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Safety without

compromise
Traction Drives for Cranes
and Hoists:

Low vibration
Dynamic
Reliable

www.abm-drives.com
Traction Drives FGA-series

Reliable & Powerful Technical Data


High-quality Drive Unit Solutions for Cranes and Hoists
Longevity, flawless function and safety even in rough conditions: Those are the core Profi-Line Automation-Line
requirements for industrial cranes. At high throughput as well as frequent starts and reversals Voltage 380 - 415 V 50 Hz (440 - 480 V 60 Hz) 380 - 415 V 87 Hz
sensitive positioning has to be assured – even at demanding operation. ABM Greiffenberger Number of Poles / Connection 8/2-pole star / star 4-pole Delta
offers a broad range of hoist and travel drive units especially for this goal, all achieving highest Operating Mode FEM 2m
safety requirements. Acceleration with load = 0.1 m/s² without load < 0.6 m/s²
ABM Greiffenberger develops and manufactures hoist drive units for more than 40 years. More than one million travel Torque 280 - 2,300 Nm
and hoist drive units have been delivered for cranes all over the world since then. Our highly skilled engineers are Service factor > 1.5 > 1.3
consistently working on optimised quality and value oft he drives. Protection Class / Design IP54, Aluminium terminal box
Drives from ABM are powerful, durable and innovative solutions that enhance the competitiveness of crane Brake Two-surface brake
manufacturers on all continents. Output Shaft Solid shaft, Hollow shaft with key or Spline shaft acc. to DIN 5480
Options Phase insolation
Protection class IP65
UL / CSA-Approval
Traction Drives FGA-series: Dynamic & Low vibration Thermal sensor
Thermistor PTC
With two product lines ABM offers the right solution for every speed and accuracy requirement: Two-surface brake with manual release
Motor connection via quick connector
V The Profi-Line offers two travel speeds. Pole-switching motors (8/2-pole) with specially
V1 designed windings and rotors allow for safe soft start. Typical operational areas are low-vibrant Description Type Name:
t transport of sheet metal and coils or handling of cases, containers and components in assembly
V2 Brake Gearbox Motor Inertia
halls.
ZFL15 / FGA1353 / 4KD90Sa4x-8/2 G
V The Automation-Line stands for variable speeds. Especially for inverter use designed 4-pole
motors can be operated with an 87 Hz-characteristic. Important parameters like acceleration and
t deceleration ramps can be adjusted individually via the controller. The exceptionally soft start and World-renowned Partner in the Lifting Technology
braking characteristic of the drive units reduces load swings to a minimum. Automation-Line
drive units are especially well-suited for use in the glass industry, handling of paper coils or
insertion of moulds or other large tools.

Advantages & Benefits

ƒƒ High efficiency  Energy saving


ƒƒ Aluminum housing  Light weight and corrosion resistant (no painting required)
ƒƒ Compact design  Small space requirement
ƒƒ High ratios  Low discharge rpm
ƒƒ Various mounting possibilities  Most flexible mounting options
ƒƒ High quality helical gears in the transmission  Long life time and quiet operation
ƒƒ Profi-Line
Specific motor design and inertia fan ensures soft starting and braking
 No swinging of the load
ƒƒ Automation-Line
Variable drive speeds  No swinging of the load
Specific, durable winding isolation  Increased motor protection

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profi-Line

Driving Speed v = 5/20 m/min Driving Speed v = 10/40 m/min

Ø Wheel [mm] Ø Wheel [mm]


Type i Type i
125 160 200 250 315 400 P [kW] n2 [rpm] 125 160 200 250 315 400 P [kW] n2 [rpm]
Pos.

Pos.
min. Load [kg]; Acceleration a < 0.6m/s²* at 50 Hz at 50 Hz min. Load [kg]; Acceleration a < 0.6m/s²* at 50 Hz at 50 Hz
max. Load [kg]; Acceleration a = 0.1m/s²* max. Load [kg]; Acceleration a = 0.1m/s²*
0 800
1 ZFL15 / FGA283 / 4KD80a4x-8/2 G 51.05 0.06 / 0.25 12.1 / 54.8 1 ZFL15 / FGA283 / 4KD80b4x-8/2 G 25.86 0.09 / 0.37 24 / 108.3
4,800 4,500
0 1,200
2 ZFL15 / FGA283 / 4KD80b4x-8/2 G 51.05 0.09 / 0.37 12.1 / 54.8 2 ZFL15 / FGA453 / 4KD90Sa4x-8/2 G 27.92 0.12 / 0.55 22.2 / 97.8
7,500 5,500
0 1,700
3 ZFL15 / FGA453 / 4KD90Sa4x-8/2 G 56.94 0.12 / 0.55 10.9 / 47.9 3 ZFL15 / FGA453 / 4KD90Sb4x-8/2 G 27.92 0.18 / 0.75 22.2 / 97.1
11,500 8,000
0 1,300
4 ZFL15 / FGA283 / 4KD80a4x-8/2 G 67.00 0.06 / 0.25 9.3 / 41.8 4 ZFL15 / FGA453 / 4KD90Sa4x-8/2 G 33.43 0.12 / 0.55 18.5 / 81.7
5,300 7,000
0 1,800
5 ZFL15 / FGA283 / 4KD80b-4x-8/2 G 67.00 0.09 / 0.37 9.3 / 41.8 5 ZFL15 / FGA453 / 4KD90Sb4x-8/2 G 33.43 0.18 / 0.75 18.5 / 81.1
7,500 10,000
0 1,700
6 ZFL15 / FGA453 / 4KD90Sa4x-8/2 G 68.17 0.12 / 0.55 9.1 / 40 6 ZFL15 / FGA453 / 4KD90Sb4x-8/2 G 44.04 0.18 / 0.75 14.1 / 61.5
13,000 10,000
0 2,300
7 ZFL15 / FGA453 / 4KD80b4x-8/2 G 88.60 0.09 / 0.37 7 / 31.6 7 ZFL30 / FGA1353 / 4KD100La4x-8/2 G 43.69 0.25 / 1.1 15.6 / 62.9
9,500 14,000
0 3,700
8 ZFL15 / FGA453 / 4KD90Sa4x-8/2 G 88.60 0.12 / 0.55 7 / 30.8 8 ZFL30 / FGA1353 / 4KD100Lb4x-8/2 G 43.69 0.37 / 1.5 14.9 / 62.3
15,000 20,000
0 2,400
9 ZFL15 / FGA1353 / 4KD90Sb4x-8/2 G 91.75 0.18 / 0.75 6.8 / 29.5 9 ZFL30 / FGA1353 / 4KD100La4x-8/2 G 53.44 0.25 / 1.1 12.7 / 51.5
21,000 15,000
0 3,700
10 ZFL15 / FGA1353 / 4KD90Sa4x-8/2 G 110.28 0.12 / 0.55 5.6 / 24.8 10 ZFL30 / FGA1353 / 4KD100Lb4x-8/2 G 53.44 0.37 / 1.5 12.2 / 50.9
15,000 22,000
0 5,400
11 ZFL15 / FGA1353 / 4KD90Sb4x-8/2 G 110.28 0.18 / 0.75 5.6 / 24.6 11 ZFL30 / FGA1353 / 4KD100Lc4x-8/2 G 53.44 0.55 / 2.2 11.4 / 50.7
22,000 30,000
0 2,400
12 ZFL30 / FGA1353 / 4KD100La4x-8/2 G 110.28 0.25 / 1.1 6.2 / 24.9 12 ZFL30 / FGA1353 / 4KD100La4x-8/2 G 70.90 0.25 / 1.1 9.6 / 38.8
28,000 17,000
0 3,800
13 ZFL15 / FGA1353 / 4KD90Sa4x-8/2 G 136.75 0.12 / 0.55 4.5 / 20 13 ZFL30 / FGA1353 / 4KD100Lb4x-8/2 G 70.90 0.37 / 1.5 9.2 / 38.4
16,500 24,000
0 2,400
14 ZFL15 / FGA1353 / 4KD90Sb4x-8/2 G 136.75 0.18 / 0.75 4.5 / 19.8 14 ZFL30 / FGA1353 / 4KD100La4x-8/2 G 91.75 0.25 / 1.1 7.4 / 30
23,000 17,500
0 3,800
15 ZFL15 / FGA1353 / 4KD90Sa4x-8/2 G 166.83 0.12 / 0.55 3.7 / 16.4 15 ZFL30 / FGA1353 / 4KD100Lb4x-8/2 G 91.75 0.37 / 1.5 7.1 / 29.6
16,500 26,000

* Load = Crane weight + max. lifting load 6,000


16 ZFL30 / FGA2303 /4KD100Lc4x-8/2 G 82.42 0.55 / 2.2 7.4 / 33
The data relate to one drive. 35,000

* Load = Crane weight + max. lifting load


The data relate to one drive.

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automation-Line

Driving Speed v = 20 m/min Driving Speed v = 40 m/min

Ø Wheel [mm] Ø Wheel [mm]


Type i P [kW] n2 [rpm] Type i P [kW] n2 [rpm]
125 160 200 250 315 400 125 160 200 250 315 400
Pos.

Pos.
at 50 Hz at 50 Hz at 50 Hz at 50 Hz
min. Load [kg]; Acceleration a < 0.6m/s²* at 87 Hz at 87 Hz min. Load [kg]; Acceleration a < 0.6m/s²* at 87 Hz at 87 Hz
max. Load [kg]; Acceleration a = 0.1m/s²* max. Load [kg]; Acceleration a = 0.1m/s²*
0 0.18 27 0 0.37 55
1 ZFL08 / FGA283 / 4D63a-4 51.05 1 ZFL15 / FGA283 / 4D71b-4 25.86
5,500 0.31 47 6,000 0.64 96
0 0.25 28 0 0.55 55
2 ZFL08 / FGA283 / 4D63b-4 51.05 2 ZFL15 / FGA283 / 4D71c-4 25.86
8,000 0.44 48 8,500 0.96 94
0 0.37 28 0 0.75 55
3 ZFL15 / FGA283 / 4D71b-4 51.05 3 ZFL15 / FGA283 / 4D80b-4 25.86
12,000 0.64 49 12,000 1.31 96
0 0.18 23 0 0.37 44
4 ZFL08 / FGA283 / 4D63a-4 61.49 4 ZFL15 / FGA283 / 4D71b-4 32.40
6,500 0.31 39 6,500 0.64 77
0 0.25 23 0 0.55 44
5 ZFL08 / FGA283 / 4D63b-4 61.49 5 ZFL15 / FGA283 / 4D71c-4 32.40
9,000 0.44 40 9,500 0.96 75
0 0.37 21 0 0.75 48
6 ZFL15 / FGA453 / 4D71b-4 68.17 6 ZFL15 / FGA453 / 4D80b-4 30.07
13,000 0.64 36 13,000 1.31 82
0 0.25 19 0 0.55 36
7 ZFL08 / FGA283 / 4D63b-4 77.04 7 ZFL15 / FGA453 / 4D71c-4 38.87
8,800 0.44 32 10,000 0.96 63
0 0.37 18 0 0.75 37
8 ZFL15 / FGA453 / 4D71b-4 81.72 8 ZFL15 / FGA453 / 4D80b-4 38.87
12,500 0.64 30 14,000 1.31 64
0 0.55 20 0 1.1 36
9 ZFL15 / FGA1353 / 4D71c-4 70.90 9 ZFL15 / FGA1353 / 4D80e-4 39.93
19,000 0.96 34 21,000 1.91 62
0 0.37 16 0 0.75 29
10 ZFL15 / FGA1353 / 4D71b-4 91.75 10 ZFL15 / FGA1353 / 4D80b-4 48.83
14,000 0.64 27 15,000 1.31 51
0 0.55 15 0 1.1 29
11 ZFL15 / FGA1353 / 4D71c-4 91.75 11 ZFL15 / FGA1353 / 4D80e-4 48.83
20,000 0.96 27 20,000 1.91 51
0 0.75 16 0 1.5 30
12 ZFL15 / FGA1353 / 4D80b-4 91.75 12 ZFL30 / FGA1353 / 4D90Sb-4 48.83
28,000 1.31 27 27,000 2.61 51
0 0.55 13 0 1.1 27
13 ZFL15 / FGA1353 / 4D71c-4 110.28 13 ZFL15 / FGA1353 / 4D80e-4 53.44
21,000 0.96 22 20,000 1.91 46
0 0.55 8 0 1.5 27
14 ZFL15 / FGA1353 / 4D71c-4 166.83 14 ZFL30 / FGA1353 / 4D90Sb-4 53.44
24,000 0.96 15 27,000 2.61 47

* Load = Crane weight + max. lifting load 0 1.1 20


15 ZFL15 / FGA1353 / 4D80e-4 70.90
The data relate to one drive. 22,000 1.91 35
0 1.5 17
16 ZFL30 / FGA2303 / 4D90Sb-4 82.42
32,000 2.61 30
0 2.2 17
17 ZFL30 / FGA2303 / 4D90Lb-4 82.42
48,000 3.81 30

* Load = Crane weight + max. lifting load


The data relate to one drive.

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Dimension Tables

Dimensions Dimensions
Traction Drive FGA283 Traction Drive FGA453

Figures in [mm] Figures in [mm]

Motor X1 AC ADS LBSZFL Motor X1 AC ADS LBSZFL

D63 121.5 124 112 189.5 D63 128.5 124 112 189.5
D71 D71
121.5 139 117 212.5 127.5 139 117 212.5
KD71 KD71
D80 D80
145 158 124 239 151 158 124 239
KD80 KD80
D90S
Gearbox 156.5 177 140 268
KD90S
25.9 32.4 38.2 46.1 51.1 61.5 67.0 77.0 90.9 97.5 109.5 122.1 144.1 159.3 173.6 D90L
Ratios 156.5 177 140 293
192.4 199.4 252.5 316.0
KD90L

Options
Gearbox

ƒƒ B5 Flange Ø 200 mm 21.6 27.9 30.1 33.4 38.9 44.0 46.5 56.9 68.2 81.7 88.6 98.0 99.8 119.7 130.3 159.5
ƒƒ Spline shaft N30x1.25x22x9H (DIN5480) Ratios
164.4 190.7 210.2 233.6 262.0 320.9
ƒƒ Hollow shaft Ø 25 mm

Options

ƒƒ B5 Flange Ø 200 mm
ƒƒ Spline shaft N30x1.25x22x9H (DIN5480)
ƒƒ Hollow shaft Ø 35 mm

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Dimension Tables

Dimensions Dimensions
Traction Drive FGA1353 Traction Drive FGA2303

Figures in [mm] Figures in [mm]

Motor X1 AC ADS LBSZFL Motor X1 AC ADS LBSZFL

D71 D90S
156 139 117 212.5 224 177 140 268
KD71 KD90S
D80 D90L
165 158 124 239 224 177 140 293
KD80 KD90L
D90S D100L
165 177 140 268 220 196 148 332.5
KD90S KD100L
D90L
165 177 140 293 Gearbox
KD90L
D100L
171 196 148 332.5 Ratios 44.49 50.00 82.42
KD100L

Options
Gearbox

ƒƒ Hollow shaft Ø 60 mm
Ratios 37.40 43.69 53.44 66.31 70.9 91.75 110.3 136.7 166.8 217.4

Options

ƒƒ B5 Flange Ø 250 mm
ƒƒ Spline shaft N45x2x21x9H (DIN5480)
ƒƒ Hollow shaft Ø 55 mm

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We drive the world

A dense network of international subsidiaries and sales


offices in all major industrial countries ensure close
contact with our customers around the world – and
guarantee an excellent standard of service.

Kindly contact us for further detailed information.

ABM Greiffenberger Antriebstechnik GmbH


P.O. Box 140, D-95614 Marktredwitz
Phone: +49 9231 67-0
Fax: +49 9231 67-5295
www.abm-drives.com
E-Mail: lifting@abm-drives.com

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