JOB SAFETY ANALYSIS

Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Consequence Who might be Current Risk Additional Responsible Final Risk

Task (Steps) Potential Hazard Existing Control
Details affected Con Prob Risk Control person Cons Prob Risk

Awareness of Not aware of the safety All operatives on site Construction staffs are 3 4 M Safety briefing or Tool Responsible PM/ 2 3 L
employees in the rules and regulation at required to send new, box talk is required on Engineer,
workplace and risk for injury staffs, new workers for a daily basis prior to Supervisor
the rule and safety induction before work and must be
regulation of the allowing doing business recorded.
project on site.
Verify compliance
New staffs and workers with all HSE aspects of
will be inducted by the works and report
safety representative accordingly
before doing business
on site. Implement and
comply with all safety
procedure, safety
measures related to
the nature of works
that are being carried
out in accordance to
HSE Plan, General
Safety Rules and
Regulations

Page 1 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Deployment of Incompetence or lack of Operatives expose to the Appropriate PPE's - 4 3 M Job specific training Responsible 3 2 L
workers knowledge may lead to activity helmet, safety shoes, shall be imparted by Engineer /
serious accident or full body harness, face the supervisor or Supervisor/ HSE
property damage. shield etc... to be engineer in presence Team
ensure. of site in charge and
site safety officer
Work shall be carried before start of
out under guidance and activity.
instruction of engineer Identified hazards
/supervisor and control
measures shall be
communicated to
team/work men
through tool box
talks every day in the
morning before the
start of the activity
till the completion of
job.

Page 2 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Use of Hand Defective Tools will Persons involved in the All hand tools shall be 3 3 M Ensuring right tools Responsible 2 2 L
Tools such as cause personal harm. task visually inspected before are using for the task. Supervisor/
hammer, it use. Forman/
wrenches, Improper use of hand Hand tools shall be Employees.
spanners tools may cause to slip secured while
,Measuring Tape, hazards. working at height.
Spirit Level etc. Recommended Personal
Materials fall. Protective Equipment’s Permanent
to be used while using supervision till the
Lack of knowledge and hand tools. completion of the
experience. task.
Wrenches shall be used
by the experienced
personal.

Supervisors shall be
ensured that, hand tools
are using proper
method.

Page 3 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

All lifting tools & tackles

Use of Chain Block Failure of chain Operatives expose (Slings, D-shackles, pulley, 4 3 M Supervisor shall ensure Responsible 3 2 L
(for chiller water block, injury to to the activity wire rope slings & Crane that no person is coming / Engineer /
pipe lifting) below workers itself) shall be inspected standing in the vicinity of Supervisor
visually for safe use. the lifting area
Cut injury due to Do not carry excessive
sharp edges. load. Wear cotton hand Additional posters and
gloves to avoid cut injury. signage will be displayed
Sprain in body due in various areas to Responsible
to lifting of overload Inspect all lifting provide awareness to all Supervisor / HSE
material accessories prior to work employees Team.
and do not use damage
Fall of material while accessories. Control rope shall be used
lifting & shifting. Ensure people don't get while lifting of riper.
hit by pipe while lifting
Lack of experience & pipe to high level. Tag line shall be use while
Supervision Permanent supervision lifting of pipe
shall be provided till the
completion of the task.
Chain block Installation
shall be done by
competent and
experienced personal.
Ensure unauthorized
persons restriction in
work area by barricading,
caution or warning
boards.
All lifting tools & tackle
must be certified by third
party.

Page 4 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Use of “A” Type Ladders should be sure to 3 4 M Place ladder on firm, level
Ladder Risk of fall injury Operatives expose inspect it to ensure it is in surface with secure Supervisor or 2 3 L
to the activity good working condition footing. Foreman
and safe to use. Damaged
or defective ladders must Do not use on slippery
be immediately removed surfaces.
from service and not
used. Do not overreach. Move
the ladder as needed.

Don’t stand and work on

the top three steps
(including a step forming
the very top of the
stepladder) unless there is
a suitable handhold.

Ensure any locking

devices are engaged.
Ensure ladder should be
secured before climbing
on.

Page 5 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Use of scaffolding Risk of fall injury and
scaffolding collapse
Operatives expose Scaffolding shall be 4 3 M Identification tag must be Certified Scaffold 3 2 L
to the activity erected by trained and fitted in the scaffolding as Supervisor
certified erector only and indication of its condition:
shall be authorized to use Red Card means it is
by trained and certified unsafe to use while Green
supervisor Card means it is safe to
use.
It shall be erected on level
ground while the base Lock the castor wheel of
plate is rested on sole the mobile scaffolding
plate while being use
When a supported
scaffold reaches a height All erectors must be 100 Scaffolding
that is more than four percent tied off during Erectors &
times its minimum base erection, alteration and Scaffolding
dimension (4:1), it must dismantling of scaffolding Supervisor
be restrained by guys,
ties, or braces to prevent
it from tipping. Secure the
scaffolding with tie every
7 meters vertically and 9
meters horizontally
Secure the outrigger 4
times its minimum base
and 2/3 its height
thereafter. It shall be
erected with proper
platform, guard rail, mid
rail, toe board

Secure Safe access

properly such as ladder
and extend 1 meter on
the platform.

Page 6 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Use of Welding Cut injuries while Operatives expose Safety Induction, Job
machine for angle or handling sharp edge in the activity safety awareness training
channel support objects - like angle, for the operatives.
fabrication & Chiller channel, pipe etc. Approved method
Water Pipe welding Statement, Risk
Conti.. Fire hazard due to Assessment & Risk
welding sparks. Assessment
Asphyxiation from communication.
gases, fumes etc.
Permit to work system to
Damage to eye sight. regulate the hot work
properly.
Poor visibility. Firefighting equipment’s
such as fire extinguisher,
Fire blanket (if required),
etc. shall be provided.
Fire watchman shall be
available at site till
completion of the task
and he shall be assess the
surroundings..
3 4 M Identified hazards and Responsible Site 2 3 L
control measures shall be Engineer,
communicated to Responsible Site
team/work men through Supervisor & HSE
tool box talks every day in Team.
the morning before the
start of the activity till the
completion of job.
The work area shall be
free from combustibles.
Work area to be
barricaded to avoid
unauthorized entry.
Additional posters and
signage will be displayed
in Hot work areas to Responsible
provide awareness to all Supervisor / HSE
employees Team

Adequate lighting to be
provided.

Light shall be made

available in particular at
access points when
required.

Page 7 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Use of Welding Lack of knowledge Operatives expose Only trained & Competent Closed Supervision Responsible site 2 3 L
machine for angle or and supervision may in the activity person should do the Supervisor &
channel support lead to accident. welding operation. 3 4 M Periodic inspection for all Responsible
fabrication & Chiller machineries & cables. Electrician
Water Pipe welding Sever burn injuries Permanent Supervision
Conti.. or fatality due to for the task until the
electrical shock. completion of work

Recommended PPEs such

as Welding shield, helmet,
safety shoes, welding
shield, face shield leather
gloves, full body coverall
etc. shall be used while
doing welding work.

Electrical power cables,

machineries & welding
cables are without
damaged and ELCB and
earth are in good
conditions.

Page 8 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Approved method Keep the cylinders on a

Gas Cutting Cut injuries while Operatives expose Statement, Risk
Operation (Oxy – handling sharp edge to the activity Assessment & Risk
Acetylene gases) for objects - like angle, Assessment
pipe support channel, pipe etc. communication.
fabrication and pipe Permit to work system to
cutting. Fire hazard due to regulate the hot work
welding sparks. properly.
Asphyxiation from
gases, fumes etc. Firefighting equipment’s
such as fire extinguisher,
Damage to eye sight. Fire blanket (if required),
etc. shall be provided.
Risk of fire, Fire watchman shall be
explosion. available at site till
Respiratory completion of the task
infection. and he shall be assessing
the surroundings.
Sever burn injuries
Flashback arrestor shall
or fatality.
be fitted to all oxy-
acetylene equipment to
Lack of knowledge
overcome the danger of
and experience.
flash back.
It shall be available in the
Lack of supervision.
regulator and torch end of
oxygen and gas.
Adequate fire- fighting
equipment’s such as fire
extinguisher, fire blanket
etc. shall be available and
the workplace is properly
lit and ventilated.
trolley while being use
and avoid keeping it on Welder / Fitter/ 3 2 L
4 3 M the ground to prevent Responsible
leakage of its content and Supervisor
possibly explosion. Cover
the nozzle with cap when
not in use.
If Gas cutting done nearby
combustible material,
utilize a fire watcher, who
can watch for landing of
sparks.
Identified hazards and
control measures shall be Responsible Site
communicated to Engineer, Site
team/work men through Supervisor & HSE
tool box talks every day in Team.
the morning before the
start of the activity till the
completion of job. Work
area to be barricaded to
avoid unauthorized entry.

Only trained & Competent

person should do the
welding operation.

Page 9 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Use of Grinding The grinding wheels Operatives expose Safety Induction, safety Identified hazards and Responsible Site
Machine / Cutting are in poor condition in the activity awareness training for the 3 3 M control measures shall be Engineer & 2 2 L
Machine (chipped, grooved operator communicated to Responsible Site
and clogged) which team/work men through Supervisor
increases the risk of Approved method tool box talks every day in
the wheel bursting. Statement, Risk the morning before the
Assessment & Risk start of the activity till the
Loose Gloves Assessment completion of job.
/clothes can communication.
entangle with the Ensure that grinding
rotating wheel of Firefighting equipment’s wheel is properly
machine. such as fire extinguisher, tightened. (Use proper Machine Operator
Fire blanket (if required), key).
Lack of training and etc. shall be provided.
supervision cause to Fire watchman shall be No one should work at
accident available still completion machine with loose long
of the task and shall be hair, loose clothing and
Improper machinery assess the surroundings. jewelry.
cause to electrical
shock & fire hazards. Reciprocating and Never use grinding
rotating hand-held machine or cutting
Machine without powered tools shall be machine without safe
safety guard equipped with a constant guard.
pressure switch that will
automatically shut off the
power when the pressure
is released.

Page 10 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Electrical Shock. Fire Operatives expose Electrical cables are PPE should be worn while Responsible Site
Hazards. in the activity without damaged and 3 4 M doing grinding work. Engineer 2 3 L
ELCB and earth are in Responsible Site
good conditions. Work area to be Supervisor
barricaded to avoid
unauthorized entry.
Fire blanket shall be
provided wherever The work area shall be
required. free from combustibles.

Additional posters and

Only trained & Competent signage will be displayed
person should do the in Hot work areas to
power tools operation provide awareness to all
employees
Close supervision to be
provided Responsible
Supervisor / HSE
Team

Page 11 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Work involving Poor electrical Person expose to Only competent electrician is 4 3 M Ensure to protect cables 3 2 L
electricity connections and activity allowed to arrange electrical by hanging, bury in the Supervisor
fittings will result connections on site ground or at any means
electric shock and fire Electrician will ensure that all safe.
risk. generators, distribution
boards and electrical boxes
are fitted with Earth Leakage Electric hazard sign and
Circuit Interrupter and Safety Staff
contact number of
Grounding. competent electrician
Generators are covered and must be posted at
protected with water proof electrical installations.
cover or shaded and inspected
by supplier regularly.
Isolate the electrical
installations by means of
barricade and locking
arrangement.
Frequently monitored all
cables and ensure in good
condition and secured in safe
place.
Coordinate with safety staff in
ensuring that electrical
connections and power tools
are safe to use.

Page 12 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Housekeeping Poor housekeeping at Workforce expose Each employee will be held After completion of Responsible
risk for fire incident with the activity personally responsible for welding operation all Engineer / 2 3 L
preventing the accumulation 3 4 M unwanted materials Supervisor
of unnecessary combustible such as channel, pipe,
materials in the work area pieces to be removed
and will be held accountable from the site.
for their areas at the end of
their shift.

Designate a smoking area on

site Additional posters and Responsible
signage will be displayed Supervisor l HSE
Provide signage and barricade in various areas to Team.
for temporary disposal area provide awareness to all
and ensure to provide employees
adequate fire fighting
equipment

Designate a housekeeping
team to do housekeeping on
regular interval

Page 13 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Work in hot or cold Outdoor physical work Operatives expose The duration or exposure Develop first aid and Safety Team 3 2 L
environment. in hot weather will with the activity to hot or cold 4 3 M emergency procedures
result to heat stroke, environment must be
loss of consciousness lessen through series of
and possibly death. brakes, alternate person There must be a
to do the job or by scheduled time
decreasing the hour of allotted for worker’s Management
exposure of each awareness training
personnel related to hot and cold
Prolong exposure to Suitable arrangement condition.
low air will result to must be provided for the
hyperthermia, loss of welfare of the workers
consciousness and such as proper ventilation
possibly death. and rehydration
supplements during hot
weather condition.
Shades must be available
at least for rest period
Mechanical aid is useful to
lessen personal exertion.

Cease work if conditions

become too cold to
continue safely. Wind chill
can create significant risk
even if the air
temperature is above
freezing point.

Page 14 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

Consequence
Consequence ( Severity) Rating Factors (5) Probability Rating Factors (5) Frequency/Probability
(Severity)

No Safety Health Environ. Financial No Frequency A B C D E

R=CxP 1 2 3 4 5
Equip. Product.
A (1) Practically impossible or Once in 10 years
1 First Aid Immediate Minor <AED 1k <1 hr 5 5 10 15 20 25

2 Medical Temporary Short term <AED50K 1-2 hrs B (2) Not likely or Once per year 4 4 8 12 16 20

3 Lost Time Short term Long term >AED300k 2-4 hrs C (3) Could happen or Monthly 3 3 6 9 12 15

4 Disability Long term Serious >AED500k 4-8 hrs D (4) Has happened or Weekly 2 2 4 6 8 10

5 Fatality Fatal Catastrophic >AED1m >1 shift E (5) Common or Daily 1 1 2 3 4 5

RISK ASSESSMENT ORIENTATION ATTENDEES

Name Date Designation Comments Signature
1
2
Page 15 of 16
 JOB SAFETY ANALYSIS
Ref:

Rev.
00 WELDING QUALITY PROCEDURE FOR CHILLED WATER PIPING. Date 25-06-2018

3
RISK ASSESSORS
Name Date Designation Comments Signature
1
2
3

RISK ASSESSMENT FINAL APPROVAL

SAFETY ADVISOR CONSTRUCTION MANAGER PROJECT MANAGER

Date: Date: Date:

Page 16 of 16