TOOLING NEWS E- 75

New turning grade for rough turning steels

ACE-COAT

AC830P
New

o o t h c o a ting
a r d – u l t r a sm
e r F F – u ltra h e s i s t a n c e
New S u p r e akage r
w ea r a n d b
s t a n d i n g
Out

c o n t i n u o u s and
For
uts
interrupted c
ACE-Coat
AC830P

Application Range

Improves productivity
Steel
The ultra hard - ultra smooth - super FINE
and super FLAT coating greatly improves
both heat and wear resistance – result
(m/min)

higher feed rates – more parts per hour.

Increased tool life

Cutting Speed

The high bonding strength of “Super FF

coat“ obtains significant increase of tool life.
*
Wide application range
Impressive on all general purpose, carbon,
alloyed, difficult to machine steels and ideal
for roughing or medium cutting application.
Finishing Medium Cutting Roughing

* AC3000 previous grade

Features

Coating Structure Substrate Substrate

Flat surface – excellent chip adhesion resistance.

Extra strong bond
resist built up edge
Al2O3 Super FF Alumina – excellent wear and heat resistance.
Ultra-FLAT surface

Super FF TiCN – excellent wear and chipping resistance.

TiCN Ultra hard
extremely tough
Ultra-FINE particles

Substrate Tough newly developed substrate.

Conventional coating Super FF coat

Feature of Coating
Thickness of alumina layer (µm)

Super FF coat G 50% increase in G Hardness 30% increase

Hardness of TiCN layer (GPa)

bonding strength
6
G 50% improvement G Surface finish 50%
heat resistance improvement
50 Super FF coat
4

40
Conv. Alu-
2 mina 30
Conventional
(α Type) coating

20
0
0 1 2 3 4 5 6
Toughness Good 0,5 1,0 1,5 2,0
(Peeling resistance) TiCN surface roughness Ra (µm)

2
 ACE-Coat
AC830P
Neg. Type Inserts

80° Diamond Type Square Type

Stock Dimensions (mm) Stock Dimensions (mm)

AC830P

AC830P
Shape Catalogue No. Cutting Shape Catalogue No. Cutting
Inscribe Thick- Nose Inscribe Thick- Nose
edge edge
d circle ness radius d circle ness radius
length length
CNMG 120408 NMU G 0,8 SNMG 120408 NMU G 0,8
120412 NMU G 12,9 12,7 4,76 1,2 120412 NMU G 12,7 12,7 4,76 1,2
120416 NMU G 1,6 120416 NMU  1,6
160608 NMU G 0,8 150612 NMU G 15,875 15,875 6,35
1,2
160612 NMU G 16,1 15,875 6,35 1,2 150616 NMU G 1,6
160616 NMU G 1,6 190612 NMU G 19,05 19,05 6,35
1,2
190612 NMU G 19,3 19,05 6,35
1,2 190616 NMU G 1,6
190616 NMU G 1,6 SNMG 120408 NMX G 0,8
CNMG 120408 NMX G 0,8 120412 NMX G 12,7 12,7 4,76 1,2
120412 NMX G 12,9 12,7 4,76 1,2 120416 NMX G 1,6
120416 NMX G 1,6 150612 NMX G 15,875 15,875 6,35
1,2
160608 NMX 0,8 150616 NMX G 1,6
160612 NMX G 16,1 15,875 6,35 1,2 190612 NMX G 19,05 19,05 6,35
1,2
160616 NMX G 1,6 190616 NMX G 1,6
190612 NMX G 19,3 19,05 6,35
1,2 SNMM 120408 NHG  0,8
190616 NMX G 1,6 120412 NHG G 12,7 12,7 4,76 1,2
CNMM 120408 NHG G 0,8 120416 NHG  1,6
120412 NHG G 12,9 12,7 4,76 1,2 190612 NHG G 1,2
120416 NHG 1,6 190616 NHG G 19,05 19,05 6,35 1,6
160608 NHG 0,8 190624 NHG  2,4
160612 NHG G 12,9 12,7 4,76 1,2 SNMM 120408 NHP G 0,8
160616 NHG G 1,6 120412 NHP G 12,7 12,7 4,76 1,2
190612 NHG G 1,2 120416 NHP  1,6
190616 NHG G 19,3 19,05 6,35 1,6 150612 NHP G 15,875 15,875 6,35 1,2
190624 NHG G 2,4 150616 NHP 1,6
CNMM 120408 NHP G 12,9 12,7 4,76
0,8 190612 NHP G 1,2
120412 NHP G 1,2 190616 NHP G 19,05 19,05 6,35 1,6
160608 NHP G 0,8 190624 NHP G 2,4
160612 NHP G 16,1 15,875 6,35 1,2 SNMM 250724 NHP G 25,4 25,4 7,94 2,4
160616 NHP G 1,6 SNMM 120408 NMP G 0,8
190608 NHP G 0,8 120412 NMP G 12,7 12,7 4,76
1,2
190612 NHP G 19,3 19,05 6,35
1,2 120416 NMP G 1,6
190616 NHP G 1,6 120420 NMP 2,0
190624 NHP G 2,4 150612 NMP G 15,875 15,875 6,35 1,2
CNMM 120408 NMP G 0,8 150616 NMP G 1,6
120412 NMP G 12,9 12,7 4,76 1,2 190612 NMP G 1,2
120416 NMP G 1,6 190616 NMP G 19,05 19,05 6,35 1,6
160608 NMP G 0,8 190624 NMP G 2,4
160612 NMP G 16,1 15,875 6,35 1,2 SNMM 250724 NMP G 25,4 25,4 7,94 2,4
160616 NMP G 1,6
190608 NMP G 0,8
Triangle Type
190612 NMP G 19,3 19,05 6,35
1,2
190616 NMP G 1,6
190624 NMP G 2,4 Stock Dimensions (mm)
AC830P

Shape Catalogue No. Cutting

Inscribe Thick- Nose
55° Diamond Type edge
d circle ness radius
length
Stock Dimensions (mm) TNMG 160404 NMU 0,4
160408 NMU G 16,5 9,525 4,76 0,8
AC830P

Shape Catalogue No. Cutting

Inscribe Thick- Nose 160412 NMU G 1,2
edge
d circle ness radius 220408 NMU G 1,6
length
220412 NMU G 22,0 12,7 4,76 0,8
DNMG 150608 NMU G 15,5 12,7 6,35
0,8 220416 NMU G 1,2
150612 NMU G 1,2 TNMG 160408 NMX  1,6
160412 NMX  16,5 9,525 4,76 0,4
DNMM 150604 NHG 0,4 160416 NMX 0,8
150608 NHG G 15,5 12,7 6,35
0,8 TNMM 160408 NHG G 1,2
150612 NHG G 1,2 160412 NHG G 16,5 9,525 4,76 1,6
150616 NHG G 1,6 160416 NHG 0,8
DNMM 150604 NMP 0,4 220408 NHG 1,2
150608 NMP G 15,5 12,7 6,35
0,8 220412 NHG G 22,0 12,7 4,76 1,6
150612 NMP G 1,2 220416 NHG G 0,4
150616 NMP G 1,6 TNMM 160408 NMP G 0,8
160412 NMP G 16,5 9,525 4,76 1,2
160416 NMP 1,6
220408 NMP G 0,8
220412 NMP G 22,0 12,7 4,76 1,2
220416 NMP G 1,6
TRM 551704 GU  0,4
551708 GU  10,0 5,0 0,8
551712 GU  1,2
TRM 551704 LU  0,4
 Euro stock 551708 LU  10,0 5,0 0,8
 Delivery on request 551712 LU  1,2

3
 ACE-Coat
AC830P
Neg. Type Inserts

Trigon Type Square Type

Stock Dimensions (mm) Stock Dimensions (mm)

AC830P
AC830P
Shape Catalogue No. Cutting Shape Catalogue No. Cutting
Inscribe Thick- Nose Inscribe Thick- Nose
edge edge
d circle ness radius d circle ness radius
length length
WNMG 060408 NMU G 6,52 9,525 4,76
0,8 SCMT 09T304 NSK G 9,525 9,525 3,97
0,4
060412 NMU G 1,2 09T308 NSK G 0,8
080408 NMU G 0,8 120404 NSK 12,7 12,7 4,76
0,4
080412 NMU G 8,69 12,7 4,76 1,2 120408 NSK G 0,8
080416 NMU G 1,6 SPMR 090304 NSF  9,525 9,525 3,18
0,4
WNMM 080408 NHG 0,8 090308 NSF  0,8
080412 NHG 8,69 12,7 4,76 1,2 120304 NSF 0,4
12,7 12,7 3,18
120308 NSF  0,8
WNMM 080408 NMP G 0,8
080412 NMP G 8,69 12,7 4,76 1,2

Triangle Type
Stock Dimensions (mm)

AC830P
Shape Catalogue No. Cutting
Pos. Type Inserts edge
Inscribe Thick- Nose
d circle ness radius
length

80° Diamond Type TCMT 110204 NSK G 11,0 6,35 2,38

0,4
110208 NSK G 0,8
Stock Dimensions (mm) 16T304 NSK G 16,5 9,525 3,97
0,4
16T308 NSK G 0,8

AC830P

Shape Catalogue No. Cutting TPMH 110304 NSF 0,4

Inscribe Thick- Nose 110308 NSF  11,0 6,35 3,18 0,8
edge
d circle ness radius
length
CCMT 060202 NSK 0,2
TPMR 110304 NSF  11,0 6,35 3,18
0,4
110308 NSF  0,8
060204 NSK G 6,45 6,35 2,38 0,4
160304 NSF  0,4
060208 NSK G 0,8 16,5 9,525 3,18
160308 NSF  0,8
09T304 NSK G 0,4
9,7 9,525 3,97 TPMT 160404 NSF  0,4
09T308 NSK G 0,8
160408 NSF  16,5 9,525 3,18 0,8
120404 NSK G 12,9 12,7 4,76
0,4
120408 NSK G 0,8
CCMT 09T304 NMU G 0,4
09T308 NMU G 9,7 9,525 3,97 0,8
35° Diamond Type
Stock Dimensions (mm)
55° Diamond Type
AC830P

Shape Catalogue No. Cutting

Inscribe Thick- Nose
edge
Stock Dimensions (mm) d circle ness radius
length
G
AC830P

Shape Catalogue No. Cutting VBMT 110204 NSK 0,4

Inscribe Thick- Nose 11,0 6,35 2,38
edge VBMT 110208 NSK G 0,8
d circle ness radius
length VBMT 160404 NSK G 0,4
DCMT 070202 NSK 0,2
VBMT 160408 NSK G 16,5 9,525 4,76 0,8
VBMT 160412 NSK G 1,2
070204 NSK G 7,75 6,35 2,38 0,4
0,4
VBMT 160404 NMU
070208 NSK G 0,8
16,5 9,525 4,76 0,8
VBMT 160408 NMU
11T304 NSK G 11,6 9,525 3,97
0,4
11T308 NSK G 0,8
VCMT 160404 NSK G 0,4
DCMT 11T304 NMU G 0,4
VCMT 160408 NSK G 16,5 9,525 4,76 0,8
11T308 NMU G 11,6 9,525 3,97 0,8

Round Type
Stock Dimensions (mm)
AC830P

Shape Catalogue No. Cutting Screw

Inscribe Thick-
edge hole
d circle ness
length diameter
RCMT 1003M0 NRX G – 10 3,18 3,6
1204M0 NRX G – 12 4,76 4,2
1606M0 NRX G – 16 6,35 5,2
2006M0 NRX G – 20 6,35 6,5
2507M0 NRX G – 25 7,94 7,2
RCMX 1003M0 NRP G – 10 3,18 3,6
1204M0 NRP G – 12 4,76 4,2
1606M0 NRP G – 16 6,35 5,2  Euro stock
2006M0 NRP G – 20 6,35 6,5  Delivery on request

4
 ACE-Coat
AC830P
General Features

“ACE-COAT AC830P” is a newly developed coated carbide grade suitable for rough turning carbon steels and
alloy steels. With continuous and interrupted cut capability this unique grade delivers rigidity values higher than a
P30 grade an toughness values better than a P20 grade.

Performance

 Chipping resistance  Wear resistance

Outstanding tool life

6000

5000
Number of impacts

Competitor (P30)
4000 AC3000
chipping resistance 0,5

doubled!
3000 0,4
Flank wear (mm)

0,3
2000
0,2

1000 0,1

0
0
0 3 6 9 12 15 18
AC830P
AC830P AC3000 Competitor
(P30) Cutting time (min)
50%
Wear resistance increased
Work material: 34CrMo4 (4 deep grooves) Work material: 34CrMo4
Insert: CNMG120408 Insert: CNMG120408
Holder: PCLNR2525-43 Holder: PCLNR2525-43
Conditions: vc=220m/min, f=0,3mm/rev, ap=1,5mm, WET Conditions: vc=220m/min, f=0,3mm/rev, ap=1,5mm, WET

 Chip breaker selection  Recommended cutting conditions

Mild steel High carbon steel
Low carbon steel High alloy steel
Low alloy steel
10,0 HP
(Up to 180HB) (over 180HB)

Vc f ap Vc f ap
Depth of cut (mm)

(m/min) (mm/rev) (mm) (m/min) (mm/rev) (mm)

MP MU
180 0,35 3 130 0,35 3
CNMG12. (100-250) (0,2-0,6) (1,8-6) (80-180) (0,2-0,6) (1,8-6)
SNMG12.
150 0,4 4,5 100 0,4 4,5
5,0 MU DNMG15. MP (100-200) (0,35-0,8) (3-8) (70-160) (0,35-0,8) (3-8)
TNMG16.
WNMG08. 150 0,4 4,5 100 0,4 4,5
HG, HP (100-200) (0,35-0,8) (3-8) (70-160) (0,35-0,8) (3-8)
HG
150 0,4 4,5 100 0,4 4,5
MU (100-200) (0,2-0,6) (1,8-7) (70-150) (0,2-0,6) (1,8-7)
CNMG16.
SNMG15. 130 0,5 5 100 0,4 5
MP (80-180) (0,35-0,8) (3-8) (60-140) (0,35-0,8) (3-8)
CNMM16.
0 SNMM15.
130 0,6 5 100 0,5 5
0,4 0,8 1,2 HG, HP (80-180) (0,35-0,8) (3-8) (60-140) (0,35-0,8) (3-8)
Feed rate (mm/rev) 150 0,4 6,5 110 0,4 6,5
MU (100-200) (0,2-0,6) (1,8-7) (70-150) (0,2-0,6) (1,8-7)
CNMG19.
DNMG19.
130 0,5 6,5 100 0,4 6,5
SNMG19. MP (80-180) (0,35-0,8) (3-8) (60-140) (0,35-0,8) (3-8)
CNMM19.
TNMM22. 130 0,6 7 100 0,5 7
HG, HP (80-180) (0,35-1,0) (3-10) (60-140) (0,35-1,0) (3-10)

5
ACE-Coat
AC830P
Application example

Hub Gear (Construction machine)

Cutting time (min) / Cutting edge

Up 300% Up 490%

Out put / Cutting edge

AC830P Competitor
P30 AC830P AC3000

Work material: C55 Work material: 20NiCrMo7

Insert: DNMG 150612 NMU Insert: SNMM 190616 NHG
Conditions: vc = 150 m/min, f = 0,25 mm/rev Conditions: vc = 115 m/min, f = 0,8 mm/rev
ap = 1,0 mm, Wet ap = 5-10 mm, Wet
300% increase in tool life using AC830P - application Almost 500% increase in tool life using AC830P - appli-
continuous and interrupted cut turning. cation heavy roughing with large fluctuation in cut depth.

Machine part Pinion gear

Up 230% Up 300%
Out put / Cutting edge

Out put / Cutting edge

AC830P Competitor
P30 AC830P AC3000

Work material: C50 Work material: 20Cr4

Insert: CNMG 120412 NMU Insert: SNMG 120412 NMU
Conditions: vc = 120-150 m/min Conditions: vc = 170 m/min, f = 0,35 mm/rev
f = 0,25 mm/rev, ap = 1,5 mm, Wet ap = 1,5 mm, Wet
Productivity up 25% and tool life more than doubled 300% increase in tool life using AC830P -
using AC830P - application interrupted cut turning. application hard interrupted cuts.

( Germany ) ( UK and Ireland )

SUMITOMO ELECTRIC Hartmetall GmbH SUMITOMO ELECTRIC Hardmetal Ltd.
Siemensring 84, D - 47877 Willich Summerleys Road, Princes Risborough
Buckinghamshire HP27 9 PW, UK
Tel. +492154 49 92-0, FAX +492154 4 10 7 2 Tel. ( 018 44) 34 20 81, FAX: ( 018 44) 34 2415
e-Mail: Info@SumitomoTool.com e-Mail: enquiries@sumitomo-hardmetal.co.uk
Internet: www.SumitomoTool.com Internet: www.sumitomo-hardmetal.co.uk

Distributed by :

05/2008