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0053A1
(19) United States
(12) Patent Application Publication (10) Pub. No.: US 2014/033.0053 A1
MO et al. (43) Pub. Date: Nov. 6, 2014
(54) HYDROQUINONE COMPOUNDS FOR Publication Classification
INHIBITING MONOMER POLYMERIZATION
(51) Int. Cl.
(71) Applicant: BAKER HUGHES C07C 7/20 (2006.01)
INCORPORATED, Houston, TX (US) (52) U.S. Cl.
CPC ........................................ C07C 7/20 (2013.01)
(72) Inventors: Hua Mo, Friendswood, TX (US); Roger USPC .............................................................. 585/3
D. Metzler, Sugar Land, TX (US)
(57) ABSTRACT
(73) Assignee: BAKER HUGHES
INCORPORATED, Houston, TX (US) The polymerization of monomers may be at least partially
s s reduced or inhibited by introducing an effective amount of an
21) Appl. No.: 14/337.885 additive. The additive may be or include at least one hydro
(21) Appl. No 9 quinone. Such as but not limited to, 2,6-di-tert-butyl hydro
1-1. quinone, 2.5 di-tert-butyl hydroquinone, 3.5 di-tert-butyl
(22) Filed: Jul. 22, 2014 hydroquinone, 3.5 di-methyl hydroquinone, 3.6 di-tert-butyl
O O hydroquinone, and combinations thereof. The polymerizable
Related U.S. Application Data monomers may be or include, but are not limited to styrene,
(63) Continuation-in-part of application No. 13/660,488, butadiene, isoprene, acrylic acid, acrylonitrile, vinyl acetate,
filed on Oct. 25, 2012. and combinations thereof.
US 2014/033.0053 A1 Nov. 6, 2014
0002 The present invention relates to reducing or inhibit 0007. There is provided, in one form, a method for inhib
ing the polymerization of monomers, and more specifically iting the polymerization of monomers by introducing an
relates to introducing to the monomers an effective amount of effective amount of an additive to at least partially inhibit their
an additive to inhibit their polymerization. polymerization. The additive may be or include at least one
hydroquinone. Such as but not limited to, 2,6-di-tert-butyl
BACKGROUND hydroquinone, 2.5 di-tert-butyl hydroquinone, 3.5 di-tert-bu
tyl hydroquinone, 3.5 di-methyl hydroquinone, 3.6 di-tert
0003 Common industrial methods for producing various butyl hydroquinone, and combinations thereof.
compounds containing vinyl functionality Such as styrene, 0008. There is further provided in another non-limiting
ethene, butadiene, isoprene, vinyl acetate, (meth)acrylic acid, embodiment, where the monomers are present in a fluid, Such
(meth)acrylates, acrolein, acrylonitrile or vinyl-substituted as but not limited to, a refinery fluid, a petrochemical fluid,
aromatics, typically include separation and purification pro and mixtures thereof. The additive may include the hydro
cesses such as distillation to remove unwanted impurities or quinone(s) mentioned above, as well as at least one benzo
byproducts. However, undesired polymerization, especially quinone, such as but not limited to, 3,5-di-tert-butyl-1,2-ben
during monomer purification processes such as distillation, Zoquinone (3.5 BO): 3,5-di-methyl-1,2-benzoquinone; 3.6-
results in loss of the monomer product. Moreover, loss of di-tert-butyl-1,2-benzoquinone, 2,6-di-tert-butyl-1,4-
production due to polymer formation on process equipment benzoquinone (2.6 BO); 2.5-di-tert-butyl-1,4-benzoquinone
continues to cause operating problems for those in the indus (2.5 BO): 4-sec-butyl-2,6-di-tert-butylphenol; and combina
try. In particular, plugging of distillation column overhead tions thereof.
piping and fouling or plugging of condensers has been prob 0009. In an alternative embodiment, a treated monomer
lematic. Therefore, the industry has sought compositions and stream is provided. The treated monomer stream may include,
methods that are less dangerous to handle, that are effective in but is not limited to, polymerizable monomers, and an addi
multiple phases, and that reduce product losses and produc tive therein for at least partially inhibiting the polymerization
tion problems. of the monomers within the monomer stream. The additive
0004 Consequently, additives, which are referred to either may be or include at least one hydroquinone. Such as but not
as polymerization inhibitors or as polymerization retarders, limited to, 2,6-di-tert-butyl hydroquinone, 2.5 di-tert-butyl
are added to the olefinically unsaturated monomers generally hydroquinone, 3.5 di-tert-butyl hydroquinone, 3.5 di-methyl
as early as during the preparation process. Polymerization hydroquinone, 3.6 di-tert-butyl hydroquinone, and combina
inhibitors are, as the name actually states, capable of effec tions thereof.
tively preventing undesired polymerization. Since the reac 0010. The additive appears to at least partially inhibit the
tion rate of polymerization inhibitors is fast, polymerization polymerization of the polymerizable monomers over a period
inhibitors are consumed within a short time. The polymer of time.
content rises quickly thereafter. Polymerization retarders, in
contrast, can partially prevent polymerization. The rate of DETAILED DESCRIPTION
polymerization slowly increases Therefore polymerization is
effectively hindered or inhibited for a longer period of time, 0011. It has been discovered that the polymerization of
e.g. 4 hours. Due to slow reaction rate, polymerization monomers may be at least partially reduced or inhibited by
retarder consumes significantly more slowly than polymer introducing to the monomers an effective amount of an addi
ization inhibitors. In general, polymerization inhibitors are tive. The monomer may be or include, but is not limited to
used to inhibit polymerization under normal process condi acrylic monomers and/or vinyl monomers; alternatively, the
tions; whereas, polymerization retarders are used to decrease monomers may be or include, but are not limited to styrene,
polymerization reactions during an abnormal process condi butadiene, isoprene, acrylic acid, vinyl acetate, acrylonitrile,
tion, such as an emergency shutdown. The presence of both and combinations thereof. The monomers may be present in
polymerization inhibitors and polymerization retarders in a fluid, such as but not limited to, a refinery fluid, a petro
monomer production may be justified. chemical fluid, and combinations thereof.
0005. It is well known that undesirable and costly poly 0012 Non-limiting examples of where the polymerization
merization is a significant problem during the manufacturing of the monomers tends to be problematic within the refinery
of various vinyl monomers, particularly vinyl aromatic com process or petrochemical process may include, but are not
pounds (e.g., Styrene, alpha-methylstyrene and vinyltoluene). limited to light ends, a primary fractionator, pyrolysis gas,
Many kinds of polymerization inhibitors and polymerization and the like. Refinery fluids are fluids that may be further
retarders have been used in the past to minimize this problem. processed or refined at a refinery, Such as a petrochemical
Examples of polymerization inhibitors that have been used to fluid. In a non-limiting embodiment, the petrochemical fluid
control polymer formation include alkyl-substituted di-nitro may circulate through a hydrotreater, a distillation tower, and
US 2014/033.0053 A1 Nov. 6, 2014
combinations thereof. A non-limiting example of a refinery about 1 C independently to about 20 C atoms. R1 may be the
process may include reducing or preventing the formation of same or different from R2. In one non-limiting embodiment,
foulants, polymerization of monomers, and combinations compound (A) may be 3,5-di-tert-butyl-1,2-benzoquinone
thereof. Petrochemical fluids may be or include oilfield fluids, (3.5 BO); 3,5-di-methyl-1,2-benzoquinone, 3,6-di-tert-butyl
crude oil, production water, and the like. 1.2-benzoquinone, 2,6-di-tert-butyl-1,4-benzoquinone (2.6
0013 The additive may include at least one polymeriza BQ); 2,5-di-tert-butyl-1,4-benzoquinone (2.5 BQ): 4-sec-bu
tion retarder, a polymerization inhibitor, and combinations tyl-2,6-di-tert-butylphenol; and combinations thereof.
thereof. Prevent or inhibit is defined herein to mean that the
additive may suppress or reduce the amount of total polymer 0018. The hydroquinones and/or benzoquinones may
ization. That is, it is not necessary for the polymerization to be react with the monomer(s) via thermochemistry, photochem
entirely prevented for the methods and compositions dis istry, and combinations thereof. As the name Suggests, pho
cussed herein to be considered effective, although complete tochemistry requires light to initiate the reaction. Thermo
prevention is a desirable goal. chemistry uses heat, instead of light, to initiate the reaction. In
0014. The additive may be or include at least one hydro a non-limiting embodiment, the hydroquinones and/or ben
quinone, such as but not limited to 2,6-di-tert-butyl hydro Zoquinones may behave differently in the presence of light,
quinone, 2.5 di-tert-butyl hydroquinone, 3.5 di-tert-butyl which may activate a particular photochemical pathway, and/
hydroquinone, 3.5 di-methyl hydroquinone, 3.6 di-tert-butyl orheat, which may activate aparticular thermochemical path
hydroquinone, and combinations thereof. The additive may way. Such reaction mechanisms may be controlled such that
include the hydroquinone(s) in an amount ranging from about the hydroquinones and/or benzoquinones may react via a
0.01 ppm independently to about 10,000 ppm, alternatively thermochemical pathway and not a photochemical pathway
from about 1 ppm independently to about 5000 ppm, or from or vice versa, i.e. the hydroquinones and/or benzoquinones
about 1 ppm independently to about 1200 ppm. In a non may react via a photochemical pathway and not a thermo
limiting embodiment, the additive may include at least one chemical pathway.
optional to quinone in addition the hydroquinone(s). The 0019. The hydroquinones and the benzoquinones may be
additive may include at least 50 vol% independently to about classified as polymerization retarders for purposes of the
99.5 vol% of the hydroquinone(s), or from about 80 vol% methods described. As used herein with respect to a range,
independently to about 95 vol%. The benzoquinones may be “independently’ means that any lower threshold may be used
present in the additive in an amount ranging from about 0.5 together with any upper threshold to give a suitable alterna
vol% independently to about 50 vol%, alternatively from tive range. The hydroquinones and/or the benzoquinones may
about 5 vol% independently to about 20 vol%. However, the at least partially inhibit or reduce the rate of polymerization of
additive may include the hydroquinones in the absence of the the monomers for about 0.25 hours independently to about 4
benzoquinones in another non-limiting embodiment. hours, alternatively from about 0.25 hours independently to
0015. In a non-limiting embodiment, the hydroquinone about 3 hours, or from about 0.5 hours independently to about
may have the general formula (A): 2 hours.
0020. The methods described are considered successful if
(A) the additive inhibits more of the monomer polymerization
OH than would occur in the absence of the additive. Alternatively,
Success is obtained if a majority of the monomer polymeriza
tion is at least partially inhibited, from about 90% indepen
dently to about 99.9%, or from about 96% independently to
about 99% in another non-limiting embodiment.
0021. The additive may include a known polymerization
inhibitor, such as but not limited to a nitroxide, a hydroxy
0016 The benzoquinone may have the general formula lamine, quinone methide, phenylenediamine derivatives, a
(B): hindered phenol, and combinations thereof. The additive may
include the polymerization inhibitor in an amount ranging
from about 0.01 ppm independently to about 20,000 ppm,
(B) alternatively from about 1 ppm independently to about
O 10,000 ppm, or from about 10 ppm independently to about
O 1,000 ppm in another non-limiting embodiment. The nitrox
ide may be or include 2.2.6,6-tetramethyl-1-piperidinyloxyl
(TEMPO);4-HTEMPO;4-OXOTEMPO; 1-oxyl-2.2.6,6-tet
yon
R1
- ramethylpiperidine, 1-oxyl-2.2.6.6-tetramethypiperidin-4-
One, 1-oxyl-2.2.6.6-tetramethylpiperidin-4-yl-2-acetate,
1-oxyl-2.2.6.6tetramethyl-1-piperidin-4-yl-2-ethylhex
0017 R1 and R2 may be or include an alkyl group, an aryl anoate, and combinations thereof.
group, an alkyl group having a heteroatom, an aryl group 0022. The hydroxylamine may be or include hydroxy
having a heteroatom, and combinations thereof. The heteroa lamines substituted with at least one alkyl, aryl or alkylaryl
tom may be or include but is not limited to Sulfur, nitrogen, group include, but are not necessarily limited to N-ethylhy
oxygen, and combinations thereof. Non-limiting examples droxylamine (EHA); N,N'diethylhydroxylamine (DEHA);
may be or include an ether group, a thiol group, and/or an N-ethyl-N-35 methylhydroxylamine (EMHA), N-isopropyl
ester group. The alkyl group of R1 and/or R2 may have from hydroxylamine (IPHA); N,N'dibutylhydroxylamine
1 C atom independently to 50 C atoms; alternatively from (DBHA); N-amylhydroxylamine (AHA); N-phenylhydroxy
US 2014/033.0053 A1 Nov. 6, 2014
10. The method of claim 8, wherein the monomers are quinone (3.5 BQ): 3,5-di-methyl-1,2-benzoquinone, 3,6-di
selected from the group consisting of Styrene, butadiene, tert-butyl-1,2-benzoquinone, 2,6-di-tert-butyl-1,4-benzo
isoprene, acrylic acid, acrylonitrile, vinyl acetate, and com quinone (2.6 BQ); 2.5-di-tert-butyl-1,4-benzoquinone (2.5
binations thereof. BQ): 4-sec-butyl-2,6-di-tert-butylphenol; and combinations
11. The method of claim 8, wherein the additive further thereof.
comprises a polymerization inhibitor selected from the group 15. The treated monomer stream of claim 13, wherein the
consisting of a nitroxide, a hydroxylamine, a phenylene additive further comprises a polymerization inhibitor
diamine, a hindered phenol, compound (1), and combinations selected from the group consisting of a nitroxide, a hydroxy
thereof; wherein compound (1) is: lamine, a phenylene diamine, a hindered phenol, compound
(1), and combinations thereof, wherein compound (1) is:
HC
CHs HC CH: CHs HC
HC CH:
HC CH
HC CH
R3
and
and
wherein R3 is selected from the group consisting of an wherein R3 is selected from the group consisting of an
alkyl group, an aryl group, an alkyl group having a alkyl group, an aryl group, an alkyl group having a
heteroatom, an aryl group having a heteroatom, and heteroatom, an aryl group having a heteroatom, and
combinations thereof, wherein the heteroatom is combinations thereof, wherein the heteroatom is
Selected from the group consisting of Sulfur, nitrogen, Selected from the group consisting of Sulfur, nitrogen,
oxygen, and combinations thereof. oxygen, and combinations thereof.
12. The method of claim 11, wherein the ratio between the 16. The treated monomer stream of claim 15, wherein the
hydroquinone and the polymerization inhibitor is based on ratio between the hydroquinone and the polymerization
weight and ranges from about a 1:1 ratio to about a 1:10 ratio. inhibitor is based on weight and ranges from about a 1:1 ratio
13. A treated monomer stream comprising: to about a 1:10 ratio.
polymerizable monomers; and 17. The treated monomer stream of claim 13, wherein the
an additive therein for reducing the rate of polymerization additive is present in an amount ranging from about 0.01 ppm
of the polymerizable monomers within the monomer to about 10,000 ppm based on the monomers.
stream; wherein the additive comprises at least one hyd 18. The treated monomer stream of claim 13, wherein the
roquinone selected from the group consisting of 2,6-di monomers are selected from the group consisting of styrene,
tert-butyl hydroquinone, 2.5 di-tert-butyl hydroquinone, butadiene, isoprene, acrylic acid, acrylonitrile, vinyl acetate,
3.5 di-tert-butyl hydroquinone, 3.5 di-methyl hydro and combinations thereof.
quinone, 3.6 di-tert-butyl hydroquinone, and combina 19. The treated monomer stream of claim 13, wherein the
tions thereof. treated monomer stream is selected from the group consisting
14. The treated monomer stream of claim 13, wherein the of a refinery fluid, a petrochemical fluid, and combinations
thereof.
additive further comprises at least one benzoquinone selected
from the group consisting of 3,5-di-tert-butyl-1,2-benzo