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Training Material of MT27 series

chassis
Table of Contents Page
 Interface Introduction .…………………………………………………….…….……..3
 Main Chip Introduction ……….……………………………………………….……....4
 Key Components Introduction ….…………………………………….…………...…5
 Key Components List ..……………………………………………………………..…..7
 Signal Flow Diagram ..………………………………………………………………….8
 Key test point ..……………………………………………………………….………....9
 Trouble Shooting ……………………………………………………………………..…10
 Software update from USB ..…………………………………………………...….....27
 Software upgrade ….…………………………………………………………….…....30
1、 Interface Introduction

Audio
Power IR Key LVDS out
Supply Board Board Cable

AV1
in
Speaker
(Right)

Speaker
(Left)
USB

HDMI in Video Y(AV2)/PB/PR VGA、Y/PB/PR VGA


Tuner
Out in Audio in in
2、Main Chip Introduction
The Media Tek MT8227 family is Rich Multimedia TV product. It consists of an ATV front-end
demodulator, a backend decoder and a TV controller and offers high integration for advanced
applications. It combines a transport de-multiplexer, a high definition video decoder, an audio
decoder, a dual-link LVDS transmitter, and an NTSC/PAL/SECAM TV decoder with a 3D comb filter
(NTSC/PAL). The MT8227 enables consumer electronics manufactures to build high quality, low cost
and feature-rich DTV.
World-Leading Audio/Video Technology: The MT8227 supports Full-HD
MPEG1/2/4/DiviX/VC1/RM[option]/H.264 video decoder standards and JPEG. The MT8227 also
supports MediaTek MDDiᵀᴹ de-interlace solution can reach very smooth picture quality for motions. A
3D comb filter added to the TV decoder recovers great details for still pictures. The special color
processing technology provides natural, deep colors and true studio quality video.Also, the MT8227
family has built-in high resolution and high-quality audio codec.
Rich Features for High Value Products: The MT8227 family enables true single-chip experience. It
integrates high-quality HDMI1.4, high speed VGA ADC, LVDS, USB2.0 receiver.
3、Key Components Introduction(Top Side)

TOP SIDE

U105(DC-DC)
24V to 12V

U401(SPI Flash) U106(LDO)


4MB 3.3V for SoC

U101(LDO) U200(LDO)
2.5V for SoC 3.3V for Tuner
U500
Amplifier
U400(SoC)
U104(DC-DC) MT8227 TU1
24V or 12V to 5V Tuner
U103(DC-DC,For SoC)
5V to 1.2V
3、Key Components Introduction(Bottom Side)

BOTTOM
SIDE

No Components On Bottom
Side
4、Key Components List

Part No. Component Discription Location

13-AS1117-25B 2.5V to DDR IC SOT-223 AS1117-25 CX U101

13-AZ1117-33B 3.3V to Tuner IC 3.3V LOW DROPOUT LINEAR REGULATOR U200

13-AZ1117-33B 3.3V to SoC IC 3.3V LOW DROPOUT LINEAR REGULATOR U106

13-MP2127-DQB 1.2V to SoC IC DC-DC QFN6-3X3 QFN6-3X3 MP2127 U103

13-MT8227-00B SoC IC MT8227 MT8227 U400

13-RT8110-B0B 24V/12V to 5V IC DC/DC TSOT RT8110B U104

13-T18273-HNB Tuner IC IC SILICON TUNER IC TDA18273HN U201

13-TPA311-3DB Amplifier IC AMPLIFIER TAPE 28 PIN TSSOP TPA3113D2 U500

13-W25Q32-BVB 4MB SPI Flash IC 32M-BIT FLASHSOIC-8 208MIL W25Q32BVSIG U401(CPP)

13-LDTS54-33B 24V to 12V IC TPS54331 U105


5、Signal Flow Diagram
6、Power Supply Flow
7、Key Test point
a、Power Supply(1/2)

P100
Chassis Power Supplier
7、Key Test point
a、Power Supply(2/2)
When TV set working normally, the voltages of each pin of P100 are:
Pin 1、2、4: 24V(or 12V)
Pin 7: 3.3V(or 5V)
Pin 10: 3.3V
Pin 11: Panel DIM
Pin 12: 3.3V-5V
7、Key Test point
b、 24V or 12V to 12V(1/2)---Schematic

Output

Input

If MAIN_POWER=12V, R113 and R112 are connected, other components are NC(not
connected).
If MAIN_POWER=24V, R113 and R112 are NC, other components are connected.
MAIN_POWER depends on the PSU(Power Supply Unit )
7、Key Test point
b、24V or 12V to 12V(2/2)---PCB Layout

U105
R112、R113

12V
7、Key Test point
c、24V or 12V to 5V(1/2)---Schematic

Output

Input

Reference MS801 (24V to 12V)


7、Key Test point
c、24V or 12V to 5V(2/2)---PCB Layout

U104
Output(5V)

Q100

Input(12V or 24V)
7、Key Test point
d、5V to 1.2V---Schematic and PCB Layout

Input Output(1,2V)

Input

U103

Output(1,2V)
7、Key Test point
e、5V to 3.3V--- Schematic and PCB Layout

Input(5V)

Output(3.3V)
U106

Input

Output(3.3V)
7、Key Test point
f、5V to 2.5V--- Schematic and PCB Layout
Output(2.5V)

Input(5V)

U101

Input

Output(2.5V)
7、Key Test point
f、5V to 3.3V(For Tuner)--- Schematic and PCB Layout

Output(3.3V)

U200

Input(5V)
Input

Output(3.3V)
7、Key Test point
g、Power on switch circuit(1/3)

Block A

Block B
7、Key Test point
g、Power on switch circuit(2/3)
Block B
If no power on switch circuit in PSU, the switch
circuit (Block B) is needed.

When power on, OPWRSB is set to low level: From PSU

A] Collector of Q102 is high and of Q101 is low,


the switch Q104 was turn on. (If no power on
switch circuit in PSU, R100 & R101 are NC).

Block A

Pin31 of U400

B] If there is power on switch circuit in PSU, R100 and


OPWRSB is R101 are connected, other components of Block B
Active Low are NC: Collector of Q102 is high, drive the switch in
PSU to turn on

ON/OFF_PWR

To PSU
Pin10 of P100
7、Key Test point
h、Power on switch circuit(3/3)

MAINPOWER_IN

MAIN_POWER
OPWRSB
7、Key Test point
i、System Reset Circuit(1/2)

System reset circuit is active when ORESET#=Low(<0.3V)


1、AC power on normally:
RESET_CTRL=High, Q401 doesn’t work, MAIN_POWER rise from oV to 12V,
before the level of b pole of Q402 reaching 3.1V, Q402 doesn’t work, the levels of c
pole of Q402 and ORESET# are Low, reset function is active.
7、Key Test point
i、System Reset Circuit(2/2)
RESET_CTRL
Q402.B R426
MAIN_POWER
R402

ORESET#
Q402.C R451

2、Enter Standby Mode:


When CPU get standby command from remote control, it sets RESET_CTRL to low
level first, Q401 is turned on and ORESET# keeps high level, then MAIN_POWER is
shutted off and enter standby mode, to avoid system reset when entering standby
mode;
3、DC power on (Press Power button on Remote control):
During system booting up, RESET_CTRL keeps low and ORESET# keeps high ; when
system booting up done, Q402 turns on and RESET_CTRL was set to high, and
ORESET# also keeps high.
4、If the PSU is unstable,MAIN_POWER may drop to a lower level sometimes,and
this reset circuit will generate a low ORESET# signal and reset the system to avoid
errors happening
7、Key Test point
j、Audio output Circuit(1/2) Pin1 and Pin2 Pin27 and Pin28

OPCTRL2

1、The level of Pin27 and Pin28 should equal MAIN_POWER(24V or 12V, depends on the PSU)
2、The level of Pin1 and Pin2 should be High level,and OPCTRL2 should be Low level
7、Key Test point
j、Audio Output Circuit(2/2)

R518,High

Pin38 Pin1 R517,Low

OPCTRL2
8、Trouble Shooting
a、Don’t start

Don’t start
Check power No Is Power board 3.3V
board STB, 12V/24V normal?

YES Only3.3V Yes

Check if every DC-DC


Shift module has
No Check every
Check if main chip output. Does main IC have DC-DC module
power supply or not
Output ON/OFF_PWR,
Dim,BL-ON Signal Yes
to PSU Main IC reset signal
No Check the U400(main IC)
Peripheral components
/ upgrade main software / IIC bus signal
check whether it connect
ground well /
Check UART LOG Crystal work or not

Yes

Replace 400/U401
8、Trouble Shooting
b、Abnormal Picture
Abnormal Picture

Abnormal Abnormal
To check which source
picture in some picture in all
has abnormal picture
of source source

Check the U400


relevant signal Check the circuit
Problem between U400 to
source circuit.
panel

Check the row- Check the LVDS


TV, AV, YPbPr,
Replace resistor, cap. and connector and T-
HDMI, VGA
U400/U40 copper of circuit is con board and
1 OK? panel.

Check peripheral
components of U400
8、Trouble Shooting
c、Abnormal Sound or No Sound

Abnormal Sound or No Sound

Abnormal sound Abnormal sound in all


To check which source
in some of source.
has abnormal sound.
source.

Check the waveform of Y Check


Check the input Y P500 and P501. OK? Speakers.
coupling circuit
of U400. OK? N
Check the waveform of Check the
Pin3&Pin12 of Y status of U500:
N U500(audio input to V_AUDIO,
PA),OK? Pin1&2(high).
Check the N OK?
relevant signal
Check the status N Check the output
source circuit.
of U400: VDD, coupling circuit of .
control signal. OK?
Replace
Y U500.

Replace
Replace U500
U400.
9、Software upgrade
(1)How to Enter Factory menu
Press Menu button (on remote control), select Picture, move cursor to Contrast,
then enter 9735 orderly
9、Software upgrade
(2)Software Upgrade from USB
Step1:Change the name of software to TCL_MT27_UPDATE.bin and copy it to the root
of USB disk
Step2:Enter factory menu
Step3:select Design Menu2 ->USB UPG, press OK button(on remote control) to
start upgrading
Step4:It takes about 2mins to finish upgrading and it will restart when done
9、Software upgrade
(3) Software Upgrade from USB without panel display
Step1:Change the name of software to TCL_MT27_UPDATE.bin and copy it to the
root of USB disk
Step2:Plug USB disk to TV USB socket
Step3:Power on(waiting for 2mins to ensure that TV main board finish booting up)
Step4:Press Power or CH- on front panel (key board),then it start to upgrade
software,the IR indicator is blinking during upgrading;upgrading finished 3mins later
Step4:Main board restart automatically

(3) How to change Project ID without panel display


Press 062598+Menu+XXX orderly,XXX stands for project ID,for example,001 is the
project id of L32P60BD
谢 谢!

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