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Hysteresis Energy
Main purpose of investigation is to extend Halford's work
on low-cycle fatigue to the medium- and high-cycle range by
including the concept of an endurance limit
ep = A ~ 11"' (2)
where (;Cais the true stress amplitude, A is a constant
and n ' is the strain-hardening exponent. This rela- N6o 0
134 I M a r c h 1 9 6 8
07 . . . . . . . . . . . . . . . . .
% 30O
0.6
0.5 . . . . .
z
~ 0.4 200
<--~ 0 3
o 116!
~.o.2 i00 1
+ :22, 231
23, 24!
I
0.1 2sI
I
0 ~ . . . . . . . . . . . . .
lOa 105 i0 6 i07
40 80 120 160 200 240 280 520 360 400
CYCLES TO FAILURE
ULTIMATE TENSILE STRENGTH KPSI
Fig. 3--Plastic hysteresis energy per cycle vs. life for
Fig. 2--Total strain amplitude at 104 cycles vs. ultimate SAE 1045 steel 's
tensile strength for steels. The dashed-line represents
Manson's approximation. The solid line is the new cor-
relation
c a r b o n , a l l o y a n d s t a i n l e s s steels, a l u m i n u m a n d T h e v a l u e s o f t h e e n d u r a n c e l i m i t , 00, w h i c h r e s u l t
aluminum-based alloys and copper and copper- in t h e b e s t o v e r - a l l fit w e r e t h e v a l u e s q u o t e d in t h e
b a s e d alloys. T h e l o a d i n g c o n d i t i o n s were e i t h e r case of t h e f e r r o u s m a t e r i a l s . T h e v a l u e s of n ' , t h e
p u r e l y a x i a l or b e n d i n g w i t h zero m e a n stress. A l l s t r a i n - h a r d e n i n g e x p o n e n t , v a r i e d f r o m 0.1 t o 0.37
d a t a were t a k e n f r o m u n n o t c h e d s p e c i m e n s t e s t e d w h i c h is r e a s o n a b l e . H o w e v e r , t h e v a l u e s o f af d i d
at room temperature. Furthermore, the data used n o t a g r e e v e r y well w i t h t h e t r u e f r a c t u r e - s t r e s s
were all for f a i l u r e a t or a b o v e 104 cycles. F o r t h e v a l u e s q u o t e d in t h e l i t e r a t u r e . M a n y were t o o
c o p p e r a n d c o p p e r - b a s e d alloys, d a t a were a v a i l a b l e high. T h i s d i s c r e p a n c y is t o be e x p e c t e d , since in a
o n l y for f a i l u r e a t or a b o v e 105 cycles. s t a t i c t e n s i o n t e s t a n e q u a t i o n of t h e f o r m o f eq (2)
T h e stresses a n d s t r a i n s in all of t h e f o r e g o i n g does n o t h o l d in t h e f r a c t u r e region. H o w e v e r , t h e
e q u a t i o n s are t r u e stresses a n d s t r a i n s . F o r f a i l u r e v a l u e s of af o b t a i n e d a r e e x t r a p o l a t e d v a l u e s a s s u r e -
a t or a b o v e 104 cycles, t r u e s t r e s s is a s s u m e d s y n o n y - ing eq (2) h o l d s o v e r t h e e n t i r e r a n g e .
m o u s t o e n g i n e e r i n g stress. A c c o r d i n g t o M a n s o n ' s
c r i t e r i a , 17 t h e t o t a l s t r a i n a m p l i t u d e a t 104 c y c l e s is Total-strain Approximation
a b o u t 0.005. T h e r e f o r e , t h e g r e a t e s t e r r o r m a d e in F o r m o s t of t h e f a t i g u e d a t a in t h e l i t e r a t u r e , o n l y
u s i n g e n g i n e e r i n g i n s t e a d of t r u e s t r e s s in t h i s r e g i o n S - N c u r v e s a r e r e c o r d e d . T h i s is p a r t i c u l a r l y t r u e
is o n l y a b o u t 0.5 p e r c e n t . in t h e m e d i u m - a n d h i g h - c y c l e r a n g e s . H o w e v e r ,
E q u a t i o n (8) i n c l u d e s f o u r p a r a m e t e r s , c, n ' , ~ to m a k e f u r t h e r c o m p a r i s o n s b e t w e e n t h e d a t a a n d
a n d Zo. I n t h e p r e s e n t work, c h a s b e e n a s s u m e d t o t h e e n e r g y a n a l y s i s , v a l u e s of t h e t o t a l a n d p l a s t i c
be 0.58 for all m a t e r i a l s , as s u g g e s t e d b y Halford.10 strains are needed.
The three remaining parameters can be determined T h r e e a p p r o x i m a t i o n s for t h e s t r a i n a r e a v a i l a b l e
f r o m t h r e e c h a r a c t e r i s t i c p o i n t s o n t h e S - N c u r v e for in t h e l i t e r a t u r e . Coffin 1~ h a s p r e s e n t e d t h e
a s p e c i m e n . T h e first p o i n t w a s c h o s e n a t N = 104 " r o u g h r u l e of t h u m b " t h a t all d u c t i l e m a t e r i a l s
c y c l e s or a t a p o i n t closest t o N = 104 in w h i c h t h e f r a c t u r e a t a b o u t 2000 c y c l e s w h e n t h e p l a s t i c s t r a i n
m o s t r e l i a b i l i t y c a n be p l a c e d . T h e s e c o n d p o i n t a m p l i t u d e is a b o u t 0.5 p e r c e n t . M a s o n ' s a p p r o x i -
w a s c h o s e n t o be t h e e n d u r a n c e l i m i t for f e r r o u s m a t i o n 17 is t h a t all m a t e r i a l s will f r a c t u r e a t a b o u t
m e t a l s , or a p o i n t in t h e v i c i n i t y of N = 107 c y c l e s 104 c y c l e s w h e n t h e a p p l i e d t o t a l - s t r a i n a m p l i t u d e is
for t h e o t h e r m e t a l s . I t w a s f o u n d t h a t t h e b e s t a b o u t 0.5 p e r c e n t . F i n a l l y , P e t e r s o n ~9 h a s s t a t e d
o v e r - a l l fit b e t w e e n eq (8) a n d t h e e x p e r i m e n t a l t h a t all m a t e r i a l s f r a c t u r e a t a b o u t 10 ~ c y c l e s w h e n
d a t a were o b t a i n e d b y c h o o s i n g t h e t h i r d p o i n t so t h e i m p o s e d t o t a l s t r a i n is 1 p e r c e n t . M o r r o w a n d
t h a t t h e s t r e s s w a s a b o u t o n e - t h i r d of t h e w a y f r o m J o h n s o n 2~ h a v e c o m p a r e d t h e s e t h r e e a p p r o x i m a -
t h e s e c o n d to t h e first p o i n t . tions, w h i c h were p r e s e n t e d for r o o m - t e m p e r a t u r e
S p a c e r e q u i r e m e n t s p r o h i b i t t h e p u b l i c a t i o n of conditions.
the data compilation. However, the data references In the present work, it has been found that Man-
a n d r e s u l t i n g p a r a m e t e r s f r o m c o r r e l a t i o n w i t h eq s o n ' s a p p r o x i m a t i o n ~7 c a n be i m p r o v e d b y c o r r e l a t -
(8) c a n be o b t a i n e d . * I n no case d i d t h e s t r e s s e s ing t h e t o t a l s t r a i n a t 104 c y c l e s w i t h t h e u l t i m a t e
o b t a i n e d f r o m t h e d a t a a n d t h e f i t t e d c u r v e s differ tensile strength. Figure 2 shows such a correlation
b y m o r e t h a n ~: 5 p e r c e n t . F i g u r e I s h o w s a t y p i c a l for steels. 16,2'-25 T h e h o r i z o n t a l d a s h e d line r e p r e -
fit for a single s e t o f d a t a . ~ s e n t s M a n s o n ' s a p p r o x i m a t i o n , 1~ while t h e solid line
is t h e a p p r o x i m a t i o n u s e d in t h i s article. T h i s
* Correlation data and references can be obtained from the second
author. t o t a l s t r a i n a t 104 c y c l e s e x p r e s s e d b y t h e n e w a p -
Conclusions
A plastic-hysteresis-energy analysis for fatigue
has been presented t h a t agrees with the low-cycle
<'~ 4Oo
20 x ~ z~ x
fatigue work of Coffin, Manson, M o r r o w and Hal-
ford. I n addition, the analysis is consistent with
0 4 105 iO6 ~O7 the m e d i u m - and high-cycle behavior of metals, and
CYCLESTO FAILURE with the octahedral shear-stress t h e o r y for fatigue.
Fig. 4--Plastic hysteresis energy per cycle vs. lifefor S A E Moreover, this analysis is capable of providing sharp
4340 steel.~9 Different states of single and combined knees t h a t exist in m a n y S-N curves for steel.
s t r e s s are s h o w n I t is hoped t h a t the hysteresis-energy analysis
together with suitable techniques for treating stress
concentration and m e a n stress will p e r m i t the esti-
p r o x i m a t i o n is
m a t i o n of fatigue characteristics under varying
er = 0.001 (3 + %10 -~) (9) stress conditions using only one set of constants for
where the u l t i m a t e tensile strength, q~, is expressed the material. T h e analysis is also being applied to
in psi. T h i s a p p r o x i m a t i o n is for steels only. I t is other materials such as t i t a n i u m alloys and non-
~about three times b e t t e r t h a n M a n s o n ' s 17 using metals.
m e a n - s q u a r e deviations as a criterion. Plots for
Acknowledgments
the a l u m i n u m and copper alloys yield similar cor-
relations. T h e authors wish to express their appreciation to
Of course, the plastic-strain amplitude at 104 T. C. K u and C. W. M a c G r e g o r for their m a n y
cycles can be found b y subtracting the elastic strain helpful suggestions and s u p p o r t t h r o u g h o u t this
f r o m the total. T h e plastic strain can t h e n be de- study.
termined at a n y other point f r o m eq (2) using the References
value of n' already known.
1. Inglis, N . P., "'Hysteresis and Fatigue of Wohler Rotating Canti-
Figure 3 shows the plastic-hysteresis-energy curve lever Specimen," Metallurgist, 23-27 (February 1927).
for the same steel for which the S-N curve is given in 2. Hanstock, R. F., "Damping Capacity, Strain Hardening and
Fatigue," Prac. Phys. Sac., 59, 275-287 (1947).
Fig. 1. T h i s energy curve can be expressed b y eq 3. Haigh, B. P., "'Hysteresis in Relation to Cohesion and Fatigue,"
Trans. Faraday Soc., 24, 125 (1958).
(7). 4. Geberich, W. W., "The Phenomena of Cumulative Damage in Stress
Cycling and Strain Cycling Fatigue," Syracuse University Research In-
stitute Department, No. Met. 575-594T3 (April 1959).
Combined-stress Fatigue 5. Feltner, C. E., and Morrow, Jo Dean, "'Microplastics Strain Hys-
teresis Energy as a Criterion for Fatigue Fracture," Trans. A S M E ,
A n u m b e r of investigations ~B-~8 h a v e been m a d e Series D, J n L Bus& Eng., 18, 15--22 (1961).
6. Halford, G. R., and Morrow, Jo Dean, "'Low-Cycle Fatigue in
on fatigue u n d e r combined stresses. These indicate Torsion," Prac. A S T M , 62, 695-709 (1962).
t h a t if two specimens h a v e different states of com- 7. Martin, Do E., and Brinn, J., "'Some Observations on the Plastio
Work Required to Fracture Stainless Steel Under Cyclic Loading," Proc.
bined stress, b u t the same octahedral shearing A S T M , 59, 677-690 (1959).
stress, t h e y will h a v e the same life. I t is shown in 8. Martin, D. E., "'An Energy Criterion for Low-Cycle Fatigue,"
Trans. A S M E , Series D, Jnl. Basic Eng., 81, 565--571 (1961).
the Appendix t h a t if two volume elements of a m a - 9. Topper, T. H., and Biggs, W. D., "'The Cyclic Behavior of Mild
terial having equal octahedral shearing stresses Steel at Low Endurances," Appl. Mat. Res., 5, 131-137 (1966).
10. Halford, G. R., "The Energy Required for Fatigue," Jnl. Mat., 1
undergo fatigue, t h e n the two elements consume the (1), 3-18 (March 1966).
11. Tavernelli, J. F., and Coffin, L. F., "'Experimental Support for a
same plastic hysteresis energy per cycle. I t follows Generalized Equation Predicting Low Cycle Fatigue," Trans. A S M E ,
t h a t the energy analysis presented here is consistent Series D, Jnl. Basic Eng., 84, 533-541 (1962).
12. Coffin, Jr., L. E., "'Low Cycle Fatigue: A Review," Appl. Mat.
with the octahedral shear-stress model for fatigue. Res., 1 (3), 129-141 (October 1962).
An example of the plastic hysteresis energy in 13. Manson, S. S., "'Behavior of Materials Under Conditions of Thermal
Stress," Heat Transfer Symposium, University of Michigan Engineering
combined stress fatigue is presented, using the d a t a Research Institute, 9-75 (1953).
of Findley, Coleman and H a n l e y ~9for the combined 14. Manson, S. S., "'Behavior of Materials Under Conditions of Thermal
Stress," National Advisory Committee of Aeronautics Technical Note
bending and torsion of 4340 steel. T h e S-N curve 2933 (1954).
15. Manson, S. S., "'Fatigue, A Complex Subject---Some Simple Ap-
for pure bending was fitted to eq (8). W i t h the re- proximations," EXPERII~ENTAL MECHANICS, 5 (7) 193--226 (1965).
sulting parameters, the hysteresis energies in the 16. Smith, R. W., Hirsehberg, M . H., and Manson, S. S., "Fatigue
Behavior of Material Under Strain Cycling in Low and Intermediate Life
two orthogonal directions of the principal stresses Range," National Advisory Committee of Aeronautics Technical Note
were calculated for each of the experimental points in D-1574 (1963).
17. Manson, S. S., Discussion of Re[. 11, Trans. A S M E , Series D,
the other S-N curves. E q u a t i o n s (5a) in the Ap- Jnl. Basic Eng., 84, 537, 541 (1962).
pendix were used for these calculations. T h e d a t a 18. Dolan, T. J., and Yen, C. S., "Some Aspects of the Effect of Metal-
lurgical Structure on Fatigue Strength and Notch-Sensitivity of Steel,"
for the total plastic hysteresis energy per cycle in a Proc. A S T M , 48, 664-695 (1948).
T h e o c t a h e d r a l s h e a r s t r e s s a n d s t r a i n are, re-
APPENDIX spectively:
1
I n o r d e r t o find a n e x p r e s s i o n for t h e p l a s t i c 0.oc ~ 3[(0.~ - 0.2) ~ +
hysteresis energy under combined stress conditions,
t h e t h r e e p r i n c i p a l stresses, 0"1, 0"2 a n d 0.3, a r e first (0.5 - 0.3) ~ A- (0.3 - - 0.~)2]~/2 (7a)
o b t a i n e d . I t will be a s s u m e d t h a t t h e r a t i o s o f t h e and
p r i n c i p a l s t r e s s e s t o e a c h o t h e r a r e c o n s t a n t in e v e r y 2
p a r t o f t h e cycle, n a m e l y ~o~=--3[(~ - ~2): +
0.1 = a10., 0.2 = 320., 0"3 = 330. (la)
(~2 - - e3) 2 ~F (~3 - - (1)2]1/2 (8a)
w h e r e a,, c~2 a n d 33 are c o n s t a n t s .
or
M a r i n 3~ gives a n e x c e l l e n t d i s c u s s i o n o f t h e
resulting three principal strains. E x p e r i m e n t s '~~ 2k
~o~ = ~[(0.~ - 0.2) : +
show that the ratios of the three principal shear
strains to their principal shear stresses remain (0.2 -- 0.3)2 ~- (0.3 -- 0.~)211/~ (9a)
equal to each other. In mathematical form:
F r o m eqs (33), (4a), (6a), (7a) a n d (9a), i t m a y
........... = - = .... = k (2a) be s h o w n t h a t
0"I -- 0.2 0.2 -- 0"3 0"3 -- 0.i
(1 - n')
e~, e2 a n d e3 a r e t h e t h r e e p r i n c i p a l t r u e s t r a i n s . A W = 6(1 + n,)0"oe%~ (10a)
F o r p l a s t i c s t r a i n , v o l u m e is c o n s e r v e d . T h e r e f o r e ,
i t is s h o w n t h a t H o w e v e r , in o r d e r t o o b t a i n a u n i q u e r e l a t i o n s h i p
b e t w e e n 0.0~' a n d 3'oo', f(al, 32, 33) m u s t b e c h o s e n t o
2
conform with the octahedral shear stress theory.
[1
e2 = 0.5 -- 5 -- (3a) / = 9(~ - ~2)~ +
(a~ - a3) 2 + 1
2(~3 - a,)2 1 (1-'')/2'~' (lia)
This yields
I n t h e s e e q u a t i o n s , k, t h e r a t i o o f a p r i n c i p a l s h e a r
s t r a i n t o i t s p r i n c i p a l s h e a r stress, is a f u n c t i o n o f A 3 ~/n,
3,o~=V/2 (%/20.o~] (12a)
0., a~, 32 a n d 33. I f a n y t w o p r i n c i p a l s t r e s s e s a r e