Professional Documents
Culture Documents
COOLING
BEST
PRACTICE
GUIDE
FIRST EDITION
Contents
Preface iii
Acknowledgements iv
1. Introduction 1
1.1 Purpose 1
1.2 Overview and Structure of the Guide 2
3. Business Development 9
3.1 District Cooling as a Utility Business 9
3.1.1 Engineering design 9
3.1.2 Organizational design 9
3.2 Marketing and Communications 9
3.2.1 Positioning 9
3.2.2 Customer value proposition 10
Value proposition summary 10
Building chiller system efficiency 10
Structuring the cost comparison 10
Communicating with prospective customers 11
3.3 Risk Management 11
3.3.1 Nature of district cooling company 11
3.3.2 Capital-intensiveness 11
3.3.3 Will visions be realized? 11
3.3.4 District cooling company risks 12
Stranded capital 12
Temporary chillers 12
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Construction risks 12
Underground congestion 12
Community relations 12
General construction issues 12
Revenue generation risks 12
Inadequate chilled-water delivery 12
Delays in connecting buildings 13
Metering 13
Reduced building occupancy 13
3.4 Rate Structures 13
3.4.1 Capacity, consumption and connection rates 13
Capacity rates 13
Consumption rates 13
Connection charges 13
Regional rate examples 13
3.4.2 Rate structure recommendations 14
Capacity rates 14
Connection charges 14
Initial contract demand 14
Rate design to encourage optimal building design and operation 15
3.5 Performance Metrics 15
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7. Chilled-Water Plants 66
7.1 Chilled-Water Production Technologies 66
7.1.1 Compression chillers 66
Reciprocating 66
Rotary 66
Centrifugal 66
Centrifugal-chiller capacity control 66
Inlet guide vanes 66
Variable-speed drive (VSD) 66
Hot-gas bypass 67
Meeting low loads 67
7.1.2 Natural gas chillers 67
7.1.3 Absorption chillers 68
Pros and cons 68
Efficiency 69
Capacity derate 69
Capital costs 69
Equipment manufacturers 69
Operating costs 70
7.1.4 Engine-driven chillers 70
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DISTRICT COOLING BEST PRACTICE GUIDE
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DISTRICT COOLING BEST PRACTICE GUIDE
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Appendix
A – Abbreviations and Definitions A-1
B – Conversion Factors B-1
C – Arc Flash C-1
Tables
Table 2-1 Combined-cycle power plant operation cost factors
Table 2-2 Conversion of fuel prices in US$ per barrel oil equivalent (BOE) to US$ per MMBtu
Table 3-1 Summary of customer value
Table 5-1 Typical coil (and delta T) performance as entering-water temperature varies
Table 5-2 Sample heat exchanger differences with colder supply-water temperature and common building-side
conditions
Table 5-3 Tonnage capacity per heat exchanger
Table 5-4 Recommended maximum chloride content (ppm)
Table 5-5 Control-valve applications and control points
Table 6-1 Impact of delta T on 990 mm (36”) pipe capacity
Table 6-2 Impact of delta T on capacity of 1000 hp pump set
Table 7-1 Summary of packaged chiller types and capacities (ARI conditions)
Table 7-2 Impact of delta T in operation on chilled-water storage capacity
Table 7-3 Inputs to series-counterflow example
Table 7-4 Performance results for series-counterflow example
Table 7-5 Example dimensions and weights of motor types
Table 7-6 Corrosion resistance and performance of condenser tube material options
Table 7-7 Refrigerant phaseout schedule (Montreal Protocol, Copenhagen Amendment, MOP-19 adjustment)
Table 7-8 Inputs to low condenser flow example
Table 7-9 Performance results for low condenser flow example (3 gpm/ton vs. 2.3 gpm/ton)
Table 7-10 Recommended monthly tests
Table 7-11 Corrosion-coupon standards
Table 7-12 Performance characteristics of sand filters vs. cyclone separators
Table 8-1 PLC vs. DCS – pros and cons
Table 8-2 Level 0 best practice specifications
Table 8-3 Energy meter best practice specifications
Table 8-4 Key to instrument tagging symbols
Table 8-5 Function identifier key
Table 8-6 Level 0 vs. Level 1 field instrumentation – selection criteria
Table 8-7 Level 4 componentry best practice tips
Table 8-8 DCICS network categories
Table 9-1 Example detailed outline of Owner’s Requirements Documents (ORDs) for engineer/procure/construct
(EPC) procurement
Figures
Figure 2-1 Peak power demand reductions with district cooling
Figure 2-2 World oil prices during the past 10 years
Figure 2-3. Oil prices in US$ per MMBtu
Figure 2-4 Projected impact of oil price on price of delivered liquefied natural gas
Figure 2-5 Long-run marginal costs of delivered electricity from new combined-cycle plant at a range of fuel prices
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Figure 2-6 Example of time-of-day power rates compared with power demand, per New England Hourly
Electricity Price Index
Figure 2-7 Annual electric energy consumption savings with district cooling
Figure 3-1 Examples of Middle East district cooling rates
Figure 4-1 Design dry-bulb and mean-coincident wet-bulb temperatures for selected Middle East cities (ASHRAE
0.4% design point)
Figure 4-2 Design wet-bulb and mean-coincident dry-bulb temperatures for selected Middle East cities (ASHRAE
0.4% design point)
Figure 4-3 Example peak-day load profiles for various building types
Figure 4-4 Illustrative peak-day load profile for district cooling serving mixed building types
Figure 4-5 Illustrative district cooling annual load-duration curve
Figure 4-6 Effect of increased delta T on LMTD of cooling coils
Figure 4-7 Paths for potential utility integration
Figure 5-1 Expected coil performance over the design flow range for typical coil
Figure 5-2 Decoupled direct ETS connection
Figure 5-3 Simplified direct ETS connection
Figure 5-4 Indirect ETS connection (with combined HEX control valves)
Figure 5-5 Indirect ETS configuration (with dedicated HEX control valves)
Figure 5-6 Plate-and-frame heat exchanger installation
Figure 5-7 Plate-and-frame heat exchanger (courtesy Alfa Laval)
Figure 5-8 HEX surface area vs. "approach"
Figure 5-9 Importance of critical customer design
Figure 5-10 Pressure-dependent “globe” valve
Figure 5-11 Common control-valve characteristics
Figure 5-12 Pressure-independent control valve (courtesy Flow Control Industries)
Figure 5-13 Submetering system via fixed wireless
Figure 5-14 Submetering system with an RF handheld terminal
Figure 6-1 Impact of delta T on hydraulic profile
Figure 6-2 Variable primary flow
Figure 6-3 Traditional primary-secondary system
Figure 6-4 All variable primary-secondary system
Figure 6-5 Distributed primary-secondary system
Figure 6-6 Thermal storage tank used for maintaining static pressure in system
Figure 6-7 Weld-end ball valve
Figure 6-8 Weld-end butterfly valve
Figure 6-9 Direct-buried valve with mechanical actuation
Figure 6-10 Direct-buried valve with hydraulic actuator
Figure 6-11 Sluice plate hot tap
Figure 6-12 Example of estimated average ground temperatures at various depths
Figure 6-13 Distribution system supply-water temperature rise for example system at part load
Figure 7-1 Single-effect absorption cycle (courtesy York/Johnson Controls)
Figure 7-2 Engine-based CHP with electric and absorption chillers (courtesy York/Johnson Controls)
Figure 7-3 Turbine-based CHP with electric and steam-turbine-drive chillers
Figure 7-4 Load-leveling potential with thermal energy storage
Figure 7-5 Lift in single and series-counterflow chillers
Figure 7-6 Enclosure premiums above open drip-proof
Figure 7-7 Inverter-duty motor cost premium
Figure 7-8 Motor efficiency
Figure 7-9 Refrigerant environmental impact comparison
Figure 7-10 Counterflow cooling tower
Figure 7-11 Crossflow cooling tower
Figure 7-12 Chiller and tower kW/ton vs. ECWT
Figure 7-13 Rate of power change for chillers and cooling towers
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