LED Driver Board after-sales

training information
DRL4210,DRS5510

Power Supply Section

2014/03/20
DRL4210 DR Board Parameters

Apply to：
Cin 42”~46”LED TV SET
PCB SIZE:140x70mm
SINGLE Channel
Cout IC:OZ9902C
Coil
INPUT:58V
OUTPUT:108V/600mA
LED current setting resistance

Power MOSFET Dimming MOSFET

Diode
IC
DRL4210 Functional Block Diagram

24V/58V DC 直流输出
Boost Circuit
Light Bar

24V工作电压
PSU
BL_ON
OZ9902C
Controller IC Dimming
PDIM
MOSFET
3D_EN

Boost Coil Boost Diode

Input
voltage Power
MOSFET

BL_ON

Dimming
MOSFET
DRL4210 DR Board Circuit (一)

Input voltage 24V 60V

R602 56K 150K
PIN1 normal voltage 3.6V 3.6V
If UVLS’s voltage is
lower than 3V，IC will
shutdown and latched

The recommended
operating range of VCC
input voltage is 8V to 16V.
This is a VCC input voltage
adjustment circuit.
The ENA pin is ON/OFF
control for the controller.
The enable voltage is higher
than 2V,and the disable
voltage is less than 0.8V.

Once the controller is

enabled, the voltage at VREF
rises from 0V to 5V.When the
voltage at pin VREF exceeds
a minimum threshold of
approximately 4.6V and the
UVLS exceeds a threshold of
approximately 3V, the IC
starts normal operation.
DRL4210 DR Board Circuit (二)

The VREF voltage is 5V

The operation frequency
can be approximated by
the following equation

RRT

When the voltage at pin

PWM exceeds a threshold
of approximately 2V, the
LED string is turned on.
When the voltage at pin
PWM is less than a
threshold of approximately
1V, the LED string is turned
off. The range of the PWM
frequency is 100~300Hz

If OVP or OCP happened, the capacitor C605 is charged by an approximate

6.5uA internal current source. If the OVP or OCP condition still exists when
the voltage at pin TIMER exceeds a typical threshold of approximately 3V,
the IC is shut down and latched.
DRL4210 DR Board Circuit (三)
Analog dimming control
for the controller
1) If the range of
approximately 0.5V to
1.5V to pin ADIM. The
LED current can be
approximated by the
follow equation.

2) If the voltage applied to

pin ADIM is less than
approximately 0.5V, The
LED current can be
approximated by the
follow equation.

3) ) If the voltage applied

to pin ADIM is greater
than approximately 1.5V,
The LED current can be
approximated by the
follow equation.

RISEN
DRL4210 DR Board Circuit (四)
Protection Features
1. Output Over-Voltage Protection
When the voltage at OVP exceeds a typical
LED+ threshold of approximately 3V,the OVP function
is activated and the drive is turned off
immediately while SSTCMP pin voltage is kept
floating to maintain the drive duty cycle.
Capacitor Ctimer connected to pin TIMER is
Power charged by an approximate 6.5uA internal
MOSFET LED- current source.
Once the voltage at OVP pin drops below 3V
before the voltage at the TIMER pin exceeds
3V,the drive output resumes normal operation
and capacitor Ctimer is discharged.
If the OVP still exists when the voltage at pin
OVP TIMER exceeds 3V, the IC will shut down and
latched.
RISW
2. Output to Ground Short-Circuit Protection
An output to ground short-circuit condition is
Dimming triggered when the voltage at pin OVP is less
MOSFET than 0.2V. The IC remains in lockout mode and
the status of pin FAULT becomes an open drain.
The condition is removed when the voltage at
OVP exceeds a threshold of approximately 0.2V
and the corresponding control channel resumes
normal operation.
3. Power MOSFET Over-Current Protection
The switching current of the power MOSFET is
sensed by the resistor connected to pin ISW.
When the voltage at pin ISW exceeds a
RISEN threshold of approximately 0.5V, the power
MOSFET OCP protection function is triggered.
The power MOSFET is turned off immediately
and is not turned on until the next operation
cycle.
DRL4210 DR Board Circuit (四)
Protection Features
4. Output Over-Load Protection
During normal operation, if the voltage at ISEN
LED+ drops below ~75% of the normal operation level
set by ADIM, the output over-load protection is
triggered. An approximate 6.5uA current source
charges capacitor Ctimer connected to pin
TIMER.
Boost The IC shuts down and latches once the voltage
MOSFET LED- at pin TIMER reaches 3V. Toggle ENA to restart
the IC.
5. Output to Return Short-Circuit Protection
When the LED driver's high voltage output and
LED current return path is short-circuited during
normal operation, i.e. ISEN>1.5xADJ, the LED
OVP
current switch is turned off im mediately limiting
RISW the inrush current and an approximate 6.5uA
current source charges capacitor Ctimer
connected to pin TIMER.
Dimming During charging period of capacitor Ctimer, the
MOSFET IC periodically turns on the LED current switch to
check whether the short circuit condition still
exists. If the condition is removed before the
voltage at pin TIMER reaches a typical threshold
of approximately 3V,capacitor Ctimer is
discharged and the IC resumes normal
operation.
When the voltage at pin TIMER exceeds 3V and
the condition still exists, the corresponding
control channel shuts down ang latches. Toggle
ENA to restart the IC.
RISEN During normal operation, pin FAULT outputs a
logic low condition. When the IC enters the
shutdown or lockout mode due to any reason, as
mentioned in sections 1-5, pin FAULT becomes an
open drain.
DRS5510 Functional Block Diagram

Boost Diode

Boost Coil
Cin Cout
Power
MOSFET

Input
Signals
OZ9909

Dimming
Transistor
DRS5510 DR Board Parameters
1, DR Board input and output parameters：
Input: 24V
Output: 40V,16 channels,120mA/CH（2D）;
240mA/CH（3D）
2, IC Precept:MCU+OZ9909*2
Input Vsync signal, MCU can output 8 PWM signals to control
16 channels
3, Type of DR Board:DRS5510/5511
Apply to 46/55E5500
4, Timing diagrams of interface signal
 DRS5510 DR Board Circuit (一)

Program burning port

MCU can output 8 PWM signals

3D_EN and
BL_ON and PDIM signal from MB 3D Sync signal from T_CON Board

MCU power supply circuit

DRS5510 DR Board Circuit (二)

Boost
OVP=2.0V

3D Controller circuit
LED current setting resistance

Constant current transistors

DRS5510 DR Board Circuit (三)

Boost

LED current setting resistance

PWM signals Constant current transistors

Common failure analysis

1. Check the input voltage, including 24V/56V power supply, BL_ON

and P_DIM signals.

2. If the DR Board has a MCU, please check the output PWM signal
from the MCU, and confirm whether the power supply circuit for
MCU is ok or not.

3. Check the output voltage. If there is no output, please insure

whether is OVP or equal to the input voltage.

4. Check the semiconductor devices, including MOSFET, boost diode

and voltage waveform on IC pins.

5. If half light bar or parts are not bright, please replace the driver
board or change the LED channel to make sure whether the
problem can be solved. If it not work, please check if the LB
socket is not fixed well or some LED is destroyed.
THANK YOU!