8.30-8.50am: Trainee was greeted by cosmo scientex personnel (Mr.
Bryan) and working uniform was distributed and briefly explained about the importance of attire such as long sleeve uniform, boots, safety helmet, and eyeglasses to maintain a safe working environment. 8.50-9.00am: All employees were joining daily exercise routine. This 10 minutes exercise is a Japanese discipline and was implemented by the company to encourage employees to maintain a good health and physicality to do work. 9.00-9.15am: Trainee attended a daily morning safety call to gather 11-06-2018 employees and updated all the work done, problems or any (Monday) announcement. Trainee also introduced during this session. 9.15-9.45am: Trainee was given a safety and health book for newcomers so that trainee is acknowledge on safety precautions during work or upon inspection. 10.00-1.00pm: Trainee was having a meeting and briefing session with head of department (maintenance & utility), Mr. Shahron. This session aimed to brief trainee about company profile, main activity in the plant and job scopes under the department. 1.00-2.00pm: Rest. 2.00-6.00pm: This session introduces trainee to the production plant of cosmo scientex. This is the opportunity for trainee to be exposed to the real industry in terms of engineering tools, reactor, working principal, utility and what do and don’ts while in the production plant. Trainee was exposed mainly on how the maintenance department play a role inside the plant. This session also gave the opportunity for trainee to be introduced to cosmo scientex staff.
8.50-9.00am: Daily exercise routine was participated by trainee
9.00-9.15am: All employees required to attend safety morning call 9.30-11.30: Meeting with Maintenance Engineer in the maintenance & utility department, Mr. Faiz was held in cosmo scientex company office to explained in detail about maintenance engineer job scopes and routine need to be done during maintenance. 11.30-1.00pm: Another plant visit was held specifically exposed trainee to the main maintenance working parts such as the utility (cooling tower 12-06-2018 etc.), melting bath (where solid form of raw material was melted for (Tuesday) production), nitrogen liquid tank, storage area, hopper and scheduled waste management. 1.00-2.00pm: Rest. 2.00-6.00pm: Maintenance job scope was explained further: receive report form regarding mechanical abnormalities (reactor, pump etc.) from production team and record and check status if already done or not. safety presentation required maintenance department to go inside plant to observe any hazard potentially occur during the operation and need to determine what is the prevention. Maintenance department will be having a monthly inspection to check all unit operation involved in the process is in good condition. any abnormalities are recorded in the checklist form. During booster pump check, the body temperature detected was 80°C but the inlet and outlet both in 42°C and 43°C respectively. when the valve at the outlet is open no water dispersed, meaning the booster pump is not working well and no water is fed into the pump. Agitator also have been inspected in terms of temperature, sound, vibration to record any abnormalities or defect.
8.50-9.00am: Daily exercise routine was participated by trainee.
9.00-9.15am: All employees required to attend safety morning call. 9.30-1.00pm: This period was used for trainee to study the company profile and review the work given by supervisor. “Safety Presentation” 13-06-2018 is a monthly presentation by maintenance & utility department focusing (Wednesday) on hazard and countermeasure in the work place. Trainee was given a task to complete “Kiken Yochi Training” where in a situation of maintenance/construction work is conducted, the hazard meets the work was observed and the countermeasure of the hazard was determined. 1.00-2.00pm: Rest. 2.00-6.00pm: “Kiken Yochi Training” resumed and daily activities report was recorded.
8.50-9.00am: Daily exercise routine was participated by trainee.
9.00-9.15am: All employees required to attend safety morning call. 9.15-1.00pm: Weekly report was recorded and organized. Trainee was 14-06-2018 given a task to perform “Patrol Comment” where inspection of previous (Thursday) problems aroused have been done or still in the previous condition. 1.00-2.00pm: Rest. 2.00-6.00pm: “Patrol Comment” was conducted with the help of cosmo scientex staff to locate the problems given and power point presentation was prepared and sent to maintenance & utility staff.