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From: Date prepared or revised:

Scope of Operations
To:

Quality Safety Standard work Number of Pcs of TAKT Time Net Time Operation

+
Check Precaution in process standard WIP Number

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Date: Observer:
Process for
Observation Time Observation Sheet
Time Observer:
Number Component Tasks 1 2 3 4 5 6 7 8 9### 11##################### Component task time Points Observed

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Product part number Process Identification

Seq Set Up Required Move


Task Description V.A. TQC Information
# Mach Labor Machine Labor M L

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Process Design Analysis Sheet
Process Date

Current Proposed
Measure

Floor space used


(Sq. Ft)

Total part travel


(Linear feet)

No. Of operators

No. Of support

Standard WIP

Units/labor Hr.

Cost/piece

Mfg. lead time

5 S rating

Value add ratio

Scrap rate (PPM)

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten,
reproduced, or published
Process Capacity Table
Net Operating time (i)= Daily requirement
Date Part Number Page 1 of

Line Part Name Maximum output per day

Mach. No. Auto time Mach. Cycle Time # Pcs. Per chg. Time per piece. Total time Total Capacity
Step No. Process description A B C=A+B D Time to change E F=E/D G=C+F H=I/G Comments

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Standard Work Combination Sheet
Page ______________of__________________ Operator
Date Shift Process
Part # Time study person
Part name Qty. per Shift TAKT time

Description of Time Elements


Step # Operation Man Machine Walk Cumulative Operating Time (sec.)

###

###

###

###

###

###

###

###

###

###

###

###
5

Totals
Manual Machine------------- Walking Waiting

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Part Service Production Capacity Analysis Sheet
Operators: sally and fred Part Number/ Service Provided: invoice Incoming supplier

Basic Completion Time Setup

Manual Machine Completion Adjusted Production


Process Process Step Machine Batch CapacityAvaila
Operation Processing Time per Setup Time Completion bleTime per Reference
Step No. Description No. Size
Time Time Unit Time day 420 min.

Min Sec Min Sec Min Sec Min Sec Min Sec
1
2
3
4
5
6

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Standard Operations Routine Sheet
Part Number: Part Description:
No. Required: Cycle Time:

Order of Process Step


Process Step Description Time

Manual Machine 5" 10" 15" 20" 25" 30" 35" 40" 45" 50" 55" 1' 1'05" 1'10" 1'15" 1'20" 1'25" 1'30" 1'35" 1'40" 1'45" 1'50" 1'55" 2' 2'05" 2'10" 2'15" 2'20" 2'25" 2'30" 2'35" 2'40" 2'45" 2'50" 2'55" 3'

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Product or Service Process Identification/Family

Set-Up Required work Move time


Step # Task description Value add Mach. Labor Machine Labor Machine Labor Quality check

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Process Observation ECP Matrix
Estimated
Distance from Estimated Estimated
Step Description Queue
last step Task time Yield
time

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Work area:
Part family relationship matrix

Processes

Products

Index: R is required, O is optional %, Y required but has no yield


© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Index: R is required, O is optional %, Y required but has no yield

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Impact of
Power/ Project on Current/Desired Support
Influence Stakeholder Strongly Strongly
Key Stakeholder Role in Organization Category (H, M, L) Opposed Opposed Neutral Supportive Supportive Reasons for Resistance or Support

10

11

12

13

14

15

16

17

18

19

20

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LOW Influence Over Project HIGH
HIGH

C A
Power in Organization

D B

LOW

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Who They Influence

Influential Stakeholder ▼ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 X
2 X
3 X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13 X
14 X
15 X
Instructions:

Enter stakeholder names in column C. Each stakeholder has a number to the left of their name. Corresponding number appear across the top.
In matrix area, enter a lower case letter to indicate how strong the influence over another stakeholder. Use h for high, m for medium, and l for low.

© Breakthrough Management Group International. All rights reserved. No portion may be copied, rewritten, reproduced, or published
Stakeholder Action Plan
Perceived Method of Communication Tips and Anticipated Questions and Your
Rank Stakeholder Leverageable Allies WIIFS
Disc Communication Reminders Responses

10

11

12

13

14

15

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