Professional Documents
Culture Documents
Group Members
Project Supervisor
Engr. Yasir Malik
Abstract
This thesis is concerned with hybridization of conventional automobiles. Hybridization is a
decade older concept to boost up fuel efficiency of internal combustion engine, to tie down
increased pollution because of carbon dioxide emission and to use low carbon dioxide
emission source to budge the vehicle. The advancement we have brought here is that we
The implementation of such scenario is possible for vehicles driving with front wheel, their
rare wheels are free, and an additional mechanical differential is installed to rare wheels, a
power DC motor is then used to drive differential shaft. This needs a sophisticated
synchronized mechanism for synchronizing motor and internal combustion engine speed, any
miss matching of their speed can lead to a serious problem, called ‘reverse loading’, in such
case either motor or engine acts as load for other, consequently we may have worst
efficiency.
The motor which is coupled to rare differential is powered with batteries, batteries can be
recharged everywhere or some time when needed, from engine itself. Solar panel,
regenerative breaking etc can be used to recharge the battery to reduce cost. The problem
with battery size, weight and recharging time is crucial, however advancements in battery
UNDERTAKING
We certify that the research work title “Hybridization of Conventional automobile” is our own work.
Where material has been used from other sources, it has been properly acknowledged.
ACKNOWLEDGMENTS
We have taken efforts in our project, but it was difficult for us without the kind support and help
of many individuals who help us throughout the academic years of UET Abbottabad therefore we
would like to extend our sincere thanks to all of them. We are very thankful to Engr.Yasir Malik,
Project supervisor for their valuable guidance, keen interest, encouragement and cooperation
whenever needed. We thanks sincerely to Dr.Syed Riaz-ul-Hassnain chairman of Electronic
Engineering Department for their time guidance, encouragement and understanding spirit in
explaining and carrying out this project work. We also deeply appreciate the motivation for the
project work, by Madam Qurat-ulain who did their best to bring improvements through their
suggestions.
Finally thanks to Great Almighty Allah who provided us the ability to achieve this goal.
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Contents
Abstract ......................................................................................................................................................... ii
UNDERTAKING ............................................................................................................................................. iii
ACKNOWLEDGMENTS .................................................................................................................................. iv
Contents ........................................................................................................................................................ v
List of Figures .............................................................................................................................................. VII
Chapter 1 Introduction .............................................................................................................................. 1
History ........................................................................................................................................... 1
Steam Engine ................................................................................................................................ 2
History of electric vehicles ............................................................................................................ 2
Chapter 2 Hybridization ............................................................................................................................. 1
Introduction .................................................................................................................................. 1
Hybrid Vehicles ............................................................................................................................. 1
Performance Issues of Fuel Engines.............................................................................................. 2
Performance Issues of EV ............................................................................................................. 4
Why Hybridization?....................................................................................................................... 6
Series and Parallel Hybridization .................................................................................................. 7
Batteries ...................................................................................................................................... 10
Conclusion ................................................................................................................................... 13
Chapter 3 Direct Current Motors............................................................................................................. 15
Introduction ................................................................................................................................ 15
Angular Dynamics Preliminaries ................................................................................................. 15
Angular Displacement ......................................................................................................... 15
Angular Velocity .................................................................................................................. 16
Angular Acceleration ........................................................................................................... 17
Torque ................................................................................................................................. 17
Newton’s 2nd Law ................................................................................................................ 18
Work W ............................................................................................................................... 19
Power p ............................................................................................................................... 20
vi
List of Figures
Figure 2- 1 :Fuel Efficieny vs Speed (MPH) ................................................................................................... 3
Figure 2- 2: MPG vs MPH for different vehicles. .......................................................................................... 4
Figure 2- 3: Series Hybride ........................................................................................................................... 8
Figure 2- 4: Parallel Hybrid............................................................................................................................ 9
Figure 2- 5: Specifications of different batteries. ....................................................................................... 13
Figure 2- 6: Cost of different batteries. ...................................................................................................... 13
Figure 3- 1: Simple motor. .......................................................................................................................... 23
Figure 3- 2: Simple DC motor. ..................................................................................................................... 27
Figure 3- 3: Circuit diagram of dc motor. .................................................................................................... 29
Figure 3- 4: Shunt DC motor. ...................................................................................................................... 31
Figure 3- 5: Series DC motor. ...................................................................................................................... 37
Figure 4- 1: Torque vs Angular speed. ........................................................................................................ 39
Figure 4- 2: Discharge time vs battery capacity. ......................................................................................... 40
Figure 4- 3: Mass vs Current ....................................................................................................................... 41
Figure 4- 4: Current vs Distance .................................................................................................................. 42
Figure 4- 5: Velocity vs Mass ....................................................................................................................... 43
Figure 4- 6: Buck Converter ........................................................................................................................ 45
Figure 4- 7: Results of Buck Converter ........................................................................................................ 45
Figure 5- 1: ppm vs time. ............................................................................................................................ 48
1
Chapter 1 Introduction
History
Since Adam has come to this mortal planet, we have faced several cruel situations for survival.
Scavenging things among the rubbish, fighting to achieve objectives necessary for living,
finding and evaluating new communities and societies, migrating across the deserts etc. The
last one however is the most common in every race and every generation. Not an individual
person is nomadic rather the entire communities are vagrant. The first person who ever
migrated was Adam himself and so did Hawa (Eva). They migrated just because of not having
any for partnership. Very early, no animals were available for transportation and hence they
had energy which was only one fifth of the horse power (here the horsepower is being used
as traditional the actual unit of the energy is joule). They had only one resource of energy,
their muscles. For them, migration was very difficult. This difficulty has tied them down to
short distance migrations though they need to go even beyond. About ten thousand-year ago
[1], we discovered agriculture domesticated animals, especially horse, increasing our energy
output to one or two horsepower. A single person could travel ten miles a day riding a horse
and so nomads has found a new way for migration. Now they could move grains and baggage
very easily. For nomads, finding developed communities were easy. In short they had a
2
surplus of energy. Access energy means that a society could afford a class of technician,
Steam Engine
The demonstration has been made in 1551 by Taqi-al-Din and Giovanni Brance in 1629 that
the power of steam should not be underestimated [2]. The engine made by them was small
steam leaving devices. The first steam engine was design in 1698 by an English engineer
Thomas Savery and was used for pumping water and this process was based on steam under
pressure. In 1712 steam engine was improved by Thomas Newcomen and he did this by
atmospheric pressure method where steam was produced in a closed cylinder and then
condensed by cold water which produced vacuum inside the cylinder, so atmospheric
pressure decreased on cylinder by this method which operated a piston, creating a downward
strokes [3].
In 1769 James Watt a Scottish mechanical engineer design the best steam engine of that
time. He used a separate condenser for Newman’s steam engine and Watt’s engine brought
an industrial revolution and also became a base for modern steam engines [4].
The first electric vehicle (EV) was3 built between 1830 and 1840.In 1828 Annoys Jetlik a
Hungarian who made a small car mode which was3powered by motor. Then in 1832 Robert
Anderson also made an electric carriage [5].Then in 1834 Vermont black smith made the same
3
arrangement which worked on a circular electric field track [6]. In 1835 Sibrandus Stratingh
made a small scale electrical car, powered by a non-rechargeable primary battery [7].one
more famous car was made in 1837 by Robert Davidson powered by galvanic batteries
[8].Robert Davidson also made another car by name of Galvani showed at the Royal Scottish
Society of arts exhibition in 1841,that was seven ton heavy and that had two motors with
fixed electromagnets acting on iron bars attached to a wooden cylinder on each axel with
comutator.It can take a load of six tons at four miles per hour for a distance of one and a half
miles.it was tested on the Glasgow railway but it had limited batteries and then It was
destroyed by railway workers. Rechargeable batteries did not come up to 1859.So the
invention of rechargeable batteries by two scientists Gaston Plant and Alphonse in 1859 and
1881 from lead acid so they focus the people make EV’s. An early electric powered two wheel
cycle was built and showed at the 1867 World exposition in Paris by Franz Kravoglbut, it was
thought as unfit to drive in streets etc. [9]. Three wheels cycle was made and showed in
November 1881 by inventor Gustavo .English inventor Thomas Parker who invented four
wheels car in 1884 using his own designed high capacity rechargeable batteries. Elwell Parker
Company, established in 1882 then take the responsibility for the construction and sales of
those cars so this company had monopoly on the British electric car market in the 1890s. The
first electric car in Germany was built by the engineer Andreas Flocken in 1888. Immisch and
company built a four passenger carriage powered by a one horsepower motor and 24cell
battery for the Sultan of Ottoman Empire. In the same year Magnus Volk in Brighton, England
made a three wheeled electric car [10]. Elwell-Parker Company also manufactured the first
4
electric 'dog cart in 1896.The first electric car in Germany was built by the engineer Andreas
Flocken in 1888.The first American electric car was made in1890 to 91 by William Morrison it
was six passengers capacity and had a speed of 23 km h. So in 1895 that Americans began to
devote attention to electric vehicles and A.L. Ryker introduced the first electric tricycles to
the U.S. After 1890 interest in EV’s increased by the availability of batteries so electric battery-
powered taxis became available at the end of the 19th century. In London Walter Bersey
designed a fleet of taxis with nickname Hummingbirds and introduced to the streets of
London in 1897 [11].In New York City the Samuel's Electric Carriage and Wagon Company
began running 12 electric taxis and they made 62 cabs. In 1911 the first gasoline-electric
hybrid car was released by the Woods Motor Vehicle Company of Chicago. The hybrid was a
commercial failure, proving to be too slow for its price, and too difficult to service. Due to
technological limitations and the lack of transistor-based electric technology, the top speed
of these early electric vehicles was limited to about 32 kmh. Despite of this slow speed,
electric vehicles had a number of advantages over their early-1900s competitors. But by 1912,
many homes were wired for electricity, enabling a surge in the popularity of the cars. At the
turn of the century, 40 percent of American automobiles were powered by steam, 38 percent
by electricity, and 22 percent by gasoline. 33,842 electric cars were registered in the United
States. Most electric car makers stopped production at some point in the 1910s. According
to the History of Electric Vehicles, “In 1912, an electric roadster sold for $1,750, while a
Electric vehicles became popular for certain applications where their limited range did not
pose major problems. Three popular electric vehicles were built Forklift trucks were
introduced by Yale in 1923.By the 1920s, the early operation of electric cars had passed, and
a decade later, the electric automobile industry had effectively disappeared. Michael Brian
examines the social and reasons for the failure of electric cars in his book taking charge “the
batteries an exchangeable battery service was first proposed in 1896.The concept was first
put into practice by Hartford Electric Light Company through the GeVeCo battery service and
initially available for electric trucks [12]. The owner paid a variable per-mile charge and a
monthly service fee to cover maintenance and storage of the truck in 1910 to 1924. In 1902
Wood created the Electric Phaeton, which was more than an electrified horseless carriage
and surrey. “The Phaeton had a range of 18 miles, a top speed of 14 mph and cost $2,000
[13].By 1935, electric vehicles completely disappeared. Years passed without a major revival
in the use of electric cars. Fuel-starved European countries fighting in World War II
experimented with electric cars (such as the British milk floats and the French Breguet
Aviation car) but overall In the late 1950s, Haney Coach works and the National Union Electric
Company produce a new electric car, the hennery Kilowatt,. The car was produced in 38-volt
and 72-volt configurations; the 72-volt models had a top speed approaching 96 km h and
could travel for nearly an hour on a single charge. Despite the Kilowatt's improved
performance with respect to previous electric cars, consumers found it too expensive
compared to equivalent gasoline cars of the time, and production in 1961. In 1959, American
6
Motors Corporation (AMC) and Sonotone Corporation planned a car to be powered by a "self-
The energy crises of the 1970s and 80s brought about renewed interest in the perceived
independence that electric cars had from the fluctuations of the hydrocarbon energy market.
In the early 1990s, the California Air Resources Board (CARB) began a push for more fuel-
efficient, lower-emissions vehicles, with the ultimate goal being a move to zero-emissions
including the Chrysler TEVan, Ford Ranger EV pickup truck, GM EV1, and S10 EV pickup, Honda
hatchback, Nissan Altra EV mini wagon, and Toyota RAV4 EV. These cars were eventually
At the 1990 Los Angeles Auto Show General Motors President Roger Smith unveiled the GM
electric concept car along with the announcement that GM would build electric cars for to
the public.in the early 1990 the California Air Resources Board (CARB), the government of
California clean air agency began a push for more fuel efficient lower emission vehicles with
goal being a move to zero emission vehicles such as electric vehicles. In response developed
electric models including Chrysler, Ford Ranger EV pickup truck. GM EV1 S10 EV pickup,
Honda EV Plus hatchback, Nissan lithium battery Altar EV mini wagon and Toyota RAV4 EV
[14].
Tesla Motors began development in 2004 on the Tesla Roadster, which was first delivered
to customers in 2008. As of March 2012, Tesla had sold more than 2,250 Roadsters in at least
7
31 countries. The Mitsubishi I MiEV was launched for fleet customers in Japan in July 2009,
retail customer deliveries of the Nissan Leaf in Japan and the United States began in
December 2010, BMW Active field testing program for the development of the BMW I3.
In the 2011 State of the Union address, U.S. President Barack Obama expressed an ambitious
goal of putting 1 million plug-in electric vehicles on the roads in the U.S. by 2015[15]. The
objectives include "reducing dependence on oil and ensuring that America leads in the
The Smart electric drive, Wheego Whip Life, Mia electric, Volvo C30 Electric, and the Ford
Focus Electric were launched for retail customers during 2011. The BYD e6, released initially
for fleet customers in 2010, began retail sales in Shenzhen, China in October, 2011.
1
Chapter 2 Hybridization
Introduction
A brief history of electric vehicles and some other types of locomotives have been
mentioned in the previous chapter. Some rudiments are required to initialize the ideas of
hybridization which we are concerned with. This chapter is aimed to sum up some basic
concepts of hybridization and illuminate some technologies already available in the market
being used as hybridization. At the end of this chapter, different specifications of batteries
will be discussed, then on the basis of their specification a best selection will be made for our
progress.
The first few topics are aimed to build up answers to some basic questions “what is
hybridization and why do we need it?” Issues of ICE vehicles and EVs have been discussed
explicitly.
Hybrid Vehicles
In your local town, you might have heard about Hybrid cars, probably Toyota Prius which is
common now a days. Why do they say the word ‘hybrid’, and what does this name implies?
2
The word hybrid means, inherited by two or more races. By a hybrid vehicle someone means
These sources may be two, three or even more. For example, petrol and CNG, petrol
electricity and CNG etc, hence number of combinations are possible. In the market the most
prominent one is the combination of electricity and fuel (CNG, petrol and diesel), a common
person will consider only this combination a hybrid because some vehicles drive with both
CNG and petrol though no person called them hybrid vehicles, so in our entire project, fuel
Regardless of other issues that add formidable impacts to the environments [16], which are
consequently affecting animal and plant lives, there are certain performance issues that
degrade those vehicles which run through Internal Combustion Engines. The first problem
that has been pretentious so for as fuel consumption at various speed. Figure 2- 1 is given
Where MPG is called fuel efficiency of the vehicles (Miles per gallon, which means how many
miles are traveled per gallon) [17]. As depicted by the plot, MPG has its maximum value at
round about 45 MPH. if the vehicle is driven at this speed, it will be more economical. Lower
In a populated city, the speed is very low, below 30 MPH, while driving on high-ways the
speed is very high, 120MPH at average. Thus normally we have a very poor fuel efficiency. To
elaborate the same point another plot Figure 2- 2 is shown below for different cars.
Moreover, the fuel chemical efficiency is very low [18], round about 20% which is very poor
However, there `are some other issues associated with such vehicles, their smoke is
hazardous for plants and animals. Secondly, as compared to electric vehicles, they are noisy
Performance Issues of EV
The essential part of EV is battery. Some other ways are possible and have been tried like
supply rails, fuel cells etc, but till now they are not so practical especially for personal use.
The battery is dominant option for EV but this adds problems to the performance and
The very first thing that differentiate EV and ICV is the energy availability. This can be seen
by the prospective of specific energies of IC engine and batteries. The specific energy of fuels
is round about 9000Wh/kg while that of lead acid battery is just 30Wh/kg [19] which is very
small as compared to that of fuels however the efficiency of fuels is very worst which is 20%
of the total energy available, efficiency of electric power is about 90%. Suppose a petrol
engine with 4.5 liters fuel which is round about 4kg will drive a certain vehicle for 60km
distance, if the same vehicles is driven with battery, a battery of 267kg will be required (this
distance may even less than 60km as extra weight of 262kg associates with battery). An
average car has 30-liters fuel tank which gives energy of 47988Wh, instead of this if we use a
battery, a lead acid battery of 1777kg will be required which is too heavy as compared to 30-
liter which is round about 26.66kg. This issue is crucial however some latest technologies
have been introduced which give more specific energy as compared to lead acid batteries.
The second land marking issue is its recharging time. A normal lead acid battery takes 8-
hours to be fully recharged. In contrast to this, a petrol tank of 30-liters will take one mint.
However, new batteries have been introduced which can be recharged in lesser time as
compare to lead acid. In future we expect a better batteries technology which will reduce this
Third problem is its life time, typically 5-years, also batteries are expensive. This makes EV a
bit unattractive as EV is not only worst in performance but also they are expensive.
6
Why Hybridization?
The question that why we need hybridization is debating one, and for a common man it must
be often his/her headache. The answer to this question is that, we don’t have any source
(either fuel or electricity) which is economical, best in performance and has zero emission.
As we have seen above that internal combustion engines are polluting which is a big problem
for present civilization. Their efficiency degrade them and become unattractive. On other
side, the problem with pure electric vehicles is, they are expensive, poor in performance and
Hence looking from this perspective, hybridization is possible solution. When moving in
populated city, the vehicle should use battery only so that fuel efficiency is maximum and
pollution is minimum in the population. When driving at moderate speed (40-70 MPH), the
vehicle should be driven solely through IC engine, as from the graphs we saw that, in this
However moving at high speed, both sources should power up the vehicles so that engine
speed remains in the same range i.e. (40-70 MPH) the remaining boost comes from electric
source, but this needs care. To do this, both motor and engine should operate at the same
angular speed. Any mismatching can cause reverse loading (reverse loading means that if
motor is moving with low speed, then it becomes as load for IC engines and vice versa).
7
So for the concept of hybridization has been built. A hybrid vehicle consists of internal
combustion engine and electric motor(s). Their arrangement can lead to different
configurations like series, parallel and compound, which is mostly used in new vehicles
generate electric power, the electric power is then given to one or more electric motors (AC
or DC depending upon the application). These motors then power off the wheels of the
vehicle. Example of such automobiles are very popular to us like train. In train, the steam
engine produces electric power thereby powering the electric motors that are coupled to the
wheels separately. In order to keep the submarine balanced, the same configuration is
This may not always be the case to power the motor with engine, the motor can be operated
only by internal combustion engine, battery or sometimes from both. This is advantageous
because the battery can be recharged by the combustion engine also, hence a large battery
is not required in such scenarios (battery is recharged when power requirement of the motor
The main disadvantage of this configuration is its efficiency, the power that is being
produced passes through generator and motor hence both steps introduces losses to the
original power.
combustion engine or both. The power that is available at the shaft is then transmitted to
9
wheels by transmission system like gear box etc. The electric motor is energized either by a
This is advantageous because of its compactness as all the energy has not to be converted
into electricity that is being produced by IC engine (in some cases the engine energy is never
converted into electricity). Secondly this configuration allows us to minimize pollution in large
population
Pm
DOH
PIC Pm
Which shows the ratio of electric power to the total power available at transmission box.
Greater is the value of DOH, lesser is gases emission. For most cases, especially at high speed,
Batteries
It is obvious that battery is essential part of an EV or hybrid vehicle. In the market variety of
battery technologies are available like lead acid, NiMH and li-ion. However there are few
parameters which decide its usability in vehicles. Some of those parameters are given below
[21].
Specific Energy is the energy stored in the battery per unit mass. This parameter is declared
to show the potential of a specific technology and tells that how much energy is stored in a
unit mass of materials being used. Batteries with high value of specific energy is required
because its mass contributes to the total mass of the vehicle that is to be moved.
Specific Power is the power stored per unit mass of the battery. It is different form specific
energy, sometimes storage medium may have high specific power but low specific energy,
11
example of such storage is fly wheel and supper capacitor. They can give high power but they
can’t store high energy. While sometimes storage medium may have enough energy per unit
mass but it can’t give it to the load instantly and hence we have low power output. Hence we
need batteries with high specific power as during starting high thrust is needed for vehicles.
Energy Density is the energy stored per cubic unit of battery volume. Since size matters in
automobiles thus we need batteries having greater value of energy density. There are some
other battery parameters that should be taken into consideration like ‘ampere hour
There are several technologies in the market. Lead Acid is the oldest one and is cheaper than
other batteries. Its nominal voltage is 2V per cell, one feature of these batteries is that, it has
low internal resistance and thus the total available voltage appears at the output terminal.
Internal resistance is inversely proportional to plate area and hence maximum area means
maximum capacitance, thus as its capacitance increases, its internal resistance decreases.
Nickel Metal Hydride batteries are also very popular, it was developed in last decades of 20th
century. It has maximum specific power which is round about 1000W/kg and has a nominal
voltage of 1.2V which less than that of lead acid. It has greater specific energy than lead acid
Lithium Ion batteries are also very popular now a days, because of its compact size, they are
widely used in smartphones, laptops and other portable accessories. It has greater value of
12
specific energy than all other technologies. Some important parameter are shown below in
pack
degree
centigrade
1hr)
Technology
Conclusion
Since we have seen above that hybridization is need of today civilization because of different
constraints on automobile systems. Pure electrical vehicles are not economical and have poor
performance, while pure IC engine vehicle are good in performance but have emissions which
are formidable to us. Thus the current work can play better in field of locomotives.
As long as batteries are concerned. We can see from the table that li-ion batteries are best
performance wise but they are not available for traction purposes. Next choice is lead acid
batteries but they take much time to be recharged, normally 8-hours are required. Though
NiMH batteries are expensive but they are not bulky, secondly, they have greater value of
14
specific power. They can be recharged up to 1,000 times. Hence this technology is more
Introduction
Now we are going to build our own technical approach. Our current step is towards the study
of motors. The first few topics explain some preliminaries topics related to basics of angular
dynamics. Next in the same chapter we will explore direct current motors and their different
types. Then on the basis of their specifications, we would make a conclusion and a suitable
selection of motor type for our project. The selected motor specification will be studied
In the underlining section some basic physical quantities are being explained that will be
used very frequently in the entire project such as angular displacement, angular velocity,
angular acceleration, mechanical power, electrical power, work done and torque.
Angular Displacement
16
As studied in old text books, the angular displacement “ϴ” of a circle with radius “ r ” is the
Mathematically,
s r
s (3.1)
r
Where "𝜽"called angular displacement. Notice that it is a unit less as both quantities are
having the same dimension so it’s a dimensionless quantity. However, this is often expressed
in radians. Angular displacement is taken positive for anticlockwise rotation and is negative
Angular Velocity
In linear motions, the linear velocity is the rate of change of displacement i.e. any change in
the displacement “S” with respect to time interval is called linear velocity. i.e.
ds
v
dt
Similarly, the angular velocity “ω” is the time rate of change of angular displacement “𝜽”.
i.e.
d
dt
17
v r (3.2)
Where “w” denotes angular velocity in radians/seconds. While, equation(3.3) is showing the
relation between angular and linear velocities. Here V is being linear velocity and is measured
in m/sec.
Angular Acceleration
Same as linear acceleration “a”, angular acceleration “ ” is the time rate of change of
d
dt
a r (3.4)
is called angular acceleration with dimension of meter per second square. Equation (3.5)
Torque
In linear motions dynamics, force F is called an agent that produces some linear acceleration
in a boy, similarly, torque T can be called an agent that produces some angular acceleration
in a body. Hence a torque is actually an angular force. Like other quantities discussed above,
18
each linear quantities equals corresponding quantity times radius. Thus, torque will be equal
rxF
Where radius r is called the moment arm and F is the force measured in newton. The above
notation is a vector notation of torque and can be simplified for a special case where the
angle between moment arm and force is equal to 90 degree i.e. when they are perpendicular.
rF sin
rF sin(90 )
rF (3.6)
The dimension of torque is N-m. Equation (3.7) depicts that torque is proportional to
This law states that whenever an external force F acts on a body, it produces some
acceleration in that body, the amount of this acceleration is directly proportional to the
magnitude of the force and inversely proportional to the mass of the body. i.e.
F ma
This equation is known as newton’s second law. If look from this prospective than in angular
J (3.8)
This is also newton’s 2nd law but this time we have shown it in angular form. In
equitation(3.9), “J” is called moment of inertia equivalent to mass in linear motion, while “a”
is called angular acceleration discussed above. The equation tells us that whenever some
torque is applied to a body, it produces some angular acceleration in it, this acceleration is
proportional to the applied torque and is inversely proportional to its moment of inertia.
Work W
In linear motion, whenever some force is applied to an object, the object undergoes some
displacement, the dot product of this displacement and force that is being applied is called
W Fds
For a special case, when the force is constant and is parallel or anti-parallel to the
W Fs (3.10)
Where W is called the work done and its unit is same is that of energy i.e. N-m. But this IS
measured in joules.
In the same way, the work done in terms of angular quantities can be found, it is as follows
below.
20
W (3.11)
Power p
The time rate of change of work or energy is called power, that is, the power shows us how
dW
p (3.12)
dt
Note that it’s a physical quantity and it’s measured in watts and horsepower. For linear
quantities, the above equation can be expressed in more convenient way, as given below.
p Fv (3.13)
Which is the linear mechanical power being expressed in terms of linear quantities force F
and velocity v. The corresponding form of the power in terms of angular quantities can be
found as below.
p (3.14)
Where the last equation is the mechanical power in terms of torque and angular velocity.
21
Before 1890s, dc power system was commonly used in the United States. But later on the
ac power was truly winning the game because of its extreme advantages over the dc power
system. The main advantages were its production and distribution. But the importance of dc
motor cannot be ignored because of several reasons. First, mobile plants and devices are
often having dc source hence dc motor is the appropriate choice for this kind of situations,
secondly, the speed control of ac machines requires some solid states drives and third, a dc
motors are having large torque for the same size of construction. The upcoming topics covers
production of induced e.m.f and induced force on a conductor inside a magnetic field.
Direct current motors or dc motors work on the principles that whenever a current carrying
conductor is brought to a magnetic field, a force is acting on that conductor. The magnitude
of this force is proportional to its length, current in it and the field density B. i.e.
F i (l )
Here, the direction of current and length is same, where is the angle between length and
magnetic field density. The force is maximum when both are perpendicular to each other.
It is known to us from old school text books that a dc motor can be used either a generator
or a motor. Though a motor is aimed to be used for torque and angular speed, but fortunately,
it induces voltage also while when it is being used as a motor, this emf is known back emf.
One would be wondering about that it would cost us as it will oppose the source voltage. But
this is important as it provides natural regulation for speed. In the following few lines the
It is known to us that induced emf in a conductor under a varying magnetic field is given by.
Where, in equation(3.17), “ v ” is linear velocity of the conductor that passes through the
magnetic field, “ l ” is called the effective length (the length which lies inside the field) and “
If Z is the total number of conductors and “a” is the number of parallel paths, then the
number of conductors that contributes induced voltage can be found by their ratios.
nc
Z
a
Thus the total induced voltage is the product of this ratio and the induced emf on a single
loop. i.e.
EA nceind
Z
EA vBl
a
24
Where the linear velocity can expressed in term of angular velocity m . i.e.
v rm
Where in this equation r is the radius of the machine. Putting this value into above equation
this becomes.
E A
Zrm Bl
(3.18)
a
Equation(3.19) can be used to compute the voltage induced, however this can be expressed
in more convenient way. To do so, a new term, magnetic flux is introduced. Which is given
by.
Ap (3.20)
Here Ap is the area associated with each pole. The area of the rotor same as the area of a
cylinder, so.
A 2 rl
This is the total area, we are interested in area under each pole, thus.
Ap A
p
2 rl
Ap
p
25
B( rl )
p
rlB
p
This is the flux under a single pole. Now multiplying and dividing right side of equation (3.21)
by 2 p .
Zrm Bl 2 p
E
A a 2 p
Zm p
E
A a
E Z . p
A a m
Here, Z, p and a are constant can be assigned to another constant, it’s clear from the
Z. p
K
a
E A K m (3.22)
Which is the most common form of emf equation. What does this equation means?
Equation(3.23) shows relation of induced emf with angular speed and magnetic flux. One
important thing which can be seen by the prospective of this equation is that, angular speed
that is developed at the shaft of the motor is inversely proportional to the magnetic flux. Later
in this chapter this fact is used to vary the speed of several types of motors. Another thing
that is worth noting is that, the constant “a” which actually denotes numbers of parallel
paths, is equal to “P” in case of lap winding and equals two for wave winding.
Note that direction of this induced voltage is such that to oppose the source voltage, that is
why this term is often called the back emf of the motor.
The magnetic force that acts on current carrying conductor was previously shown in early
topics. We have written down its equation which has shown that the magnitude of magnetic
force is directly proportional to the flux density, effective length and current that flows
F i(l )
F ilB sin
For a special case where conductor length is perpendicular to flux density, the equation can
F iBl
If I is the current that flows in a conductor and c is the torque on the conductor because of
c Fr ( IBl )r (3.24)
Let, if I A is the total armature current, then current through each conductor can be found
as.
28
IA
I
a
IA
c Blr
a
Since there are Z number of conductors, and each conductor contributes to the total torque,
thus.
ind Z ( c )
I Blr
ind Z A
a
rlB
p
Z. p
ind I A
a
ind K I A (3.26)
Equation(3.27) is the final equation for induced torque in a dc machine. This equation claims
The Figure 3- 3 given below depicts the equivalent circuit diagram of a dc motor. Both
armature and field circuits are shown explicitly. The armature circuits shows a motor symbol
and a resistance in series with it. Motor symbol is used to describe back emf that is being
generated in the motor. The resistance RA shows the resistance of armature coil due to its
material being used. It should be noted that sometimes a series resistance is also connected
to the armature, if this is the case then the resistance RA in the figure is sum of external
Field coil circuit has been shown separately, this shows an inductor L that shows field coil
and a resistor RL that shows the resistance due to coil material. For speed control purpose,
30
sometimes a series resister is connected to change field current, consequently, it changes flux
From the armature circuit, it can be concluded that the source voltage also known as the
terminal voltage is equal to the sum of cupper drop and counter emf. i.e.
Vt EA VR (3.28)
Vt EA
IA (3.29)
RA
These equations are frequently used in the analysis of dc motors in this chapter and later
chapter. These equations makes basis for speed and torque relationship for different type dc
While in contrast to this, the field circuit can also be interpreted in this way.
VF I F RF
Where, VF is showing the voltage of source that is being connected to the field circuits, in
special cases, sometimes this source is same as Vt . Those motors where this type of
configuration is used, are called shunt dc motors which are explained explicitly in later topics.
Types of DC Motors
On the basis of flux production and field winding configuration, direct current motors are
divided into many types. Each type has got its own merits and demerits. Some are useful in
situations where heavy torque is required, some are applied to the conditions where high
speed is needed. The tradeoff is made while dealing different applications. These types are
given below.
Shunt DC Motor
The circuit diagram for this type of motor is given below in the Figure 3- 4.
Both circuits i.e. armature and field circuits are connected in parallel such that one voltage
source is needed for operation. The total current is divided into two paths. Its characteristics
Vt EA VR
Vt Km I A RA
ind K I A
ind
I A
K
Thus,
ind
Vt Km RA
K
Vt R
m 2 A 2 ind (3.30)
K K
Equation(3.31) relates angular speed and induce torque of the motor. Their relation is a
linear equation in terms of induced torque with negative slop. Note that the slop is negative
The motor is named after the fact that permanent magnet have been used for flux
production. Its advantages are that it does not has cupper losses in field winding. Thus the
power that is being used for flux excitation, is saved. Such motor can be found up to 10
horsepower. However mostly small motors are having permanent magnets. As it does not
need any field winding, because of this fact, these motors have small size and weight. Because
of the latest improvements in permanent magnets technologies, even motor of large rating
can be built. The major types of material being used for magnets production are ceramic
Its armature circuitry is same as that of shunt dc motor. The same equation like (3-14) can
be derived for this type of motor. Notice that field flux is constant due to permanent magnet,
however, the total flux in the machines may vary because of armature reaction, and this can
The main disadvantage of these types of motors is that, there is a risk of complete
demagnetization of the magnets that are being used. This is because, the material have been
magnetized in a proper pattern, since we know that the armature current is in such a direction
to oppose the original flux, sometimes the magneto motive force because of the armature
current is so strong that can completely defy the original flux, consequently completely
demagnetizes the materials of permanent magnets. That is why these materials should have
34
high residual flux density i.e. wider hysteresis loop, because this cannot be demagnetized by
Second disadvantage of these motor is that, as the flux due to these permanent magnet
materials is not as strong as due to field winding therefore it has lower induced torque in
contrast to shunt dc motors of the same size. Later we will see that its speed can only be
varied by varying the armature voltage i.e. the terminal voltage. This also accounts for its
demerits, as shunt dc motor have a large range of speed variation as compared to PMDC
motors.
Series DC Motor
In such type of motors the field winding is in series with armature winding. It is opposite of
that of shunt configuration where field coil and armature coil was in parallel. It’s known to us
that the magnetic flux of a coil is proportional to the current flowing in it. Thus the flux in a
the field windings which is aimed for flux production. These types of motors have some
interesting characteristics which can be seen from its final equation given below.
The figure depicts schematics of series dc motors. From the figure we can easily understand
that the armature is limited not only by armature resistance but also by field winding
resistance. i.e.
Rt RA RF
35
Vt EA VR
Vt Km I A Rt
Vt Km I A ( RA RF ) (3.32)
It’s known to us that magnetic flux due to a coil is directly proportional to current in it. i.e.
cI A (3.33)
Where “c” proportionality constant and depends on the construction materials of the coil.
From the prospective of equation(3.34), the induced torque of the motor can be expressed
as,
ind
IA (3.36)
Kc
ind c
(3.37)
K
ind c ind
Vt Km (R R )
K Kc A F
( R RF )
m
Vt 1
A (3.39)
Kc ind Kc
equation in terms of induced torque. Notice that angular speed is proportional to the
Equation(3.41) is important, which reveals the fact that induced torque increases
exponentially with armature current, and this makes series motors capable for high torque
What2if induced torque in equation(3.42) goes zero. The upshot is clear, angular speed will
be infinity. But in fact the torque is never zero even when the load is zero, this is because of
stray and windage losses, however the speed is very high and the motor can damage itself.
That is why it is precautionary to never unload series dc motor. Extra care should be taken
Conclusion
As we have discussed all types of dc motors in the above topics so we came to know that in
our project we cannot use series dc motors because they are used for high torque but in
operation series motors varying their torque according to the load. Also when load is
decreased then their speed increase very drastically which does not suites to our project.
38
Introduction
This entire chapter is based on our own measurements and observations, these
measurements were taken on prototype which weighs 40kg including 182W permanent
magnet motor. The motor has two poles coupled with a gear box. The gear box speed ratio
from output to input is 1/29, this means that if the rotor shaft completes 29 rotations, output
completes just one rotation. Moreover, the motor rated voltage is 24V, which draws only
7.5A current while operating on rated load. These ratings play important rule in simulations.
Plot shown below in the Figure 4- 1 is corresponding to equation, though this equation was
derived for shunt DC motor but it holds true for permanent magnet motor also. Figure shows
plots for different voltages which are plotted for angular speed vs torque. Torque is in
percent, in this case 1% means torque of 1 Nm. If we calculate maximum power from 24V
plot, it can be seen that its value is 444.8W, which is far greater than the motor rated power.
Slopes are not steep and this is because of the motor construction (see chapter 3).
Though, induced torque is proportional to armature current and motor angular speed is
proportional to input voltage but they show very strange behavior, as we have seen that as
39
torque increases angular speed decreases, but for current and voltage, this is not the case, in
160
140
120
100 24v
ω(rpm)
17.8
80
11.9
60 9.24
5.3
40
20
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Torque(%)
Figure 4- 1: Torque vs Angular speed.
40
Measurements involves different variables. Mass of the system is 134kg which includes motor
(8kg), 2-lead acid batteries of mass 12kg each and mass of our colleague which is 71kg. The
At input voltage of 23.5V, the distance was traveled in 9.6 seconds which yields speed of 7.3
m/s. All readings like voltage, current and time were taken simultaneously by three observer.
Current taken by the motor was 13.2A. Note that the initial current is pretty high, we took
the readings after the vehicle came to continuous motion (continuous current).
20
18
Discharge Time (Hour)
16
14
12
10
8
6
4
2
0
0 50 100 150 200 250 300
A rough estimate is shown above in Figure 4- 2 for battery capacity vs discharging time. Note
that the plot is linear but in real systems it may not be the case, normally batteries with high
capacity have low rate of discharging [26]. This graph is based on the measurements that
motor drags current of 13.2A, both batteries are connected in series with assumption that
The mass-fuel consumption (Charge consumption in our case) relation is nearly exponential
450
400
350
300
Mass (Kg)
250
200
150
100
50
0
0 5 10 15 20 25 30 35 40 45
Current Drag (Amp/sec)
Note that plots shown in Figure 4- 2 and Figure 4- 3 needs the speed to be constant, any
speed variation will violate the validity of these plots. It’s our common observation that as
42
mass increases, the fuel consumption increases as well i.e. extra effort is needed to budge
the mass.
Now, we keep time, voltage and mass constant and drive an expression for current in terms
m 2
S
t 3V
Where m is vehicle mass (134kg), t is time (9.6 sec) and V is voltage (23.5 V). The plot given
below in the Figure 4- 4 corresponds to above equation. Plot shows that, for constant time
Current in Amp
25
20
Current (Amp)
15
10
0
0 10 20 30 40 50 60 70
Distance (m)
So far the simulation for different parameters have been discussed through graphs, the last
For constant input energy, when mass increases, velocity decreases exponentially to zero,
in order see this point, their relation is expressed by the following equation for a system with
100%.
IVvol t
m
V2
60
50
40
Velocity (m/s)
30
20
10
0
0 20 40 60 80 100 120 140
Mass (kg)
the voltage [28]. Figure 4. 1 shows basic circuitry. A chopper is given 24V DC as input, pulse
generator is applied to gat terminal and the output is taken across source terminal.
Freewheeling diode is connected in parallel with load so that to prevent chopper from
damaging because of high reverse voltage. This reverse voltage induces because of Ldi/dt
Figure 4- 7 shows results of the circuit in the Figure 4- 6. Clock frequency is 60HZ and duty
cycle is 50%. As the load resistance decreases, the peak of output decreases as well, this
because, some voltage drops across internal resistance of the chopper. However, this circuit
is suitable because it contains pulses, therefore these pluses should be removed using filters
Freewheeling diode must have the ability to sustain with high current as the motor
Conclusion
Graphs shown above are valid for any size of motor, though the speed of our prototype
model is very low (7.5 m/s), but the motor installed is just 0.25Hp. The speed can be improved
by installing high power motor with suitable gear ratio. So far the analysis shows a very good
Figure-4. 1 reveal very special information which tells us that the current is proportional to
the square of distance in a fixed time, which means to the square of speed. And this true
because as the speed increases, mechanical power also increase. Thus to save the battery for
Conclusions
The discussion presented in this thesis is based on making conventional-hybrid cars. In our
vehicles. Hybrid cars are already available in many countries but until now no one have
focused attention towards the conventional cars and every new company is in struggle to
make new model cars as hybrid. So in our thesis we have focused on conventional cars so
that we make them hybrid and also the rare wheels of much front wheel cars now days are
free and we brought them in work by coupling a motor with them. By doing this we have two
main advantages, firstly we can drive the car with electric motor and use the IC engine for
charging the batteries, secondly we can drive the car with both IC engine and electric motor
advantageous because it will reduce the fuel consumption for example if a car is moving with
a speed of 50km/h so it will consume fuel of 25km/h and fuel consumption is reduce to half.
In our thesis the second main goal is to control carbon dioxide emission, today world is
moving toward renewable energy sources because fuel consumption emits carbon dioxide
and by the world RD&D(research development and demonstration) if we emit carbon dioxide
with this present rate then in the year 2035 the temperature of the world will increase to 4
degree centigrade of the pre-industrial level which is dangerous level and all dangers in the
48
world will be increased like floods etc. as shown in Figure 5- 1 year vs. carbon dioxide
The first set of experiment was about the torque, speed and their characteristics and also
the effect of load on the torque and speed of the motor. Experimentally we have found that
initially more current is needed for the motor because initial torque of the motor is greater.
The second set of experiment is concerned with speed of the car and how much current it
drags and also what effect is there when we increase the weight of the car. So in chapter all
49
we have shown that what happens when we increase the weight and also how much current
motor easily by finding the speed of IC engine and then adjusting the current rating of motor
that will adjust the torque and so both IC and electric motor will be synchronized easily.
In Suzuki pickups we can fit solar panels in upper side of the body.
We can also use the electric motor as a generator for recharging of batteries while
In future the main focus will be towards the speed which is a big problem in electric
hybrid cars.
50
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