SECOND SUMMATIVE TEST IN SMAW GRADE 12

A. TRUE OR FALSE; Write TRUE if the statement is correct and FALSE if the statement is wrong.

_____1. Travelling too fast will make the bead face narrow with pointing riffle.
_____2. In fillet weld, electrode angle is not necessary for preventing undercut and underfill.
_____3. The arc length is very important for weld puddle control.
_____4. Incorrect travel is not a common mistake.
_____5. If a smaller recommended electrode is used, welding time and heat to the joint will increased.

B. MULTIPLE CHOICE: Choose the correct answer and write the letter that corresponds to your choice.

_____1. When electrode coating absorbs moisture, what will be the effect to the weld bead?
a.poor penetration c.excessive penetration
b.porosities d.undercut
_____2. Incomplete sidewall fusion is normally found between _________.
a.weld base metal c.root joint
b.HAZ and base metal d. cover pass and filling pass
_____3. Welding distortion warp and stresses are cause by ___________.
a.weaving technique c.high temperature
b.intermittent d.backstop welding
_____4.The most common cause of undercut in a weld is too ________.
a.low current c. short an arc
b.high an arc d.high a current
_____5.What will happen on the weld if the travel speed is too fast?
a.flatten b.more convex c.narrow with pointing ripple d.wide
_____6.The desired arc length in welding must be _____________.
a.1/16 inch b.1/8 inch c.1/4 inch d.3/4
_____7.Which one is the most essential in welding?
a.arc length b.current setting c.electrode angle d.travel speed
_____8.It is vital for maintaining consistency in weld quality?
a.arc length b.current setting c.electrode angle d.travel speed
_____9.To have a quality weld ,a welder must adopt the acronym _____________.
a.CHECK b.CLAMS c.ECTEA d.SMAW
____10.Why electrode size important in every welding?
a.it will increase welding time and heat to the joint
b. it is part of our work
c. not matter
d. size affects welding quality and appearance
____11.In E6011, the digit 60 represents the _______________.
a.flux coating b.position c.tensile d.weld
____12. The main purpose of the ______________is to supply the system with suitable electric power.
a. electrode lead b. power source c. worklead d. workpiece
____13.Which of the following is also called as straight polarity?
a. AC b. DC c.DCEN d. DCEP
____14. A cable wire that is connected to the welding machine and to the workpiece is _________.
a. electrode lead b.power source c. worklead d. workpiece
____15.What is the normal arc length that a welder must apply in welding carbon steel plates in
flat position ?
a.1/16-1/8 inch b.1/8-1/4 inch c.3/16-1/4 inch d.1/4-5/16 inch
 SUMMATIVE TEST
Grade 12 First Quarter

A.Matching Type Test: Match indicators in column A to its results in column B. Write only the letter

COLUMN A COLUMN B

____1.Voltage high A.Wet electrode

____2.High current B.Arc length too long
____3.Arc strike C.Spatter
____4.Slag inclusion D.Low current
____5.Porosity E.Failure to clean the weld
____6.Arc blow F.Improper starting an Arc
____7.Poor penetration G.Undercut
____8.Weld face
____9.Weld Root
____10.Weld Toe
____11.Weld Leg
____12.Theoritical Throat

B.Multiple Choice : Choose the letter of the best answer.

____1. Afillet weld is a weld type in the cross sectional shape of a ____________.
a.square b.rectangle c.circle d.triangle
____2.In stringer bead in flat fillet weld of the same thickness plate the work angle is always.
a.30 degress b.60 degress c.45 degress d.70 degress

_____3. When electrode coating absorbs moisture, what will be the effect to the weld bead?
a.poor penetration c.excessive penetration
b.porosities d.undercut
_____4. Incomplete sidewall fusion is normally found between _________.
a.weld base metal c.root joint
b.HAZ and base metal d. cover pass and filling pass
_____3. Welding distortion warp and stresses are cause by ___________.
a.weaving technique c.high temperature
b.intermittent d.backstop welding
_____5.The most common cause of undercut in a weld is too ________.
a.low current c. short an arc
b.high an arc d.high a current