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Design Organisation Handbook Issue:
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BERIEV IRKUT
SEAPLANE
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SEAPLANE
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TABLE OF CONTENT
1 GENERAL ............................................................................................................8
1.1 Distribution List / DOH Holders.......................................................................... 8
1.2 List of effective chapters ........................................................................................ 9
1.3 Manual management ........................................................................................... 10
1.3.1 Manuel Updated................................................................................................ 10
1.4 Amendment record table ................................................................................... 12
1.5 Definitions ............................................................................................................... 13
1.6 Abbreviations ......................................................................................................... 16
1.7 Reference documents ............................................................................................ 18
1.8 Other referred documents ................................................................................... 19
2 BERIEV IRKUT SEAPLANE DESIGN ORGANIZATION ............................21
2.1 General..................................................................................................................... 21
2.2 Organization of the Authorities ......................................................................... 21
2.3 Applicant ................................................................................................................. 22
2.3.1 Purpose of this Manuel ...................................................................................... 22
2.3.2 Basic rules.......................................................................................................... 22
2.4 Organization Undertaking .................................................................................. 23
2.4.1 Statement of undertaking by the Accountable Manager.................................... 23
2.4.2 Statement of Undertaking by Head of Design Organization ............................. 24
2.5 BISP .......................................................................................................................... 25
2.6 Terms of Approval ................................................................................................ 25
2.6.1 Scope of work .................................................................................................... 25
2.6.2 Type of products ................................................................................................ 25
2.6.3 Types of technologies ........................................................................................ 25
2.6.4 Beriev Irkut Seaplane Product covered by BISP DOA ..................................... 25
2.7 Organization ........................................................................................................... 26
2.7.1 General............................................................................................................... 26
2.7.2 Beriev Irkut Seaplane Flow Chart 1................................................................... 26
2.7.3 Organization Chart 2 of Beriev Irkut Seaplane.................................................. 27
2.7.4 BISP Organization Chart 3 ............................................................................... 28
2.7.5 Beriev Organization Chart 4 ............................................................................ 29
2.7.6 Ivchenko Progresss Organization Chart 5........................................................ 30
2.7.7 Design Organization .......................................................................................... 31
2.8 Facilities and Means.............................................................................................. 33
2.8.1 Facilities............................................................................................................. 33
2.8.2 Human Resources .............................................................................................. 34
2.8.3 Means................................................................................................................. 34
3 FUNCTIONS AND RESPONSIBILITIES........................................................36
3.1 Airworthiness Certification Committee (ACC) .............................................. 36
3.2 Functions ................................................................................................................. 36
3.2.1 Head of Design Organization (HDO) ................................................................ 36
3.2.2 Head of Design Office (Chief Engineer) .......................................................... 37
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SEAPLANE
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1 GENERAL
Registration
Organization Name
N°
EASA P. MARCOUX B01
BISP NN B08
RESERVED NN B09
RESERVED NN B10
RESERVED NN B11
BISP
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The Design Organization Handbook is prepared, updated and issue by BISP in Toulouse, on
behalf of the Head of Design Organization.
Each copy of this manual is numerically registered, BISP Office of Airworthiness manages the
distribution and the verification of the application of this manual.
The evolution of the Design Organization are two different types which are described as
follows:
• DOH amendment
• DOH revision
DOH revisions are issued in case of changes to the Design Assurance System that are
significant to the showing of compliance or to the airworthiness of the product as defined
in Part 21.A247.
DOH amendments are intended to include all other changes. The DOH is updated by
amendments when necessary.
The Significant changes in the Design Assurance System are defined as follows :
a) Changes in organization:
- Change in ownership;
- Relocation to new premises;
- Change in the industrial organization (partnership, suppliers, design worksharing) unless it
can be shown that the independent checking function of the showing of compliance is not
affected;
- Change in the parts of the organization that contribute directly to the airworthiness
(independent checking function, office of airworthiness [or equivalent]);
- Change to the independent monitoring principles.
b) Changes of responsibilities:
Change of:
- Chief Executive
- Head of the Design Organization
- Head of Airworthiness Office
- Heads of main departments
- Manager of the independent monitoring function of the Design Assurance System
- New distribution of responsibilities affecting airworthiness.
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c) Changes in procedures
d) Changes in resources:
The Head of Design Office signs DOH revisions for DOH amendments.
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1.5 Definitions
For the aim of this Document, the following terms listed below shall have the following
meanings:
TERMS MEANINGS
BISP( Beriev Irkut A subsidiary company of Beriev and Irkut Corporation, has been
Seaplane) formed to assume all obligations of applicant and future Type
Certificate holder of Be-200 in Europe; European aircraft
manufacturer partnership constituted as a SAS in order to lead and
coordinate the work related to the Beriev 200 programs.
EISP (EADS-IRKUT Joint Venture in charge of Marketing, sales and Support of the Be-
Seaplane) 200E amphibian aircraft for Western customers and monitors the
certification activities
Certification basis The airworthiness standards that the Aircraft Type Design is required
to meet in order to satisfy the applicable Aviation Requirements for
Type (or Supplemental Type) Certificate.
Certification A Certification Maintenance Requirement is a Maintenance task
Maintenance arising from the certification process necessary to achieve
Requirements certification objectives given by the Airworthiness requirements (in
(CMR) particular Part25.571, Part 25.1309, and Part 25.671).
Certification Process Means of finding of compliance with the certification basis and
environmental requirements by the certification authorities, based on
the satisfactory completion of the agreed certification compliance
program.
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DOA Holder Organization applying for, and then holding, the DOA accepting
responsibilities specified by the Authority according part 21 for the
whole product so far as Type Certification is concerned
Equivalent Safety Means of acceptance by the responsible Authority of an indirect
compliance with an airworthiness requirement on the basis that
relevant compensating airworthiness features will provide an
equivalent level of safety.
Subsidiary Company (involved in BISP matters) the shares of which are held by
BISP and/or one or several of its members and/or another subsidiary
of BISP Industry or of its members:
Beriev in Taganrog, Russia
IRKUT in Moscow, Russia
Supplier An organization that sells products for use by the air transport
industry. The products may include spare parts, information and
Electronic Data Processing.
Type certification Organization applying for, and then holding, the Type Certificate and
Holder accepting responsibilities specified by the Authority according part
21 for the whole product so far as Type Certification is concerned.
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1.6 Abbreviations
A/C Aircraft
ACD Airframe Certification Document
ACMR Aircraft Configuration Management Rules
AD Airworthiness Directive
AFM Aircraft Flight Manual
AMM Aircraft Maintenance Manual
ARL Action Record List
ARM Airworthiness Review Meeting
ARS Airworthiness Review Sheet
ASB Alert Service Bulletin
ATA Air Transport Association of America
BISP Beriev Irkut Seaplane
CAA Civil Aviation Authority
CAE Chief Airworthiness Engineer
CC Certification Coordinator
CEO Chief Executive Officer
CE Chief Engineer
CG Center of Gravity
CMR Certification Maintenance Requirements
CN Consigne de Navigabilité
COM Company Organization Manual
CRI Certification Review Item
CVE Compliance Verification Engineer
DAID Design Assurance Interface Document
DAR Design Assurance Review
DAS Design Assurance System
DAT Design Assurance Team
DCR DOH Change Request
DDP Declaration of Design and Performance
DOA Design Organization Approval
DOAM Design Organization Approval Manager
DOAT Design Organization Approval Team
DOID Design Organization Interface Document
DOH Design Organization Handbook
DPM Design Progress Meeting
DT Damage Tolerance
EADS European Aeronautic Defence and Space Company
EASA European Aviation Safety Agency
EIS Entry Into Service
FC Flight Cycle
FCOM Flight Crew Operating Manual
FOM Flight Operations Manual
HAO Head of Airworthiness Office
HDO Head of Design Organization
IAC Interstate Aviation Committee
IAC AR Interstate Aviation Committee Aviation Register
ICAO International Civil Aviation Organization
ISB Inspection Service Bulletin
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Reference Documentation
SP0010 Aircraft Configuration Management Rules
(ACMR)
SP0011 Procedure for Change to Type Design
SP0012 Individual Aircraft Procedure
SP0014 Creation and Revision of the Service Bulletin
(Including vendors SB)
SP0015 Repair procedure
SP0016 Flight Test Procedure
SP0017 Procedure for non conformities covered by
concessions
SP0018 Continued Airworthiness Procedure
SP0020 Procedure for Operational Manuals(
AFM,MMEL..)
SP0021 Creation and Revision of the Structure Repair
Manuel(SRM)
SP0022 Procedure for Airworthiness Limitation Section
(ALS)
SP0023 Procedure for Maintenance Review Board
(MRB)
SP0024 WBM Approval Procedure
SP0025 Procedure for Aircraft Maintenance Manual
(AMM)
SP0030 Procedure for Suppliers
SP0070 Type Certification Procedure
SP0071 Procedure for Certification Actions Management
SP0072 Procedure for establishing Certification
Documents
SP0073 Procedure for Logistic & communication
between parties
SP0074 Procedure for Documents Archiving
SP0075 Procedure for Establishing Certification Plan
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CHAPTER 2
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2.1 General
Within IRKUT organization, Beriev Irkut Seaplane SAS located in Toulouse (France) has been
formed to assume all the obligations of Applicant and future Type Certificate holder for Be-
200E in Europe.
Beriev Irkut Seaplane SAS will use the means and resources of several companies to perform
the necessary activities, which share the work according to an agreed Work-sharing
Document. Accountability is ensured through the consortium as prescribed by IR 21.
The BISP Design Organization is manned by personnel from Beriev Aircraft Company,
Ivchenko Progress and BISP placed under the authority of the Accountable Manager of Beriev
Irkut Seaplane SAS in charge of Design, Certification , Airworthiness and Design Assurance.
The BISP Office of Airworthiness is formed to lead the Certification assessment process and
ensure the final compliance of the aircraft Type Design with applicable airworthiness
requirements.
EADS and IRKUT have formed a Joint Venture named EADS-IRKUT Seaplane ( EISP) to run
the Sales and Product Support of the Be-200E and to supervise the Certification process
carried out by BISP.
The Beriev Irkut Seaplane SAS Arrangement Document complemented by Service Contracts
between Beriev Irkut Seaplane SAS, IRKUT Corporation, Beriev Aircraft Company, and
Ivchenko Progress constitute the legal basis for the delegation of activities and responsibilities
to the BISP Design Organization. Involved personnel hold Mission Letters ( contract, job
description…) signed by the BISP Accountable Manager.
For the Be-200E Certification Process, IAC AR and EASA will coordinate their action and
agree on a common certification basis, assessment process and findings. Working
Arrangement and Implementation Procedure agreement between the two Authorities cover the
organization and procedures of the Concurrent Certification. A Joint Be-200ES-E/Be-200E
Certification team is formed by IAC AR and EASA. IAC AR and EASA experts will conduct the
assessment as a single team. The PCMs will manage this process.
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2.3 Applicant
The applicant for the Design Organization Approval is Beriev Irkut Seaplane S.A.S (“Societé par
Actions Simplifiée”: simplified joint stock company) located in Toulouse (France). Its offices are
registered at:
The purpose of this Manual is to define the organization, procedures, manpower and
facilities for design, certification, continuous airworthiness and design assurance system.
This Manual meets the requirements of paragraph Part 21A.243 and is prepared in
compliance with the recommendations of associated Acceptable Means of Compliance and
Guidance material.
The procedures are approved by the undersigned and shall be adhered to by all personnel
involved in this manual.
- BISP ensure technical control of its products in front of the Authorities. This covers
responsibilities as defined in the Design and Certification work sharing arrangements
- BISP and its industrial partners have set up a Design Assurance System (DAS) which is
based on general and detailed instructions and procedures specified in binding full
partners contracts
- Industrial Partners provide BISP with all the necessary means to demonstrate initial
compliance and upkeep of the Design Assurance System.
The DOH will allow the BISP Staff to identify how the organization complies through day-to-
day activities with the Part 21 requirements, and this document shall comply with Part 21.243.
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Christophe BRIAND
President
Beriev Irkut Seaplane
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The undersigned who holds the utmost design responsibility of Beriev Irkut Seaplane,
hereby agrees to strictly comply with the relevant procedures contained in the BISP Design
Organisation Handbook(DOH).
The undersigned will ensure that all involved personnel shall adhere to the procedures
described in this document.
The undersigned will take all necessary actions enabling the EASA to carry out monitoring
both within BISP and its Partners, Subcontractors and Suppliers premises.
Alexander YAVKIN
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2.5 BISP
Irkut Seaplane S.A.S was created in 2003 in Toulouse. Company name change to Beriev Irkut
Seaplane (BISP) in Dec 2005.
Beriev Irkut Seaplane S.A.S (“Société par Actions Simplifiée” simplified joint stock company),
a subsidiary company of Beriev Aircraft Company and IRKUT Corporation, has been formed
to assume all obligations of applicant and future Type Certificate holder of Be-200E in Europe.
BISP purpose is to manage the Be-200E program, a twin turbofan engine firefighter Aircraft
and related derivative versions.
BISP Design Organisation Approval has been implemented to enable the following activities for
the large aeroplanes:
• Large transport aircraft (MTOW greater than 7,500Kg) powered by high bypass ratio
turbofan engines.
The products covered by BISP DOA are Be-200E all Models and derivative versions.
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2.7 Organization
2.7.1 General
Beriev Irkut Seaplane S.A.S (“Société par Actions Simplifiée”: simplified joint stock company),
is a subsidiary of Beriev and IRKUT Corporation, shared as followed:
Upon request of EADS and IRKUT, Airbus provides certification staff and service to the Beriev
Irkut Seaplane Office of Airworthiness located in Toulouse/France
The Joint Venture EADS-IRKUT SEAPLANE is in charge of Marketing, Sales and Support of
the Be-200E amphibian aircraft for Western customers and supervise the Certification
activities
30% 70%
EADS IRKUT
Joint Venture
AIRBUS 50%
Supervise
Certification
activities
Subcontract
people
50%
BERIEV
Beriev Irkut
Seaplane S.A.S
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Airworthiness Board
Beriev A. Yavkin / Airbus A. Quet
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CEO
2.7.4 BISP Organization Chart 3 BISP
Airworthiness Board
Airbus Airworthiness VP
Head of Design Beriev Airworthiness VP
Organisation
Airworthiness Office
Assurance
Head of Design Office / Head of Design Office / Head of Head of Design
Design Office
Design
Chief Engineer Chief Engineer Airworthiness Office Assurance
Progress Beriev
Certification Coordinator
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Certification and
Division for advanced quality department
Strength department Division for power
plants, ECS and development
anti-icing system
Standardization and
Strength tests Mechanical systems unification department
department Airframe division division
Technical inspection
Maintainability Electrical equipment department
department Avionics division department
QUALITY &
New technology DESIGN STAFF CERTIFICATION
department
Design Assurance
Project Designer Chief Designer G. S. SHEPELEV
P. BELASCHOV KRITSYN
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The Design Offices of Beriev Aircraft Company and Ivchenko Progress contribute to the
Certification process as Members of the Be-200E industrial partnership.
For their domains of responsibility as defined in the “Certification Work sharing” document they:
The BISP Office of Airworthiness ensures the coordination and supervision of the tasks leading
to certification of Be-200E in cooperation with the certification experts within Beriev Aircraft
Company, Ivchenko Progress and Airbus seconded Staff, who contribute to the certification
process as Members of the Be-200E industrial partnership :
• Certification organization
• Certification procedures and policies
• Certification management at aircraft and engine level
• Programs and schedules
• Preparation of the certification basis
• Coordination of the compliance program and demonstrations
• Documentation management and archiving
The BISP Office of Airworthiness is the focal point for certification matters at aircraft level.
The BISP Office of Airworthiness reports to and acts under the authority of Beriev Irkut Seaplane
SAS acting Program Director for all matters of its responsibility. For all design and technical
matters the Beriev Irkut Seaplane Office of Airworthiness will report to HDO.
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This Office will work jointly with the IAC AR and EASA Program Certification Managers to
manage the Be-200ES-E/Be-200E Concurrent Certification process according implementation
procedure ref :XXXXX.
The staff is accountable for ensuring that the Design Organization Approval for the Company is
maintained in compliance with the Part 21 requirements. The staff is accountable for the
management of all activities within BISP for all subjects dealing with approval of the design
organization.
The staff is also providing expertise for all organizational and procedural matters connected to
provision Part 21 subpart JA.
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2.8.1 Facilities
BISP facilities are located in three countries at the main partners facilities as following:
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The total BISP workforce is approximately 139 (at the end of 2006). The breakdown of the
Workforce is shown below.
BISP DOA personnel is supported by internal tools in his specific activities, such as:
• Workstations
• Computer Aided Design , Computer Aided Engineering, Computer Aided Manufacturing and
Product Data Management
- Unigraphic,
- AutoCAD
- Patran/Nastran
• Computerized documentation management tools such as (TBD)- Standard Doc to gain
access to the Directives or procedures to follow
• Direct link (via Internet or through intranet system) to National and international Authorithies
• Technical software for flight physics
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CHAPTER 3
FUNCTIONS AND RESPONSIBILITIES
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3.2 Functions
The CEO of BISP nominates the BISP Head of Design Organization. In accordance
with Part 21 he has the direct or functional responsibility for all departments having a
responsibility for the design and development of the product, including the continued
design support to the aircraft in service and the implementation of the Design
Assurance system. Therefore in this position he acts on behalf of the company:
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The Be-200E Head of Design Office (Chief Engineer) leads the design process. He is
responsible for the overall compliance of the design against applicable regulations.
He’s accountable to the following tasks:
The Head of Airworthiness Office leads all certification and airworthiness activities in
view of obtaining EASA Type Certification; he is accountable for the management of:
• Type and change approval
• Individual aircraft certification
• Continued airworthiness
The Head of Airworthiness Office prepares the Application for Type Certification and
produce the final statement of compliance at aircraft level and the TCDS proposal.
The Head of Airworthiness Office is the direct correspondent of the Chief of the
Engineering department on all certification issues. The Airworthiness function’s
resources at the sites report on airworthiness and certification matters to the Chief
Airworthiness Engineer (CAE).
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He provide airworthiness support to the design office and also coordinate the activities
of the relevant CVEs for Be-200ES-E/Be-200E concurrent certification and organizes
appropriate involvement of the site CVEs.
Staff having the necessary technical certification background and competence in the
subject perform the Independent Checking signature.
They shall be involved in the corresponding showing of compliance process, but they
are sufficiently independent from the task/subject performed by the Showing
Compliance Engineer( Originator ).
This signature assumes in particular that the following check have been performed:
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He ensures the proper deployment and functioning of the Design Assurance System in
any BISP sites.
They ensure the proper deployment and functioning of the Design Assurance System in
their sites.
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The Head of Airworthiness Office shall be consulted to try to resolve the problem. He will
ensure appropriate coordination within BISP and the partners Sites Certification
Coordinator.
When design is involved, the issue will be raised at the appropriate Design Progress
Meeting. When found necessary, the Head of Airworthiness Office may raise the issue at
the ACC.
When design is directly involved, the BISP Head of Airworthiness Office (CAE) will bring
the issue to the HDO. If resolution cannot be reached there, the JV Airworthiness Board
will make the final decision.
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CHAPTER 4
AIRWORTHINESS AND
CERTIFICATION PROCEDURES
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4 AIRWORTHINESS
4.1 General
Due to concurrent certification process by IAC AR and EASA, BISP is also applicant to
IAC AR for Validation and initiates the Validation process by sending via EASA an
application for Be-200E validation.
BUT
One Single Certification Process
IAC AR EASA
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Refer to IP…..TBD
4.2.2.1 General
BISP is applicant and future TC holder of Be-200E series Type Certificate and also
applicant for EASA DOA as required by Part21.
4.2.2.2 Responsibilities
Compliance Verification
Office of Airworthiness
The checking of all compliance documents as necessary to show compliance with the
Type Certification applicable airworthiness and environmental protection requirements
is performed by BISP Office of Airworthiness staff according EASA GM N° 1
21.A239(a) 3.1.4(n).
The Office of Airworthiness Staff ensure the checking of required Type Design
definition documents described in Part 21A31 and ensure that they are provided to
EASA for approval when required according to EASA GM N°1 21.A239(a) 3.1.4(o).
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The following flow chart shows the aforementioned certification phases in relation to the
Milestones for the development of a new A/C type (M0 to M12), certification process
objectives and typical EASA activities as primary authority.
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AA Delegation to BISP
EASA Type Board
NECTAR Update Meeting
Intitial Type Design
M9- Begin of Final Assembly
M10-Power ON
Agreed
Certification EASA Review of Non-
Type Design Documents NECTAR Phase 4: Delegated
Definition Freeze Update Compliance Compliance
Demonstration Demonstrations,
Final Type Inspections, Test
Deign Agreed
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BISP has the responsibility to establish AFM proposal and to obtain EASA approval. The
Be-200E AFM is produced by Beriev and reviewed by BISP office of Airworthiness prior
to submission for approval by EASA for TC and Major changes.
BISP has the responsibility to establish the MMEL proposal and to obtain EASA
approval. A simplified Operations Evaluation Board (OEB) process is instituted jointly
by EASA and IAC to review the MMEL of Be-200E.
BISP has the responsibility to establish the Be-200E WBM proposal and obtain EASA
approval. The chapter 1.10 of the WBM defines the loading limitations which must be
approved by EASA.
In accordance with JAR/CS 25.1529, Appendix H, paragraph 25.4, the ALS provides to
the operators with a single Manual for maintenance tasks, inspection intervals and life
limits originating from the Type Certification requirements (Airworthiness Limitations
Section of the Instructions for Continued Airworthiness). It is referenced in TCDS and
approved by EASA. It comprises :
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The Life Limits / Monitored Parts provides each mandatory replacement time determined
as necessary for compliance with JAR/CS 25.571.
Sub-section demonstrated fatigue life parts provides traceability and monitoring records
of parts for which life limit may need to be declared in the future (at end of fatigue test ).
The ALI document provides mandatory structural inspection, thresholds/intervals and the
related structural inspection procedure as required for compliance with JAR/CS 25.571.
The ALI of Be-200E is prepared under the responsibility of the Manager in charge of
Maintenance Integration.
The CMR provides mandatory system inspections thresholds /intervals and the related
system inspection procedure as required for compliance with JAR/CS 25.1309 . Most of
the tasks in the CMR originate from the System Safety Assessments.
BISP has the responsibility to establish the SRM proposal and to obtain EASA approval
The manager in charge for SRM needs to define :
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The MRB Report defines the initial minimum scheduled maintenance tasks and their
thresholds/ intervals. Operators may escalate the thresholds and intervals of tasks
appearing in these sections subject to approval by their Aviation Authority, based on their
own service experience.
An Industry Steering Committee (ISC) using the ATA Maintenance Steering Guide Issue
3 (MSG 3) analysis method normally defines the technical content of the MRB Report.
The ISC also determines the need for revisions to address in-service experience and
new/modified configurations.
A simplified Maintenance Review Board (MRB) process is instituted jointly by EASA and
IAC to review and validate relevant items for inclusion in Be-200E MRB Report. No ISC
is formed for this initial process. The IAC and EASA experts, working with the Applicant’s
experts, conduct the necessary assessments.
The Compliance Record contains all applicable requirements divided into paragraphs
and subparagraphs with corresponding Means of Compliance, the Certification
Documents and Compliance Statements for concerned ATA Chapter.
At the end of the Certification Process all Compliance Records are compiled to form
the aircraft Compliance Record Book called “Grand Livre”.
The Final Report will summarize the activities of the EASA Team and the main issues
raised during Be-200E Type Certification.
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Means of Compliance are categorized in 9 types, defined in the following MOC table with
associated Compliance Documents.
Note : TSO (or ETSO) equipment is typically qualified against the requirements of TSO or ETSO. The
Declaration of Design and Performance is endorsed by the BISP Design Office, including limitations, or
deviations from the specification if acceptable (Reasons justifying the acceptance of the deviations need
to be appended to the DDP).
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Each change to the Type Design has to be approved in accordance with Part 21
section A subpart D, each change is identified by a Change number or by a group of
Modification numbers.
Opening Change
Technical Dossier
Classification
Major Change Minor Change
proposal against
Part 21 criteria
Compliance Compliance
verified verified
Approved By
Approved By BISP Office of
EASA Airworthiness
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This signature shall not be the same person who has signed the “Compliance
Checked” box on the MAS.
4.6.3 Responsibilities
The Compliance Verification of MAS is ensured by the CVE : refer paragraph 6.7.2.1
to 6.7.2.2 list Authorized Signatories .
The MAS approval statement is done by nominated persons from the Office of
Airworthiness except for the major changes signed by EASA ( see. GM N°1 to
21.A239(a) 3.1.4(r) ). The name of the nominated representatives and scope of their
responsibilities are given in the list of Authorized Signatories in accordance with the
paragraph 6.2.3
After approval of minor and major changes to Type Design , the following actions will
be performed by BISP Office of Airworthiness.
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4.7.1 General
The SB is the document used to provide the Airlines with instructions and information
on Approved technical and commercial data governing the embodiment of
modifications or the performing of inspections on in service Aircraft. The SB is
prepared according to a specific from compliant with ATA 2200 specification.
a) Responsibilities
ISBs and MSBs approval statement is done by nominated persons from the
Airworthiness Office except for mandatory ISBs signed by EASA. The names of these
nominated representatives and the scope of their responsibilities are given in the list of
Authorized Signatories in accordance with EASA (see. GM N°1 to 21.A239(a) 3.1.4(t) )
The technical content of this document (Rev xx) is approved under the authority
of DOA n° EASA.21J.313
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Airworthiness
Repercussions Improvement Customer Vendor Service Reconfiguration
(ARM) Request Bulletin
Information return to
SB preparation
origin request
SB Leader signature
CVE signature
Office of Airworthiness
Authority Signature
(Mandatory ISB and MSB) MSB,ISB
SB Approved
SB released
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4.7.4 Vendor SB
The BISP Design Office gives this agreement through procedure SP0019.
For Mandatory VSB the Vendor remains responsible for EASA approval process.
4.8.1 General
The purpose of this section is to describe the BISP repair procedure. A structural
damage found on an in-service aircraft must be corrected through the application of an
appropriate repair. This repair must be designed with the purpose to restore an
acceptable safety level, at least identical to the one at time of the initial Type Design, in
compliance with Part21A.433.
The RAS dossier consists of the RAS form, the damage identification and reporting
source, the repair drawings and/or repair dispositions and the justification documents.
Minor repair
For minor repair, the Repair Approval Designee (RAD) endorses the RAS by signing
the statement:
Major repair
For major structure repair the RAS and substantiation dossier is sent to EASA for
approval.
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4.8.2.2 Responsibilities
The Compliance Verification of RAS is ensured by the CVE : refer paragraph 6.7.2.1 t
6.7.2.2 list of Authorized Signatories.
The Office of Airworthiness endorse the RAS for minor repair and provide RAS for
major repair to EASA approval, refer paragraph 6.2.3 list of Authorized Signatories.
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4.9 Concession
4.9.1 General
The concessions are non conformity to Type Design or change to Type Design.
4.9.2 Classification
4.9.3 Responsibilities
4.10.1 General
The objective for BISP is to design, produce and verify aircraft to the highest possible
level of safety.
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Corrective actions are implemented in accordance with the severity of the reported
occurrence.
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4.10.8 Responsibilities
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4.11.1 Organization
The Flight Testing embraces those aspects of flight development and certification for
Be-200E series assigned to Taganrog facilities. BISP organization, to perform all
activities related to flight test, is described in BISP Flight Operational Manual (FOM) .
Production aircraft are handled in accordance with FOM. The Acceptance Manual
(AM) gives the program of the customer acceptance flight.
4.11.2 Responsibility
All flight test crewmembers belong to Beriev flight test department. In matters relating
to flight discipline and flight safety they are under accountability to the Chief Test Pilot.
BISP Partner Beriev flight test department has overall responsibility for flight test
installation.
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Under the overall technical responsibility of the BISP Chief Engineer, the Flight Tests
department in conjunction with the integrated BISP formally defines the Aircraft
configuration to meet each flight of flight program phase. The Flight Test
Instrumentation is defined by the Flight Test Installation Team, flight test department
and specialist engineers.
4.11.5 Certification
The Certification Flight Test Program will include all the flight tests necessary to
demonstrate compliance with applicable requirement and is submit to EASA for
approval. The Program will contain details of the proposed flight tests and will identify
those tests that the Authority requires to perform or witness.
Before certification flight tests, BISP Office of Airworthiness submit to the Authorities
the Flight-test program in order to obtain the Authorities approval of the Certification
Flight Testing program.
A permit to fly has to be requested from any foreign country being over flown or flown
to by the Aircraft manufacturer, when flights have to be performed for test or
demonstration purposes.
Pre-flight actions are performed in accordance with the FOM. Before flight of a new
prototype the complete flight order and associated limitations is signed by Head of
Design Organization and attached to the Flight Clearance certificate being presented
to the flight crew of the Aircraft. This is signed by the Captain and Flight Test Engineer
to indicate the acceptance.
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Flight Test Department is responsible to endorse the flight crew reports or flight test
results and analysis ( refer to SP0016), including an additional independent verification
performed by the relevant CVE in accordance with the list of Authorized signatures (
see paragraph 6.7.2.1 to 6.7.2.2).
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CHAPTER 5
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5.1 General
The BISP Design Organization as necessary collaborates with the programme of the
Production Organization to ensure:
- how the Aircraft configurations shall be managed by the Design Organization and the
Production Organization ; and
- the transfer of up to date approved design data from Design Organization to the
Production and Maintenance Organizations.
5.2 Responsibilities
BISP Chief Engineer Aircraft Be-200E and Chief Engineer Engine D-436TP ensure
coordination between their respective Design Organizations and Productions
Organizations.
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CHAPTER 6
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6.1 General
Part 21.A239 (a)(3) requires to independently monitoring the compliance with, and
adequacy of, the documented procedures of the system (usually done by means of
surveillance programs). This monitoring (system) must include a feedback system to the
responsible managers in charge of the corrective actions.
6.2 Organization
The DOAM reports directly to the HDO. He collaborates with the responsible managers
of the Design Organization in the development and implementation of the Design
Assurance procedures and practices.
He remains independent from the monitored functions, in the day-to-day operation.
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6.3.1 Audits
The audits is used to allow the surveillance in order to check on regular basis that the
procedures and the activities described in DOH are correctly applied and implemented
in the system an audit are described as follows:
a) Preparation
For each planned audit, the selected lead auditor(s) will define main items described in
the DOH to be reviewed according to the program and associated required working
documents.
b) Performance
Audits are carried out by qualified auditor(s), with if necessary the participation of
specialists of the audited activity.
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Level 1 finding:
In case of level one the holder of DOA will demonstrate corrective action to the
satisfaction of the Agency within a period of no more than 21 working days after written
confirmation of the finding
Level 2 finding:
In case of level two findings, the correction action period granted by the Agency shall
be appropriate to the nature of the finding but in any case initially shall not be more
than six months. In certain circumstances and subject to the nature of the finding the
Agency may extend the six-month period subject to a satisfactory corrective action
plan agreed by the Agency.
Level 3 finding:
The DAS responsible will demonstrate corrective action to the satisfaction of the
Agency within the period defined by BISP.
In case of level 1 or 2 findings, the BISP DOA may be subject to a partial or full
suspension or revocation. Head of Design, CAE and Design assurance Manager, will
confirm reception of the notice of suspension or revocation of the BISP DOA in a
timely manner. A presentation of the monitoring activity result (audits) is performed on
yearly basis by Design Assurance System responsible to the Authority.
The DAS responsible also provides the necessary arrangement to allow the Authority
to make any investigations including investigations of subcontractors, necessary to
determine compliance with the applicable regulations of Part 21 section A subpart J.
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The DOAM performs an assessment of the auditees response and either, closes the
corrective action or launches further additional investigation until the results of his
assessment are satisfactory
6.3.4 Training
The staff of the Design Assurance System shall be trained on the basic principles of
the Design Organization and specific subjects related to their function.
It is set-up by modules covering the following subjects:
BISP is stating the Qualifications and Experience of the management staff and other
persons responsible for making decisions affecting airworthiness by issuance of a
EASA form 4. The qualification of certifying staff is based on their knowledge,
background and experience and a specific training is established by the organization
to ensure that it is appropriate to the product, part, or appliance to be released.
The staff in all technical departments is due to their special qualifications and
experience, able to provide assurance of the design or changes of a part or appliance
as well as the compilation of all data needed to meet the applicable airworthiness
requirements while taking into account the present state of the art and new
experience.
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Once a year the Design Organization Approval Manager organizes a meeting with the
HDO, CAE and the responsible staff of the Design Organization, aimed to review the
Design Assurance System are described as follows:
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Changes to Design organization system surveillance are within the following domains:
- Responsibilities
- Resources
- Procedures
- Terms of reference
- DOA holder
- Relocation of new premises
- Industrial organization (partnership, suppliers, design work- sharing)
- CVE
- Independent monitoring principles
- Procedures directly reported in the DOH
- Substantial reduction in number and/or experience of the staff.
As consequence of a significant change, a new issue of the DOH will be sent by DAS
responsible to the EASA for approval. All other changes to DAS that are not in the above
list will be classified as not significant.
A non-significant change will originate a new issue of the DOH that will be directly
approved by DAS manager. Copy of the new issue will be sent by DAS responsible to
the Authority.
All DOH new issues, originated by significant or not significant changes, will be
distributed inside the Design Organisation.
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6.6.1 General
6.6.2.1 General
All authorized signatories are nominated according to written procedures with due
regard to their qualification and experience. The signatories may sign as soon as they
are nominated in writing. Notification of nomination of design assurance signatories
are kept on file by DOAM.
DOAM shall be informed of any signatory change between two DOH issues. In case of
unsatisfactory performance of a signatory, the Airworthiness and Certification
Committee will request appropriate action to be taken.
For each authorized signatory identified in the list of authorized signatories paragraph
6.7 the following information is kept, on paper form:
- Name; and
- Date of birth; and
- Identification number of the authorization; and
- Job located in; and
- Position; and
- Qualification relevant to the position; and
- Date of first issue of the authorization.
The DOA Manager controls these files. The personnel get access to his/her own file.
Access to the certifying personnel files is given to the Authority representative when
investigating the record system for initial and continued approval or when the Authority
has cause to doubt the competence of a particular certifying person.
The Design Organization keeps the record for at least two years after the certifying
personnel has ceased employment with the organization or at withdrawal of the
authorization whichever is the sooner.
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Deputy
ATA Subject CVE CVE
General Airworthiness requirements Anatolij Sasin German Kobyzev
FHA,SSA
Structures Victor Nikulin Nickolay Sidirov
Landing Gear Victor Kubrak Ivan Gavrilov
Flight Control System Victor Khandigo NN
Autopilot Victor Khandigo NN
Radiocom Vladimir Gozulov NN
Indication /Recording Sytem Sergej Ganin Anatolij Sasin
Navigation Igor Goncharov
Oxygene Equipment Victor Belenovsky Ivan Gavrilov
Icing protection Victor Belenovsky NN
Performance Victor Belida NN
Fly by Wire Sergei Kreerenko Ivan Gavrilov
Fuel System Leonid Babaev Igor Kovalev
Electrical System Peter Belov NN
Design Structural Peter Bagrych Nickolay Sidirov
Aircraft Flight Manual Oleg Volkoderov Valeri Strekoz
Hydraulic /Pneumatic System Oleg Lusinov Ivan Gavrilov
Power Plant Fire Protection system Nickolay Igor Kovalev
Kulinichev
Operating Limitations Igor Zabaluev NN
Power Plant Igor Putin Igor Kovalev
Engine Indication, Ignition A. Yurchenko Igor Kovalev
Noise Yuri Ledovskih Igor Kovalev
ARIA-200M Complex Igor Goncharov NN
Fire Protection Igor Dida NN
Flight Recorders Anatoly NN
Nadolinsky
Lightning Protection Victor Putin NN
HIRF Protection Yuri Dolgosheev NN
Software Peter Teichert Alexei Yavkin
Lights Yuri Gulyaev NN
Controllability and Stability Yuri Ogolev NN
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Deputy
ATA Subject CVE CVE
Compressor Vladimir Archipov Vyacheslav Merkulov
Combustion Chamber Vladimir Gusev Alexander Sheremetyev
Turbine Vyacheslav Merkulov Vladimir Archipov
Control Vladimir Sedristiy Nickolay Tishchenko
Power Plant Vladimir Bugrin Nickolay Tishchenko
Stress Alexander Sheremetyev Nickolay Tishchenko
Engine D-436TP Nickolay Tishchenko Konstantin Chuprina
BISP Taganrog, Russia, BISP Zaporozhje, Ukraine and BISP Toulouse, France
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CHAPTER 7
DOCUMENT RETENTION
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7 DOCUMENTATION RETENTION
7.1 General
Each partners, subcontractor and BISP directorate is responsible to maintain their own
archives and keep them available on request from the Authorities. They shall provide
visibility of archive content to BISP Office of Airworthiness in Toulouse.
a) General:
c) Minor Changes:
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e) Repair:
g) DOA documents:
- DOA Certificates,
- Design Organization Handbook (DOH),
- DOH Change Requests,
- Design Organisation Interface Document (DOID)
- Surveillance Plan,
- DOA Annual Report and Attachments,
- Design Assurance Review,
- DAT Minutes and Attachments,
- Surveillance Reports from DOAT,
- BISP DOA Audit Reports,
- Authorities correspondence (in),
- BISP correspondence with Authorities (out),
- JAR 21 Amendments,
- Form 4’s,
- BISP DOA related documents referenced in the DOH,
- Notification of nomination of signatories as per chapter Authorized signatories.
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BISP relies on its main Partners Airworthiness Archive Department for organization of
legal archives:
7.4 Documentation
The creation of BISP industrial and AAs e-Rooms to manage communication between
Industry and Airworthiness Authorities allows exchanging documents made in
electronic format refer to the procedure SP0073. Documents are treated thought an
internal validation process by industrials partners into “Industrial eRoom” before their
submission to Airworthiness Authorities through the “AAs e-Room”/NECTAR.
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CHAPTER 8
SUPPLIERS
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8 SUPPLIERS
8.1 General
BISP will evaluate and select all news suppliers on the basis of their ability to meet
contract requirements including quality management system and specific quality
assurance requirements.
The compliance with EASA Part21A.239(c) “The design organization shall specify the
manner in which the design assurance system accounts for the acceptability of the parts
or appliances designed or the tasks performed by partners or sub-contractor according
to methods which are subject of written procedures” is demonstrated throughout the
application of that policy.
For the specific case of supplier (partner/ subcontractors) organizations that have been
given a level of authority in the process of the Airworthiness approval of design data,
BISP Design Organization Approval has carried up the following work position:
• To establish to its own satisfaction and the satisfaction of the Aviation Authorities, the
adequacy of that supplier’s Design Assurance System in accordance with Part21A.243
(b). For that aim a set of supplementary questions has been developed by DAOM ( refer
to SP0030). It shall be used as a basis for assessment of a new supplier where a
delegation of Airworthiness approval is envisaged.
• BISP has to ensure that for these suppliers an Interface Document is established with
a statement of the assurance of compliance required by Part 21A.239 (b) and directly or
by cross-reference, descriptions and organization of the design and Airworthiness
activities of those suppliers, to establish this statement.
The Interface document is a means retained to comply with Part21 for the supplier or
partner that has been given a level of authority for the Airworthiness approval of the design
data. A supplier must demonstrate during assessment compliance with certain basic
requirements that are fundamental to the effective control and assurance of design that
cover as follows:
• Product qualification
• Process qualification (compliance to ISO and additional requirements specific to
Airworthiness matters)
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Surveillance of suppliers
• BISP DOH, Interface Document are known and applied and made available to all
staff involved with the applicable procedures.
• The Interface Document is reviewed accurately and any need of evolution
accepted by BISP
• Discrepancies raised by Engineering specialists are scrutinized and corrective
actions taken
• The exercise of the delegations is properly carried out
• BISP is aware of any change in the authorised signatories list
• Audits have been done in accordance with audit programme including the sub-
level suppliers; corrective actions have been followed-up until resolution.
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APPENDICES TO DOH
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Auditor comments
Distribution list:
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Report agreed by Name Date& Signature
Auditee
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Title :
Description:
Origin: Open on :
Object : Reference
Responsible: Target:
Action:
Closed on:
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Signature: Signature:
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TABLE OF CONTENT
1. COMPANY EVOLUTION
2. ACTIVITY REPORT
3. MONITORING PROGRAM
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5. Conclusions
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Department
Technical proposal
DAT APPROVAL
(CLOSURE DAT FINAL POSITION
DATE)
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