Professional Documents
Culture Documents
Moulded case
circuit breakers
DBTP77-En-11/97
Moulded case
circuit breakers Summary
n 04. Competitors
2
DBTP77-En-11/97
Moulded case
circuit breakers Introduction to moulded case
circuit breakers
n Applications
n Key requirements for these applications
n Standards
3
DBTP77-En-11/97
Moulded case
Introduction to moulded case
circuit
circuitbreakers
breakers Applications
Sources or G
E37950
LV main Level 1
switchboard
Divisional Level 2
switchboard
Final Level 3
distribution
switchboard
Load devices
4
DBTP77-En-11/97
Moulded case
Introduction to moulded case
circuit
circuitbreakers
breakers Applications
n Divisional switchboards:
o protection of cables and loads,
o protection of motors,
o special applications (DC networks, 400 Hz, etc.).
n Main switchboards:
o small and medium power installations.
5
DBTP77-En-11/97
Moulded case
Introduction to moulded case
circuit
circuitbreakers
breakers Key requirements for these
applications
n Continuity of service:
o fault to be cleared by the nearest upstream
protective device,
o protection against nuisance tripping (transients,
EMC).
6
DBTP77-En-11/97
Moulded case
Introduction to moulded case
circuit
circuitbreakers
breakers Standards
2 main standards
Word
(except North American Countries)
IEC 947-1 general rules
IEC 947-2 moulded case circuit breakers
IEC 947-3 switches
7
DBTP77-En-11/97
Moulded case
circuit breakers Presentation of Compact
range
n Merlin Gerin offer
n General characteristics
n Compact NS breaking system
n Types of protection
n Electrical and mechanical accessories
8
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Merlin Gerin offer
ref. 86093
ref. 86009
ref. 053036
ref. 053101
9
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range General characteristics
KA
E37951
160 =N
150 150 150 150 =H
140 =L
120
100
85
80
70 70 70 70 70 70 70
60
50 50
45
40
30 36
25
20 16
0
NSA125/160 NS80 NS100 NS160/250 NS400/630 C801/1001 C1251 CM
10
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range General characteristics
n High endurance:
o eg NS100: mechanical: 50 000 operations,
electrical: 30 000 operations.
n Reinforced isolation:
o class 2 front face.
11
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Compact NS breaking system
Technical and marketing request
n High Icu value,
E37952
n IEC, UL, JIS,
performances,
n Limitation capacity,
n 35 mm pole pitch,
n Single size N, H, L.
Industrial request
n Easy assembly.
12
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Enclosed breaking system
E37953
n Insulation between auxiliaries,
trip unit and breaking device;
n High dielectric withstand
Ui = 750 V;
n Mastering overpressure;
n Class II front face.
13
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Pressure:
a new tripping energy
n Independant.
E37954
n Swift breaking
1 ms from the pressure
occurence,
2 ms total breaking time.
n Occurs at the repulsion
threshold = 25 In.
14
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Discrimination
15
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range How to have discrimination
Amperemetric Chronometric
discrimination discrimination
E37955
E37956
based on a threshold based on a time delay
difference
After the electrodynamic withstand threshold:
energetic discrimination.
16
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Discrimination
New range
n Offer: n Tools:
o 1 standard trip unit o 1 simple rule.
(thermal-magnetic
or electronic).
upstream
Compact circuit breaker NS100N/H/L NS160N/H/L NS250N/H/L NS400N/H/L NS630N/H/L
TM-Dn trip unit 80 100 125 160 200 250 400 630
downstream
circuit breaker TM-D
multi 9 C60N 10 to 25
32 to 40
63
Compact NS80H-MA 2.5 to 80
NS100N 16 to 100
NS160N 16 to 160
NS250N 16 to 250
Discrimination as a standard.
17
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range The effects of the reflex
protection
n Optimisation of the
E37957
10 000
5 000
instantaneous threshold. 2 000
1 000
500
o swift action. 20
10
5
2
1
.5
.2
.1
.05
.02
.01
.005
.002
.001
.5 .7 1 2 3 4 5 7 10 20 30 50 70 100 200 300
18
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range The reflex protection and a
delay on the magnetic
E37958
IB
50 kA IA
18 kA 18 kA
PB PA
B
Icc = 50 kA
19
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range The effects of the reflex
protection
A2s
n The piston threshold is fixed
E37959
8
10
10 ms
o optimisation of the non tripping
energy. 10
7
6
10
5
10
4
10
3
10
threshold
2
10
.1 1 10 100 150 kA eff
20
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Coordination with
Compact NS
Cascading and discrimination Cascading but no discrimination
E37960
IB IA IB IA
50 kA 80 kA
PB PA PB PA
B
21
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Cascading and discrimination
22
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Cascading and reinforced
discrimination
I^2T (k Amps ^2 sec)
Upstream breaker: NS250 L
E37961
10 000
5 000
2 000
Downstream breaker: NS100N 1 000
500
200
100
50
20
3
10 10
5 000
2 000
1 000
500
200
100
50
20
10
5
2
1 I available
.5.6 .8 1 2 3 4 5 6 8 10 20 30 40 60 80100 200 300
25 35 150 (k Amps rms)
23
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range The protection
24
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Overcurrent protection
n Main applications:
o distribution,
o LV/LV transformer,
n Specific applications:
o generator,
o long cables run,
o motor,
n Thermalmagnetic vocabulary:
o thermal protection,
o magnetic protection,
o neutral protection,
n Electronic vocabulary (solid state):
o long time protection,
o short time protection,
o instantaneous protection,
o earth fault protection.
25
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Types of protection
26
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Standard protection of
distribution network
n Protect the cables against thermal or long time delay
E37962
overheating.
magnetic a short
time delay
1st peak 10 to 25 IN
27
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Protection of distribution
NS100 to NS630
NS100 NS160 NS250 NS400 NS630
thermal magnetic TM-D n n n
trip unit
electronic STR 22 SE n n n
trip unit
STR 23 SE n n
STR 53 ME n n
special application
generator STR 22 SE n n n
motor STR 22 SE n n n
STR 43 ME n n
28
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Thermal magnetic trip unit
Tripping curve
n Thermal protection
E37963
10 000
5 000
1.05 to 1.30 x In.
2 000
n Magnetic protection total 1 000
500
tripping time Š 20 ms.
200
100
50
20
10
5
2
Im = 8 x In
1
.5
.2
.1
.0 5
.0 2 reflex tripping:
.0 1 t<10ms
.0 05
.0 02
.0 01
.5 .7 1 2 3 4 5 7 10 20 30 50 70 100 200 300
29
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Electronic trip unit
n Designation
E37964
STR 22 SE - STR 23 SE Io x Ir
STR 53 UE.
tr
n Protection Ic2 Ic1
o overloads:
long time protection = Ir,
Im
o short circuit:
short time protection = Im
instantaneous protection = I,
tm
o earthfault protection = Ih. ON
OFF
n Settings Ih
ON th
o In = rated current, OFF I
o Io = fine tuning. 8
30
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Electronic trip unit
n Long time protection against overloads
1 Io = coarse adjustment (function of In)
Ir = fine adjustement
2 tr = long time delay fixed or adjustable depending on
the trip unit
n Short circuit protection
3 Im = short circuit threshold, I2t curve in position ON or
OFF (depending on the trip unit)
4 tm = short circuit time delay fixed or adjustable
n Instantaneous protection
5 I = intantaneous threshold, fixed or adjustable
depending on the trip unit
6 Ic1 = adjustable load shedding threshold for STR45
STR53 and STR55
Ic2 = adjustable load shedding threshold for STR45 and
STR55
n Earth fault protection
7 Ih = insulation fault threshold, I2t curve in position ON
or OFF
8 th = earth fault time delay
31
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range STR 23 SE
E37965
Ir = 0.4 to 1 x In
(lo fine tuning).
n Instantaneous protection
I = 11 x In.
32
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Options STR 53 UE
E37966
STR 43 ME %Ir >Ir >Isd test fault
n Ammeter. Io
.63
.71 .8
Ir
.88
.90 .93
.95
Isd
8
9 10
11
µP
> Ir
.56 .85 .98 7 12 A
.5 .8 .8 1 13 tr
6 > Im
n Communication (COM).
x In x Io x Ir
tsd
tr 20 20 > Ih
test 10 10 Ir I1 I2 I3
+ - 10A 10A
Ir Isd li
T3.
Io µP
Ir Isd Ii Ih
.8 .9 .9 .93 4 5 4 6 .5 .6
.7 1 .88 .95 3 6 3 8 .4 .7 > Ir
.6 .85 .98 2 8 2 10 .3 .8 A
.5 1 .8 1 10 11 1 > Im tr
1.5 1.5 .2
x In x Io x Ir x In x In
tsd
tr tsd tg > Ih
test 8 16
4 (s).2
.3 .3
.2 (s) .3
.4 .4
.3 In I1 I2 I3 Ir Isd li
+ - 2 .1 .1 .2 .2
1 16 0 0 .1 .1
(s)@6Ir
o I2 t o f o I2 t of n f
Option built-in.
33
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Electronic trip unit
Unaffected by external environment
n Harmonics: RMS detection tested according to
IEC 947-2.
n Electromagnetic compatibility
o electrostatic discharge,
o radiated suceptibility
ex: interference from a walky talky,
o conducted suceptibility
ex: lightening, relay commuting,
o conducted and radiated emissions
ex: radio disturbances induced by the breaker.
34
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Compact NS switches (NA)
35
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Types of protection
C801 - C1001 - C1251
n STR 25 DE standard
STR 35 SE selective
n STR 35 GE low threshold
n STR 35 ME motor protection
n STR 45 AE high discrimination levels for
N / H + options
n STR 45 BE high discrimination levels for
L + options
n STR 55 UE universal with options
36
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Earth leakage protection
Vigicompact
n ME Vigi
E37967
(NS100 - NS250)
sensitivity = 300 mA
no time delay.
n MH Vigi (NS100 - NS250).
n MB Vigi (NS400 - NS630)
o sensitivity (I∆n):
30, 300 mA, 1, 3, 10, A,
o 4 time delay adjustments:
0, 60, 150, 310 ms
(if I∆n = 30 mA delay = 0).
n 3 and 4 pole.
n Voltage range 200 V à 440 V
(-20 %) (+10 %).
37
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Vigi block 100 to 630 A
n Consistent dimensions.
E37968
70
440 65
5005/25 50
cat A O
push
to 40/100
trip
105
9
0
5
Im
6
7
. 1 .88 .95 4 7 -
setting.
+
.63 .85 .98 3 8
5
. 8
. 1 2 10
rI m
I xIn xIo xIr e
tst
n Class A protection
(DC component).
n Transient overvoltage. 150
310
a
e
b
r
v a
n
e
n t
l
vigi
R
60
∆ t(ms)
0 NS 1001 /60 NHL
vigiMH 2004
/40V-506
/0Hz
3
10
1
0.3 I∆ n(A)
HS 0.03( ∆t=0)
38
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Motor mechanism
E37969
n Electrical endurances:
o 30 000 cycles (100 A),
o 20 000 cycles (160 A),
o 10 000 cycles (250 A),
o 6 000 cycles (400 A),
o 4 000 cycles (630 A),
39
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Shunt trip coil
n Electrical characteristics:
E37970
MX / SHT
o supply voltage
from 24 V AC and 12 V DC
to 480 V AC to 250 V DC
(+10 % -30 %),
o consumption:
peak: 10 VA, 5W
permanent: 5 VA, 5 W,
o total opening time < 50 ms.
n No volt no close.
n No switch off contact
(permanently rated coil).
n Clips in, on the left hand side.
n Endurance = 50 % of
mechanical endurance. Trips the breaker on the occurence of a voltage.
40
DBTP77-En-11/97
Moulded case
Presentation of
Compact
circuit breakers
range Shunt trip coil
n Electrical characteristics
E37970
MN / UVR
o voltages
from 24 V AC to 600 V DC
from 12 V DC to 250 V DC
o consumption5 VA
5 W,
o total opening time < 50 ms.
n No volt no close.
n Endurance = 50 % of
mechanical endurance. Trips the breaker when 0.35 ≤ U ≤ 0.7 x Un.
41
DBTP77-En-11/97
Moulded
Presentation
caseof
Compact
circuit range
breakers Auxiliary contacts
E37971
given by the place where it is SD
clipped in. ZSI
n OF contact
OF1 COM
ON - OFF position. OF2 R
n SD contact OF3
SDE
tripped by coil or fault (overload,
short-circuit,
MN/MX
earth leakage).
n SDE contact tripped due to a
fault.
n Electrical characteristics
(IEC 947 - 4).
Ith 6 A (AC) - 2.5 (DC)
n Compatible with PLC Ie (A) AC12 AC15 DC12 DC14
o I mini = 100 mA ( 24 V). 24V 6 6 2.5 1
220V 6 4 0.6 0.03
42
DBTP77-En-11/97
Moulded caseof
Presentation
circuit
Compact breakers
range Rotary handle
E37972
indication.
n IP 405.
43
DBTP77-En-11/97
Moulded caseof
Presentation
circuit breakers
Compact range Extended rotary handle
E37973
n Standard axis
o max length = 600 mm,
o min length = 175 mm.
44
DBTP77-En-11/97
Moulded
Presentation
caseof
Presentation of
Compact
Compact
circuit range
breakers
range Plug-in version
n Composition:
E37974
o plug-in base,
o connections,
o trip interlock,
o terminal shield.
n 2 plug-in bases
(3p & 4p) for any
configuration (Vigi, motor
mechanism,...).
n Trip interlock:
o trips the CB before
disconnection,
o enables the breaker operation
when withdrawn.
Easy isolation operation.
45
DBTP77-En-11/97
Moulded
Presentation
caseof
Presentation of
Compact
Compact
circuit range
breakers
range Drawout breaker
E37975
on the plug-in base.
n 3 positions:
o connected,
o disconnected / test,
o withdrawn.
n Position contact:
o 1 or 2 connected position
contacts,
o 1 or 2 disconnected position
contact.
46
DBTP77-En-11/97
Moulded case
circuit breakers Schneider offer
n Circuit breakers
n Switches
47
DBTP77-En-11/97
Moulded
Schneider case
offer
circuit breakers Moulded case circuit breakers
6550066
6600040
Square D
brand
650-03
DS840
6700063
48
DBTP77-En-11/97
Moulded
Schneider case
offer
circuit breakers Moulded case circuit breakers
Des.030
brands
Federal
Electric
(Canada, UK) 100A Frame NEF 1250A Frame SM
Federal
pacific
(Mexico)
225A frame NFG 100A Frame NEG
49
DBTP77-En-11/97
Moulded
Schneider case
offer
circuit breakers Moulded case circuit breakers
Des.031
brands
Merlin Gerin
Interpact Fupact
Square D
50
DBTP77-En-11/97
Moulded case
circuit breakers Competitors
n ABB Isomax S
n Spectra Unelec
n Siemens 3VF
n Mitsubishi PSS (Progressive Super Series)
51
DBTP77-En-11/97
Moulded
ABB ISOMAXcase S
circuit breakers Architecture
* 97 new offer
52
DBTP77-En-11/97
Moulded
ABB ISOMAXcase S
circuit breakers Isomax versus Compact
main arguments
n A complete range in 7 basic n More solutions with only 4 frame sizes all these
sizes performances to satisfy all applications with higher performances:
needs line, motor, generator o discrimination as a standard feature,
and transformer protection. o far better for limitation,
o Ics = 100% Icu.
53
DBTP77-En-11/97
Moulded
ABB ISOMAXcase S
circuit breakers Isomax versus Compact
main arguments
n Remote setting of electronic n Locally only adjustable , and sealable, for safety
protections. reasons.
n Special devices for machine n Same functions with standard Compact equipped
tool protection. with rotary handle type MCC.
54
DBTP77-En-11/97
Moulded
SPECTRA case
UNELEC
circuit breakers Architecture
55
DBTP77-En-11/97
SPECTRA
Moulded case
UNELEC
circuit breakers Spectra versus Compact
main arguments
n Rating plug: n Wider range of settings consisting in an adjustment:
o user adaptable, o no part to change or purchase trip unit common to
o accurate setting. several breakers multi position switches give accurate
indications.
n Minimum number of references: n One reference for all indication switch function
o auxiliaries common to all ratings, including SDE and SDV less references cover more
o rating plugs. needs than 82 rating plugs.
56
DBTP77-En-11/97
SPECTRA
Moulded case
UNELEC
circuit breakers Spectra versus Compact
main arguments
n Auxiliaries snapped in insulated n Same.
from power circuits compartment
accurate setting.
57
DBTP77-En-11/97
Moulded
SIEMENScase3VF
circuit breakers Architecture
Trip units
thermal magnetic n n n n n
electronic n n
Mounting
fixed n n n n n n n
plug-in n n n n n n
withdrawable
58
DBTP77-En-11/97
Moulded
SIEMENScase3VF
circuit breakers Siemens versus Compact
main arguments
n Strong limiting effect. n Limitation between 3 and 4 times higher:
o higher breaking capacities.
n Complete offer for motor n Same, with a type 2 coordination chart with
protection. contactors.
59
DBTP77-En-11/97
Moulded
MITSUBISHIcasePSS
circuit breakers Architecture
ratings 30 50/60 100 225 400 600 800 1000 1200 1600
frame (SP) NF30 NF50 NF 100 NF 225 NF 400 NF 600 NF 800 NF 1000 NF 1200 NF 1600
3P w x H x P 75x130x68 75x130x68 90x155x68 105x165x68 140x257x103* 210x275x103* 210x275x103* 210x406x140 210x406x140 210x406x140
Trip unit
hydraulic mag n n
thermal mag m n n m m
electronic m m n n n n n n
Mounting
fixed (front/rear) n n n n n n n n n n
plug in n n n n n n n n n n
withdrawable
* : W x H x P = 140 x 297 x 200 (400A) for high current limiting
210 x 322 x 200 (600/800A)
60
DBTP77-En-11/97
Moulded
MITSUBISHIcasePSS
circuit breakers PSS versus Compact
main arguments
n Technical mastery with a new n These techniques were already used (gazogen
Arc extinguishing device cheeks, use of electrodynamic forces) more
(ISTAC : impulsive slot type mastery with the tripping reflex, fully enclosed
accelerator), breaking...
(VJC = Vapor jet control). PSS has an additional limitor block to meet
200 kA.
n A large range to satisfy all needs n More solutions with less references the Mitsubishi
NF (no fuse breaker), accessories and trip unit are factory mounted
MB (motor breaker), PSS has a special range for earth fault protection.
NV, NM (earth fault protection),
Direct current.
61
DBTP77-En-11/97
Moulded
MITSUBISHIcasePSS
circuit breakers PSS versus Compact
main arguments
n Standardisation of dimensions n Compact is a high standardized range : are frame
(Depth = 68 mm till 225A). from 100A to 250A, common auxiliaries, user
adaptable trip unit and Vigi.
62
DBTP77-En-11/97