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Axial Piston Motors

for General Industrial Machinery


CONTENTS
You can go to a necessary page if you click a table of contents.
page
ON APPLICATION / USE OF THE PRODUCTS ·······························1
SAFETY PRECAUTIONS ··································································2
WIDE VARIETY OF OUR SWASH-PLATE TYPE AXIAL PISTON MOTOR ··3
Fixed-Displacement Type Axial Piston Motor
M3X SERIES ·····················································································5
Variable-Displacement Type Axial Piston Motor
M3B SERIES ···················································································11
Axial Piston Motor with Reduction Gear
M3X / M3B SERIES ········································································23
Swash-Plate Type Axial Piston Motor
K3X SERIES ···················································································25
OPERATION PRINCIPLE ································································27
PARKING BRAKE (Option) ······························································27
DISPLACEMENT CHANGING MECHANISM OF M3B SERIES ·····28
CAUTION FOR HANDLING ····························································29
PIPING ····························································································31
SPECIFICATION STUDIES ·····························································33
ON APPLICATION / USAGE OF THE PRODUCTS
Although our products are designed on the basis of our profound knowledge and long experience, and
manufactured under the strict quality control system, the following must be taken into consideration in
actual use.

The operating conditions of the products shown in this catalog vary depending upon each ap-
plication. Therefore, the decision of the products' suitability to the system considered must be
made by the designer of the hydraulic system and/or the person in charge of determining the
specification after making analysis and conducting tests, if necessary. The study of the specifi-
cation shall be done based on the latest catalog and technical documents, and the system
must be composed taking into account situations regarding the possibility of machine failure.

Prior to use of the products, descriptions given in the SAFETY PRECAUTIONS must be ob-
served for the proper use.

The technical information in this catalog represents typical characteristics and performance of
the products, and is not guaranteed one.

In case the products are used in the following conditions or environments, please consult us
prior to the use.
Unspecified conditions or environments
Use for atomic power, aviation, medical treatment, and/or food
Use likely to affect human beings or assets significantly or requiring particular safety

The information described in this catalog is subject to change without notice.


For updated information, please consult us.

1
SAFETY PRECAUTIONS
Before you use the product, you MUST read the operation or operators manual and MUST
fully understand how to use the product.
To use the product safely, you MUST carefully read all Warnings and Cautions in this
manual. You MUST also observe the related regulations and rules regarding safety.

Cautions related to operation Warnings and Cautions for operation

Use the safety equipment to avoid the injury Never use the product not equipped with
CAUTION
when you operate the product. DANGER anti-explosion protection in the circumstances
of possible explosion or combustion.
Pay enough attention on handling method to
CAUTION
avoid pinching hands or back problems that Shield the rotating part such as motor shaft and
may be caused by heavy weight of the product WARNING
pump shaft to avoid injuries caused by being
or handling posture. caught of fingers or cloths.

Do not step on the product, hit it, drop it or Stop the operation immediately if you find
CAUTION give strong outside force to it, as one of these WARNING
something wrong such as unusual noise, oil
actions may cause the failure of work, damage leakage or smoke, and fix it properly. If you
or oil leakage. continue operating, you may encounter
damage, fire or injury.
Wipe the oil on the product or floor off
completely, as the oil creates slippery Make it sure that plumbing and wiring are
CAUTION
conditions that may result in dropping the CAUTION
correct and all the connection is tightened
product or injuring. correctly before you start operating, especially
if it is the first run.

Warnings and Cautions related to Use the product under the specification
installation and removal of the product CAUTION mentioned in the catalog, drawings and
specification sheet.
Installation, removal, plumbing, and wiring Keep your body off the product during the
must be done by the certified person. operations as it may become hot and burn your
CAUTION CAUTION
*CERTIFIED PERSON : a person who has body.
enough knowledge like a person who is trained
by Kawasaki’s hydraulic school. Use the proper hydraulic oil, and maintain the
CAUTION contamination in the recommended level,
Make it sure that the power of the hydraulic otherwise it may not work or be damaged.
power unit is turned off and that the electric
WARNING motor or engine has completely stopped before
starting installation or removal. You must also
check the system pressure has dropped to zero. Cautions related to maintenance

Never modify the product without approval of


Turn off the power before starting wiring or
Kawasaki.
other works related to the electric power, CAUTION
WARNING
otherwise you may be stuck by an electric
shock. Do not disassemble and assemble without
CAUTION approval by Kawasaki. It may cause troubles
Clean the threads and mounting surface and failure, or it may not work as specified. If
completely, otherwise you may experience it is necessary by all means to disassemble and
CAUTION assemble, it must be done by an authorized
damages or oil leakage caused by insufficient
tightening torque or broken seal. person.

Use the specified bolts and keep the specified Keep the product from dust and rust by paying
tightening torque when you install the product. CAUTION
attention to the surrounding temperature and
CAUTION
Usage of unauthorized bolts, lack of torque or humidity when you transport or store the
excess of torque may create problems such as product.
failure of work, damage and oil leakage.
Replacing the seals may be required if you use
CAUTION the product after long time storage.

2
High-Performance Motors You Have Been Waiting for
Kawasaki Swash-Plate Type Axial Piston Motors
for General Use for Industrial Vehicles

Displacement General General for Swing for Travel


(cm3 )
Fixed Variable Fixed Variable

P rated= 31.4MPa (K3X series) P rated= 29.4 MPa P rated= 20.6 MPa (size 22,45)
29.4MPa 29.4 MPa (size 63,210) P rated= 34.3 MPa
20.6MPa ( Reduction gear type) 20.6 MPa (Reduction gear type) 32.4 MPa (size 130,180)
P max. = 24.5 MPa (size 22,45)
P max. = 34.3MPa P max. = 34.3 MPa 34.3 MPa (size 63,210) P max. = 41.2 MPa
39.2 MPa (size 130,180)

— 50 K3X63
— 80 K3X80 M2X 63
K3X90
— 100
K3X112
M5X 130
— 150
M5X 180
— 200 M3X200 M3B 200 MCB195
M2X 210
— 250
M3X280 M3B 280

— 500 M3X530 M3B 530 MCB 530

— 750
M3X800 M3B 800
M3X200-RG 03S
— 1,000 with Reduction Gear

M2X63-RG06
— 1,500 with Reduction Gear
M3X280-RG06S P rated = 28.0 MPa
M3B 280-RG06S
with Reduction Gear
with Reduction Gear

M5X130-RG10
with Reduction Gear
P rated = 27.4 MPa
— 3,000 M5X180-RG16
with Reduction Gear
P rated = 24.0 MPa
M3X530-RG10S M3B 530-RG10S M5X180-RG20 DNB 25
with Reduction Gear with Reduction Gear with Reduction Gear with Reduction Gear
P rated = 29.4 MPa T max. = 26.3 kN·m

M5X180-RG17C
with Reduction Gear
— 5,000 P rated = 23.0 MPa
M3X800-RG16S M3B 800-RG16S
with Reduction Gear with Reduction Gear
M5X180-RG23C
with Reduction Gear
P rated = 24.5 MPa DNB 50
with Reduction Gear
T max. = 58.8 kN·m

DNB 60
with Reduction Gear
— 20,000 T max. = 63.7 kN·m
M3X280-RG100C
with Reduction Gear
P rated = 27.5 MPa

This catalog introduces motors for general use. (Colored in in the above table.)

3
FEATURES
1. Wide variety variation
Fixed Displacement Motors
M3X series consists of 4 models and 10 displacement types ranging from 149cm3 to 800cm3. M3X
with reduction gear series covers a displacement range from 845cm3 to 5,120cm3. K3X series is made
up of 4 models with displacement range from 63cm3 to 111cm3.
Variable Displacement Motors
M3B series consists of 4 models with displacement range from 195cm3 to 800cm3 and from 1,512cm3
to 5,120cm3 for those with reduction gears. Several combinations of large and small displacements are
available along with a wide variation of regulators are also available for various control options.

2. Excellent self-priming capability and max. speed (M3X, M3B, K3X)


A spherical surface type valve plate and full-balancing mechanism enhance self-priming capability and
max. speed.

3. High reliability based on long experience (M3X, M3B)


Building on the knowledge and experiences of reputed MX/MB series, M3X/M3B series have been
widely used especially as winch motors.

4. Optional parts (M3X, M3B)


Built-in parking brake is available for M3X/M3B motors.
Various control valves are available for M3X/M3B motors.

5. Other motors
M2X/M5X series motors are specifically designed for swing function of construction machinery.
MCB series plug-in motors and DNB series case rotating type geared motors are available for traveling
construction machinery.
Low speed, high torque radial piston motors are prepared for general industrial use.

M3X Series M3B Series M3X/M3B-RG Series

4
Fixed-Displacement Type Axial Piston Motor

The M3X series are newly developed motors for


construction machinery, industrial machinery or
other applications.
The design based on technology and
experience of current MX series is more
compact and enables a speed range.

fit with parking brake

FEATURES
1. Advanced Low Speed Characteristics
New design which reduces pressure ripple and friction enabling expanded lower speed limit and smooth
starting characteristics.

2. High Speed Operation


New materials enable an increase in the maximum speed which has 1.5 times of current MX series.

3. Best Fit
4 models and 10 capacity motors are carried in 149-800 cm3. Installation is the same as current MX
series. Larger capacity is possible with reduction gears RG series. (Refer to page 23)

ORDERING CODE
M3X 530 - A C N - 485 - 001A - D3

M3X series oil temp. code


marks oil temperature range remarks
size V2 all seal parts: fluoro-rubber

200 195cm3 530 533cm3 V1 oil seal: fluoro-rubber


280 280cm3 800 800cm3 blank
D1
optional function code D3
A standard
B fit with a parking brake

shaft code design code


C JIS involute spline (external) (standard)
P JIS involute spline (internal) optional capacity
1 JIS straight key showed only optional capacity

N clockwise rotation (standard)


M anti-clockwise rotation

5
M3X Series
SPECIFICATIONS
model M3X200 M3X280 M3X530 M3X800
displacement Vg cm3 195 280 533 800
pressure rated 29.4 (300)
MPa (kgf/cm2)
max. 34.3 (350)
max. speed n max min–1 1,900 1,700 1,400 1,200
max. flow L /min 370 480 750 960
rated torque N·m 910 1,310 2,500 3,750
rated power kW 180 230 370 470

case volume L 1.0 1.3 2.5 3.8


moment of inertia N·m2 1.4 3.0 7.3 14
standard 42 62 90 133
mass kg
with parking brake 80 134 195

M3X Optional capacities


p
model
capacity ( : standard) p n = constant
max. speed max. pressure
Vg 195 149 cm3
M3X200 rated pressure
n max. 1,900 2,140 min–1
Vg 280 252
M3X280 n max. 1,700 1,770
Vg 533 499 (485) 467
M3X530 n max. 1,400 1,400 1,420 1,450 n
Vg 800 751 (737) 701
n max.
M3X800 permissible pressure, speed related
n max. 1,200 1,230 1,240 1,270

CALCULATION FORMULA
V g·n
required input flow L/min qv = Vg displacement cm 3
1,000· v

output speed qv ·1,000· v T torque N·m


min–1
n =
Vg n speed min–1
output torque N·m (kgf-m) V g· p· hm
T = p effective pressure difference
2·π MPa (kgf/cm 2)
v volumetric efficiency
output power kW (PS) 2π·T·n T ·n
P = =
60,000 9,550 hm mechanical efficiency
qv · p
· t t overall efficiency
=
60

DIMENSIONS A port B port


K
[M3X ACN] N øM [M3X BPN]
A B A B
P D J P D J
C E E
G

øI øI
C
øF

øF

S
O

S
H
H

(mm)

size A B C D E F G H I J K L M N O P S
M3X200ACN 107 263 50 225 20 160 115 110 224 4-ø18 75 2 x 4, M12-17.5 72 22 190 9 m=2.5, z=16
M3X200APN 49 263 35 225 20 160 115 110 224 4-ø18 75 2 x 4, M12-17.5 72 22 190 9 m=2.5, z=13
M3X280ACN 98 290 45 252 22 200 130 124 268 4-ø17 75 2 x 4, M12-17.5 72 25 230 11 m=2.5, z=16
M3X280BPN 33 290 44 252 22 200 130 124 268 4-ø17 75 2 x 4, M12-17.5 72 25 230 11 m=2.5, z=16
M3X530ACN 123 316 54 278.5 24 250 165 154 335 4-ø22 75 2 x 4, M12-17.5 72 30 280 19 m=2.5, z=20
M3X530BPN 38 413 55 278.5 24 250 165 154 335 4-ø22 75 2 x 4, M12-17.5 72 30 280 19 m=2.5, z=20
M3X800ACN 130 350 62 312.5 27 280 178 169 376 4-ø22 75 2 x 4, M12-17.5 72 28 310 16 m=3, z=19
M3X800BPN 45 461 62 325 27 280 178 169 376 4-ø22 102 2 x 4, M16-23 92 30 310 16 m=3, z=19

6
PERFORMANCE CURVE The values given in the below figures are mean ones, and not guaranteed ones.

M3X200 Mechanical efficiency (%) Volumetric efficiency


100 100 5
p = 30MPa
(306kgf/cm2) p = 20MPa (204kgf/cm2)
p = 10MPa p = 30MPa
90 90 4
mechanical efficiency %

(102kgf/cm2)

volumetric efficiency %
(306kgf/cm2)

outer leakage
80 p = 20MPa (204kgf/cm2) 80 3

L/min
2
p = 10MPa (102kgf/cm )
70 70 2
p = 30MPa (306kgf/cm2)

60 60 1
p = 20MPa (204kgf/cm2)
p = 10MPa (102kgf/cm2)
50 50 0
0 400 800 1,200 1,600 2,000 0 400 800 1,200 1,600 2,000
speed min–1 speed min–1

Starting mechanical efficiency Radial load and bearing life


1,000 1,000,000
(100) symbole F
starting output torque

800

bearing life L10 (hr)


units deg. N
(80)
N·m (kgf·m)

100% 100,000 1
600 90 0 1
(60) 85% 2 2 90 7,000
400 5 3 90 14,000
(40) 10,000 4 0 14,000
3
200 5 180 14,000
(20) 4 a = 82 mm
1,000 V g = 195 cm3
0 n = 1,000 min–1
0 5 10 15 20 25 30 35 5 10 40
(51) (102) (153) (204) (255) (306) (357) Regarding , F and a, please
pressure p 1+p 2 MPa (kgf/cm2) refer to the figures in page 9.
different pressure p MPa (kgf/cm2)

Idle & boost-graph Shaft creep speed


2 0.1 5
idling pressure p id MPa (kgf/cm2)

(20.4) (1.0)
min–1

4
min. boost idling pressure

shaft creep speed

3
p bs MPa (kgf/cm2)

2
1 p bs 0.0
(10.2) (0)
1

0
p id 0 5 10 15 20 25
(51) (102) (153) (204) (255)
–0.1 braking pressure p b MPa (kgf/cm2)
0 (–1.0)
0 100 200 300 400
flow L /min

M3X280 Mechanical efficiency (%) Volumetric efficiency


100 100 10
p =30MPa
(306kgf/cm2) p = 20MPa
90 90 p = 10MPa (102kgf/cm2) (204kgf/cm2) p = 30MPa 8
volumetric efficiency %
mechanical efficiency %

(306kgf/cm2) outer leakage L /min


p =20MPa (204kgf/cm2) 80
80 6
p =10MPa (102kgf/cm2)
70
70 4
p = 30MPa (306kgf/cm2)
60
60 2
p = 20MPa (204kgf/cm2)
50
50 p = 10MPa (102kgf/cm2)
0
0 400 800 1,200 1,600 2,000 0 200 400 800 1,200 1,600 1,800
speed min–1 speed min–1

Starting mechanical efficiency Radial load and bearing life


1,600 1,000,000
(160) symbole F
starting output torque

1,200
bearing life L10 (hr)

1 units deg. N
(120)
N·m (kgf·m)

100,000
90 0 1
100% 85% 2
800 90 7,000 2
(80) 5 3 90 14,000
10,000 3
4 0 14,000
400
(40) 4 5 180 14,000
200 a = 75.5 mm
(20) 1,000 V g = 280 cm3
00 n = 1,000 min–1
5 10 15 20 25 30 35 5 10 40
(51) (102) (153) (204) (255) (306) (357) Regarding , F and a, please
pressure p 1+p 2 MPa (kgf/cm2) refer to the figures in page 9.
different pressure p MPa (kgf/cm2)
Idle & boost-graph Shaft creep speed
2 0.1 5
shaft creep speed min–1
p id MPa (kgf/cm2)

(20.4) (1.0)
4
min. boost idling pressure
p bs MPa (kgf/cm2)

2
1 p bs 0.0
(10.2) (0) 1
idling pressure

p id
0
0 5 10 15 20 25
(51) (102) (153) (204) (255)
2
–0.1 braking pressure p b MPa (kgf/cm )
0
0 100 200 300 400(–1.0)
flow L /min

7
M3X Series
oil temperature : 50°C
oil viscosity : 32mm2/s
M3X530 Mechanical efficiency (%) Volumetric efficiency
100 100 50
p = 30MPa
(306kgf/cm2) p = 20MPa (204kgf/cm2)
90 90 p = 10MPa (102kgf/cm2) p = 30MPa 40
mechanical efficiency %

volumetric efficiency %
(306kgf/cm2)
p = 20MPa (204kgf/cm2)

outer leakage
80 80 30

L/min
p = 10MPa (102kgf/cm2)

70 70 20
p = 30MPa (306kgf/cm2)
60 60 10
p = 20MPa (204kgf/cm2)
p = 10MPa (102kgf/cm2)
50 50 0
0 500 1,000 1,500 0 500 1,000 1,500
speed min–1 speed min–1

Starting mechanical efficiency Radial load and bearing life


1,000,000
3,000 symbole F
(300)
starting output torque

bearing life L10 (hr)


units deg. N
1
100,000
N·m (kgf·m)

2,000 90 01
(200) 100% 2 3 2 90 9,000
5
85% 3 90 18,000
1,000 10,000 4 0 18,000
(100) 4 5 180 18,000
a = 96 mm
1,000 V g = 533 cm3
0 n = 1,000 min–1
0 5 10 15 20 25 30 35 5 10 40
(51) (102) (153) (204) (255) (306) (357) pressure p 1+p 2 MPa (kgf/cm2) Regarding , F and a, please
refer to the figures in page 9.
2
different pressure p MPa (kgf/cm )

Idle & boost-graph Shaft creep speed


2 0.10 5
shaft creep speed min–1
(20.4) (1.0)
min. boost idling pressure

4
p bs MPa (kgf/cm2)
p id MPa (kgf/cm2)
idling pressure

3
1 0.05
(10.2) (0.5) 2

1
p id
p bs 0
0 0.00 0 5 10 15 20 25
0 200 400 600 800 1,000 1,200 1,400 1,600 (51) (102) (153) (204) (255)
flow L /min braking pressure p b MPa (kgf/cm ) 2

M3X800 Mechanical efficiency (%) Volumetric efficiency


100 100 50
p = 30MPa
(306kgf/cm2)
90 90 p = 10MPa (102kgf/cm2) p = 20MPa 2 p = 30MPa 40
mechanical efficiency %

(204kgf/cm )
volumetric efficiency %

(306kgf/cm2)

outer leakage L/min


80 p = 20MPa (204kgf/cm2) 80 30
p = 10MPa (102kgf/cm2)
70 70 20
p = 30MPa (306kgf/cm2)
60 60 p = 20MPa (204kgf/cm2)
10

50 50 p = MPa (102kgf/cm2)
0
0 500 1,000 1,500 0 500 1,000 1,500
speed min–1 speed min–1

Starting mechanical efficiency Radial load and bearing life


4,500 1,000,000
(450) symbole F
starting output torque

3,500
bearing life L10 (hr)

1
(350) units deg. N
2 5
N·m (kgf·m)

100% 100,000
2,500 90 01
3
(250) 2 90 9,000
85% 3 90 18,000
1,500 10,000
(150) 4 0 18,000
4
5 180 18,000
500 a = 99 mm
(50) V g = 800 cm3
0 1,000
0 5 10 15 20 25 30 35 n = 1,000 min–1
5 10 40
(51) (102) (153) (204) (255) (306) (357) pressure p 1+p 2 MPa (kgf/cm2) Regarding , F and a, please
different pressure p MPa (kgf/cm2) refer to the figures in page 9.

Idle & boost-graph Shaft creep speed


2 0.2 5
shaft creep speed min–1

(20.4) (2.0)
min. boost idling pressure

4
p id MPa (kgf/cm2)

p bs MPa (kgf/cm2)
idling pressure

3
1
(10.2) 0.1
(1.0) 2

1
p id
p bs 0
0 0 0 5 10 15 20 25
0 200 400 600 800 1,000 (51) (102) (153) (204) (255)
flow L /min braking pressure p b MPa (kgf/cm ) 2

8
BEARING LIFE
The calculated life (B10 life) shown in the graph is for speed
No = 1,000min–1
Calculation of life for a random speed N is as follows.

No
L= Lo (Lo : calculated life for No)
N

M3X Front bearing life M3X Rear bearing life


1,000,000
1,000,000

200 280
280

bearing life L10 (hr)


200
bearing life L10 (hr)

100,000 100,000 530

530
800
10,000 800
10,000

1,000 1,000
1 10 100 1 10 100
(10.2) (102) (1,020) (10.2) (102) (1,020)
pressure p 1 + p 2 MPa (kgf/cm2) pressure p 1 + p 2 MPa (kgf/cm2)

(Note) p 1 : inlet pressure p 2 : outlet pressure

RADIAL LOAD
In case that radial load is applied, you are requested to install the motor so as to place the radial load toward the arrow
direction shown in below. Please refer to the relevant list of each motor for allowable radial load.

[M3X 200 ]
[M3X 530 ]
[M3X 280 ]
[M3X 800 ]
tilting direction mark
tilting direction mark
a
a

F F

9
M3X Series
PARKING BRAKE
model M3B200 M3X280 / M3B280 M3X530 / M3B530 M3X800 / M3B800
brake torque N·m 1,400 1,050 530 1,750 1,320 660 3,770 2,820 1,410 5,010 3,770 1,880

brake release cracking 1.8(18) 1.4 (14) 0.7 (7) 2.3 (23) 1.8 (18) 0.9 (9) 2.4 (25) 1.8 (18) 0.8 (8) 2.4 (25) 1.8 (18) 0.8(8)
pressure
MPa (kgf/cm2) stroke end 2.3(23) 1.8(18) 0.9(9) 3.0 (31) 2.3(23) 1.2 (12) 3.1 (32) 2.3(23) 1.2 (12) 3.1 (32) 2.3(23) 1.2 (12)

low press.
L16-G L16-G L16-G L16-G
(standard)
L12-G L6-G (standard)
L12-G L6-G (standard)
L12-G L6-G (standard)
L12-G L6-G
pilot release
brake order code
high press. H16-G H12-G L6-G H16-G H12-G H6-G

valve release high press. H6-B H6-B

(Note1) The mechanical brakes of M3X/M3B series shall be used for parking only so please make sure not to apply the brakes when motors are driving.
(Note2) In case of low pressure release type, brake release shall be conducted by providing hydraulic oil pressured more than stroke end pressure and
less than 7.8 MPa (80kgf/cm2)
Please note that effective pressure is the differential pressure between brake release and drain.
(Note3) In case of motors with H6-B as brake model code, release pressure is provided from traveling counterbalance valve, and the brake is
automatically released.

Hydraulic symbols Outline view of brake port


PR3 PR3
brake order code : L –G
PR

DR DR3
DR1 DR3 DR2
PR1 PR2
DR1 PR1
(DR2) (PR2)
KAWASAKI

A B

brake order code : H –G


PR PR
PR1

DR3
DR
DR1 DR3 DR2
DR1 KAWASAKI

(DR2)

A B

brake order code : H 6 – B

DR

DR3
DR1 DR3 DR2
AM BM
DR1 KAWASAKI

(DR2)

AV BV

10
Variable-Displacement Type Axial Piston Motor

The M3B Series are variable displacement type


motors with the same rotary components of
M3X Series which enable the advanced low
speed characteristic and high speed operation.
The design of various displacement control is
based on current MB Series. The range of
displacement is 100%–33% with 3 types of
various displacement control regulators. Electric
displacement control is also possible.

fit with parking brake

FEATURES
1. Advanced Low-Speed Characteristics
New design which reduces pressure ripple and friction enabling expanded lower speed limit and smooth
starting characteristics.

2. High-Speed Operation
New materials and enlargement of variable displacement range have enabled the higher maximum
speed. The ratio of large to small displacement is enlarged from 2 (old model/MB series) to 3.

3. Various Displacement Control Regulator (3 Type)


A:Directional control valve
B:Sequence control regulator
C:Speed & CHP control regulator (Refer to next page)

4. Electric Displacement Control


The pilot pressure can be controlled by a solenoid-operated directional control valve or a pressure-
reducing valve.

ORDERING CODE
M3B 530 - A C - 533 / 178 - 001A - D3
M3B series
oil temp. code

marks oil temperature range remarks


size
3 3 V2 all seal parts: fluoro-rubber
200 195cm ~106cm
280 280cm3 ~ 93cm3 V1 oil seal: fluoro-rubber

530 533cm3 ~178cm3 blank


800 800cm3 ~267cm3 D1
D3
optional function code
A standard
B fit with a parking brake design code

shaft code
small displacement
C JIS involute spline (external)
P JIS involute spline (internal) (standard)
large displacement
1 JIS straight key

11
M3B Series
SPECIFICATIONS
model M3B200 M3B280 M3B530 M3B800 Regulator
displacement max. V g, max. 195 280 533 800 A : Directional control valve
Shifts displacement small or large by re-
cm3 min. V g, min. 106 93 178 267 mote control signal.
pressure rated 32.0 30.0 29.4 (300) B : Sequence control regulator
MPa (kgf/cm2) Automatically shifts displacement small or
max. 35.0 35.0 34.3 (350) large depending on the load.
max. speed n 1, max. at V g, max. 1,900 1,700 1,400 1,200 C : Speed & CHP control regulator
Maintains constant horsepower regardless
min–1 n 2, max. at 1/2 V g, max. 2,930 2,200 1,700 1,500 of the load.Controls displacement at any
position by pilot pressure. The pilot pres-
max. flow L /min 370 480 750 960 sure can be controlled by a solenoid-oper-
rated torque N·m ated directional control valve or a pres-
990 1,340 2,500 3,750 sure-reducing valve.
rated power kW 200 240 370 470 CHP : Constant horsepower

case volume L 1.6 2.2 4.2 6.3


moment of inertia N·m2 1.4 3.0 7.3 14
standard 72 93 147 235
mass kg
with parking brake 88 110 189 277

M3B Optional capacities


capacity ( : standard)
model
max. speed
V g,1 195 cm
3

n x,max. 1,900 min-1 Vg


M3B200 p
V g,2 127 116 106 p n = constant
n x,max. 2,790 2,930 max. pressure
V g,1 280 252 rated pressure V g, max.
n x,max. 1,700 1,770 V g, x
M3B280
V g,2 200 166 149 140 132 115 99 93 1/2V g, max.
n x,max. 1,940 2,060 2,110 2,200
V g,1 533 485 477
n x,max. 1,400 1,420 1,430 n n
M3B530 n 1, max. n 2, max. n x, max. n max.
V g,2 370 340 327 315 280 267 242 214 192 178
n x,max. 1,580 1,630 1,640 permissible pressure, speed related permissible pressure, speed related
1,660 1,700
V g,1 800 751 737 653
n x,max. 1,200 1,230 1,240 1,300
M3B800
V g,2 554 533 500 470 434 420 400 369 321 267
n x,max. 1,380 1,400 1,430 1,450 1,480 1,490 1,500

DIMENSIONS
V
[M3B 200 AC] A B [M3B 200 BP] A B
[M3B 530 AC] a D [M3B 530 BP] O D
G P G P
O
[M3B 800 AC] [M3B 800 BP]
I I
Q

A
Q

port B
øH J port K øH
F
F
F

øM
øE

øL
øE

C
S A B

S
C
view V
V
A N V N
B A B
O D N O D N
[M3B 280 AC] I
[M3B 280 BP]
I

øH øH
F

F
øE

øE

A port C
B port J K
S S
F
Q

C
Q

øL
øM

a view V
P G P G
(mm)
size A B C D E F G H I J K L M N O P Q S
M3B200AP 40 286 56 249 200 144 70 250 4-ø22 75 2 X 4, M10-17.5 62 22 236 9 110 198 m=2.5, z=16
M3B200BP 40 368 56 249 200 144 70 250 4-ø22 75 2 X 4, M10-17.5 62 22 236 9 110 198 DP=12/24, z=17
M3B280AC 98 338 45 299.5 200 130 95 268 4-ø17 75 2 X 4, M12-17.5 72 25 250 9 80 255 m=2.5, z=16
M3B280BP 33 405 51 299.5 200 130 95 268 4-ø17 75 2 X 4, M12-17.5 72 25 250 9 80 255 m=2.5, z=16
M3B530AC 97 389 54 351.5 250 165 119 335 4-ø22 75 2 X 4, M12-17.5 72 30 300 15 126 289 m=2.5, z=20
M3B530BP 38 486.5 55 351.5 250 165 119 335 4-ø22 75 2 X 4, M12-17.5 72 30 300 15 126 289 m=2.5, z=20
M3B800AC 124 429 64 391.5 280 178 130 376 4-ø22 75 2 X 4, M12-17.5 72 28 345 16 133.5 330 m=3, z=19
M3B800BP 20 540 64 404 280 178 130 376 4-ø22 102 2 X 4, M16-23 92 30 345 16 133.5 330 m=3, z=19

12
PERFORMANCE CURVE The values given in the below figures are mean ones, and not guaranteed ones.

M3B200
Mechanical efficiency (%) Volumetric efficiency
100 100 10
p =30MPa
(306kgf/cm ) 2 p =20MPa (204kgf/cm2)
p =10MPa (102kgf/cm2) p =30MPa
mechanical efficiency %

90 90 8

volumetric efficiency %
(306kgf/cm2)

80

outer leakage
80 6
195cm3 p =20MPa (204kgf/cm2)

L/min
(100%) p =10MPa (102kgf/cm ) 2
70 70 4
p =30MPa (306kgf/cm2)

60 60 2
p =MPa (204kgf/cm2)
p =10MPa (102kgf/cm2)
50 50 0
0 500 1,000 1,500 2,000 0 500 1,000 1,500 2,000
speed min-1 speed min-1
p =10MPa
100 100 (102kgf/cm2) 10

p =30MPa
mechanical efficiency %

90 (306kgf/cm2) 90 8

volumetric efficiency %
p =20MPa p =30MPa

outer leakage
(204kgf/cm2) (306kgf/cm2)

L /min
80 80 6
106cm3
(59%)
70 70 4
p =20MPa (204kgf/cm2) p =30MPa (306kgf/cm2)
pressure p 1+p 2 MPa (kgf/cm2)
p =20MPa (204kgf/cm2)
60 p =10MPa (102kgf/cm2) 60 2
p =10MPa (102kgf/cm2)

50 50 0
0 500 1,000 1,500 2,000 2,500 3,000
0 500 1,000 1,500 2,000 2,500 3,000
speed min-1
speed min-1

Starting mechanical efficiency Radial load


1,000 No radial load shall be applied to M3B200.
(100)
starting output torque

195cm3
800
N·m (kgf·m)

(80)
100%
600
(60) 85%
400 106cm3
(40) 100%
85%
200
(20)
0
0 5 10 15 20 25 30 35
(51) (102) (153) (204) (255) (306) (357)
different pressure p MPa (kgf/cm2)

Idle & boost-graph Shaft creep speed


5 0.1 5
(51) (1.0)
shaft creep speed min-1

4
4 0.08
(0)
min. boost idling pressure

(40)
p id MPa (kgf/cm2)

3
idling pressure

p bs MPa (kgf/cm2)

3 0.06
(0) 2
(30)
106cm3 p bs (195~106cm3)
1
2 0.04
(20) (0)
0
195cm3 0 5 10 15 20 25
1 0.02
(10) (0) (51) (102) (153) (204) (255)
2
braking pressure p b MPa (kgf/cm )
0 0.0
0 100 200 300 400
flow L /min

Bearing life Front bearing life Rear bearing life


1,000,000

The calculated life (B10 life) shown in the graph is for speed
No = 1,000min-1 M3B280 M3B200
Calculation of life for a random speed N and a random
displacement is as follows. M3B280
100,000
M3B800

M3B800
M3B200
V g,1 N0
Lx = · Lo 10,000
V g,x N2 M3B530
M3B530
Lo refer to this graph
V g,1 max. displacement
(Note) 0
p 1 : inlet pressure 5 10 40 5 10 40
p 2 : outlet pressure (51) (102) (408) (51) (102) (408)
pressure p 1 p 2 MPa (kgf/cm2) pressure p 1 p 2 MPa (kgf/cm2)

13
M3B Series
oil temperature:50˚C
oil viscosity:32mm2/s
M3B280
Mechanical efficiency (%) Volumetric efficiency
100 100 10
p =30MPa
(306kgf/cm2)
p =20MPa (204kgf/cm2)
mechanical efficiency %

%
90 90 p =30MPa 8
2
p =10MPa (102kgf/cm ) (306kgf/cm2)

volumetric efficiency
p =20MPa (204kgf/cm2)
80

outer leakage
80 6
280cm3
p =10MPa (102kgf/cm2)

L /min
(100%) p =30MPa (306kgf/cm2)
70 70 4

60 60 2
p =20MPa (204kgf/cm2)
p =10MPa (102kgf/cm2)
50 50 0
0 500 1,000 1,500 2,000 0 500 1,000 1,500 2,000
-1
speed min -1
speed min
p =10MPa
100 100 (102kgf/cm2) 10
p =30MPa
(306kgf/cm2)
%

%
90 90 8
p =20MPa p =30MPa

outer leakage
mechanical efficiency

volumetric efficiency
2
(204kgf/cm ) (306kgf/cm ) 2
p =20MPa (204kgf/cm2)

L /min
80 80 6
140cm3
2
(50%) p =30MPa (306kgf/cm )
p =10MPa (102kgf/cm2) 4
70 70

p =20MPa (204kgf/cm2)
2
60 60
p =10MPa (102kgf/cm2)
0
50 50
0 500 1,000 1,500 2,000 2,500
0 500 1,000 1,500 2,000 2,500
speed min-1
speed min-1

100 100 10
p =10MPa (102kgf/cm2)
p =30MPa
2
(306kgf/cm )
%

90 90 8
%

outer leakage
mechanical efficiency

p =20MPa p =30MPa (306kgf/cm2)


volumetric efficiency

(204kgf/cm2)

L /min
80 80 6
93cm3 p =20MPa (204kgf/cm ) 2

(33%) p =30MPa (306kgf/cm2)


70 70 4

60 p =10MPa (102kgf/cm2) p =20MPa (204kgf/cm2)


60 2
p =10MPa (102kgf/cm2)
50 50 0
0 500 1,000 1,500 2,000 2,500 0 500 1,000 1,500 2,000 2,500
-1
speed min-1 speed min

Starting mechanical efficiency Radial load and bearing life


1,600 1,000,000
(160)
starting output torque

symbole F
100%
1,200 280cm3
bearing life L10 (hr)

1 units deg. N
(120)
N·m (kgf·m)

85% 100,000 2 1 90 0
800 3
2 90 7,000
(80) 100% 5
3 90 14,000
140cm3 4 0 14,000
85% 10,000
400 100% 5 180 14,000
(40) 93cm3
4 a = 75.5 mm
70% V g = 280 cm3
n = 1,000 min-1
0 1,000
0 5 10 15 20 25 30 35 Regarding , F and a, please refer
5 10 40 to the figures of DIMENTIONS in page 12.
(51) (102) (153) (204) (255) (306) (357) pressure p 1+p 2 MPa (kgf/cm2)
different pressure p MPa (kgf/cm2)

Idle & boost-graph Shaft creep speed


5 0.1 5
(51) (1.0)
min-1

4
4 0.08
(0)
min. boost idling pressure

(40) 3
shaft creep speed
p bs MPa (kgf/cm2)
p id MPa (kgf/cm2)

p bs (280 ~ 93cm3) 0.06


idling pressure

3 2
(30) (0)
93cm3
140cm3 1
2 0.04
(20) (0) 0
280cm3 0 5 10 15 20 25
1 0.02
(10) (51) (102) (153) (204) (255)
(0)
braking pressure p b MPa (kgf/cm ) 2

0 0.0
0 100 200 300 400 500
flow L /min

14
PERFORMANCE CURVE The values given in the below figures are mean ones, and not guaranteed ones.

M3B530
Mechanical efficiency (%) Volumetric efficiency
100 100 50
p = 30MPa
(306kgf/cm2) p = 20MPa (204kgf/cm2)
mechanical efficiency %

90 90 40

volumetric efficiency %
p = 10MPa (102kgf/cm2) p = 30MPa
p = 20MPa (204kgf/cm2) (306kgf/cm2)
80 80 30

outer leakage
533cm3 p = 10MPa (102kgf/cm2)

L /min
(100%)
70 70 20
p = 30MPa (306kgf/cm2)

60 60 p = 20MPa (204kgf/cm2) 10
p = 10MPa (102kgf/cm2)

50 50 0
0 500 1,000 1,500 0 500 1,000 1,500
-1
speed min -1 speed min
p = 10MPa
100 100 (102kgf/cm2) 50
p = 30MPa (306kgf/cm2)
mechanical efficiency %

90 90 40

volumetric efficiency %

outer leakage
p = 20MPa (204kgf/cm ) 2 p = 20MPa p = 30MPa (306kgf/cm2)
80 80 (204kgf/cm2) 30

L /min
267cm3
(50%) 70 p = 10MPa (102kgf/cm2) 20
70
p = 30MPa (306kgf/cm2)

2
60 60 p = 20MPa (204kgf/cm ) 10
p = 10MPa (102kgf/cm2)

50 50 0
0 500 1,000 1,500 2,000 0 500 1,000 1,500 2,000
-1
speed min-1 speed min

100 100 50
p = 10MPa (102kgf/cm2)
2
p = 30MPa (306kgf/cm ) p = 20MPa (204kgf/cm2)
90 40
mechanical efficiency %

90
volumetric efficiency %

outer leakage
80 80 p = 30MPa (306kgf/cm2) 30

L /min
178cm3 p = 20MPa (204kgf/cm2)
(33%) 70 70 20
p = 30MPa (306kgf/cm2)
2
p = 10MPa (102kgf/cm )
60 60 p = 20MPa (204kgf/cm2)
10
p = 10MPa (102kgf/cm2)
50 50
0
0 400 800 1,200 1,600 2,000 0 500 1,000 1,500 2,000
-1
speed min -1
speed min

Starting mechanical efficiency Radial load and bearing life


3,000 1,000,000
(300) 100% symbole F
starting output torque

533cm3
bearing life L10 (hr)

units deg. N
85% 1
N·m (kgf·m)

2
2,000 100,000 1 90 0
(200) 2 90 9,000
100% 3 90 18,000
5 3
1,000 267cm3 4 0 18,000
(100) 85% 10,000 5
4 180 18,000
100%
500 178cm3 a = 70 mm
(50) V g = 533 cm3
70% n = 1,000 min-1
0 1,000
0 5 10 15 20 25 30 35 Regarding , F and a, please refer
(51) (102) (153) (204) (255) (306) (357) 5 10 40 to the figures of DIMENTIONS in page 12.
pressure p 1+p 2 MPa (kgf/cm2)
different pressure p MPa (kgf/cm2)

Idle & boost-graph Shaft creep speed


5 0.1 5
(51) (1.0)
shaft creep speed min-1

0.08 4
4
(40) (0)
p id MPa (kgf/cm2)

min. boost idling pressure


idling pressure

3
p bs MPa (kgf/cm2)

0.06
3 (0)
(30) 2
178cm3
267cm3 p bs(533~178cm3)
2 0.04 1
(20) (0)
3
533cm 0
1 0.02 0 5 10 15
20 25
(10) (0) (51) (102) (153)
(204) (255)
braking pressure p b MPa (kgf/cm )
2

0 0.0
0 200 400 600 800
flow L /min

15
M3B Series
oil temperature:50˚C
oil viscosity:32mm2/s
M3B800
Mechanical efficiency (%) Volumetric efficiency
100 100 50

2
p = 30MPa (306kgf/cm )
90 p = 20MPa (204kgf/cm2)
mechanical efficiency %
90 40
p = 10MPa (102kgf/cm2) p = 30MPa

%
(306kgf/cm2)
p = 20MPa (204kgf/cm2)

volumetric efficiency
80 80 30

outer leakage
800cm3 p = 10MPa (102kgf/cm2)

L /min
(100%)
70 70 20
p = 30MPa (306kgf/cm2)

60 60
10
p = 20MPa (204kgf/cm2)
50 50 p = 10MPa (102kgf/cm2)
0
0 500 1,000 1,500 0 500 1,000 1,500
speed min-1 speed min -1

p = 10MPa
100 100 (102kgf/cm2) 50
p = 30MPa
(306kgf/cm2)
90 90 40
%

%
p = 20MPa p = 30MPa (306kgf/cm2)
mechanical efficiency

volumetric efficiency
(204kgf/cm2)
80 80 30

outer leakage
400cm3 p = 20MPa (204kgf/cm ) 2
2
p = 30MPa (306kgf/cm )

L /min
(50%) 20
70 p = 10MPa (102kgf/cm2) 70
p = 20MPa (204kgf/cm2)
60 60 10

50 50 p = 10MPa (102kgf/cm2) 0
0 500 1,000 1,500 2,000 0 500 1,000 1,500 2,000
-1
speed min speed min -1

100 100 50
p = 10MPa (102kgf/cm2)
p = 30MPa
(306kgf/cm2)
mechanical efficiency %

90 90 40
%

2
p = 30MPa (306kgf/cm )
volumetric efficiency

80 p = 20MPa

outer leakage
80 30
(204kgf/cm2)
267cm3 p = 20MPa (204kgf/cm2)

L /min
2
p = 30MPa (306kgf/cm )
(33%) 70 70 20
p = 10MPa (102kgf/cm2) p = 20MPa (204kgf/cm2)
60 60 10

50 50 p = 10MPa (102kgf/cm2)
0
0 500 1,000 1,500 2,000 0 500 1,000 1,500 2,000
-1
speed min speed min-1

Starting mechanical efficiency Radial load and bearing life


4,500 1,000,000
(450)
starting output torque

symbole F
100%
3,500 2
800cm3
bearing life L10 (hr)

1 units deg. N
N·m (kgf·m)

(350) 85% 3
100,000 1 90 0
2,500 5
2 90 9,000
(250) 100%
3 90 18,000
400cm3 4
1,500 85% 4 0 18,000
100% 10,000
(150) 5 180 18,000
267cm3 a = 92 mm
500 70% V g = 800 cm3
(50) n = 1,000 min-1
00 1,000
5 10 15 20 25 30 35 Regarding , F and a, please refer
(51) (102) (153) (204) (255) (306) (357) 5 10 40 to the figures of DIMENTIONS in page 12.
pressure p 1+p 2 MPa (kgf/cm2)
different pressure p MPa (kgf/cm2)

Idle & boost-graph Shaft creep speed


5 0.1 5
(51) (1.0)
shaft creep speed min-1

4
4 0.08
(40) (0)
min. boost idling pressure
p id MPa (kgf/cm2)

3
idling pressure

p bs MPa (kgf/cm2)

3 p bs (800~267cm3) 0.06
267cm 3 (0) 2
(30)
400cm3
1
2 0.04
(20) 800cm3 (0)
0
1 0.02 0 5 10 15 20 25
(10) (0) (51) (102) (153) (204) (255)
0.0 braking pressure
0
0 200 400 600 800 1,000
p b MPa (kgf/cm2)
flow L /min

16
M3B Series
REGULATORS
Pilot Control
(Note1) The regulator in M3B motor operates choosing the higher
code control type control curve function & features pressure port between A and B port. If the servo pressure
does not hold more than 2 MPa, servo pressure must be
provided.
two position negative V g, 1
Two prior set displacements are shifted negatively by varying pilot If you need to shorten the time of shifting displacement,
displacement shifts proper servo pressure must be provided. (Refer to below fig.)
1 V g, 2
pressure. Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot
(pressure control type) pi pressure. (Note2) Pilot control section in M3B motor controls pilot second pres-
1.8 MPa sure negatively.
Negative displacement control of Code No.2-4 may be con-
two position negative ducted by providing pilot second pressure directly without us-
V g, 1 Two prior set displacements are shifted negatively by varying voltage. ing solenoid operated switching valve or solenoid operated
2 displacement shifts Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure. proportional valve.
V g, 2
(elctorical control type) V (Note3) Small displacement instruction must be provided on the pilot
control side before using automatic control operation. Auto-
matic control operation precedes pilot control operation.
Displacement is determined between two prior set volumes in inverse
V g, 1 proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall (Note4) The automatic controller of Code No. b and c operates
two position negative
3 displacement control V g, 2
be provided as pilot pressure. choosing the higher pressure port between A and B port.
Standard set conditions: The regulator operated by the differential pressure Ip1-p2I is
I 356mA (1.2 MPa), Vg,1 (100%) 644mA (3.5 MPa), Vg,2 (33%) also available as optional function and if necessity arises,
please contact us.
Displacement is determined among three prior set volumes in inverse
V g, 1 proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall
three position negative be provided as pilot pressure.
4 displacement control
V g, x Standard set conditions:
V g, 2 319mA (0.9 MPa), Vg,1 (100%) 393mA (1.5 MPa), Vg,x (50%)
I 581mA (3.0 MPa), Vg,x (50%) 4 626mA (3.4 MPa), Vg,2 (33%)

two position positive V g, 1


displacement shifts Two prior set displacements are shifted positively by varying voltage.
5 V g, 2 Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure.
(elctorical control type) V

Displacement is determined between two prior set volumes in proportion


two position positive V g, 1 to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be
6 displacement control
provided as pilot pressure.
V g, 2 Standard set conditions:
I 100mA (3.5 MPa), Vg,2 (33%) 509mA (1.2 MPa), Vg,1 (100%)
Displacement is determined among three prior set volumes in proportion
V g, 1 to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be
three position positive provided as pilot pressure.
7 displacement control
V g, x
V g, 2
Standard set conditions:
156mA (3.4 MPa), Vg,2 (33%) 244mA (3.0 MPa), Vg,x (50%)
I 469mA (1.5 MPa), Vg,x (50%) 539mA (0.9 MPa), Vg,1 (100%)

Automatic Control
Tilting time, pressure related
code control type control curve function & features 5 3

t (sec.)

t (sec.)
4
a without automatic control M3B200
V g : 116 195 cm3 V g :100 50 %
2
3
V g, 2 During small displacement operation, when the load increases and the M3B800

tilting time

tilting time
p 2-1 pressure reaches to a certain point, the motor shifts into large displacement 2 M3B200
b sequence control
V g, 1
operation. Since then the motor maintains the large displacement operation
V g : 195 116 cm3 1
p 1-2 until the pressure declines to a certain point. 1
Standard set conditions: p 2-1 = 25 MPa, p 1-2 = 4.3 MPa M3B530
T M3B280
0 0
Displacement varies in order to maintain the pressure in line with the load. 0 5 10 0 5 10
constant horsepower V g, x The motor maintains small displacement operation until the pressure increa- (51) (102) (51) (102)
c control
p 2-1
V g, 1 ses to a certain point, and then shifting into a large displacement operation. p 2
pressure MPa (kgf/cm ) p 2
pressure MPa (kgf/cm )
V g, 2
T Standard set conditions: p 2-1 = 25 MPa

Solenoid operated switching valve specifications Solenoid operated proportional valve specifications M3B200 Regulators M3B280, 530, 800 Regulators
max. pressure 13.7MPa 13.7MPa code No. 1a 1b 1a 2b 2c 3c 4c
max. pressure (3.9MPa in case
rated voltage of inverse proportion)
DC24V
A A A
rated electric current 700mA DR DR
rated consuming 17W (24V, 20°C) DR
DR1 DR2 DR DR DR DR
electric power (q1)
B B
recommended circuit (q1) (q2) Ps B
Mitsubishi Cable Co., dither power 80Hz / 200mA P-P c
Ps
standard connector diagram Ps Ps
Z02M-GY (2P) (q2) q1 q2
q1 q2 Ps
c Pi q1 q2 q1 q2 q1 q2
connector shape coil resistance value 17.5Ω (20°C) Pi Pi
Pi2
Pi2 Pi1 Pi1
standard connector Mitsubishi Cable Co.,
Pi1
Z02M-GY (2P) B A A B Pi2 Pi2
B A
B A Pi1
cable color blue cable color red

17 18
VARIOUS VALVES to CONTROL MOTORS
Various control valves, attachable direct to flanges of M3X/M3B series, are available.
(Note) Some combinations of motors and valves need conversion plates.

Swing control valve


KSC 211 211 AM BM
R PA PB
KSC19
Swing control valve of neutral free type. PiB PiA

140
R
Valve specifications

KAWASAKI
PiA PP
ø72

HEAVY INDUSTRIES,LTD.
PiB

USE FOR
TYPE
30.9MPa (315kgf/cm2)

NO.
max. pressure PG P
PP hydraulic symbol

39
rated flow 200 L/min 75
112
set pressure range 14.7~30.9MPa
of main relief valve (150~315kgf/cm2)
PP PG PG
allowable back pressure 1.5MPa (15kgf/cm2) P PP

0.29~2.51MPa

187
pilot pressure PiB PiA R
(3~25.6kgf/cm2)

PA,PB,PiA,PiB,PP : G1/4 PA PB
PA, PB
P,PG,R : G3/4
AM BM
ø40

14
8-M12
KSC19L
Swing control valve able to switch neutral P PG
free and lock.
PP
PB' PP PA'
Valve specifications R
38

NO.
USE FOR
TYPE
Pib Pia

KAWASAKI
HEAVY INDUSTRIES,LTD.
max. pressure 30.9MPa (315kgf/cm2) PB' PA' Pib P Pia
Pio
rated flow 200 L/min
140

Pb' Pa'
set pressure range 14.7~30.9MPa
of main relief valve (150~315kgf/cm2) PB PL
PA
BM AM
allowable back pressure 1.5MPa (15kgf/cm2)
191 191
0.5~1.6MPa
spool spring force (free) hydraulic symbol
(150~315kgf/cm2)
0.5~2.4MPa
spool spring force (lock)
(5~16kgf/cm2)
switch operation pressure 2.5~4.9MPa PG PP P
of port relief (25~50kgf/cm2) PP
pressure for free mode (Pio)max.+ Pib Pia
switch port (Pio) 2.9MPa (30kgf/cm2) ~
257

R R

PL
Solenoid valve specifications Pio Pa'
Pb'
14

max. pressure 2
8.3MPa (85kgf/cm ) BM AM
8-M12 ø35 ø35
leakage ~ 36cc/min
(at 28cst, 2.9MPa(30kgf/cm2)) 496

solenoid rated voltage DC24V

voltage variation range 20.4~29V

with anti surge PL


218.5

PA,PB,PA',PB',Pa',Pb',Pia,Pib,Pio,PP : G1/4
P,PG,R : G3/4 BM AM
59

ø72

Pio PB PA
75

19
M3B Series
Counter balance valve for winch
KDC 2 x 4-M10 x P1.5
KDC28MR 257.5
147 53
Applicable to M3X/B 200
75
86 23.8 ±0.2
Valve specifications
b1
G1/4
max. pressure 34.3MPa (350kgf/cm2)

50.8 ±0.2
ø19
B A
max. flow 350 L/min b1

151
60
set pressure of relief valve 14.7~30.9MPa
(150~315kgf/cm2)

2-ø35
(at 30L/min) a ø62
M10 x P1.5
cracking pressure of spool 2
0.7MPa (7kgf/cm )

49
AM
cracking pressure
BM
0.7MPa (7kgf/cm ) 2 a
of check valve G1/4
12

KDC30MR 295
a1,b1 70
Applicable to M3X/B 200, 530, 800 G3/8 2 x 4-M12 x 1.75 164
110 ±0.2 80 42
31.8
Valve specifications b1 a1

max. pressure 34.3MPa (350kgf/cm2) ø28

66.7 ±0.2
B A
max. flow 500 L/min

84
191
set pressure of relief valve
(at 30L/min) 34.3MPa (350kgf/cm2)
ø72
2-ø40

a M12 x P1.75
cracking pressure of spool 0.7MPa (7kgf/cm2)
59
AM a
cracking pressure
0.03MPa (0.3kgf/cm2) BM G3/8
of check valve
15
A type
295
a1,b1 70 164
BM AM G3/8 2 x 4-M12 x 1.75 42 80
110 31.8±0.2
a1 b1
b1
a
66.7 ±0.2
ø28
ø28

A B
22 25
a1

191
84
B A
2-ø40

ø7
hydraulic symbol a M122 x P1.75 2 59

AM a
BM G3/8

15 AX type
Reverse connection type of A type
KDC40MR a1
G1/4
Applicable to M3X/B 530, 800 361
41 202 98
125 ±0.25 100 51
Valve specifications 36.5

max. pressure 2
34.3MPa (350kgf/cm )
79.38 ±0.25

max. flow 780L/min B A


ø3
8
max. flow of relief valve 300L/min
103
230

set pressure of relief valve


27.5MPa (280kgf/cm2)
(at 0.4~0.6L/min) 2 x 4-M16 x P2.0
2-ø50

AM a
cracking pressure of spool 0.69MPa (7kgf/cm ) 2
BM b1 ø 98
a
70

cracking pressure G1/4


of check valve 0.03MPa (0.3kgf/cm2)

22 129.4 M16 x P2.0 b1


G1/4

20
Counter balance valve for driving
B
Built-in shock-less relief valve enables P1
smooth deceleration. This valve also auto- RC1/4
matically releases negative break in motor. 2-ø40 ø15
AM BM P
AM P BM

A1 B1
B25C
Applicable to M3X/B 530, 800
P1
Valve specifications AV BV

rated flow 240 L/min hydraulic symbol A1 B1

max. flow 350 L/min


2 x 4-M12
316
max. pressure 30.9MPa (315kgf/cm2)
±0.2
107 27.8
set pressure of relief valve Ps=30.9MPa (315kgf/cm2)

41.5
cracking : AV BV

57.2±0.2
0.91MPa (9.3kgf/cm2)
2-ø25

spool shifting pressure


reseat :

50
0.78MPa (8.0kgf/cm2)
153

67
74
8-ø20

AM P BM ø72

14

37.5
A1 75 B1
G1/8 G1/8
303

B35C
Applicable to M3X/B 530, 800

Valve specifications

rated flow 380 L/min AM BM

max. flow 500 L/min P1

max. pressure 34.3MPa (350kgf/cm2)

set pressure of relief valve Ps=36.3MPa (370kgf/cm2)

cracking : A1 B1
0.78MPa (8.0kgf/cm2)
spool shifting pressure
reseat : P1
0.69MPa (7.0kgf/cm2) 9/16-18 UNF
2 x 4-M12
123.5 400
±0.2
31.8
56

ø 32
2-
66.8 ±0.2

AV BV
ø15
196

90
20

ø9
8-ø18

2
2-ø50

P
50

AM,BM A1
9/16-18 UNF
B1
102 9/16-18 UNF

407

21
M3B Series
Flushing valve
FV PB

This valve charges the low pressure port


with working oil in closed circuit and pre- 31.8
vents rise in temperature of the working
fluid. T

140
G 3/4
ø72

66.8

104
FV30 BV

50
Valve specifications

max. pressure 37.8MPa (385kgf/cm2)

50
max. flow 275 L/min

104
set pressure of high pressure AV

145
relief 34.3MPa (350kgf/cm2)

set pressure of low pressure


relief (at 70L/min) 1.8MPa (18kgf/cm2)

spool shifting pressure 2.0MPa (20kgf/cm2)


PA 75 92
115
AM BM 250

AV BV T

T
PB
100

PA

AV BV
hydraulic symbol

PA, PB
G 1/4 AM 2-ø45 BM
Check valve block
VB
This valve prevents cavitation.

VBS-199 BM C AM
Valve specifications

max. pressure 34.3MPa (350kgf/cm2) B1 A1

max. flow 780 L/min

cracking pressure B A
0.03MPa (0.3kgf/cm2)
of check valve hydraulic symbol A,B,A1,B1,C : G1
5.3

C C
112
179

B1 ø72 A1 ø40
A1,B1

B A A(B)
61 75
197 5 84

22
Axial Piston Motor with Reduction Gear

SPECIFICATIONS
M3X280-RG06S6.4 M3X530-RG10S5.7 M3X800-RG16S6.4
model M3X200-RG03S5.7
M3B280-RG06S6.4 M3B530-RG10S5.7 M3B800-RG16S6.4
displacement cm3 149 252 533 800
rated pressure MPa (kgf/cm2) 21.9 (223) 20.6 (210) 20.6 (210) 19.6 (199)
max. speed min–1 270 190 150 130
max. flow L /min 230 310 450 670
theoretical output torque N·m 2,930 5,280 9,870 16,000
gear ratio 5.65 6.40 5.65 6.4
total displacement cm3 840 1,610 3,010 5,120
allowable radial force L 58,800 88,300 118,000 157,000
load point mm 89 95 113 126
mass kg 98 150 243 420

Max. pressure and Max. speed are determined by RG specification. Please make sure the temperature of the RG shall not
rise beyond 80°C.
If the motor is used for the short operating periods such as used as winch motor and so on, the operating conditions may be
beyond the rate pressure or max. speed mentioned above.
In this case please inform us of the specific operating conditions.
The theoretical radial force W acting on the driving shaft is calculated by the following formula.

2 x T x 103 N T : theoretical output torque N·m


W= m : module mm
m x Z x cos Z : umber of teeth
: standard pressure angle of cutter deg.
Allowable theoretical force shown in the table depends on the distance of load center from mount flange.

BEARING LIFE
The life obtained in this graph is for the speed of 50 min–1 and the load point of (spline center)
10,000
8,000 W
RG 0

RG

RG

RG

6,000
06S

10

16
3S 5
bearing life L10 (hr)

S6.
5.7
6.4

4
.7

4,000

3,000

2,000

1,000
0 4.9 x 104 9.8 x 104 14.7 x 104 19.6 x 104
(5) (10) (15) (20)
radial force acting on the driving shaft N (ton)

(Note 1) The bearing life is in inverse proportion to the speed.


(Note 2) If is larger, the bearing life becomes shorter.
Other caution
(Note 1) The life of the gears is influenced by the operating pressure.
Please consult us, if necessary.
(Note 2) Use gear oil equivalent to GL-3 or GL-4 of API classification.

23
M3X/ M3B-RG Series
DIMENSIONS A port B port
Q øR
[M3X -RG]
V
A B1 B2 view V
D P S
C
E
G O
F

K
øJ

N
øH

øI

L
parking brake

fit with parking brake


[M3B -RG]
V
A B1 B2
D
C
E
G

F M

T
K
øJ
øH

øI

parking brake

no parking brake

(mm)

size A B1 B2 C D E F G H I J K L M N

M3X200AP-RG03S5.7 119 443 85 405 13 60 22 360 260 f7 268 122 103 320

M3X280 P-RG06S6.4 130


501 569
95
463
14 70 25 394 320 f7 318 130 117 360
M3B280 P-RG06S6.4 549 616 511 255
M3X530 P-RG10S5.7 550 550 513
154 111 15 81 30 480 330 f7 415 165 154 289 450
M3B530 P-RG10S5.7 623 720 586
M3X800AP-RG16S6.4 164 623 739 108
586
20 75 179 460 380 f7 460 178 169 424
M3X800BP-RG16S6.4 598
M3B800AP-RG16S6.4 201 655 771 141
618
15 114 32 570 390 f7 464 178 169 332 520
M3B800BP-RG16S6.4 630

size O P Q R S T
m = 2.5, z = 20
M3X200AP-RG03S5.7 6–ø22 (6 x 60°) 75 25 72 2 x 4–M12 x 1.75
( JIS D 2001)
M3X280 P-RG06S6.4 10–ø22 (10 x 36°) 75 25 72 2 x 4–M12 x 1.75
m = 2.5, z = 20
M3B280 P-RG06S6.4 ( JIS D 2001)
M3X530 P-RG10S5.7 m = 3.75, z = 26
12–ø18 (12 x 30°) 75 30 72 2 x 4–M12 x 1.75
M3B530 P-RG10S5.7 ( JIS D 2001)
M3X800AP-RG16S6.4 16–ø20 (16 x 22.5°)
75 30 72 2 x 4–M12 x 1.75 m = 3.75, z = 29
M3X800BP-RG16S6.4 102 32 92 2 x 4–M16 x 2 ( JIS D 2001)
M3B800AP-RG16S6.4 12–ø22 (12 x 30°)
75 30 72 2 x 4–M12 x 1.75 DP = 6/12, z = 26
M3B800BP-RG16S6.4 102 32 92 2 x 4–M16 x 2 ( SAE)

Counter balance valve KDS30MR or brake valve B25C is directly attachable to M3 series motors.

24
Swash-Plate Type Axial Piston Motor

The K3X series are newly developed motors for


industrial machinery.
The design is based on technology and ex-
perience of current K3V series for construction
machinery or industrial machinery.

FEATURES
1. High Efficiency and Reliability
K3X series has high efficiency and high reliability by using common rotary parts of K3V Series pumps
which are used widely for construction machines and have many years of experience.

2. Allowable to Apply The Radial Force


The motor shaft can withstand radial loads. But in this case, bearing life decrease.

3. Allowable to Use on Upward Motor Shaft Position


The motor has the drain port to be installed with shaft vertical.

ORDERING CODE
K3X 112 S - 1 0 0 M - D1 marks oil temperature range remarks
V2 90˚C ˚C all seal parts: fluoro-rubber
K3X series oil temp. code
V1 90˚C ˚C oil seal: fluoro-rubber

blank –20˚C 90˚C


size D1 –30˚C –20˚C
63 64cm3 90 89cm3 –45˚C –30˚C
D3
80 82cm3 112 111cm3
valve cover code and direction of rotation
power code, shaft code (A port :high press., view from shaft end)
0 standard type, key standard 0 split flange and clockwise rotation standard
1 standard type, involute spline 1 thread flange and clockwise rotation
5 high power type, key 2 split flange and anti-clockwise rotation
6 high power type, involute spline 3 thread flange and anti-clockwise rotation

DIMENSIONS
A a C Main flange
[M3X112 S ] B
split type thread type
øK øQ
L
I

F
øD
B
A

P
M
J

E F
N

G H O
(mm)

size A B C øD E F G H I J øK L M N O P Q
K3X63 146.5 114.5 198 127 12.7 14 55.5 234 102 91 16 M10 66 23.8 50.8 66 SAE3/4”,1-1/16”-12UN-2B
K3X80/90/112 202.0 161.6 234 152.4 9.0 17 75.0 276 113 104 20 M12 75 27.8 57.2 70 SAE1”,1-5/16”-12UN-2B

25
K3X Series
SPECIFICATIONS
standard type high speed type
model
K3X63 K3X80 K3X90 K3X112 K3X63 K3X80 K3X90 K3X112
displacement Vg cm3 63 82 89 111 51 82 89 111
pressure rated 31.4 (320) 31.4 (320) 31.4(320)
MPa (kgf/cm2) max. 34.3 (350) 34.3 (350)
max. speed n max min–1 2,400 2,200 3,000 3,000
max. flow L /min 152 181 200 244 153 247 268 333
rated torque N·m 316 411 450 554 255 411 446 554
rated power kW 79 95 100 128 80 129 140 174
case volume L 0.3 0.5 0.3 0.5
moment of inertia N·m2 0.3 0.6 0.3 0.6
mass kg 23 40 23 40
For K3X63S with key type shaft, rated pressure is 24.5 MPa (250 kgf/cm2).
In case that the motor is used at the max. speed of 3,000min-1, rated pressure is 25.1 MPa (255 kgf/cm2), and at the rated pressure of 31.4 MPa (320 kgf/cm2), max. speed is 2,400min-1.

PERFORMANCE CURVE oil temperature : 50˚C oil viscosity : 32mm2/s


[M3X112 ] The values given in the below figures are mean ones, and not guaranteed ones.

Mechanical efficiency (%) Volumetric efficiency


100 100
p=30MPa
volumetric efficiency %
mechanical efficiency %

(306kgf/cm2)
p =20MPa (204kgf/cm2)
90 90
2
p=20MPa (204kgf/cm ) 2
p =10MPa (102kgf/cm ) p =30MPa (306kgf/cm2)
2
80 p=10MPa (102kgf/cm )
80

70 70
0 500 1,000 1,500 2,000 2,500 3,000 3,500 0 500 1,000 1,500 2,000 2,500 3,000 3,500
speed min–1 speed min–1

Starting mechanical efficiency Idle & boost-graph


600 5 0.4
(60) 100% (51)
starting output torque

min. boost idling pressure


500
4
p id MPa (kgf/cm2)

(50) 0.3

p bs MPa (kgf/cm2)
p bs
idling pressure

(40)
N·m (kgf·m)

400
(40) 85% 3 0.2
300
(30) (30) p id
200 2 0.1
(20) (20)
100
(10) 1 0.0
0 (10)
0 5 10 15 20 25 30 35 0 –0.1
(51) (102) (153) (204) (255) (306) (357) 0 100 200 300 400
different pressure p MPa (kgf/cm2) flow L /min

Shaft creep speed Radial load and bearing life


5 1,000,000
symbole
shaft creep speed

F
4
units deg. N
bearing life L10 (hr)

1
min–1

3 100,000 1 90 0
2 2 90 5,000
2
3 90 10,000
1 3 4 0 10,000
10,000 5 180 10,000
0 a = 42 mm
4
0 5 10 15 20 25 V g = 111 cm3
(51) (102) (153) (204) (255) 5 n = 1,000 min–1
1,000
braking pressure p b MPa (kgf/cm2) Regarding , F and a, please refer
5 10 40 to the figures of DIMENTIONS in page 25.
pressure p 1+p 2 MPa (kgf/cm2)

Bearing life Front bearing life Rear bearing life


1,000,000 1,000,000
The calculated life (B10 life) shown in the graph K3X80
K3X80
is for speed No=1,000min–1 K3X90
Calculation of life for a random speed N is
follows. 100,000 K3X63 100,000
K3X90 K3X63

No
L= Lo (Lo : calculated life for No) 10,000
K3X112
10,000
K3X112
N

(Note) 1,000 1,000


5 10 40 5 10 40
p 1 : inlet pressure (51) (102) (408) (51) (102) (408)
p 2 : outlet pressure pressure p 1 p 2 MPa (kgf/cm2) pressure p 1 p 2 MPa (kgf/cm2)

26
OPERATION PRINCIPLE
As shown in the right, the high pressure oil passes through the inlet port (a) and flows into the cylinder block (2). Hydraulic
force thus acts upon the piston (4), generating an axial force F. This force F is vector-analyzed through the shoe (5) into force
F1 which is perpendicular to the swash plate (7), and force F2 which is a vertical force with respect to the output shaft. The
reaction force of force F2 is transmitted via the piston to the cylinder block, generating a rotational force which turns the
output shaft.
These are 9 equally spaced pistons in the cylinder block. The pistons connected to the high pressure inlet port transmit
rotational torque sequentially to the output shaft.
Reversing the flow of operating oil causes the output shaft to rotate in reverse.
The theoretical output torque (T ) is obtained by the following formula.

p xV g T : Theoretical output torque N·m


T p : Effective pressure difference MPa
6.28 V g : Displacement per revolution cm 3
1 N·m = 0.10197 kgf·m 1 MPa = 10.197 kgf/cm 2

PARKING BRAKE (Option)


This is a negative type, oil-lubricated, multi-disc parking brake. Friction plates are cooled and lubricated by the drain oil of the
hydraulic motor. The braking operation is as follows.
The friction plates (14) which are splined to the joint (11) and the separator plates (13) which are splined to the valve cover
(8) are placed alternately. If not in operation, the brake piston (10) is pushed leftward by the springs (3) and the resultant
friction force between the friction and the separator plates restricts the driving shaft to rotate. On the other hand, a release
pressure larger than the spring force is applied to the oil chamber (15) through the release port, the brake piston (10) moves
rightward and clearance is formed between the plates. So the brake is released and the driving shaft can rotate freely.

27
DISPLACEMENT CHANGING MECHANISM OF M3B SERIES
M3B280,530,800
The semi cylindrical slide plate, positioned at the both sides of the swash plate, supports the load, as a swash plate
supporting mechanism. Two control pistons push swash plate opposite to each other. Displacement is changed by controlling
the oil supply to the chambers to adjust the tilting angle of the swash plate.

small control piston swash plate large control piston

chamber valve cover


chamber
cylinder block release port
low press. oil high press. oil

brake casing

F2 oil chamber
F1 outlet port inlet port

F piston
brake piston

driving shaft
brake spring

joint

friction plate

semicylindrical shoe valve plate separator plate


side plate

M3B200
The semi spherical pivot ball, positioned at the both sides of the swash plate, supports the load, as a swash plate supporting
mechanism.
The tilting angle of the swash plate diminishes by supplying the oil to the chamber of a control piston positioned at the
swash plate. On the other hand, when oil is not supplied to the chamber, swash plate is retreated by the forces applied to the
pistons and by the cylinder spring and the tilting angle becomes maximum.
control piston stopper shoe cylinder block

piston
chamber

cylinder spring

driving shaft

pivot ball
valve plate

swash plate valve cover

28
CAUTION FOR HANDLING
1.Operating fluid and temperature range
CAUTION Please use antiwear hydraulic fluid as operating fluid.
The allowable ranges of operating fluid are as follows.
Viscosity : 10~1,000 mm2/s (cSt)
Temperature : –20~+80˚C
In case of using special fluid (Phosphate ester compounds, water-glycol fluid, fatly acid ester compounds, etc.) please
consult Kawasaki for instructions prior to use.

2.Filtration
For satisfactory service life of these motors application, the operating fluid should be controlled cleaner than the cleanliness
CAUTION
level of NAS1638 Class9. Install a 10 µm filter in the return circuit of respective actuators.

3.Mounting
WARNING Regarding the mounting direction, please refer to the below list. In case of the "Option" mentioned in the list, please consult
Kawasaki.
Alignment should be so carried out that the parallel error may be held within ±0.05 mm.

Direction of M3X/M3B M3X/M3B-RG K3X


the shaft
Horizontal Standard Standard Standard
Down ward Option Option Option
Up ward – – Standard

4.Drain piping
WARNING The motor's drain port, as shown in the following figure, should be so located that the casing can be filled with oil.
Use a drain tube bigger in size than the motor's port. Keep the casing pressure normally below 0.2 MPa (2 kgf/cm2) and
below 0.6 MPa (6 kgf/cm2) even at the peak.

29
5.Oil filling and air venting
WARNING Before operation, be sure to fill the casing with oil through the drain port . Vent all air out of the motor and hydraulic circuit
prior to operation.
The insufficient amount of oil may cause the lubrication failure, resulting in the seizure of internal parts. The volume of the oil
is shown in the SPECIFICATIONS as case volume.

6.Parking brake
WARNING This brake should be used only for parking, are not for dynamic braking. In case of driving inertial load, measures such as the
adoption of the time delay valve should be taken to prevent the parking brake from being activated before the inertial mass
stops.

7.Radial and thrust load


WARNING Bearing life against the radial load applied to the shaft is shown in the Performance curve for each motor type. If load point
or load direction is different, please consult us.
Do not apply thrust load to the shaft of these motors.
Radial and thrust load may be applied to the output shaft of the reduction gears. Please refer to P23 for the relations
between the radial load and the bearing life.

8.Cavitation
CAUTION When the motor is operating in an overrunning (pumping) mode, then to prevent the occurrence of cavitation, a positive boost
pressure is required at the suction port. The minimum boost pressure requirement shown in the model performance data is
based on the regular operation. In case of a rapid change of the flow volume, more boost pressure must be applied.

9.Back pressure
CAUTION The lower of the two main motor ports pressures should always be less than 2.5 MPa (25 kgf/cm2). Pressure higher than this
could cause a possible reduction in motor performance. In case of any doubt please consult us.

30
PIPING
Piping size
l1
model main port drain port pilot port, gage port, etc.

M3X200 special G3/8 B


M3X280 special G1/2 G1/4
M3X530 special G3/4 G1/4
M3X800A special G3/4 G1/4

l2
M3X800B special G3/4 G1/4 ød1 O
A
M3B200 special G1/2 G1/4
M3B280 special G1/2 G1/4
M3B530 special G3/4 G1/4
M3B800A special G3/4 G1/4 ød2
M3B800B special G3/4 G1/4
2 ød4
K3X63 SAE 3/4" SAE 1/2" G1/4
K3X80,90,112 SAE 1" SAE 1/2" G1/4
30°
KSC19 G3/4 ød3 m
KSC19L G3/4

l3
KDC28MR SAE 3/4" G1/4 ød5
KDC30MR SAE 1-1/4" G3/8

l4
n

l6
KDC40MR SAE 1-1/2" G1/4

l5
B25C SAE 1" G1/8
ød6
B35C SAE 1-1/4" SAE 3/8"
FV30 SAE 1-1/4" G1/4, G3/4 ød7

VBS-199 G1 G1 ød8

Flange for main ports

Flange for main ports


These flanges are attachable directly to the main ports of motors.
flange-sub KPM parts list
model l1 l2 l3 l4 l5 l6 d1 d2 d3 d4 d5 d6 d7 d8 m n (for one motor)

M3B200 64 64 60 30 8.8 25 62 34.0 35 22 35.5 35 44.5 45.2 2 X 4 X M10 - 40 G30 3703580-1668


M3X200 74 74 60 30 9.5 25 72 34.0 38 22 38.9 40 47.6 48.4 2 X 4 X M12 - 45 G35 37033580-1669
M3X/B280
M3X/B530 74 74 70 35 10.3 30 72 42.7 44 30 44.5 45 54.0 54.8 2 X 4 X M12 - 45 G40 37033580-1670
M3X/B800A
M3X/B800B 94 94 70 35 10.3 30 92 42.7 44 30 44.5 45 54.0 54.8 2 X 4 X M16 - 50 G40 37033580-1671

O-ring type thread connector


These connectors are used to convert the drain ports, pilot ports, attached valves' piping ports, etc. into PT screws.

size T1 T2 a b c d e f g h h
e
JIS 1/4" G1/4 RC1/4 12 17 29 5 11 19 19 P11 PSTB 1124-6 T1

JIS 3/8" G3/8 RC3/8 12 19 31 8 12 22 22 P14 PSTB 1124-9

JIS 1/2" G1/2 RC1/2 16 22 38 10 15 27 27 P18 PSTB 1124-12 T2


øf
ød

JIS 3/4" G3/4 RC3/4 17 25 42 16 17 36 36 P24 PSTB 1124-19

JIS 1" G1 RC1 21 27 48 22 19 41 41 P29 PSTB 1124-25

SAE 3/8" 9/16-18UNF RC3/8 9.9 19 28.9 7.0 12 17.4 22 906 PSTB 4043-6
a b g
SAE 1/2" 3/4-16UNF RC1/2 11.1 22 33.1 10.0 15 22.2 26 908 PSTB 4043-8
c
SAE 3/4" 1-1/16-12UN RC3/4 15.0 25 40.0 15.5 17 31.7 35 912 PSTB 4043-12

SAE 1" 1-5/16-12UN RC1 15.0 27 42.0 22.0 19 38.0 41 916 PSTB 4043-16

SAE AS 586

31
Manifold for conversion into SAE flange
These manifolds are used to convert motor main ports into SAE flanges.

model l1 l2 l3 l4 l5 l6 l7 l8 l 9 l 10 l 11 l 12 d 1 d 2 d 3 m n o p q r s

M3B200 150 75 100 37.5 27 9 82 14 41.0 57.2 27.8 75 62 25 35 2 X 4 X M10-85 1" G1/4 9/16-18UNF G30 P11 906 3724750-0615
M3X200 150 75 102 37.5 27 9 82 16 41.0 57.2 27.8 75 72 25 35 2 X 4 X M12 - 85 1" G1/4 9/16-18UNF G30 P11 906 3724750-0616
M3X/B280
M3X/B530 152 75 102 37.5 27 9 96 17 48.5 66.7 31.8 79 72 28 45 2 X 4 X M12-100 1-1/4" G1/4 9/16-18UNF G40 P11 906 3724750-0617
M3X/B800A
M3X/B800B 202 102 120 50.0 27 9 96 21 48.5 66.7 31.8 102 92 30 45 2 X 4 X M16-100 1-1/4" G1/4 9/16-18UNF G40 P11 906 3724750-0618

SAE high pressure series flange 6000 psi/metric screw


SAE 3/8" l1
SAE AS 586 l2
l4

ød 1
l5
l3

r s
m n p
A o
l6

2
ød
l 10
l7

l9
l8

l 11 q ød 3
A
l 12

Flange for main ports (SAE standard)


These flanges are based on SAE standard. SAE conversion manifolds are necessary for M3 series.

flange size l1 l2 l3 l4 l5 d1 d2 d3 d4 d5 d6 d7 m n o flange-sub KPM parts list


(for one motor)

3/4" 20 50 24 48 51 30 19 16.2 27.2 36 74 11 3/4" 4 X M10-35 G25 3703580-1804

1" 25 55 27.8 54 57.2 40 26 21.2 34.0 43 82 11 1" 4 X M10-40 G35 3703580-1805

1-1/4" 30 65 31.8 61 66.7 45 32 29.9 42.7 50 96 14 1-1/4" 4 X M12-45 G40 3703580-1806

1-1/2" 35 75 36.5 70 79.4 50 38 34.4 48.6 58 115 18 1-1/2" 4 X M16-55 G45 3703580-1807

SAE high pressure series flange (6000 psi)

l2 l4
l1 l3
30˚
2

l5
ød6
ød1

ød2

ød3
ød4
ød5

15˚
4.1

2.4 ± 0.05
4-ød 1 hole

32
KAWASAKI SWASH-PLATE TYPE AXIAL PISTON MOTOR SERIES No.
SPECIFICATION STUDIES.
Date :
Customer : Machine Model : Installation DWG. No.
Application : Motor Model :

ITEMS UNITS REQUIREMENTS PRODUCT SPECIFICATION JUDGMENT REMARKS


Displacement cm3
Reduction Gear Necessary·Unnecessary
Total Displacement (if Necessary) cm3
Pressure Rated MPa (kgf/cm2)
Max. MPa (kgf/cm2)
Flow Rated L /min
Max. L /min
Actual Output Torque N·m (kgf-m)
Max. Speed min-1
Radial Load and Load Point N (kgf), mm from Flange
Parking Brake Necessary·Unnecessary
Brake Torque N·m (kgf-m)
Release Pressure Rated MPa (kgf/cm2)
Max. MPa (kgf/cm2)
Required Bearing Life hours
at V g = cm3, p = MPa , n = min-1, etc.
Hydraulic Fluid ISO Grade, Brand
Oil Temperature Range ˚C
Oil Viscosity Range mm2/S (cSt)

ITEM USE CONDITION, DUTY CYCLE etc. (DESCRIBE in DETAIL)


Optional Valve and Regulator Requirements

Other Requirements

[Note]

DATE QUANTITY
Sample
Mass Production
Sales Department Machinery Engineering Dept

Flow of this specification sheet


CUSTOMER KPM/SALES DEP. KPM/MACH.ENG.DEP.

33
Head Office / Main Plant
234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe 651-2239, Japan
Phone: 81-78-991-1133 Fax: 81-78-991-3186
Tokyo Office
World Trade Center Bldg., 4-1, Hamamatsu-cho 2-chome, Minato-ku, Tokyo 105-6116, Japan
Phone: 81-3-3435-6862 Fax: 81-3-3435-2023
Kobe Office
Kobe Crystal Tower, 1-3, Higashikawasaki-cho 1-chome, Chuo-ku, Kobe, 650-8680, Japan
Phone: 81-78-360-8608 Fax: 81-78-360-8609
http://www.khi.co.jp/kpm/

Kawasaki Precision Machinery (UK) LTD.


Ernesettle Lane, Ernesettle, Plymouth, Devon PL5 2SA, United Kingdom
Phone: 44-1752-364394 Fax: 44-1752-364816
http://www.kpm-eu.com
Kawasaki Precision Machinery of America
Division of Kawasaki Motors Corp., U.S.A.
5080, 36th St. S.E. Grand Rapids, MI 49512, U.S.A.
Phone: 1-616-949-6500 Fax: 1-616-975-3103
http://www.kawasakipmd.com
Flutek, Ltd.
192-11, Shinchon-dong, Changwon, Kyungnam, 641-370 Korea
Phone: 82-55-286-5551 Fax: 82-55-286-5553
KK HYDRAULICS SALES (SHANGHAI) LTD.
B-908 Far East International Plaza 317 Xianxia Rd, Shanghai 200051
Phone: 86-21-62351606 Fax: 86-21-62957080

OVERSEAS OFFICES
Seoul Office
c/o Kawasaki Machine Systems Korea, Ltd. 3rd Floor (307), Industrial Complex Support Bldg., 637,
Kojan-Dong, Namdong-Gu, Incheon,
405-817, Korea
Phone: 82-32-821-6941 Fax: 82-32-821-6947
Beijing Office
Room No.2602, China World Tower 1, China World Trade Center, No.1 Jian Guo Men Wai Avenue,
Beijing 100004, People's Republic of China
Phone: 86-10-6505-1350 Fax: 86-10-6505-1351
Shanghai Office
13th Floor, HSBC Tower, 101 Yin Cheng East Road, Pudong New Area, Shanghai 200120,
People's Republic of China
Phone: 86-21-6841-3377 Fax: 86-21-6841-2266
Taipei Office
15th Floor, Fu-Key Bldg., 99 Jen-Ai Road Section 2, Taipei, Taiwan
Phone: 886-2-2322-1752 Fax: 886-2-2322-5009
Bangkok Office
17th Floor, Ramaland Bldg., 952 Rama IV Road, Bangrak, Bangkok 10500 Thailand
Phone: 66-2-632-9511 Fax: 66-2-632-9515
Kuala Lumpur Office
Letter Box No. 162, 6th Floor, UBN Tower, 10 Jalan P. Ramlee 50250, Kuala Lumpur, Malaysia
Phone: 60-3-2070-5141 Fax: 60-3-2070-5148
Jakarta Office
12th Floor, Skyline Bldg., Jl. M. H. Thamrin 9, Jakarta 10340, Indonesia
Phone: 62-21-314-0737 Fax: 62-21-314-1049
OVERSEAS SUBSIDIARIES
Kawasaki Heavy Industries (U.S.A.), Inc.
599 Lexington Avenue, Suite 3901, New York, NY 10022, U.S. A.
Phone: 1-212-759-4950 Fax: 1-212-759-6421
Houston Branch
333 Clay Street, Suite 4310, Houston, TX 77002-4103, U. S.A.
Phone: 1-713-654-8981 Fax: 1-713-654-8187
Kawasaki do Brasil Indústria e Comércio Ltda.
Avenida Paulista 542-6 Andar, Bela Vista, 01310-000, São Paulo, S.P., Brazil
Phone: 55-11-3289-2388 Fax: 55-11-3289-2788
Kawasaki Heavy Industries (U.K.) Ltd.
4th Floor, 3 St. Helen's Place, London EC3A 6AB, U.K.
Phone: 44-20-7588-5222 Fax: 44-20-7588-5333
Kawasaki Heavy Industries ( Europe) B.V.
7th Floor, Riverstaete, Amsteldijk 166, 1079 LH Amsterdam, The Netherlands
Phone: 31-20-6446869 Fax: 31-20-6425725
Kawasaki Heavy Industries ( H.K.) Ltd.
Room 4211-16, Sun Hong Kai Centre 30 Harbour Road, Wanchai
Hong Kong People's Republic of China
Phone: 852-2522-3560 Fax: 852-2845-2905
Kawasaki Heavy Industries (Singapore) Pte. Ltd.
6 Battery Road, #18-04, Singapore 049909
Phone: 65-6225-5133~4 Fax: 65-6224-9029
• Materials and specifications are subject to change without manufacturer's obligation.

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