Main screw

Lead rail

Marble plain stage

Stepping motor

6
 Left surface of
insertion table

Right surface of
insertion table

Middle surface of
insertion table

Straining beam

Front beam

Back beam
Transmit strap
Auxiliary roller
Back opto-coupler
Steel groove
sliding axle

Back opto-coupler

Stepping motor for

Back opto-coupler coupling Back opto-coupler beam Transmit roller
back opto-coupler

7
 Drive strap for
back opto-coupler

Limit switch for

back opto-coupler

Plate-ejected
drive gear

Guide plate
drive gear

8
 Edge clamp drive axle

Left wallboard

Right wallboard
Edge clamp
drive motor
Squeeze roller
drive axle
Squeeze roller
drive motor
Clamp arm
drive axle
Clamp arm
drive motor

Leading edge Leading edge

right opto-coupler left opto-coupler

Edge clamp(fixed)
Location pin

The supporting shoe

of edge clamp
Edge clamp groove

Wind block Reflecting area

9
Upper opto-coupler
for squeeze roller

Down opto-coupler
for squeeze roller

Upper opto-coupler
for clamp arm

Down opto-coupler
for clamp arm

Middle protecting cap

Right protecting cap

Left protecting cap

10
 Guard board

Clamp arm crank Squeeze roller spring

Guard board

Squeeze roller spring

Clamp arm crank

11
 Clamp arm frame

Squeeze roller

Squeeze bar

Edge clamp block

Mushroom head Back block

Side block

Finger sliding bush

Rubber block Front block

12
 Transverse
pull coupling
Transverse pull Transverse
screw nut pull motor

Transverse
pull screw

Back output
roller(upper)

Back output
roller(down)
Right side guide

Left side guide

Punch

13
 Bearing cap Bushings
Side guide coupling Side guide
opto-coupler

Centering motor
Side guide

Locknut Side guide screw

Side guide
pedestal
Opto-coupler Punch cam

Indicating needle
Punch motor

Punch block

Cavity die

Formed punch
14
 Slope micrometer
Locking screw
(slope)

Air suction
Dust-proof sleeve pipe for lens

Locking screw
(object distance)
Object distance
micrometer

Gas blow Fiber dense array

pipe for lens

Focus coupling
Focus motor

15
 Power filter
On-load isolator

Circuit breaker

Servo circuit breaker

AC contactor

PLC servo motor

control input Servo drive screen
Servo encoder input

Servo encoder output Servo motor power input

16
PLC communication PLC screen PLC power
RUN/PROM
communication interface interface PLC interface cable
interface switcher

The first level of left electrical cabinet

L2:power
Back opto-coupler Right side Left side
guide motor input DF20-4B
motor guide motor

Stepper drive
Stepper motor output Control signal input
power input

The second level of right electrical cabinet

17
 L2:power L4:power Focus drive power
R2 DF20-4B
DF20-4B DF20-4B
Pin wafer power L3:power
DF20-3B DF20-4B

AC220V motor Sensor signal power UP

AC220V signal power input DF16-4B
power input Drive motor power UM
DF16-4B Sensor signal
power filter

The fifth level of left electrical cabinet

Data wafer power

input interface Power R1 DF16-6B

Sensor signal input Lasers signal cable

Encoder signal input

Communicate
with PLC input

RIP signal input Communicate with serial port 1 of PLC

The first level of right electrical cabinet

18
 Screw power Focus power drive
Focus stepper
Screw stepper drive input DF20-4B input DF16-3B
motor DF20-5B
motor DF25-5B

Focus stepper motor drive Screw stepper motor drive

The second level of right electrical cabinet

5V signal output Data wafer power

of lasers DF20-5B output DF16-6B Lasers 24V
Signal switch Lasers switch
output DF16-3B
Lasers power AC220V input AC220V input
output DF30-8B DF16-2B DF16-4B

Circuit wafer
signal power Circuit wafer signal filter

Lasers power

Lasers power filter

The third level of right electrical cabinet

19
Refrigeration Refrigeration and
power output Screw power screw AC220V
DF25-6B output DF20-4B power input

Refrigeration
power switch

Screw power switch

The fourth level of right electrical cabinet

20
 Power input
level 2 DC24V
DF20-4B

Power input
level 3 DC24V
DF20-4B

Power input
level 4 DC24V
DF20-4B

Pin wafer power

output DC24V
DF20-4B

Power output
level 2 DC24V
DF20-4B

Power output
level 3 DC24V
DF20-4B

Focus power Power output

output R2 DC24V level 4 DC24V
DF20-4B DF20-4B

The back view of left electrical cabinet

21
 R1:data wafer R2:focus stepper
power input motor output DF20-5B
DF16-6B

R2:screw stepper
motor output DF25-5B
R2:screw drive
power input
DF20-4B R3:5V lasers
signal output
DF20-5B
R2:focus drive
power input
DF16-3B
R3:lasers power
output DF30-8B

R3:lasers switch
power input
DF16-4B R3:data wafer
power output
DF16-6B
R3:signal switch
power input
DF16-2B R3:24V lasers
power output
R4:screw drive DF16-3B
power output
DF20-4B R4:refrigeration
power output
DF25-6B

The back view of right electrical cabinet

22
 DB5:servo power interface JP3:screen power interface
P1-P10:PLC data line interface
JP2:PLC power interface
JS5:emergency
power and punch
sensor signal T1:side guide and back
JS4:vacuum opto-coupler stepper
switch to detect motor signal wire
sensor signal
DB1:DC electromotor
JS1:insertion signal of the first group
table sensor signal
DB2:DC electromotor
JS2:wallboard signal of the second group
line sensor signal
DB3:DC electromotor
JS3-1:punch signal of the third group
sensor signal
DB4:DC electromotor
JW3:clamp arm signal of the fourth group
component
MT3:right side guide
JW1:position component stepper motor
of insertion table
MT2:left side guide
JS3-2:side guide stepper motor
sensor signal
JW2:shaft block MT4:reserve
component
JW6:pump component

JW5:reserve MT1: back opto-coupler

stepper motor
B1:solenoid
brake signal MI3:DC electromotor
output of the third group

B2:reserve MI4:DC electromotor

output of the fourth group

MI2:DC electromotor
JM2:wallboard motor output of the second group

JM3:punch and MI1:DC electromotor

side guide motor JM1:insertion JW4:position output of the first group
DB6:servo signal interface
table motor punch motor
and little pump

Pin wafer interface illustration

23