INPUT

PROCESS DATA
Circulation Flow 500 M3/hr
Suply Temperature 33 °C
Return Temperature 43 °C
Wet Bulb Temperature 27.8 °C
Approach 5.2 °C
Range 10 °C
COC 4

OUTPUT

1 Evaporation Loss 8 M3/hr

2 Blow Down Loss 3 M3/hr
3 Drift Loss 1 M3/hr
4 Back Wash Loss 10 M3/hr

5 Total Make up 22 M3/hr

6 Side Stream Capacity 10 M3/hr

INPUT
DATA FROM CT VENDOR
CT footprint
Length 8 mt
Width 4 mt

Sump level to pump centre level 600 mm To avoid sediments ingress in pump
Pump centre level to min level 200 mm
MinL to NL 1312.5 mm
Normal level to max level (over flow level) 300 mm
Free board level to max level 300 mm

OUTPUT

300 mm MaxL

300 mm NL

1313 mm MinL

200 mm Pump CL

600 mm Sump

2713 mm Total Depth

 Ref BHEL Document

COOLING TOWER & ITS SYSTEM

By process Circulation Flow 500 M3/hr

By process Suply Temperature 33 °C

By process Return Temperature 43 °C
As per prev Wet Bulb Temperature 27.8 °C
Approach 5.2 °C
Range 10 °C
As per CW COC 4

CT Makeup Reuirement

1 Evaporation Loss 0.00153 * Range * Circulation

Q 500 M3/hr
Range 10 °C
Evaporation loss 7.65 M3/hr
Round Off 8 M3/hr

2 Blow Down Loss Evap Loss / [ COC - 1]

Eavporation loss 8 M3/hr

COC 4
Blow Down Loss 2.7 M3/hr
Round Off 3 M3/hr

3 Drift Loss 0.2% of Circulation rate

Q 500 M3/hr
Drift Loss 1 M3/hr
Round Off 1 M3/hr

4 Side Stream Filter

Side Stream Filter capacity 3% of Circulation rate

Q 500 M3/hr
Side Stream Capacity 15 M3/hr
Round Off 15 M3/hr

Back Wash Loss 2% of Circulation rate

Q 500 M3/hr
Side Stream Capacity 10 M3/hr
Round Off 10 M3/hr

CW MAKE UP FLOW = Evap loss + B/D loss + Drift Loss + Back wash

CW Make up 22 M3/hr
CT BASIN

CT Capacity 110% of circulating flow

Q 500 M3/hr
110% 550 M3/hr

Hold up volume above min level in CT Basin

5 minutes of circulating water

Q 500 M3/hr
5 min of vol 41.7 M3/hr
Round Off 42 M3/hr
42 M3 of volume to be of min level to normal level

CT Foot print
L 8 mt
B 4 mt
Area 32 m2

Ht of water storage 1.3125 mt

(min to normal)

WATER LEVEL IN SUMP

Sump to pump centre line 600 mm

Pump centre level to min level 200 mm

Min Level to Nor level 1312.5 mm

Normal level to max level (over flow level) 300

Free board level to max level 300

Sr No Parameters Value
1 pH 7.0-7.8
2 Turbidity (NTU) 1
3 TDS (mg/l) 210
4 M Alkalinity as CaCO3 110
5 Calcium Hardness as cAco3 67
6 Total Hardness as CaC03 116
7 Mg Hardness as CaC03 49
8 Chloride 18
9 Sulphates 21
10 Conductivity 309 μ mho/cm
11 Silica as Si02 20