SHAPING INDUSTRY 4.

0
with 3D TECHNOLOGIES

Creatz3D Vietnam
Creatz3D Presentation

Content
1. Company Introduction

2. 3D Printing Technologies

3. Shaping Industry 4.0 with 3D Printing

4. Applications of 3D Printing Technologies.

CREATZ3D VIETNAM
 Subsidiary of
Creatz3D Pte
Ltd Singapore
In 3D Printing
 What we Offer? (Print System)
• Authorized distributor for StratasysTM , ArcamTM , SismaTM , 3D CeramTM & XJETTM range of
Production 3D Printing Systems and Materials

• Penetration into Manufacturing, Medical, Aerospace, Research, Education, Consumer goods &
Electronics, and many other industries.

• Over 200 professional 3D Printers installed and supporting in Singapore and over 20 machines in
Vietnam
3D PRINTING TECHNOLOGIES
What is 3D Printing?
The 3D Printing Process
FDM TECHNOLOGY

Printing
Head

Model

 Filament reaches a computer controlled Extrusion Head  The material cools and hardens
 Heater nozzles melt filament  Extrusion Nozzle – Moves in X & Y Axis ;
 The nozzle “Draws” the desired shape  Build platform moves in Z direction
FDM Technology Video
Creatz3D Presentation 3D Printing Technologies FDM Advantages

FDM ADVANTAGES
•Prototype in real production materials
Production Grade •Durable materials with excellent mechanical and thermal properties
Thermoplastics
•Capable of end-use part production

•Stable materials properties which leads to accurate parts

High Accuracy •Accuracy of +/- 0.080mm or +/- 0.0015 mm per mm (whichever is
greater)

•Accurate assessment of design, regardless of environment

Stable Materials •Accurate functional testing over time

•Stable and predictable materials allow for repeatable results

Repeatability •Enables DDM (Direct Digital Manufacturing) applications
POLYJET TECHNOLOGY
• One Support Material for all Model Materials
Printing Block
• Jetting liquid photopolymer material
• Photopolymer droplets are cured by UV light
• Printing Block – Moves on X and Y axis
• Build Tray Moves down on Z axes

Model

Jetted
material Polyjet heads
Tray

UV Light

UV Light
PolyJet Technology Video
POLYJET ADVANTAGES
•Fully cured and safe to handle after printing
Printing •One of the fastest Industrial printing processes
Process •Able to lay 16um thickness per layer

•Smooth surfaces that are easy to work with

Part •Good accuracy and tolerance from design
Appearance •Fully solid geometry

•Ease of use and function, detects bad STL

Software •Support auto generated

•Widest selection of photopolymer materials

Materials •Multi Material capabilities
 SHAPING INDUSTRY 4.0
with 3D PRINTING TECHNOLOGIES
FROM INDUSTRY 1.0 to INDUSTRY 4.0
INDUSTRY 4.0: BASIS
INDUSTRY 4.0: 4th REVOLUTION
Data, computational power and connectivity
Connectivity between machines and products will increase production flexibility and mass
personalization
Analytics and intelligence
Use of advanced analytics will enable the shift from detection and correction to prediction
and prevention
Advance Production Method
3D printing will increase product performance and personalization, as well as disrupt
supply chains
Digital Thread
Seamless data flow throughout the product lifecycle will enable performance gains

Custom Order Development Supplier Procurement Production Supply Chain

MASS CUSTOMIZATION
Mass Customization Process
Mass Production
Design
One way
Basic Options

Sales
Mass Customization
Interactive Dialogue
Personalized Design
Customer Involved

Fabricate
Unique Products
MASS CUSTOMIZATION: ROAD BLOCK
MASS CUSTOMIZATION: ROAD BLOCK
CNC Milling
expertise
Fixed scale
capital overhead
toolpath limitations
Expensive Tooling
long lead-times
mold & die makers
DESIGN LIMITS
WHY 3D PRINTING SHAPING INDUSTRY 4.0
Design Freedom
High-quality parts are built by adding material, not subtracting it as with machining, cutting
or other common methods.

Virtual/Digital Inventory
Smart inventory automated ordering would ensure just-in-time delivery and 20-50%
reduction in inventory management cost
Global Corporation
3D model data from CAD design tools or 3D scanners can be shared or protected like any
digital file.
Lower Cost
Seamless data flow throughout the product lifecycle will enable performance gains
MASS CUSTOMIZATION with 3D PRINTING
Big Data
with analysis
MASS CUSTOMIZATION: SUCCESSFUL STORY

NORMAL
Normal forged a new business model by
reducing the cost of customizing ear buds
MASS CUSTOMIZATION: SUCCESSFUL STORY

• Customized headphone’s arm to fit user’s ear

• Traditionally used silicone molding (into custom fabricated molds) but process was too time consuming
MASS CUSTOMIZATION: SUCCESSFUL STORY

Send a picture of your ear into the mobile app

Earphone custom designed to your specifications

Custom designed earphone printed on 3D printer

Product shipped (in less than 48 hours)

Manufacturing is done in store-front in plain

view of customers
UPCOMING TRENDS of
MANUFACTURING
CONTINUOUS 3D BUILD

Scalable & Continuous

Additive Manufacturing

• Automatic job setup and print

• Multiple requestors
• 1 to thousands of parts
• Scalable virtual print capacity
• CONTINUOUS part production
DIGITAL INVENTORY
Simultaneously and continuously produce a variety of parts
ROBOTIC COMPOSITE

Strength
Directional Composites

Speed
10x deposition and Support Elimination

Flexibility
Hybridization

8-Axis Motion & PLM Workflow

INFINITE BUILD
Size
Infinite Length

Reliability
Tool Changer

Speed
>10x deposition

Quality
Process Control
APPLICATION of 3D PRINTING in
MANUFACTURING
3D PRINTING SCOPE
Design Prototype Test Manufacture Support

Concept Models

Prototypes Models

Functional Test Models

Low volume production

Jigs & Fixtures
Sole Master patterns

Sole gauge
Repair Jigs & Fixtures
Obsolete Replacement Parts
RAPID PROTOTYPE

Specification Description
Customer Synergy Integration Inc.
Current • Many processes for
Problems concept prototype.
• 10 working days to 1 month Rendering models onscreen can be
done quickly but prototyping can Articulated hernia mesh fixation
for finished part. device prototyped with logo
takes weeks to achieve

Stratasys J750 • Multiple designs. Method Cost Lead Time

Benefit • Whole-products prototypes
CNC+Post-Process $700 Up to 2 weeks
in full color.
• Multiple textures and color Stratasys J750 $200 1 day
gradient.
SAVINGS $500 (71%) 9 days (90%)
JIGS & FIXTURE
Specification Description

Customer Oreck

Current • Manual labor involved in

Problems building Jigs.
• CMM programing was after
actual products.

Manual Labor for Jigs 3D Printed Jigs

3D Printing • Short lead time.
Benefit • Internal hollow part for Method Production Time Cost Inspection Time
vacuum system.
• Organic shape to reduce CNC 7 hours $250 30 days
material weight..
• Increase Load. PolyJet 3.5 hours $55 1 days

SAVINGS 3.5 hours (50%) $195 (78%) 29 days

END of ARM TOOLING
Specification Description
Customer Genesis System Group
Current • Long lead time of CNC
Problems EoAT.
• Complex vacuum system
for WaterJet.
• Inorganic shape.
• Current EoAT took 45% of
Robotics Arm’s Load.
3D Printing • Short lead time.
Benefit • Internal hollow part for
Method Production Time Weight
vacuum system.
• Organic shape to reduce CNC 20 days 15.9 kg
material weight. FDM 3 day 1.4 kg
• Faster speed.
• Increase Load. SAVINGS 17 days (85%) 14.5 kg (91%)
 INJECTION MOLDING

Specification Description
Customer Schneider Electric SE
Current • Few thousands Euros for
Problems Aluminum Fast Mold.
• Up to 20 working days for
Finished Mold.

3D Printing • Digital ABS Injection Mold. 3D printed injection mold with finished part 3D printed jig, enables quick tests
Benefit • Slash the cost of Mold
Inserts. Method Cost Time
• Drastically reduce lead CNC 1,000 Euros At least 3 weeks
time.
Connex3 100 Euros 4 working days
SAVINGS 900 Euros (90%) 10 days (70%)
Creatz3D Presentation Application of 3D Printing Manufacturing Direct Usage End-use Parts
END-USED PART

Specification Description
Customer Airbus
Current Problems • 1,000 production parts in Airbus cabin.
• Long lead time due to qualification for part manufacturing.
• Customer deadling for A350 in 2014.
3D Printing Benefit • Direct to end-used part.
• Using ULTEM 9085 material.
• Meeting qualification for material requirement.
 Electrical clips,
brackets & ducts:
ULTEM 9085 FST
Prototyping equirement

Production
Parts

Seat arm rest caps Interior “upper skin” of

Digital ABS over molded
sidewalls :
with Tango Black Plus
ULTEM 9085
FST requirement

Seat end caps

Digital ABS
for final esthetics

Sand casting pattern

Manufacturing
for base of seats:
DigitalABS, surface finish Tooling
Creatz3D Presentation Q&A

Q
&
A
Thank You!
Visit www.creatz3d.com.vn or email us at
vn.info@creatz3d.com for more information.