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ACD2505
Airfoil Design
Session Objectives
-- At the end of this session the delegate would have
understood
• The airfoil design procedure
• Inverse design procedure
• Design
D i off speciali l airfoils
i f il like
lik High
Hi h lift,
lift Laminar,
L i
Transonic, Low Re, Low moment airfoils
• Multiple
u p e design
des g point
po airfoils
a o s
• Trailing edge flaps and leading edge devices
S i Topics
Session T i
1. Airfoil Design Methods
2. Inverse Design
3. Thick Airfoil Design
4. High Lift Airfoil Design
5. Laminar Airfoil Design
6
6. Transonic Airfoil Design
7. Low Reynolds number Airfoil Design
8. Low Moment Airfoil Design
9. Multiple Design Point Airfoils
10. High Lift Systems and Trailing Edge Flaps
11
11. Leading Edge Devices
Airfoil Design
Ai f il Design
Airfoil D i Methods
M h d
The advantage
Th d to this
hi approachh is
i that
h there
h isi test data
d
available. No surprises, such as a unexpected early stall, are
likely.
y On the other hand,, available tools are now sufficiently
y
refined that one can be reasonably sure that the predicted
performance can be achieved. The use of "designer airfoils"
specifically tailored to the needs of a given project is now very
common. This section of the notes deals with the process of
custom airfoil design.
The simplest
p form of direct airfoil design
g involves startingg with an
assumed airfoil shape (such as a NACA airfoil), determining the
characteristic of this section that is most problematic, and fixing this
problem
problem.
This glider
Thi lid was actuallyll built
b il andd flown.
fl It,
I ini fact,
f won the
h
1989 U.S. National Championships. But it had terrible high
speed
p performance.
p At lower lift coefficients the wingg seemed to
fall out of the sky. The plot below shows the pressure
distribution at a Cl of 0.6. The pressure peak on the lower
surface causes separation and severely limits the maximum
speed. This is not too hard to fix.
By reducing
B d i the h lower
l surface
f "bump"
"b " near the
h leading
l di edged andd
increasing the lower surface thickness aft of the bump, the pressure
ppeak at low Cl is easilyy removed. The lower surface flow is now
attached, and remains attached down to a Cl of about 0.2. We must
check to see that we have not hurt the Clmax too much.
Here is the new section at the original design condition (still less
than Clmax).) The modification of the lower surface has not done
much to the upper surface pressure peak here and the Clmax turns
out to be changed very little. This section is a much better match
for the application and demonstrates how effective small
modifications to existing sections can be. The new version of
the gglider did not use this section,, but one that was designed
g
from scratch with lower drag.
Inverse Design
The second part of the design problem starts when one has
somehow defined an objective for the airfoil design.
11. By hand,
hand using knowledge of the effects of geometry
changes on Cp and Cp changes on performance.
Thi k Airfoil
Thick Ai f il Design
D i
The thickest
Th hi k sectioni at
Re = 10 million is 57%
thick,, but of course,, it
will separate suddenly
with any angle of
attack.
attack
The thickest
Th hi k section i at ReR = 10 million
illi is
i 57% thick,
hi k but
b off
course, it will separate suddenly with any angle of attack.
For maximum
F i airfoil
i f il lift,
lif the
h best
b recovery location
l i is
i chosen
h
and the airfoil is made very thin so that the lower surface
pproduces maximum lift as well. (Since
( the upper
pp surface Cp is
specified, increasing thickness only reduces the lower surface
pressures.)
A more detailed
discussion of this topic
may be found in the
section on high lift
systems.
t
Recall: Cp = 1 - U2/U∞2
Supercritical
S i i l sections
i usually
ll refer
f to a special
i l type off airfoil
i f il
that is designed to operate efficiently with substantial regions of
supersonic
p flow. Such sections often take advantage
g of many y of
the following design ideas to maximize lift or thickness at a
given Mach number:
• The
Th lower
l surface
f near the
h nose can also l be
b loaded
l d d by
b
reducing the lower surface thickness near the leading edge. This
pprovides both lift and ppositive ppitchingg moment.
• Shocks on the upper surface near the leading edge produce
much less wave drag than shocks aft of the airfoil crest and it is
feasible although not always best,
feasible, best to design sections with
forward shocks. Such sections are known as "peaky" airfoils and
were used on many transport aircraft.
• The
Th idea
id off carefully
f ll tailoring
il i the h section
i to obtain
b i locally
l ll
supersonic flow without shockwaves (shock-free sections) has
been ppursued for manyy yyears, and such sections have been
designed and tested. For most practical cases with a range of
design CL and Mach number, sections with weak shocks are
favored
favored.
A Little Digression
g & Recapitulation
p
Drag of Bodies
Length Effect
Maximum Lift
Compare carefully the CL (max) values with the respective L/D
(max) values from the previous figure.
L M
Low Momentt Airfoil
Ai f il Design
D i
Transonic
section at a
range of
CL's, from
Drela.
© M.S. Ramaiah School of Advanced Studies, Bengaluru 49
07
PEMP
ACD2505
Hi h Lift S
High Systems
t
A wingg designed
g for efficient high-speed
g p flight
g is often qquite
different from one designed solely for take-off and landing.
Take-off and landing distances are strongly influenced by
aircraft stalling speed,
speed with lower stall speeds requiring lower
acceleration or deceleration and correspondingly shorter field
lengths. It is always possible to reduce stall speed by increasing
wing
i area, butb t it is
i nott desirable
d i bl to t cruise
i with ith hundreds
h d d off
square feet of extra wing area (and the associated weight and
drag), area that is only needed for a few minutes. Since the
stalling speed is related to wing parameters by:
Vstall 1/2
t ll = (2 W / (S ρ CL max))
Th ttriple-slotted
The i l l tt d flap
fl system
t used
d on a 737
A double
double-slotted
slotted flap and slat system (a 4-element
4 element airfoil) is
shown below. Here, some of the increase in CLmax is associated
with an increase in chord length (Fowler motion) provided by
motion along the flap track or by a rotation axis that is located
below the wing.
Modern high lift systems are often quite complex with many
elements and multi-bar linkages. Here is a double-slotted flap
system as used on a DC-8. For some time Douglas resisted the
temptation to use tracks and resorted to such elaborate 4-bar
linkages. The idea was that these would be more reliable. In
practice,, it seems both schemes are veryy reliable.
p
Leading edge devices such as nose flaps, Kruger flaps, and slats
reduce the pressure peak near the nose by changing the nose
camber. Slots and slats permit a new boundary layer to start on
the main wingg pportion,, eliminating
g the detrimental effect of the
initial adverse gradient.
Summary
Thank you