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Williams Systems

Williams Pre-Stressing / Post Tensioning Systems consist of high tensile steel bars available in seven diameters from
1" (26 mm) to 3" (75 mm) with guaranteed tensile strengths to 1027 kips (4568 kN). They are provided with cold rolled
threads over all or a portion of the bar's length. All tension components for the systems are designed to develop 100%
of the bar strength. All components of the systems are designed and manufactured in the United States. Williams All-
Thread-Bar systems have been field proven around the world.

Applications
Williams All-Thread-Bars were developed for use as Pre-
Stressing bars. Over the years many other applications have been
adopted such as:

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I,6;12;2?.A<?<B;1.A6<;;05<?<9A@

Before Casting

After Casting

 (99)5?2.1.?

R71 150 KSI All-Thread-Bar ()" 


#<:6;.9.? "6;6:B: "6;6:B: L ACI 355.1R section 3.2.5.1 indicates an ulti-
%?2@A?2@@6;4<?02 #<:6;.9 ==?<E %.?A mate strength in shear has a range of .6 to .7
6.:2A2? #2A?2. Ultimate )5?2.1 #B:/2?
,2645A ".7<?6. of the ultimate tensile strength. Designers
& %6A05 )5?B)5?2.1@ (A?2;4A5

f =B

f =B

f =B
should provide adequate safety factors for safe
1" - 4 0.85 in2 128 kips 102 kips 89.3 kips 76.5 kips 3.09 lbs./ft. 1-1/8" shear strengths based on the condition of use.
(26 mm) (549 mm2) (567 kN) (454 kN) (397 kN) (340 kN) (4.6 Kg/M) (28.6 mm) R71-08
1-1/4" - 4 1.25 in2 188 kips 150 kips 131 kips 113 kips 4.51 lbs./ft. 1-7/16" L Per PTI recommendations for anchoring,
(32 mm) (807 mm2) (834 kN) (667 kN) (584 kN) (500 kN) (6.71 Kg/M) (36.5 mm) R71-10 anchors should be designed so that:
L The design load is not more than 60% of
1-3/8" - 4 1.58 in2 237 kips 190 kips 166 kips 142 kips 5.71 lbs./ft. 1-9/16" the specified minimum tensile strength of
(36 mm) (1019 mm2) (1054 kN) (843 kN) (738 kN) (633 kN) (8.50 Kg/M) (39.7 mm) R71-11 the prestressing steel.
L The lock-off load should not exceed 70%
1-3/4" - 3-1/2 2.60 in2 390 kips 312 kips 273 kips 234 kips 9.06 lbs./ft. 2"
(46 mm) (1664 mm2) (1734 kN) (1388 kN) (1214 kN) (1041 kN) (13.5 Kg/M) (50.8 mm) R71-14 of the specified minimum tensile strength
of the prestressing steel.
2-1/4" - 3-1/2 4.08 in2 613 kips 490 kips 429 kips 368 kips 14.1 lbs./ft. 2-1/2" L The maximum test load should not exceed
(57 mm) * (2632 mm2) (2727 kN) (2181 kN) (1909 kN) (1636 kN) (20.8 Kg/M) (63.5 mm) R71-18 80% of the specified minimum tensile
strength of the prestressing steel.
2-1/2" - 3 5.19 in2 778 kips 622 kips 545 kips 467 kips 18.2 lbs./ft. 2-3/4"
(65 mm) (3350 mm2) (3457 kN) (2766 kN) (2422 kN) (2074 kN) (27.1 Kg/M) (69.9 mm) R71-20
3" - 3 6.85 in2 1027 kips 822 kips 719 kips 616 kips 24.1 lbs./ft. 3-1/8"
(75 mm) (4419 mm2) (4568 kN) (3656 kN) (3198 kN) (2740 kN) (35.8 Kg/M) (79.4 mm) R71-24
* The 2-1/4” diameter is not covered under ASTM A722.

Sizes Steel Quality


Williams 150 KSI bars are manufactured in 7 diame- Williams 1”, 1-1/4”, & 1-3/8” 150 KSI bars are smooth,
ters from 1” (26 mm) through 3” (75 mm). All diameters hot rolled, high strength prestressing steel. The bars are
are available in continuous lengths up to 50’ (15.2 m). cold-stressed and stress relieved to produce the above
properties. The 1-3/4” through 3” 150 KSI bars are from an
alloy based steel that is hot rolled, quenched and tempered
Threads to produce to the prescribed mechanical properties of
All-Thread-Bars are cold rolled threaded to close tol- ASTM A722-15.
erances under continuous monitoring procedures for Thorough inspection and traceability are carried out
quality control. Threads for Williams 150 KSI bar are during all phases of manufacturing to assure the highest
specially designed with a rugged thread pitch wide standards of quality.
enough to be fast under job site conditions and easy to
assemble. They also have a smooth, wide, concentric, Properties
surface suitable for torque tensioning. This combination Williams 150 KSI bars are manufactured in strict com-
offers tremendous installation savings over inefficient, pliance with ASTM A722-15 and AASHTO M275
hot rolled, non-concentric thread forms. Threads are Highway Specifications. The prestressing steel is high in
available in both right and left hand. strength yet ductile enough to exceed the specified elon-
Williams All-Thread-Bars are threaded around the full gation and reduction of area requirements. Selected
circumference enabling the load transfer from the bar to heats can also pass the 135° supplemental bend test
the fasteners to occur efficiently without eccentric point when required. Testing has shown Williams 150 KSI All-
loading. Williams fasteners easily meet the allowable Thread-Bars to meet or exceed post tensioning bar and
load transfer limitations set forth by the Post Tensioning
rock anchoring criteria as set by the Post Tensioning
Institute. Williams 150 KSI All-Thread-Bars and fasten-
Institute including dynamic test requirements beyond
ers are machined to tight tolerances for superior per-
500,000 cycles of loading.
formance and mechanical lock. Precision machining
greatly reduces concern of fastener loosening or deten- Williams 360° continuous thread deformation pattern
sioning. Williams 150 KSI bars exceed the deformation has the ideal relative rib area configuration to provide
requirements of ASTM A722-15. Williams special thread excellent bond strength capability to grout or concrete, far
deformation pattern projects ultra high relative rib area, better than traditional reinforcing deformation patterns.
much greater than conventional rebar. This provides for
superior bond performance in concrete. Tensile Strength & Working Loads
Williams 150 KSI bars are available with ultimate ten-
Cutting (No Welding) sile strengths and working loads as displayed above.
Williams 150 KSI All-Thread-Bar should not be sub- Safety factors and functional working loads are at the
jected to the heat of a torch, welding or used as a discretion of the project design engineer, however test
ground. Field cutting should be done with an abrasive loads should never exceed 80% of the published ultimate
wheel or band saw. bar strength.
150 KSI All-Thread-Bar Accessories
Williams All-Thread-Bar fasteners are machine threaded (no cast threads) to specific tolerances for precision adjust-
ments. The All-Thread-Bar fasteners below are designed to develop 100% of the All-Thread Bar ultimate strength meet-
ing all criteria set forth for anchorages by the Post-Tensioning Institute and ASTM A-722-15 specifications. Standard hex
nuts and spherical base hex nuts are available to be used with standard or dished plates, respectively.
Standard All-Thread-Bar couplings are stop-type having both ends tapped equal distance with an untapped section
in the center. Stop-type couplings allow for proper engagement of each All-Thread-Bar. Couplings tapped completely
through are available by special request.

2E <99.? ()" 


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R73 Hex Nuts ()"  R72 Stop-Type Coupling <?()" 
#<:6;.9.? 0?<@@ 0?<@@ )5608;2@@ %.?A #<:6;.9.? $BA@612 $C2?.99 %.?A
6.:2A2? 9.A@ <?;2?@ #B:/2? 6.:2A2? 6.:2A2? !2;4A5 #B:/2?
1" 1-3/4" 2.02" 2" R73-08 1" 1-3/4" 4-1/4" R72-08
(26 mm) (44.5 mm) (51.3 mm) (50.8 mm) (26 mm) (44.5 mm) (108 mm)
1-1/4" 2-1/4" 2.60" 2-1/2" R73-10 1-1/4" 2-1/8" 5-1/4" R72-10
(32 mm) (57.2 mm) (66.0 mm) (63.5 mm) (32 mm) (54.0 mm) (133 mm)
1-3/8" 2-1/2" 2.89" 2-3/4" R73-11 1-3/8" 2-3/8" 5-3/4" R72-11
(36 mm) (63.5 mm) (73.4 mm) (69.9 mm) (36 mm) (60.3 mm) (146 mm)
1-3/4" 3" 3.46" 3-1/2" R73-14 1-3/4" 3" 8-1/2" R72-14
(46 mm) (76.2 mm) (87.9 mm) (88.9 mm) (46 mm) (76.2 mm) (216 mm)
2-1/4" 3-1/2" 4" 4-1/4" R73-18 2-1/4" 3-1/2" 9” R72-18
(57 mm) (88.9 mm) (102 mm) (108 mm) (57 mm) (88.9 mm) (229 mm)
2-1/2" 4-1/4" 4.90" 4-3/4" R73-20 2-1/2" 4-1/4” 9-3/8” R72-20
(65 mm) (108 mm) (124 mm) (121 mm) (65 mm) (108 mm) (238 mm)
3" * 4-1/4" 5" 6-1/8" R74-24 3" 5" 11-7/8" R72-24
(75 mm) (108 mm) (127 mm) (156 mm) (75 mm) (127 mm) (302 mm)
* Rounded collar nut with OD of 5” (127 mm).

)B?F945CE@D?O1>7<5
when used with a dished plate.

R9F Hardened Washers ()"  R88 Spherical Hex Nuts ()" 


#<:.? $BA@612 ;@612 )5608;2@@ %.?A #<:6;.9.? 0?<@@ )5608;2@@ $BA@612 %.?A
6.:2A2? 6.:2A2? 6.:2A2? #B:/2? 6.:2A2? 9.A@ <:2 #B:/2?
1" 2-1/4" 1-1/4" 5/32" R9F-09-436 1" 1-3/4" 2-1/4" 2-1/2" R88-08
(26 mm) (57.2 mm) (31.8 mm) (3.97 mm) (26 mm) (44.5 mm) (57.2 mm) (63.5 mm)
1-1/4" 2-3/4” 1-1/2" 5/32" 1-1/4" 2-1/4" 2-3/4" 3-1/8"
(32 mm) (69.9 mm) (38.1 mm) R9F-11-436 (32 mm) (57.2 mm) (69.9 mm) (79.5 mm) R88-10
(3.97 mm)
1-3/8" 3" 1-5/8" 5/32" 1-3/8" 2-1/2" 3-1/4" 3-5/8"
(36 mm) (76.2 mm) (41.3 mm) R9F-12-436 (36 mm) (63.5 mm) (82.6 mm) (90.2 mm) R88-11
(3.97 mm)
1-3/4" 3-3/4" 2-1/8" 7/32" 1-3/4" 3" 3-1/2" 4"
(46 mm) R9F-16-436 (46 mm) (76.2 mm) (88.9 mm) (102 mm) R88-14
(95.3 mm) (54.0 mm) (5.56 mm)
2-1/4" 4-1/2” 2-5/8” 9/32" 2-1/4” * 3-1/2" 5-3/4” 5-1/2” R73-18
(57 mm) (114 mm) (66.7 mm) R9F-20-436 (57 mm) (88.9 mm) (146 mm) (140 mm) R81-18
(7.14 mm)
2-1/2" 5" 2-7/8" 9/32" 2-1/2" * 4-1/4" 6-1/2" 6" R73-20
(65 mm) (127 mm) (73.0 mm) R9F-22-436 (65 mm) (108 mm) (165 mm) (152 mm) R81-20
(7.14 mm)
3" 6" 3-3/8" 9/32" 3" ** 4-1/4" 8-1/8" 7" R74-24
(75 mm) (152 mm) (85.7 mm) R9F-26-436 (75 mm) (108 mm) (206 mm) (178 mm) R81-24
(7.14 mm)
* Requires a standard nut with spherical washer assembly.
** Requires rounded collar nut with spherical washer assembly.

Placing Bars
Williams All-Thread-Bars can be placed prior to the concrete pour or assembled through ducting in cast concrete.
Care should be taken not to impact the bars or subject them to excessive bending. When coupled bars are used in pre-
cast concrete, upset ducting may be used on one end when casting the concrete to allow the coupled bar to slide into
place. Stop-type couplings are provided with Williams All-Thread-Bars to assure proper engagement of each bar. As a
safety measure, it is always a good idea to mark the end of each All-Thread-Bar to be coupled with the proper engage-
ment length. A grease pencil or similar tool can be used.
Other Bar Accessories
Steel Bearing Plates ()" <? ( D6A5 ( %9.A2D6A5 '
D6A5
Williams steel bearing plates, available in Grades 36 or '<B;1<92 ,29121)?B:=2A 6@521<92
50, are standard with a round hole or dished plates for use
with spherical hex nuts. They can be drilled to provide free
access for grout tube entry. Bearing plates are cus-
tomized for each application. Plate dimensions should be
specified around the parameters of the project. In addi-
tion, corrosion protection should be considered along with
specifying hole diameter, bar angle and duct size.

Pocket Former Spacer Nut for Pocket Former


#<:.? %.?A
6.:2A2? #B:/2?
1" R8608
(26 mm)
1-1/4" R8610
(32 mm)
1-3/8" R8611
(36 mm)
1-3/4" R73-14JN
#<:6;.9.? "6;6:B: ".E6:B: %.?A (46 mm)
6.:2A2?'.;42 !2;4A5
6.:2A2? 6.:2A2? #B:/2?
1” to 1-3/8” 5-5/16" 6-1/4” 8-1/2” R85-K
(26 to 36 mm) (135 mm) (159 mm) (216 mm)
1-3/4" 7” 8-1/4” 10-1/2”
(46 mm) R85-2K
(178 mm) (210 mm) (267 mm)
These Jam Nuts can't be substitute for full
strength nuts and can't be used on bars
other than Williams 150 KSI All-Thread-
Bars of the same diameter.

R73-JN Jam Nuts ()" 



#<:6;.9.? 0?<@@ )5608;2@@ %.?A
6.:2A2? 9.A@ #B:/2?
1" 1-3/4" 1/2" R73-08JN
(26 mm) (44.5 mm) (12.7 mm)
1-1/4" 2-1/4" 5/8" R73-10JN
(32 mm) (57.2 mm) (15.9 mm)
Local Zone Reinforcing 1-3/8" 2-1/2" 11/16" R73-11JN
The compressive strength of the concrete in the local (36 mm) (63.5 mm) (17.5 mm)
zone (area directly under the bearing plate) can be 1-3/4" 3" 7/8" R73-14JN
(46 mm) (76.2 mm) (22.2 mm)
enhanced when necessary by use of lateral confinement 2-1/4" 3-1/4” 1” R73-18JN
of spiral reinforcement. The rebar spirals are available in (57 mm) (82.6 mm) (25.4 mm)
#3 through #5 diameters of Grade 60 Rebar and made to 2-1/2" 4" 1-3/16" R73-20JN
(65 mm) (102 mm) (30.2 mm)
the project design requirements for diameter, pitch, and 3" * 4-1/2" 2"
(75 mm) (114 mm) (50.8 mm) R74-24JN
length. They are also available with or without a defor-
mation pattern. * Rounded collar nut

Galvanized Metal Corrugated Duct - ASTM A653 Polypropylene Corrugated Duct - ASTM D4104
Williams Galvanized Spiral Metal Duct meets all Polyethylene Corrugated Duct - ASTM F405
physical and structural recommendations for post ten- The stable characteristics of Williams polypropylene
sioning duct as indicated by the Post Tensioning & polyethylene duct are normally preferred where addi-
Institute. The Duct is available in 2”, 3”, and 4” diameter tional corrosion protection is desirable. Polypropylene
with couplings and reducer couplings for all sizes. Duct has been approved by the Florida DOT for internal
tendons and is available in 2-3/8” internal diameter.
Polyethylene Duct is available in 2”, 3”, and 4” diameters.
Couplings are available for all sizes.
Project Photos

Project: SR 520 Evergreen Point Floating Bridge Project: Spaghetti Bowl


General Contractor: Kiewit/General/Manson, JV Contractor: Walter & SCI Construction
Post-Tensioning Supplier: Schwager Davis, Inc. Location: Las Vegas, NV
Location: Seattle, WA

Project: Memorial Causeway Bridge Project: Muskegon River Bridge


Contractor: PCL / VSL Contractor: Freyssinet USA
Location: Clearwater, FL Location: Big Rapids, MI

Project: Sunshine Skyway High Level Approach Column Repair Project: Belleair Beach Causeway
Contractor: Delta Construction Specialties / VSL Contractor: Johnson Brothers Corporation &
Location: St. Petersburg, FL Misner Marine Construction / VSL
Location: Pinellas County, FL
Project Photos

Project: 4 Bears Bridge Project: Astronomical Observatory Tower


PT Contractor: VStructural Contractor: Narum Concrete Construction
Location: New Town, ND Location: Central Washington University, Ellensburg, WA

Project: Devil’s Slide Bridge Project: Colorado River Bridge


Contractor: Disney Construction General Contractor: Obayashi / PSM, JV
Post-Tensioning Supplier: Schwager Davis, Inc. Post-Tensioning Supplier: Schwager Davis, Inc.
Location: Pacifica, CA Location: Hoover Dam, NV

Project Name: San Francisco - Oakland East Bay Skyway Bridge Project: Precast Post-Tensioned Panel Wall
Designer: T.Y. Lin / Moffet & Nichol, JV Contractor: Morgan & Oswood
Contractor: Kiewit / FCI /Manson, JV Location: Hoback Junction, WY
Post-Tensioning Supplier: Schwager Davis, Inc.
<??<@6<;%?<A20A6<;
Cement Grout
The primary corrosion protection system is complete encapsulation of the steel tendon
in cement grout. Portland cement grouts are alkaline in nature, render encased steel into
a passive state, and eliminate any contact with the steel to air or water. Intelligent design,
followed by thorough grouting operations performed by trained technicians, provides the
best state-of-the-art protection systems for Williams' Post-Tensioning bars.
Williams recommends a portland cement based, shrinkage compensated or expansive,
grout as the primary corrosion protection for post-tension applications. Grout can be
injected after post-tension forces are locked off by the use of grout saddles/tubes or injec-
tion ports designed into the post tension system.

Hot Dip Galvanizing


Zinc serves as a sacrificial metal corroding preferentially to the steel. Galvanized bars have
excellent bond characteristics to grout or concrete and do not require as much care in handling
as epoxy coated bars. However, galvanization of anchor rods is more expensive than epoxy
coating and often has greater lead time. Hot dip galvanizing bars and fasteners should be done
in accordance with ASTM A153. Typical galvanized coating thickness for steel bars and com-
ponents is between 3 and 4 mils. 150 KSI high strength steel bars shall require special clean-
ing procedures to avoid -problems associated with hydrogen embrittlement in compliance with
ASTM A143.

Epoxy Coating
Fusion bonded epoxy coating of steel bars to help prevent corrosion has been success-
fully employed in many applications because of the chemical stability of epoxy resins. Epoxy
coated bars and fasteners should be done in accordance with ASTM A775 or ASTM A934.
Coating thickness is generally specified between 7 to 12 mils. Epoxy coated bars and com-
ponents are subject to damage if dragged on the ground or mishandled. Heavy plates and
nuts are often galvanized even though the bar may be epoxy coated since they are difficult
to protect against abrasion in the field. Epoxy coating patch kits are often used in the field
for repairing nicked or scratched epoxy surfaces.

Corrosion Inhibiting Wax or Grease


Williams corrosion inhibiting compounds can be placed in the end caps or in the trum-
pet areas. Each are of an organic compound with either a grease or wax base. They pro-
vide the appropriate polar moisture displacement and have corrosion inhibiting additives
with self-healing properties. They can be pumped or applied manually. Corrosion inhibit-
ing compounds stay permanently viscous, chemically stable and non-reactive with the pre-
stressing steel, duct materials or grout. Both compounds meet PTI standards for
Corrosion Inhibiting Coating.

Adhesive Backed Heat Shrink


Provides a corrosion protected seal when connecting smooth or corrugated segments.

End Caps
Williams offers end caps produced from fiber
reinforced nylon or steel to provide corrosion pro-
tection at otherwise exposed anchor ends. Most
often the caps are packed with corrosion inhibiting
wax or grease. The fiber reinforced nylon end cap
meets the Florida DOT standards for New
Directions of Post Tensioned Bridges.
6/2?'26;3<?021 (A229)B/2D29121<; (A229)B/2
#F9<;.= 9.;42D6A5)5?2.121 D6A5.:#BA
(0?2D<;;20A6<;@
?<BA6;4002@@<?62@
S5Z WIL-X CEMENT GROUT <:=?2@@6C2(A?2;4A5
,69-2:2;A?<BA ,.A2?
<;3<?:@A<()")  H?F;C6?<;:2;A
Wil-X is chemically compensated for shrinkage. It has a
D 0?.A6<
high bond value and is crack resistant for permanent instal- )6:2 %( "%.
lations. Because it is a cement-grout, it is non-explosive and 1 Day 2,800 19.3
3 Days 6,400 44.1
has a long shelf life when kept dry.
7 Days 7,700 53.1
28 Days 9,500 65.5

Wil-X may be used to build up leveling pads by simply mixing with sand
or pea gravel. This mixture should not be run through the grout pump.
(2AA6;4)6:2: Gilmore Needles (ASTM C266). Initial set 45
minutes; final set 10 hours.
<:=.?.A6C2 0<:=?2@@6C2 @A?2;4A5 A2@A 6; %( (modified
ASTM C109) Actual strengths as mixed according to Williams 4.99<;?2@2.9./92
Instructions range from 6,000 to 9,500 PSI depending on water :<6@AB?2=?<<3
9/@/.4 =<9F=?<=F92;2=.69@
content. Copy of ASTM Modification available upon request.
#<A2'2@B9A@/.@21<;.0<;A?<99219./<?.A<?F2;C6?<;:2;A</@6A2?2@B9A@:.FC.?F/.@21<;A2:=2?.AB?2.;1D 0?.A6<

T3P Heavy Duty Plastic Grout Tube Grout Saddle System


Furnished in product lengths or in rolls. For quick attachment and release of tendons to grout
$  %.?A#< hose.
3/8” 1/4” ::$
T3P03002 (5BA$33 ?<BA(5BA ?<BA(.1192
(9.5 mm) (6.4 mm) <??B4.A21
@@2:/9F $33+.9C2
1/2” 3/8” A<?<BA A<)2;1<; ?<BA)B/2
(12.7 mm) (9.5 mm) T3P04003 %B:= ) %


$'
5/8” 1/2”
(15.9 mm) (12.7 mm) T3P05004
3/4” 5/8”
(19.1 mm) (15.9 mm) T3P06005
1” Nom. 3/4”
(25.4 mm) (19.1 mm) T3P06

Super Plasticizer Grouting


Plasticizer is available and is used as a water reduc- Grouting equipment shall be capable of properly mix-
er for ease of pumping grout through tubes at lower ing a low water to portland cement mix ratio. Equipment
water to cement ratios. shall be capable of pumping at pressures up to 200 PSI.
Standby equipment for flushing must be available.
Colloidal Grout Plant Grouting procedures should always assure the duct is
The heavy duty, high volume Colloidal Grout Plant is grouted from the lowest gravitational point and vented to
favored for precision post-tension grouting. The unit fea- the highest.
tures a high speed shear mixer that thoroughly wets each
particle and discharges the mixed material into a 13 cubic
foot capacity agitating holding tank. A direct coupled pro-
gressing cavity pump delivers slurries at a rate of up to 20
gpm and pressures of up to 261 psi. The unit easily mixes
and pumps slurries of Portland cement, fly ash, bentonite,
and lime flour. All controls are conveniently located on the
operator platform for easy one-man control.
%B:=
Pump Type: 31.6 progressing cavity
Output/Pressure: variable up to 20 gpm, 261 psi
<99<61.9"6E2?
Mix Tank: 13.0 CF with bottom clean out
Mixing Pump: 2 x 3 x 6 diffuser-type centrifugal
Holding Tank: 13.0 CF paddle agitating
?6C2%<D2?
Air: 300 CFM, 100 psi
%5F@60.9(=206360.A6<;@
Dimensions: 96”L x 60”W x 63”H
Weight: 1800-2800 lbs.
)2;@6<;6;4
)<?>B2)2;@6<;6;4
The high quality rolled thread of Post-Tensioning Bars can be torque tensioned in limited situations up to 60% of the
bar's ultimate strength. This eliminates the costly and time-consuming process of lifting heavy jacking equipment on and
off with a crane. The entire process takes only minutes by workers already in place and relieves expensive crane equip-
ment to be utilized elsewhere on the project. Due to many variables of a torque tension relationship, Williams does not
recommend the torque method of
applying the load as an accurate
R71 150 KSI All-Thread-Bar Torque Tension Chart
substitute for direct tensioning 991.A./.@21<;4?2.@21"<9F<.A;A5?2.1@.;1@B?3.02@
with a hydraulic jack.
)2;@6<;6;4F.086;4
Tensioning by jacking can be
accomplished with the various
capacity tensioning jacks shown
below. Williams T80 Post-
Tensioning Jacks are designed to
be especially helpful for recessed
3A9/@

situations, while the T7Z Hydraulic


Test Jacks are designed for open
areas. Jacks are matched with
electric or air pumps. Jacks may
be purchased or rented as
required. Rental equipment pack-
ages include ram on mounted
stand, hoses, pull rod, gauges,
power unit and knocker wrench for
transferring the load from the jack
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T8Z Hydraulic Torque Wrench T8Z Manual Torque Wrench
The hydraulic torque wrench is used for tensioning For applying torque to the nut. Available for 1” to 1-3/8” dia.
anchors in tight fitting locations where it would be difficult with a 1” square drive for up to 1,000 ft.-lbs. capacity.
to use an hydraulic jack. The wrench is also recom-
mended for use when setting the large diameter Spin-
Lock anchors. The torque wrenches are light weight and
can achieve a maximum of 7,400 ft-lbs. All Hydraulic T3Z Hex Knocker Wrench
Torque Wrenches have 1-1/2” square drive outputs. Hex Knocker Wrenches
are used for safe hex nut
adjustment inside of open
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frame jacks.
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5,590 ft./lbs. 11.11" 4.49" 16.75 lbs.
(773 kg/M) (279 mm) (114 mm) (7.6 kg) T8Z-04 Torque Multiplier (4:1)
7,400 ft./lbs. 10.74" 7" 19 lbs. For use with T8Z Torque Wrench.
(1,023 kg/M) (273 mm) (178 mm) (11.3 kg) Available with a 1” square
drive input and 1-
1/2” output for up
to 4,000 ft.-lbs. maximum torque.

T1Z Long Fitting Tool Adapters


For torquing hex nuts, the deep
socket fits over the bar’s end. Works
with torque wrench or impact gun.
Available with a 1-1/2” square drive.

K3F Long Fitting Wrench Adapter


For applying torque to recessed nuts that are under tension
when using open frame hydraulic
jacks. Available in all sizes.
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T7Z Open Frame Hydraulic Jacks


Used for testing and pre-stressing All-Thread-Bars. Available with up to 5-1/8” center hole. Unit comes with ram,
pump, gauge, hoses, jack stand, high strength coupling, high strength test rod, plate, hex nut and knocker wrench.
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2645A ,2645A
10 tons Hand 5-5/16” 3” Diameter 2-1/2” 8-3/8” 3/4” 2.12 in2 12 lbs.
(89 kN) Single Acting (135 mm) (76 mm) (64 m) (213 mm) (19 mm) (1,368 mm2) (5.4 kg)
30 tons Hand 6-1/16” 8" x 8" 3” 19” 1-1/4” 5.89 in2 80 lbs.
(267 kN) Single Acting (154 mm) (203 x 203 mm) (76 mm) (483 mm) (32 mm) (3,800 mm2) (36 kg)
60 tons Hand, Air, or Electric 9-1/2" 8" x 8" 5" 29" 2" 12.31 in2 153 lbs.
(534 kN) Double Acting (241 mm) (203 x 203 mm) (127 mm) (737 mm) (51 mm) (7,942 mm2) (69 kg)
60 tons Hand, Air, or Electric 12-3/4” 9” x 9” 6-1/2” 29” 2” 12.73 in2 225 lbs.
(534 kN) Double Acting (324 mm) (228 x 228 mm) (165 mm) (737 mm) (51 mm) (8,213 mm2) (102 kg)
100 tons Air or Electric 13-1/2” 9” x 9” 6" 35” 3-1/8” 20.63 in2 270 lbs.
(890 kN) Double Acting (343 mm) (228 x 228 mm) (152 mm) (889 mm) (79 mm) (13,310 mm2) (123 kg)
100 tons Air or Electric 12-3/8" 9" x 9" 6" 28" 2" 20.03 in2 192 lbs.
(890 kN) Double Acting (314 mm) (228 x 228 mm) (152 mm) (711 mm) (51 mm) (12,923 mm2) (87 kg)
150 tons Air or Electric 12-1/4" 12" x 12" 5" 32-1/4" 2-1/2" 30.1 in2 350 lbs.
(1334 kN) Double Acting (311 mm) (305 x 305 mm) (127 mm) (819 mm) (64 mm) (19,419 mm2) (159 kg)
200 tons Air or Electric 16" 12" x 12" 8" 34" 4" 40.45 in2 518 lbs.
(1779 kN) Double Acting (406 mm) (305 x 305 mm) (203 mm) (864 mm) (102 mm) (26,097 mm2) (235 kg)
300 tons Electric 27-1/2" 15" Dia. 15" 50-1/2" 5-3/8" 78.5 in2 1,400 lbs.
(2670 kN) Double Acting (699 mm) (381 mm) (381 mm) (1283 mm) (137 mm) (50,645 mm2) (635 kg)
400 tons Electric 18-3/4" 15" Dia. 6" 45-3/4" 4-1/4" 91.5 in2 1,300 lbs.
(3558 kN) Double Acting (476 mm) (381 mm) (152 mm) (1162 mm) (108 mm) (59,032 mm2) (590 kg)
400 tons Electric 20-3/8” 17” Dia. 8” 49” 5” 118.2in2 1,500 lbs.
(3558 kN) Double Acting (518 mm) (432 mm) (203 mm) (1245 mm) (127 mm) (76,258 mm2) (680 kg)

T80 Post-Tension Hydraulic Jacks


With the T80 series the enclosed bearing housing contains a geared socket drive to tighten the bolt hex nut during
tensioning. Test jack housing will accommodate up to a 16” deep pocket (The 200 ton accomodates a 14-1/2” pocket).
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2645A ,2645A
60 tons Hand, Air, or Electric 9-1/2" GearBox: 8.5" x 20.5" 5" 33" 2" 12.31 in2 122 lbs.
(534 kN) Double Acting (241 mm) (215 x 520 mm) (127 mm) (838 mm) (51 mm) (7,942 mm2) (55 kg)
60 tons Hand, Air, or Electric 12-3/4” Cylinder: 3.63" Dia. 6-1/2” 36” 2” 12.73 in2 225 lbs.
(534 kN) Double Acting (324 mm) (92 mm Dia.) (165 mm) (914 mm) (51 mm) (8,213 mm2) (102 kG)
100 tons Air or Electric 13-1/2" GearBox: 8.5" x 20.5" 6" 39" 3-1/8" 20.63 in2 270 lbs.
(890 kN) Double Acting (343 mm) (216 x 520 mm) (152 mm) (990 mm) (79 mm) (13,310 mm2) (123 kg)
150 tons Air or Electric 12-1/4" Cylinder: 4.63" Dia. 5" 28" 2-1/2" 30.1 in2 243 lbs.
(1334 kN) Double Acting (311 mm) (118 mm Dia.) (127 mm) (965 mm) (64 mm) (19,419 mm2) (110 kg)
200 tons Air or Electric 16" Frame:11”x11”x19.75” 8" 43" 4" 40.45 in2 455 lbs.
(1779 kN) Double Acting (406 mm) Nose: 7” Dia. (203 mm) (1097 mm) (102 mm) (26,097 mm2) (203 kg)
Certification of gauge accuracy available on request prior to shipment only.
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