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CSP−902RFM206E−1

Cover

Model MD900 (902 Configuration with PW 206E)

ROTORCRAFT FLIGHT MANUAL


REGISTRATION NO: _________________

SERIAL NO: _________________


F90−001
CSP−902RFM206E−1

Title Page
FAA APPROVED
ROTORCRAFT
FLIGHT MANUAL
for
Model MD900 (902 Configuration with PW 206E)
SN 0052 and Subsequent
Type Certificate No. H19NM

Approved By_____________________________________
Manager, Flight Test Branch, ANM 160L
Federal Aviation Administration
Los Angeles Aircraft Certification Office
Transport Airplane Directorate

Original Approval Date: 11 February 1998


Reissue #1: 20 May 1999
Reissue #2: 4 March 2003

Reissue #3:
THE FAA APPROVED ROTORCRAFT FLIGHT MANUAL CONSISTS OF THE FOLLOWING SECTIONS.

SECTION II − LIMITATIONS
SECTION III − EMERGENCY PROCEDURES
SECTION IV − NORMAL PROCEDURES
SECTION V − PERFORMANCE DATA
SECTION X − OPTIONAL EQUIPMENT
SECTION XI − CATEGORY−A OPERATIONS

The helicopter must be operated in compliance with the operating limitations as set forth in section II of
this manual and any additional limitations from Section X as a result of an installed optional equipment
item.

Sections III, IV, V, and portions of section X contain recommended procedures and data and are FAA approved.
THIS MANUAL MUST BE KEPT IN THE HELICOPTER AT ALL TIMES.

Copyright E 1999-2014 by MD Helicopters, Inc.


All rights reserved under the copyright laws.
Reissue 3
Original F−i
900 Series
RFM Revision

Manual: CSP-902RFM206E-1, Rotorcraft Flight Manual


Models: MD900 Helicopter (902 Configuration with PW206E Engines)
Initial Issue: 11 February 1998
Reissue 3: 6 November 2009
Revision 3: 28 January 2014

FILING INSTRUCTIONS:
NOTE: Make sure that Reissue 3, Revision 2, is posted in the manual before you put in
Revision 3.
REMOVE PAGES INSERT PAGES
FRONT MATTER:
F-i & F-ii F-i & F-ii
F-xi thru F-xvi F-xi thru F-xvi
F-xxi thru F-xxvi F-xxi thru F-xxvi

SECTION II
2-11 & 2-12 2-11 & 2-12

SECTION IV
4-i & 4-ii 4-i & 4-ii
4-33 & 4-34 4-33 & 4-34

SECTION VIII
8-47 & 8-48 8-47 & 8-48

SECTION IX
9-i & 9-ii 9-i & 9-ii
9-25 & 9-26 9-25 & 9-26

SECTION X
10-17 & 10-18 10-17 & 10-18
10-35 & 10-36 10-35 & 10-36
10-39 & 10-40 10-39 & 10-40
10-43 & 10-44 10-43 & 10-44

SECTION XI
11-5 & 11-6 11-5 & 11-6

A
900 Series
RFM Revision

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B
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

LOG OF REVISIONS BY DATE


FAA / NON−FAA REVISIONS

REVISION NUMBER AND DATE


Original Issue 11 February 1998
Revision 1 . . . . 8 May 1998
Revision 2 . . . . 5 August 1998
Revision 3 . . . . 26 October 1998
Revision 4 . . . . 17 December 1998
Reissue #1 . . . 20 May 1999
Revision 1 . . . . 20 August 1999
Revision 2 . . . . 1 March 2000
Revision 3 . . . . 22 March 2001
Revision 4 . . . . 30 May 2001
Revision 5 . . . . 2 November 2001
Revision 6 . . . . 18 September 2002
Reissue #2 . . . 4 March 2003
Revision 1 . . . . 29 May 2003
Revision 2 . . . . 31 October 2003
Revision 3 . . . . 8 July 2005
Revision 4 . . . . 21 August 2007
Revision 5 . . . . 20 February 2008
Revision 6 . . . . 21 July 2009
Reissue #3 . . . 6 November 2009
Revision 1 . . . . 3 February 2012
Revision 2 . . . . 3 August 2012
Revision 3 . . . . 28 January 2014

Approved By

Manager, Flight Test Branch, ANM-160L


Federal Aviation Administration
Los Angeles Aircraft Certification Office
Transport Airplane Directorate

Reissue 3
F−ii Revision 3
CSP−902RFM206E−1

European Aviation Safety Agency approved Rotorcraft Flight


Manual for Model MD900 (902 Configuration with PW 206E)
S/N 0052 and Subsequent
As of 28 September 2003, the EASA began approving FAA rotorcraft
flight manuals. Operators of MD900 series helicopters registered in a
European Union member state are required to place this approval page
after the cover page in their flight manual.

Log of EASA Revisions By Date


REVISION NUMBER AND DATE EASA Approval Number
Reissue #2, Revision 2 . . . . 31 October 2003 2176
Revision 3 . . . . . . . . . . . . . . . . . . . . 8 July 2005 2176
Revision 4. . . . . . . . . . . . . . . . . 21 August 2007 2176
Revision 5. . . . . . . . . . . . . . . 20 February 2008 2176
Revision 6. . . . . . . . . . . . . . . . . . . . 21 July 2009 2176
Reissue #3 . . . . . . . . . . . . . . 6 November 2009 2176

EASA−i

Reissue #3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

This page intentionally left blank!

EASA−ii
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

APPROVING AUTHORITIES

Joint Aviation Authorities (JAA)


This manual was approved by the JAA.
European Aviation Safety Authority (EASA)
The MD900 and this manual were accepted by EASA based on the JAA approval
listed above. Subsequent revisions of this manual are approved by EASA who
issues a four-digit approval number. See MDHI web page http://www.mdhelicop­
ters.com, publications link for EASA approval number and instructions.
National Agency of Civil Aviation (Brazil)
This Aircraft Flight Manual is approved by the FAA on behalf of the National
Agency of Civil Aviation for Brazilian registered aircraft, in accordance with
the Regulamentos Brasileiros de Homologação Aeronáutica” (RBHA) 21, Section
21.29.

/
(Initial FAA Approval Signature/Date)
Manager, Flight Test Branch, ANM-160L
Federal Aviation Administration
Los Angeles Aircraft Certification Office
Transport Airplane Directorate

Reissue 3
Original F−iii
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

This page intentionally left blank!

Reissue 3
F−iv Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

TABLE OF CONTENTS

PARAGRAPH PAGE
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Title Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-i
Log of Revisions By Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-ii
Approving Authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-iii
Summary of Revisions to the Rotorcraft Flight Manual . . . . . . . . . . . . . . . . . . . . . . . . F-v
List of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-vi

Section I − General
1-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-3. Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-4. Method of Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-5. Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-6. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-7. Multi-Purpose Utility Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-8. Technical Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-9. Rotorcraft Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-10. Pilot's Briefing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-11. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-12. Conversion Charts and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Section II − Limitations
2-1. Flight Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2. Environmental Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-3. Airspeed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-4. Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-5. Center of Gravity (CG Envelope) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-6. Rotor Brake Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-7. Rotor Speed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-8. Transmission Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-9. Power Plant Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-10. Generator Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Reissue 3
Original F−v
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

PARAGRAPH PAGE
2-11. Starter limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-12. Fuel System Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-13. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . 2-9
2-14. Decals and Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Section III − Emergency and Malfunction Procedures


3-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2. Caution and Warning Annunciators and Audio Tones . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-3. Engine Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-4. Emergency Landing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-5. EEC Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3-6. Engine Starting - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7. Engine/Aircraft Shutdown - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3-8. Fire Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-9. Flight Control Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10. Pitot/Static System Malfunction: Single or Dual Pitot Tube Installation . . . . . 3-27
3-11. Engine and Generator Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-12. Transmission Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-13. Fuel System Display Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-14. Caution and Warning Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3-15. Other Malfunction/Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3-16. Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-17. Emergency Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-18. Emergency Egress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45

Section IV − Normal Procedures


4-1. Preflight Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2. Pilot's Daily Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3. Pilot's Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4-4. Engine Pre-Start Cockpit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-5. Engine Starting - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-6. Engine Runup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4-7. Before Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4-8. Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Reissue 3
F−vi Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

PARAGRAPH PAGE
4-9. Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-10. Slow Flight/Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-11. Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4-12. Engine/Aircraft Shutdown - Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-13. Post Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-14. Noise Impact Reduction Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4-15. Flight With Doors Removed or Cabin Doors Open . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-16. One Engine Inoperative Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
4-17. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Section V − Performance Data


5-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2. Noise Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-3. Density Altitude Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-4. Airspeed Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-5. Best Rate of Climb Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-6. Rate of Climb and Descent - OEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-7. Rate of Climb - AEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5-8. Hover Ceiling, AEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-9. Hover Ceiling, OEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-10. Height Velocity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
5-11. Power Assurance Check - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-12. Power Assurance Check - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

Section VI − Weight and Balance Data


6-1. Weight and Balance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2. Load Limits and Balance Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-3. Equipment Removal or Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-4. Longitudinal Weight and Balance Determination: Passenger Configuration . . 6-8
6-5. Longitudinal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-6. Permissible Lateral Loadings - Passenger Configuration . . . . . . . . . . . . . . . . . . . 6-10
6-7. Lateral Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-8. Internal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Reissue 3
Original F−vii
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

PARAGRAPH PAGE

Section VII − Systems Description


7-1. Helicopter Exterior Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2. Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7-3. Tailboom and Empennage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7-4. Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-5. Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-6. Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-7. Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7-8. Propulsion System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
7-9. Engine Air Intake and Inlet Particle Separator (IPS) . . . . . . . . . . . . . . . . . . . . . . . 7-28
7-10. Engine Power Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
7-11. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7-12. Fire Extinguishing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
7-13. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
7-14. Environmental Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
7-15. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . 7-41
7-16. IIDS Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
7-17. Balance Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51
7-18. IIDS Menu Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53

Section VIII − Handling, Servicing, and Maintenance


8-1. Hoisting, Lifting, and Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-2. Towing and Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-3. Parking and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-4. Access and Inspection Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-5. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
8-6. Aircraft Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
8-7. Cockpit Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8-8. Cabin Seats: Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8-9. Copilot Flight controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
8-10. Engine Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8-11. Special Operational Checks and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41

Reissue 3
F−viii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

PARAGRAPH PAGE

Section IX − Additional Operations and Performance Data


9-1. Abbreviated Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2. Fuel Flow vs Airspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3. International Civil Aviation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26

Section X − Optional Equipment


10-1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-2. Listing - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-3. Compatibility - Combined Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-4. Optional Equipment Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-5. Operating Instructions: Air Conditioning (P/N900P7250302-101) . . . . . . . . . . 10-3
10-6. Operating Instructions: Controllable Landing/Search Light . . . . . . . . . . . . . . . . 10-7
10-7. Operating Instructions: Rotorcraft Cargo Hook Kit . . . . . . . . . . . . . . . . . . . . . . . . 10-13
10-8. Operating Instructions: Windscreen Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
10-9. Operating Instructions: Supplemental Fuel System . . . . . . . . . . . . . . . . . . . . . . . 10-25
10-10. Operating Instructions: Rescue Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
10-11. Operating Instructions: Removable CoPilot Controls . . . . . . . . . . . . . . . . . . . . . 10-49
10-12. Operating Instructions: Smoke Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55
10-13. Operating Instructions: SX-16 Night Sun with Aft Mount . . . . . . . . . . . . . . . . 10-59

Section XI − Category A Operations


Part I General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−1
11-1.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1.2. Definitions - Category A Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1.3. Definitions - Category A Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Part II Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−5
11-2.4. Clear Airfield, Heliport and Elevated Helipad . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
11-2.5. Maximum Takeoff and Landing Weight Limits . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Part III − Takeoff and Landing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−9
11-3.1. Clear Airfield Takeoff Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
11-3.2. Heliport/Elevated Helipad Takeoff Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
11-3.3. Landing Procedures - Clear Airfield, Heliport and Elevated Helipad . . . . . . 11-15
11-3.4. Equipment Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18

Reissue 3
Revision 2 F−ix
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

PARAGRAPH PAGE
Part V − Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11−19
11-5.1. Takeoff Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
11-5.2. Takeoff Distance Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
11-5.3. Continued Takeoff Flight Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
11-5.4. Landing Performance - Open Airfield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
11-5.5. Landing Performance - Heliport/Elevated Helipad . . . . . . . . . . . . . . . . . . . . . . 11-27
Part IX Additional Operations and Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . 11−29
11-9.1. Category A OEI Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29

Reissue 3
F−x Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

SUMMARY OF REVISIONS
TO THE ROTORCRAFT FLIGHT MANUAL

NOTE: Revisions are listed below by number with appropriate remarks.

Section II pages marked [C]* indicate FAA approved color pages.


Black−and−white reproductions of color pages are not considered to be “FAA
Approved”.

REVISION
REMARKS
NUMBER
Revision 3 Section II: Figure 2-14. Added optional airspeed indicator.
Section IV: Paragraph 4-16. Revised OEI Train Mode operation.
Paragraph 4-17. Added metric equivalents.
Section VIII: Paragraph 8-11. Added EEC checks to Manual Start
procedure.
Section IX: Paragraph 9-3. Added table number to ICAO Noise Levels;
and added Figure 9-13, Maximum Approved Passenger Seating.
Section X: Paragraph 10-7. Added two Cautions to operating
procedures. Paragraph 10-10. Added metric equivalents where
needed. Added Warning and Caution to Part II and Note to Hoist
Limitations. Part IV. Added Caution to Hoist Operation.
Section XI: Revised Paragraph 11-2.1, Power Assurance Check.

Reissue 3
Revision 3 F−xi
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

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MD900 (902 Configuration with PW 206E)

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MD900 (902 Configuration with PW 206E)

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MD900 (902 Configuration with PW 206E)

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MD900 (902 Configuration with PW 206E)

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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

LIST OF EFFECTIVE PAGES

FAA APPROVED NON FAA APPROVED


SECTION PAGE NUMBER
REVISION NUMBER REVISION NUMBER

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

LIST OF EFFECTIVE PAGES

FAA APPROVED NON FAA APPROVED


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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)

LIST OF EFFECTIVE PAGES

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)

LIST OF EFFECTIVE PAGES

FAA APPROVED NON FAA APPROVED


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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

SECTION I
GENERAL
TABLE OF CONTENTS

PARAGRAPH PAGE
1-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-3. Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-4. Method of Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-5. Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-6. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-7. Multi-Purpose Utility Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-8. Technical Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-9. Rotorcraft Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-10. Pilot's Briefing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-11. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Figure 1-1. MD Explorer Rotorcraft Principal Dimensions . . . . . . . . . . . . . . . . . 1-10
Figure 1-2. Interior Dimensions and Volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-12. Conversion Charts and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Figure 1-3. Speed: MPH/Knots/KmH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Figure 1-4. Temperature Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Table 1-1. Liquid Measure  -  U.S. Gallons to Liters . . . . . . . . . . . . . . . . . . . . . 1-14
Table 1-2. Linear Measure  -  Inches to Centimeters . . . . . . . . . . . . . . . . . . . . . 1-14
Table 1-3. Linear Measure  -  Feet to Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Table 1-4. Weight  -  Pounds to Kilograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Figure 1-5. Conversion Chart: Knots - Meters/Second . . . . . . . . . . . . . . . . . . . . 1-16
Figure 1-6. Conversion Chart: Inches of Mercury - Millibars . . . . . . . . . . . . . . 1-17
Table 1-5. Standard Atmosphere Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

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1−ii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

SECTION I
GENERAL

1−1. INTRODUCTION

The Rotorcraft Flight Manual has been prepared to provide the pilot with all informa­
tion necessary to accomplish the intended mission with the maximum amount of
efficiency and safety.

1−2. SCOPE

This manual meets all FAA requirements for APPROVED DATA and that data
is so designated.
MD Helicopters, Inc. has included additional supplemental data which is intended
to provide the pilot with information that expands, enhances and eases his task.

1−3. ORGANIZATION

This manual is organized in the following manner:


FRONT MATTER:
Contains: Log of Revisions by Date, Table of Contents, Summary of Revisions,
and the List of Effective Pages.
By referring to the Log of Revisions By Date, the pilot may review a chronological
listing of changes to the Flight Manual.
Reading the Summary of Revisions will inform the pilot of what changes have
been made by paragraph reference. This Summary contains only the latest Flight
Manual Change.
The List of Effective Pages allows the pilot quick reference to page numbers
and their respective revision number. The pages listed should reflect the revision
number that appears at the bottom of each page.
SECTION I  -  GENERAL
Information of general interest to the pilot, owner or operator of the aircraft
and general rotorcraft information and conversion charts.
SECTION II  -  LIMITATIONS (FAA Approved)
Specifically defines the limiting factors, procedures and parameters within which
the rotorcraft may be operated. FAA regulations require that limitations not
be exceeded.

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Original 1−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

SECTION III  - EMERGENCY AND MALFUNCTION PROCEDURES


(FAA Approved)
Problems which could be encountered in flight are defined and the procedures
necessary to cope with or alleviate them are discussed. The data is recommended
by the manufacturer.
SECTION IV  - NORMAL PROCEDURES (FAA Approved)
Normal operating procedures from preflight through shutdown. The data given
is that recommended by the manufacturer.
SECTION V  -  PERFORMANCE DATA (FAA Approved)
Aircraft performance as defined within certain conditions, such as airspeed,
weight, altitude, temperature, humidity, and wind velocity. Data is provided in
tabular or graph form to allow the pilot to determine the aircraft's capabilities
in relation to the intended mission and prevailing conditions.
SECTION VI  -  WEIGHT AND BALANCE DATA
Provides aircraft weight and balance operational data in chart and table form
and provides examples that allow the pilot to accurately determine the aircraft's
gross weight, and whether the load is within longitudinal and lateral center
of gravity limits. Also contained in this section are the original weight and balance
report and equipment list (equipment both required and optional) installed on
the aircraft at the time of licensing.
SECTION VII - SYSTEMS DESCRIPTION
Offers a pilot-oriented technical description of the operation of each system
installed on the helicopter.
SECTION VIII - AIRCRAFT HANDLING, SERVICING, MAINTENANCE
The information contained in this section is extracted from the Handbook of
Maintenance Instructions and is highly selective. The subjects chosen are those
with which the pilot may have direct involvement either while at his normal
base of operations or in the field.
SECTION IX - ADDITIONAL OPERATIONS AND PERFORMANCE DATA
The information provided in Section IX is given by the manufacturer to further
assist the pilot in obtaining maximum utilization of the rotorcraft. It also provides
the pilot with abbreviated checklists as well as additional performance data.
SECTION X OPTIONAL EQUIPMENT (FAA Approved)
Certain optional equipment is available for performance of specific tasks. In
many cases the equipment is removable and may be used in combination(s) with
other optional items. Whenever the installation of an option affects FAA approved
limitations, normal/emergency procedures or performance (Sections II thru V),
an FAA approval is required. In addition, a tabular listing of all options is provided
as well as a table showing the compatibility of the various options with one
another.

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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

SECTION XI Category A Operations (FAA Approved)


Information contained in this section pertains to Category A operations only
and supplements information that appears in Sections I thru X of this manual.
At the front of each section there is an table of contents that lists the data by para­
graph number, title, and page number.

1−4. METHOD OF PRESENTATION

General information in the various sections is provided in narrative form. Other


information is given in step-by-step procedures, graphs, charts, or tabular form.
The information in the step-by-step procedure is presented in the imperative mode;
each statement describing a particular operation to be accomplished. Expansion
of the steps is accomplished as follows:

l
A black change bar ( ) in the page margin designates the latest new or changed
information appearing on that page. A hand points to changes in the contents
of an illustration.

A WARNING brings to the pilot’s immediate attention that


WARNING equipment damage and/or personal injury will occur if the
instruction is disregarded − placed after the instruction/step.

A CAUTION alerts the individual that equipment damage may result


CAUTION if the procedural step is not followed to the letter − placed after
the instruction/step.

NOTE: A NOTE expands upon and explains the preceding step and provides fuller
understanding of the particular operation.

1−5. DEFINITION OF TERMS

The concept of procedural word usage and intended meaning has been adhered
to in preparing this manual is as follows:
“Shall” has been used only when the application of a procedure is mandatory.
“Should” has been used only when the application of a procedure is recommended.
“May” and “need not” have been used only when the application of a procedure
is optional.
The terms IMMEDIATELY, POSSIBLE, and PRACTICAL as used in this manual
refer to the degree of urgency with which a landing must be made.

Reissue 3
Original 1−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

LAND IMMEDIATELY - Execute a power-on approach and landing without delay.


LAND AS SOON AS POSSIBLE - Execute a power-on approach and landing
to the nearest safe landing area that does not further jeopardize the aircraft or
occupants.
LAND AS SOON AS PRACTICAL - Extended flight is not recommended. Whether
to complete the planned flight is at the discretion of the pilot-in-command. However,
the nature of the specific problem or malfunction may dictate termination of the
flight before reaching the destination.

1−6. ABBREVIATIONS

SIGNS C
> Greater than CAB Cabin
 Equal to or greater than
CAB HEAT Cabin Heat
< Less than
 Equal to or less than CC Cubic Centimeter
A CCW Counter Clockwise
AC Air Conditioner CKP(T) Cockpit
A/N Alphanumeric CLP Collective Lever Position
AGL Above Ground Level Cm Centimeters
ALT Alternate; Altitude
COM Communication
AOG Aircraft On Ground
CW Clockwise
APU Auxiliary Power Unit
ASCM Aircraft Systems Condition
Monitoring
ATT Attitude
B
BAT Battery
BIT Built In Test
BL Butt Line
BLD Bleed
BMS Balance Monitoring
System

Reissue 3
1−4 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

D H

dBA A-weighted Decibel HAT Height Above Touchdown


DIR Direction; Directional HD Density Altitude
E Hg Mercury
HIRF High Intensity Radiated
ECS Environmental Control
Field
System
HP Pressure Altitude
ECTM Engine Condition Trend
Monitoring HSI Horizontal Situation
Indicator; Hot Section
EEC Electronic Engine Control Inspection
EGT Exhaust Gas Temperature HVR Hover
ENG Engine HYD Hydraulic
ESNTL Essential I
ETL Effective Translational Lift
IAS Indicated Airspeed
EXT Extend; External
ICS Intercom System
F
IFR Instrument Flight Rules
FAA Federal Aviation IGE In Ground Effect
Administration
IIDS Integrated Instrumentation
FADEC Full Authority Digital Display System
Electronic Control
IMC Instrument Meteorological
FAR Federal Aviation Conditions
Regulation
INST Instrument
FMU Fuel Metering Unit IPS Inlet Particle Separator
FSO Flights since overhaul In Inches
Ft Feet INST(R) Instrument
Ft/Min Feet per Minute IVSI Instantaneous Vertical
FWD Forward Speed Indicator
G K

GA Go-around Kg Kilogram
GCU Generator control unit KIAS Knots Indicated Airspeed

GEN Generator Km Kilometer

GBMC Ground-based KmH Kilometers per Hour


Maintenance Computer KT Knots
GPU Ground Power Unit KTAS Knots True Airspeed

Reissue 3
Original 1−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

L POSN Position

L Left; Liters PRI Primary


LB Pound Pt Pint
Lb(s) Pound(s)
R
L.H. Left Hand
LND Landing R Right
LT Light REL Release
M RET Retract
M Meters R.H. Right Hand
MBAR Millibar
RTR Rotor
MCP Maximum Continuous
Power S
Min Minutes
Sec Seconds
MPH Miles-Per-Hour
SEL Sound Exposure Level
M/R Main Rotor
SL Sea Level
MSTR Master
N SLT Searchlight

NAV Navigation SSO Starts since overhaul


NG Gas Producer RPM STA Station
NP Power Turbine RPM STBY Standby
NR Rotor Speed
STC Supplemental Type
O Certificate
OAT Outside Air Temperature SYS System
OEI One Engine Inoperative T
OGE Out of Ground Effect
TBO Time Between Overhaul
OVRD Override
OVSP Overspeed TOP Takeoff Power
P TSN Time Since New
PLA Power Lever Angle TSO Time Since Overhaul
PMA Permanent Magnet U
Alternator
PNL Panel U.S. gal U.S. gallons

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1−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

V VSCS Vertical Stabilization


Control System
VFR Visual Flight Rules
VY Best Rate of Climb Speed
VH Maximum speed in level W
flight at MCP
VLV Valve WL Water Line
X
VMC Visual Metrological
Conditions XFD Crossfeed
VNE Never Exceed Speed XMSN Transmission
Vs Versus XPNDR Transponder

1−7. MULTI−PURPOSE UTILITY OPERATIONS

The installation and use of certain optional equipment is approved by the FAA
and requires supplemental flight data when limitations, performance or procedures
are affected. Refer to Section X for Optional Equipment.
MD Helicopters, Inc. optional equipment items and STC items which are FAA ap­
proved for the MD EXPLORER may be installed and used.

1−8. TECHNICAL PUBLICATIONS

A file of technical publications is available to aid in obtaining maximum utilization


of your rotorcraft. Revisions and new issue publications are provided to continually
update and expand existing data.
MDHI Publications Revisions and Reissues
Changes in limitations, procedures, performance, optional equipment, etc., re­
quire flight manual revisions and change or replace flight manual content as
appropriate. To ensure that MDHI manuals continue to show current changes,
revised information is supplied as follows.
Revisions
Change to parts of the manual by the replacement, addition and/or deletion
of pages is done by revision. The List of Effective Pages that accompanies
each revision, identifies all affected pages. Such pages must be removed from
the manual and discarded. Added or replaced pages must be put in and ex­
amined against the List of Effective Pages.

Reissue 3
Original 1−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

Reissues
Occasionally the manual may be reissued and is identified as ``Reissue #1,
Reissue #2'', etc. The preceding issue of the manual then becomes obsolete
and must be discarded. The reissue includes all prior revisions. All pages
in a reissue become ``Original'' pages. The reissue may also include new or
changed data. These changes will be identified on the ``Summary of Revisions''
page.
The following publications are available.
Rotorcraft Flight Manual (RFM).
Rotorcraft Maintenance Manual (RMM)
Servicing and Maintenance
Instruments - Electrical - Avionics
Component Maintenance Manual (CMM)
Structural Repair Manual (SRM)
Illustrated Parts Catalog (IPC)
Service Information Bulletins and Letters
New and revised publications are available through MDHS Subscription Service.
Further information may be obtained by contacting:
MD Helicopters, Inc.
M615-G048
5000 E McDowell Rd
Mesa, AZ 85215
or your local Service Center, Distributor, or Sales Company.
All persons who fly or maintain MD helicopters are urged to keep abreast of the
latest information by using the subscription service.

Reissue 3
1−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

1−9. ROTORCRAFT CERTIFICATION

Certified under FAR Part 27 through amendment 27-26 dated April 5, 1990, Special
Condition for High Intensity Radiated Fields (HIRF) protection per FAR 21.16; FAR
Part 36 Appendix J, Noise, effective on the date of Type Certification, and FAR
Part 27 Appendix C Criteria for Category A effective August 8, 1996.
The rotorcraft is certified by the Federal Aviation Administration under FAA Type
Certificate Number H19NM.
The FAA model designation is MD900
The FAA/ICAO aircraft type designator is EXPL
The MD Helicopters, Inc. commercial designation is MD Explorer

1−10. PILOT’S BRIEFING

Prior to flight, passengers should be briefed on the following.


Approach and depart the rotorcraft from the front in full view of the pilot, being
aware of the main rotor.
Use of seat belts and shoulder harnesses.
Smoking.
The opening and closing of doors.
Evacuation of the aircraft in an emergency.
Location and use of emergency/survival equipment.

Reissue 3
Original 1−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

1−11. DIMENSIONS

Refer to Figure 1-1 and Figure 1-2 for exterior dimensions and interior volumes.

33.83 FT
(10.34 M)
5.33 FT
(1.62 M)

5.92 FT
(1.80 M)

40.58 FT
9.33 FT (12.37 m)
5 ° 0'

9.17 FT
12.00 FT (2.79 M)
(3.66 M)
10.92 FT
(3.33 M)

3 ° 16' STATIC GROUND LINE


7.33 FT
(2.23 M) @ DESIGN GROSS WEIGHT
34.08 FT
(10.39 M)

F92−002B

Figure 1−1. MD Explorer Rotorcraft Principal Dimensions

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1−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

6.25 FT (1.9 M)

4.75 FT (1.4 M)

12.9 FT (3.9 M)

18.25 FT (5.5 M)

BAGGAGE COMPARTMENT
51.4 FT3 (1.5 M3)

4.08 FT (1.2 M)
ENTIRE AFT CABIN
172.5 FT3 (4.9 M3)
4.16 FT (1.2 M) WITH DOOR ON
4.33 FT (1.3 M) WITH DOOR OFF
F92−003

Figure 1−2. Interior Dimensions and Volumes

Reissue 3
Original 1−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

1−12. CONVERSION CHARTS AND TABLES

EXAMPLE: CONVERT 100 KNOTS TO MPH AND TO KM/HR:


ENTER CHART AT 100 KNOTS AND FOLLOW ARROW TO SLOPING LINE. TO FIND MPH, MOVE LEFT AND READ
115 MPH. TO FIND KM/HR, MOVE RIGHT FROM THE SLOPING LINE AND READ 185 KM/HR

200 320

300
180
280

160 260

240
140 220

200
120
180

Km/H
MPH

100 160

140
80
120

60 100

80
40
60

40
20
20

0 0
0 20 40 60 80 100 120 140 160 180

KNOTS
F92−004

Figure 1−3. Speed: MPH/Knots/KmH

Reissue 3
1−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

TEMPERATURE

°F °C
140 60
EXAMPLE:
120 50

CONVERT °F TO °C 40
100
KNOWN: 30
TEMPERATURE = 50° F 80
20
METHOD: 60
ENTER AT 50° F 10
READ 10° C ACROSS ON °C SCALE 40
0
20
METHOD MAY BE REVERSED −10
TO FIND ° F WHEN ° C IS KNOWN 0
−20
−20 −30
ALTERNATE METHOD:
° F = (9/5 X °C) + 32 −40 −40
°C = 5/9(°F − 32)
−60 −50

−80 −60

F92−005

Figure 1−4. Temperature Conversion Chart

Reissue 3
Original 1−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

Table 1−1. Liquid Measure − U.S. Gallons to Liters


U.S. 0 1 2 3 4 5 6 7 8 9
Gallons Liters Liters Liters Liters Liters Liters Liters Liters Liters Liters
0 − 3.785 7.571 11.356 15.142 18.927 22.713 26.498 30.283 34.069
10 37.854 41.640 45.425 49.211 52.996 56.781 60.567 64.352 68.138 71.923
20 75.709 79.494 83.280 87.065 90.850 94.636 98.421 102.21 105.99 109.78
30 113.56 117.35 121.13 124.92 128.70 132.49 136.28 140.06 143.85 147.63
40 151.42 155.20 158.99 162.77 166.56 170.34 174.13 177.92 181.70 185.49
50 189.27 193.06 196.84 200.63 204.41 208.20 211.98 215.77 219.56 223.34
60 227.13 230.91 234.70 238.48 242.27 246.05 249.84 253.62 257.41 261.19
70 264.98 268.77 272.55 276.34 280.12 283.91 287.69 291.48 295.26 299.05
80 302.83 306.62 310.41 314.19 317.98 321.76 325.55 329.33 333.12 336.90
90 340.69 344.47 348.26 352.05 355.83 359.62 363.40 367.19 370.97 374.76
100 378.54 382.33 386.11 389.90 393.69 397.47 401.26 405.04 408.83 412.61

Table 1−2. Linear Measure − Inches to Centimeters


0 1 2 3 4 5 6 7 8 9
Inches Cm Cm Cm Cm Cm Cm Cm Cm Cm Cm
0 − 2.54 5.08 7.62 10.16 12.70 15.24 17.78 20.32 22.86
10 25.40 27.94 30.48 33.02 35.56 38.10 40.64 43.18 45.72 48.26
20 50.80 53.34 55.88 58.42 60.96 63.50 66.04 68.58 71.12 73.66
30 76.20 78.74 81.28 83.82 86.36 88.90 91.44 93.98 96.52 99.06
40 101.60 104.14 106.68 109.22 111.76 114.30 116.84 119.38 121.92 124.46
50 127.00 129.54 132.08 134.62 137.16 139.70 142.24 144.78 147.32 149.86
60 152.40 154.94 157.48 160.02 162.56 165.10 167.64 170.18 172.72 175.26
70 177.80 180.34 182.88 185.42 187.96 190.50 193.04 195.58 198.12 200.66
80 203.20 205.74 208.28 210.82 213.36 215.90 218.44 220.98 223.52 226.06
90 228.60 231.14 233.68 236.22 238.76 241.30 243.84 246.38 248.92 251.46
100 254.00 256.54 259.08 261.62 264.16 266.70 269.24 271.78 274.32 276.86

Reissue 3
1−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

Table 1−3. Linear Measure − Feet to Meters


0 1 2 3 4 5 6 7 8 9
Feet Meters Meters Meters Meters Meters Meters Meters Meters Meters Meters
0 − 0.305 0.610 0.914 1.219 1.524 1.829 2.134 2.438 2.743
10 3.048 3.353 3.658 3.962 4.267 4.572 4.877 5.182 5.466 5.791
20 6.096 6.401 6.706 7.010 7.315 7.620 7.925 8.229 8.534 8.839
30 9.144 9.449 9.753 10.058 10.363 10.668 10.972 11.277 11.582 11.887
40 12.192 12.496 12.801 13.106 13.411 13.716 14.020 14.325 14.630 14.935
50 15.239 15.544 15.849 16.154 16.459 16.763 17.068 17.373 17.678 17.983
60 18.287 18.592 18.897 19.202 19.507 19.811 20.116 20.421 20.726 21.031
70 21.335 21.640 21.945 22.250 22.555 22.859 23.164 23.469 23.774 24.070
80 24.383 24.688 24.993 25.298 25.602 25.907 26.212 26.517 26.822 27.126
90 27.431 27.736 28.041 28.346 28.651 28.955 29.260 29.565 29.870 30.174
100 30.479 30.784 31.089 31.394 31.698 32.003 32.308 32.613 32.918 33.222

Table 1−4. Weight − Pounds to Kilograms


0 1 2 3 4 5 6 7 8 9
Pounds Kilo- Kilo- Kilo- Kilo- Kilo- Kilo- Kilo- Kilo- Kilo- Kilo-
grams grams grams grams grams grams grams grams grams grams

0 − 0.454 0.907 1.361 1.814 2.268 2.722 3.175 3.629 4.082


10 4.536 4.990 5.443 5.897 6.350 6.804 7.257 7.711 8.165 8.618
20 9.072 9.525 9.979 10.433 10.886 11.340 11.793 12.247 12.701 13.154
30 13.608 14.061 14.515 14.969 15.422 15.876 16.329 16.783 17.237 17.690
40 18.144 18.597 19.051 19.504 19.958 20.412 20.865 21.319 21.772 22.226
50 22.680 23.133 23.587 24.040 24.494 24.948 25.401 25.855 26.308 26.762
60 27.216 27.669 28.123 28.576 29.030 29.484 29.937 30.391 30.844 31.298
70 31.751 32.205 32.659 33.112 33.566 34.019 34.473 34.927 35.380 35.834
80 36.287 36.741 37.195 37.648 38.102 38.555 39.009 39.463 39.916 40.370
90 40.823 41.277 41.730 42.184 42.638 43.091 43.545 43.998 44.453 44.906
100 45.359 45.813 46.266 46.720 47.174 47.627 48.081 48.534 48.988 49.442

Reissue 3
Original 1−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

KNOTS METERS/SEC
50
25

45

40
20

EXAMPLE 35

CONVERT KNOTS TO METERS/SEC

KNOWN: 30
WIND SPEED = 25 KT 15

METHOD:
ENTER CHART AT 25 KT READ 25
APPROXIMATELY 13 METERS/SEC
ACROSS ON METERS/SEC SCALE

METHOD MAY BE REVERSED 20


TO FIND KNOTS WHEN METERS/SEC ARE 10
KNOWN

15

10 5

0 0 F92−006

Figure 1−5. Conversion Chart: Knots − Meters/Second

Reissue 3
1−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) General

EXAMPLE 1: 29.44 IN. Hg = 997 mbar


EXAMPLE 2: 30.18 IN. Hg = 1022 mbar

29.5
1 30.5 31.1
29.4
30.4 31.0
29.3
30.3 30.9
29.2

2
30.2 30.8
29.1
30.1
29.0 30.7
30.0
28.9 30.6
IN. Hg

29.9
30.5
28.8
29.8 1035 1040 1045 1050 1055
28.7
29.7
28.6
29.6
28.5
29.5
28.4
1000 1005 1010 1015 1020 1025 1030 1035
28.3

28.2

28.1

28.0
945 950 955 960 965 970 975 980 985 990 995 1000

MILLIBARS

F92−007

Figure 1−6. Conversion Chart: Inches of Mercury − Millibars

Reissue 3
Original 1−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
General MD900 (902 Configuration with PW 206E)

Table 1−5. Standard Atmosphere Table


Standard Sea Level Conditions:
Temperature: 59°F (15°C)
Pressure: 29.921 in.Hg (1013.25 mbar)
Density: 0.0023769 slugs/ft3 (1.225 kg/m3)

ALTITUDE DENSITY 1 TEMPERATURE PRESSURE PRESSURE PRESSURE


(feet) RATIO σ σ (°C) (°F) (mbar) (in. Hg) RATIO
0 1.0000 1.000 15.00 59.000 1013.25 29.921 1.0000
1000 0.9711 1.0148 13.019 55.434 997.18 28.856 0.9644
2000 0.9428 1.0299 11.038 51.868 942.14 27.821 0.9298
3000 0.9151 1.0454 9.056 48.302 908.14 26.817 0.8962
4000 0.8881 1.0611 7.076 44.735 875.12 25.842 0.8637
5000 0.8617 1.0773 5.094 41.196 843.08 24.896 0.8320

6000 0.8359 1.0938 3.113 37.603 811.99 23.978 0.8014


7000 0.8106 1.1107 1.132 34.037 781.86 23.088 0.7716
8000 0.7860 1.1279 -0.850 30.471 752.63 22.225 0.7428
9000 0.7620 1.1456 -2.831 26.905 724.29 21.388 0.7148
10000 0.7385 1.1637 -4.812 23.338 696.82 20.577 0.6877

11000 0.7155 1.1822 -6.793 19.772 670.21 19.791 0.6614


12000 0.6932 1.2011 -8.774 16.206 644.40 19.029 0.6360
13000 0.6713 1.2205 -10.756 12.640 619.44 18.292 0.6113
14000 0.6500 1.2403 -12.737 9.074 595.23 17.577 0.5875
15000 0.6292 1.2606 -14.718 5.508 571.83 16.886 0.5643

16000 0.6090 1.2815 -16.669 1.941 549.14 16.216 0.5420


17000 0.5892 1.3028 -18.680 -1.625 527.23 15.569 0.5203
18000 0.5669 1.3246 -20.662 -5.191 505.99 14.942 0.4994
19000 0.5511 1.3470 -22.643 -8.757 485.48 14.336 0.4791
20000 0.5328 1.3700 -24.624 -12.323 465.63 13.750 0.4595

21000 0.5150 1.3935 -26.605 -15.899 446.47 13.184 0.4406


22000 0.4976 1.4176 -28.587 -19.456 427.91 12.636 0.4223
23000 0.4806 1.4424 -30.568 -23.002 409.99 12.107 0.4046
24000 0.4642 1.4678 -32.549 -26.588 392.72 11.597 0.3874
25000 0.4481 1.4938 -34.530 -30.154 375.99 11.103 0.3711

Reissue 3
1−18 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Limitations

SECTION II
LIMITATIONS
TABLE OF CONTENTS

PARAGRAPH PAGE
2-1. Flight Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2. Environmental Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-1. Ambient Temperature Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-2. WAT Limit and “Area A” Azimuth For Crosswind Operations . . . 2-3
2-3. Airspeed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-3. VNE Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-4. Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-4. Minimum Flying Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-5. Center of Gravity (CG Envelope) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-5. Center of Gravity Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-6. Rotor Brake Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-7. Rotor Speed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-8. Transmission Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-9. Power Plant Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-10. Generator Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-11. Starter limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-12. Fuel System Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Table 2-1. Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-13. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-6. Primary IIDS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-7. NP and NR Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-8. Engine Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Figure 2-9. Engine Exhaust Gas Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Figure 2-10. Secondary IIDS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-11. Engine Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-12. Transmission and Fuel Quantity Display . . . . . . . . . . . . . . . . . . . . 2-12
Figure 2-13. Airspeed Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-14. Decals and Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Figure 2-14. Decals and Placards (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Figure 2-14. Decals and Placards (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

FAA Approved
Reissue 3
2−i
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Limitations

This page intentionally left blank!

FAA Approved
Reissue 3
2−ii
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

SECTION II
LIMITATIONS
2−1. FLIGHT RESTRICTIONS
Approved as an eight place (maximum) helicopter.
The minimum flight crew consists of one pilot operating the helicopter from the right
seat. The left crew seat may be used for an additional pilot when the approved dual
controls are installed.
Under seat baggage stowage:
Placing of cargo or baggage under seats (including crew seats) is permitted only
when the seat is unoccupied.
Aerobatic flight:
Aerobatic flight is not allowed.
Aircraft equipped with Bendix/King KFC900 Flight Control System:
NOTE: The following information supersedes applicable limitations found in Bendix/King IFR
Avionics/KFC 900 RFMS 006−00845−0000 and 006−00845−0004 for STC
SR00436WI−D.
For VFR flights at gross weights between 6251 and 6500LB:
Maximum airspeed with autopilot engaged is 100 KIAS
Maximum Operating Altitude with autopilot engaged 5000 FT HD
For IFR flights at gross weights between 6251 and 6500LB:
Autopilot must be operational.
Maximum airspeed with autopilot engaged is 100 KIAS
Maximum Operating Altitude with autopilot engaged 5000 FT HD
Flight with doors opened or removed is approved under the following
conditions.
Baggage door removed:
With the baggage door removed and cockpit and cabin doors closed, maximum
airspeed is limited to the 140 KIAS envelope shown in Figure 2-3.
Approved doors off configurations:
Maximum airspeed is limited to the 100 KIAS envelope shown in Figure 2-3.
Both cockpit doors removed
Both cabin doors removed
Both cockpit and both cabin doors removed
Cabin doors open in flight:
Maximum airspeed is limited to 60 KIAS (with or without cockpit doors).
One or both cabin doors may be opened or closed in flight at airspeeds up to
60 KIAS.
For sustained flight with the cabin doors open, use of the cabin door hold open
device is required.
Maximum airspeed is limited to 100 KIAS (with or without cockpit doors) follow­
ing installation of modified upper door fittings (Ref. Figure 2-14).
NOTE: Baggage compartment door may be removed with any of the above configurations.
FAA Approved
Reissue 3 2−1
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

2−2. ENVIRONMENTAL OPERATING CONDITIONS


Kinds of Operations:
This rotorcraft is certified in the normal helicopter category for day and night
VFR operation when the appropriate instruments and equipment required by
the airworthiness and/or operating rules are approved, installed and are in oper­
able condition.
Maximum operating altitude at gross weights 6250 LBS and below:
20,000 Feet HD
Maximum operating altitude at gross weights 6251 to 6500 LBS:
14,000 Feet HD.
Maximum altitude for HIGE/takeoff and landing operations: Refer to
Figure 2-2.
20000
14000 HD LIMIT FOR
18000 GROSS WEIGHTS
FROM 6251 TO 6500 LB
16000
PRESSURE ALTITUDE - FEET

14000
PRIMARY FUELS
12000 ONLY
10000
8000
PRIMARY AND
6000 SECONDARY
FUELS
4000
2000
0
-50 -40 -30 -20 -10 0 10 20 30 40 50
-36 52
FREE AIR TEMPERATURE - °C F92−008B

Figure 2−1. Ambient Temperature Envelope


IIDS Built In Test - cold temperature:
A commanded IIDS BIT must be performed prior to the first start of the day
if the helicopter has been statically exposed to temperatures below 0°C for 12
hours or longer.
NOTE: The IIDS display may not be readable during the initial power up BIT when
statically exposed to the above ambient temperatures.
Cabin heat:
Cabin heat must be OFF in the crew and passenger compartments when ambient
temperatures are greater than 28°C (82°F).
Icing conditions:
Flight into known icing conditions is prohibited.

FAA Approved
2−2 Reissue 3
Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

Snow conditions:
VNE is 100 KIAS in falling and blowing snow.
Aircraft with IPS only.
Flight into falling or blowing snow is only permitted with the NACA inlet
switch in the closed position. The switch shall remain in the closed position
for the duration of the flight, even after leaving the falling or blowing snow
conditions.

MAXIMUM SAFE WINDS FOR HOVER OPERATIONS DECREASE WITH


INCREASING DENSITY ALTITUDE. TAKEOFF AND LANDING OPERATIONS IN OBSERVE THE MAXIMUM WEIGHT,
CALM WINDS OR HEADWINDS ALTITUDE, TEMPERATURE (WAT)
LIMITS FOR TAKEOFF AND LANDING
12400
ÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏ
12000

ÏÏÏÏÏÏÏÏÏÏÏÏ
11000

ÏÏÏÏÏÏÏÏÏÏÏÏ
DENSITY ALTITUDE - FEET

10000
IGE HOVER OPERATIONS HAVE BEEN

ÏÏÏÏÏÏÏÏÏÏÏÏ
9000 DEMONSTRATED IN WINDS UP TO 17 KNOTS
FROM ANY AZIMUTH.

ÏÏÏÏÏÏÏÏÏÏÏÏ
8000
7000 IGE HOVER OPERATIONS HAVE BEEN
DEMONSTRATED IN WINDS UP TO 17 KNOTS FROM
6000 ALL AZIMUTHS EXCEPT BETWEEN 120 AND 135
AND
IGE HOVER OPERATIONS HAVE BEEN
5000 DEMONSTRATED IN WINDS UP TO 15 KNOTS FOR
AZIMUTHS BETWEEN 120 AND 135.
4000

3000
AVOID STEADY IGE HOVER OPERATIONS IN AREA A WHEN WINDS ARE
2000 GREATER THAN 15 KNOTS FROM AZIMUTHS BETWEEN 120 TO 135.
1000
0
6250 6500
4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600
GROSS WEIGHT - LBS

120°
AZIMUTH RANGE FOR AREA A

135°
F92−009C

Figure 2−2. WAT Limit and “Area A” Azimuth For Crosswind Operations
FAA Approved
Reissue 3 2−3
Revision 1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

2−3. AIRSPEED LIMITATIONS

Observe gross weight depictions on chart.


VNE is 60 KIAS with lateral C.G. greater than +2 inches.
VNE is 134 KIAS at 6500 LBS following compliance with SB900-105.
VNE decreases at a rate of 4 kts/1000 FT above 5500 Feet HD

20000
: VNE DUE TO
TIP MACH
VNE : POWER ON : HD AND VNE
100 KIAS VNE:  -25°C LIMIT FOR 6251
ENVELOPE 15000 TO 6500LB
DENSITY ALTITUDE - FEET

-36°C
10000 -30°C

ÏÏÏ
VNE: AUTOROTATION
OEI OPERATIONS

ÏÏÏ
HYDRAULICS FAILURE
VSCS FAILURE
XMSN CHIP LIGHT
5100 - 6250LB
ÏÏÏ
ÏÏÏ
5000
140 KIAS

ÏÏÏ
ENVELOPE

ÏÏÏ
<5100 LB

0
40 50 60 70 80 90 100 110 120 130 140 150
134
INDICATED AIRSPEED - KNOTS
F92−010B

Figure 2−3. VNE Chart

2−4. WEIGHT LIMITATIONS

If SB900-099R1 and SB900-102R1 have been completed: Maximum gross weight


6500 pounds.
If only SB900-099R1 has been accomplished: Maximum gross weight 6250 pounds.
If SB900-099R1 and SB900-102R1 have not been completed: Maximum gross weight
5400 pounds.
Minimum flying gross weight: Refer to Figure 2-4.
Cargo deck capacity: 1500 lb. not to exceed 115 lbs. per square foot.
Maximum weight in baggage compartment (sta. 234 to 257): 500 lb. not to exceed
115 lb per square foot.
FAA Approved
2−4 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

20000

DENSITY ALTITUDE - FEET


4000

2000
1153
0

-2000

-4000

-6000
-6812
-8000

3000 3500 4000 4185


GROSS WEIGHT - LB F92−169A

Figure 2−4. Minimum Flying Weight

2−5. CENTER OF GRAVITY (CG ENVELOPE)

Ensure helicopter CG and weight are within approved limits throughout flight.
Expanded lateral C.G.:
Maximum lateral C.G. for takeoffs and landings from/to a surface is + 2 inches.
VNE is 60 KIAS with lateral C.G. greater than +2 inches.
Longitudinal C.G. envelope is as shown on chart “B” below when lateral C.G.
is greater than +2 inches.

6500 6500
WHEN OPERATING IN THE
6000 EXPANDED CG REGION OF 6000
CHART A, THE MAXIMUM 5100 LBS
GROSS WIGHT − LBS

GROSS WIGHT − LBS


5500 LONGITUDINAL C.G. LIMIT, 5500
AS DEPICTED BY THE
EXPANDED DASHED LINE IN CHART B,
5000 5000
CG LIMITS APPLIES.
4500 4500

4000 4000

3500 3500

3000 3000
−3 −2 −1 0 1 2 3 4 5 6 7 194 196 198 200 202 204 206 208
CHART A: LATERAL C.G. STATION (IN.) CHART B: LONGITUDINAL C.G. STATION (IN)
F92−011C

Figure 2−5. Center of Gravity Envelope


2−6. ROTOR BRAKE LIMITATIONS
The rotor brake must be in the stowed position prior to engine starting.
The rotor brake may be applied after both engines are shutdown with NR at or
below 70 percent.
FAA Approved
Reissue 3 2−5
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

2−7. ROTOR SPEED LIMITATIONS

Power on:
Continuous operation Maximum 101%
Minimum 99%
Transient Range: 91% to 98%
102% to 108%
Power off:
Continuous operation: 108% maximum
88% minimum

2−8. TRANSMISSION LIMITATIONS

Maximum transmission oil pressure: 104% PSI


Minimum transmission oil pressure: See Figure 2-12
Maximum transmission oil temperature: 110°C
Minimum transmission oil temperature: -18°C

2−9. POWER PLANT LIMITATIONS

The pilot shall monitor the IIDS during all phases of operation and
CAUTION record and report any exceedances to maintenance as soon as
possible.

Any time a limit is exceeded, the exceeded limit shall be reported to maintenance
as soon as possible.
Torque limits:
Normal:
Maximum continuous: 100%
Takeoff (5 minute): 101% to 110%
Maximum transient over torque: 111% to 124% for 10 seconds
OEI limits:
Maximum continuous: 124%
2.5 minute: 125% to 130%
Torque greater than 130%: NOT ALLOWED
FAA Approved
2−6 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

Exhaust gas temperature limits:


Normal limits:
Maximum continuous: 820°C
Takeoff (5 minutes): 821°C to 863°C
Transient limits: 864°C to 972°C for 20 seconds
OEI limits:
Maximum continuous: 885°C
2.5 minute: 886°C to 930°C
Maximum transient limits: 931°C to 972°C for 20 seconds
Overtemperature limits for starting:
760°C for 2 seconds maximum
Output shaft (NP) speed limits:
Normal operating range: 99% to 101%
Transient limits: >101% to 108% for 20 seconds (not cumulative)
NG limitations:
Normal limits:
Maximum continuous: 98.7%
Transient limits: 98.8% to 103.4% for 20 seconds
OEI operating limits:
Maximum continuous: 100.4%
2.5 minute: 100.5% to 102.4%:
Transient limits: 102.4% to 103.4% for 20 seconds
Engine oil system limitations:
Engine oil temperature limits:
During starting: -36°C to 110°C
Normal operating range: 10°C to 110°C
Engine oil pressure limits:
Normal operating range: 85% to 100% psi
Maximum: 100% psi (>5 minutes)
Minimum: <80% psi (>5 seconds)

FAA Approved
Reissue 3 2−7
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

2−10. GENERATOR LIMITATIONS


Maximum continuous: 99% for each generator.

2−11. STARTER LIMITATIONS


30 seconds on, 30 seconds off; 30 seconds on, 30 seconds off; 30 seconds on, 30 minutes
off.

2−12. FUEL SYSTEM LIMITATIONS

Table 2−1. Fuel Specifications


PRIMARY FUELS (1) SECONDARY FUELS (2)
Jet A (ASTM D1655) Jet B (ASTM D6615)
Jet A-1 (ASTM D1655) JP-4 (MIL-DTL-5624)
JP-5 (MIL-DTL-5624)
JP-8 (MIL-DTL-83133)
RT (CIS Standards Organization
GOST 10227)(4)
TS-1 (CIS GOST 10227) (3)(4)
Notes:
(1). Using these primary fuels, the engine shall operate satisfactorily throughout the
altitude/temperature envelope (Ref. Figure 2-1).
(2). Using these secondary fuels, the engine shall operate satisfactorily up to 10,000 FT
(Ref. Figure 2-1).
(3). Use of TS-1 is limited by P&WC to not more than 1000 hours (intermittently or
continuously) between engine fuel nozzle inspections.
(4). Must contain one of the following anti-ice additives at a concentration up to 0.3%
by volume: Ethylene Glycol Monomethyl Ether (Ethylcellosolve, Liquid I) as defined
in GOST 8313, Liquid I-M (mixture 50% Liquid I with 50% methyl alcohol) as defined
in TU-6-10-1458, Tetrahydrofurfuryl alcohol (TGF) as defined in GOST 17477 or
Liquid TGF-M (mixture 50% TGF with 50% methyl alcohol ) as defined in TU
6-10-1457.
Additional fuel specifications may be found in Section VIII.

Maximum 140 KIAS with either left or right low fuel warning tick
WARNING marks ON.
During operations in temperatures of 13F (-10C) or colder, fuel added to the tank
must contain either anti-icing additive PFA‐55MB or anti-icing additive per
MIL‐I‐27868 or MIL‐I‐85470 with a minimum concentration of 0.06% by volume
and a maximum concentration of 0.15% by volume. Follow manufacturer's instruc­
tions.
FAA Approved
2−8 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

2−13. INTEGRATED INSTRUMENTATION DISPLAY SYSTEM (IIDS)


ENGINE TORQUE EXHAUST GAS
DISPLAY TEMPERATURE DISPLAY

. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
DIGITAL
DISPLAYS NR TORQUE EGT
NP NP
ENG
OUT
. .

POWER TURBINE
SPEED DISPLAY EEC EEC
MAN MAN
FAIL FAIL

ROTOR SPEED DISPLAY F92−012

Figure 2−6. Primary IIDS Display

NP NR NR
NP NP >111%
>112%
>108%
>108%

>101% >102%
99 - 101% 98 - 102%
<99%
<98%

<91%
<88%

NOTE: > = GREATER THAN <80%


< = LESS THAN F92−013

Figure 2−7. NP and NR Scales


FAA Approved
Reissue 3 2−9
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

NORMAL OEI OPERATIONS


TORQUE OPERATIONS TORQUE
>109%
>130%

>100% >124%

>98% >122%

EEC EEC
MAN MAN
FAIL FAIL
NOTE: > = GREATER THAN
< = LESS THAN
F92−014

Figure 2−8. Engine Torque

EGT EGT
>863°C >930°C
ENG ENG
OUT OUT
>820°C >885°C
. . . .
>815°C >879°C

NORMAL OEI OPERATION


OPERATIONS ONLY

NOTE: > = GREATER THAN


< = LESS THAN
F92−015

Figure 2−9. Engine Exhaust Gas Temperature

FAA Approved
2−10 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

SECONDARY IIDS DISPLAY


LEFT ENGINE PARAMETER
DISPLAY TRANSMISSION OIL TRANSMISSION PARAMETER RIGHT ENGINE PARAMETER
PRESSURE DISPLAY DISPLAY DISPLAY
ENGINE OIL
TEMPERATURE DISPLAY FIRE FIRE FIRE CAB HEAT ENGINE OIL
PRESSURE DISPLAY
CHIPS CHIPS CHIPS BAT HOT
BAT WRM

° C %PSI ° C %PSI ° C %PSI ROTOR


BRAKE
CABIN
DOOR
FUEL
BAGGAGE
%LOAD %LOAD DOOR GENERATOR
TRANSMISSION OIL GEN GEN %LOAD DISPLAY
1 HYD 2
TEMPERATURE DISPLAY
IIDS

NG NG
LB
GAS PRODUCER
TURBINE SPEED DISPLAY OAT ° C

FUEL QUANTITY F92−016

Figure 2−10. Secondary IIDS Display

FIRE
CHIPS
HIGH WARNING: 110°C TIME
HIGH CAUTION: 105°C >100% PSI >5 MINUTES

LOW CAUTION: 10°C WITH NG >50% ° C %PSI TIME


-45°C WITH NG < 50% <80% PSI >2 SEC
<80% PSI >5 SEC
CAUTION: 100% LOAD

%LOAD
GEN
HIGH WARNING: 102.4% NG
HIGH CAUTION: 98.7% NG
NOTE: ``>'' = GREATER THAN
``<'' = LESS THAN
NG ``<'' = EQUAL TO OR LESS THAN
LOW WARNING: 50% NG
F92−017

Figure 2−11. Engine Display


FAA Approved
Reissue 3 2−11
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

FIRE
CHIPS
HIGH WARNING: 110°C HIGH WARNING: 104% PSI
HIGH CAUTION: 93°C HIGH CAUTION: 100% PSI

°C %PSI FLIGHT IDLE


LOW CAUTION: -18°C LOW CAUTION: <75% PSI NONE
LOW WARNING: <65% PSI <50% PSI

FUEL

LOW FUEL WARNING


SEGMENT: 150 LBS LOW CAUTION: 300 LBS
LEFT/RIGHT LOW FUEL WARNING
TICK MARKS: 97 TO 127 LBS
LB F92−018

Figure 2−12. Transmission and Fuel Quantity Display

KNOTS KNOTS KNOTS


200 200 200
180 MPH 180 MPH 180
40 40 40
40 40
160 200 AIRSPEED 160 200 AIRSPEED 160 AIRSPEED
60 60
140 150 140 150 140
120 100 80 60 100 80 60 60
120 120
100 80 100 80 100 80

INSTALLED WITH AUTOPILOT OPTION

AIRSPEED INDICATOR MARKINGS:

140 OR 150 KNOTS


100 KNOTS
0-30kt INDICATOR UNRELIABLE FM02−013

Figure 2−13. Airspeed Indicator


FAA Approved
2−12 Reissue 3
Revision 3
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Limitations

2−14. DECALS AND PLACARDS

SEAT ATTACH
ONLY LOCATED AT UPPER CABIN
SEAT ATTACH POINTS
NO TIEDOWN

FUEL CELL ACCESS DOOR


WARNING LOCATED ON CABIN FLOOR
REPLACE DOOR BEFORE FLIGHT
AND JACKING AIRCRAFT

WARNING
LOCATED ON BAGGAGE
THIS PANEL MUST BE SECURED COMPARTMENT FLOOR
PRIOR TO JACKING, TOWING
OR FLYING THE AIRCRAFT

NO ARTICLES TO BE LOCATED ON COCKPIT DOOR


STOWED UNDER SEATS LOWER WINDOW FRAME

1. LOCATED ON UPPER
COCKPIT DOOR FRAME

2. LOCATED ADJACENT
TO COCKPIT DOOR
ACCESS HANDLE

SLIDING LOCATED ON CABIN DOOR


DOOR
UPPER FRAME (FWD)

NO ARTICLES TO BE LOCATED ON CABIN DOOR


STOWED UNDER SEATS UPPER FRAME (CENTER)

PRIOR TO FLIGHT LOCATED ON CABIN DOOR


1. TURN HANDLE TO SAFELOCK POSITION UPPER FRAME (AFT)
2. FASTEN SEAT BELTS AND SHOULDER HARNESS

EMERGENCY EXIT
LOCATED ON CABIN DOOR FRAME
PULL TAB ADJACENT TO EMERGENCY EXIT
TO REMOVE WINDOW RELEASE HANDLE F92−020−1

Figure 2−14. Decals and Placards (Sheet 1 of 2)


FAA Approved
Reissue 3 2−13
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Limitations MD900 (902 Configuration with PW 206E)

THIS HELICOPTER MUST BE OPERATED LIMITATIONS SPECIFIED IN THE FAA


DURING OPERATIONS IN TEMPERATURES OF 13F (−10C) IN COMPLIANCE WITH THE OPERATING APPROVED ROTORCRAFT FLIGHT MANUAL
OR COLDER, FUEL ADDED TO THE TANK MUST CONTAIN
EITHER ANTI-ICING ADDITIVE PFA-55MB OR ANTI-ICING LOCATED ON INSTRUMENT PANEL
ADDITIVE PER MIL-I-27868 OR MIL-I-85470 WITH A
MINIMUM CONCENTRATION OF .06% BY VOLUME
APPROVED FOR
VFR DAY/NIGHT
AND A MAXIMUM CONCENTRATION OF .15% BY VOLUME.
SEE FLIGHT MANUAL FOR MIXING PROCEDURES.
LOCATED ON INSTRUMENT PANEL
LOCATED ABOVE FUEL FILLER
RADIO CALL
N X X X X X
LOCATED ON INSTRUMENT PANEL

LOCATED ABOVE FUEL FILLER VNE CHART: LOCATED ON INSTRUMENT PANEL

USEABLE CAP. 158.5 U.S. GALS (600 LITERS) USEABLE CAP. 158.5 U.S. GALS
WITH RANGE EXTENDER INSTALLED WITH RANGE EXTENDER INSTALLED
ROTOR
LOCATED ON FILLER NECK BRAKE
LIFT HANDLE,
NO STEP
ROTATE CW,
PULL DOWN
LOCATED ON FILLER NECK
DO NOT
ENGAGE ROTOR
BRAKE ABOVE
70% NR

LOCATED ADJACENT TO ROTOR BRAKE

100 KT
CAPABILITY

STATIC PORT
KEEP HOLES AND
SURFACE CLEAN

MODIFIED FITTING WITH DECAL

LOCATED ABOVE STATIC PORT

F92−020−2B

Figure 2−14. Decals and Placards (Sheet 2 of 2)


FAA Approved
2−14 Reissue 3
Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

S E C T I O N III
EMERGENCY AND MALFUNCTION
PROCEDURES
TABLE OF CONTENTS

PARAGRAPH PAGE
3-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2. Caution and Warning Annunciators and Audio Tones . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-3. Engine Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Single Engine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Second Engine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Low Rotor RPM Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-4. Emergency Landing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Water Landing - Dual Engine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Water Landing - OEI/AEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-5. EEC Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-1. EEC Caution/Warning Annunciators . . . . . . . . . . . . . . . . . . . . . . . . 3-9
EEC Critical Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
EEC Non Critical Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
EEC Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6. Engine Starting - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7. Engine/Aircraft Shutdown - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3-8. Fire Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Cabin Fire/Smoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Electrical Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Figure 3-2. Engine/Transmission Deck Fire Annunciators . . . . . . . . . . . . . . . . 3-18
Engine Fire - On Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Engine FIRE - During Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Transmission Area Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3-9. Flight Control Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Anti-Torque Failure - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Anti-Torque Failure - Complete Loss of Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Anti-Torque Failure - Fixed Thruster Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
VSCS Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

FAA Approved
Reissue 3
Revision 1 3−i
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Emergency and
Malfunction Procedures

PARAGRAPH PAGE

Figure 3-3. VSCS Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25


Hydraulic System Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Cyclic Trim Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Collective Friction Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3-10. Pitot/Static System Malfunction: Single or Dual Pitot Tube Installation . . . . . 3-27
Static System Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Figure 3-4. Alternate Static Source Toggle Valve . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3-11. Engine and Generator Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Figure 3-5. Engine and Generator Malfunction Annunciators . . . . . . . . . . . . . 3-28
Engine High Oil Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Engine Low Oil Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Engine High Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Engine Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Engine Chips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
NG High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
NG Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Generator High Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3-12. Transmission Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Figure 3-6. Transmission Malfunction Annunciators . . . . . . . . . . . . . . . . . . . . . 3-32
Transmission Oil Temperature High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Transmission Oil Temperature Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Transmission Oil Pressure Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Transmission Oil Pressure High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Transmission Chips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3-13. Fuel System Display Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Figure 3-7. Fuel System Advisory Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Fuel Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Fuel Boost Pump Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Single Fuel Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Dual Fuel Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Impending Fuel Filter bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Fuel Shutoff Valve Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3-14. Caution and Warning Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Figure 3-8. Caution/Warning Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Cabin Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Battery Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Battery Warm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Rotor Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Cabin Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

FAA Approved
3−ii Reissue 3
Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

PARAGRAPH PAGE

Baggage Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41


IIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3-15. Other Malfunction/Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
IIDS Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Battery Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Extinguisher Pressure Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
IPS Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
NACA Inlet Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Rotor Speed Display Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3-16. Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-17. Emergency Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Figure 3-9. Emergency Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-18. Emergency Egress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Figure 3-10. Cabin Door Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45

FAA Approved
Reissue 3
Revision 1 3−iii
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Emergency and
Malfunction Procedures

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FAA Approved
3−iv Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

SECTION III
EMERGENCY AND
MALFUNCTION PROCEDURES

3−1. GENERAL

The procedures contained in this section are to be followed in the event of an emergen­
cy or malfunction that may potentially affect the safety of the aircrew, passengers,
aircraft, or personnel on the ground.
These procedures are recommended to minimize danger to the helicopter. However,
these procedures should not limit the pilot from taking additional actions if the
situation warrants.
In the event of an emergency or malfunction, the pilot's primary consideration
is control of the aircraft. Then, the pilot must identify the problem and perform
the appropriate procedures relevant to the situation.
Terms such as ``land immediately'', ``land as soon as possible'', and ``land as
soon as practical'' are defined in Section I.

FAA Approved
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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−2. CAUTION AND WARNING ANNUNCIATORS AND AUDIO TONES

A red warning or yellow caution annunciator will illuminate on the IIDS display
and in some cases, an audio warning will sound announcing a failure or malfunction.
Some secondary IIDS displays have a digital display with a corresponding caution/
warning annunciator. Pilots should insure that both the digital display and its ap­
propriate caution/warning annunciator are in agreement before executing the proper
emergency procedure. If they do not agree, other parameters should be cross‐checked
in an attempt to validate a given abnormal indication.
The following logic applies to the warning advisories:
1. ENG OUT, FIRE, CAB HEAT, and LOW FUEL warning tick marks flash
(only go OFF if condition that caused the warning goes away).
2. All other warnings turn ON continuously (only go OFF if condition that caused
the warning goes away).
Audio warnings alert the pilot through the headset that a malfunction has occurred
that may require immediate corrective action.
The warning tone: The warning tone will sequence a high and low tone twice
to indicate a warning condition. These tones are activated for FIRE, CAB HEAT,
BAT HOT, and EEC FAIL.
Low Rotor Audio tone: The low rotor RPM tone (a sweep tone) is activated for
rotor RPM less than 95% and either engine operating, or activated for rotor
RPM less than 88% and both engines failed. When the IIDS senses an engine
failure, the low rotor RPM tone is activated for one cycle. The audio tones are
disabled when the aircraft is on the ground.

FAA Approved
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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

3−3. ENGINE EMERGENCIES

The ENG OUT warning annunciator is located between the TORQUE and EGT
vertical displays. When the IIDS senses an engine failure, the ENG OUT
TORQUE EGT warning flashes and the low rotor RPM tone is activated
for one cycle. The EGT and TORQUE displays also re-
ENG
OUT scale. The ENG OUT advisory is disabled with aircraft
on the ground.

SINGLE ENGINE FAILURE

Indications: ENG OUT annunciator illuminated and low rotor tone on for one cycle.
Affected engine torque, NP and NG decreasing to zero.

Conditions: At a hover - IGE:

Procedures:

 Land

Conditions: At a hover - OGE:

Procedures:

 Collective pitch ADJUST TO MAINTAIN OEI LIMITS

NOTE: The decision to land or fly−away, following a single engine failure, will depend
on ambient conditions and aircraft gross weight. Refer to Section V for best rate
of climb speed, single engine rate of climb and descent, and height velocity
envelope performance data.

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

Conditions: In flight:

 Maintain operating engine within OEI limits


 Reduce airspeed to 100 KIAS or less (Ref. Section II)

Identify affected (failed) engine by cross checking torque, NP and


CAUTION NG prior to performing the following steps.

 Engine control switch OFF ON AFFECTED ENGINE


 Fuel boost pump OFF ON AFFECTED ENGINE
 Fuel shutoff valve OFF ON AFFECTED ENGINE

NOTE: With fuel shutoff valve OFF, fire extinguishing system is now armed.
NOTE: Fuel warning tick mark on side of affected engine may illuminate prior to tick mark
for operating engine.
NOTE: If attempting a restart, leave fuel shutoff valve ON. Do not attempt restart if a
malfunction is suspected.

 Land as soon as practical

NOTE: If cabin heat or air-conditioning is being used when an engine failure occurs it
will automatically be switched OFF to enable the pilot to utilize the maximum
available power from the remaining engine for a safe recovery. If, after
recovering to a safe OEI flight condition, cabin heat is needed for windscreen
defogging, cabin comfort, etc., select the CAB HEAT OVRD position to restore
cabin heat. Prior to the OEI landing, insure CAB HEAT is OFF to ensure that the
maximum power is available from the remaining engine.

 Air start:
 Failed engine control switch TO OFF THEN TO FLY
 IIDS MONITOR

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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

SECOND ENGINE FAILURE

Indications: Low rotor RPM with low rotor tone ON if RPM is below 88%.
Possible left yaw
Torque, NP, and NG decreasing to zero.

Procedures:

 Lower collective and maintain rotor speed within limits.

 Perform autorotation to suitable landing area.

LOW ROTOR RPM WARNING


Procedures:

 Adjust collective as necessary to control rotor RPM.

Respond immediately to the ENGINE OUT/low rotor RPM warning


WARNING by adjusting collective to maintain rotor RPM within limits, then
check engine instruments and other indications to confirm engine
trouble.

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−4. EMERGENCY LANDING PROCEDURES

WATER LANDING - DUAL ENGINE FAILURE

Procedures:

 Adjust collective pitch as necessary to establish autorotation.

 Cabin doors may be opened when airspeed is 60 KIAS or less.

 Make autorotative approach, flaring as required to minimize forward speed


at touchdown.

 Level aircraft. Increase collective pitch as contact is made with the water.

 When aircraft begins to roll, lower collective to full down to minimize blades
skipping off the water.

 Notify crew/passengers to evacuate aircraft after blades have stopped turning.

Do not inflate personal flotation gear until clear of the aircraft −


WARNING safe exit will be restricted.

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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

WATER LANDING - OEI/AEO

Conditions: Available power allows hovering.

NOTE: The gross weight of the aircraft will determine whether sufficient power is
available to terminate the approach at a hover or whether a run−on landing must
be performed if landing OEI.

Procedures:

 Establish normal approach to intended landing point.

 Cabin doors may be opened when airspeed is 60 KIAS or less.

 Plan to arrive at 100 FT above touchdown at approximately 40 KIAS.

 At approximately 50 FT, enter a decelerating attitude and increase power to


reduce rate of closure.

 Descend to hovering altitude over water.

 Passengers and copilot exit aircraft.

 Fly a safe distance away from all personnel in the water to avoid injury.

 Place ENGINE CONTROL switch(s) in OFF and perform a hovering autorota­


tion.

 Allow aircraft to settle in a level attitude while applying full collective pitch.

 When aircraft begins to roll, reduce collective to full down to minimize blades
skipping off the water.

 Release safety harness and exit the aircraft as soon as the blades have stopped
turning.

Do not inflate personal flotation gear until clear of the aircraft −


WARNING safe exit will be restricted.

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

Conditions: Available power does not allow hovering.

Procedures:

 Establish normal approach to intended landing point.

 Cabin doors may be opened when airspeed is 60 KIAS or less.

 Plan to arrive at 100 FT above touchdown at approximately 40 KIAS.

 At approximately 50 FT, enter a decelerating attitude and increase power to


reduce rate of closure.

 As water contact is made, shut down engine and hold the helicopter as level
as possible, keeping forward speed and rate of descent to a minimum.

 When aircraft begins to roll, reduce collective to full down to minimize blades
skipping off the water.

 Release safety harness and exit the aircraft as soon as the blades have stopped
turning.

Do not inflate personal flotation gear until clear of the aircraft −


WARNING safe exit will be restricted.

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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

3−5. EEC MALFUNCTIONS


TORQUE

EEC NON CRITICAL FAULT


CAUTION ANNUNCIATOR
( YELLOW) EEC EEC
MAN MAN
FAIL FAIL
EEC CRITICAL FAULT WARNING EEC MANUAL MODE
ANNUNCIATOR (RED) ANNUNCIATOR (YELLOW)

F92−021

Figure 3−1. EEC Caution/Warning Annunciators


NOTE: The pilot should attempt to reset the EEC by by slightly moving the affected
engine’s twistgrip out of the NORMAL detent, pressing the EEC RESET button,
and returning the twistgrip to NORMAL. Two attempts may be required. If the
EEC malfunction indication clears, the EEC was experiencing a transient fault.
If the EEC malfunction indication remains ON, the fault condition is still present
and the appropriate malfunction procedure shall be followed.
EEC CRITICAL FAULT
Indications: EEC with FAIL warning annunciator on and activation of the warning tone
for two cycles.

In the event that the EEC on one of the engines fails, the fuel flow of that engine
remains fixed and can only be controlled by the twistgrip. The engine with the
serviceable EEC will attempt to maintain NP/NR within limits.
Procedures:
 If necessary, move the affected engine twist grip out of the NORMAL position
to assume manual control of the FMU.

NOTE: The pilot has the option of leaving the fuel flow fixed or using the throttle twist grip
to adjust the fuel flow (torque). When either twist grip is taken out of the NORMAL
position, the EEC MAN annunciator will illuminate. Changes in power will be
compensated through the serviceable EEC engine from zero torque to
temperature limits. Twist grip movement is only required for large power
changes.
When operating in manual mode (i.e., EEC MAN illuminated),
CAUTION reductions in power that allow the torque on the engine in the
automatic mode to approach zero % can lead to an increase in
NP on the engine being manually controlled into the transient (20
second time limit) overspeed range (> 104.5% − third yellow chevron
is illuminated).

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Reissue 3
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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

 Set power of the affected engine as desired.

 Continue flight and monitor engine indications on the IIDS primary display.

There is no NR governing following EEC failures on both engines.


CAUTION NR and power must be controlled by the pilot using a combination
of collective and twistgrips.

EEC NON CRITICAL FAULT


An EEC caution annunciator ON in flight may result in one of the following indica­
tions.
Indications: Engine torque matching may be degraded.
Conditions: During flight

Procedures:

 Continue flight

 Advise maintenance

Indications: EGT indication blanks

Conditions: In flight

Procedures:

 Continue flight

 Advise maintenance

Conditions: On ground prior to starting

Procedures:

 Do not attempt start, or abort start.

 Advise maintenance

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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

Indications: Inability to change engine mode with engine control switch.

Conditions: In flight

Procedures:

 Continue flight

 After landing, perform manual engine shutdown (Ref. paragraph 3-7).

Conditions: On ground after landing

Procedures:

 Perform manual engine shutdown (Ref. paragraph 3-7).

Indications: NP and NR indications not matched (split)

Conditions: In flight

Procedures:

 Continue flight

 Avoid maneuvers that cause NR to increase above normal. (High rates of de­
scent, quick stops)

Conditions: On ground

Procedures:

 Do not takeoff

 Advise maintenance

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

EEC MANUAL CONTROL

Indications: EEC and MAN annunciator ON

Procedures:

 EEC RESET switch PRESS


 Twistgrips CHECK IN NORMAL DETENT

Indications: EEC annunciator flashing. The EEC is in automatic, but one of the twist grips
is not in the normal position.

Procedures:

 Twist grip RETURN TO NORMAL POSITION

3−6. ENGINE STARTING − MANUAL

NOTE: The following procedure is provided to the pilot as a means of starting an engine
after experiencing an EEC FAIL warning which would preclude a normal
automatic start. Flight with one EEC failed (one engine manually controlled)
should be considered an abnormal procedure. It should only be done to
evacuate the helicopter from a hazardous environment or, if necessary, for a
return flight to a maintenance base where repairs can be performed. Before
attempting a start and flight with an EEC FAIL warning on one engine, pilots
should be familiar with the information in paragraphs 3−5 thru 3−7.
NOTE: To enable the starter to function during a manual start with an EEC FAIL warning,
it may be necessary for a second crew member to push and hold the appropriate
Engine Manual Start Button located on the back corners of the electrical load
center (Ref. Section VII).
NOTE: Complete the Engine Prestart cockpit check (Ref. Section IV) before attempting
a manual start.

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Reissue 3
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Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

 Collective control:

NOTE: The following steps of rotating the twist grip to reset the PLA are not required if
the engine was previously shut down utilizing the manual shutdown procedures
in paragraph 3−7. Insure the twist grip is in the OFF position.

  Twistgrip on selected engine ROTATE TO FULL OPEN (PAST


THE ‘‘NORMAL’’ DETENT): THIS
RESETS THE PLA
  Twist grip on selected engine ROTATE TO OFF

NOTE: AT a point between NORMAL and OFF, the twist grip will no longer be able to
be rotated toward the OFF position without applying additional force
(approximately 30 to 40 LBS).

 Electrical master panel:


  Generator on selected engine OFF
 Fuel system panel:
  L BOOST or R BOOST for appropriate ON, CHECK IIDS INDICATIONS
engine

 Engine control panel:


  L ENGINE or R ENGINE IDLE

Monitor EGT, NG, and starter limits during start. Abort the start
CAUTION If EGT rises rapidly through 700°C.

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Reissue 3
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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

 Abort start procedure:


  Twistgrip on selected engine OFF

NOTE: AT a point between NORMAL and OFF, the twist grip will no longer able to be
rotated toward the OFF position without applying additional force (approximately
30 to 40 LBS).
  Engine control panel switch OFF WHEN EGT IS BELOW 150°C
 Twist grip for selected engine ROTATE TOWARDS NORMAL

NOTE: As NG increases through 8% rotate twistgrip toward normal until lightoff occurs.
Observe EGT indication for immediate temperature rise. Monitor EGT and NG
during start. Increase twistgrip toward normal only as necessary to keep NG
accelerating toward idle. Manually bring NP/NR to 65%.

If lightoff is not attained with an increase of EGT and NG within


CAUTION 10 seconds, rotate the twistgrip to OFF and place the engine control
switch to off. Following a 30 second fuel drain period, perform a
30 second dry motoring run (Ref. Section VIII) before attempting
another start. Repeat the complete starting sequence observing
limitations.

 Engine oil pressure CHECK


 Generator ON
 IIDS CHECK
 GPU start only:
  Generators ON
  GPU DISCONNECT

FAA Approved
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Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

3−7. ENGINE/AIRCRAFT SHUTDOWN − MANUAL

NOTE: This procedure may be performed in the event a normal shutdown cannot be
accomplished on one or both engines.
 Collective stick FULL DOWN
 Cyclic stick TRIM TO NEUTRAL
 Pedals NEUTRAL
 Twist grip(s) IDLE DETENT

NOTE: The idle position is not marked on the twist grips. Idle is located at the point where
the twist grip can no longer be rotated toward the OFF position without applying
additional force (approximately 30 to 40 LBS).
 Utility panel:
  All unnecessary bleed air and electrical OFF
equipment
 Fuel system panel:
  L/R BOOST OFF
 Electrical master panel:
  L/R GEN OFF
 NP(s) slows to idle CHECK

 EEC MAN indication(s) on primary IIDS CHECK


display
 Engine control panel:
  L ENGINE or R ENGINE OFF
 Twistgrip(s) SNAP TO CUTOFF
NOTE: AT a point between NORMAL and OFF, the twist grip will no longer able to be
rotated toward the OFF position without applying additional force (approximately
30 to 40 LBS).
 IIDS CHECK NORMAL SHUTDOWN
INDICATIONS
 Continue with normal shutdown proce­
dures

FAA Approved
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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−8. FIRE EMERGENCIES

CABIN FIRE/SMOKE

Indications: Smoke and fume accumulation in the cabin.

Conditions: On ground

Procedures:

 Engine control switches OFF


 Passengers/crew EVACUATE
 Rotor brake (if installed) APPLY
 Power switch OFF

Conditions: In flight

Procedures:

 Cabin heat OFF (if source of smoke is the


cabin heat duct)
 Fresh air vents OPEN
 AC/VENT switch VENT LOW OR VENT HIGH

NOTE: If crew station and/or passenger compartment gaspers appear to be the source
of smoke and or fumes, the AC/VENT switch should remain OFF or be returned
to OFF.

 Cockpit door vents OPEN


 Land immediately
 After landing:
  Engine control switches OFF
  Rotor brake (if installed) APPLY
  Power switch OFF
  Passengers/crew EVACUATE

FAA Approved
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Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

ELECTRICAL FIRE

Indications: Smoke and fume accumulation in the cabin.

Conditions: On ground

Procedures:

 Engine control switches OFF


 Passengers/crew EVACUATE
 Rotor brake (if installed) APPLY
 Power switch OFF

Conditions: In flight

Procedures:

 Cabin heat OFF


 Fresh air vents OPEN
 Generator switches OFF
 If smoke/fire conditions persist:
  POWER switch ESNTL
 Land as soon as possible.
 After landing:
  Engine control switches OFF
  Rotor brake (if installed) APPLY
  Power switch OFF
  Passengers/crew EVACUATE

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

TRANSMISSION DECK FIRE


LEFT ENGINE FIRE WARNING WARNING ANNUNCIATOR (RED)
ANNUNCIATOR (RED)
RIGHT ENGINE FIRE WARNING
ANNUNCIATOR (RED)

FIRE FIRE FIRE


CHIPS CHIPS CHIPS

F92−022

Figure 3−2. Engine/Transmission Deck Fire Annunciators


ENGINE FIRE - ON GROUND

Indications: Engine FIRE warning annunciator ON and activation of the warning tone for
two cycles.

Procedures:

 Engine control switches OFF BOTH ENGINES


 Rotor brake (if installed) APPLY
 Fuel shutoff valve OFF FOR AFFECTED ENGINE
 Fuel boost pumps OFF
 Attempt to confirm existence of fire
 Fire bottle switch PRI (ALT IF NECESSARY)
NOTE: Fire bottle will not discharge with fuel valve ON.
 Power switch OFF
 Passengers/crew EVACUATE

FAA Approved
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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

ENGINE FIRE - DURING FLIGHT


Indications: Engine FIRE warning annunciator ON and activation of the warning tone for
two cycles.
Procedures:
 Airspeed REDUCE TO O.E.I. VNE OR LESS
 Attempt to confirm existence of fire

NOTE: If FIRE warning annunciator goes OUT, and no other indications of fire are
present, land as soon as practical.
If FIRE warning annunciator remains ON, proceed with next steps.
 Engine control switch OFF FOR AFFECTED ENGINE
 Fuel boost pump OFF FOR AFFECTED ENGINE
 Fuel shutoff valve OFF FOR AFFECTED ENGINE
 Fire bottle discharge switch PRI (ALT IF NECESSARY)

NOTE: The fire bottle will not discharge with the fuel valve ON.
 If FIRE warning goes OFF LAND AS SOON AS PRACTICAL
 If FIRE warning remains ON LAND IMMEDIATELY
 After landing:
  Engine control switch OFF FOR OPERATING ENGINE
  Rotor brake (if installed) APPLY
  Power switch OFF
  Passengers/crew EVACUATE
TRANSMISSION AREA FIRE
Indications: Transmission FIRE warning annunciator ON and activation of the warning
tone for two cycles.
Procedures:
 Land immediately
 After landing:
  Engine control switches OFF
  Rotor brake (if installed) APPLY
  Power switch OFF
  Passengers/crew EVACUATE
  Fire extinguisher USE AS APPROPRIATE

FAA Approved
Reissue 3
3−19
Revision 1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−9. FLIGHT CONTROL MALFUNCTIONS

ANTI-TORQUE FAILURE - GENERAL


Different types of failure require different techniques for optimum success in
recovery. It is not possible to identify all failure scenarios. However, under­
standing the following general guidelines will assist the pilot in controlling the
aircraft.
Pilots facing an anti-torque system malfunction are presented with variables in
types of failure as well as the operating environment at the moment of failure. There­
fore, it is important that the pilot fully understand the effects and use of the remain­
ing functional controls on establishing aircraft directional control.
Anti-torque malfunctions can be caused by jammed or broken thruster cone control
cable (fixed rotating cone), jammed fan linkage (fixed fan thrust), or total failure
of the NOTAR fan (complete loss of thrust).
Upon encountering an anti-torque system malfunction, the following general infor­
mation may be applied by the pilot, when appropriate, to maintain directional control
of the aircraft.
 Evaluate the extent of the condition by (1) applying pedal inputs to determine
the effect (if any) on aircraft yaw and (2) by reducing airspeed and noting
which direction the aircraft tends to yaw. If a pilot determines that a fixed
rotating cone condition exists, the pilot should place the pedals in a “neutral”
position (approximately one inch, [25mm] of right pedal). This “neutral” position
places the NOTAR fan at minimum pitch. Using pedal input in an attempt
to counter the yaw will produce an unfavorable thrust vector, increasing the
yaw.
 Normally, the nose of the aircraft should turn right when power (collective)
is increased. Conversely, the nose of the aircraft should turn left when power
(collective) is reduced. The VSCS system will attempt to maintain “trimmed”
flight within its limited authority. When the collective is raised, the vertical
fins reposition to move the aircraft nose to the left. When the collective is
lowered, the vertical fins reposition to move the aircraft nose to the right,
assuming there is sufficient airflow (i.e., airspeed) across the vertical stabiliz­
ers.
 The effects of the VSCS can be neutralized by turning both VSCS switches
OFF. This action should only be accomplished with the aircraft established
on final approach and below 100 knots. This procedure is most helpful when
faced with a complete loss of thrust or with a fixed thruster - right pedal
applied condition.

FAA Approved
Reissue 3
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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

 Wind speed and direction at the landing site can be beneficial if optimized
for the particular type of anti-torque malfunction. Head winds reduce ground
speed and/or power required at touchdown. Left crosswind components can
help weathervane the aircraft against the yaw tendency caused by the particu­
lar malfunction.
 With a fixed collective position, controlling RPM with the twist grips will change
power (torque) and induce a yaw. If needed, it is recommended that controlling
RPM with twist grips be used only to reduce RPM just prior to or at the moment
of touchdown.
NOTE: This action will place both engines in the manual mode.
ANTI-TORQUE FAILURE - COMPLETE LOSS OF THRUST
This involves a break in the fan drive system (e.g., a broken drive shaft) that causes
the fan to stop turning resulting in a complete loss of fan thrust. Directional control
becomes dependent on airspeed and power setting.
Conditions: While in hovering flight

Indications: Inability to “trim” helicopter with pedals; may also be accompanied by


noise or vibration.

Procedures:

 If altitude permits, a positive reduction of collective pitch may result in a


stopping or slowing of the “uncommanded turn to the right”.

 If “uncommanded turn to the right” is arrested, fly away and gain sufficient
airspeed to maintain heading control.

 Proceed with procedures for complete loss of thrust in forward flight.

 If unable to gain airspeed or altitude does not permit, reduce power and
altitude with collective.

 As the ground is approached, rotate both twist grips simultaneously to IDLE


and perform an autorotation.

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CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

Conditions: In Forward Flight

Indications: Inability to “trim” helicopter with pedals; may also be accompanied by


noise or vibration.

Procedures:

 Adjust airspeed and power for level flight at an airspeed between 80 and
100 KIAS.

Do not attempt an autorotation from forward flight unless an actual


CAUTION dual engine failure occurs.
 Select an approach direction that offers a left quartering headwind to reduce
the touchdown ground speed and the amount of right yaw.

 Perform a shallow approach to a hard surface or other suitable area at a mini­


mum airspeed of 80 knots.

 Set collective friction to 5 pounds.

 Turn VSCS OFF.

 An aggressive reduction in power (similar to a “quick stop”) as the air­


craft is decelerated prior to landing should yaw the aircraft to the left.

 As the ground is approached, level the aircraft and adjust collective as


necessary to align the aircraft with the touchdown direction and cushion
the landing. Landing speed should be as slow as possible, not to exceed
30 knots.

 If necessary, just prior to or at the moment of touchdown, rotate both twist


grips simultaneously toward IDLE to assist in maintaining directional control.

NOTE: This action will place both engines in the manual mode.

FAA Approved
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ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

ANTI-TORQUE FAILURE - FIXED THRUSTER SETTING


Conditions: Right pedal applied: This condition results in a thruster opening on the right
and may be understood either as a “stuck right pedal” or a break in the rotating
cone controls with the right pedal applied. In either failure mode, the thruster
would be opened on the right producing a thrust vector that causes the aircraft
to yaw to the right. The degree of yaw will be determined by the position of
the rotating cone at the time of failure.

Procedures:

 Adjust airspeed and power for level flight at an airspeed between 80 and
100 KIAS.

Do not attempt an autorotation from forward flight unless an actual


CAUTION dual engine failure occurs.

 If able, place pedals in “neutral” position (approximately one inch [25mm]


of right pedal).
NOTE: With pedals in neutral, the NOTAR fan will be at minimum pitch.
 Select an approach direction that offers a left quartering headwind to reduce
the touchdown ground speed and the amount of right yaw.

 Perform a shallow approach to a hard surface or other suitable area at a mini­


mum airspeed of 80 knots.

 Select collective friction to 5 pounds.

 Turn VSCS OFF.

 An aggressive reduction in power (similar to a “quick stop”) as the air­


craft is decelerated prior to landing should yaw the aircraft to the left.

 As the ground is approached, level the aircraft and adjust collective as


necessary to align the aircraft with the touchdown direction and cushion
the landing. Landing speed should be as slow as possible, not to exceed
30 knots.

 If necessary, just prior to or at the moment of touchdown, rotate both twist


grips simultaneously toward IDLE to assist in maintaining directional control.

NOTE: This action will place both engines in the manual mode.

FAA Approved
Reissue 3
3−23
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

Conditions: Left pedal applied: This condition results in a thruster opening on the left
and may be understood either as a “stuck left pedal” or a break in the rotating
cone controls with the left pedal applied. In either failure mode, the thruster
would be opened on the left producing a thrust vector that causes the aircraft
to yaw to the left. The degree of yaw will be determined by the position of
the rotating cone at the time of failure.
Procedures:
 Adjust airspeed and power for level flight at an airspeed between 80 and
100 KIAS.

Do not attempt an autorotation from forward flight unless an actual


CAUTION dual engine failure occurs.

 If able, place pedals in “neutral” position (approximately one inch, [25mm]


of right pedal).
NOTE: With pedals in neutral, the NOTAR fan will be at minimum pitch.
 Select collective friction to 5 pounds.

 VSCS OFF.
 Use a shallow to normal approach into wind or left quartering headwind.
 Maintain directional control with small adjustments in collective.
 Plan to touchdown with little or no forward speed.

FAA Approved
Reissue 3
3−24
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

VSCS FAILURE
LEFT VERTICAL STABILIZER MID-RANGE DEFLECTION
POSITION INDICATOR POINT

L VERTICAL STAB R RIGHT VERTICAL STABILIZER


POSITION INDICATOR

FIN TRAILING EDGE


DEFLECTION INDICATORS L VERTICAL STAB R
F92−023

Figure 3−3. VSCS Indicator


Indications: VSCS Fail message(s) on IIDS alpha-numeric display.

VSCS indicator: Abnormal indication - no movement or continuous full-scale


deflection.

Possible uncommanded sideslip in forward flight.


Procedures:

 Trim aircraft with pedals.

 VSCS OFF ON AFFECTED SYSTEM(S)

 Reduce airspeed below 100 KIAS (Ref. Section II).

 Continue flight to next point of intended landing.

FAA Approved
Reissue 3
3−25
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

HYDRAULIC SYSTEM FAILURE


Indications: Single system failure: The `‘1HYD’’ or ‘‘HYD2'' caution annunciator illuminated
on the caution/warning advisory display. Both hydraulic system pressures or
``TEMPERATURE'' indication will be displayed on the IIDS alphanumeric
display. A stiffness in the anti-torque pedals will occur with a failure of the
number 2 system.
Dual system failure: The ``1HYD2'' caution annunciator illuminated on the
caution/warning advisory display. Both hydraulic system pressures or
``TEMPERATURE'' indications will be displayed on the IIDS alphanumeric
display.

Conditions: Single system failure - loss of pressure


Procedures:
 Decrease air speed to below 100 KIAS.

NOTE: A stiffness in the anti−torque pedals will occur with a failure of the number 2
system.
 Continue the flight to the point of next intended landing.

 Perform a shallow approach to a hover; land vertically for a single system


failure.

Conditions: Dual system failure - loss of pressure


Procedures:
 Decrease air speed to below 100 KIAS.

 Continue the flight to the point of next intended landing.

 Perform a running landing.

Conditions: High hydraulic fluid temperature


Procedures:
 Land as soon as practical.
CYCLIC TRIM FAILURE
Indications: Cyclic trim failure is indicated by an inability to reduce cyclic forces with the
cyclic trim switch. Cyclic stick forces of approximately 15 pounds may be
required for full control movement.

Procedures:

 Continue flight

FAA Approved
Reissue 3
3−26
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

COLLECTIVE FRICTION FAILURE


Conditions: Collective friction release failure
Indications: 25 pounds of force required to move the collective up or down.
Procedures:
 Set collective friction release switch to 5 lb position in an attempt to reduce
control forces.
 Continue flight.
 Advise maintenance.
Conditions: Collective friction fails to engage
Indications: Collective control movements will require only 5 pounds of force.
Procedures:
 Continue the flight; advise maintenance.

3−10. PITOT/STATIC SYSTEM MALFUNCTION: SINGLE OR DUAL PITOT


TUBE INSTALLATION

STATIC SYSTEM MALFUNCTION


Indications: Altimeter and IVSI (if installed) show no change in indication during
climb/descent.
Conditions: Primary static source is clogged.
Procedures:
 Alternate static source toggle valve (on
PULL UP
affected side)

NOTE: The altimeter will indicate 60 feet less during climb operations.

CO-PILOT PITOT TUBE ALTERNATE STATIC SOURCE


TOGGLE VALVE LOCATED ON OPPOSITE SIDE OF
INSTRUMENT PANEL.

NOTE: TO OPERATE TOGGLE VALVE, PULL


VALVE HANDLE UP. TO RETURN TO PRIMARY
STATIC SOURCE, PUSH HANDLE DOWN.
F92−024

Figure 3−4. Alternate Static Source Toggle Valve

FAA Approved
Reissue 3
3−27
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−11. ENGINE AND GENERATOR MALFUNCTION INDICATIONS

NOTE: Certain malfunctions may require an engine to be shutdown, however, the pilot
must assess the type of problem and decide if the affected engine is to remain
operational.
ENGINE FIRE WARNING
ENGINE CHIPS CAUTION ANNUNCIATOR (RED)
ANNUNCIATOR (YELLOW)

HIGH ENGINE OIL TEMPERATURE FIRE HIGH ENGINE OIL PRESSURE


WARNING ANNUNCIATOR (RED) CAUTION ANNUNCIATOR (YELLOW)
CHIPS
CAUTION ANNUNCIATOR
(YELLOW)
LOW ENGINE OIL PRESSURE
° C %PSI CAUTION ANNUNCIATOR (YELLOW)
ENGINE LOW OIL TEMPERATURE WARNING ANNUNCIATOR (RED)
CAUTION ANNUNCIATOR (YELLOW)

GENERATOR HIGH LOAD NG HIGH


%LOAD WARNING ANNUNCIATOR (RED)
CAUTION ANNUNCIATOR (YELLOW)
GEN NG HIGH
GENERATOR LOAD CAUTION ANNUNCIATOR (YELLOW)
DIGITAL DISPLAY (WHITE)

NG NG LOW WARNING
GENERATOR OUT CAUTION
ANNUNCIATOR (YELLOW) ANNUNCIATOR (RED)
F92−025

Figure 3−5. Engine and Generator Malfunction Annunciators


ENGINE HIGH OIL TEMPERATURE
Indications: Upper yellow caution annunciator ON at 105°C and/or red warning annunciator
ON at 110°C

NOTE: The engine is certified to operate continuously up to 110°C. The caution range
and yellow annunciator are advisories only and indicate temperatures
approching maximum.
Procedures:

 Reduce power on affected engine.


 Monitor pressure and temperature.
NOTE: If temperature remains above limits (red annunciator ON) and/or abnormal oil
pressure is indicated, shut down affected engine.
 If indications return to normal, increase power on affected engine as desired.
 Land as soon as practical.

FAA Approved
Reissue 3
3−28
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

ENGINE LOW OIL TEMPERATURE

Indications: Lower yellow caution annunciator ON at +10°C and below for NG >50%.

Procedures:

 Allow engine oil temperature to increase to normal range before placing Engine
Control in FLY.

ENGINE HIGH OIL PRESSURE


NOTE: The red high engine oil pressure annunciator is only activated during the lamp
test mode.

Indications: Upper yellow caution annunciator ON if the oil pressure is greater than 100%
PSI for more than 5 minutes.

Procedures:

 Monitor pressure.

 Continue flight.

 Advise maintenance.

ENGINE LOW OIL PRESSURE

Indications: Lower yellow caution annunciator or lower red warning annunciator ON.

Procedures:

 If single engine power is sufficient to continue flight, shut down affected engine.

 Land as soon as practical.

FAA Approved
Reissue 3
3−29
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

ENGINE CHIPS

Indications: Yellow CHIPS caution annunciator ON.

Conditions: On ground:

 Shut down engine

Conditions: In flight:

 Land as soon as practical.

NG HIGH
Indications: Red warning or yellow caution annunciator ON.

Procedures:

 Reduce power to normal range


 Check engine torque and EGT indications

NG LOW
Indications: Red warning annunciator ON.

Procedures:

 Check affected engine IIDS indications (primary display) for possible engine
failure.

 If engine failure is confirmed, proceed with engine failure procedures (Ref.


paragraph 3-3).

FAA Approved
Reissue 3
3−30
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

GENERATOR HIGH LOAD


Indications: Upper yellow generator high load annunciator ON.

Procedures:

 Turn off unnecessary electrical equipment.

Failure to turn off unnecessary electrical equipment may cause


CAUTION the generator(s) to automatically go off line.

GENERATOR
Indications: Yellow GEN annunciator ON and %LOAD is ``0''.

Procedures:

 L GEN or R GEN (or both if dual generator RESET


failure) switch
 If GEN annunciator still ON OFF FOR AFFECTED
GENERATOR(S)
 Continue flight.
 If both generators failed.
  Power switch ESNTL UNLESS FLIGHT
CONDITIONS DICTATE
OTHERWISE
  Land as soon as practical.

NOTE: With both generators failed and the power switch in the ESNTL position, a fully
charged battery will supply power for at least 30 minutes.

WIth the power switch in the ESNTL position, only that equipment powered by
the essential bus will be operational.

FAA Approved
Reissue 3
3−31
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−12. TRANSMISSION MALFUNCTION INDICATIONS

TRANSMISSION FIRE WARNING TRANSMISSION CHIPS CAUTION


HIGH OIL TEMP WARNING ANNUNCIATOR (RED) ANNUNCIATOR (YELLOW)
ANNUNCIATOR (RED)
TRANSMISSION
TRANSMISSION FIRE HIGH OIL PRESSURE
HIGH OIL TEMP CAUTION WARNING ANNUNCIATOR (RED)
ANNUNCIATOR (YELLOW) CHIPS
TRANSMISSION
HIGH OIL PRESSURE CAUTION
TRANSMISSION ANNUNCIATOR (YELLOW)
LOW OIL TEMP
CAUTION ° C %PSI
TRANSMISSION
ANNUNCIATOR LOW OIL PRESSURE CAUTION
(YELLOW) ANNUNCIATOR (YELLOW)

TRANSMISSION
LOW OIL PRESSURE
WARNING
ANNUNCIATOR (RED)
F92−026

Figure 3−6. Transmission Malfunction Annunciators


TRANSMISSION OIL TEMPERATURE HIGH

Indications: Upper yellow caution or red annunciator ON.

Procedures:

 Reduce power
 Transmission oil pressure CHECK
 If temperature remains high LAND AS SOON AS POSSIBLE

TRANSMISSION OIL TEMPERATURE LOW

Indications: Lower yellow caution annunciator ON.

Procedures:

 Continue flight

 Do not takeoff with low temperature annunciator ON.

FAA Approved
Reissue 3
3−32
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

TRANSMISSION OIL PRESSURE LOW


Indications: Lower red warning annunciator ON.

Conditions: Loss of transmission oil pressure.

Procedures:

 Reduce power to 56% torque or less as soon as possible.

 Land as soon as possible.

NOTE: The transmission has demonstrated operation without oil for 30 minutes at a
power setting of 56%.

Indications: Lower yellow caution annunciator ON.

Procedures:

 Land as soon as practical.

TRANSMISSION OIL PRESSURE HIGH

Indications: Upper yellow caution annunciator ON or red warning annunciator ON.

Procedures:

 Monitor transmission oil pressure.

 Land as soon as practical.

TRANSMISSION CHIPS
Indications: Yellow CHIPS annunciator ON.

Procedures:

 Reduce airspeed to 100 KIAS.

 Monitor transmission oil temperature and pressure. If normal, land as soon


as practical.
 If temperature/pressure are not normal, land as soon as possible.

FAA Approved
Reissue 3
3−33
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−13. FUEL SYSTEM DISPLAY ADVISORIES

FIRE FIRE FIRE CAB HEAT


CHIPS CHIPS CHIPS BAT HOT FUEL FILTER
IMPENDING FUEL FILTER
BAT WRM BY-PASS CAUTION IMPENDING BY-PASS
(YELLOW) CAUTION
°C %PSI °C %PSI °C %PSI ROTOR
BRAKE
CABIN
DOOR
FUEL
BAGGAGE
%LOAD %LOAD DOOR
GEN GEN 1 HYD 2 FUEL SHUTOFF FUEL SHUTOFF
VALVE (YELLOW) VALVE (YELLOW)
IIDS (NOTE 1) (NOTE 1)

NG NG
LB °C
OAT A. NORMAL FUEL PRESSURE

ÇÇ
ÂÂ
ÉÉ
YELLOW
WHITE

ÂÂ
RED
GREEN B. NORMAL FUEL FLOW WITH IMPENDING ENGINE FUEL FILTERS BY-PASS

C. INDICATES LOW FUEL PRESSURE ON BOTH FUEL BOOST PUMPS


OR BOTH BOOSTER PUMPS IN OFF POSITION
FUEL

LOW FUEL FUEL QUANTITY


WARNING SEGMENTS D. LOW FUEL PRESSURE LEFT BOOST PUMP WITH NORMAL FUEL
TICK MARK (RED) PRESSURE ON RIGHT BOOSTER PUMP
(LEFT SHOWN,
(RIGHT OPPOSITE) LOW FUEL CAUTION

ÉÉÉ
ÇÇÇ
SEGMENT
(YELLOW)
E. INDICATES BOTH FUEL SHUTOFF VALVES IN CLOSED POSITION (NOTE 1)
LOW FUEL WARNING SEGMENT
(RED)
NOTE:
LB FUEL QUANTITY DIGITAL 1. THE LIGHT SEGMENT BAR(S) WILL FLASH ON THE IIDS PANEL WHEN
DISPLAY (WHITE) THE VALVE IS IN TRANSIT BETWEEN THE OPEN AND CLOSED POSITION.

F92−027

Figure 3−7. Fuel System Advisory Indicators

FAA Approved
Reissue 3
3−34
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

FUEL LOW
Indications: Fuel quantity displays yellow caution bars when fuel level decreases to 300
pounds; the red warning bar displays at 150 pounds. Low fuel warning tick
mark(s) displays at 127 to 97 LBS while in cruise flight.
NOTE: Under normal operating conditions (cruise flight), a low fuel warning tick mark
(left or right) will illuminate when approximately 127 to 97 total pounds remain
in the fuel tank. With tick mark(s) illuminated and both engines operating at MCP,
approximately 10 minutes of fuel remain.
Under conditions where either side of the fuel tank fails (i.e.,develops a
substantial leak) the system will display a low fuel warning tick mark when
approximately 10 minutes of fuel remain (65 LBS) on either side of the collector
tank at maximum OEI fuel consumption rate.
Procedures:
 With low fuel warning tick mark(s) ON 140 KIAS MAXIMUM AND AVOID
UNCOORDINATED
TURNS/MANEUVERS

Indications: Early display of low fuel warning tick marks - above 220 LBS in hover and
160 LBS in cruise.
Conditions: Fuel transfer system malfunction.
Procedures:
 Place L BOOST and R BOOST switches OFF.
NOTE: Expect engine flameout on side with early low fuel warning tick mark illuminated.
FUEL BOOST PUMP FAILURE
Indications: Alternating white and yellow offset segments indicate low fuel pressure.
Procedures: Single Failure
 Place L BOOST and R BOOST switches OFF.
NOTE: If helicopter is equipped with the Supplemental fuel system, refer to Section X,
“Operating Instructions: Supplemental Fuel System” for information regarding
fuel transfer with boost pumps off.

For operation with Secondary Fuels (Ref. Section II), continue flight and avoid
high ‘‘G’’ maneuvers.
 Continue flight
NOTE: If flight is continued into low fuel conditions (fuel warning tick mark(s) on), it is
possible for an engine to flame out from fuel starvation with as much as 50 LBS
of fuel still being indicated on the fuel quantity display. Under this condition, the
indicated fuel is available for OEI flight using the remaining engine.

FAA Approved
Reissue 3
3−35
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

SINGLE FUEL PROBE FAILURE


Indications: Digital fuel quantity indicator blanked.
Vertical fuel quantity segments indicate approximately half the remaining fuel
quantity.
Procedures:
NOTE: Continuous display of fuel flow is available on the IIDS as a top level menu item:

L ENG WF XXX PPH


L ENG WF XXX PPH

 Continue the flight using consumption and time calculations.

DUAL FUEL PROBE FAILURE

Indications: Digital fuel quantity indicator blanked.


Vertical quantity segments blanked.

NOTE: The low fuel warning tick mark indication remains operational with a dual fuel
probe failure.

Procedures:

 Continue the flight using consumption and time calculations.

NOTE: Continuous display of fuel flow is available on the IIDS as a top level menu item:

L ENG WF XXX PPH


L ENG WF XXX PPH

IMPENDING FUEL FILTER BYPASS

Indications: Impending bypass is shown by an inverted ``U''


above affected fuel flow line.

Procedures:

 Continue flight
 If other bypass indicator is displayed LAND AS SOON AS POSSIBLE

FAA Approved
Reissue 3
3−36
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

FUEL SHUTOFF VALVE MALFUNCTION

Indications: Two yellow bar segments flashing above and below the fuel flow line
to the left or right of center.

Conditions: Fuel valve not fully opened/closed

Procedures:

 In flight:
  Continue flight
  Be prepared for affected engine to flame out
 Pre Start:
  Fuel shutoff switch CYCLE OFF TO ON
  If no change in indication DO NOT ATTEMPT START

FAA Approved
Reissue 3
3−37
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−14. CAUTION AND WARNING ADVISORIES

CABIN HEAT
WARNING ANNUNCIATOR (RED)
CAB HEAT BATTERY HOT
WARNING ANNUNCIATOR (RED)
BAT HOT
BATTERY WARM
BAT WRM CAUTION ANNUNCIATOR (YELLOW)
ROTOR BRAKE
ROTOR CAUTION ANNUNCIATOR (YELLOW)
BRAKE
CABIN CABIN DOOR OPEN
DOOR CAUTION ANNUNCIATOR (YELLOW)
BAGGAGE BAGGAGE DOOR OPEN
DOOR CAUTION ANNUNCIATOR (YELLOW)
1 HYD 2
HYDRAULIC SYSTEM
IIDS PRESSURE OR HIGH TEMPERATURE
CAUTION ANNUNCIATOR (YELLOW)

°C IIDS MALFUNCTION
CAUTION ANNUNCIATOR (YELLOW)
OAT
F92−028

Figure 3−8. Caution/Warning Cluster

CABIN HEAT

Indications: Red CAB HEAT annunciator ON and activation of the warning tone for two
seconds.

Conditions: Bleed air leak

Procedures:

 Turn CAB HEAT switch OFF.

FAA Approved
Reissue 3
3−38
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

BATTERY HOT
Indications: Red BAT HOT warning annunciator ON (battery internal temperature 71°C)
and activation of the warning tone for two cycles.

Conditions: On ground

Procedures:
 Shut down aircraft.
 Service or replace battery prior to next flight.

WARNING Overheated battery can cause burns to personnel unless


protective clothing and adequate tools are utilized. In some
instances the battery may cause a secondary fire or may rupture
adding the further danger of electrolyte burns. Exercise caution
in dealing with an overheated battery. Maintain extinguisher ready
for use. Do no use the fire extinguisher to cool the battery.

Conditions: In flight

Procedures:
 Power switch OFF.
 Land as soon as possible

FAA Approved
Reissue 3
3−39
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

BATTERY WARM
Indications: Yellow BAT WRM annunciator ON (battery internal temperature 57°C).

Conditions: On ground

Do not attempt to start an engine on battery power with BAT WRM


CAUTION annunciator ON.

NOTE: A battery warm condition results in the battery being disconnected from the
aircraft electrical system once a generator is placed on line. Generator power
alone is not sufficient to start an engine.
Procedures:
 Utilize a GPU to start engines.
 Power switch OFF after both generators are on line.
 If BATT WARM annunciator remains ON for more than five minutes, shutdown
the aircraft.
 Otherwise, continue flight.
 Service or replace battery prior to next flight.
Conditions: In flight

Procedures:
 Power switch OFF.
 Continue flight.
 Service or replace battery prior to next flight.

FAA Approved
Reissue 3
3−40
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

ROTOR BRAKE
Indications: Yellow ROTOR BRAKE annunciator ON.

Procedures:

 Rotor brake handle CHECK STOWED


 If annunciator remains on, land as soon as possible.

CABIN DOOR
Indications: Yellow CABIN DOOR annunciator ON.

Conditions: On ground

Procedures:
 Close and safe lock door

Conditions: In the air

Procedures:

 Reduce airspeed to 60 KIAS (Ref. Section II)


 Land as soon as practical and close and safe lock the door.

BAGGAGE DOOR
Indications: Yellow BAGGAGE DOOR annunciator ON.

Conditions: On ground

Procedures:
 Close and safe lock door

Conditions: In the air

Procedures:

 Land as soon as practical and close and safe lock the door.

FAA Approved
Reissue 3
3−41
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

IIDS
Indications: Yellow IIDS annunciator ON.
Conditions: IIDS fault
Procedures:
 Continue flight.
 Check fault log after landing; advise maintenance.

3−15. OTHER MALFUNCTION/ADVISORIES

IIDS FAILURE
Indications: IIDS displays blanks.

Conditions: Loss of electrical power to IIDS.

Procedures: On ground

 Shut down.
Procedures: In flight

 Reduce airspeed to 100 KIAS or less.


 Reduce electrical load.
 Land as soon as practical.

BATTERY DISCHARGE
 Do not clear the BATT DISCHARGE message.
NOTE: The IIDS will display the BATT DISCHARGE message whenever the Battery Bus
Voltage is <26V for >5 seconds, or <22V for >0.5 seconds. Clearing the BATT
DISCHARGE message by pressing CLR will result in no further indication of the
electrical system health unless the condition which set the message corrects
itself AND a low voltage condition occurs again.
 Check generator load indications.
 Land as soon as practical if condition persists.
 Advise maintenance.

FAA Approved
Reissue 3
3−42
Revision 2
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

EXTINGUISHER PRESSURE LOW

Indications: EXTNGSHR PRESS LO message on IIDS alphanumeric display

Conditions: Low pressure in Halon containers

Procedures: Advise maintenance

IPS BYPASS
Indications: IPS BYPASS message on IIDS alphanumeric display.
Conditions: Both IPS bypass doors open.
Procedures: Advisory only

NACA INLET MALFUNCTION

NOTE: Helicopters with the standard engine inlet screen do not have NACA doors.
Indications: NACA DOOR message on IIDS alphanumeric display.

Conditions: NACA door(s) in the incorrect position.

Procedures:

NOTE: In the event that the malfunction results in one door remaining closed after the
aircraft has gone beyond the threshold airspeed of 47 KIAS, the engine with the
closed NACA door will indicate a higher EGT than the engine having the NACA
door open.
 Place NACA INLET switch in CLOSE if flying in falling or blowing snow (Ref.
Section II).

NOTE: Flight into falling or blowing snow is only permitted when the NACA inlet switch
is in the closed position. The switch shall remain in the closed position for the
duration of the flight, even after leaving the falling or blowing snow conditions.
 Advise maintenance

ROTOR SPEED DISPLAY MALFUNCTION

Indications: Rotor speed display blanks.

Procedures: Avoid high rates of descent and maneuvers that would cause the rotor to
overspeed (e.g., rapid decelerations, quick stops, etc.)

FAA Approved
Reissue 3
3−43
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

3−16. VIBRATIONS
Indications: Sudden, unusual or excessive vibrations occurring during flight.
Conditions: The onset of unusual or excessive vibrations in the helicopter may be an
indication of problems in the rotor or drive train systems.
Procedures:
 LAND AS SOON AS POSSIBLE.
 No further flights should be attempted until the cause of the vibration
has been identified and corrected.

Indications: “CHECK NOTAR BAL” or “CHECK ROTOR BAL” on IIDS alphaneumeric


display.
Conditions: NOTAR fan or main rotor balance out of acceptable range.
Procedures:
 Clear message from adphaneumeric display.
 Land as soon as practical.
If the message on alphaneumeric display reappears during the
CAUTION same flight, land as soon as possible.
 Advise maintenance.

3−17. EMERGENCY EQUIPMENT


Emergency Fire Extinguisher:
The fire extinguisher mounts to the aft side of the center console. It detaches
from the mounting bracket by unfastening the quick release clamps. The extin­
guisher uses Halon 1211 extinguishing agent. The fire extinguisher is equipped
with a pressure gauge that indicates normal, charge, and overcharge pressures.

F92−030

Figure 3−9. Emergency Fire Extinguisher

FAA Approved
Reissue 3
3−44
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Emergency and
Malfunction Procedures

First Aid Kit:


The first aid kit is located on the right hand sidewall panel of the baggage compart­
ment.
3−18. EMERGENCY EGRESS
Crew compartment doors:
Both doors function as primary and emergency exits.
Cabin door window removal:
Each cabin door window may be used as an emergency exit by pulling the emergency
exit pull tab and pulling the window inward (Ref. Figure 3-10).

RIGHT SHOWN
LEFT OPPOSITE

COCKPIT DOOR FRAME


LOOKING OUTBOARD
RIGHT SIDE

1. LOCATED ON UPPER
COCKPIT DOOR FRAME
CREW COMPARTMENT DOOR EXIT
2. LOCATED ADJACENT
TO COCKPIT DOOR
ACCESS HANDLE

EMERGENCY EXIT RELEASE

EMERGENCY EXIT
PULL TAB
TO REMOVE WINDOW

CABIN DOOR EMERGENCY EXIT

F92−029

Figure 3−10. Cabin Door Emergency Exit

FAA Approved
Reissue 3
3−45
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Emergency and MD900 (902 Configuration with PW 206E)
Malfunction Procedures

This page intentionally left blank!

FAA Approved
Reissue 3
3−46
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

SECTION IV
NORMAL PROCEDURES
TABLE OF CONTENTS

PARAGRAPH PAGE
4-1. Preflight Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-1. Pilot's Preflight Guide (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figure 4-1. Pilot's Preflight Guide (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-2. Pilot's Daily Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3. Pilot's Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Figure 4-2. Instrument Panel - Single Pilot (Typical) . . . . . . . . . . . . . . . . . . . . . 4-16
Figure 4-3. Instrument Panel - Two Pilot (Typical) . . . . . . . . . . . . . . . . . . . . . . . 4-17
Figure 4-4. Switches and Circuit Breakers - Console Mounted (Typical) . . . . 4-18
Figure 4-5. Circuit Breakers - Baggage Compartment Mounted (Typical) . . . 4-19
Figure 4-6. Collective Pitch Stick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Figure 4-7. Cyclic Stick Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4-4. Engine Pre-Start Cockpit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-5. Engine Starting - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-6. Engine Runup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4-7. Before Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4-8. Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-9. Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-10. Slow Flight/Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-11. Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Figure 4-8. Tail Skid (Bumper) Flare Angle and Landing Surface Clearance 4-27
4-12. Engine/Aircraft Shutdown - Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Figure 4-9. Cyclic Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4-13. Post Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-14. Noise Impact Reduction Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4-15. Flight With Doors Removed or Cabin Doors Open . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Figure 4-10. Cabin Door Hold Open Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-16. One Engine Inoperative Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
4-17. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
FAA Approved
Reissue 3
Revision 3 4−i
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Normal Procedures

This page intentionally left blank!

FAA Approved
Reissue 3
4−ii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

SECTION IV
NORMAL PROCEDURES

4−1. PREFLIGHT REQUIREMENTS

NOTE: The checks described in this Section apply to the standard configuration MD900
and do not include certain optional equipment items. Preflight checks for optional
equipment items may be found in Section X of this manual. If your helicopter is
equipped with STC’d items, refer to the STC holder’s flight manual supplement.
``CHECK'' means to observe the helicopter and note any obvious damage. Damage
is defined as any condition that is not normal or not within limits. Examples of
conditions to look for are: inoperable equipment, excessive leakage, discoloration
caused by heat, loose attachment, dents, cracks, punctures, abrasion, chafing, gall­
ing, nicks, scratches, delamination and evidence of corrosion. These are the most
common types of damage, however, checks should not be limited to these items.
Further checks shall be performed before the next flight if discrepancies are noted
to determine if the aircraft is airworthy. Flight is prohibited when unrepaired damage
exists which makes the aircraft unairworthy.
Have a thorough understanding of operating limitations. (Ref. Section II).
Service helicopter as required. (Ref. Section VIII and the Aircraft Maintenance
Manual).
Determine that helicopter loading is within limits. (Ref. Sections II and VI).
Check helicopter performance data. (Ref. Sections V, IX, and X).

Be sure to include a review of the appropriate flight manual


CAUTION supplemental data for type of optional equipment installed
(including STC items) as a regular part of preflight planning.

Perform Pilot's Daily Preflight check prior to the first flight of the day.
Perform Pilot's Preflight Check prior to subsequent flights that same day.
Brief passengers on relevant operational procedures and associated hazards (Ref.
Section I).

FAA Approved
Reissue 3
Original 4−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

F92−031−1A

Figure 4−1. Pilot’s Preflight Guide (Sheet 1 of 2)

FAA Approved
Reissue 3
4−2 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

F92−031−2A

Figure 4−1. Pilot’s Preflight Guide (Sheet 2 of 2)

FAA Approved
Reissue 3
Original 4−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−2. PILOT’S DAILY PREFLIGHT CHECK

Perform these checks prior to the first flight of the day.

PRELIMINARY CHECKS

 Aircraft attitude CHECK


 Covers and tiedowns REMOVE
 Main rotor blades CHECK

EXTERIOR CHECKS − FRONT

 Battery compartment BATTERY CONNECTED; SECURE


 Battery compartment door CONDITION; CLOSED
 Pitot tube(s) CONDITION, FREE OF
OBSTRUCTIONS
 Windscreen CONDITION
 Chin windscreen CONDITION
  Chin windscreen area CHECK PEDAL LINKAGES;
FOREIGN OBJECTS
 Fuselage Bottom:
  Landing and searchlight SECURITY, CONDITION
  Antennas CHECK
  OAT probe CHECK

FORWARD RIGHT SIDE

 Right crew door:


  Glass and vents SECURITY, CONDITION
  Hinges CHECK
  Latch system and handle CHECK OPERATION
  Door release handle CONDITION

FAA Approved
Reissue 3
4−4 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

  Door strut and strap OPERATION, SECURITY, CONDITION


 Crew Seat CONDITION; NOTHING STOWED
UNDER SEAT
 Pilot pedals:
  Adjust ADJUSTMENT PINS ENGAGED
  Move pedals by hand OBSERVE MOVEMENT OF THRUSTER
 Electrical master panel:
  POWER switch BAT/EXT
 IIDS panel: CHECK LAMP TEST MODE (B.I.T.)
  Fuel quantity CHECK
NOTE: With the Range Extender installed the fuel quantity indication will not display
actual fuel weight when the fuel system is ‘‘topped off’’. Remove fuel cap and pull
lanyard to assure tank is full by noting fuel level on the inside of filler neck (Ref.
SECTION VIII). Fuel can be trapped in filler neck by the flapper valve.
 Lighting control panel CHECK OPERATION OF LIGHTS AS
REQUIRED
 Electrical master panel:
  POWER switch OFF
 Crew door CLOSE

FUSELAGE − RIGHT SIDE

 Landing gear:
  Skid tube step SECURITY, CONDITION
  Forward spacer fitting; crosstube CHECK
  Skid tube and abrasion strips CHECK
  Aft crosstube and damper fluid level CHECK (REF. SECTION VII)
 Aft fuel vent fairing CLEAR OF OBSTRUCTIONS
 Fuel catch can drain (if installed) DRAIN
 Fuel sump drain:
  Push in fuel drain control to take sample CHECK FOR CONTAMINATION;
VERIFY PROPER OPERATION OF
DRAIN VALVES
  Fuel drain door CLOSED
 Forward fuselage skin and steps CONDITION

FAA Approved
Reissue 3
Original 4−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

 Auxiliary power door, avionics access panel, SECURITY, CONDITION


static port, fuel cap
 Right side passenger door:
  Upper and lower track and guide CHECK
  Door rollers CHECK OPERATION
  Door skin and glass CHECK
  Door stops/pins CHECK
 Right side passenger compartment:
  Upholstery CHECK CONDITION
  Seats and seat belts CHECK OPERATION
  Cabin heat controls AS DESIRED
  Loose equipment STOWED

NOTE: Nothing stowed under seats that are to be occupied.

RIGHT FORWARD TRANSMISSION DECK

 Hydraulic System:
  Hydraulic manifold CHECK MOUNTING AND FLUID LEVEL
  System filters CHECK IMPENDING BYPASS
INDICATORS (REF. SECTION VIII)
  Longitudinal hydraulic actuator CHECK LEAKS, MOUNTING
  Hydraulic lines CHECK LEAKS, FITTINGS
 Static mast supports CHECK ATTACHMENT
 Rotor brake fluid level CHECK (IF INSTALLED)
 Environmental control system:
  Air inlet screen CHECK
  Cabin air and fan plenum CHECK MOUNTING
  Air ductwork CHECK CONDITION
 Transmission deck CHECK FOR FOREIGN OBJECTS AND
SIGNS OF FLUID LEAKAGE

FAA Approved
Reissue 3
4−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

 Oil cooler CHECK LEAKS


 Forward access door CHECK OPERATION AND CONDITION;
CLOSE

RIGHT CENTER TRANSMISSION DECK

 Oil cooler:
  Cooling air inlet NO OBSTRUCTIONS
  Oil cooler CHECK MOUNTING AND CONDITION
  Air ducts CHECK MOUNTING AND CONDITION
 Transmission:
  Transmission oil level CHECK
  Transmission oil filler cap CHECK SECURITY
 Static mast support CHECK MOUNTING AND CONDITION
 Forward outside engine mount CHECK MOUNTING AND CONDITION
 Engine drive shaft CHECK
 Fan drive shaft CHECK
 Rotor brake CHECK
 Transmission deck CHECK FOR FOREIGN OBJECTS AND
SIGNS OF FLUID LEAKAGE
 Engine accessory gear box CHECK FITTINGS, LINES, CONNECTORS
AND WIRING
 Engine oil filter CHECK BYPASS INDICATOR

 Transmission access door latches, hinges, CHECK OPERATION; CLOSE


and door
 Cabin door closed and latched CHECK

FAA Approved
Reissue 3
Original 4−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

FUSELAGE − RIGHT TOP REAR

 Work platforms/steps. CHECK


 Engine air inlet w/o particle separator:
  Inlet screen CHECK − NO OBSTRUCTIONS
  NACA inlet NO OBSTRUCTIONS
 Engine air inlet with particle separator:
  Particle separator CHECK − NO OBSTRUCTIONS
  Bypass door CLOSED − CONDITION OF SEAL
  NACA inlet door CLOSED − NO OBSTRUCTIONS
 Right Engine:
  Engine oil access door CHECK CONDITION
  Engine oil level CHECK
NOTE: To reduce the possibility of over servicing and ensure accurate readings for oil
consumption measurement, it is recommended that oil level always be checked
within 10 minutes after engine shutdown (Ref Section VIII).
  Oil filler cap CHECK
  Engine cowling assembly CHECK
 Fuselage skin CHECK CONDITION
 Notar fan inlet:
  Fan air inlet screen and duct CHECK CLEAR
  Notar fan blades CHECK

ROTOR SYSTEM

 Stationary swashplate CHECK


 Lower control rodend bearings CHECK
 Rotating swashplate CHECK
 Scissors drive link CHECK
 Pitch change links CHECK
 Striker plates and rollers CHECK
 Inner flexbeam attach points CHECK

FAA Approved
Reissue 3
4−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

 Flexbeam lead and lag legs CHECK


 Upper and lower damper and damper caps CHECK
 Elastomeric feathering bearing CHECK
 Pitch change housing CHECK
 Blade attach pins (bolts):
  Check for upward or downward shift of ADVISE MAINTENANCE IF SHIFT IS
installed blade retention bolts. NOTED
  Check blade retention bolts for gap be­ ADVISE MAINTENANCE IF NO GAP IS
tween thrust washer and retainer. PRESENT
 Blade attach points CHECK
 Rotor blades CHECK
 Top of rotor head CHECK

FUSELAGE − RIGHT REAR

 Fuselage skin CHECK


 Exhaust ejector cowl CHECK
 Baggage door:
  Handle OPERATION
  Skin CHECK
  Door strut CHECK
  Rear spoiler CHECK
  Hinge pins CHECK
  Environmental control system vent CHECK
 Baggage compartment:
  Loose items SECURED
  Circuit breaker panel CHECK
  Fan Control Rod Spring Capsule:

• • • Baggage compartment ceiling panel UNZIP

• • • Control rod spring capsule CHECK

NOTE: Check piston rod for movement, clips installed on outer bellcrank assembly and
lanyards connected to clips. If clips are bent and/or lanyards are taut, or piston
rod moves in any direction, advise maintenance.
• • • Baggage compartment ceiling panel ZIP UP
  Baggage door CLOSED AND LATCHED

FAA Approved
Reissue 3
Original 4−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

TAILBOOM AND EMPENNAGE − RIGHT SIDE

 Tailboom attach ring CHECK


 Tailboom slots CLEAR OF OBSTRUCTIONS
 Tailboom CHECK CONDITION
 Horizontal stabilizer:
  Horizontal stabilizer attach points CHECK
  Horizontal stabilizer fairing CHECK
 Vertical stabilizer CHECK
 Nav light/strobe lenses CHECK
 Thruster rotating cone: CHECK FOR FREEDOM OF ROTATION
  Place hands at the 11 and 5 o'clock positions and press inward while rotating the
cone to the left and right. Repeat check by using the 1 and 7 o'clock positions. Ad­
vise maintenance if any unusual noise or roughness is noticed.
CAUTION: Do not rotate cone beyond one−half left/right open.
  Turning vanes CHECK

TAILBOOM AND EMPENNAGE − LEFT SIDE

 Horizontal stabilizer:

  Horizontal stabilizer attach points CHECK

  Horizontal stabilizer fairing CHECK

 Tail skid CHECK

 Vertical stabilizer CHECK

 Nav light CHECK

 Tailboom CHECK CONDITION

 Tailboom attach ring CHECK

FAA Approved
Reissue 3
4−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

LEFT REAR FUSELAGE

 Fuselage skin CHECK


 Exhaust ejector cowl CHECK
 Work platforms/steps CHECK

FUSELAGE − LEFT SIDE

 Landing gear: CHECK


  Aft crosstube and damper fluid level CHECK (REF. SECTION VII)
  Passenger step CHECK
  Skid tube and abrasion strips CHECK
  Forward spacer fitting; crosstube CHECK
  Skid tube step SECURITY, CONDITION
 Underside of fuselage:
  Fuel catch can drain (if installed) DRAIN
  Fuselage skin CHECK
 Left side passenger door:
  Upper and lower track and guide CHECK
  Door rollers CHECK OPERATION
  Door skin and glass CHECK
  Door stops/pins CHECK
 Left side passenger compartment:
  Upholstery CHECK CONDITION
  Seats and seat belts CHECK OPERATION
  Loose equipment STOWED
NOTE: Nothing stowed under seats that are to be occupied.

FAA Approved
Reissue 3
Original 4−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

FORWARD LEFT SIDE

 Left crew/passenger door:


  Glass and vents SECURITY, CONDITION
  Hinges CHECK
  Latch system and handle CHECK OPERATION
  Door release handle CONDITION
  Door strut and strap OPERATION, SECURITY, CONDITION
 Crew Seat CONDITION − NOTHING STOWED
UNDER SEAT
NOTE: Nothing stowed under seats that are to be occupied.
 Co-pilot pedals (if installed) ADJUSTED; ADJUSTMENT PINS
ENGAGED
 Crew door CLOSE
 Avionics access panel CHECK
 Static port CHECK − NO OBSTRUCTIONS
 Fwd fuel vent fairing CHECK − NO OBSTRUCTIONS

LEFT FORWARD TRANSMISSION DECK

 Hydraulic System:
  Hydraulic manifold CHECK MOUNTING AND FLUID LEVEL
  System filters CHECK IMPENDING BYPASS
INDICATORS (REF. SECTION VIII)
  Lateral and collective hydraulic actua­ CHECK LEAKS, MOUNTING
tors
  Hydraulic hand pump (if installed) CHECK LEAKS, FITTINGS
  Hydraulic lines CHECK LEAKS, FITTINGS
 Static mast supports CHECK ATTACHMENT

FAA Approved
Reissue 3
4−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

 Environmental control system: (if installed)


  Evaporator CHECK
  Freon lines CHECK
  Air ductwork CHECK CONDITION
 Transmission deck CHECK FOR FOREIGN OBJECTS AND
SIGNS OF FLUID LEAKAGE
 Transmission oil filter CHECK BYPASS INDICATOR (REF.
SECTION VIII)
 Oil cooler CHECK LEAKS
 Forward access door CHECK OPERATION AND CONDITION;
CLOSE

LEFT CENTER TRANSMISSION DECK

 Oil cooler:
  Cooling air inlet NO OBSTRUCTIONS
  Oil cooler CHECK MOUNTING AND
CONDITION
  Air ducts CHECK MOUNTING AND
CONDITION
 Static mast support CHECK MOUNTING AND
CONDITION
 Forward outside engine mount CHECK MOUNTING AND
CONDITION
 Engine drive shaft CHECK
 Fan drive shaft CHECK
 Rotor brake CHECK
 Transmission deck CHECK FOR FOREIGN OBJECTS AND
SIGNS OF FLUID LEAKAGE

FAA Approved
Reissue 3
Original 4−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

 Engine accessory gear box CHECK FITTINGS, LINES,


CONNECTORS AND WIRING

 Engine oil filter CHECK BYPASS INDICATOR


 Transmission access door latches, hinges, CHECK OPERATION; CLOSE
and door
 Cabin door closed/open and latched/secured CHECK

FUSELAGE − LEFT TOP REAR

 Engine air inlet w/o particle separator:


  Inlet screen CHECK − NO OBSTRUCTIONS
  NACA inlet NO OBSTRUCTIONS
 Engine air inlet with particle separator:
  Particle separator CHECK − NO OBSTRUCTIONS
  Bypass door CLOSED, CONDITION OF SEAL
  NACA inlet door CLOSED, NO OBSTRUCTIONS
 Left Engine:
  Engine oil access door CHECK
  Engine oil level CHECK

NOTE: To reduce the possibility of over servicing and ensure accurate readings for oil
consumption measurement, it is recommended that oil level always be checked
within 10 minutes after engine shutdown (Ref Section VIII).

  Oil filler cap CHECK


  Engine cowling assembly CHECK

FAA Approved
Reissue 3
4−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

4−3. PILOT’S PREFLIGHT CHECK

Perform these checks prior subsequent flights of the same day.


 Fluid levels CHECK
 Transmission deck - signs of fluid leakage CHECK
 Air inlet screens/particle separators CHECK
 Fuel cap, access doors and panels CHECK
 Rotor blades CHECK BLADE RETENTION BOLTS
(PINS)
 Tailboom and empennage CHECK
 Cargo and loose equipment CHECK
 Baggage, cabin and crew doors CHECK

FAA Approved
Reissue 3
Original 4−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

AIRSPEED ATTITUDE
INDICATOR INDICATOR
MAGNETIC COMPASS
TAKEOFF TIMING
INDICATOR LIGHTS

IIDS

ALTIMETER

IVSI
VSCS INDICATOR
ALTERNATE STATIC
SOURCE TOGGLE VALVE

FOOT HEATER
CONTROL VALVE

92−032−1

Figure 4−2. Instrument Panel − Single Pilot (Typical)

FAA Approved
Reissue 3
4−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

NOTE 2:
PITOT/STATIC INSTRUMENTS.
TOGGLE VALVE FOR LEFT SIDE
ALTERNATE STATIC SOURCE
NOTE 2:
TOGGLE VALVE
ALTERNATE STATIC SOURCE
NOTE 1:

NOTE 1:

F92−032−2

Figure 4−3. Instrument Panel − Two Pilot (Typical)

FAA Approved
Reissue 3
Original 4−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

ENGINE CONTROL
OVSP TEST
L ENGINE R ENGINE

IDLE FLY TRAIN IDLE FLY TRAIN


KEY SWITCH
OFF OFF

UTILITY PANEL
FUEL SYSTEM
L BOOST R BOOST
ON ON
HYD CAB AC/VENT
OFF OFF TEST HEAT COOL OFF VENT
SYS 1 OVRD LOW LOW
FUEL SHUTOFF COOL
ON HIGH VENT
HIGH
BOTTLE
SYS 2 OFF
DISCHARGE
PRI PITOT
O
HEAT IPS L VSCS R
F ON ON ON
F
ALT OFF
RIGHT OFF OFF OFF
LEFT OFF TEST

ELECTRICAL MASTER NACA


INLET
AVIONICS L GEN R GEN POWER CLOSE
ON ON ON BAT/EXT NOTE
OFF OFF OFF HELICOPTERS WITH
NORMAL IPS ONLY
ESNTL
OFF RESET RESET

R ESS BUS
LIGHTING CONTROL ESS GCU ENG XMSN FUEL PITOT COCKPIT
BUS R R FIRE R FIRE VLV R HEAT R
LT MSTR CONSOLE IIDS HEAT
ON CONTROL
VSCS AP/SAS INSTR
IIDS R TRIM AUDIO ALERT LTG
OFF OFF OFF
FLOOD INSTR
STROBE POSN AREA
ON ON BOTH EADI AHRS 1 NAV LDG AIR
CKP R PRIMARY COM 1 LT DATA CFU

CAB
OFF OFF OFF L ESS BUS
ESS GCU ENG FUEL FUEL
BUS L L FIRE L PROBE VLV RL GPS

BLD AIR STBY EHSI AP/SAS


STROBES LEAK ATT R CMPTR DISC ACCEL
RED
WHITE L DC BUS R DC BUS
NAV VSCS INSTR XPNDR BLD AIR
OFF COM 2 L FLOOD ANNUN 1 HEAT

F92−033A

Figure 4−4. Switches and Circuit Breakers − Console Mounted (Typical)

FAA Approved
Reissue 3
4−18 Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

LEFT GENERATOR BUS BATTERY BUS

AUDIO CKPT CAB L R L R RH FUEL


PNL 2 UTL UTL BST PUMP EEC LOW

EVAP VENT COMP PITOT L R L R


EVAP HEAT 2 DETENT IGNTR

ATT CPLT CNDSR CNSL POSN STROBE AREA


GYRO 2 CLOCK FAN 2 LIGHTING

EADI EHSI L W/S AHRS LH DC AHRS AV AUX FIRE SMOKE


L L WIPER 1 AUX FDR 2 PRI MSTR FUEL HRD DET
RIGHT GENERATOR BUS
20

ENC SRCH HVR NACA LH FUEL


IIDS TRAK HYD AV IPS ALT LGT LGT FUEL
STB TEST FAN

CAB 5V NSUN NSUN CARGO


HOIST HOIST ATT PILOT CNDSR AUD DIM CONT PWR HOOK
CUT PWR GYRO1 CLOCK FAN 1

ELT R W/S AHRS RH DC L FLD R FLD


WIIPER 2 AUX FDR EXCIT EXCIT

FD SYN FLT DIR MODE SEL INVTR HDG SAS/AP ADF


LEFT ESS BUS 26 VAC BUS
LEFT AVIONICS BUS RIGHT AVIONICS BUS

ADF2 RADAR RADAR MKR RAD ADF1 FM FM1 FM2 FM3


RT IND BCN ALT CTRL RT RT RT

PA COM 3 XPNDR DIR NAV 3 DME STORM CAMERA NAV 1 RMI


PWR 2 GYRO 2 SCOPE

MVG
MAP

F92−034

Figure 4−5. Circuit Breakers − Baggage Compartment Mounted (Typical)

FAA Approved
Reissue 3
Original 4−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

1. COLLECTIVE FRICTION RELEASE


EARLY CONFIGURATION 2. EEC RESET SWITCH
3. TAKEOFF TIMER
4 4. HOVER, LANDING AND SEARCHLIGHT SWITCHES
5
5. SEARCH LIGHT CONTROL SWITCH
LIGHTS 6. GO-AROUND SELECT SWITCH
LDG
LT SRCH 7. COMMUNICATIONS SELECT SWITCH
O RET
H
F
8. YAW SYNCHRONIZATION SWITCH
V F 6 9. AUTO PILOT YAW/VERTICAL BEEP SWITCH
R L R

ÊÊ
GA 10. LEFT/RIGHT ENGINE TWIST GRIPS
IR 11. INDEX MARKS

ÊÊ
SET EEC
EXT
T UP 12. ALIGNMENT MARK

ÊÊ
I
M
3 E L R
R COM
7
OFF RESET 1
DOWN 1 2
COM
2

YAW

2 8

SYNC
L
11 N
O
R 9
M
A
L

10
3
N
O
CURRENT CONFIGURATION
R
M
A
L

12

1
11

F92−035A

Figure 4−6. Collective Pitch Stick Controls

FAA Approved
Reissue 3
4−20 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

AUTO PILOT
DISENGAGE

RADIO/ICS

CARGO HOOK CYCLIC TRIM


RELEASE

FLOAT INFLATION SWITCH

F92−036

Figure 4−7. Cyclic Stick Grip

FAA Approved
Reissue 3
Original 4−21
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−4. ENGINE PRE−START COCKPIT CHECK


ELECTRICAL POWER − OFF
 All cabin doors closed and safelocked CHECK
 Seat belt and shoulder harness for proper fit and engage­ FASTENED
ment of buckle
 Operation of shoulder harness inertia lock CHECK
 Rotor brake STOWED
 Magnetic compass CHECK
 Flight instruments CHECK STATIC
POSITION/SET
 Collective Control:
  Collective friction ON
  Collective stick position FULL DOWN

If collective is not full down, do not try to force down until hydraulic
CAUTION pressure increases during start. Sufficient hydraulic pressure will
be available when NR is above 25 percent.

  Twistgrip alignment marks aligned with index mark CHECK


  LDG/HVR lights OFF
 Key switch ON
 Essential bus panels:
  Circuit breakers IN
 NACA inlet panel (if installed):
  NACA inlet switch NORMAL
 Utility panel:
  CAB HEAT OFF
  AC/VENT OFF
  PITOT HEAT (if installed) OFF
  IPS (if installed) OFF
  VSCS L/R ON

FAA Approved
Reissue 3
4−22 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

 Lighting control panel:


  LT MSTR AS REQUIRED
  CONSOLE/IIDS/FLOOD/INSTR AS DESIRED
  STROBE/POSN/AREA AS DESIRED

NOTE: If white strobe lights are installed, the “WHITE” switch position is to be used
during daytime operations only. (Ref. Figure 4−4.)
 Electrical master panel:
  Avionics AS DESIRED
  L GEN and R GEN ON (OFF FOR GPU
START)
  POWER OFF
 Fuel system panel:
  L BOOST AND R BOOST OFF
  LEFT/RIGHT FUEL SHUTOFF ON; COVER CLOSED
 Engine control panel:
  L ENGINE and R ENGINE OFF

ELECTRICAL POWER − ON

 Electrical master panel:


  POWER BAT/EXT
 IIDS:
  Monitor BIT FIRE WARNING ANNUNCIATORS
ON FOR 2 SECONDS; CHECK IIDS
FOR ADVISORIES

NOTE: Perform a commanded IIDS BIT if the helicopter has been statically exposed to
temperatures below 0°C for 12 hours or longer.
  Fuel quantity display CHECK
  DISP (display by exception) AS DESIRED

FAA Approved
Reissue 3
Revision 1 4−23
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−5. ENGINE STARTING − AUTOMATIC


NOTE: Either engine may be started first.
Engine starts have been demonstrated at temperatures as low as −36°C with a
ground power unit (GPU) assisted by the aircraft battery.

Engine starts using battery power only have been demonstrated after the aircraft
and battery have been statically exposed to temperatures down to 0°C for 12
hours or more.

A GPU should be used in lieu of aircraft battery power when attempting more
than one initial engine start during operations in ambient temperatures above
32°C.

Maximum demonstrated wind speed for starting and stopping the rotor is 50
knots.
 Fuel system panel:
  L BOOST or R BOOST ON; CHECK IIDS INDICATION
 EEC MAN indicators OFF
 Engine control panel:
  L ENGINE or R ENGINE SET TO IDLE/FLY AS REQUIRED

Monitor EGT, NG, and starter limits during start. If EGT is observed
CAUTION rising above 700°C, abort the start as follows.
Engine control switch OFF; monitor IIDS displays.

If lightoff is not attained with an increase of EGT and NG within


10 seconds, place the engine control switch to off. Following a
30 second fuel drain period, perform a 30 second dry motoring
run (Ref. Section VIII) before attempting another start. Repeat the
complete starting sequence observing limitations. This procedure
applies to ground and air−starts in the auto mode.

Ensure collective full down, cyclic (Ref. Figure 4−9) and pedals
centered as hydraulic pressure increases. Should an abnormal
vibration occur as the NR passes through 35 to 40%, shutdown
aircraft and advise maintenance. This vibration may indicate that
possible damage to the flexbeam has occurred.

If collective is not full down, do not try to force down until hydraulic
pressure increases during start. Sufficient hydraulic pressure will
be available when NR is above 25 percent.

FAA Approved
Reissue 3
4−24 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

 IIDS CHECK FOR NORMAL INDICATIONS

NOTE: Do not start second engine until at least 60% NR is attained on the first engine.
 Repeat starting procedure for second engine
 GPU start only:
  L GEN/R GEN ON
  GPU DISCONNECT

4−6. ENGINE RUNUP

 Electrical master panel:


  Avionics ON, AS DESIRED
 Engine control panel:
  L ENGINE and R ENGINE FLY

4−7. BEFORE TAKEOFF

 Cyclic response check:


  Move cyclic stick and observe rotor tip for correct movement.
 Collective friction AS DESIRED
 Primary and secondary IIDS displays CHECK ADVISORIES
 Utility Panel:
  PITOT HEAT (if installed) AS REQUIRED

NOTE: Turn pitot heat ON when visible moisture conditions prevail and OAT is 5°C and
below.

  IPS switch (if installed) AS DESIRED


  CAB HEAT AS DESIRED

FAA Approved
Reissue 3
Original 4−25
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−8. TAKEOFF

 Hover area and takeoff path CLEAR


 Hover power NOTE TORQUE
 Takeoff PERFORM, USING UP TO 10% ABOVE
HOVER POWER

NOTE: For takeoff in noise−sensitive areas, refer to Paragraph 4−14.


NOTE: With the Range Extender filler installed and the fuel system ‘‘topped off’’, the IIDS
fuel quantity will not display a decrease until after approximately 10 minutes of
flight.

4−9. CRUISE

IPS switch (if Inlet Particle Separator installed) may be turned OFF.
NOTE: Decision to use the inlet particle separator scavenge air should be based on
atmospheric conditions, gross weight and height above terrain where operations
are to be conducted.
NACA doors (if installed) may be closed if blowing dust, sand, etc. is present in
the atmosphere.

4−10. SLOW FLIGHT/APPROACH

Observe controllability envelope and critical wind azimuth as stated in Section II.
The NACA door actuators (if installed) receive a discrete input from an airspeed
switch in the airspeed indicator. This signals the NACA doors to automatically close.
When airspeed increases above 47 KIAS, the NACA doors open. If door actuator
fails to function properly, the IIDS will display ``NACA DOOR'' advisory message
in the alphanumeric display.

FAA Approved
Reissue 3
4−26 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

4−11. LANDING

Use the illustration below to determine safe landing / flare attitudes.


NOSE UP LANDING ATTITUDES IN
EXCESS OF 9.66° WILL RESULT IN
THE TAIL SKID CONTACTING THE
LANDING SURFACE.

900F2318401−107 Bumper

22° MAXIMUM FLARE ANGLE BEFORE


30.16 IN TAIL SKID CONTACTS GROUND.
9.66° (76.61cm)

NOSE UP LANDING ATTITUDES IN


EXCESS OF 9.15° WILL RESULT IN
THE TAIL SKID CONTACTING THE
LANDING SURFACE.

900F2318401−109 Bumper 31° MAXIMUM FLARE ANGLE


BEFORE TAIL SKID CONTACTS
32.18 IN GROUND.
9.15° (81.74cm)
F927−098B

Figure 4−8. Tail Skid (Bumper) Flare Angle and Landing Surface Clearance
Running landing:
Maximum recommended ground contact speed is 30 knots for smooth hard sur­
face.
Avoid rapid lowering of the collective and aft cyclic after ground contact.
Slope landing:
Slope landings have been demonstrated up to 12° in any direction. Successful
completion of this maneuver on a particular surface will depend on sufficient
friction between the skid tubes and the landing surface to prevent the helicopter
from sliding.

FAA Approved
Reissue 3
Revision 2 4−27
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−12. ENGINE/AIRCRAFT SHUTDOWN − NORMAL


NOTE: Shut down the engines before exiting the helicopter unless safety or operational
considerations dictate otherwise.
Maximum demonstrated wind speed for starting and stopping the rotor is 50
knots.
 Collective stick FULL DOWN; FRICTION ON
 Cyclic stick TRIM TO NEUTRAL
(REF FIGURE 4−9)
 Pedals NEUTRAL
 Engine control panel
  L ENGINE and R ENGINE SET TO IDLE
 All unnecessary electrical equipment OFF
 Utility panel:
  Heat OFF
  AC (if installed) OFF
  Pitot heat (if installed) OFF
  IPS (if installed) OFF
 Lighting control panel AS DESIRED
 Electrical master panel:
  Avionics master switch OFF
  L GEN/R GEN switches OFF
 Fuel system panel:
  L BOOST/R BOOST OFF

FAA Approved
Reissue 3
4−28 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

CENTERING STRAP IN
EXTENDED POSITION

90°

CENTERING DECAL CENTERING STRAP IN


STOWED POSITION)

CENTERING STRAP

CAUTION: CYCLIC SHOULD BE TRIMMED TO THE NEUTRAL POSITION FOR START-UP AND SHUTDOWN.

NEUTRAL POSITION IS ACHIEVED WITH CENTERING STRAP EXTENDED, TOUCHING CENTERING DECAL WHEN PERPENDICULAR TO INSTRUMENT PANEL.
F92−037

Figure 4−9. Cyclic Centering

 Engine control panel:


  L ENGINE and R ENGINE OFF
 ENG OUT indications CHECK IIDS

CAUTION Do not use collective pitch to slow rotor.

Should an abnormal vibration occur as the NR passes through 40


CAUTION to 35%, advise maintenance before further flights. This vibration
may indicate that possible damage to the flexbeam has occurred.
NOTE: Check that compressor decelerates freely. Abnormal noise or rapid run down
(rapid loss of NG) may indicate turbine blade rubbing.

If there is evidence of post engine high EGT, follow the dry run
WARNING procedure as described below.
 Dry run procedure:
  Twist grip OFF
  Engine control switch for selected engine SET TO IDLE −
OBSERVE STARTER
TIME LIMITS
  Engine control switch for selected engine OFF

FAA Approved
Reissue 3
Original 4−29
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

Normal shutdown continued:


 Rotor brake (if installed):
  Raise brake handle to release from stowed position
  Rotate handle clockwise and apply brake by pulling APPLY BELOW
down on handle until handle locks aft. Release rotor 70% NR
brake during last revolution unless conditions dictate
otherwise.
Care should be taken while applying the rotor brake if the helicopter
CAUTION is parked on a slippery or icy surface. Anti−torque control is
minimized at less than normal operating RPM when the engine is
not driving the rotor system. Full control of the helicopter during
these conditions may be limited.
 IIDS CHECK FOR
INDICATIONS OR
MESSAGES

NOTE: Wait for NG to reach 0% before entering the IIDS “Time Summary” menu to check
“LST FLT TIME” or “TOT FLT HR”. Failure to wait for NG to reach 0% may result
in incorrect time records.
 Electrical master panel:
  POWER OFF AT 0%NG
 Key Switch AS DESIRED

4−13. POST FLIGHT

 Aircraft-investigate any suspected damage CHECK


 Rotor blades CHECK BLADE
RETENTION BOLTS
(PINS)
 Fuel and oil leaks CHECK
 Engine and rotor transmission oil levels CHECK
NOTE: Engine oil level should be checked within 10 minutes after shutdown.
 Fuel catch cans (installed) DRAIN INTO
SUITABLE
CONTAINER
 Logbook entries COMPLETE
 Flight manual and equipment STOWED
 Aircraft tiedowns, covers AS REQUIRED

FAA Approved
Reissue 3
4−30 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

4−14. NOISE IMPACT REDUCTION PROCEDURES


Safe operation of the helicopter always has the highest priority.
CAUTION Utilize the following procedures only when they will not conflict
with safe helicopter operation.
Certain flight procedures are recommended to minimize noise impact on surrounding
areas. It is imperative that every pilot subject the public to the least possible noise
while flying the helicopter.
Takeoff:
Takeoff using maximum takeoff power at the speed for best rate of climb (Ref.
Section V).
Proceed away from noise sensitive areas.
If takeoff must be made over noise sensitive area, distance (altitude) is the best
form of noise suppression.
Cruise:
Maintain 1000 feet minimum altitude where possible.
Maintain speed of no more than 110 KIAS over populated areas.
Coordinated turns at around the speed for best rate of climb cause no appreciable
change in noise.
Sharper turns reduce area exposed to noise.
Approach:
Use steepest glideslope consistent with passenger comfort and safety.
Noise characteristics data is provided in Section V.

FAA Approved
Reissue 3
Original 4−31
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−15. FLIGHT WITH DOORS REMOVED OR CABIN DOORS OPEN

CAUTION Stow or secure all loose objects with doors opened or removed.

The aircraft may be flown with cabin doors open or removed in accordance with
the flight restrictions stated in Section II.
NOTE: Refer to Section VI for weight and balance data with doors opened or removed.
One or both cabin doors may be opened or closed in flight at airspeeds up
to 60 KIAS.
For sustained flight with the cabin doors open, use of the cabin door hold
open device is required (Ref. Figure 4-10).

CABIN DOOR HOLD CABIN DOOR


OPEN DEVICE RESTRAINT FITTING
(STOWED)

CLIP

LEFT SIDE, LOOKING INBOARD

NOTE: THE CABIN DOOR HOLD OPEN DEVICE OPERATES


BY ATTACHING TO THE FORWARD CABIN DOOR RESTRAINT
WHEN THE DOOR IS IN THE FULLY OPEN POSITION.
F92−038

Figure 4−10. Cabin Door Hold Open Device

FAA Approved
Reissue 3
4−32 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Normal Procedures

4−16. ONE ENGINE INOPERATIVE TRAINING

TRAIN mode:
Placing an engine control switch in the TRAIN position will simulate a one engine
inoperative (OEI) condition by resetting the selected engine's governed speed to
92% NP, thereby putting the engine on standby while allowing single engine training
on the opposite engine. In the event of an engine failure (or inadvertent switching
to IDLE) on the opposite engine, the engine in TRAIN will automatically revert
to 100% NP. Also, if the opposite engine control switch is placed in TRAIN both
engines will revert to 100% NP.
NOTE: When operating with one engine in the TRAIN mode OEI limits apply. However
the TORQUE and EGT displays do NOT rescale to OEI limits nor is the ENG
OUT warning activated. OEI limits are generally considered for ‘‘emergency use
only’’ and excursions into those limits require recording in the engine log book
and may increase the maintenance required. Ref. Section VIII for recording and
maintenance action requirements.
IDLE mode:
If rescaling of the TORQUE and EGT displays and activation of the ENG OUT
warning is desired the pilot should select IDLE instead of TRAIN for OEI training.
In the event the opposite engine should fail during this time the pilot must select
FLY on the engine control switch to bring the good engine back to 100% NP.
Precautions:
Pilots should consider such things as flight mode, gross weight, density altitude
and aircraft familiarity before conducting OEI training to avoid excursions into
the OEI limits.
Recommended maximum takeoff weight for TRAIN mode operation:
6000 lb (2722 kg) below 5000 Ft HD
5200 lb (2359 kg) at or above 5000 Ft HD
NOTE: For recommended OEI training weights, refer to Section XI, Part IX.

FAA Approved
Reissue 3
Revision 3 4−33
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Normal Procedures MD900 (902 Configuration with PW 206E)

4−17. FUEL SYSTEM

Capacities - Fuel System:


JET A: 1097 lb (498 kg) / 161.3 US gallons (611L) total capacity
1078 lb (489 kg) / 158.5 US gallons (600L) useable
JET B: 1048 lb (476 kg) / 161.3 US gallons (611L) total capacity
1030 lb (467 kg) / 158.5 US gallons (600L) useable

FAA Approved
Reissue 3
4−34 Revision 3
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Performance Data

SECTION V
PERFORMANCE DATA
TABLE OF CONTENTS
PARAGRAPH PAGE
5-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2. Noise Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-3. Density Altitude Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Figure 5-1. Density Altitude Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-4. Airspeed Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-2. Airspeed Calibration Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-5. Best Rate of Climb Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-3. Best Rate of Climb Speed (VY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5-6. Rate of Climb and Descent - OEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-4. Single Engine Rate of Climb and Descent, From -36°C to 0°C at VY,
OEI MCP, and 3500 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-5. Single Engine Rate of Climb and Descent, From -10°C to 50°C at VY,
OEI MCP, and 3500 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-6. Single Engine Rate of Climb and Descent, From 0°C to -36°C at VY,
OEI MCP, and 4000 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-11
Figure 5-7. Single Engine Rate of Climb and Descent, From -10°C to 50°C at VY,
OEI MCP, and 4000 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-8. Single Engine Rate of Climb and Descent, From -36°C to 0°C at VY,
OEI MCP, and 4500 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-9. Single Engine Rate of Climb and Descent, From -10°C to 50°C at VY,
OEI MCP, and 4500 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-14
Figure 5-10. Single Engine Rate of Climb and Descent, From -36°C to 0°C at VY,
OEI MCP, and 5000 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-11. Single Engine Rate of Climb and Descent, From -10°C to 50°C at VY,
OEI MCP, and 5000 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-12. Single Engine Rate of Climb and Descent, From -36°C to -0°C at VY,
OEI MCP, and 5500 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-13. Single Engine Rate of Climb and Descent, From -10°C to 50°C at VY,
OEI MCP, and 5500 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-14. Single Engine Rate of Climb and Descent, at VY, OEI MCP,
and 5750 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

FAA Approved
Reissue 3
5−i
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Performance Data

PARAGRAPH PAGE

Figure 5-15. Single Engine Rate of Climb and Descent, at VY, OEI MCP,
and 6000 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-16. Single Engine Rate of Climb and Descent, at VY, OEI MCP,
and 6250 LB Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-17. Single Engine Rate of Climb and Descent, at VY, OEI MCP,
6500 LBS Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-7. Rate of Climb - AEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-18. Rate of Climb - AEO, at VY, MCP, 3500 Pounds Gross Weight . 5-24
Figure 5-19. Rate of Climb - AEO, at VY, MCP, 4000 Pounds Gross Weight . 5-25
Figure 5-20. Rate of Climb - AEO, at VY, MCP, 4500 Pounds Gross Weight . 5-26
Figure 5-21. Rate of Climb - AEO, at VY, MCP, 5000 Pounds Gross Weight . 5-27
Figure 5-22. Rate of Climb - AEO, at VY, MCP, 5500 Pounds Gross Weight . 5-28
Figure 5-23. Rate of Climb - AEO, at VY, MCP, 6000 Pounds Gross Weight . 5-29
Figure 5-24. Rate of Climb - AEO, at VY, MCP, 6250 Pounds Gross Weight . 5-30
Figure 5-25. Rate of Climb - AEO, at VY, MCP, 6500 Pounds Gross Weight . 5-31
Figure 5-26. Rate of Climb - AEO, at VY, TOP, 3500 Pounds Gross Weight . . 5-32
Figure 5-27. Rate of Climb - AEO, at VY, TOP, 4000 Pounds Gross Weight . . 5-33
Figure 5-28. Rate of Climb - AEO, at VY, TOP, 4500 Pounds Gross Weight . 5-34
Figure 5-29. Rate of Climb - AEO, at VY, TOP, 5000 Pounds Gross Weight . 5-35
Figure 5-30. Rate of Climb - AEO, at VY, TOP, 5500 Pounds Gross Weight . 5-36
Figure 5-31. Rate of Climb - AEO, at VY, TOP, 6000 Pounds Gross Weight . 5-37
Figure 5-32. Rate of Climb - AEO, at VY, TOP, 6250 Pounds Gross Weight . 5-38
Figure 5-33. Rate of Climb - AEO, at VY, TOP, 6500 Pounds Gross Weight . . 5-39
5-8. Hover Ceiling, AEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Figure 5-34. Controllability Envelope and Azimuth Range for
Crosswind Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Figure 5-35. Hover Ceiling, IGE, 3.5 Foot Skid Height, Standard Engine Inlet,
Takeoff Power, Cabin Heat Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Figure 5-36. Hover Ceiling, IGE, 3.5 Foot Skid Height, Standard Engine Inlet,
Takeoff Power, Cabin Heat On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Figure 5-37. Hover Ceiling, OGE, Standard Engine Inlet, Takeoff Power, Cabin
Heat Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Figure 5-38. Hover Ceiling, OGE, Takeoff Power, Standard Engine Inlet, Cabin
Heat On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Figure 5-39. Hover Ceiling, IGE, 3.5 Foot Skid Height, IPS Installed, Takeoff
Power, Cabin Heat Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

FAA Approved
Reissue 3
5−ii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Performance Data

PARAGRAPH PAGE

Figure 5-40. Hover Ceiling, IGE, 3.5 Foot Skid Height, IPS Installed, Takeoff
Power, Cabin Heat On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Figure 5-41. Hover Ceiling, OGE, IPS Installed, Takeoff Power,
Cabin Heat Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Figure 5-42. Hover Ceiling, OGE, IPS Installed, Takeoff Power,
Cabin Heat On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
5-9. Hover Ceiling, OEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Figure 5-43. Hover Ceiling, OGE, Standard Inlet, 2.5 Minute OEI Power . . . 5-51
Figure 5-44. Hover Ceiling, OGE, IPS, 2.5 Minute OEI Power . . . . . . . . . . . . . 5-52
5-10. Height Velocity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Figure 5-45. Height Velocity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
5-11. Power Assurance Check - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Figure 5-46. Power Assurance Check Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-12. Power Assurance Check - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Figure 5-47. Engine Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Figure 5-48. EGT Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Figure 5-49. NG Chart - (NG read from Secondary IIDS Display) . . . . . . . . . . 5-60
Figure 5-50. NG Chart - (NG read from Third Level Power Check Menu) . . . 5-61

FAA Approved
Reissue 3
5−iii
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Performance Data

This page intentionally left blank!

FAA Approved
Reissue 3
5−iv Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

SECTION V
PERFORMANCE DATA

5−1. GENERAL

This section contains baseline helicopter performance information as defined within


certain conditions such as airspeed, weight, altitude, temperature, wind velocity
and engine power available. Data is applicable to the basic helicopter without any
optional equipment installed unless otherwise noted.

5−2. NOISE CHARACTERISTICS

NOTE: No determination has been made by the Federal Aviation Administration that the
noise levels of this aircraft are or should be acceptable or unacceptable for
operation at, into, or out of, any airport.
The MD900 meets the FAR Part 36-H noise requirements for level flight, takeoff/
climb, and approach descent profiles at the certified maximum gross weight of 6500
LB.

MD900 NOISE CHARACTERISTICS


ENGINE: PW 206E, GROSS WEIGHT: 6500 LB
Configuration * VH (KTAS) Level Flyover Takeoff Approach
(S.L. @25°C) EPNL EPNL EPNL
(EPNdB) (EPNdB) (EPNdB)
Clean aircraft, doors on, no 130.3 KTAS 93.7 94.7 95.7
external kits.
* VH airspeed is for demonstrating compliance to 14 CFR Part 36 Appendix H only and
does not imply approval to exceed established VNE airspeeds.

FAA Approved
Reissue 3 5−1
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−3. DENSITY ALTITUDE CHART

Description: The chart allows a quick estimation of the density altitude when
pressure altitude and OAT are known. This chart can also be used to determine
true airspeed.
Use of Chart:
To determine density altitude, the pilot must know pressure altitude and outside
air temperature. Enter bottom of chart with known or estimated OAT, move
up to known pressure altitude line, move to left and note density altitude.
Pressure altitude is found by setting 29.92 (1013 mb) in Kolsman window
± altimeter error.
To determine true airspeed convert indicated airspeed (IAS) to calibrated airspeed
(CAS) utilizing the Airspeed Calibration Curve (Ref. Figure 5-2). Read value
on right of chart opposite known density altitude. Multiply CAS by this value
to determine true airspeed.
Examples:
Find density altitude for 6000 HP at -15°C:

Follow -15°C line to 6,000 ft pressure altitude line; read density altitude (3800
ft).

Find density factor:

Read directly across from density altitude: (3800 ft). Note density factor of 1.058.

Find true airspeed:

130 KIAS = 127 KCAS (from Figure 5-2)


127 KCAS  1.058 = 134.4; round to 134 knots true airspeed.

FAA Approved
5−2 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
1.36

1.34
18000
1.32

1.30

16000 1.28

1.26

14000 1.24

1.22

12000 1.20

1.18
DENSITY ALTITUDE - FEET

10000
1.16

1.14
8000
1.12

1.10
6000

1.08

4000 1.06

1.04
2000
1.02

0 1.00

0.98
-2000
-40 -30 -20 -10 0 10 20 30 40 50 60
TEMPERATURE - °C

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140


TEMPERATURE - °F F92−039

Figure 5−1. Density Altitude Chart

FAA Approved
Reissue 3 5−3
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−4. AIRSPEED CALIBRATION

Description: This charts show the difference between indicated and calibrated
airspeeds.

Indicated airspeed (IAS) corrected for position error equals calibrated airspeed
(CAS).
Use of chart: Use the chart as illustrated by the example. To determine calibrated
airspeed, the pilot must know the indicated airspeed.
NOTE: The example below refers to Figure 5−2.
Example:
Wanted: Calibrated airspeed
Known: Indicated airspeed = 120 knots
Method: Enter the bottom of the chart at the indicated airspeed of 120 knots.
Move up to the airspeed calibration line; move left and read 117 knots,
calibrated airspeed.

FAA Approved
5−4 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

160

140

120
CALIBRATED AIRSPEED - KNOTS

100

80

60

40

20
20 40 60 80 100 120 140 160
INDICATED AIRSPEED - KNOTS F92−040

Figure 5−2. Airspeed Calibration Curve

FAA Approved
Reissue 3 5−5
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−5. BEST RATE OF CLIMB SPEED

Description: This chart shows the indicated airspeed to use for the best rate of
climb at any given density altitude.
Use of Chart: Use the chart as illustrated by the example below.
Example:
Wanted: Best rate of climb
Known: Density altitude = 8,000 feet
Method: Enter the left side of chart at the known density altitude of 8,000 feet.
Move to the right to the airspeed calibration curve and then directly
down to read 60 knots indicated airspeed (IAS) as the best rate of climb
speed.

FAA Approved
5−6 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

18000

16000

14000

12000
DENSITY ALTITUDE - FEET

10000

8000

6000

4000

2000

0
20 25 30 35 40 45 50 55 60 65 70 75 80
F92−041
INDICATED AIRSPEED - KNOTS

Figure 5−3. Best Rate of Climb Speed (VY)

FAA Approved
Reissue 3 5−7
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−6. RATE OF CLIMB AND DESCENT − OEI

Description: These charts (Ref. Figure 5-4 thru Figure 5-17) show the rate of
climb vs pressure altitude at maximum continuous OEI power at gross weights
ranging from 3500 LB to 6250 LB at the best rate of climb speed.
NOTE: These charts based on an electrical load of 30%, heater off, and air-conditioning
off.
Use of Chart: The following example explains the correct use of the chart in
Figure 5-4.
Use of Charts: Use the chart as illustrated by the example below.
Example:
Wanted: Rate of climb
Known: Pressure altitude = 4000 feet
Known: Outside air temperature = 0°C
Method: Enter the left side of chart (Ref. Figure 5-4) at the known pressure
altitude of 4000 feet. Move to the right to the 0°C temperature curve
and then directly down to read rate of climb of approximately 1590
feet per minute.

FAA Approved
5−8 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

19000
Continuous OEI Power, Vy, 3500 lb
18000
MAXIMUM
17000 OAT LIMIT

16000
OAT
15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

11000

10000 -10°C

9000 -36°C

8000
0°C -30°C
7000 -20°C

6000

5000

4000

3000

2000

1000

-1000
-400 -200 0 200 400 600 800 1000 1200 1400 1600 1800
RATE OF CLIMB AT VY - FT/MIN F92−042−11A

Figure 5−4. Single Engine Rate of Climb and Descent, From −36°C to 0°C
at VY, OEI MCP, and 3500 LB Gross Weight

FAA Approved
Reissue 3 5−9
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
CONTINUOUS OEI POWER, VY, 3500 LB
19000

18000

17000

16000
OAT
15000

14000
-10°C
13000

12000 0°C

11000
PRESSURE ALTITUDE - FEET

10000 10°C

9000

8000 20°C
MAXIMUM
7000 OAT LIMIT

6000

5000 30°C

4000

3000

40°C
2000

1000
50°C
0

-1000
-400 -200 0 200 400 600 800 1000 1200 1400 1600 1800
RATE OF CLIMB AT VY - FT/MIN F92−042−12A

Figure 5−5. Single Engine Rate of Climb and Descent, From −10°C to 50°C
at VY, OEI MCP, and 3500 LB Gross Weight

FAA Approved
5−10 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
Continuous OEI Power, Vy, 4000 lb
19000
MAXIMUM
18000 OAT LIMIT

17000

16000

15000

14000

13000
-10°C
OAT
12000
PRESSURE ALTITUDE - FEET

11000 0°C

10000 -36°C

9000 -30°C
-20°C
8000

7000

6000

5000

4000

3000

2000

1000

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN
F92−042−2A

Figure 5−6. Single Engine Rate of Climb and Descent, From 0°C to −36°C
at VY, OEI MCP, and 4000 LB Gross Weight

FAA Approved
Reissue 3 5−11
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
Continuous OEI Power, Vy, 4000 lb
19000

18000

17000

16000

15000

14000
OAT
13000

12000 -10°C
PRESSURE ALTITUDE - FEET

0°C
11000

10000

9000

8000
10°C
7000
MAXIMUM
OAT LIMIT
6000
20°C
5000

4000
30°C
3000

2000
40°C
1000
50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN
F92−042−1A

Figure 5−7. Single Engine Rate of Climb and Descent, From −10°C to 50°C
at VY, OEI MCP, and 4000 LB Gross Weight

FAA Approved
5−12 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
Continuous OEI Power, Vy and 4500 lb
19000
MAXIMUM
18000 OAT LIMIT

17000

16000

15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

11000
OAT
-10°C
10000

9000
0°C -20°C
8000
-30°C
7000
-36°C
6000

5000

4000

3000

2000

1000

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN F92−042−3A

Figure 5−8. Single Engine Rate of Climb and Descent, From −36°C to 0°C
at VY, OEI MCP, and 4500 LB Gross Weight

FAA Approved
Reissue 3 5−13
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
Continuous OEI Power, Vy, 4500 lb
19000

18000

17000

16000

15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

OAT
11000

10000 -10°C

9000 0°C

8000
10°C
7000

20°C
6000

5000
30°C
4000 MAXIMUM
OAT LIMIT
3000
40°C
2000

1000
50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN F92−042−4A

Figure 5−9. Single Engine Rate of Climb and Descent, From −10°C to 50°C
at VY, OEI MCP, and 4500 LB Gross Weight

FAA Approved
5−14 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
MAXIMUM
19000 OAT LIMIT Continuous OEI Power, Vy, 5000 lb

18000

17000

16000

15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

11000

10000
OAT
9000

8000
-36°C
7000 -30°C
-20°C
6000
-10°C

5000
0°C
4000

3000

2000

1000

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN
F92−042−6A

Figure 5−10. Single Engine Rate of Climb and Descent, From −36°C to 0°C
at VY, OEI MCP, and 5000 LB Gross Weight

FAA Approved
Reissue 3 5−15
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
Continuous OEI Power, Vy, 5000 lb
19000

18000

17000

16000

15000

14000

13000

12000
OAT
PRESSURE ALTITUDE - FEET

11000

10000

9000 -10°C

8000 10°C
0°C
7000

6000

5000

4000

3000 20°C

2000 MAXIMUM 30°C


OAT LIMIT
1000 40°C

50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN F92−042−5A

Figure 5−11. Single Engine Rate of Climb and Descent, From −10°C to 50°C
at VY, OEI MCP, and 5000 LB Gross Weight

FAA Approved
5−16 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

19000
Continuous OEI Power, Vy and 5500 lb

18000

17000

16000

15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

11000

10000
OAT
9000

8000

7000 -36°C
-30°C
6000
-20°C
5000 -10°C

4000 0°C

3000

2000

1000

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN F92−042−8A

Figure 5−12. Single Engine Rate of Climb and Descent, From −36°C to −0°C
at VY, OEI MCP, and 5500 LB Gross Weight

FAA Approved
Reissue 3 5−17
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
Continuous OEI Power, Vy, 5500 lb
19000

18000

17000

16000

15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

11000
OAT
10000

9000

8000

7000
-10°C
6000
0°C
5000
10°C
4000
MAXIMUM 20°C
3000 OAT LIMIT
30°C
2000
40°C
1000
50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN
F92−042−7A

Figure 5−13. Single Engine Rate of Climb and Descent, From −10°C to 50°C
at VY, OEI MCP, and 5500 LB Gross Weight

FAA Approved
5−18 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
Continuous OEI Power, Vy, 5750 lb
19000

18000

17000

16000

15000

14000

13000

12000
PRESSURE ALTITUDE - FEET

11000
OAT
10000

9000 -10°C

8000
0°C -30°C
7000 -20°C
10°C -36°C
6000
20°C
5000

30°C
4000

3000
40°C
2000
MAXIMUM
OAT LIMIT
1000
50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN
F92−042−13A

Figure 5−14. Single Engine Rate of Climb and Descent, at VY, OEI MCP,
and 5750 LB Gross Weight

FAA Approved
Reissue 3 5−19
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
Continuous OEI Power, Vy, 6000 lb
19000

18000

17000

16000

15000
-10°C
14000
-20°C
13000

12000
OAT
PRESSURE ALTITUDE - FEET

11000

10000

9000 0°C

8000
10°C
7000 -36°C
-30°C
6000 20°C

5000
30°C
4000

3000

2000
40°C
MAXIMUM
1000 OAT LIMIT
50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN F92−042−9A

Figure 5−15. Single Engine Rate of Climb and Descent, at VY,


OEI MCP, and 6000 LB Gross Weight

FAA Approved
5−20 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
Continuous OEI Power, Vy, 6250 lb
19000

18000

17000

16000

15000

14000
-20°C
13000

12000
PRESSURE ALTITUDE - FEET

11000
OAT
10000

9000

8000 0°C -10°C

7000 -36°C
10°C
-30°C
6000
20°C
5000

4000 30°C

3000
40°C
2000
MAXIMUM
OAT LIMIT
1000
50°C
0

-1000
-600 -400 -200 0 200 400 600 800 1000 1200 1400 1600
RATE OF CLIMB AT VY - FT/MIN F92−042−10A

Figure 5−16. Single Engine Rate of Climb and Descent, at VY,


OEI MCP, and 6250 LB Gross Weight

FAA Approved
Reissue 3 5−21
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

10000

Continuous OEI Power, Vy, 6500 lb

9000
OAT

8000 -20°C

7000 -10°C -36°C


-30°C

0°C
6000
PRESSURE ALTITUDE - FEET

5000 FT HD 10°C
5000

4000 20°C

30°C
3000

40°C
2000

1000

MAXIMUM 50°C
OAT LIMIT
0
-400 -300 -200 -100 0 100 200 300 400 500
RATE OF CLIMB/DESCENT AT VY - FT/MIN
F90−166

Figure 5−17. Single Engine Rate of Climb and Descent, at VY, OEI MCP,
6500 LBS Gross Weight

FAA Approved
5−22 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

5−7. RATE OF CLIMB − AEO

Description: These charts show the rate of climb vs pressure altitude at twin engine
(AEO) MCP (Ref. Figure 5-18 thru Figure 5-24) or TOP (Figure 5-26 thru
Figure 5-32) at the best rate of climb speed.
NOTE: These charts based on an electrical load of 30%, heater off, and air-conditioning
off.
Use of Chart: The following example explains the correct use of the chart in
Figure 5-18.
Example:
Wanted: Rate of climb
Known: Pressure altitude = 3000 feet
Known: Outside air temperature = 20°C
Method: Enter the left side of chart at the known pressure altitude of 3000 feet.
Move to the right to the 20°C temperature curve and then directly down
to read rate of climb of 3580 feet per minute.

FAA Approved
Reissue 3 5−23
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
MCP, VY, 3,500 lb
19000

18000
OAT
17000

16000
-10°C -36°C
15000
-30°C
14000 -20°C
0°C
13000

12000

10°C
PRESSURE ALTITUDE - FEET

11000

10000

9000 20°C

8000

7000
MAXIMUM
OAT LIMIT 30°C
6000

5000

4000 40°C

3000

2000

1000
50°C
0
700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500 3700 3900 4100 4300 4500
RATE OF CLIMB AT VY - FT/MIN F92−043−7

Figure 5−18. Rate of Climb − AEO, at VY, MCP, 3500 Pounds Gross Weight

FAA Approved
5−24 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
MCP, VY, 4000 lb
19000

18000
OAT
17000

16000 -36°C

15000 -10°C
-30°C
14000
-20°C
0°C
13000

12000
PRESSURE ALTITUDE - FEET

10°C
11000

10000

9000
20°C
8000

7000 MAXIMUM
OAT LIMIT
30°C
6000

5000

4000
40°C
3000

2000

1000
50°C
0
700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500 3700
RATE OF CLIMB AT VY - FT/MIN
F92−043−1

Figure 5−19. Rate of Climb − AEO, at VY, MCP, 4000 Pounds Gross Weight

FAA Approved
Reissue 3 5−25
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
MCP, VY, 4500 lb
19000

18000
OAT
17000

16000
-36°C
15000
-10°C -30°C
14000
-20°C
13000 0°C

12000
PRESSURE ALTITUDE - FEET

11000
10°C
10000

9000
20°C
8000

7000

6000 30°C

MAXIMUM
5000
OAT LIMIT

4000

3000 40°C

2000

1000
50°C
0
400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200
F92−043−2
RATE OF CLIMB AT VY - FT/MIN

Figure 5−20. Rate of Climb − AEO, at VY, MCP, 4500 Pounds Gross Weight

FAA Approved
5−26 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
MCP, VY, 5000 lb
19000

18000
OAT
17000

-36°C
16000

15000
-30°C
-10°C
14000
-20°C
PRESSURE ALTITUDE - FEET

13000 0°C

12000

11000
10°C
10000

9000
20°C
8000

7000
MAXIMUM
OAT LIMIT 30°C
6000

5000

4000
40°C
3000

2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
RATE OF CLIMB AT VY - FT/MIN F92−043−3

Figure 5−21. Rate of Climb − AEO, at VY, MCP, 5000 Pounds Gross Weight

FAA Approved
Reissue 3 5−27
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000

MCP, VY, 5500 lb


19000

18000
OAT°C
17000

16000 -36°C

15000
-30°C
14000
-10°C -20°C
13000

12000 0°C
PRESSURE ALTITUDE - FEET

11000

10000 10°C

9000

8000 20°C

7000

6000
30°C
MAXIMUM
5000 OAT LIMIT

4000
40°C
3000

2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
RATE OF CLIMB AT VY - FT/MIN F92−043−4

Figure 5−22. Rate of Climb − AEO, at VY, MCP, 5500 Pounds Gross Weight

FAA Approved
5−28 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

19000
MCP, VY, 6000 lb
18000

17000
OAT
16000

15000
-36°C

14000
-30°C
13000
-10°C -20°C
PRESSURE ALTITUDE - FEET

12000
0°C

11000

10000
10°C
9000

8000
20°C

7000

6000
30°C
5000

4000

MAXIMUM 40°C
3000
OAT LIMIT

2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
F92−043−5
RATE OF CLIMB AT VY - FT/MIN

Figure 5−23. Rate of Climb − AEO, at VY, MCP, 6000 Pounds Gross Weight

FAA Approved
Reissue 3 5−29
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000

19000
MCP, VY, 6250 lb
18000

17000
OAT
16000

15000
-36°C
14000
-30°C
13000
-10°C
PRESSURE ALTITUDE - FEET

-20°C
12000

0°C
11000

10000

9000 10°C

8000

20°C
7000

6000

5000 30°C

4000

3000 40°C
MAXIMUM
OAT LIMIT
2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
F92−043−6
RATE OF CLIMB AT VY - FT/MIN

Figure 5−24. Rate of Climb − AEO, at VY, MCP, 6250 Pounds Gross Weight

FAA Approved
5−30 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

19000

MCP, VY, 6500 lb


18000

17000
-36

16000 OAT C
14000 FT HD
LIMIT -30
15000

14000

13000
-20
12000

11000 -10
Altitude − ft

10000
0
9000

8000
10

7000

20
6000

5000 30

4000 MAXIMUM OAT 40


LIMIT
3000

2000

1000
50

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Rate of Climb − ft/min F90−167−1A

Figure 5−25. Rate of Climb − AEO, at VY, MCP, 6500 Pounds Gross Weight

FAA Approved
Reissue 3 5−31
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
TOP , VY, 3,500 lb
19000

18000
OAT
17000

16000
-36°C
15000
-30°C
14000 -20°
-10°C C
13000

12000 0°C
PRESSURE ALTITUDE - FEET

11000

10000 10°C

9000

8000
20°C

7000 MAXIMUM
OAT LIMIT
6000
30°C
5000

4000

3000 40°C

2000

1000
50°C
0
1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500 3700 3900 4100 4300 4500 4700 4900 5100
RATE OF CLIMB AT VY - FT/MIN
F92−043−8

Figure 5−26. Rate of Climb − AEO, at VY, TOP, 3500 Pounds Gross Weight

FAA Approved
5−32 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

TOP, VY, 4000 lb


19000

18000

17000

16000
OAT
15000

-20°C
14000
-30°C/-36°C
-10°C
13000
PRESSURE ALTITUDE - FEET

12000 0°C

11000
10°C
10000

9000

8000 20°C

7000

6000
30°C
5000 MAXIMUM
OAT LIMIT
4000

40°C
3000

2000

1000
50°C
0

1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500 3700 3900 4100 4300
F92−146−1
RATE OF CLIMB AT VY - FT/MIN

Figure 5−27. Rate of Climb − AEO, at VY, TOP, 4000 Pounds Gross Weight

FAA Approved
Reissue 3 5−33
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
TOP, VY, 4500 lb
19000

18000

17000
OAT
16000

15000
-20°C
14000
-10°C -30°C/-36°C
13000
PRESSURE ALTITUDE - FEET

0°C
12000

11000
10°C
10000

9000
20°C
8000

7000
30°C
6000

MAXIMUM
5000 OAT LIMIT

4000 40°C

3000

2000

1000
50°C

0
700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500 3700
RATE OF CLIMB AT VY - FT/MIN F92−146−2

Figure 5−28. Rate of Climb − AEO, at VY, TOP, 4500 Pounds Gross Weight

FAA Approved
5−34 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000

19000 TOP, VY, 5000 lb

18000

17000
OAT
16000

15000
-20°C
14000
-10°C -30°C/-36°C
13000
PRESSURE ALTITUDE - FEET

12000 0°C

11000 10°C

10000

9000
20°C

8000

7000
MAXIMUM 30°C
OAT LIMIT
6000

5000
40°C
4000

3000

2000

1000
50°C
0
300 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300
F92−146−3
RATE OF CLIMB AT VY - FT/MIN

Figure 5−29. Rate of Climb − AEO, at VY, TOP, 5000 Pounds Gross Weight

FAA Approved
Reissue 3 5−35
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000
TOP, VY, 5500 lb
19000

18000

17000
OAT
16000

15000
-20°C
14000
-10°C -30°C/-36°C
13000
PRESSURE ALTITUDE - FEET

12000 0°C

11000 10°C

10000

9000
20°C

8000

7000 30°C

6000
MAXIMUM
OAT LIMIT
5000
40°C
4000

3000

2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
F92−146−4
RATE OF CLIMB AT VY - FT/MIN

Figure 5−30. Rate of Climb − AEO, at VY, TOP, 5500 Pounds Gross Weight

FAA Approved
5−36 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

20000
TOP, VY, 6000 lb
19000

18000

17000
OAT
16000

15000

14000

13000
-20°C
PRESSURE ALTITUDE - FEET

12000 -30°C/-36°C
-10°C
11000
0°C
10000

9000 10°C

8000

20°C
7000

6000
MAXIMUM 30°C
5000 OAT LIMIT

4000

3000 40°C

2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
RATE OF CLIMB AT VY - FT/MIN F92−146−5

Figure 5−31. Rate of Climb − AEO, at VY, TOP, 6000 Pounds Gross Weight

FAA Approved
Reissue 3 5−37
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

20000

TOP, VY, 6250 lb


19000

18000

17000
OAT
16000

15000

14000

13000
-20°C
PRESSURE ALTITUDE - FEET

12000

-10°C -30°C/-36°C
11000

10000 0°C

9000
10°C
8000

20°C
7000

6000

MAXIMUM 30°C
5000 OAT LIMIT

4000

3000 40°C

2000

1000
50°C
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
RATE OF CLIMB AT VY - FT/MIN F92−146−6

Figure 5−32. Rate of Climb − AEO, at VY, TOP, 6250 Pounds Gross Weight

FAA Approved
5−38 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

16000 -36

TOP, VY, 6500 lb


15000
-30
14000 FT HD
14000 LIMIT
OAT C
13000
-20

12000
-10

11000
0
10000

10
Altitude − ft

9000

8000
20

7000

30
6000

5000
40
4000
MAXIMUM
OAT LIMIT

3000

2000

1000
50

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
Rate of Climb − ft/min
F92−202A

Figure 5−33. Rate of Climb − AEO, at VY, TOP, 6500 Pounds Gross Weight

FAA Approved
Reissue 3 5−39
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−8. HOVER CEILING, AEO


Description:
The hover ceiling charts (Ref. Figure 5-35 thru Figure 5-42) show the maximum
hover weight capability, in ground effect (IGE) or out of ground effect (OGE), both
engines operating at take off power for known conditions of pressure altitude and
outside air temperature, or alternately, the maximum hover ceiling for a known
gross weight and outside air temperature.
Refer to Figure 5-34 for HIGE operations in crosswind conditions.
MAXIMUM SAFE WINDS FOR HOVER OPERATIONS DECREASE WITH
INCREASING DENSITY ALTITUDE. TAKEOFF AND LANDING OPERATIONS IN
CALM WINDS OR HEADWINDS

ÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓ
12400
12000 IGE HOVER OPERATION

ÓÓÓÓÓÓÓÓÓÓÓÓÓ
LIMITED TO 15 KNOTS
11000 WHEN WIND IS FROM

ÓÓÓÓÓÓÓÓÓÓÓÓÓ
AZIMUTH RANGE `A', OR 17
DENSITY ALTITUDE - FEET

10000 KNOTS WHEN WIND IS

ÓÓÓÓÓÓÓÓÓÓÓÓÓ
FROM AZIMUTH RANGE “B”
9000 (SEE FIGURE BELOW).

ÓÓÓÓÓÓÓÓÓÓÓÓÓ
IGE HOVER OPERATION IN WINDS
8000 IN EXCESS OF 17 KNOTS HAVE

ÓÓÓÓÓÓÓÓÓÓÓÓÓ
BEEN DEMONSTRATED IN
7000 AZIMUTH RANGE “C”
(SEE FIGURE BELOW).
6000
IGE HOVER OPERATION IN
5000 WINDS OF 17 KNOTS HAVE
BEEN DEMONSTRATED FOR ALL
4000
AZIMUTHS UP TO THIS LINE.
3000
2000
1000
0
6250 6500
4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600
GROSS WEIGHT - LBS

C
80°
C
270°
17 KTS B

A
120°
15 KTS
17 KTS
C 135°
B AZIMUTH RANGE

F927−146C
190°

Figure 5−34. Controllability Envelope and Azimuth Range for Crosswind Operations

FAA Approved
5−40 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

The phrase, ``A/C On'' apply to MDHS P/N 900P7250302-101 air‐conditioning instal­
lation only.
Separate hover ceiling charts are provided for helicopters equipped with either the
inlet particle separator (IPS) or screen inlet and heater operation.
NOTE: The charts are based on an electrical load of 15% per generator (30 amps per
generator). Reduce/increase gross weight capability by 35 LB for each 10%
increase/decrease in total load.

For many operations, a reduction in gross weight capability still allows the aircraft
to operate at a maximum gross weight of 6500 LB. Follow the example shown
below.
Use of Chart: The following example explains the correct use of the IGE Chart
in Figure 5-35.
Example:
Wanted: Maximum gross weight for hover at 3.5 feet skid height at takeoff power.
Known: PA = 6000 feet; OAT = 24°C; cabin heat off and A/C on; 25% electrical
load.
Method: Enter the chart at 24° OAT and move vertically to the 6000 PA curve
(dashed lines). At this point, move directly to the left of the chart and
read from the gross weight scale 6325 pounds.

Gross weight data above 6500 LB has been provided for calculation
CAUTION purposes or external load operations only. Weights above 6500
LB must be external and jettisonable. For IGE hover operations,
observe 5000 FT HD limit when operating at weights from 6251 to
6500 LB.

The instructions for using the IGE hover ceiling charts also apply to the OGE hover
ceiling charts.

FAA Approved
Reissue 3 5−41
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
4700 REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON

4800

4900 PRESSURE ALTITUDE - FEET 11000

15300 HD
5000 12000
10000
5100

5200 13000 9000

5300 8000
14000
15000
5400 16000
GROSS WEIGHT − LB

7000
5500

5600 6000

5700
5000
5800

5900 4000

6000
3000
6100
2000
6200

6300 1000
6400
0
6500

6600

6700

6800

6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE

F92−044−1B

Figure 5−35. Hover Ceiling, IGE, 3.5 Foot Skid Height, Standard Engine Inlet,
Takeoff Power, Cabin Heat Off

FAA Approved
5−42 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON
4700

4800 11000
12000
PRESSURE ALTITUDE - FEET
4900
10000
5000 MAXIMUM TEMPERATURE
15300 HD 13000 FOR CABIN HEAT ON
5100

5200 14000 9000


15000
5300 16000
5400 8000
GROSS WEIGHT − LB

5500

5600
7000
5700

5800

5900 6000

6000

6100
5000
6200

6300

6400 4000

6500

6600
3000
6700

6800

6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE
F92−044−2B

Figure 5−36. Hover Ceiling, IGE, 3.5 Foot Skid Height, Standard Engine Inlet,
Takeoff Power, Cabin Heat On

FAA Approved
Reissue 3 5−43
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
4400 REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON
4500
4600 15300 HD
PRESSURE ALTITUDE - FEET 11000
4700
12000
4800 10000

4900 13000
9000
5000 14000
15000 8000
GROSS WEIGHT − LB

5100 16000

5200 7000

5300
6000
5400

5500 5000

5600 4000

5700
3000
5800
2000
5900
6000
1000
6100
0
6200

6300
6400

6500

6600

6700
6800

6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE
F92−045−1B

Figure 5−37. Hover Ceiling, OGE, Standard Engine Inlet, Takeoff Power, Cabin Heat Off

FAA Approved
5−44 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%,
DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
4400 REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON
4500
12000
15300 HD
11000
4600

4700
PRESSURE ALTITUDE - FEET 13000 10000
4800
4900 14000
15000 9000
5000
GROSS WEIGHT − LB

16000
5100

5200 8000
MAXIMUM TEMPERATURE
5300 FOR CABIN HEAT ON

5400 7000

5500

5600
6000
5700

5800
5000
5900

6000
4000
6100

6200

6300 3000
6400

6500
2000
6600

6700

6800
6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE F92−045−2A

Figure 5−38. Hover Ceiling, OGE, Takeoff Power, Standard Engine Inlet, Cabin Heat On

FAA Approved
Reissue 3 5−45
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
4800 REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON
11000
4900
15300 HD 12000 10000
5000

5100
PRESSURE ALTITUDE - FEET 9000
13000
5200
14000 8000
5300
16000 15000
5400 7000
GROSS WEIGHT − LB

5500
6000
5600

5700 5000

5800
4000
5900

6000 3000

6100
2000
6200
1000
6300

6400 0

6500

6600

6700

6800

6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE

F92−044−4B

Figure 5−39. Hover Ceiling, IGE, 3.5 Foot Skid Height, IPS Installed,
Takeoff Power, Cabin Heat Off

FAA Approved
5−46 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON
4700
11000
4800 12000

4900 PRESSURE ALTITUDE - FEET


10000
5000 15300 HD 13000
MAXIMUM TEMPERATURE
FOR CABIN HEAT ON
5100
14000 9000
5200
15000
16000
5300
8000
5400
GROSS WEIGHT − LB

5500

5600 7000
5700

5800
6000
5900

6000

6100 5000

6200

6300
4000
6400

6500

6600 3000

6700

6800

6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE

F92−044−5B

Figure 5−40. Hover Ceiling, IGE, 3.5 Foot Skid Height, IPS Installed,
Takeoff Power, Cabin Heat On

FAA Approved
Reissue 3 5−47
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
4400 ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON
4500
15300 HD
4600
11000
4700 12000
PRESSURE ALTITUDE - FEET 10000
4800
13000
4900 9000
14000
5000
16000 15000 8000
5100
GROSS WEIGHT − LB

7000
5200

5300 6000

5400
5000
5500

5600 4000

5700 3000
5800
2000
5900
6000 1000

6100
0
6200

6300
6400

6500

6600

6700
6800

6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE
F92−045−4B

Figure 5−41. Hover Ceiling, OGE, IPS Installed, Takeoff Power, Cabin Heat Off

FAA Approved
5−48 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS
ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD.
REDUCE WEIGHT CAPABILITY 40 LBS WITH A/C ON 11000
15300 HD
4500
PRESSURE ALTITUDE - FEET 12000
4600

4700
13000 10000
4800
14000
4900
15000 9000
5000 16000
GROSS WEIGHT − LB

5100
8000
5200
MAXIMUM TEMPERATURE
FOR CABIN HEAT ON
5300
7000
5400

5500

5600 6000

5700
5800 5000

5900
6000
4000
6100
6200

6300 3000

6400

6500
2000
6600

6700

6800 1000
6900
−40 −30 −20 −10 0 10 20 30 40 50 60
OAT °C
NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE
F92−045−5B

Figure 5−42. Hover Ceiling, OGE, IPS Installed, Takeoff Power, Cabin Heat On

FAA Approved
Reissue 3 5−49
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−9. HOVER CEILING, OEI

Description: These charts (Ref. Figure 5-43 and Figure 5-44) may be used to deter­
mine hover performance in zero wind conditions for internal load operations or
in headwind conditions during external load operations with one engine inoperative
(emergency conditions) and the remaining engine at 2.5 minute power rating.
NOTE: Unless otherwise authorized by operating regulations, the pilot is not authorized
to credit more that 50 percent of the performance increase resulting from the
actual favorable head wind increase.
NOTE: These charts are not to be used while conducting Category A takeoff and landing
operations.

Use of Chart: The following example explains the correct use of the chart in
Figure 5-43.
Example 1: Zero wind
Wanted: Maximum gross weight for hover OGE at 2.5 minute OEI power.
Known: HP = 4000 FT, OAT = 10°C
Method: Enter the chart at 10°C and move right to the 4000 HP curve. At this
point move up and read from the gross weight scale, 4950 LB.
Example 2: Headwind
NOTE: It is essential that reliable wind information be available prior to determining
hover. Additionally, only the lower limit of a gust spread may be used to determine
head wind credit.
Wanted: Maximum gross weight for hover OGE at 2.5 minute OEI power.
Known: HP = 4000 FT, OAT = 10°C, 10 knot head wind
Method: Enter the chart at 10°C and move right to the 4000 HP curve. At this
point move down to the 10 knot headwind line. From this point, move to the
left and read from the gross weight scale, 5150 LB.

Next, subtract 4950 LB (from example 1) from 5150 LB to determine the unfac­
tored head wind performance increase of 200 LB. However, the pilot is authorized
to allow only 50 percent of the performance credit, resulting in a gross weight
increase to 5050 LB.

FAA Approved
5−50 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

GROSS WEIGHT − POUNDS

5500

5400

5300

5200

5100

5000

4900

4800

4700

4600

4500

4400

4300

4200

4100

4000
3900

3800

3700

3600

3500
−50

PRESSURE
−40
ALTITUDE - FEET

−30

−20

−10 15000
12000 13000 14000
11000
10000
0 9000
OAT - °C 8000
7000
6000
10 5000
4000
3000
20 2000
1000
30 0
-1000

40

50

NOTE: 60
WIND SPEEDS ARE UNFACTORED.
APPLY FACTOR AS REQUIRED BY
OPERATIONAL RULES 3500 0-5
10
3700 15
20
3900
25
4100 30
4300
4500
HEADWIND - KNOTS
4700
GROSS WEIGHT 4900
POUNDS
5100
5300

5500
5700 THIS CHART IS BASED ON OEI
CONDITIONS, 2.5 MIN POWER
5900 WIND FROM THE NOSE ±30
DEGREES AND CABIN HEAT OFF
6100
6300
F92−166−1A
6500

Figure 5−43. Hover Ceiling, OGE, Standard Inlet, 2.5 Minute OEI Power

FAA Approved
Reissue 3 5−51
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

GROSS WEIGHT − POUNDS

5500
5400
5300
5200
5100
5000
4900
4800
4700
4600
4500
4400
4300
4200
4100
4000
3900
3800
3700
3600
3500
−50

PRESSURE ALTITUDE - FEET


−40

−30

−20

−10
12000
13000 14000
11000
10000
OAT − °C 9000
0 8000
7000
6000
10 5000
4000
3000
2000
20 1000
0

30 −1000

40

50
NOTE:
WIND SPEEDS ARE UNFAC­ 60
TORED. APPLY FACTOR AS 3500 0-5
REQUIRED BY OPERATIONAL 10
RULES 3700 15
3900 20
25
4100 30
4300
4500
4700
GROSS WEIGHT 4900
POUNDS HEADWIND - KNOTS
5100
5300
5500
5700
THIS CHART IS BASED ON OEI
5900 CONDITIONS, 2.5 MIN POWER
6100 WIND FROM THE NOSE ±30
DEGREES AND CABIN HEAT OFF
6300
F92−166−2A
6500

Figure 5−44. Hover Ceiling, OGE, IPS, 2.5 Minute OEI Power

FAA Approved
5−52 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

5−10. HEIGHT VELOCITY DIAGRAM

ÓÓÓÓÓÓÓÓ
ÖÖÖÖÖÖÖ ÓÓÓÓÓÓÓÓ
140 7000
NOTE: IF THE COMBINATION OF
SMOOTH HARD

ÖÖÖÖÖÖÖ ÓÓÓÓÓÓÓÓ
GROSS WEIGHT AND
SURFACE - WIND CALM DENSITY ALTITUDE FALL
120

ÖÖÖÖÖÖÖ ÓÓÓÓÓÓÓÓ
6000
IN THE SHADED REGION
OF CHART ``B'', THE

ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
6251 TO 6500 LB ``AVOID AREAS'' IN
100 AVOID AREA 5000

ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
CHART ``A'' APPLY.

DENSITY ALTITUDE - FEET


ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
ALTITUDE - AGL (FEET)

80 4000

ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
60 6001 TO 6250 LB 3000
AVOID AREA

ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
ÖÖÖÖÖÖÖ
ÔÔÔÔÔÔ ÓÓÓÓÓÓÓÓ
40 2000

20
ÖÖÖÖÖÖÖ 1000
ÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓ
0
0 5 10 15 20
INDICATED AIRSPEED - KNOTS
25 30
0
ÓÓÓÓÓÓÓÓ
5800 5900 6000 6100 6200 6300 6400 6500
GROSS WEIGHT - LBS
F927−016
CHART ``A'' CHART ``B''

Figure 5−45. Height Velocity Diagram

The clear area of Figure 5-45 Chart ``B'' represents density altitude/gross weight
combinations for which the height velocity diagram does not apply.
Safe landings and single engine fly-aways following an engine failure have been
demonstrated for the conditions stated below.
6000 LB gross weight at 7000 Ft HD and
6250 LB gross weight at 1400 Ft HD:
Safe landings following a vertical descent were demonstrated up to a 35 FT
skid height.
Safe run-on landings were demonstrated up to a 90 FT skid height.
Fly-aways were demonstrated down to a 100 FT skid height.

FAA Approved
Reissue 3 5−53
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

5−11. POWER ASSURANCE CHECK − AUTOMATIC

The power assurance check provides a means for the pilot to determine, prior to
take off, that each engine is capable of developing specification power.
NOTE: The primary purpose of this chart is its use as an engine performance trending
tool to aid in determining whether the engine is producing specification power,
or if engine power deterioration has occurred. Power check data taken at regular
intervals should be plotted to monitor trends in engine condition. Any trend
indicating a reduction in engine performance should be investigated.
If desired, pilots can view the last powercheck under the IIDS POWER CHECK
menu or other previous power assurance checks in the TREND LOG under AIR­
CRAFT MONITOR menu.
NOTE: This power check procedure refers to the automated IIDS power check. If unable
to perform the automated power check, use the manual power check method
found in paragraph 5−12.
TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL
AUTOMATIC
POWER CHECK PERFORM POWER GND POWER CHK LFT ENG TQ XXX.X%
ASSURANCE CHK TIME 30 SEC

NOTE 1 AUTOMATIC
LT NG = XXX.X% RECORD DONE
RT NG = XXX.X% PRESS REC

VIEW LAST POWER L PA CHK NG-X.X L PA CHK NG-X.X


ASSURANCE CHK L PA CHK EGT-XX.X L PA CHK EGT-XX.X

AUTOMATIC
R PA CHK NG-X.X RT ENG TQ XXX.X%
R PA CHK EGT-XX.X TIME 30 SEC

NOTE 2 AUTOMATIC

RECORD DONE
PRESS REC

R PA CHK NG-X.X
NOTE 1: USED WHEN PERFORMING A MANUAL R PA CHK EGT-XX.X
POWER ASSURANCE CHECK.
NOTE2: PRESS REC KEY TO SAVE DATA IN TREND LOG;
MENU OR CLR KEY ABORTS FUNCTION
NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU
F92−047

Figure 5−46. Power Assurance Check Menu

FAA Approved
5−54 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

HOW TO PERFORM THE CHECK:


NOTE: Power checks should be performed under the following conditions.
1. Aircraft should be faced into the wind.
2. Wind speed should not exceed 15 knots nor gust spread 5 exceed knots while
performing the check.
3. Operate engine to be checked at 100% NP for five minutes to assure proper
operating temperatures are attained.
4. IPS and CABIN HEAT should be off and the generator load should be 10% or less.

 The engine to be checked should be at FLY.


 The other engine should be at IDLE or OFF.
 IPS and CABIN HEAT should be off and the generator load should be 10% or
less.
 Select POWER CHECK top level menu on IIDS alphanumeric display.

 Press the ENT key 3 times to access the fourth level menu. LFT ENG TQ XXX.X%
TIME 30 SEC
Notice that the IIDS lists the left engine as the first engine to be checked. If the
the right engine is to be checked first, press the to access the right engine

RT ENG TQ XXX.X%
TIME 30 SEC
menu.
Stabilize engine torque at 3% of the ENG TQ value displayed for 30 seconds. The
IIDS provides a countdown from 30 seconds on the alphanumeric display during
data acquisition. The countdown is started after the torque value is within the 3%
range for more than 2 seconds.
NOTE: Counter will reset to 15 seconds if torque setting is not maintained within 3% for the
last 15 seconds of count down.
 After the IIDS calculates the performance margin of the selected engine, the
RECORD DONE menu is displayed and advises the pilot to press the
PRESS REC
key to generate a trend log (Ref. Section VII) and to display the results
REC

of the power check on the alphanumeric display.


NOTE: If the power check fails, the IIDS displays a warning on the alphanumeric display.
 Lower collective and place engine control switch to IDLE

 After NP stabilizes, place other engine control switch to FLY.

 Press the to access the right engine menu; press the to access the
left engine menu.
Repeat check for other engine.
NOTE: The engine torque value displayed should be approximately the same as the first
engine.

FAA Approved
Reissue 3 5−55
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

VIEWING THE PREVIOUS POWER CHECK:


 Select POWER CHECK top level menu on IIDS alphanumeric display.

 Press the ENT key once to access the second level menu. PERFORM POWER
ASSURANCE CHK

 Press the key to enter the next second level menu. VIEW LAST POWER
ASSURANCE CHK

 Press the ENT to view the last power check. L PA CHK NG-X.X
L PA CHK EGT-XX.X

 Press the key to view the results for the other engine. R PA CHK NG-X.X
R PA CHK EGT-XX.X

5−12. POWER ASSURANCE CHECK − MANUAL

HOW TO PERFORM THE CHECK:


 The engine to be checked should be at FLY.

 The other engine should be at IDLE or OFF.

 IPS and CABIN HEAT should be off and the generator load should be 10%
or less.
 Record the IIDS OAT and pressure altitude.

 Use the Engine Torque Chart (Ref. Figure 5-47) to determine the torque value
to be utilized based on the OAT and pressure altitude recorded in the previous
step.
 Increase collective and stabilize at the predetermined torque value. After one
minute, record the EGT and NG from the IIDS.
 Use the EGT Chart (Ref. Figure 5-48) and the NG Chart (Ref. Figure 5-49
or Figure 5-50) to determine maximum values of EGT and NG for the specific
conditions. Subtracting the recorded values from the maximum values will
result in the EGT and NG margins.
NOTE: The IIDS displays NG in tenths (ie. 91.6%) viewable at the third level of the
POWER CHECK menu.
 The power check is passed if both the EGT and NG margins are greater than
or equal to zero. If either the EGT or NG margin is negative, repeat the test
allowing torque to stabilize for 5 minutes. If the EGT margin is still negative,
then the power assurance check is failed. If only the NG margin is negative
refer to the Rotorcraft Maintenance Manual for additional testing and trouble­
shooting.

FAA Approved
5−56 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

EXAMPLE:
NOTE: This example assumes the inability to access the third level POWER CHECK
menu and therefor uses Figure 5−49 to determine maximum NG value.
Recorded from the IIDS: OAT = +30°C
Pressure Altitude = 2000 ft.
Utilizing the Engine Torque Chart (Ref. Figure 5-47) the power setting for the above
noted conditions is determined to be:
Engine torque = 71%
Utilizing the EGT and NG Power Check Charts (Ref. Figure 5-48 and Figure 5-49)
the maximum values for EGT and NG for the above noted conditions is determined
to be:
EGT = 784°C
NG = 92.4%
After stabilizing the torque at 71% for one minute you record the following EGT
and NG readings from the IIDS:
EGT = 760°C
NG = 92%
Subtract the observed values of NG and EGT from the maximum values obtained
from the charts to determine the power check margins:
EGT = 784°C (from chart) minus 760°C (from IIDS) = 24°C (pass)
NG = 92.4% (from chart) minus 92% (from IIDS) = 0.4% (pass)

FAA Approved
Reissue 3 5−57
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

80
SEA LEVEL

75
2000

70

4000

65

PRESSURE
6000
ENGINE TORQUE (%)

60

8000

ALTITUDE
55

10000

(FEET)
50
12000

45
14000

16000
40

35
-36 -30 -20 -10 0 10 20 30 40 50

AMBIENT TEMPERATURE (°C) F92−048

Figure 5−47. Engine Torque Chart

FAA Approved
5−58 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

900

850 SEA LEVEL

4000
PRESSURE ALTITUDE - FEET

8000
800
12000

16000

750

700

650

600

550

500
-40 -20 0 20 40 60
AMBIENT TEMPERATURE (°C) F92−049

Figure 5−48. EGT Chart

FAA Approved
Reissue 3 5−59
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

96

95
SEA LEVEL

94
PRESSURE ALTITUDE - FEET 4000

93

8000
92

91 12000

90
NG- %

16000
89

88

87

86

85

84

83

82

81
-40 -36 -30 -20 -10 0 10 20 30 40 50
AMBIENT TEMPERATURE (`C) F92−050−1

Figure 5−49. NG Chart − (NG read from Secondary IIDS Display)

FAA Approved
5−60 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Performance Data

97
SEA LEVEL

96
4000

95 PRESSURE ALTITUDE -
FEET 8000

94
12000

93

92

91
NG − %

90 16000

89

88

87

86

20000
85

84

83
−40 −30 −20 −10 0 10 20 30 40 50 60
AMBIENT TEMPERATURE (‘C) F92−050−2

Figure 5−50. NG Chart − (NG read from Third Level Power Check Menu)

FAA Approved
Reissue 3 5−61
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Performance Data MD900 (902 Configuration with PW 206E)

This page intentionally left blank!

FAA Approved
5−62 Reissue 3
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Weight and
Balance Data

SECTION VI
WEIGHT AND
BALANCE DATA
TABLE OF CONTENTS

PARAGRAPH PAGE
6-1. Weight and Balance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Table 6-1. Center of Gravity Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Figure 6-1. Center of Gravity Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Figure 6-2. Reference Coordinates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Figure 6-3. Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Figure 6-4. Sample Weight and Balance Record . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Figure 6-5. Sample Weight and Balance Report . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-2. Load Limits and Balance Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-3. Equipment Removal or Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Table 6-2. Cockpit, Cabin, and Baggage Compartment Doors Weight Data . . 6-7
Table 6-3. Cabin Doors Open Weight Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-4. Longitudinal Weight and Balance Determination:
Passenger Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
EXAMPLE I: Longitudinal CG Determination - Passenger . . . . . . . . . . . . . . . . 6-8
6-5. Longitudinal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
EXAMPLE II: Longitudinal CG Determination - Cargo . . . . . . . . . . . . . . . . . . . 6-9
6-6. Permissible Lateral Loadings - Passenger
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
EXAMPLE III: Lateral CG Determination - Passenger . . . . . . . . . . . . . . . . . . . . 6-10
6-7. Lateral Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-8. Internal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
EXAMPLE IV: Tiedown 500 pounds of cargo in the main cabin. . . . . . . . . . . . . 6-12
Table 6-4. Internal Cargo Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Figure 6-6. Cargo Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Figure 6-7. Fuel Station Diagram - Jet-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Figure 6-8. Fuel Station Diagram - Jet-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Table 6-5. Fuel Loading Table - Jet A (6.8 lb/U.S. gal) . . . . . . . . . . . . . . . . . . . . 6-17
Table 6-6. Fuel Loading Table - Jet B (6.5 lb/U.S. gal) . . . . . . . . . . . . . . . . . . . . 6-18
Table 6-7. Weight and Longitudinal Moments - Pilot, Passengers, Baggage . 6-19

Reissue 3
Original 6−i
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Weight and
Balance Data

PARAGRAPH PAGE
Table 6-8. Weight and Longitudinal Moments - Cargo . . . . . . . . . . . . . . . . . . . . 6-20
Table 6-9. Weight and Lateral Moments - Pilot and Passengers . . . . . . . . . . . . 6-21
Table 6-10. Weight and Lateral Moments - Cargo . . . . . . . . . . . . . . . . . . . . . . . . 6-22

Reissue 3
6−ii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

SECTION VI
WEIGHT AND BALANCE
DATA

6−1. WEIGHT AND BALANCE CHARACTERISTICS

The weight and balance characteristics are as follows:


Maximum weight on the landing gear: 6500 pounds.
Minimum Flying Weight: 3500 pounds.
Longitudinal Reference Datum: 199.3 inches forward of rotor hub centerline (rotor
hub centerline is located at Station 199.3)
Cargo Deck Capacity: 1500 pounds not to exceed 115 pounds per square foot.
Baggage compartment limit (sta. 234.3 to 256.9): 500 pounds not to exceed 115
lbs per square foot.
Ultimate load factors (cargo restraint): Forward: 17 G's
Lateral: 8 G's
Center of Gravity Limits:
NOTE: Lateral ‘‘+’’ is right of centerline ; lateral ‘‘−’’ is left of centerline when looking
forward.
Table 6−1. Center of Gravity Limits

Longitudinal C.G. Limit Lateral C.G. Limit


Gross Weight (Sta-in.) (Sta-in.)
(lb) Forward Aft (+) Right, (-) Left
6500 196.0 202.3 +2.0; -2.0
6250 196.0 203.2 +2.0; -2.0
5100 196.0 206.0 +2.0; -2.0
*3500 196.0 206.0 +2.0; -2.0
Airspeed restrictions apply. Refer to Section II:
6250 196.0 202.1 +5.0; -2.0
5100 196.0 203.7 +5.7; -2.0
*3500 196.0 204.4 +6.0; -2.0
*Minimum flying weight.

Reissue 3
Revision 2 6−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

6500

6000
GROSS WIGHT − LBS

5500
EXPANDED
CG LIMITS
5000

LATERAL CG ENVELOPE
4500

4000
NORMAL CG LIMITS
3500

3000
−3 −2 −1 0 1 2 3 4 5 6 7
CHART A: LATERAL C.G. STATION (IN.)

WHEN OPERATING IN THE


EXPANDED CG REGION OF CHART
A, THE MAXIMUM LONGITUDINAL
C.G. LIMIT, AS DEPICTED BY THE
DASHED LINE IN CHART B, APPLIES.
6500

6000
5100 LBS
GROSS WIGHT − LBS

5500

5000 LONGITUDINAL CG ENVELOPE

4500

4000 NORMAL CG LIMITS

3500

3000
194 196 198 200 202 204 206 208
CHART B: LONGITUDINAL C.G. STATION (IN)
F92−051C

Figure 6−1. Center of Gravity Envelope.

Reissue 3
6−2 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

CG REAR FACING CL OF BAGGAGE


PASSENGERS COMPARTMENT

CG OF PILOT OR CG FWD FACING


COPILOT/PASSENGER PASSENGERS

CG CABIN

+19.0
+15.85

0.0 0.0

-15.85
-19.0

STA 193.0

STA 130.7 STA 173.0 STA 213.0 STA 245.6

F92−052

Figure 6−2. Reference Coordinates

Reissue 3
Original 6−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

50 -50
60 40 20 0 -20 -40 -60

220

200

180

160

140

120
WL 106
FLOOR
100

80

60

BL 8.5 BL 24
BEAM BEAM

60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480
STA 199.25
WL 207.97 5° 0”

220

200 STA 292.817


WL 147
180
WL 159
160 ROOF DECK
140

WL 106 120
FLOOR
100

80

60
3° 16”
STA 155.5 STA 230.5
FRAME FRAME
JACKING
POINTS

F92−053A

Figure 6−3. Station Diagram

Reissue 3
6−4 Original
BASIC WEIGHT AND BALANCE RECORD
(CONTINUOUS HISTORY OF CHANGES IN STRUCTURE OR EQUIPMENT AFFECTING WEIGHT AND BALANCE)
AIRCRAFT MODEL SERIAL NUMBER REGISTRATION NUMBER N9XXXX PAGE 4 OF 4
MD900 900−000XXX
WEIGHT CHANGE RUNNING TOTAL
ITEM NO.
ADDED (+) REMOVED (-) BASIC AIRCRAFT
DATE DESCRIPTION OF ARTICLE
OR MOCIFICATION LONG LAT LONG LAT LONG LAT LONG LAT WEIGHT LONG LAT LONG LAT
IN OUT WEIGHT WEIGHT
ARM ARM MOMENT MOMENT ARM ARM MOMENT MOMENT ARM ARM MOMENT MOMENT

12/23/xx ACTUAL BASIC WEIGHT 3277.8 210.2 0.4 689103 1465

01/09/xx X FIXED BALLAST IN NOSE 5.0 87.6 438


01/09/xx REVISED CALCULATED BASIC WEIGHT 3272.8 210.4 0.4 688665 1309

Original
Reissue 3
ROTORCRAFT FLIGHT MANUAL

Figure 6−4. Sample Weight and Balance Record


MD900 (902 Configuration with PW 206E)

Form HOQ014 (rev 5/00) MD Helicopters, Inc.


CSP−902RFM206E−1

6−5
Balance Data
Weight and

F92−054A
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

AIRCRAFT ACTUAL WEIGHT


Model MD900 Serial No. 900-000XX Reg. No. N92XXX Date 12/23/XX

Weighed by J. Doe

EMPTY FULL
FUEL X
OIL, ENGINE LH X
OIL, ENGINE RH X
OIL, TRANSMISSION X
HYDRAULIC FLUID X

60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480
STA 199.25
WL 207.97 5° 0”

220

200 STA 292.817


WL 147
180
WL 159
160 ROOF DECK
140

WL 106 120
FLOOR
100

80

60
3° 16”
STA 155.5 STA 230.5
FRAME FRAME
JACKING
F92−187A
POINTS
NOTE: IN A LEVEL ATTITUDE, MAIN ROTOR MAST IS TILTED 3 DEG. FORWARD.

AVE. SCALE TARE OR NET LONGITUDINAL LATERAL LONGITUDINAL LATERAL


WEIGHING POINT READING CALIB. CORR. WEIGHT ARM ARM MOMENT MOMENT
LBS LBS LBS IN IN IN-LBS IN-LBS
Forward 869.7 0.0 869.7 154.0 -9.3 133929 -8066
Aft Right 1289.5 0.0 1289.5 233.0 23.3 300454 29981
Aft Left 887.5 0.0 887.5 233.0 -23.3 206788 -20634
TOTAL (AS WEIGHED) 3046.7 210.4 0.4 641170 1280
Less : Surplus Weight (See Table 1) -1.8 189.4 -10.4 -346 19
Plus: Missing Required Equipment (See Table 1) 222.6 198.0 0.0 44071 0

TOTAL - BASIC WEIGHT 3267.4 209.6 0.4 684895 1299

Figure 6−5. Sample Weight and Balance Report

Reissue 3
6−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

6−2. LOAD LIMITS AND BALANCE CRITERIA

The load limits and balance conditions are as noted in Table 6-1.
Do not exceed these limitations at any time during flight.
Use the helicopter Basic Weight as recorded in the Basic Weight and Balance Record
inserted in this section to perform all weight and balance computations. Basic Weight
includes oil, hydraulic fluid, and unusable fuel.

6−3. EQUIPMENT REMOVAL OR INSTALLATION

Removal or addition of equipment must be entered on the repair and alteration


report form, FAA 337, in accordance with Federal Air Regulations which shall then
become part of the helicopter log book file.
Record the weight and balance effects of these changes in the Basic Weight and
Balance Record inserted in this section.
Use the balance and station diagrams shown as an aid for weight and balance
changes.
Use the following tables to assist in determining weight and balance effects with
doors opened or removed.

Table 6−2. Cockpit, Cabin, and Baggage Compartment Doors Weight Data

WEIGHT LONGITUDINAL LATERAL MOMENT


ITEM (LB) STATION STATION (IN−LB)
(ARM) (ARM) Longitudinal Lateral
Cockpit doors (2) 24.0 132.9 "30.6 3190 "367
Cabin doors (2) 32.2 196.0 "31.2 6311 "502
Baggage door (1) 9.4 269.0 0 2529 0

Table 6−3. Cabin Doors Open Weight Data

WEIGHT LONGITUDINAL LATERAL MOMENT


(LB) STATION STATION (IN−LB)
ITEM
(ARM) (ARM) Longitudinal Lateral

Cabin doors (2) 32.2 248.0 "31.2 7986 "502


Note: At minimum flying weight (3500 LBS) the CG shifts 0.48 inch aft with cabin doors
open.
At maximum gross weight (6250 LBS) the CG shifts 0.27 inch aft with cabin doors open.

Reissue 3
Original 6−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

6−4. LONGITUDINAL WEIGHT AND BALANCE DETERMINATION:


PASSENGER CONFIGURATION

To determine that the gross weight and longitudinal center of gravity (fore and
aft) for a given flight are within limits, proceed as follows.
Obtain aircraft basic weight and moment from the Weight and Balance Record in­
serted in this section.
Determine weights and moments of useful load items (Ref. Figure 6-2).
Add above items.
Determine corresponding center of gravity for gross weight by dividing total moment
by gross weight. This computation must be done with zero fuel and with mission
fuel gross weight (Ref. EXAMPLE I: ).
NOTE: If loadings are not symmetrical about the aircraft centerline, determine lateral
CG’s as described in Paragraphs 6−6 and 6−7.
EXAMPLE I: Longitudinal CG Determination − Passenger
WEIGHT STATION MOMENT
ITEM
(LB) (ARM) (IN−LB)
Basic Weight (from Figure 6-4) 3272.8 688665
Pilot 170 130.70 22219
Copilot/Passenger 170 130.70 22219
Passenger - Rear Facing R/H 170 173.0 29410
Passenger - Rear Facing L/H 170 173.0 29410
Passenger - FWD Facing R/H 170 213.0 36210
Passenger - FWD Facing L/H 170 213.0 36210
1. Zero Fuel Weight 4292.8 864343
Add: Fuel (Jet-A) 994.0 191.1 189953
2. Gross Weight 5286.8 1054296
Calculation of Longitudinal CG

CG at Zero Fuel Weight:

Moment at Zero Fuel Weight 864343


= = 201.3
Zero Fuel Weight 4292.8
CG at Gross Weight:
Moment at Gross Weight 1054296
= = 199.4
Gross Weight 5286.8

NOTE: The CG’s fall within the limits specified in Table 6−1; therefore, the loading meets
the longitudinal CG limits.

Reissue 3
6−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

6−5. LONGITUDINAL LOADING OF CARGO

The large aft compartment of the Model 900 provides great flexibility in the variety
of cargo loads it can accommodate.
To determine the gross weight and center of gravity for a given flight are within
limits, proceed as follows.
Obtain the Basic Weight and Moment from the Weight and Balance Record (Ref.
Figure 6-4).
Establish the weight of cargo load.
Determine the location of the cargo longitudinal CG (Ref. Figure 6-3)
Obtain the cargo moment:
Cargo Moment = Cargo Weight X Cargo CG
Perform weight and balance as previously described for passenger configura­
tion.
EXAMPLE II: Longitudinal CG Determination − Cargo

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)

Basic Weight (from Figure 6-4) 3272.8 688665


Pilot 170 130.7 22219
Copilot/Passenger 170 130.7 22219
Cargo 750 190.0 142500
1. Zero Fuel Weight 4362.8 875603
Add: Fuel (Jet-A) 300.0 187.0 56100

2. Gross Weight 4662.8 931703

Calculation of Longitudinal CG
CG at Zero Fuel Weight:

Moment at Zero Fuel Weight 875603


= = 200.7
Zero Fuel Weight 4362.8
CG at Gross Weight:

Moment at Gross Weight 931703


= = 199.8
Gross Weight 4662.8

NOTE: The CG’s fall within the limits specified in Table 6−1; therefore, the loading meets
the longitudinal CG limits.

Reissue 3
Original 6−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

6−6. PERMISSIBLE LATERAL LOADINGS − PASSENGER


CONFIGURATION

Safe operation of this helicopter requires that it be flown within established lateral
as well as longitudinal center of gravity limits.
It is therefore imperative that lateral center of gravity control be exercised.
All combinations of internal loadings are permissible if gross weight, longitudinal,
and lateral center of gravity considerations permit.
To determine the gross weight and center of gravity for a given flight are within
limits, proceed as follows.
Obtain the basic weight and longitudinal moment from The Basic Weight and Bal­
ance Record (Ref. Figure 6-4).
For pilot and passenger longitudinal and lateral center of gravity stations, see
Figure 6-2.
EXAMPLE III: Lateral CG Determination − Passenger

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)
Basic Weight (from Figure 6-4) 3272.8 1309
Pilot 170 +15.85 2695
Passenger - Rear Facing R/H 170 +19.00 3230
Passenger - FWD Facing R/H 170 +19.00 3230
1. Zero Fuel Weight 3782.8 10464
--
Add: Fuel (Jet-A) 500.0 0
2. Gross Weight 4282.8 10464

Calculation of Lateral CG
CG at Zero Fuel Weight:

Moment at Zero Fuel Weight 10464


= = 2.77
Zero Fuel Weight 3782.8
CG at Gross Weight:

Moment at Gross Weight 10464


= = 2.44
Gross Weight 4282.8

NOTE: The CG’s fall outside the limits specified in Table 6−1; therefore, the loading
does not meet the lateral CG limits.

Reissue 3
6−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

6−7. LATERAL LOADING OF CARGO

To determine the gross weight and lateral center of gravity for a given flight are
with limits, proceed as follows.
Find weight of load.
Determine lateral location (station) of load center of gravity.
Measure load distance from aircraft (centerline) lateral station zero), right
(+) : left (-).
Obtain the lateral load moment as follows.
Lateral moment = weight X lateral station (or use Table 6-10).
Perform weight and balance as previously described for longitudinal CG determina­
tions.

6−8. INTERNAL LOADING OF CARGO

The following instructions should be followed when carrying internal cargo.


Restrain the cargo from shifting by using the correct number of tiedowns in accor­
dance with Table 6-4.
Locate restraint loops in accordance with Figure 6-6.
NOTE: Cargo carried in the baggage compartment shall not be higher than 36 inches.
To assure that cargo is properly secured, refer to Table 6-4.
The numbered tiedown location is located in the far left column of Table 6-4
with their respective restraint values in the six columns to the right.
Locate the cargo tiedown numbers for all of the tiedowns that you will be using
in the respective cargo areas (main cabin or baggage compartment).
Add the restraint values for each of the tiedowns in each of the three directions
(forward, left and right).
If the sum of restraint values in each of the three directions equals or exceeds the
weight of the cargo, then the cargo is sufficiently restrained.
NOTE: 1. Cargo should be centered in the cabin or baggage compartment.
2. Do not load cargo outside the perimeter defined by the cargo tiedown fittings.

Reissue 3
Original 6−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

EXAMPLE IV: Tiedown 500 pounds of cargo in the main cabin.


LATERAL
TIEDOWN No. FORWARD LEFT RIGHT
1 --- 220 ---
14 --- --- 220
2 20 40 ---
13 20 --- 40
4 130 40 ---
11 130 --- 40
5 120 220 ---
10 120 --- 220
____ ____ ____
TOTAL 540 520 520
Since all three values exceed the weight of the cargo (500 pounds), the cargo is
sufficiently restrained.

Reissue 3
6−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

Table 6−4. Internal Cargo Loading

TIE-DOWN LOCATION RESTRAINT VALUE/POUNDS OF CARGO


MAIN CABIN BAGGAGE COMPARTMENT
TIE-DOWN FUSELAGE LATERAL RESTRAINT DIRECTION RESTRAINT DIRECTION
NUMBER STATION STATION LATERAL LATERAL LATERAL LATERAL
FORWARD FORWARD
LEFT (-) RIGHT (+) LEFT (-) RIGHT (+)
1 156.8 -27.0 220
2 174.9 -25.0 20 40
3 193.0 -25.0 130 20
4 211.1 -25.0 130 40
5 229.2 -27.0 120 220
6 229.2 -11.0 50 240
7 229.2 -8.0 50 240
8 229.2 8.0 50 240
9 229.2 11.0 50 240
10 229.2 27.0 120 220
11 211.1 25.0 130 40
12 193.0 25.0 130 20
13 174.9 25.0 20 40
14 156.8 27.0 220
15 156.8 11.0 240
16 156.8 8.0 240
17 156.8 -8.0 240
18 156.8 -11.0 240
19 232.9 -21.6 90 185
20 251.0 -24.8 120 135 110
21 233.3 0.0 85 85
22 257.9 0.0 20 120 120
23 232.9 21.6 90 185
24 251.0 24.8 120 135 110
25 230.5 -24.6 110
26 230.5 24.6 110
27 269.0 -17.5 105
28 269.0 17.5 105

Reissue 3
Original 6−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

CARGO RESTRAINT LOCATION

1 18 17 16 15 14

2 13
FWD

3 12

LEFT RIGHT

4 11

5 6 7 8 9 10
TIEDOWNS 25 AND 26 ARE ``D''
RINGS LOCATED AT WL 154.5
25 26

19 21 23

20 24
22

27 28
TIEDOWNS 19 THRU 28 ARE
``D'' RINGS. TIE DOWNS 27 AND
F92−056
28 ARE LOCATED AT WL 155.0

Figure 6−6. Cargo Restraint

Reissue 3
6−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

1100
1075
1050
1025
1000
975
950
925
900
875
NOTES:
850
WEIGHTS AND MOMENTS BASED ON JET−A FUEL
825 (ASTM D−1655) AT 6.8 POUNDS PER U.S. GALLON
800
2. TOTAL WEIGHT OF FUEL IS DEPENDENT UPON
775 THE SPECIFIC GRAVITY AND TEMPERATURE
750 VARIATION SHOULD BE ANTICIPATED IN
GAUGE READINGS WHEN TANKS ARE FULL.
725 3. FUEL CG VARIES WITH QUANTITY
700
675
650
625
600
FUEL WEIGHT - POUNDS

575
550
525
500
475
450
425
400
375
350
325
300
275
250
225
200
175
150
125
100
75
50
25
0
183 184 185 186 187 188 189 190 191
FUSELAGE STATION CG F92−057−1

Figure 6−7. Fuel Station Diagram − Jet−A

Reissue 3
Original 6−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

1050
1025
1000
975
950
925
900
875
850
825 NOTES:
WEIGHTS AND MOMENTS BASED ON JET B FUEL
800 (ASTM D−1655) AT 6.5 POUNDS PER U.S. GALLON
775 2. TOTAL WEIGHT OF FUEL IS DEPENDENT UPON
750 THE SPECIFIC GRAVITY AND TEMPERATURE
VARIATION SHOULD BE ANTICIPATED IN
725 GAUGE READINGS WHEN TANKS ARE FULL.
3. FUEL CG VARIES WITH QUANTITY
700
675
650
625
600
575
FUEL WEIGHT - POUNDS

550
525
500
475
450
425
400
375
350
325
300
275
250
225
200
175
150
125
100
75
50
25
0
183 184 185 186 187 188 189 190 191
FUSELAGE STATION CG F92−057−2

Figure 6−8. Fuel Station Diagram − Jet−B

Reissue 3
6−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

Table 6−5. Fuel Loading Table − Jet A (6.8 lb/U.S. gal)


VOLUME WEIGHT STATION MOMENT
U.S. GALLONS POUNDS INCHES IN−LBS
10 68 184.0 12511
15 102 184.4 18813
20 136 184.9 25144
25 170 185.3 31503
30 204 185.7 37888

35 238 186.1 44297


40 272 186.5 50728
45 306 186.9 57181
50 340 187.2 63653
55 374 187.5 70142

60 408 187.9 76647


65 442 188.2 83166
70 476 188.4 89697
75 510 188.7 96237
80 544 188.9 102787

85 578 189.2 109343


90 612 189.4 115905
95 646 189.6 122470
100 680 189.8 129038
105 714 189.9 135607

110 748 190.1 142176


115 782 190.2 148744
120 816 190.3 155309
125 850 190.4 161872
130 884 190.5 168431

135 918 190.6 174986


140 952 190.7 181537
145 986 190.8 188033
150 1020 190.8 194626
155 1054 190.9 201165
160 1088 190.9 207710
NOTES:
1. TOTAL WEIGHT OF FUEL IS DEPENDANT UPON THE SPECIFIC
GRAVITY AND TEMPERATURE. VARIATION SHOULD BE ANTICI−
PATED IN GAUGE READINGS WHEN TANKS ARE FULL.
2. FUEL CG VARIES WITH QUANTITY.
3. MAXIMUM USEABLE FUEL QUANTITY IS 994 LBS.
4. MAXIMUM USEABLE FUEL QUANTITY IS 1078 LBS. WITH RANGE
EXTENDER

Reissue 3
Original 6−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

Table 6−6. Fuel Loading Table − Jet B (6.5 lb/U.S. gal)


VOLUME WEIGHT STATION MOMENT
U.S. GALLONS POUNDS INCHES IN−LBS
10 65 184.0 11959
15 98 184.4 17983
20 130 184.9 24035
25 163 185.3 30113
30 195 185.7 36216

35 228 186.1 42342


40 260 186.5 48490
45 293 186.9 54658
50 325 187.2 60845
55 358 187.5 67048

60 390 187.9 73266


65 423 188.2 79497
70 455 188.4 85739
75 488 188.7 91992
80 520 188.9 98252

85 553 189.2 104519


90 585 189.4 110791
95 618 189.6 117067
100 650 189.8 123345
105 683 189.9 129624

110 715 190.1 135903


115 748 190.2 142181
120 780 190.3 148457
125 813 190.4 154730
130 845 190.5 161000

135 878 190.6 167266


140 910 190.7 173528
145 943 190.8 179786
150 975 190.8 186040
155 1008 190.9 192290
160 1040 190.9 198538
NOTES:
1. TOTAL WEIGHT OF FUEL IS DEPENDANT UPON THE SPECIFIC
GRAVITY AND TEMPERATURE. VARIATION SHOULD BE ANTICIPATED
IN GAUGE READINGS WHEN TANKS ARE FULL.
2. FUEL CG VARIES WITH QUANTITY.
3. MAXIMUM USEABLE FUEL QUANTITY IS 950 LBS.
4. MAXIMUM USEABLE FUEL QUANTITY IS 1030 LBS. WITH RANGE
EXTENDER

Reissue 3
6−18 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

Table 6−7. Weight and Longitudinal Moments − Pilot, Passengers, Baggage

PILOT OR REAR FACING FWD FACING


PASSENGER COPILOT/PASSENGER STA 130.7 PASSENGER PASSENGER
WEIGHT STA 173.0 STA 213.0
(LBS) MOMENT MOMENT MOMENT
(IN−LB) (IN−LB) (IN−LB)
100 13070 17300 21300
120 15684 20760 25560
140 18298 24220 29820
160 20912 27680 34080
180 23526 31140 38340
200 26140 34600 42600
220 28754 38060 46860
240 31368 41520 51120

AFT AFT
BAGGAGE BAGGAGE
BAGGAGE STA 245.6 BAGGAGE STA 245.6
(LBS) (LBS)
MOMENT MOMENT
(IN−LB) (IN−LB)
100 24560 320 78592
120 29472 340 83504
140 34384 360 88416
160 39296 380 93328
180 44208 400 98240
200 49120 420 103152
220 54032 440 108064
240 58944 460 112976
260 63856 480 117888
280 68768 500 122800
300 73680

Reissue 3
Original 6−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

Table 6−8. Weight and Longitudinal Moments − Cargo

WEIGHT MOMENT (IN−LB)


(LBS) STATION 160 STATION 180 STATION 200 STATION 220 STATION 240
100 16000 18000 20000 22000 24000
120 19200 21600 24000 26400 28800
140 22400 25200 28000 30800 33600
160 25600 28800 32000 35200 38400
180 28800 32400 36000 39600 43200

200 32000 36000 40000 44000 48000


220 35200 39600 44000 48400 52800
240 38400 43200 48000 52800 57600
260 41600 46800 52000 57200 62400
280 44800 50400 56000 61600 67200

300 48000 54000 60000 66000 72000


320 51200 57600 64000 70400 76800
340 54400 61200 68000 74800 81600
360 57600 64800 72000 79200 86400
380 60800 68400 76000 83600 91200

400 64000 72000 80000 88000 96000


420 67200 75600 84000 92400 100800
440 70400 79200 88000 96800 105600
460 73600 82800 92000 101200 110400
480 76800 86400 96000 105600 115200
500 80000 90000 100000 110000 120000

Reissue 3
6−20 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Weight and
Balance Data

Table 6−9. Weight and Lateral Moments − Pilot and Passengers

PILOT OR REAR FACING FWD FACING


PASSENGER COPILOT/PASSENGER PASSENGER PASSENGER
WEIGHT STA. ±15.85* STA. ±19.00* STA. ±19.00*
(LBS) MOMENT MOMENT MOMENT
(IN−LB) (IN−LB) (IN−LB)
100 1585 1900 1900
110 1744 2090 2090
120 1902 2280 2280
130 2061 2470 2470
140 2219 2660 2660

150 2378 2850 2850


160 2536 3040 3040
170 2695 3230 3230
180 2853 3420 3420
190 3012 3610 3610

200 3170 3800 3800


210 3329 3990 3990
220 3487 4810 4810
230 3646 4370 4370
240 3804 4560 4560

250 3963 4750 4750


260 4121 4940 4940
270 4280 5130 5130
280 4438 5320 5320
290 4597 5510 5510
300 4755 5700 5700
*Indicated moments are + (right lateral) and - (left lateral).

Reissue 3
Original 6−21
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Weight and MD900 (902 Configuration with PW 206E)
Balance Data

Table 6−10. Weight and Lateral Moments − Cargo

MOMENT (IN−LB)
WEIGHT
(LBS) LATERAL LATERAL LATERAL LATERAL
STATION ±5 in.* STATION ±10 in.* STATION ±15 in.* STATION ±20 in.*
20 100 200 300 400
40 200 400 600 800
60 300 600 900 1200
80 400 800 1200 1600
90 450 900 1350 1800

100 500 1000 1500 2000


110 550 1100 1650 2200
120 600 1200 1800 2400
130 650 1300 1950 2600
140 700 1400 2100 2800

150 750 1500 2250 3000


160 800 1600 2400 3200
170 850 1700 2550 3400
180 900 1800 2700 3600
l90 950 1900 2850 3800

200 1000 2000 3000 4000


210 1050 2100 3150 4200
220 1100 2200 3300 4400
230 1150 2300 3450 4600
240 1200 2400 3600 4800

250 1250 2500 3750 5000


260 1300 2600 3900 5200
270 1350 2700 4050 5400
280 1400 2800 4200 5600
290 1450 2900 4350 5800
300 1500 3000 4500 6000
*Indicated moments are + (right lateral) and - (left lateral).

Reissue 3
6−22 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Systems Description

SECTION VII
SYSTEMS DESCRIPTION
TABLE OF CONTENTS

PARAGRAPH PAGE
7-1. Helicopter Exterior Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Figure 7-1. Helicopter - Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2. Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Figure 7-2. Door Opening Decals - Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3. Tailboom and Empennage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7-4. Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Figure 7-3. Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7-5. Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Figure 7-4. Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-6. Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Figure 7-5. Cyclic Controls Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Figure 7-6. Collective Controls Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Figure 7-7. Upper Flight Controls Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Figure 7-8. Anti-Torque Controls Subsystem (Sheet 1 of 3) . . . . . . . . . . . . . . . . 7-16
Figure 7-9. Anti-Torque Controls Subsystem (Sheet 2 of 3) . . . . . . . . . . . . . . . . 7-17
Figure 7-10. Anti-Torque Controls Subsystem (Sheet 3 of 3) . . . . . . . . . . . . . . 7-18
Figure 7-11. VSCS Control Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
7-7. Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Figure 7-12. Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Figure 7-13. Hydraulic System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Figure 7-14. Rotor Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7-8. Propulsion System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Figure 7-15. PW206E Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Figure 7-16. Powerplant - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Figure 7-17. Drive System (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Figure 7-17. Drive System (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
7-9. Engine Air Intake and Inlet Particle Separator (IPS) . . . . . . . . . . . . . . . . . . . . . . . 7-28
Figure 7-18. Engine Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
7-10. Engine Power Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

Reissue 3
Original 7−i
ROTORCRAFT FLIGHT MANUAL
CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Systems Description

PARAGRAPH PAGE
7-11. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Figure 7-19. Fuel System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Figure 7-20. IIDS Fuel System Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
7-12. Fire Extinguishing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Figure 7-21. Fire Extinguishing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
7-13. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Figure 7-22. Battery Power and External Power Subsystem Block Diagram . 7-36
Figure 7-23. Battery Power, External Power,
and DC Power Component Locator . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
7-14. Environmental Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Figure 7-24. Heat/Defog System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
7-15. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . 7-41
Figure 7-25. IIDS System Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Figure 7-26. IIDS Display Brightness Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Figure 7-27. Alphanumeric Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47
Table 7-1. Automatic Alphanumeric Display
Warning/Caution/Advisory Messages . . . . . . . . . . . . . . . . . . . . . . . . 7-47
7-16. IIDS Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
7-17. Balance Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51
Figure 7-28. Balance Monitoring System Installation . . . . . . . . . . . . . . . . . . . . . 7-52
7-18. IIDS Menu Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
Figure 7-29. IIDS Top Level Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
Figure 7-30. Time Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Figure 7-31. Balance Monitor, Main Rotor Balance . . . . . . . . . . . . . . . . . . . . . . . 7-55
Figure 7-32. Balance Monitor, Run M/R Measurements . . . . . . . . . . . . . . . . . . . 7-56
Figure 7-33. Balance Monitor, Main Rotor Configuration . . . . . . . . . . . . . . . . . . 7-57
Figure 7-34. Balance Monitor, Main Rotor Solution Options . . . . . . . . . . . . . . . 7-58
Figure 7-35. Balance Monitor, Display M/R Solution . . . . . . . . . . . . . . . . . . . . . . 7-59
Figure 7-36. Balance Monitor, M/R Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Figure 7-37. Balance Monitor, NOTAR Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-61
Figure 7-38. Balance Monitor, NOTAR Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Figure 7-39. Balance Monitor, Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-63
Figure 7-40. Balance Monitor, BMS Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Figure 7-41. Balance Monitor, BMS Version Log . . . . . . . . . . . . . . . . . . . . . . . . . . 7-65
Figure 7-42. Balance Monitor, BMS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

Reissue 3
7−ii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Systems Description

Figure 7-43. Aircraft Monitor, Exceedance Log Menu . . . . . . . . . . . . . . . . . . . . . 7-67


Figure 7-44. Aircraft Monitor - Trend Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
Figure 7-45. Aircraft Monitor, Fault Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
Figure 7-46. Aircraft Monitor - IIDS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70
Figure 7-47. Fuel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
Figure 7-48. Set Engine Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72
Figure 7-49. Set Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72

Reissue 3
Original 7−iii
ROTORCRAFT FLIGHT MANUAL
CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Systems Description

This page intentionally left blank!

Reissue 3
7−iv Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

SECTION VII
SYSTEMS DESCRIPTION

7−1. HELICOPTER EXTERIOR DESCRIPTION

Design features:
 Category A performance capabilities

 Cockpit with outstanding field of view

 All composite fuselage with expanded aluminium foil embedded in skin for light­
ning protection

 Wide (52 inch), sliding cabin doors for loading bulky cargo

 Crash resistant fuel cell

 Built-in steps and work platforms for maintenance

 NOTAR anti-torque system

 H-type empennage with twin vertical stabilizers

 Five-bladed main rotor with swept blade tips

 Hingeless low drag main rotor hub

 Optional engine inlet air particle separator

 On-board systems monitoring and computerized track and balance


The patented NOTAR anti-torque system provides many benefits. It results in
low noise by locating the fan in the fuselage and eliminating the conventional noisy
tail rotor, provides outstanding safety because there is no exposed tail rotor, and
improved directional controllability over that of the conventional tail rotor helicopter.
The five-bladed main rotor is designed for outstanding performance and flying quali­
ties. Vibration in the passenger spaces is minimized by the incorporation of the
five blades and the unique dynamically-tuned ``static mount” that supports the
rotor and transmission. The swept tips on rotor blades improve performance and
reduce main rotor noise. Interior noise is minimized by using an acoustic noise
attenuating support for the transmission gearbox, and acoustic insulation in the
ceiling and sidewalls of the cabin.

Reissue 3
Original 7−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

MAIN ROTOR BLADE


ASSEMBLY

EMPENNAGE
ASSEMBLY

ENGINE
RIGHT
HAND
UPPER COWLING
AND FAIRINGS

ANTI-TORQUE
THRUSTER
ENGINE
CABIN DOOR TRANSMISSION LEFT HAND
ASSEMBLY TAILBOOM
ASSEMBLY

FUSELAGE STRUCTURE
ASSEMBLY

COCKPIT
DOOR
BAGGAGE ANTI-TORQUE
COMPARTMENT ASSEMBLY
DOOR

COCKPIT
DOOR

CABIN DOOR

FLIGHT LANDING GEAR


CONTROLS ASSEMBLY
F92−058

Figure 7−1. Helicopter − Major Components

Reissue 3
7−2 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

The composite flexbeam main rotor hub replaces the normal hinges with a fiberglass/
epoxy flexbeam that twists and bends to accommodate the blade motions. It, and
the elastomeric lead/lag dampers, are located within the elliptical pitchcase for a
low drag hub that is composed of a minimum number of parts.
The empennage includes a fixed horizontal stabilizer and two controlled vertical
stabilizers that provide directional stability.
The screened NOTAR inlet is on the top of the cowling, between the engines and
aft of the rotor. In this location it is protected from dust and debris, and is shaped
to direct NOTAR fan noise up and away from observers on the ground, thus helping
to minimize noise.
The cabin floor is approximately three feet above the ground. This provides space
under the fuselage for the energy absorbing landing gear to deflect, and room in
the lower fuselage for the 149 gallon fuel cell. A convenience step is provided on
the right side of the fuselage for entering and departing.
Step/handholds and fold-out work platforms are built into the sides of the fuselage,
forward and aft of the cabin doors, for easy access to equipment located on the
engine and transmission decks.
Two tiedown fittings are positioned high on the sides of the fuselage in line with
the forward edge of the cabin doors, and one on the fuselage centerline just above
the baggage compartment door. Fabric socks are used to capture the blade tips
for tying them to the landing gear crosstubes.

7−2. FUSELAGE

The fuselage contains the cockpit; cabin; baggage compartment; fuel cell; NOTAR
fan, support, and ducts; and avionics equipment. The rotor/transmission support,
engines, and systems equipment are mounted on the top, and the landing gear
on the bottom. The fuselage structure has an aluminum upper deck, main frames,
and anti-plowbeams under the cockpit, with graphite/epoxy skins, keel beams,
cockpit framing, floors, and doors.
The fuselage is one of three components that contribute to an integrated systems
approach to the MD Explorer's hard landing energy absorbing concept. The others
are the landing gear and crew/passenger seats. This approach has served well in
the OH-6A, AH-64A, and MD500 helicopters.
The cabin has an open flat floor from the front of the copilot's station through
the cabin and to the back of the baggage compartment area. With the seats removed,
the entire floor area is usable for loading cargo.
Space is provided in the nose for the battery; under the cockpit floor and in the
baggage compartment for avionics equipment; and under the baggage compartment
floor for air conditioning equipment. The single fuel cell is mounted in the belly
of the fuselage surrounded by bulkheads fore and aft, and keel beams to the sides.

Reissue 3
Original 7−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Entry Doors:
Hinged cockpit doors, sliding cabin doors, and a hinged baggage compartment door
provide access. The cockpit doors have door release handles that allow the doors
to be removed (Ref. Section VIII). The windows in the cabin doors are easily remov­
able and the meet Transport Category emergency exit size criteria.
The cockpit door handles have four positions and main cabin door handles have
three positions:

COCKPIT DOOR OPENING DECAL CABIN DOOR OPENING DECAL

SAFELOCK

SAFELOCK
OPEN OPEN
SAFELOCK
KEY
SLAM LOCK

OPEN SLIDING LOCK

DOOR SLIDING

EARLY CONFIGURATION DOOR


LOCK

CURRENT CONFIGURATION

F92−059A

Figure 7−2. Door Opening Decals − Exterior


The rotor/transmission mount consists of an eight-legged metal truss that sup­
ports the mast base and the static mast. The transmission gearbox mounts beneath
the mast base and the rotor turns on the static mast tube on a set of tapered roller
thrust bearings. Two of the truss tubes on the right side of the aircraft are removable
for transmission maintenance.
Graphite/epoxy cowlings and access doors on top of the fuselage enclose the equip­
ment located there.
Saddle mounts in the lower fuselage clamp the forward and aft landing gear cross­
tubes in place.
Lightning protection for the graphite/epoxy skins is provided by expanded alumi­
num foil molded into the surface, with all components electrically bonded together.
Electromagnetic pulse protection (EMP) is provided by the aluminum structure,
the expanded aluminum foil on the graphite skins, and the shielding of individual
electric/avionics systems components and wiring.

Reissue 3
7−4 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

7−3. TAILBOOM AND EMPENNAGE

Anti-torque, directional control, and yaw stability is provided by the NOTAR


fan, circulation control tailboom, the thruster, and the horizontal and vertical
stabilizers with VSCS.
The NOTAR fan is driven directly from the main transmission. The fan is located
in the aft fuselage, and supplies pressurized air to the tailboom (pressure ratio
= 1.02 to 1.12). Its blade pitch and the thruster nozzle rotational positions are oper­
ated by the anti-torque pedals.
The circulation control tailboom is a hollow graphite/epoxy cylinder that bolts
to the aft end of the fuselage and supports the horizontal and vertical stabilizers,
tail bumper, and the thruster. The tailboom directs the pressurized air to the thruster
while allowing some air to flow out of the two slots along its right side. This arrange­
ment creates a significant side force on the tailboom as a result of the circulation
flow around the tailboom while it is immersed in the main rotor downwash. The
remainder of the side force required for directional control is produced by airflow
out of the controllable direct jet thruster at the end of the tailboom.
The empennage consists of the horizontal stabilizer with upper and lower moveable
vertical stabilizers located at each tip. The horizontal and vertical surfaces are graph­
ite/epoxy. The horizontal stabilizer has an inverted NACA 2412 airfoil with a fixed
incidence of -1 degree. A trailing edge Gurney tab is installed above and below
the airfoil to balance aerodynamic moments. The vertical stabilizers have a hybrid
NACA 23012/NACA 0012 airfoil cambered toward the right side of the helicopter.
The vertical stabilizers are controlled in incidence by electro-mechanical actuators
located within the horizontal stabilizer that operate in response to collective pitch
inputs. Both vertical stabilizers also respond to the Vertical Stabilizer Control Sys­
tem (VSCS) to function as a yaw damper.
To minimize tail vibration, the horizontal stabilizer attaches to the top of the tailboom
with an energy absorbing mount that is hinged along a fore-and-aft axis at the
right side, and connected by an elastomeric damper on the left side.
Lightning protection is provided by a strip of aluminum foil bonded onto the
surface of the tailboom, expanded aluminum foil co-cured onto the empennage sur­
faces, and jumpers to form a continuous electrical path to the fuselage.

Reissue 3
Original 7−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

7−4. LANDING GEAR

The landing gear (Ref. Figure 7-3) supports the helicopter when it is in contact
with the ground. The landing gear can withstand loads encountered during landing,
ground handling, and provides a stable platform to prevent ground resonance.
The landing gear primarily absorbs normal landing forces, with the capabilities
to absorb severe landing forces during overload conditions. The landing gear dimen­
sions are based on the required minimum roll-over and minimum pitch-over angles.
A minimum angle of 27 degrees is maintained from the center of gravity (CG) location
to the skid-to-ground contact point. The landing gear consists of the following compo­
nents:
Forward and Aft Crosstubes - Provide energy absorbing capabilities during nor­
mal or severe landings.
Forward and Aft Saddle Assemblies - Provide a means to attach the crosstube
assemblies to the fuselage attachment points.
Side Stop Clamp Assemblies - Prevent side movement of the crosstube assemblies.
Forward Spacer Fittings - Forward attachments for the skid tubes and forward
crosstube assembly.
Skid Tubes - Provide landing gear-to-ground contact points.
Damper Assemblies - Aft attachments for the skid tubes and aft crosstube assem­
bly.
Each damper has a reservoir fluid level indicator that is a rotating shaft which
shows through a 120 pie shaped window. When the reservoir is filled, the window
shows green with a very thin wedge of red showing to the first notch on the
housing. The thin wedge of red shows the reservoir is not completely full, to
allow for fluid expansion.
Ensure fluid level in reservoir is within limits.
Reservoir is near empty, when the window shows red and should be serviced
(RMM. Section 12-00-00).

Reissue 3
7−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

SIDE STOP
CLAMP ASSEMBLY

AFT
CROSSTUBE

PLUG

AFT AFT
ABRASION STRIP SADDLE ASSEMBLY
FORWARD DAMPER
CROSSTUBE ASSEMBLY

FORWARD
FORWARD SPACER FITTING
FORWARD SADDLE ASSEMBLY
ABRASION STRIP

GROUND HANDLING
STEP
ATTACH POINTS
MID ABRASION
SKID TUBE STRIP

LANDING GEAR DAMPER

RESERVIOR FLUID
LEVEL INDICATOR

SECOND NOTCH
FIRST NOTCH

RED
GREEN EMPTY FULL

RESERVOIR INDICATOR CLOCKING TYPICAL


F92−060

Figure 7−3. Landing Gear

Reissue 3
Original 7−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

7−5. MAIN ROTOR SYSTEM

The main rotor is a five-bladed, fully articulated hingeless flexbeam system. The
rotor diameter is 33.83 feet with a blade chord of 10 inches. At its nominal 100
percent rotational speed (NR), the rotor runs at 392 rpm (695 feet/second tip speed).
The flexbeam is primarily a unidirectional fiberglass/epoxy, y-shaped member that
connects the blade to the rotor hub, and twists and bends to accommodate the blade
motions, resisting centrifugal force while transmitting drive torque to the blade.
The five flexbeams attach to the hub by five bolts.
The pitchcase is a hollow, elliptically shaped graphite/epoxy tube that surrounds
the flexbeam and is attached to both the flexbeam and the blade at its outboard
end by a pair of expandable-bushing bolts. The pitchcase provides flapwise, chord­
wise, and torsional stiffness to the inboard end of the blade and serves to transmit
the feathering control motions to the blade. The pitchcase is attached to the hub
at its inboard end by the elastomeric snubber/damper that provides centering for
flapping and feathering motions, and by a combination spring/damper restraint
for chordwise motion to eliminate ground resonance. An elastomeric bumper is
bonded to the flexbeam halfway along its length to bear against the inside of the
pitchcase and restrict a flexbeam bending oscillation that would otherwise occur
during spin-up and shut-down of the rotor.

Reissue 3
7−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

ROTOR BLADE

ROTOR BLADE
RETENTION BOLTS

FLEXBEAM
PITCHCASE BUMPER

DRIVE DAMPER
PLATE

MAIN
ROTOR FLEXBEAM
HUB
CENTERING
BEARING
PITCH CHANGE
UPPER HORN INBOARD
HUB LOWER ABRASION STRIP
HUB

DRIVE
RING OUTBOARD
ABRASION STRIP
SCISSORS

TRIM TAB
ASSEMBLY F92−061

Figure 7−4. Main Rotor System


The hub consists of two machined aluminum plates with a steel spacer between
them. The plates are grooved to accept the flexbeams and are bolted together with
the same bolts that attach the flexbeams. The hub mounts to the static mast by
a pair of grease lubricated, tapered roller bearings. A splined drive plate bolts to
the top of the hub and is driven by the main rotor shaft that rotates inside the
mast.
This static mast rotor support configuration has been used successfully in the
OH-6A, AH-64A, and MD500 helicopters and is incorporated into the MD Explorer
for three reasons:
Vibration Control - fuselage/mast/rotor structure is tuned dynamically for mini­
mum vibration.
Reduced transmission weight - gearcase is not required to support rotor loads.

Reissue 3
Original 7−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Safety - if the drive shaft should break, the rotor remains mounted to the mast
by its two bearings for a safe autorotation landing.
The main rotor blade is made from fiberglass/epoxy with a hollow leading edge
spar and a Nomex honeycomb-filled trailing edge. It has a theoretical twist of -10
degrees; and the high performance airfoil tapers in thickness from 12 percent at
it's inboard end to 9.5 percent at the tip. The outboard 14 inches of the blade planform
has a parabolic swept back taper. A 8 inch long by 3/4 inch chord trim tab is centered
on the 77 percent radius station. Two pockets in the bottom of the blade near the
tip are provided for installing blade balance weights.
A titanium abrasion strip protects the inboard, constant-chord portion of the blade
while an electroformed nickel abrasion strip is fitted outboard. A polyurethane sheet
protects the under side of the blade outboard.
The MD Explorer has a built-in track and balance system for the main rotor and
for the NOTAR fan blades that operates through the Integrated Instrument Display
System (IIDS).
Lightning protection is afforded by a continuous electrical path from blade tip
to rotor mast, and so on into the fuselage. This consists of the metal abrasion strip
on the blade, expanded aluminum foil co-cured onto the surface of the pitchcase,
dual jumpers across all joints, and twin carbon brushes for hub-to-mast continuity.

7−6. FLIGHT CONTROLS

The flight controls provide a means of controlling blade pitch of the main rotor
in flight and during ground operations. The helicopter is equipped with dual pilot
controls.
The flight controls integrate pilot inputs from the cyclic, collective, and anti-torque
subsystems. The cyclic and collective control stick inputs are mechanically linked
to the upper flight controls for longitudinal, lateral, and vertical control. The anti-
torque pedal inputs are transmitted to the NOTAR fan and direct jet thruster
for directional control. The flight controls consist of the cyclic controls, collective
controls, upper flight controls, anti-torque controls, and vertical stabilizer control
subsystems.
The cyclic controls subsystem controls helicopter pitch and roll attitudes (longitu­
dinal and lateral control). The cyclic controls move the upper flight controls to cycle
increases or decreases in the rotor blades angle of attack in a cyclic manner around
the rotor azimuth. The result is a change in the helicopter pitch and/or roll attitude.
The cyclic control subsystem consists of the following components:
Cyclic stick assembly - Provides pilot control of helicopter pitch and/or roll atti­
tude. This cyclic stick mount places the stick grip at its highest point above
the floor when it is farthest aft - it moves down as it moves forward. This allows
the pilot to rest his/her forearm on his/her thigh throughout all flight modes
for very comfortable flying.

Reissue 3
7−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

Longitudinal and lateral trim actuators - Allow the pilot to position the cyclic
as required during flight and while on the ground.
Longitudinal linkages - Allow for cyclic input to the main rotor blades for helicop­
ter pitch control.
Longitudinal servoactuator - Hydraulically transfers longitudinal linkage inputs
to position the upper flight controls.
Lateral linkages - Allow for cyclic input to the main rotor blades for helicopter
roll control.
Lateral servoactuator - Hydraulically transfers lateral linkage inputs to position
the upper flight controls.
The collective controls subsystem controls helicopter lift (vertical control) and
thrust. As the collective stick assembly is moved, control linkages increase or de­
crease the rotor blades angle of attack.
The collective pitch system includes two automatic control features:
Conventional ``anticipatory” circuit into the Engine Electronic Controls (EEC) to
prepare them for an upcoming change of power demanded by the changing collective
pitch position, and vertical stabilizer incidence angle change (VSCS).
The collective control subsystem consists of:
Collective stick assembly - Provides pilot control of helicopter lift.
Collective friction unit - Allows collective stick assembly resistance to vary
from 5-25 pounds.
Collective friction release switch - Allows the pilot to release collective stick
assembly resistance.
Collective linkages - Allows the pilot to transmit collective input to the upper
flight controls.
Collective servoactuator - Hydraulically transfers collective linkage inputs to
the upper flight controls.

Reissue 3
Original 7−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

REF
UPPER DECK

LATERAL
CONTROL
LONGITUDINAL CLOSET­ ROD
CONTROL ROD ASSEMBLY ASSEMBLY

CYCLIC STICK LONGITUDINAL


ASSEMBLY BELLCRANK
DUAL ASSEMBLY
LONGITUDINAL LONGITUDINAL
BRACKET ASSEMBLY CONTROL ROD LATERAL CONTROLS
ASSEMBLY BRACKET ASSEMBLY

CYCLIC CONTROL AFT COCKPIT


STICK BOOT LONGITUDINAL
CYCLIC BASE
ASSEMBLY CONTROL ROD
EXPANDABLE ASSEMBLY
DIAMETER
BOLT ASSEMBLY

LATERAL LATERAL
BRACKET BELLCRANK
ASSEMBLY ASSEMBLY
LATERAL
CONTROLS
LONGITUDINAL GRADIENT CONTROL ROD
SPRING ASSEMBLY ASSEMBLY

LONGITUDINAL TRIM ACTUATOR LATERAL GRADIENT


CRANK ASSEMBLY SPRING ASSEMBLY

COCKPIT LATERAL CONTROLS LONGITUDINAL CONTROLS


TUBE ASSEMBLY CONTROL ROD
DUAL LATERAL ROD END ASSEMBLY
BALL BEARING LATERAL
BELLCRANK
LONGITUDINAL ASSEMBLY LATERAL TRIM ACTUATOR
TRIM ACTUATOR ASSEMBLY CRANK ASSEMBLY
LATERAL
TRIM ACTUATOR
F92−062−1

Figure 7−5. Cyclic Controls Subsystem

Reissue 3
7−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

COLLECTIVE HYDRAULIC
SERVOACTUATOR

LONGITUDINAL/ UPPER DECK


COLLECTIVE COLLECTIVE CONTROL
FOD COVER ROD ASSEMBLY
CONTROL BRACKET
ASSEMBLY
COLLECTIVE
BELLCRANK ASSEMBLY
COLLECTIVE
BRACKET ASSEMBLY
COLLECTIVE
CONTROL ROD ASSEMBLY COLLECTIVE
BELLCRANK ASSEMBLY
DETENT MODULE COLLECTIVE CONTROL
ASSEMBLY ROD ASSEMBLY

SENSOR
LINK ASSEMBLY
DETENT MODULE
MOUNTING BRACKET SENSOR COLLECTIVE
POSITION BELLCRANK
ASSEMBLY
POTENTIOMETER
PILOT CLAMP
COLLECTIVE STICK POTENTIOMETERS
ASSEMBLY

SENSOR
BRACKET
ASSEMBLY

INTERCONNECT
COLLECTIVE FRICTION
CABLE ASSEMBLY
RELEASE SWITCH

COLLECTIVE COLLECTIVE
CONTROL STICK BOOT BELLCRANK ASSEMBLY

COPILOT
COLLECTIVE STICK ASSEMBLY
COLLECTIVE
FRICTION UNIT

COLLECTIVE
BRACKET ASSEMBLY
COLLECTIVE STICK
BRACKET ASSEMBLY

COLLECTIVE INTERCONNECT
CONTROL ROD ASSEMBLY
F92−062−2

Figure 7−6. Collective Controls Subsystem

Reissue 3
Original 7−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Main Rotor Controls:


The main rotor mechanical control system uses conventional pushrods and bell­
cranks under the cockpit floor; in the forward, right hand cockpit/cabin bulkhead;
and in the cabin ceiling to transmit the control motions to the dual tandem hy­
draulic actuators that operate the rotor control mixer and the swashplate.

SCISSORS DRIVE
LINK ASSEMBLY

ROTOR CONTROL
PITCH LINK ASSEMBLY

SWASHPLATE
ASSEMBLY
LATERAL ANTI-TORQUE
DRIVE LINK ASSEMBLY
COLLECTIVE DRIVE
LINK ASSEMBLY

MIXER
ASSEMBLY

F92−062−3

Figure 7−7. Upper Flight Controls Subsystem

Reissue 3
7−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

Anti-torque Controls:
The anti-torque pedals are adjustable fore and aft and include an adjustable
friction device. They operate through a pushrod/bellcrank system and a single
hydraulic actuator to control the rotation of the direct jet thruster and change
the blade pitch angle of the NOTAR fan to maintain constant air pressure
in the tail boom as the thruster nozzle opens and closes. The hydraulic actuator
operates the NOTAR fan blade pitch through a pushrod/bellcrank/cam linkage,
and the thruster rotation through a push/pull type cable along the length of
the tailboom and a local tension cable loop at the thruster. The pedals do not
control the vertical stabilizers.
Attached to the lower directional crank assembly is the pedal anticipator. The
pedal anticipator provides the EEC's an indication of impending anti-torque
fan pitch change, which allows the EEC's to anticipate an increase in power
demand. The pedal anticipator also allows the IIDS to display and record pedal
position.

Reissue 3
Original 7−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

REF UPPER DECK


DIRECTIONAL DIRECTIONAL
CONTROL ROD ASSEMBLY BELLCRANK ASSEMBLY

LOWER CLOSET
HEEL REST DIRECTIONAL
ASSEMBLY BELLCRANK ASSEMBLY

AFT DIRECTIONAL
CONTROL ROD ASSEMBLY
PEDAL COPILOT DUAL CONTROL
ADJUSTMENT DIRECTIONAL PEDAL ASSEMBLY
HANDLE

PEDAL HEEL REST


CRANK ASSEMBLY
ASSEMBLY
PEDAL
ANTICIPATOR

RIGHT
HEEL REST
PILOT DUAL CONTROL SUPPORT
LEFT
DIRECTIONAL HEEL REST
PEDAL ASSEMBLY SUPPORT

DIRECTIONAL
INTERCONNECT
CONTROL ROD ASSEMBLY DIRECTIONAL PEDAL
LINK ASSEMBLY

F92−062−4

Figure 7−8. Anti−Torque Controls Subsystem (Sheet 1 of 3)

Reissue 3
7−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

SPLITTER
ASSEMBLY
NOTAR® FAN INPUT FORCE
DIRECTIONAL LIMITING CONTROL ROD
FOD BRACKET ASSEMBLY ANTI-TORQUE
COVER UPPER SERVO ACTUATOR DIRECTIONAL CONTROLS
DIRECTIONAL DECK CONTROL ROD
BELLCRANK ASSEMBLY
ASSEMBLY
DIRECTIONAL
CONTROL ROD
ASSEMBLY
DIRECTIONAL
CONTROL ROD DIRECTIONAL
ASSEMBLY BRACKET ASSEMBLY
DIRECTIONAL
CONTROL ROD
ASSEMBLY
DIRECTIONAL
CONTROL BELLCRANK
BRACKET ASSEMBLY ASSEMBLY

NOTAR® FAN INPUT FORCE DIRECTIONAL


LIMITING CONTROL ROD BRACKET
ASSEMBLY ASSEMBLY DIRECTIONAL CABLE
ATTACH BRACKET
TO THRUSTER
OUTER BELLCRANK CONTROL
ASSEMBLY

DIRECTIONAL DIRECTIONAL
BELLCRANK CONTROL CABLE
ASSEMBLY ASSEMBLY

DIVERTER
PLATE ASSEMBLY
NOTAR® FAN INNER BELLCRANK
LINKAGE ASSEMBLY
DIRECTIONAL CONTROLS
CONTROL ROD ASSEMBLY

F92−062−5A

Figure 7−9. Anti−Torque Controls Subsystem (Sheet 2 of 3)

Reissue 3
Original 7−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

ROTATING CONE
ASSEMBLY

THRUSTER BUILDUP
ASSEMBLY

TAILBOOM
ASSEMBLY

THRUSTER CONTROL
ROD ASSEMBLY
DIRECTIONAL CONTROL
CABLE ASSEMBLY

THRUSTER CONTROL
ROD ASSEMBLY
AFT
THRUSTER CONTROL
CABLE ASSEMBLY

THRUSTER
STATIONARY
CONE ASSEMBLY
THRUSTER CONTROL
SECTOR ASSEMBLY

THRUSTER CONTROL
DRUM ASSEMBLY

VIEW ROTATED

THRUSTER DRUM
BRACKET ASSEMBLY
F92−062−6

Figure 7−10. Anti−Torque Controls Subsystem (Sheet 3 of 3)

Reissue 3
7−18 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

The Vertical Stabilizer Control System (VSCS) operates the incidence of the
vertical stabilizers through two electro-mechanical actuators, one for the left stabi­
lizer and one for the right stabilizer. One portion of the system is a fly-by-wire
actuator of stabilizer incidence as a function of collective pitch stick position. It's
purpose is to provide an anticipation that a power change is occurring to prevent
rotor droop and to maximize the anti-torque contribution of the stabilizers at high
speed thereby minimizing power required by the fan - leaving more power available
for the main rotor. The second portion of the system is a fly-by-wire yaw damping
function that uses yaw gyro/lateral accelerometer signals to impose a supplementary
incidence on both vertical stabilizers. Instrumentation/control includes a dual indica­
tor on the instrument panel to show incidence angle of the two vertical stabilizers;
a LEFT STAB FAIL, RIGHT STAB FAIL, or TOTAL STAB FAIL yellow CAUTION
annunciator on the IIDS alphanumeric display; and two OFF/ON/TEST ``L VSCS
R'' switches on the utility panel, and a ``YAW SYNC'' switch located on the collective
control module (Ref. Section IV). The ``YAW SYNC'' switch allows the pilot to reset
the VSCS to operate around the current lateral acceleration and yaw rate. This
feature is useful when transitioning from hovering to forward flight, and when transi­
tioning from a turn to level flight or from level flight into a turn.

L VERTICAL STAB R

L VERTICAL STAB R

VSCS INDICATOR
RIGHT
VERTICAL
STABILIZER
RIGHT VERTICAL
STABILIZER LINKAGES

YAW
RATE RIGHT LINEAR
GYRO ACTUATOR
LEFT LEFT
COLLECTIVE LINEAR VERTICAL
CONTROL POSITION ACTUATOR
RIGHT LATERAL STABILIZER
TRANSDUCERS
ACCELEROMETER YAW RATE LEFT VERTICAL
GYRO STABILIZER LINKAGES

LEFT VSCS
CONTROL UNIT
RIGHT VSCS
CONTROL UNIT

F92−063

Figure 7−11. VSCS Control Subsystem

Reissue 3
Original 7−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

7−7. HYDRAULIC SYSTEMS

Flight Controls:
The helicopter is equipped with two hydraulic systems for operation of the flight
controls. Under certain conditions, the main rotor control loads are such that
they require at least one hydraulic system operating at all times; hence, the
dual system for safety. However, the aircraft can be flown in a minimally degraded
condition with the anti-torque actuator depressurized.
The system is powered by two variable displacement hydraulic pumps mounted
on and driven by the main transmission, has a reservoir/manifold for each system
placed on opposite sides of the upper fuselage deck, and has three tandem actua­
tors, one for each cyclic pitch function and one for collective pitch of the main
rotor.
The #1 system operates only the main rotor controls while the #2 system operates
the main rotor controls and also the NOTAR anti-torque control system.
The main rotor actuators are mounted forward of the main rotor while the anti-
torque actuator is mounted in the cabin ceiling just aft of the right hand cabin
door.
A hand pump option is installed for use in servicing the hydraulic systems in
the field.
The two systems normally operate at 500 psi each for a total system pressure
of 1000 psi. If pressure in one system should drop to less than 400 psi, the other
system automatically compensates by increasing its pressure to maintain a total
system pressure of 1000 psi nominal. A yellow caution annunciator,
``1 HYD'' or ``HYD 2'', illuminates on the IIDS caution/warning display and a
caution message is displayed on the alphanumeric display when the affected
system's pressure falls below 250 psi.

Reissue 3
7−20 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

SYSTEM NO. 2
PUMP

SYSTEM NO. 2
MANIFOLD

SYSTEM NO. 1
PUMP

SYSTEM NO. 1
MANIFOLD

SAMPLING
VALVE
GSE PANELS

BLEED VALVE PRESSURE


TRANSDUCER

TEMPERATURE
FLUID LEVEL
SWITCH
SIGHT GAUGE

SYSTEM
SELECT
FILTER BOWL SOLENOID
FILTER BOWL (PRESSURE)
(RETURN)

F92−064

Figure 7−12. Hydraulic System Installation

Reissue 3
Original 7−21
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

SYSTEM 1 HAND SYSTEM 2


PUMP
(OPTIONAL)

VARIABLE VARIABLE
DELIVERY DELIVERY
PUMP PUMP

GSE MANIFOLD MANIFOLD GSE


PANEL RESERVOIR RESERVOIR PANEL

COLLECTIVE SERVO ACTUATOR

LONGITUDINAL SERVO ACTUATOR

LATERAL SERVO ACTUATOR

DIRECTIONAL SERVO ACTUATOR

F92−065

Figure 7−13. Hydraulic System Block Diagram

Reissue 3
7−22 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

Rotor Brake:
A completely separate secondary stand-alone hydraulic system is a part of the
rotor brake installation. It incorporates a master cylinder operated by the brake
handle in the cockpit, and the actuator that operates the disc brake on the back
side of the transmission where the NOTAR drive shaft connects. A yellow
BRAKE caution annunciator in the IIDS secondary display screen warns if the
brake is not fully disengaged.

HYDRAULIC
TUBE

CONTROL LINKAGE MASTER CYLINDER WITH BRAKE


INTEGRAL RESERVOIR CALIPER

F92−066

Figure 7−14. Rotor Brake System

Reissue 3
Original 7−23
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

7−8. PROPULSION SYSTEM

The propulsion system is designed to meet the engine isolation requirements for
multi-engine rotorcraft that are defined by the Category A requirements of FAR
Part 29, paragraph 29.903(b).
Powerplant:
This system consists of two Pratt and Whitney Canada (P&WC) PW206E turbo­
shaft engines mounted above the baggage compartment and pointing inboard
to drive into the main transmission gearbox (Ref. Figure 7-15 and Figure 7-16).
Each engine is mounted to the fuselage upper deck by a three point, adjustable
titanium mount. The air inlet which is in the middle of the engine is located
inside a titanium-walled inlet plenum that leads from a flush-mounted inlet
in the side of the cowling. The combuster end of the engine is surrounded by
titanium firewalls forward, aft, inboard side, and below. It is covered by a fairing
door, and is ventilated by an exhaust-driven ejector at the aft end of the compart­
ment.
FORWARD
FIRE SEAL AFT PRIMARY EXHAUST
NOZZLE ASSEMBLY SECONDARY
FIRE SEAL
EJECTOR
FMU INSULATION
SHROUD BLANKET

TRIPOD
MOUNT

ENGINE
AIR INLET

REAR STAY
ASSEMBLY

TRIPOD FWD INLET AFT INLET


MOUNT PANEL PANEL

F92−067

Figure 7−15. PW206E Engine Installation

Reissue 3
7−24 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

FUEL PUMP

FMU
FUEL MANIFOLD
FUEL FILTER
T6 THERMOCOUPLE

FUEL NOZZLE

FMU SHROUD

NP SENSOR
OIL FILTER COVER LH OIL LEVEL SIGHT GLASS
DCU
OIL FILTER IMPENDING
BYPASS INDICATOR T1 SENSOR
CHIP DETECTOR

OIL FILLER CAP


T1/T6 TERMINAL BOX
NG SENSOR
PMA

STARTER GENERATOR PAD

RH OIL LEVEL SIGHT GLASS

FREON PUMP PAD


(IF INSTALLED - RH ENGINE ONLY)

OUTPUT SHAFT

OIL PRESSURE PORT


OIL TEMPERATURE
PORT TORQUE SENSOR

F92−068A

Figure 7−16. Powerplant − Components

Reissue 3
Original 7−25
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Drive system:
A short shaft with flexible diaphragm couplings and anti flail devices connects
each engine to the transmission. A longer shaft with similar couplings drives
the NOTAR fan. The main rotor drive shaft connects the planet gear carrier
in the top of the transmission to the main rotor hub through a splined connection
at each end. The engines and transmission are electrically bonded to the airframe
by suitable jumpers.

MAIN ROTOR
DRIVE SHAFT

STATIC MAST
SUPPORT ASSEMBLY

PRESSURE
TRANSDUCER

INPUT
STRUT DRIVE SHAFTS
ASSEMBLY

BLOWER
HOUSING
ASSEMBLY
LUBRICATION
PUMP AND FILTER
TRANSMISSION
ASSEMBLY
DECK FITTING
ASSEMBLY TEMPERATURE
HYDRAULIC PROBE AND
PUMP DRIVE SWITCH F92−069−1

Figure 7−17. Drive System (Sheet 1 of 2)

Reissue 3
7−26 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

To minimize structurally-transmitted acoustic noise from the transmission into


the passenger spaces, the transmission is supported from the mast base by eight
bolts in elastomeric bushings, and is restrained against rotation by a toothed
coupling arrangement that has a contoured elastomeric ring between the bottom
of the mast base and the top of the gearbox.

EXHAUST DUCT

INTERCONNECT DUCT
OIL COOLER

AIRFRAME
DECK
INLET DUCT

NOTAR FAN
DRIVE SHAFT

VIEW ROTATED

PRESSURE SWITCH
(LOW)

MAGNETIC
CHIP DETECTOR

F92−069−2

Figure 7−17. Drive System (Sheet 2 of 2)

Engine and transmission lubricating oil is cooled by air/oil heat exchangers


mounted in the sides of the cowling alongside the transmission. Each cooler is split
so that it serves separately one engine's requirements plus half of the transmission's
requirements. A direct drive fan on each side of the transmission induces ambient
air to flow through the cooler cores. Each engine has its own lubrication pump;
the transmission's pump is located low on the front centerline of the gearbox.
Magnetic chip detectors are provided for each engine and the transmission. The
detector in the transmission has ``burn-off '' capability; the detectors in the engines
do not.

Reissue 3
Original 7−27
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

7−9. ENGINE AIR INTAKE AND INLET PARTICLE SEPARATOR (IPS)

The air intake system provides a path for ambient air to enter each engine compressor
case inlet. The air intake system consists of an inlet screen or optional inlet particle
separator for each engine that prevents debris from entering the engine ducts.
Inlet screen:
The standard inlet screens are 1/4 inch steel wire mesh screens located on the
upper intake cowlings (Ref. Figure 7-18). Each engine inlet screen prevents large
foreign objects from entering the inlet plenum. A bypass opening is located at
the aft end of each inlet screen. The aft facing bypass opening assures airflow
if the screen becomes clogged.
IPS (if installed):
The inlet particle separator is an inertial type particle separator that removes
debris from the ambient air before it enters the engine. The particle separator
is located on the upper intake cowling (Ref. Figure 7-18). Ambient air enters
the particle separator and the air velocity is increased as the air passes over
swirl guides. The swirl guides create a vortex that separates heavy particles
from the air. The particles drop to the bottom of the particle separator panel.
A solenoid valve and bleed air lines route engine compressor bleed air to the
particle separator ejector to eject the particles overboard. The ejector is controlled
by the pilot through the IPS switch located on the Utility panel. In the event
that the particle separator becomes clogged with debris, solenoid operated bypass
doors automatically open for both engines inlets.
NACA inlet:
The NACA engine inlets provide ``ram air'' for enhanced engine operation/perfor­
mance during cruise flight. If the aircraft is equipped with the IPS, the NACA
doors open/close automatically when the airspeed is greater/less than 47 KIAS.
A NACA inlet switch is provided on the options switch panel that allows the
pilot to override the automatic door opening feature and leave the NACA inlet
doors in the closed position. On aircraft with the standard engine inlet screen,
the NACA inlet does not include doors, but has a screen covering the inlet. Addi­
tional information for operations with the NACA inlet may be found in Sections
II, III, IV, and IX.

Reissue 3
7−28 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

STANDARD INLET
SCREEN

BLEED AIR
TUBE ASSEMBLY
SOLENOID
SHUTOFF VALVE
EJECTOR
TUBE ASSEMBLY

PARTICLE SEPARATOR EJECTOR


PARTICLE
SEPARATOR PANEL
BYPASS DOOR
BYPASS DOOR
NACA INLET DOOR F92−070
SOLENOID LATCH
(IF INSTALLED)

Figure 7−18. Engine Air Intake

7−10. ENGINE POWER MANAGEMENT SYSTEM

Automatic Engine Control:


The Pratt and Whitney PW206E engine is equipped with a single channel Full
Authority Digital Electronic Control (FADEC) which consists of an Electronic
Engine Control (EEC), Fuel Metering Unit (FMU), and fuel pumps. A manual
backup system is provided for emergency operation in case the EEC becomes
inoperative. The pilot's controls for normal operation consist of two rotary engine
control switches on the engine control panel for the left and right engines. These
switches are gated between OFF and IDLE: the switch knobs must be lifted
to pass the gates. The other switch positions are FLY and TRAIN and are not
gated. For normal operation, the two twist grips on the collective pitch stick
are always left in their NORMAL detent position.
The EEC's of the two engines are connected together electrically for a torque-
matching function, and are both connected electrically to the collective stick
and pedal position resolvers for power change anticipation.
When the EEC's are working properly, the procedure for starting and stopping
requires no more than selection of the desired engine operation with an engine
control switch.
P&WC has built into the PW206E engine the proper shielding to protect the
EEC's from the HIRF threat, and the helicopter's wiring system components

Reissue 3
Original 7−29
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

that are associated with the EEC's are protected in a similar manner. With this
protection in place, freedom from lightning damage is also assured.
Train Mode:
Placing an engine control switch in the TRAIN position will simulate a one engine
inoperative condition by resetting the selected engine's governed speed to 92
percent NP, thereby putting the engine on standby while allowing single engine
training on the opposite engine. In the event of an engine failure on the opposite
engine, the engine in TRAIN will automatically revert to 100% NP.
Emergency Manual Control:
The controls for manual operation of the engine power consist of two twist grips
on the collective pitch stick and a push button located on the collective control module
at the end of the collective stick.
The EEC is designed to ``fail-fixed” (EEC's stepper motor is fixed at its last con­
trolled power setting) so there is no sudden change in the level of power if an
EEC becomes inoperative. The only noticeable happening is illumination of the
yellow EEC/red FAIL warning on the Integrated Instrument Display System
(IIDS). No matter at what power level the EEC becomes inoperative, there is
sufficient travel in the twist grip to control the engine manually from full power
to idle and engine shutdown.
After the EEC becomes inoperative, the pilot uses the appropriate twist grip
on the collective stick to modulate the power.

Reissue 3
7−30 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

7−11. FUEL SYSTEM

The single crash-resistant elastomeric fuel cell is capable of holding 149 U.S. gallons
of jet fuel and is located in the lower fuselage under the main cabin floor (Ref.
Figure 7-19). It is contained between crash-resistant keelbeams and bulkheads,
with a support panel underneath.
The powerplant separation feature includes a partial-height baffle that runs fore
and aft along the bottom center of the cell that provides sufficient fuel reserve for
at least twenty minutes of flight following loss of fuel in the other compartment.
This provides two separate fuel supplies, and each are capable of transferring fuel
from the other. This is a pressurized system with a boost pump and jet pump located
on each side of the longitudinal baffle. With boost pumps operating, fuel is pumped
through jet pumps in the opposite fuel cell cavity. The jet pump draws fuel from
the sump through a pickup and the fuel is ejected on the other side of the longitudinal
baffle.
The fuel system is pressurized having a separate fuel pump located in the sump
in each side of the cell.
The cell is designed with a seven percent expansion space, and has two anti-slosh
baffles across it. Pilot-operated shutoff valves are positioned at the engine firewalls.
Self‐closing breakaway fittings are installed where fuel lines penetrate the cell walls
and where they penetrate the engine deck. Overboard fuel cell vent lines incorporate
rollover valves and flame arrestors located in the vent system stand pipes.
The gravity-type fuel filler port is located on the right side of the fuselage just
aft of the pilot's cockpit door.
Two sump overboard drains for removing sediment and water (one for each side
of the cell) are operated by knobs located under the right side cabin step.
The engine fuel drain system provides a path for residual fuel from the combusters
and fuel control system that remains after shutdown to be directed overboard by
way of catch cans located under the baggage compartment floor.
A provision is made in the fitting at the aft left hand corner of the cell for making
a connection to an optional auxiliary fuel tank.
The pilot controls the fuel system by the Fuel System Panel mounted switches.
Fuel level is sensed by a forward probe and an aft probe, and is displayed on the
IIDS. Two fuel pressure switches activate caution lights in the IIDS when the pres­
sure falls below the acceptable limit.

Reissue 3
Original 7−31
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

RIGHT LEFT
ENGINE FUEL METERING UNIT (FMU) ENGINE
ENGINE DECK FRANGIBLE
SHROUD BOX (2 PL) CONNECTOR (2 PL)

FUEL SHUTOFF TEE FITTING VAPOR


VALVE (2 PL) ENGINE DECK SHROUD DRAIN (2 PL) TO
ENGINE DRAIN SYSTEM
FUEL PRESSURE
SWITCH (2 PL) TEE FITTING (2 PL) VENT-ROLLOVER
RH FUEL FEED SYS VALVE (4 PL)
RH FUEL FEED TO AFT LH
VAPOR SHROUD VENT SYS
TO FWD RH
VENT SYS SPRING LOADED
FLAPPER VALVE
FUEL FILLER FWD LH
ASSY VENT SYS

FLAME GRAVITY FILL VALVE LH FUEL FEED


ARRESTOR (2 PL) AND FLAPPER VALVE VAPOR SHROUD

VENT OVBD LH FUEL


DRAIN (2 PL) FEED SYS
FUEL FEED
FRANGIBLE
SUMP DRAIN CABLE CONNECTOR (2 PL)
FUEL BOOST SUMP OVBD LOW FUEL LEVEL
DRAIN (2 PL) FUEL CELL OUTLET
PUMP (2 PL) SUMP DRAIN SENSOR (2 PL) VAPOR SHROUD
VALVE (2 PL) FUEL CELL
FUEL QTY PROBE
(2 PL) LEFT AND RIGHT CENTER BAFFLE

FUEL BOOST
PUMP (2 PL) CENTER BAFFLE

FEED LINE TO R ENGINE FEED LINE TO L ENGINE

EJECTOR PUMP (2 PL)


”T” FITTING (2 PL)
CHECK VALVE (2 PL)

R FUEL XFER TUBING


LOOKING DOWN L FUEL XFER TUBING

FUEL TRANSFER SYSTEM F92−073

Figure 7−19. Fuel System Schematic

Reissue 3
7−32 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

NOTE: If the voltage for the probe drops below the specified operating limit, the
segments in the fuel quantity vertical scale blank with the digital quantity still
active.

FUEL

FUEl QUANTITY FUEL LOW WARNING


SEGMENTS (GREEN) SEGMENT (RED)

FUEL LOW WARNING TICK MARK (RED) FUEL LOW CAUTION


SEGMENTS (YELLOW)
FUEL SHUTOFF VALVE POSITION CURRENT FUEL QUANTITY
ANNUNCIATOR (YELLOW) DIGITAL DISPLAY (WHITE)

FUEL FILTER IMPENDING FUEL FILTER IMPENDING


BYPASS ANNUNCIATOR (YELLOW) BYPASS ANNUNCIATOR (YELLOW)
LB

FUEL FLOW LINE


LOW FUEL PRESSURE LOW FUEL PRESSURE
ANNUNCIATORS (YELLOW) ANNUNCIATORS (YELLOW)

F92−072

Figure 7−20. IIDS Fuel System Display


Fuel quantity (FUEL) is shown by a vertical bargraph inside a fuel tank icon
rectangle, with the corresponding digit value in pounds, shown immediately below.
The green bar shortens vertically from the top as fuel is burned proportional to
the total tank volume. When the green box disappears, two yellow segments illumi­
nate below to indicate a low fuel caution (approximately 45 minute reserve). When
the last yellow segment disappears, a red segment illuminates below to indicate
low fuel (approximately 20 minute reserve). Independant left and right fuel low
warning red ``tick'' marks beside the red segments are activated when the low level
sensor reaches the warning level of 100 lbs.
Fuel flow to the engines is shown below the fuel quantity bargraph: Connections
from the fuel tank to each engine is shown immediately below the digit value of
fuel quantity. A solid line indicates normal fuel flow and alternating white and yellow
offset segments indicate low fuel pressure.
The display of fuel valve left and right engine position is shown by a segment
above and below each fuel line for the respective left and right fuel valves. During

Reissue 3
Original 7−33
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

the time a fuel valve is in transit between open and closed positions, the fuel valve
indications will flash. Fuel valve in transit is defined by both fuel valve input discreets
being open circuit.
The fuel filter impending bypass status is shown by an inverted ``U'' above each
fuel line indication.

7−12. FIRE EXTINGUISHING SYSTEM

The fire extinguishing system provides a means for the pilot to direct a charge
of fire extinguishing agent into the designated fire zone of each engine. There is
no fire extinguishing system for the transmission area.
Refer to Section III, paragraph for fire emergencies.
The fire extinguishing system (Ref. Figure 7-21) contains two individual hermetical­
ly sealed pressurized spherical containers (bottles) that are filled with 60 cubic
inches of CF3 BR (Bromotrifluoromethane), also known as Halon 1301, and pressur­
ized with nitrogen gas to an internal pressure of 700 PSIG. Each bottle serves as
the primary bottle for its appropriate side engine.
Each bottle is equipped with dual outlet ports, a pressure gauge with electrical
low pressure warning signal to IIDS, filler port and thermal relief valve. The outlets
ports are fitted with electrically discharged explosive squibs. The fire extinguisher
cartridges are armed and ready for firing when the fuel shutoff valves are placed
in the OFF (closed) position. The bottles are discharged when the BOTTLE DIS­
CHARGE switch is momentarily placed in the PRI (primary) or ALT (alternate)
position.
The BOTTLE DISCHARGE switch is a momentary type, three position switch lo­
cated between the left and right fuel shutoff valves on the cockpit FUEL SYSTEM
panel. Placing a fuel shutoff valve OFF arms the fire extinguishing system for that
engine and selection of PRI discharges its primary bottle. Selection of ALT discharges
the second bottle onto the same engine.

Reissue 3
7−34 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

PRESSURE GAUGE

FILLER PORT

(RED PORT)
PRIMARY
CARTRIDGE (BLUE PORT)
ALTERNATE
CARTRIDGE
DISCHARGE TUBE

DISCHARGE TUBE

DISTRIBUTION TUBE
RIGHT SIDE

REF
FIRE BOTTLE
ENGINE DECK
ASSEMBLY
DISTRIBUTION TUBE
LEFT SIDE
OUTLET
PORT OUTLET
CROSS FLOW
TUBES PORT

FUEL SYSTEM
L BOOST R BOOST
ON ON FIRE EXTINGUISHER
OFF OFF
BOTTLE DISCHARGE
SWITCH
FUEL SHUTOFF

BOTTLE
DISCHARGE

PRI
O
F
F
ALT

LEFT OFF RIGHT OFF


F92−14Z6

Figure 7−21. Fire Extinguishing System

Reissue 3
Original 7−35
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

7−13. ELECTRICAL SYSTEM


The electric system is designed to maintain separation of the power generating sys­
tems. Wiring for each system is physically separated to each side of the helicopter to
the greatest extent possible. Power from the two generators does not pass together
through a single connector at any point on the aircraft to preclude any single point
failure that could result in loss of power to the essential bus.

LEFT RIGHT
STARTER STARTER
GENERATOR GENERATOR

EXTERNAL POWER

LEFT RIGHT
START RELAY START RELAY
LEFT GCU RIGHT GCU

SHUNT 1 EXTERNAL SHUNT 2


POWER
RELAY

LEFT PWR RLY RIGHT PWR RLY


LEFT BUS TIE RELAY LEFT BUS TIE RELAY
BATTERY BUS

LEFT GEN BUS RIGHT GEN BUS


BATTERY RELAY

RIGHT AVIONICS
LEFT AVIONICS RELAY BAT RELAY
LT ESS BUS RT ESS BUS
RELAY RELAY
LEFT AVNCS BUS RIGHT AVNCS BUS RIGHT DC BUS

LEFT DC BUS
RT
ESS PWR

RIGHT ESS BUS


LT
ESS PWR

LEFT ESS BUS

F92−075B

Figure 7−22. Battery Power and External Power Subsystem Block Diagram
Two engine-mounted starter-generators rated at 200 amperes each provide
29 volts DC to the aircraft. Bus tie relays provide redundancy by allowing either
generator to provide power to all busses.
The left and right essential bus relays allow the left and right essential buses
to be powered by either of the two generators, or by the battery if all power from
the generators is lost.
Starter and generator functions are directed by individual generator control
units (GCU), each of which provides starter control, voltage regulation, and protec­
tive functions. Electric power is distributed by two electric busses and a battery
bus. A starter contactor connects the starter generator to the battery bus. After

Reissue 3
7−36 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

a successful start, the starter-generator begins generating current and is brought


on line by the GCU through the generator contactor.
The pilot monitors generator load on the IIDS. The pilot can manually reset or dese­
lect either generator by using the generator switches located on the Electrical Master
panel.
A 22 ampere-hour nickel-cadmium battery is used for engine start and for
reserve electric power. The battery relay and external power relay are controlled
by the power switch on the Electrical Master panel.
STARTER/GEN STARTER/GEN
GENERATOR CONTROL UNIT

EXTERNAL POWER
RECEPTACLE

BATTERY GENERATOR CONTROL


UNIT

ELECTRICAL
LOAD CENTER

POWER AND L/R


GENERATOR SWITCHES

EXTERNAL POWER BOX


RELAY
F92−074

Figure 7−23. Battery Power, External Power, and DC Power Component Locator
The key switch is located on the right hand side of the instrument panel. All
switches and brightness controls that operate the electric system are on the console.
The ground power receptacle for 28 volts DC is in the right hand side of the fuselage
below and forward of the pilot's door. Two grounding jacks are located on the right
hand side of the fuselage, one adjacent to the ground power receptacle and one
adjacent to the fuel filler port.
Circuit breakers for essential circuits are located in the cockpit on the Left and
Right Essential Bus panels; nonessential breakers are located in the baggage
compartment ceiling. One 29 volt DC outlet is located in the cockpit on the copilot's
side of the console, and another one is on the left hand cabin wall aft of the cabin
door.

Reissue 3
Original 7−37
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Aircraft Lighting:
Aircraft Interior Lighting:
Cockpit:
Floodlight (1)
Map Light (1)
Instrument Floodlights (3) (Powered By Right Essential Bus)
Main Cabin:
Threshold Lights (2)
Baggage Compartment:
Floodlight (1)
Aircraft Exterior Lighting:
Nose:
Fixed Landing Light (1)
Fixed Hover Light (1)
Empennage:
Left End of Horizontal Stabilizer:
Red Navigation Light (1)
Right End of Horizontal Stabilizer:
Green Navigation Light (1)
Top Center of Stabilizer:
Flashing Red Anticollision Light (1)
White Navigation Light (1)
Bottom of Tailboom, Forward of Thruster:
Flashing Red Anticollision Light (1)
White Navigation Light (1)

Reissue 3
7−38 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

7−14. ENVIRONMENTAL CONTROL

The environmental control system for the helicopter consists of the ventilation sys­
tem and the heat/defog system.
Ventilation System:
Ambient air is taken in through an inlet in the right side of the upper cowling,
is directed through a water separator and a two-speed fan, and into a manifold
that distributes the air to the cockpit and to the cabin - then out of a port in
the baggage compartment door. In the cockpit, four adjustable gaspers, two on
the windshield's center bow blow outboard toward the pilots' heads, and two
on the forward door frame blow inboard toward their lower torsos. Six adjustable
gaspers are mounted in the ceiling of the cabin. The fan speed switch is located
on the Utility Panel.
Secondary ventilation for the cockpit is provided by two conventional clear plastic
adjustable snap vents in the window of each cockpit door.
Heat/Defog System:
The heat source is bleed air from the compressors of the two engines. This hot
air is directed through a pilot-operated on/off valve located on the Utility panel
to a pair of ejectors that mix bleed air and ambient air to a desired temperature
and flow rate. One ejector serves the cockpit; the other serves the cabin.
The cabin ejector is located low on the right side of the cabin just aft of the
door. Its discharge air is directed across the cabin under the rear seats. An adjust­
ing lever for controlling the bleed air admitted to the ejector, and so the discharge
volume, is recessed in the wall at head height directly above the ejector.
The cockpit ejector is located in the compartment below the pilot's seat, and
is operated by a push/pull control mounted vertically along the right hand side
of the console. From the ejector, warm air is ducted forward to two aft-facing
nozzles above and forward of the pilots' feet, and to a pair of nozzles along the
bottom of the upper windshield panels to defog them. Each pilot has a push/pull
knob located under the instrument panel to operate a butterfly valve that modu­
lates the airflow toward his/her feet.
An automatic disconnect monitored by the IIDS cuts off all bleed air whenever
either engine becomes inoperative in flight to maximize the operating engine's
power output to the rotor. This cutoff function maybe overridden by placing the
CAB HEAT switch in the OVRD position.

Reissue 3
Original 7−39
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

CHECK
VALVES

ENGINE ENGINE

PASSENGER COMPARTMENT
FLOW
CONTROL
START−UP VALVES
LOCK OUT

HEAT ON/OFF PASSENGER


SWITCH COMPARTMENT
EJECTORS
FLOW CONTROL
FLOW CONTROL VALVES
SHUT−OFF VALVE
(ON/OFF) DEFOGGING
MANIFOLDS

PILOT HEAT
EJECTORS
FOOT HEATERS FOOT HEATERS
CONTROL VALVES

F92−076
CREW STATION

Figure 7−24. Heat/Defog System Schematic

Reissue 3
7−40 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

7−15. INTEGRATED INSTRUMENTATION DISPLAY SYSTEM (IIDS)

General The IIDS provides for the monitoring and display of various aircraft
parameters and for caution/warning annunciation. The baseline config­
uration includes a set of engine, drive train, rotor, NOTAR, electrical,
fuel, hydraulic, and caution/warning indicators. It also incorporates a
built-in rotor and NOTAR fan balance system and stores system oper­
ating and exceedance parameters for enhanced maintainability.

The IIDS accepts analog and discrete inputs from various aircraft sub­
system transducers and provides signal conditioning and conversion
to digital format. Once converted to digital format, this information
is provided to the display electronics for the cockpit display and to a
serial port for access by a data recorder or computer. Also, limit checking
on certain parameters is performed to provide the caution/warning an­
nunciation. The display is a color, Liquid Crystal Display (LCD) panel
which allows the flexibility of integrating the specified sensor data and
caution/warning information onto a display packaged as one unit.

Built−In−Test Three levels of Built-in-Test (BIT) are used to determine system health,
including Power-up, Continuous, and Commanded BIT. Power-up diag­
nostics will check the health of each function or module within the IIDS
and display this test status. Continuous testing checks the operation
of the IIDS during aircraft operation and displays and/or logs any fail­
ures. Commanded BIT, initiated using the IIDS keyboard, performs
a display test, along with those tests performed during Continuous BIT.
The display is put into ``lamp test'' mode, where all segments are acti­
vated, so that the display can be visually inspected for segment failures.
Both Power-up and Commanded BIT test the two engine and the trans­
mission fire detectors, and the bleed air leak detector (if installed).

Reissue 3
Original 7−41
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

FUEL
SYSTEM

POWERPLANT
SYSTEM

DRIVE
SYSTEM

ROTOR
SYSTEM BALANCE
MONITORING
NOTAR SYSTEM
SYSTEM

HYDRAULIC
SYSTEM

ELECTRICAL
SYSTEM INTEGRATED INSTRUMENT
DISPLAY SYSTEM (IIDS)

AIRFRAME
SYSTEM

F92−077

Figure 7−25. IIDS System Monitoring

BIT BIT failures are stored in non-volatile memory to assist in three situa­
Failures tions:

First, a transient or intermittent failure;


Second, a situation where the pilot observed a problem with the IIDS
but didn't notice any failure annunciation;
Third, ease of IIDS maintenance on and off the aircraft. These fault
words are stored in the Fault Log when a BIT failure was detected
in the IIDS, BMS, EEC, or aircraft transducers/sensors, and can be
examined through the IIDS display or ground based maintenance com­
puter (GBMC).
When the testing determines that an internal fault exists, the appropri­
ate redundant function, if such redundant system exists, will be com­
manded to assume the primary role. The redundant functions shall
be sufficiently isolated such that a failure of the function will not cause

Reissue 3
7−42 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

the failure of another function. These fault monitoring provisions are


implemented using hardware Built-in-Test Equipment (BITE) and soft­
ware diagnostics, allowing isolation of failures to at least the internal
module level. In addition, provisions are made to check operation of
the transducers and sensors and provide an appropriate maintenance
alert.
Any sensor that can be checked for proper function and is determined
to have failed causes an IIDS caution annunciation and a blanking of
the digit display for that parameter. No Fault Log is created.
The following are exceptions to the above:
1. A failure of a sensor for the primary display parameters (EGT,
Torque, NR, and NP) causes both the vertical scale and digit value
to blank.
2. If the voltage for the fuel probes (Battery Bus voltage input) drops
below the specified operating low limit of 18 volts for more than
40 seconds, the low voltage indication shall be to blank the segments
in the fuel quantity vertical scale. The digit quantity shall remain
active. When the probe voltage goes back above 18 volts for more
than one second, the vertical scales shall be illuminated. A failure
of one of the fuel probes causes only the digit values to blank whereas
the failure of both probes causes both the vertical scale and digit
value to blank.
3. If the parameters displayed on the alphanumeric display (Pressure/
Density Altitude, L/R engine fuel flow, CLP, and Hydraulic Pressure)
are out-of-range, the display will read NOT VALD.
The functional architecture of the IIDS to meet these design goals and
the operational requirements of the aircraft is shown in Figure 7-25.

System SYSTEM OPERATING PROGRAM: The System Operating Program


Software provides the programming and functions controlling the data collection,
Architecture displays and formatting, key entry functions, date/time clock, cautions
and warnings, exceedance detection, memories and BIT feature.

Primary and The integrated display is divided into two separate displays. The prima­
Secondary ry is on the right side and the secondary is on the left.
Displays
The primary display includes the following information.
Power turbine speed: NP
Rotor speed: NR
Measured gas temperature: EGT
Engine Torque: TORQUE
NR and NP are displayed with three vertical bargraphs and a digit
value of NR displayed in the center.

Reissue 3
Original 7−43
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Torque display: Displayed in % torque. The IIDS obtains engine torque


from the EEC. If the EEC fails, the IIDS calculates torque by using
NG, OAT, and pressure altitude measurements. The vertical bargraphs
and three digit indicators on this display indicate torque in percent
(%). The vertical bar has four ranges as defined below:
Green segments indicate continuous operating range including Maxi­
mum Continuous Power (MCP).
Yellow segments indicate:
Transient Take Off Power (TOP) operating range (5 minute limit)
OEI operating range (2.5 minutes)
Top red segments - do not exceed limit.
NOTE: Even though the IIDS displays engine torque, the transmission sets the torque
limit for helicopter operations, and therefore, the displayed torque limits are
lower than those for the engine as stated in the Pratt & Whitney Maintenance
Manual.
EGT is indicated by two vertical bargraphs and a three digit indicator
showing EGT in 1°C increments. Displayed on the IIDS as EGT. Pratt
& Whitney refers to this measurement as MGT (Measured Gas Tempera­
ture). The vertical bargraph has four ranges as defined by the display
mode; they are:
Green segments: continuous operating range (MCP operating range)
Yellow segments: transient operating range (TOP or OEI)
Top red segment: do not exceed limit
NOTE: The IIDS provides a time count−down on the alphanumeric display when the
pilot enters TOP, OEI, or transient flight conditions. Should the pilot exceed
the count−down, the IIDS then provides an time overcount, and exceedance
and data logs are created.
Warning annunciators in red are for EGT, Torque, NR, NP, and EEC FAIL.
Caution annunciators in yellow are for EEC minor fault, EEC MAN
(manual) mode, and OEI (one engine inoperative).

Reissue 3
7−44 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

In the secondary display, caution annunciators in yellow are given


for engine chips, engine oil temperature, high or low, engine oil pressure
high or low, generator load high, generator out, NG high, transmission
chips, transmission oil temperature high or low, fuel pressure low, fuel
filter impending by-pass, fuel valve closed, battery warm, rotor brake,
hydraulic system status, baggage door open and IIDS status.
Engine oil pressure display: Displayed in % PSI, and is a function of
NG speed and engine oil temperature.
Engine oil temperature display: °C
Gas producer turbine speed display: %NG
Transmission oil pressure display: Displayed in % PSI, and is a function
of NR speed and transmission oil pressure.
Transmission oil temperature display: °C
Generator load display: %LOAD
Warning Annunciators displayed in red are shown for engine fire, engine
oil temperature high, engine oil pressure high or low, NG high or low,
transmission area fire, transmission oil pressure high or low, fuel quanti­
ty low CAB HEAT (bleed air leak), and BAT HOT.

Display Day or night modes may be selected using the Light Master switch
Brightness located on the Lighting Control Panel. Placing the Light Master switch
Controls ON selects night mode.

The display brightness is adjustable using the inner ring of the IIDS
control potentiometer also located on the Lighting Control Panel.

When in the night mode, the IIDS will automatically increase display
brightness when a caution/warning message is received and displayed.
To return to the preset brightness, press the CLR key momentarily.

LIGHTING CONTROL
IIDS DISPLAY
LIGHT MASTER LT MSTR CONSOLE IIDS
ON BRIGHTNESS
SWITCH
CONTROL

OFF OFF OFF


FLOOD INSTR
STROBE POSN AREA
ON ON BOTH
CKP
CAB
OFF OFF OFF
F92−078

Figure 7−26. IIDS Display Brightness Control

Reissue 3
Original 7−45
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Alphanumeric The IIDS has a 2 line by 16 character alphanumeric display. This display
Display allows messages to be displayed regarding systems limit exceedance,
condition, various cautions and warnings as well as expanded features
of the IIDS to be viewed by the pilot. Yellow and red segments are located
to the left of each line that indicate if the associated message is a caution
or a warning. The expanded features of the IIDS are selected in conjunc­
tion with the IIDS keyboard.

Certain conditions will cause the alphanumeric display to automatically


display a message.
At start-up, and if required during flight, messages are displayed on
the alphanumeric display automatically. A list of these messages is
found in Table 7-1. This table also defines the priority of the message
to be displayed, the classification of the message (warning/caution/advi­
sory W/C/A), and whether the message can be cleared (CLR) from the
display.

NOTE: IIDS menu functions may be lost if the MENU key is pressed immediately after
a W/C/A message is cleared. Pilots should wait two or more seconds before
selecting a menu option.

AOG The IIDS uses the following logic to determine an aircraft on-ground/off-
Logic ground condition. The IIDS uses this information to enable or disable
certain caution/warning, indications and alphanumeric display advisory
messages.

Aircraft on-ground if:

1. NR  80%
OR

Aircraft on-ground if:

1. NR >80%, and

2. CLP <5%, and

3. Torque (either engine) >10%

Otherwise, the aircraft is off-ground. The transition from one condition


to the other is not recognized until after the new condition has existed
for 5 seconds.

Reissue 3
7−46 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

NOTE: Advisory messages may not indicate a malfunction or emergency.


WARNING
ANNUNCIATOR (RED)
CAUTION ANNUNCIATOR . . . . . . . . . . . . . . . ALPHA-
(YELLOW) NUMERIC
MESSAGE
. . . . . . . . . . . . . . . DISPLAY
WARNING
ANNUNCIATOR (RED)
CAUTION ANNUNCIATOR NR TORQUE EGT
(YELLOW) NP NP
ENG
OUT

F92−079

Figure 7−27. Alphanumeric Display


Table 7−1. Automatic Alphanumeric Display Warning/Caution/Advisory Messages
SAMPLE MESSAGE CAUSE FOR
W/C/A CLR CORRECTIVE ACTION
(Fault) DISPLAY
ENG POWER CHECK Invalid performance
L PA CK NG -1.8 margin (power check W YES Advise Maintenance
LPA CK EGT-11.2 failed)
OVR TORQ LFT 2:30
OVR TORQ RT 2:30
OVR EGT LFT 2:30 MTO or OEI over­
W NO Advise Maintenance
OVR EGT RT 2:30 count
OVR NG LFT 2:30
OVR NG RT 2:30
Hydraulic system sta­
Perform malfunction
PRES 1 = 0 PSI tus: activated on hy­
C YES procedure.
PRES 2 = 1000 PSI draulic caution in­
Ref. Section III.
dication1
Perform malfunction
Hydraulic system
TEMPERATURE C YES procedure.
overtemperature
Ref. Section III.
Start engine with engine
Engine oil tempera­ control in IDLE. Do not
L ENG OIL COLD C NO
ture cold (Starting) advance to FLY until
message blanks
Right Stabilizer
RIGHT STAB FAIL C YES
Actuator Failure
Perform malfunction
Left Stabilizer Actua­
LEFT STAB FAIL C YES procedure.
tor Failure
Ref. Section III.
Both Stabilizer
TOTAL STAB FAIL C YES
Actuator Failure

Reissue 3
Original 7−47
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

Table 7−1. Automatic Alphanumeric Display Warning/Caution/Advisory Messages


SAMPLE MESSAGE CAUSE FOR
W/C/A CLR CORRECTIVE ACTION
(Fault) DISPLAY
BMS sensor(s) fail­
CHK BMS SENSOR C YES Advise maintenance
ure2
TORQ LFT 2:30
TORQ RT 2:30
EGT LFT 2:30 TOP or OEI count­
A NO N/A
EGT RT 2:30 down
NG LFT 2 :30
NG RT 2:30
CARGO HOOK OPEN Cargo hook open A YES N/A
Particle separator
IPS BYPASS clogged: IPS in by­ A YES Ref. Section III
pass
NACA door in the in­
NACA DOOR A YES Advise Maintenance
correct position.
BATT DISCHARGE Battery Discharging A YES N/A
Optional fire extin­
EXTGSHR PRESS LO guishing system A YES Advise Maintenance
bottle pressure low
Crew commanded
RECORDING DATA A NO N/A
data record
Download of data logs
DATA XFER CMPL to ground based com­ A YES N/A
puters
Fault Log during
CHECK FAULT LOG A YES Advise Maintenance
flight2,3
Exceedance Log dur­
CHK EXCEED LOG A YES Advise Maintenance
ing flight3
Main rotor out of bal­
CHECK ROTOR BAL A YES Advise Maintenance
ance
NOTAR fan out of
CHECK NOTAR BAL A YES Advise Maintenance
balance
Engine Configura­
PRATT & WHITNEY A YES N/A
tion4

NOTE: 1.With a single system failure, this message is displayed when the failed system
pressure decreases to 250 PSI. This message will reappear when remaining
operating system pressure decreases to 500 PSI.
2.This caution does not affect dispatchability.
3.These messages are generated for conditions that create a fault log or an
exceedance log and are displayed only when the aircraft is on−ground as
determined by the AOG logic.
4.This message displayed for 5 seconds following the power−up ‘‘Lamp Test’’.

Reissue 3
7−48 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

7−16. IIDS DATA STORAGE

Data Storage Selected information that is monitored by the IIDS for display is also
stored by the IIDS. Information is stored in non-volatile memory and
is available by selecting various menu functions through the front panel
keys. All information is available using a ground based maintenance
computer (GBMC). Only the Data Log and Cumulative Log are not
viewable on the alphanumeric display. The operating data is stored
in one of six data records.
The data records are:

LOG TYPE A/N DISPLAY


Data Log NO
Cumulative Log NO
Exceedance Log YES
Fault Log YES
Trend Log YES
Setup Log YES
Data Logs The data log provides one and a half minutes of data collection. The
data is recorded in a continuous memory buffer ``loop'' and will be contin­
uously over-written unless an exceedance occurs, or the crew requests
a record of an event. Exceedances generate both data logs and excee­
dance logs. The data log record provides a ``window in time'' to examine
events around an exceedance or other incident. The data log can store
five of these events. This information is accessed by the GBMC only.
Pilots may generate a data log by first clearing the alphanumeric display,
then pressing and holding the “REC” button for 7 to 10 seconds before
releasing. The message RECORDING DATA will then be displayed on
the alphanumeric display.
Cumulative Log The cumulative log retains data concerning the aircraft operational his­
tory and current configuration. As the aircraft configuration changes
(e.g. component changes) the Cumulative Log will be updated by the
maintainer on the GBMC. The IIDS will only retain one Cumulative
Log in memory.
NOTE: Time Summary Menu procedure (Ref. Figure 7−30) may be used to access
cumulative usage data as well as flight time data.
Exceedance The exceedance Log provides a ``snapshot'' record of the parameter data
Log at a particular moment in time. This type of record occurs whenever
a parameter exceedance is detected. This recording function is only

Reissue 3
Original 7−49
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

active when NG for either engine AND NR is greater than 50 % AND


EGT on either engine is greater than 400°C
This feature is capable of storing 100 exceedance Logs. Exceedances
are recorded for EGT, engine torque, transmission torque, NG, NP, NR
(high), engine oil pressure (low), transmission oil pressure (low), and
cargo hook.
Exceedance logs maybe either recorded or downloaded to the GBMC.
Perform Exceedance Log Menu procedure (Ref. Figure 7-43) to access
cumulative usage data.

Fault The Fault Log contains data associated with fault discrete data from
Log the EEC's and a BIT failure that was detected in the IIDS, BMS, or
aircraft transducers/sensors. This type of log is recorded whenever an
IIDS, EEC, or aircraft sensor fault is detected. The system is capable
of storing 100 Fault Logs.
Fault logs maybe either recorded or downloaded to the GBMC.
Perform the Fault Log Menu procedure to access data (Ref. Figure 7-45).

IIDS Setup Log IIDS setup contains (Ref. Figure 7-46) data that reflects the current
configuration of the aircraft, such as, aircraft serial number, engine
type installed, engine serial number, fuel calibration, operating soft­
ware, etc.
On power up, the IIDS uses information in the setup log to compare
the current Torque and EGT trim values from the EEC to the values
stored in the IIDS setup log to assure the data collected by the IIDS
remains with the respective engine. If there is a discrepancy, a fault
log is created and certain engine ASCM functions are disabled for the
affected engine(s): Exceedance Logs for NG, NP, Torque, EGT; Power
Assurance function (including trend logs); and Cumulative Logs (cycle
counting, SSO, FSO, TSN, and engine run time).
To recover from this disable function, the Setup Log must be revised
to match the values from that specific engine(s) through the GBMC.
Once the Setup Log has been revised, a power-up of the IIDS will verify
the new data. If the new values match, all engine ASCM functions are
restored.

IIDS The IIDS features 7 keys on the right side of the front face to allow
Keyboard the pilot access to the various functions/programs by paging through
the menus. The keys include:
``CLR'' (clear): Used to blank the alphanumeric display and exit all
menu functions if pressed for more than 1.5 seconds. If pressed for less
than 1.5 seconds in the Night Mode after a C/W/A event, the CLR key
resets the intensity to the previous setting.

Reissue 3
7−50 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

MENU: Used to access the next higher level of the menu structure
or to enter the top level menu from display blanked and to return to
the ``action'' menu with edit fields not updated.
UP ARROW  : Used to scroll between menu and submenu names,
or between data and message items. Holding this key for more than
2 seconds initiates automatic scrolling, at approximately one item per
second. When the scrolling reaches the end of the menu the scrolling
feature loops back to the start of the menu.

CLR
DN (down)  ARROW: Same as the UP ARROW, except scrolls in
the opposite direction.
MENU ENT (enter): Used to enter a menu or submenu after it has been selected
with the ``'' or ``'' keys, enter an ``Action'' field within a menu selection
that is bracketed by ``< >'' to allow editing, and to advance to the next
edit digit (or field within the ``Action'' field. The digit (or field) that can
be edited will flash.
ENT ``REC'' (record): Used to initiate crew requested Data Log and to enter
into memory data that is used to initialize the TIME/DATE, ENGINE
REC PARM, and Cargo Hook CALIB CODE and FUEL CALIBRATION func­
tions in the IIDS. When the key is pressed for more that 7 seconds,
DISP the parameter data from 45 seconds prior to and 45 seconds after key
activation, is stored in nonvolatile memory. The message RECORDING
J1 DATA is displayed on the alphanumeric display during this time.
``DISP'': Used to change the display from ``display by exception'' to ``con­
tinuous display'' when the key is pressed for less than 1.5 seconds. In
the exception mode, the secondary display screen area is blank unless
F92−080 one of the limits is within a predetermined range of it's caution limit
value. When this happens, the digit display of the particular limit will
revert to continuous display until the parameter value drops below the
predetermined threshold. If the exceedance parameter enters caution
or warning range the appropriate caution or warning displays are illumi­
nated.
When the ``DISP'' key is held for more than 1.5 seconds the IIDS performs
a BIT test and the front panel display will show all LCD segments in
a lamp test mode.

7−17. BALANCE MONITORING SYSTEM

NOTE: Helicopter gross weight should be at 5200 300 LBS before performing ‘‘Main
Rotor Balance’’ procedure.

Standard BMS The BMS program is an integrated vibration monitoring system which
Program calculates and displays balance solutions for both main rotor and

Reissue 3
Original 7−51
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

NOTAR fan. The intention of this integrated balance system is to


eliminate the requirement to fly dedicated tracking/balance flights.

The system is linked to three vibration sensors on the airframe and


two position pickups on the main rotor and the NOTAR fan. The stan­
dard BMS program is a ``smart chart'' system. For most balancing actions
the user will simply follow the directions of the BMS Alpha-numeric
display (Ref. Figure 7-31 thru Figure 7-42). The normal sequence of
events is for the pilot to request the BMS program from the IIDS by
pressing the ``MENU'' key on the IIDS panel and paging down the menu
to BMS. The BMS system will then analyze the input from the rotor/fan
sensors and calculate a correction and display this information in the
IIDS Alpha-numeric display.

ÎÎ
ÎÎ

1. IIDS
2. BMS SIGNAL PROCESSING UNIT
3. BMS SENSOR CABLE HARNESS
4. AZIMUTH SENSOR (MAG PICKUP/PHOTOCELL)
5. VIBRATION SENSOR (VELOCIMETER) F92−081

Figure 7−28. Balance Monitoring System Installation

Optional An optional item to the BMS is a Spectrum Analyzer Vibralog. The


Spectrum software for this program resides within the GBMC. Spectrum analysis
Analyzer allows downloading to the GBMC and viewing of the entire vibration
spectrum of the rotor and the NOTAR fan. The system allows the
operator to analyze vibrations, other than rotor/fan, and determine the
probable source by comparison with known component frequencies.

Reissue 3
7−52 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

7−18. IIDS MENU STRUCTURES

TOP LEVEL

ELAPSED TIME ``ENT'' Key resets, starts and stops timer (alternate action);
MM.SS ``CLR'' Key exits function and resets timer

TIME SUMMARY For expanded menu structure


ENT
Ref. Figure 7-30

POWER CHECK For expanded menu structure


ENT
Ref. Section V

BALANCE MONITOR For expanded menu structure


ENT
Ref. Figure 7-31 thru Figure 7-42

AIRCRAFT MONITOR For expanded menu structure


ENT
Ref. Figure 7-43 thru Figure 7-46

CLPXXX PERCENT
Continuous display of collective position

PRES ALT XXXXFT


Continuous display of altitude
DENS ALT XXXXFT

L ENG WF XXX PPH Continuous display of fuel flow


L ENG WF XXX PPH

FUEL CALIBRATION For expanded menu structure


ENT
Ref. Figure 7-47

SET ENGINE PARM For expanded menu structure


ENT
Ref. Figure 7-48

TIME/DATE For expanded menu structure


ENT
Ref. Figure 7-49

HOOK WT XXXX LBS For expanded menu structure


ENT
Ref. Section X
F92−082

Figure 7−29. IIDS Top Level Menus

Reissue 3
Original 7−53
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL


ENT
TIME SUMMARY LST FLT TIME

TOT FLT HR

TOT FLIGHTS

ENT
LFT ENGINE TIME

NOTE 1

RT ENGINE TIME GEAR BOX


TSO =

POWER MODULE
TSO=

IMPELLER CYCLE
CNT ACCUM =

CMPSR TURB CYCLE


CNT ACCUM=

POWER TURB CYCLE


CNT ACCUM=

NOTE 1: THIRD LEVEL MENU FOR RIGHT ENGINE


SAME AS FOR LEFT ENGINE
NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU
F92−083

Figure 7−30. Time Summary

Reissue 3
7−54 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL


BALANCE MONITOR MAIN ROTOR COLLECT M/R DATA FLY 100% GROUND
BALANCE RUN XX RPM XXX PRESS REC
NOTE 2
MAIN ROTOR TRACK RUN XX M/R ACQUIRING
MEASUREMENTS 100% GND LAT

NOTE 3
NOTAR MAIN ROTOR 100% GND LAT
BALANCE CONFIGURATION X.XX IPS AT YY.YY

NOTE 1
SPECTRUM MAIN ROTOR ACQUISITION
SOLUTION OPTIONS COMPLETE

BMS ADVISORY LOG DISPLAY M/R FLY HOVER IGE


SOLUTION RUN XX PRESS REC

NOTE 2
BMS FAULT LOG ACQUIRING
HOVER IGE LAT

NOTE 3
BMS VERSION LOG
HOVER IGE LAT
X.XX IPS AT YY.YY
NOTE 1
BMS MAINTENANCE
ACQUISITION FLY 120 KIAS
COMPLETE PRESS REC

NOTE 2
FLY 80 KIAS ACQUIRING
PRESS REC 120 KIAS LAT
NOTE 2
NOTE 3
ACQUIRING 120 KIAS LAT
80 KIAS LAT X.XX IPS AT YY.YY
NOTE 3
NOTE 1: WHEN COMPLETED, MESSAGE IS DISPLAYED NOTE 2
80 KIAS LAT ACQUIRING
FOR 1 SECOND 120 KIAS VERT
X.XX IPS AT YY.YY
NOTE 2: AUTOMATICALLY STEPS THROUGH ACQUIRING NOTE 2 NOTE 4
MEASUREMENTS SPECIFIED FOR THIS REGIME.
ACQUIRING 120 KIAS VERT
80 KIAS VERT X.XX IPS AT YY.YY
NOTE 3: WHEN COMPLETE, THE RESULT IS DISPLAYED
FOR 4 SECONDS AND THE DISPLAY GOES TO NOTE 3 NOTE 1
NEXT REGIME. 80 KIAS VERT ACQUISITION
NOTE 4: WHEN COMPLETE, THE RESULT IS DISPLAYED X.XX IPS AT YY.YY COMPLETE
FOR 4 SECONDS NOTE 1 NOTE 5
NOTE 5: THE DISPLAY GOES BACK TO THE FIRST ACQUISITION REDO 100% GND
REGIME WHEN THE ABOVE DATA HAS BEEN COMPLETE PRESS REC
COLLECTED

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−084

Figure 7−31. Balance Monitor, Main Rotor Balance

Reissue 3
Original 7−55
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL

BALANCE MONITOR MAIN ROTOR COLLECT M/R 100% GND LAT


BALANCE DATA RUN XX X.XX IPS AT YY.YY

MAIN ROTOR TRACK RUN XX M/R HOVER IGE LAT


MEASUREMENTS X.XX IPS AT YY.YY

NOTAR MAIN ROTOR 80 KIAS LAT


BALANCE CONFIGURATION X.XX IPS AT YY.YY

SPECTRUM MAIN ROTOR 80 KIAS VERT


SOLUTION OPTIONS X.XX IPS AT YY.YY

BMS ADVISORY LOG DISPLAY M/R 120 KIAS LAT


SOLUTION RUN XX X.XX IPS AT YY.YY

BMS FAULT LOG 120 KIAS VERT


X.XX IPS AT YY.YY
OR NOTE 1

BMS VERSION LOG NOT ACQUIRED

BMS MAINTENANCE

NOTE 1: COULD APPLY FOR EACH REGIME

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−085

Figure 7−32. Balance Monitor, Run M/R Measurements

Reissue 3
7−56 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL

NOTE 1
BALANCE MONITOR MAIN ROTOR COLLECT M/R
BALANCE DATA RUN XX BLADE 1 HUB WT
<XXX> GRAMS
THROUGH NOTE 1 AND 2
MAIN ROTOR TRACK RUN XX M/R
MEASUREMENTS BLADE 5 HUB WT
<XXX> GRAMS
NOTE 1
NOTAR MAIN ROTOR
BALANCE CONFIGURATION BLADE 1 TRIM TAB
<XXX> MILS
THROUGH NOTE 1 AND 2
SPECTRUM MAIN ROTOR
SOLUTION OPTIONS BLADE 5 TRIM TAB
<XXX> MILS
NOTE 1
BMS ADVISORY LOG DISPLAY M/R
SOLUTION RUN XX BLADE 1 PC WT
<XXX> GRAMS
THROUGH NOTE 1 AND 2
BMS FAULT LOG
BLADE 5 PC WT
<XXX> GRAMS

BMS VERSION LOG

BMS MAINTENANCE

NOTE 1: “ENT” KEY SELECTS DIGITS TO BE EDITED,


 AND  KEYS INCREASE/DECREASE DIGIT VALUE,
“REC” KEY STORES SELECTED VALUES, “CLR” EXITS
OUT OF MENU TO DISPLAY BLANK.
NOTE 2: STEP THROUGH BLADES SEQUENTIALLY

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−086

Figure 7−33. Balance Monitor, Main Rotor Configuration

Reissue 3
Original 7−57
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL


NOTE 1
BALANCE MONITOR MAIN ROTOR COLLECT M/R
ADJUSTMENTS USED
BALANCE DATA RUN XX
<PCL/TAB/WEIGHT>
OR NOTE 2
MAIN ROTOR TRACK RUN XX M/R
<PCL/TAB>
MEASUREMENTS

OR NOTE 2
NOTAR MAIN ROTOR <PCL WEIGHT>
BALANCE CONFIGURATION
OR
SPECTRUM MAIN ROTOR <TAB/WEIGHT>
SOLUTION OPTIONS

NOTE 1
BMS ADVISORY LOG DISPLAY M/R COMPUTE
SOLUTION RUN XX <ENTIRE SOLTN>
OR NOTE 2

BMS FAULT LOG COMPUTE


<GND SOLTN ONLY>
OR NOTE 2

BMS VERSION LOG COMPUTE


<80 KIAS SOLUTION>

BMS MAINTENANCE

NOTE 1: “ENT” KEY SELECTS FIELD TO BE EDITED,


 AND  KEYS CHANGE FIELD SELECTION,
“REC” KEY STORES THE SELECTION, “CLR” EXITS
OUT OF MENU TO DISPLAY BLANK.

NOTE 2: OPERATOR OPTIONAL SELECTION


NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU

F92−087

Figure 7−34. Balance Monitor, Main Rotor Solution Options

Reissue 3
7−58 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL

BALANCE MONITOR MAIN ROTOR COLLECT M/R COMPUTING M/R NOTE 1


BALANCE DATA RUN XX SOLTN RUN XX.XX

MAIN ROTOR TRACK RUN XX M/R PREDICTED VIBS AUTOMATIC


MEASUREMENTS BELOW X.XX IPS

NOTAR MAIN ROTOR PCSE ADD XXX.X G


NOTE 2
BALANCE CONFIGURATION BLD X PCSE <NOT MADE>

OR

SPECTRUM MAIN ROTOR PCSE SUB XXX.X G NOTE 2


SOLUTION OPTIONS BLD X PCSE <NOT MADE>

BMS ADVISORY LOG DISPLAY M/R HUB ADD XXX.X G


NOTE 2
SOLUTION RUN XX BLD X <NOT MADE>
OR

BMS FAULT LOG HUB SUB XXX.X G NOTE 2


BLD X <NOT MADE>

BMS VERSION LOG TAB DWN XXX MILS NOTE 2


BLD X <NOT MADE>
OR

BMS MAINTENANCE TAB UP XXX MILS


NOTE 2
BLD X <NOT MADE>

PCL UP XX.X FLAT


NOTE 2
BLD X <NOT MADE>
OR

PCL DN XX.X FLAT


NOTE 2
BLD X <NOT MADE>

ENTIRE SOLTN
NOTE 3
<NOT MADE>
NOTE 1: MESSAGE FLASHING IF COMPUTING A SOLUTION
OR
NOTE 2: “ENT” KEY SELECTS FIELD TO BE EDITED,  AND  KEYS
GND SOLTN ONLY
CHANGE FIELD SELECTION FROM NOT MADE TO MADE, “REC” KEY STORES NOTE 4
<NOT MADE>
SELECTION, “CLR” EXITS TO BLANK DISPLAY.
NOTE 3: SELECTIONS ARE NOT MADE, ALL MADE, OR AS SELECTED OR
NOTE 4: SELECTIONS ARE ALL MADE, OR AS SELECTED
80 KIAS SOLTN
NOTE 4
<NOT MADE>
NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU

F92−088

Figure 7−35. Balance Monitor, Display M/R Solution

Reissue 3
Original 7−59
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL

BALANCE MONITOR MAIN ROTOR


BALANCE

DEFAULT
MAIN ROTOR TRACK FLASH STROBE
BLD SPREAD <ON>
OR
NOTAR FLASH STROBE
BALANCE BLD SPREAD <OFF>

SPECTRUM

BMS ADVISORY LOG

BMS FAULT LOG

BMS VERSION LOG

BMS MAINTENANCE

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU

F92−089

Figure 7−36. Balance Monitor, M/R Track

Reissue 3
7−60 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL

BALANCE MONITOR MAIN ROTOR COLLECT NOTAR FLY 100% GND


BALANCE RUN XX RPM XXXX PRESS REC
NOTE 1

MAIN ROTOR TRACK RUN XX NOTAR ACQUIRING


MEASUREMENTS 100% GND RADIAL
NOTE 2

NOTAR NOTAR WEIGHT 100% GND RADIAL


BALANCE CONFIGURATION X.XX IPS AT YY.YY
NOTE 3

SPECTRUM DISPLAY NOTAR ACQUISITION


SOLUTION RUN XX COMPLETE

BMS ADVISORY LOG

BMS FAULT LOG

BMS VERSION LOG

BMS MAINTENANCE

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU

NOTE 1:AUTOMATICALLY STEPS THROUGH ACQUIRING


MEASUREMENTS SPECIFIED FOR THIS REGIME.
NOTE 2: WHEN COMPLETE, RESULT DISPLAYED FOR 4 SECONDS.

NOTE 3: WHEN COMPLETE, MESSAGE DISPLAYED FOR 1 SECOND


F92−090

Figure 7−37. Balance Monitor, NOTAR Balance

Reissue 3
Original 7−61
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL

BALANCE MONITOR MAIN ROTOR


BALANCE

MAIN ROTOR
TRACK

NOTAR COLLECT 100% GND RADIAL


BALANCE NOTAR DATA X.XX IPS AT YY:YY
OR
SPECTRUM NOTAR NOT ACQUIRED
MEASUREMENTS
NOTE 1

BMS ADVISORY LOG STD 1 WEIGHT


<XX.X> GRAMS

NOTE 1
BMS FAULT LOG NOTAR WEIGHT STD 13 WEIGHT
CONFIGURATION <XX.X> GRAMS
NOTE 2

BMS VERSION LOG COMPUTING NOTAR


SOLTN RUN XX.XX
AUTOMATIC

BMS MAINTENANCE DISPLAY NOTAR PREDICTED VIBS


SOLUTION BELOW X.XX IPS
NOTE 3

ADD XXX GRAMS


NOTE 1: “ENT” KEY SELECTS DIGITS TO BE EDITED, STD XX <NOT MADE>
 AND  KEYS INCREASE/DECREASE DIGIT VALUE, OR NOTE 3
“REC” KEY STORES SELECTED VALUES, “CLR” EXITS SUB XXX GRAMS
OUT OF MENU TO DISPLAY BLANK. STD XX <NOT MADE>
NOTE 2: MESSAGE FLASHING IF COMPUTING A SOLUTION
NOTE 4
NOTE 3: “ENT” KEY SELECTS FIELD TO BE EDITED,  AND  KEYS
CHANGE FIELD SELECTION FROM NOT MADE TO MADE, “REC” KEY STORES NOTAR SOLUTION
SELECTION, “CLR” EXITS TO BLANK DISPLAY. <NOT MADE>
NOTE 4: SELECTIONS ARE MADE, ALL MADE OR AS SELECTED

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−091

Figure 7−38. Balance Monitor, NOTAR Data

Reissue 3
7−62 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL

BALANCE MONITOR MAIN ROTOR FLY 100% GND


BALANCE PRESS REC
NOTE 1

MAIN ROTOR TRACK GATHERING TREND


SET XX SPC XX/XX
NOTE 2
NOTAR TREND SPECTRUM
BALANCE SET XX COMPLETE

SPECTRUM TREND SPECTRUMS FLY HOVER IGE


PRESS REC
NOTE 1

BMS FAULT LOG RANDOM SPECTRUM GATHERING TREND


PRESS REC SET XX SPC XX/XX
NOTE 1 NOTE 2

BMS VERSION LOG GATHERING RANDOM TREND SPECTRUM


NO XX SPC XX/XX SET XX COMPLETE
NOTE 2

RANDOM SPECTRUM FLY 120 KIAS


NO XX COMPLETE PRESS REC
NOTE 1
GATHERING TREND
SET XX SPC XX/XX

NOTE 2
TREND SPECTRUM
SET XX COMPLETE

NOTE 1: AUTOMATICALLY STEPS THROUGH ACQUIRING


MEASUREMENTS SPECIFIED FOR THIS REGIME.
NOTE 2: WHEN COMPLETE, THE RESULT IS DISPLAYED
FOR 3 SECONDS AND DISPLAY GOES BACK TO
RANDOM SPECTRUM MENU
NOTE 3: WHEN COMPLETE, THE RESULT IS DISPLAYED
FOR 3 SECONDS AND THE DISPLAY GOES TO THE
NEXT REGIME.

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−092

Figure 7−39. Balance Monitor, Spectrum

Reissue 3
Original 7−63
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL

BALANCE MONITOR MAIN ROTOR


BALANCE

MAIN ROTOR TRACK

NOTAR
BALANCE

NOTE 1
SPECTRUM BALANCE OK

OR

BMS ADVISORY LOG END OF BMS


ADVISORY LOG

BMS FAULT LOG DBASE USAGE XXX%


ADVISORIES = XX

NOTE 2
BMS VERSION LOG BMS OK

OR

BMS MAINTENANCE END OF BMS


FAULT LOG

NOTE 1: OR VIBRATION DATA


NOTE 2: OR ERROR MESSAGES

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−093

Figure 7−40. Balance Monitor, BMS Fault Log

Reissue 3
7−64 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL

BALANCE MONITOR MAIN ROTOR BMS BOARD P/N


BALANCE XXXXX-XX

MAIN ROTOR TRACK BMSBP VER XX.XXX


P/N XXXXX-XX

NOTAR BMSBP CHECKSUM


BALANCE XXXXXXXX

SPECTRUM BMSOP VER XX.XXX


P/N XXXXX-XX

BMS ADVISORY LOG BMSOP CHECKSUM


XXXXXXXX

BMS FAULT LOG BMSBM VER XX.XXX


P/N XXXXX-XX

BMSBM CHECKSUM
BMS VERSION LOG
XXXXXXXX

MAIN ROTOR MODEL


BMS MAINTENANCE
VER XX.XXX

NOTAR MODEL
VER XX.XXX

VIB MONITOR
VER XX.XXX

SPECTRUM SETUP
VER XX.XXX

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−094

Figure 7−41. Balance Monitor, BMS Version Log

Reissue 3
Original 7−65
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL


NOTE 1
BALANCE MONITOR MAIN ROTOR CLEAR FAULT
BALANCE LOG

MAIN ROTOR TRACK CLEAR ADVISORY


LOG

NOTAR CLEAR SPECTRUM


BALANCE LOG

SPECTRUM CLEAR M/R


BALANCE LOG

BMS ADVISORY LOG CLEAR NOTAR


BALANCE LOG

BMS FAULT LOG CLEAR SETUP


CONFIGURATION

CLEAR ALL LOGS


BMS VERSION LOG

NOTE 2
BMS MAINTENANCE FORMAT DATABASE
AND RESET BMS

NOTE 1: FOR ALL ``CLEAR'' MENU SELECTIONS, PRESS ENT KEY AND A ``PRESS TO
CLEAR'' MESSAGE WILL BE DISPLAYED. PRESS REC KEY TO CLEAR THE LOG
AND A ``CLEARED OK PRESS ANY KEY'' MESSAGE WILL BE DISPLAYED.
PRESSING ANY KEY WILL RETURN TO THE ``CLEAR LOG MENU''.
NOTE 2: PRESS ENT KEY AND A ``PRESS TO FORMAT AND RESET'' MESSAGE WILL
BE DISPLAYED. PRESS REC KEY TO FORMAT THE DATA BASE AND A ``DBASE
FORMATTED INITIALIZING BMS'' MESSAGE WILL BE DISPLAYED. PRESSING
ANY KEY WILL RETURN TO THE ``CLEAR LOG'' MENU AFTER 30 SECONDS

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−095

Figure 7−42. Balance Monitor, BMS Maintenance

Reissue 3
7−66 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL

ENT ENT
AIRCRAFT MONITOR EXCEEDANCE LOG EXCEED LOG XXX
L ENG TORQUE

TREND LOG DATE XX-XX-91


TIME XX:XX:XX

FAULT LOG PEAK VALUE XXX%


SEC TO PK = XX SEC

IIDS SETUP DATA LOG NO X


SEC ABV T1 = XX

SEC TO T2 = XX
SEC ABV T2 = XX

SEC TO T3 = XX
SEC ABVT3 = XX

SEC TO T4 = XX
SEC ABV T4 = XX

THE EXCEEDANCE LOG PROVIDES A ``SNAPSHOT” RECORD OF THE PARAMETER DATA AT A


PARTICULAR MOMENT IN TIME. THIS TYPE OF RECORD OCCURS WHENEVER A PARAMETER
EXCEEDANCE IS DETECTED.

NOTE: PRESSING THE MENU BUTTON WILL TAKE YOU TO THE PREVIOUS HIGHEST MENU LEVEL.

F92−096

Figure 7−43. Aircraft Monitor, Exceedance Log Menu

Reissue 3
Original 7−67
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

ENT
AIRCRAFT MONITOR EXCEEDANCE LOG

ENT
TREND LOG TREND LOG XX
LEFT ENGINE

FAULT LOG DATE


TIME

IIDS SETUP NP XXX%


T1 XC

TORQUE XX%
NG XX%

EGT XXXC
P0 XXXX FT

OAT XX C
PERFORM MARGIN

L PA CK NG -XX
L PA CK EGT-XX

NG COR FTR XX.X


EGT COR FTR XXX

NOTE: PRESSING THE MENU BUTTON WILL TAKE YOU TO THE PREVIOUS HIGHEST MENU LEVEL.
F92−097

Figure 7−44. Aircraft Monitor − Trend Log

Reissue 3
7−68 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL


ENT
AIRCRAFT MONITOR EXCEEDANCE LOG

TREND LOG

ENT
FAULT LOG FAULT LOG
L ENG S/N

IIDS SETUP R ENG S/N


DATE

TIME

IIDS FALT1=X XX
XX, XX

IIDS FALT XX
ACFT FALT=X

SENS FALT=X
BMS FALT=X

LEFT EEC
DSCWD1 =X XX XX

THE FAULT LOG CONTAINS DATA ASSOCIATED WITH EEC


FAULTS AND FAILURES DETECTED IN THE IIDS, BMS, OR NCFUR1=X XX
AIRCRAFT TRANSDUCERS/SENSORS. THIS LOG IS RE­
NCFUR2=X XX XX
CORDED WHENEVER AN IIDS OR EEC FAULT IS DE­
TECTED. STORAGE IS AVAILABLE FOR 100 FAULT LOGS.
NCFUR3=X XX
CFUR=0

RIGHT EEC RIGHT EEC MENU SAME AS


DSCWD1= LEFT EEC MENU.
NOTE: PRESSING THE MENU BUTTON WILL TAKE YOU
F92−098
TO THE PREVIOUS HIGHEST MENU LEVEL.

Figure 7−45. Aircraft Monitor, Fault Log Menu

Reissue 3
Original 7−69
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL THIRD LEVEL

AIRCRAFT MONITOR EXCEEDANCE LOG A/C NO XXXXXXXX

TREND LOG ENG INSTALL PWC


IPS INSTALLED

FAULT LOG HT/DEFOG INSTAL


ROTOR BRK INSTAL

IIDS SETUP FWD FUEL CAL XXX


AFT FUEL CAL XXX

TOP LVL SFTWR PN


XXXXXXXXXXXX

OPER SFTWR PN
XXXXXXXXXXXX

MAINT SFTWR PN BMSBM SFTWR PN


XXXXXXXXXXXX XXXXXXXXXXXX

BMSOP SFTWR PN SETUP DATA ID


XXXXXXXXXXXX XXXXXXXX

BMSBP SFTWR PN CFG DAT MM-DD-YY


XXXXXXXXXXXX CFG TIM HR:MN:SE

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU

F92−099

Figure 7−46. Aircraft Monitor − IIDS Setup

Reissue 3
7−70 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Systems Description

TOP LEVEL SECOND LEVEL THIRD LEVEL


NOTE 1 NOTE 2
FUEL CALIBRATION SET CAL CODE FWD FUEL CAL<XXX>
AFT FUEL CAL <XXX>

NOTE 1

DO CALIBRATION AIRCRAFT READY?


CRUISE ATTITUDE?

NOTE 3

FWD FUEL CAL XXX


AFT FUEL CAL XXX

NOTE 1: PRESS “ENT” FOR MORE THAN 4 SECONDS TO ENTER


FUNCTION, THIRD LEVEL MENU APPEARS.
NOTE 2: “ENT” SELECTS DIGITS TO BE EDITED, AND KEYS
CHANGE SELECTED DIGITS, “REC” KEY STORES
SELECTION, “CLR” EXITS TO BLANK DISPLAY.
NOTE 3: PRESS “ENT” FOR MORE THAN 4 SECONDS COMMANDS
CALIBRATION. IIDS WITH CAL CODES AFTER
CALIBRATION COMPLETE. “REC” CHANGES CODE TO
CALCULATED VALUE. PRESS ``MENU'' TWICE TO
RETURN TO TOP LEVEL

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU

NOTE: TO MOVE HORIZONTALLY ( → ) TO THE NEXT LOWER LEVEL - PRESS ENT


F92−100

Figure 7−47. Fuel Calibration

Reissue 3
Original 7−71
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Systems Description MD900 (902 Configuration with PW 206E)

TOP LEVEL SECOND LEVEL


NOTE 1

SET ENGINE PARM LNG COR FCTR <XX.X>


LEGT CORFCT <XX.X>

NOTE 1
RNG COR FCTR <XX.X>
REGT CORFCT <XX.X> NOTE 1: “ENT” SELECTS DIGITS TO BE EDITED,  AND  KEYS
CHANGE SELECTED DIGITS, “REC” KEY STORES
SELECTION, “CLR” EXITS TO BLANK DISPLAY.

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−101

Figure 7−48. Set Engine Parameters

TOP LEVEL SECOND LEVEL


NOTE 1

SET TIME/DATE TIME <HH:MM>


DATE MM-DD-YY
NOTE 1.: ``ENT'' KEY SELECTS FIELD TO BE SET (MINUTE,
HOURS, DAY, MONTH, YEAR) AND SELECTED FIELD
BLINKS,  AND  KEYS INCREMENT/DEINCRE­
MENT DIGIT VALUE, ``REC'' KEY CHANGES TIME
NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU AND DATE TO SELECTED VALUES

F92−101

Figure 7−49. Set Time/Date

Reissue 3
7−72 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Handling Servicing
and Maintenance

S E C T I O N VIII
HANDLING, SERVICING
AND MAINTENANCE
TABLE OF CONTENTS

PARAGRAPH PAGE
8-1. Hoisting, Lifting, and Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-2. Towing and Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Figure 8-1. Helicopter Towing and Ground Handling . . . . . . . . . . . . . . . . . . . . . 8-4
8-3. Parking and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Figure 8-2. Helicopter Tiedowns and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Figure 8-3. Helicopter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4. Access and Inspection Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Figure 8-4. Access Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Figure 8-5. Nose Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Figure 8-6. Left Side Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Figure 8-7. Right Side Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Figure 8-8. Top View Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Figure 8-9. Bottom View Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Figure 8-10. Stabilizers Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Figure 8-11. Cabin Floor Interior Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Figure 8-12. Pedestal Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Figure 8-13. Fan Assembly Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-5. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Figure 8-14. Servicing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Table 8-1. Acceptable Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
Table 8-2. Servicing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
Figure 8-15. Fuel System Gravity Filler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
Figure 8-16. Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
Figure 8-17. Main Transmission Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29
Figure 8-18. Rotor Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Figure 8-19. Engine Oil System - Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-6. Aircraft Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
8-7. Cockpit Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

Reissue 3
Original 8−i
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Handling Servicing
and Maintenance

PARAGRAPH PAGE
Figure 8-20. Cockpit Door Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
8-8. Cabin Seats: Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
Figure 8-21. Cabin Passenger Seat Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8-9. Copilot Flight controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
Figure 8-22. Copilot Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
8-10. Engine Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
Figure 8-23. EGT Vs Time - All Conditions Except Starting . . . . . . . . . . . . . . . 8-38
Figure 8-24. EGT Vs Time - Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
Figure 8-25. Power Turbine (NP) Speed Vs Time . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
Figure 8-26. Compressor Turbine (NG) Speed Vs Time . . . . . . . . . . . . . . . . . . . . 8-40
Figure 8-27. Engine Overtorque Limits - All Conditions . . . . . . . . . . . . . . . . . . 8-40
8-11. Special Operational Checks and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Engine NP Overspeed Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Engine Out/Low Rotor Warning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Hydraulic System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
VSCS Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43
Wet Engine Motoring Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43
Dry Engine Motoring Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
Engine Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
Figure 8-28. Engine Wash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46
Manual Engine Shutdown Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-47
Manual Engine Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48
Autorotation RPM Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
Resetting IIDS Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50
Figure 8-29. Set Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

Reissue 3
8−ii Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

SECTION VIII
HANDLING, SERVICING, AND
MAINTENANCE

8−1. HOISTING, LIFTING, AND JACKING

Hoisting, lifting, and jacking of the helicopter shall only be


CAUTION performed with the proper equipment and tools as specified in the
MD900 Rotorcraft Maintenance Manual. Failure to follow the
specified procedures will result in damage to aircraft components.

8−2. TOWING AND MOVING

Moving the helicopter on prepared surfaces is accomplished by mounting ground


handling wheels to fittings located on the landing gear skid tubes.
The ground handling wheel set is used for moving the MD Explorer by hand and
for towing. The wheels are manually lowered with a detachable jack handle, and
are held in the down position by a mechanical lock. The ground handling wheel
set is equipped with a tow bar attach fitting.
Helicopter Manual Moving:
Ensure all stress panels listed in Figure 8-11 are installed.

Airframe structure damage can occur if stress panels are not in


CAUTION place before moving helicopter.

NOTE: The wheel set attaches at four points, two inboard and two outboard, on the skid
assemblies.
A ``T” handle is strapped to the skid tubes and extends out, to pull the wheels
to and from the helicopter.
Position wheel set over skid tubes and roll wheel set forward.
NOTE: The wheel set can be installed in either direction, depending on jack handle
position.
Attach wheel set to attach points on skid tubes.
Hold tail up while lowering ground handling wheels.

Reissue 3
Original 8−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Jack hydraulic ram which forces wheels down and skids up.
When the jack is extended, a mechanical safety latch automatically snaps into
position, to prevent the wheels from going up in the event of loss of hydraulic
pressure.

Operators and maintenance personnel should avoid lead−lag loads


CAUTION in excess of 25 pounds at the tip of the main rotor blades.

Excessive lead-lag load applied to the main rotor blades during ground handling
can result in damage to the damper assembly.
Manually move helicopter on ground handling wheel set by balancing tailboom
and pushing on rear fuselage portion of airframe.

When ground handling helicopter do not lift main rotor blades to


CAUTION clear objects. The main rotor should be rotated to clear objects.
To prevent rotor component damage, the main rotor hub deflection
for a non−operating rotor is not to exceed four feet up, maximum.
Measurement to be taken from static rest.

Helicopter Towing
The towbar is equipped with caster wheels and is designed for use with the
ground handling wheels and allows the helicopter to be moved by one person.
The towbar does not interfere with equipment that may be hung under the heli­
copter
Ensure all stress panels listed in Figure 8-11 are installed.

Airframe structure damage can occur if stress panels are not in


CAUTION place before moving helicopter.

Raise helicopter up with wheel set.


Position caster wheels, to straddle, over front skid tubes.
Attach nylon strap under skid tubes and ratchet skid tubes into rubber cups.
Attach tow bar to a power unit.

Do not tow helicopter at speeds over 5 mph.


CAUTION When ground handling helicopter do not lift main rotor blades to
clear objects. The main rotor should be rotated to clear objects.
To prevent rotor component damage, the main rotor hub deflection
for a non−operating rotor is not to exceed four feet up, maximum.
Measurement to be taken from static rest.

Reissue 3
8−2 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

Avoid sudden stops and starts.


Avoid short turns, which could cause helicopter to turn over.

CAUTION A safe minimum turning radius is approximately 20 feet.

Allow inside wheel to turn (not pivot) while helicopter is being turned.
Helicopter Transport
The heli-porter is designed for the MD Explorer with the use of a towing tractor
or vehicle.
The heli-porter is a welded tubular steel frame with dual pneumatic swivel
caster on the front and rear. The platform is a grated walkway with hold down
safety straps for the landing gear. The heli-porter has a hand brake to the rear
tires and has a 10,000 lb (4540 Kg) capacity.
Ensure all stress panels listed in Figure 8-11 are installed.

Airframe structure damage can occur if stress panels are not in


CAUTION place before moving helicopter.

Land or hoist helicopter (Ref. RMM, Section 07-10-00) on heli-porter platform.


Attach safety hold-down straps to skid tubes.
Release heli-porter hand brake.

When ground handling helicopter do not lift main rotor blades to


CAUTION clear objects. The main rotor should be rotated to clear objects.
To prevent rotor component damage, the main rotor hub deflection
for a non−operating rotor is not to exceed four feet up, maximum.
Measurement to be taken from static rest.

Do not tow helicopter at speeds over 5 mph. A safe minimum turning


CAUTION radius is approximately 20 feet.

Attach heli-porter hook-up to a tow vehicle.

Reissue 3
Original 8−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

TOW BAR

GROUND
HANDLING
VIEW ROTATED ATTACH POINTS
HELI-PORTER
SKID TUBE

F92−103

Figure 8−1. Helicopter Towing and Ground Handling

8−3. PARKING AND STORAGE

Helicopter tiedowns and covers


Covers and tiedowns (Ref. Figure 8-2) are provided to shield the MD Explorer
from inclement weather conditions and other outside environmental factors that
could cause FOD damage while the helicopter is parked, moored, or while in
storage.
NOTE: The decision to use protective covers and tiedowns is determined by the
prevailing weather conditions, length of storage/parking, and location.
Forward and aft tiedowns
Each tiedown (Ref. Figure 8-2) has a quick connect fitting with a streamer
attached ``REMOVE BEFORE FLIGHT”. Two aft tiedown straps are to
be attached to the upper aft fitting. Two separate upper forward tiedowns
attach to the forward fuselage. Additional lower fore and aft tiedown attach
points are located on left and right side of helicopter.
Blade tiedowns
Blade tiedowns (Ref. Figure 8-2) are socks, which fit over the blade tip, with
or without the blade covers installed.
Each blade tiedown is fitted with a generous length of rope which can be
tied down at any convenient spot.
Upper deck cover
The upper deck cover (Ref. Figure 8-2), encloses the NOTAR inlet, particle
separator inlets and exhaust stacks.

Reissue 3
8−4 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

Attach cover, at forward corners to snap-head screws placed in existing screw


holes on lower edge of particle separator inlet.
Attach cover, at rear corners with similar snaps, or with a strap going under­
neath the tailboom where it meets the fuselage.
NOTAR boom cover
The boom cover (Ref. Figure 8-2) is a tubular cover made of nylon. Attach
boom cover to thruster using side-release buckles.
NOTAR thruster cover
The MD Explorer thruster cover (Ref. Figure 8-2) encloses the thruster cone
and chokes tightly around the base near the trailing edge of the horizontal
stabilizor.
Position cover on thruster.
Tighten cover with strap assembly.
Pitot tube cover
The pitot cover (Ref. Figure 8-2) is vinyl and reinforced with galvanized steel
staples at stress points.
A bright red warning streamer, ``REMOVE BEFORE FLIGHT” attaches
to the bottom edge of the cover
Attach pitot cover around pitot base.
Bubble cover
The MD Explorer bubble cover (Ref. Figure 8-2), encloses the entire canopy,
including the windshield, front and rear doors and windows.
The cover, attaches at four points.
The cover, is color-coded, with swatches sewn in the corners, for ease of instal­
lation. Red = Left, Green = Right.
Attach upper rear corners to snap-head screws placed in existing screw holes
on lower edge of particle separator inlet.
Attach straps at lower rear corners to rear struts.
Tighten special rope in top and bottom hems, to insure a guarantee against
wind chaffing.
A large bright red pocket is sewn in the cover, for the temperature probe.

Reissue 3
Original 8−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

FORWARD UPPER TIEDOWN AFT UPPER TIEDOWN

FORWARD LOWER TIEDOWN


(IF INSTALLED)

AFT LOWER TIEDOWN


(IF INSTALLED)

BLADE TIEDOWN

PITOT TUBE COVER

ROTOR HUB COVER


THRUSTER COVER
ENGINE AREA COVER
UPPER DECK COVER

BOOM COVER

BLADE COVER

BUBBLE COVER
F92−104A

Figure 8−2. Helicopter Tiedowns and Covers

Reissue 3
8−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

Rotor hub cover


The MD Explorer rotor hub cover (Ref. Figure 8-2) overlaps with the blade
covers and the engine area cover to insure complete protection for the entire
main rotor system.
Position cover over top of rotor hub.
Attach cover with buckles under each blade.
Tuck lower part of cover into the aperture beneath the rotor.
Engine area cover
The engine area cover is similar and does the same job as the upper deck
cover, except that it also encloses the fan inlet.
Blade covers - standard
Blade covers (Ref. Figure 8-2) can be installed from the ground.
Tighten covers at blade root with attached straps and buckles.
The small opening at the blade tip bottom allows attachment of tiedown ropes.
Blade covers - cold weather
The MD Explorer cold weather blade covers are similar to the standard blade
covers, but are fitted with full length zippers and heater hose boots near
the blade root.
Helicopter Parking
The decision to use protective covers and tiedowns is determined by the prevailing
weather conditions, length of parking, and location.
Normal Conditions
NOTE: Tie down rotor blade(s) whenever helicopter is parked in an area subject to
turbulent or gusting winds to prevent rotor windmilling. The maximum blade tie
down load is when the blade tip just begins to deflect downward.
Install pitot cover.
Close and secure all doors, windows and access panels.
Statically ground helicopter if possible.
Turbulent/Gusting Wind Conditions

Tie down all blades in winds of 45 knots or more to prevent


CAUTION excessive flapping and possible flexbeam damage.

NOTE: Maximum demonstrated wind speed for starting and stopping the rotor is 50
knots.

Reissue 3
Original 8−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

If possible, park helicopter into the prevailing wind and secure in accordance
with normal parking conditions.
Statically ground helicopter (Ref. Figure 8-3).

GROUNDING JACK
(2 LOCATIONS)

CABLE PLUG

F92−105

Figure 8−3. Helicopter Grounding


Helicopter Storage
Install protective covers as necessary (Ref. Figure 8-2) to prevent entry of blowing
dust, water, freezing rain, snow and/or foreign objects into the helicopter during
ground storage.
Maintain full fuel cell to reduce condensation in the cell.
Ensure drain holes are free of debris and kept open during storage period.
Store helicopter in hangar, if space allows.
Statically ground helicopter (Ref. Figure 8-3).
Flyable Storage
Flyable storage will maintain a stored MD Explorer in an operable condition.
If daily use is impractical, the following procedures will keep the helicopter
in flyable condition. At regular intervals inspect helicopter. Date and type
of storage must be recorded in helicopter records.
Perform engine run-up, at least once every five days.
Perform pre-flight inspection, at least once every seven days.
Inspect helicopter and treat for corrosion control.
Inspect static ground wires, blade tiedowns and mooring devices at regular
intervals.
Inspect tiedowns immediately after winds exceeding 35 knots.
Enter type of storage and date helicopter was placed in storage, in helicopter
records.

Reissue 3
8−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

High Wind Conditions - Helicopter Mooring


When severe storm conditions or wind velocities higher than 40 knots are forecast,
helicopter should be hangared or evacuated to a safe area. If the helicopter must
be parked in the open during high winds, comply with the following.

Structural damage can occur from flying objects during high wind
CAUTION conditions. Helicopter should be hangared or evacuated to a safe
weather area when wind conditions above 75 knots are expected.

If a paved ramp with tiedown rings are available, park helicopter headed in
direction from which highest forecast winds are expected.
Secure helicopter to ramp tiedowns using forward and aft tiedowns (Ref.
Figure 8-2).
If a paved ramp with tiedown rings are not available, park helicopter on an
unpaved parking area, headed in the direction from which highest forecast winds
are expected.
Install blade tiedowns.

Tiedown rotor blades, whenever helicopter is parked, to prevent


CAUTION rotor damage from blade flapping as a result of air turbulence from
other aircraft or wind gusts. The maximum blade tie down load
is when the blade tip just begins to deflect downward.

Install engine area cover (Ref. Figure 8-2), and pitot cover.
Fill fuel cell, if possible.
After winds subside, inspect helicopter carefully for damage which may have
been inflicted by flying objects.
Return to service
Flyable Storage Depreservation and Activation
Remove protective covers and tiedowns.
Clean helicopter as necessary.
Open all doors and ventilate helicopter.
Record date helicopter was prepared for service in helicopter records.
Remove static ground wire installed for storage.
Perform preflight checks.

Reissue 3
Original 8−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

8−4. ACCESS AND INSPECTION PROVISIONS

Various doors, covers, panels, and fairings are located through out the airframe
to provide access for inspection, maintenance, and servicing. External and internal
doors, covers, panels and fairings are shown in Figure 8-5 thru Figure 8-13. Each
door, cover, panel, and fairing has a letter and a number designator. Each figure
is directly related to a corresponding table which lists a reference designator, panel
name, accessible item, access method and fastener type.
Reference Designator:
The number indicates the nearest attaching fuselage station.
The letter indicates the location:
(N) Nose
(L) Left Side
(R) Right Side
(T) Top Side
(B) Bottom Side
(A) Cabin Floor (interior access)
(S) Stabilizer
(P) Pedestal (interior)
(F) Fan Assembly (interior)
A combination of two letters may be used to help identify a door, cover, panel
or fairing:
(FR) floor right
(FL) floor left
L and R will indicate doors, panels, and covers at the same station location:
F(L/R)160.0.
Removal and Installation Methods:
Removal or installation of doors, covers, panels, and fairings are described by
a method listed in a table with a supporting illustration. The type of fastener
and quantity used to remove or secure the door, cover, panel, and fairing is listed.

Reissue 3
8−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

KEYLOC CAMLOC LATCH HINGE


LOCKED UNLOCKED

1/4
TURN

UNLOCK- UNLOCK- PUSH HERE


COUNTERCLOCKWISE COUNTERCLOCKWISE ROTATES 180° TO UNLOCK
LOCK-CLOCKWISE LOCK-CLOCKWISE TO UNLOCK

CAMLOC LATCH SLEEVE BOLT


UNLOCKED LOCKED LOCKED UNLOCKED

1/4
TURN
PUSH TO
UNLOCK PUSH TO
LOCK

LEVER ACTION HANDLE HINGE PIN PIN SCREW CAMLOC

PULL TO RELEASE
DOOR PINS

BOLT

LATCH
UNLOCK-ONE ACTION LOCK-TWO ACTIONS
1 PUSH

HOOK-1

PULL
2 PULL
LIFT PUSH-2

TURN AND LOCK STRUT CAMLOC


LOCKED CLOSED UNLOCKED
PULL OFF
HERE
LIFT
HERE

9G06−008
F92−106

Figure 8−4. Access Methods

Reissue 3
Original 8−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

N80

N82

N106

9G06−001
F92−107

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref.
Figure 8−4
N80 Nose Door Pitot − Static System, Battery 2 Latch B
1 Keyloc A
N82 Panel Landing Light, Flight Control Rods 18 Screw L
Avionics Cooling Fan, Wire Harness,
External Power Box
N106 Panel 30 Screw L

Figure 8−5. Nose Access Panels

Reissue 3
8−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

L220 L260

L270
L155 L210

L262

L166

L109 9G06−002
L107 F92−108

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref
Figure 8−4
L107 Crew Door Copilot Instrument Panel, Pedestal Console 1 Lever Action Handle H
1 Hinge Pin / Pin J, K
1 Strut End T
L109 Access Panel Assembly Electrical, Avionics, Flight Controls, 1 Keyloc A
Avionics, LH Static System Drain Valve 14 Camloc B
L155 Forward Access Door Main Transmission Access, Flight 5 Camloc E
Assembly, LH Control Actuators, Hydraulic Hand 2 Hinge D
Pump, System 1 Hydraulic Manifold/
Reservoir
L166 Passenger Door, LH Passenger and Cargo Compartment 1 Lever Action Handle H
L210 Transmission Access Main Transmission Access, Engine 2 Hinge D
Door Assembly, LH Reduction Gearbox Housing 5 Camloc E
UPPER W/ NACA
INLET
L210 Transmission Access Main Transmission Access, Engine 7 Camloc E
Door Assembly, LH Reduction Gearbox Housing
LOWER W/ NACA
INLET
L220 Engine Air Inlet Panel Inlet, Engine Compressor 25 Fastener Sleeve Bolt G
Assembly, LH
260 Engine Cowling Assem- Engine, Engine Controls 10 Fastener Sleeve Bolt G
bly, LH
L262 Baggage Compartment Baggage Compartment, 1 Lever Action Handle H
Door behind trim panels; Engine EEC’s,
Wire Harness, ECS Bleed Air Lines,
Fuel Lines, Drain Lines, Electrical
Load Center, Engine Fire Extinguish-
ing Bottles (optional)
L270 Exhaust Ejector Cowl Engine Exhaust 18 Machine Screw L
Assembly, LH

Figure 8−6. Left Side Access Panels

Reissue 3
Original 8−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

R260 R220 R210

R270
R155

R107

R166

9G06−003
R185 R109 F92−109
R158 R128

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref
Figure 8−4
R107 Crew Door Pilot Instrument Panel, Pedestal Consol 1 Lever Action Handle H
1 Pin Assembly J, K
1 Strut T
R109 APU/EPR Door Auxiliary / External Power Recep- 1 Camloc E
tacle
R128 Avionics Access Panel Electrical, Avionics, Flight Controls, 1 Key Loc A
ECS Bleed Air Lines, Static System 14 Camloc B
Drain Valve
R155 Forward Access Door Main Transmission Access, Flight 5 Camloc E
Assembly, RH Control Actuators, System 2 2 Hinge D
Hydraulic Manifold/Reservoir
R158 Fuel Cap and Adapter Fuel Filler Neck 1 Turn and Lock S
R166 Passenger Door, RH Passenger and Cargo Compart- 1 Lever Action Handle H
ment 1 Release Pin R
R185 Fuel Drain Access Panel Fuel Sump Drain Control, Cables 1 Camloc N
Assembly
R210 Transmission Access Main Transmission Access, 2 Hinge D
Door Assembly, RH Engine Reduction Gearbox 5 Camloc E
UPPER W/ NACA INLET Housing
R210 Transmission Access Main Transmission Access, 7 Camloc E
Door Assembly, RH Engine Reduction Gearbox
LOWER W/ NACA Housing
INLET
R220 Engine Air Inlet Panel Inlet, Engine Compressor Section 25 Sleeve Bolt G
Assembly, RH
R260 Engine Cowl Engine, Engine Controls 11 Sleeve Bolt G
Assembly, RH
R270 Exhaust Ejector Cowl Engine Exhaust 19 Machine Screw L
Assembly, RH

Figure 8−7. Right Side Access Panels

Reissue 3
8−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

T292
TR218

T240
T155 T220 TL218
9G06−009
F92−110

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref
Figure 8−4
T155 Forward Fairing As- Hydraulic Servo Actuators, 19 Screw L
sembly Swashplate Swashplate, Mixer 4 Bolt M
TL118 Oil Dipstick Hand Engine Oil Level and Filler 1 Hinge Q
Hold, LH 2 Camlock E
TR118 Oil Dipstick Hand Engine Oil Level and Filler 1 Hinge Q
Hold, RH 2 Camlock E
T220 Aft Fairing Assembly Mast Support, Transmission, 58 Screw L
Swashplate Flight Controls, ECS, Engine 4 Bolt M
Oil Level and Filler
T240 Upper Inlet Duct As- Fan driveshaft, air inlet to fan 19 Screw L
sembly 24 Bolt M
T292 Upper Tailboom Fair- Required Panel Removal T240, 7 Screw L
ing Assembly L270 and R270

Figure 8−8. Top View Access Panel

Reissue 3
Original 8−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

B178
B142

B230

9G06−005
F92−111

Removal and Installation


Item
Name Permits Access To Method Ref
No. Quantity Type
Figure 8−4
B142 Access Panel Assem- Throttle Interconnect Cable, RH 14 Screw L
bly Center Collective
B178 Access Panel Assem- Fuel Sump Drain Valves 22 Screw L
bly Sump
B230 Aft Crosstube Cover Landing Gear Crosstube Aft 30 Screw L
Assembly

Figure 8−9. Bottom View Access Panels

Reissue 3
8−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

S6
SR5
SR7 SL5
SL7
SR3 S4

SR1

SL1 S2 SL3
9G06−004
F92−112

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref
Figure 8−4
S2 Lower Tailboom/ Horizontal Stabilizer Mount Fitting 22 Screw L
Thruster Fairing Stationary Thruster Mounting
Assembly
S4 Thruster End Cover Attachment Bolts For Rotating 8 Screw L
Thruster
S6 Leading Edge Cover 10 Screw L
Center
SL1 Upper Tailboom/ Horizontal Stabilizer Mount Fitting 21 Screw L
Thruster Fairing As- Stationary Thruster Mounting
sembly, Left Side
SL3 Outboard Fairing As- Vertical Stab Torque Tube, Control 14 Screw L
sembly, LH (Endplate) Rod Electrical Wiring, Position Light
SL5 Center Access Cover, Wiring 10 Screw L
LH (Horizontal Stabi-
lizer)
SR1 Upper Tailboom/ Horizontal Stabilizer Mount Fitting 21 Screw L
Thruster Fairing Stationary Thruster Mounting
Assembly Right Side
SR3 Outboard Fairing As- Vertical Stab Torque Tube, Control 14 Screw L
sembly, RH (Endplate) Rod Electrical Wiring, Position Light
SR5 Center Access Cover Wiring 10 Screw L
(Horizontal Stabilizer)
SR10 Access Cover RH VSCS Actuator 10 Screw L
SL10 Access Cover LH VSCS Actuator 10 Screw L
Figure 8−10. Stabilizers Access Panels

Reissue 3
Original 8−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

AR138 AR155 AR165 AR230 AR250

AR129
A235

AL138
AL230
AL129

AL155
A160 AL165 A170 A217 AL250
NOTE: ALL PANELS ARE STRESS PANELS. 9G06−010
F92−113

Removal and Installation


Item
Name Permits Access To Method Ref
No. Quantity Type
Figure 8−4
A160 Cabin Floor Forward Fuel Cell 69 Screw L
Panel Assembly
A170 Cabin Floor Center Fuel Cell 89 Screw L
Panel Assembly
A217 Cabin Floor Aft Panel Fuel Cell Aft Vent Rollover Valves 75 Screw L
Assembly
A235 Baggage Floor Center Condenser Fans, Condenser 64 Screw L
Panel
AL129 Cockpit Outboard Left LH Collective Stick Socket, Wire Harness, LH 30 Screw L
Floor Panel Static Port 1 Bolt M
AL138 Cockpit Floor Left Flight Control Tubes, Cyclic Bellcrank 24 Screw L
Access Panel 1 Bolt M
AL155 Cabin Floor Left For- Left Forward Fuel Vent Valve, Fuel Cell 12 Screw L
ward Access Cover
AL165 Cabin Floor Left Out- Fuel Cell Frangible Valve, Wire Harness 76 Screw L
board Panel
AL230 Cabin Floor Left Aft Ac- Left Aft Fuel Vent Valve, Fuel Cell 13 Screw L
cess Cover
AL250 Baggage Floor Left Fuel Tee Fittings, Fuel Pressure Switch Drain 25 Screw L
Outboard Panel Tubing, Fuel Hose Shrouds, Fuel Catch Can 4 Bolt M
AR129 Cockpit Outboard Right Fire Overheat Bleed Air Leak Control, Wire 34 Screw L
Floor Panel Harness, RH Static Port 1 Bolt M
AR138 Cockpit Floor Right Flight Control Tubes, Bellcranks, Throttle 35 Screw L
Access Panel Cables
AR155 Cabin Floor Right For- Right Forward Fuel Vent Valve, Fuel Cell 12 Screw L
ward Access Cover
AR165 Cabin Floor Right Out- Fuel Cell Frangible Valve, Heat/Defog Bleed 76 Screw L
board Panel Air Line, Fire Overheat Bleed Air Leak Detec-
tor
AR230 Cabin Floor Right Aft Right Aft Fuel Vent Valve, Fuel Cell 13 Screw L
Access Cover
AR250 Baggage Floor Right Fuel Tee Fittings, Fuel Pressure Switch Drain 25 Screw L
Outboard Panel Tubing, Fuel Hose Shrouds, ECS Tubing, 4 Bolt M
Strobe Power Supply, Fuel Catch Can

Figure 8−11. Cabin Floor Interior Access Panels

Reissue 3
8−18 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

PR120

PL120 9G06−012
F92−114

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref
Figure 8−4
PL120 Panel Wire Harness, Forward Interconnect 9 Camloc U
Panel (Relays), Ground Modules
PR120 Panel Wire Harness, Forward Interconnect 9 Camloc U
Panel (TB2, TB3,TB4)

Figure 8−12. Pedestal Access Panels

Reissue 3
Original 8−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

F4
F5

F3 REF. STATOR

F6

F7
F9
REF. FAN SUPPORT AND
HOUSING
F8

F1 F2
9G06−013
F92−115

Removal and Installation


Item Method
Name Permits Access To
No. Quantity Type Ref
Figure 8−4
F1 Anti−Torque Drive Shaft Fan Drive Shaft 6 Screw L
Cover
F2 Anti−Torque Lower Inlet Plenum Fan Assembly 19 Screw L
Duct Assembly 14 Bolt M
F3 Anti−Torque Fan Fair- Fan Assembly, Fan Driveshaft Cou- 19 Screw L
ing/Center Body Assem- pling, Support Housing, Fan Balance
bly Monitor System Magnetic Pickup and
Accelerometer
F4 Anti−Torque Middle Inlet Fan Assembly Plenum air Inlet 4 Screw L
Duct Assembly 19 Bolt M
F5 Anti−Torque Fan Upper Plenum Air Inlet, Upper Stator Blades 24 Screw L
Duct Assembly attached
F6 Upper Center Diffuser Upper Stator Blades attached 24 Screw L
F7 Lower Center Diffuser Fan Assembly and Diverter, Lower 20 Screw L
Stator Blades attached
F8 Lower Access Panel As- Diverter 4 Latch P
sembly
F9 Anti−Torque Fan Lower Fan Assembly and Diverter, Fan 18 Screw L
Duct Assembly Control Linkage
Figure 8−13. Fan Assembly Access Panels

Reissue 3
8−20 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

8−5. SERVICING

General
Servicing includes replenishment of fuel, changing or replenishment of oil, and
other such maintenance functions (Ref. RMM, Section 12-00-00).
The locations of servicing points are shown in Figure 8-14.
Engine, transmission and hydraulic servicing materials and capacities are shown
in Table 8-2. A complete listing of servicing materials may be found in the RMM,
Section 12-00-00.

8
9

1
2
3 7
10

11

9G12−002
4 F92−116

3. ECS - AIR CONDITIONER REFRIGERANT


10. ECS − AIR CONDITIONER SYSTEM OIL 15. TRANSMISSION & DRIVE SYSTEM − MAIN TRANSMIS-
11. ECS − COMPRESSOR REDUCTION GEARBOX OIL SION LUBRICATING OIL
12. FUEL SYSTEM − FUEL 16. POWERPLANT − ENGINE LUBRICATING OIL
13. HYDRAULIC SYSTEM − MANIFOLD/RESERVOIR HY- 17. POWERPLANT − ENGINE WASH SOLUTION
DRAULIC FLUID 18. ROTOR BRAKE − HYDRAULIC FLUID
14. LANDING GEAR − DAMPER FLUID

Figure 8−14. Servicing Points

Reissue 3
Original 8−21
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Capacities - Fuel System:


JET A: 1097 lb; 498 kg; 161.3 U.S. gal; 611L total capacity
1078 lbs; 158.5 U.S. gal; 600L useable
JET B: 1048 lb; 476 kg; 161.3 U.S. gal; 611L total capacity
1030 lbs; 158.5 U.S. gal; 600L useable
Table 8−1. Acceptable Fuels
NOTE: For additional information on fuels, refer to Pratt and Whitney 206E Maintenance
Manual

SPECIFICATION
FUEL TYPE USA CANADA UK FRENCH NATO PRC
Kerosene: AVTUR
Jet A, A-1, A-2** ASTM D1655 CGSB DERD 2453* F-34 RP-3
JP8* MIL-T-83133 3.23-M86 DERD 2494* AIR 3405D F-35
Wide Cut: AVTAG
Jet B ASTM D1655 CGSB DERD 2454*
JP4* MIL-T-5624 3.22-M86 DERD 2486* AIR 3407B F-40
AVCAT
High Flash: CGSB DERD 2452* F-43
JP5* MIL-T-5624 3.GP-24Ma DERD 2498* AIR 3404C F-44
* Contains fuel system icing inhibitor (FSII). For JP-8, MIL-T-83133C allows two grades. The grade meeting NATO code F-34 has
FSII while the grade meeting code F-35 has no FSII without prior agreement.
** For Jet A-2 conforming to CAN/CGSB 3.23-M86 is acceptable for use, provided the restrictions regarding flash and freezing points
are strictly observed.
Table 8−2. Servicing Materials

Specification Material Manufacturer


1. Engine - Total Capacity 1.34 U.S. Gal (1.12 Imp Gal; 5.12 L)
NOTE: The mixing of different oil brands is not approved.
MIL-PRF-23699 Aero Shell Turbine Oil 500 Shell Oil Co.
50 W. 50th St
New York, NY 10020

Shell Canada Products Ltd.


1500 Don Mills Road
Don Mills, Ontario
Canada M3B 3K4

Reissue 3
8−22 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

Specification Material Manufacturer

MIL-PRF-23699 Castrol 5000 Castrol Canada, Inc.


3660 Lakeshore Blvd. West
Toronto, Ontario
Canada M8W 1P2

Castrol Specialty Products Div.


16715 Von Karman Ave.
Suite 230
Irvine, CA 92714-4918

Castrol (U.K.) Ltd.


Burmah House
Pipers Way
Swindon, Berkshire
SN3 1RE England

Exxon Turbo Oil 2380 Exxon International Co.


Exxon Turbo Oil 2525 200 Park Avenue
Florham Park, NJ 07932-1002

Esso Petroleum Canada


55 St. Clair Avenue West
Toronto, Ontario
Canada M5W 2J8

Exxon Co.
P.O. Box 2180
Houston, TX 77001

Mobil Jet Oil II Mobil Oil Corp.


International Aviation Division
150n East 42nd Street
New York, NY 10017, USA

Mobil Oil Corp.


Aviation and Government Sales
3225 Gallows Road
Fairfax, VA 22037

Esso Petroleum Canada


55 St. Clair Avenue West
Toronto, Ontario
Canada M5W 2J8

Reissue 3
Original 8−23
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Specification Material Manufacturer


MIL-PRF-23699 Royal Turbine Oil 500 Royal Lubricants Co. Inc.
P.O. Box 518
Hanover, NJ 07936
Turbonycoil 525-2A Nyco S.A.
66Ave. Des Champs Elysee
Paris, France 75008
2. Transmission - Total Capacity 10.0 Quarts, 9.5 L
NOTE: Observe servicing instruction placard located on transmission oil filler.
Transmissions P/N 900D1400004-101 and 900D1400005-101:
MIL-PRF-23699 See item 1. Engine
Mobil Jet Oil 254
Transmission P/N 900D1400006-101:
Mobil AGL
NOTE: Do not use MobilSHC626lubricationoil designatedas
“NOTFORAVIATIONUSE"onthelabel. Refer to SB900-118.
3. Hydraulic System
MIL-PRF-83282
4. Rotor Brake
MIL-PRF-83282
Fuel system:
Fuel System Servicing Precautions
Only qualified authorized personnel may fuel the helicopter.
Static producing clothing shall not be worn.
Open flames and smoking are not permitted in refueling area.
Refueling vehicle should be parked a minimum of 20 feet from helicopter
during fueling operation.
At least one fully-charged 50 pound CO2 fire extinguisher shall be in the
immediate area.
Before starting fueling operation ground helicopter if possible.
Service fuel cell slowly.
Fuel system filling
NOTE: With the fuel system ‘‘topped off’’, the fuel quantity indication will not display
actual fuel weight. The pilot must visually determine fuel quantity by removing
the fuel cap and noting fuel level on the inside of filler neck (Ref. Figure 8−15).
Fuel helicopter with correct fuel as soon as possible after landing to prevent
moisture condensation.
Keep fuel nozzle free of all foreign matter.

Reissue 3
8−24 Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

Always ground fueling nozzle or fuel truck to GROUND HERE receptacle


or to another bare metal location before removing service cap.
Remove the filler cap and secure the lanyard in the slot provided in the filler
cap adapter.
NOTE: The lanyard must be secured properly in order to assure that the gravity filler port
check valve fully opens.

CAUTION Do not attempt to refuel helicopter if the lanyard has broken.

Service fuel cell slowly.


Secure filler cap after fueling.
Remove fuel nozzle and ground(s) from helicopter.
FUEL QUANTITY MARKS
146 - GAL

152 - GAL
156 - GAL

FUEL CAP LANYARD

FUEL SYSTEM FILLER PORT

F92−117

Figure 8−15. Fuel System Gravity Filler Port

Reissue 3
Original 8−25
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Hydraulic System:
NOTE: The hydraulic system may be serviced by using either the optional hydraulic
system hand pump or a hydraulic mule. For servicing the system using the mule,
refer to the RMM, Section 12−00−00.
If the hand pump is not installed, the hydraulic fluid level must be monitored
closely and serviced before leaving an area where proper facilities are located.
The hand pump (optional) provides capability to pump fluid into the manifold/res­
ervoir without the need of a ground support unit. The hand pump is mounted
next to the GSE panels on the transmission deck.
A sight glass indicates when the fluid is at the 0.3 qt level. On the underside
of the cover, a can opener provides a clean means of opening new cans of hydraulic
fluid.
A manually operated selector valve is mounted internally in the housing. The
selector valve lever provides for selection of system 1 or system 2 servicing.
The drive handle folds and clips against the reservoir housing for storage. When
in use, the handle extends through the open access panel, providing a convenient
means of operation.
NOTE: The following servicing procedure applies to aircraft equipped with the optional
hydraulic system hand pump.
Do not mix different specification hydraulic fluids. Ensure that only
CAUTION MIL−PRF−83282 fluid is used to service the hydraulic systems for
all helicopter operations in temperatures above −40°F.
The intentional mixing of approved hydraulic oils is not permitted.
Servicing - Hydraulic hand pump:
Open transmission access panel (Ref. Figure 8-6 and Figure 8-7).
Verify that hydraulic fluid is low by checking oil level on hand pump reservoir
fluid level sight gauge (Ref. Figure 8-16).
Unscrew the reservoir cover to remove.
Add appropriate amount of hydraulic oil.
Replace cover.
Servicing - Hydraulic system:
Verify that pump reservoir has fluid; replenish if necessary.
Select system to be serviced by using the selector valve lever on the hand
pump (Ref. Figure 8-16).
Disengage handle from stowed position.
Rotate handle in direction of arrow (CW).
Servicing is complete when the hydraulic manifold fluid level sight gauge
is at the correct level.
Stow handle.

Reissue 3
8−26 Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

COVER

HANDLE (STOWED)

FLUID LEVEL
SIGHT GAUGE
MINIMUM OIL LEVEL

SELECTOR VALVE HANDLE IN


LEVER OPERATING POSITION

HAND PUMP (OPTIONAL)

FLUID LEVEL
FILTER BYPASS SIGHT GAUGE
INDICATORS

FLUID TEMP
-40°C 95°C
F
F U
U L
L FLUID TEMP
L
L
-40°C 95°C
R FULL
R E
E F
F I FULL
I L
L L REFILL
L EMPTY
REFILL

EMPTY

FILTER BOWL VIEW LOOKING DOWN


(PRESSURE)
MANIFOLD / RESERVOIR FILTER BOWL
EARLY CONFIG (RETURN)

MANIFOLD / RESERVOIR
HYDRAULIC MAINFOLD CURRENT CONFIG F92−118A

Figure 8−16. Hydraulic System

Reissue 3
Original 8−27
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Main Transmission Filling


Open access panel (Ref. Figure 8-6 and Figure 8-7).
Open oil filler cap (Ref. Figure 8-17).
Pour in oil.
Verify quantity of oil in sight window.
NOTE: Correct oil livel is when the observed level is halfway between the “ADD” and
“FULL” marks (Ref. Figure 8-17).
Close oil filler cap.
Close access panel (Ref. Figure 8-6 and Figure 8-7).
Main Transmission Draining
Open access panel (Ref. Figure 8-6 and Figure 8-7).
Remove chip detector (Ref. RMM, Section 63-20-00).
Using transmission drain line, place free end of drain line in a suitable container.
Insert drain line probe in chip detector housing.
Allow transmission to drain.
Remove drain line and install chip detector (Ref. RMM, Section 63-20-00).
Close access panel (Ref. Figure 8-6 and Figure 8-7).

Reissue 3
8−28 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

OIL FILLER

TRANSMISSION
OIL FILL

SERVICE WITH CHIP


MOBIL AGL OIL DETECTOR
HOUSING

NOTE: 900D1400006-101 TRANSMISSION ONLY

OIL LEVEL
TRANSMISSION INDICATOR CHIP DETECTOR
OIL FILL

SERVICE WITH OIL


PER MIL−L−23699 FULL FULL

NOTE: 900D1400004-101 AND 900D1400005-101 TRANSMISSION IS SERVICED


TRANSMISSIONS ONLY PROPERLY WHEN OIL LEVEL IS
HALFWAY BETWEEN “FULL” AND “ADD”.
ADD ADD

VIEW ROTATED

IMPENDING FILTER BYPASS


INDICATOR F92−119C

Figure 8−17. Main Transmission Servicing

Reissue 3
Revision 1 8−29
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Rotor brake:
The rotor brake reservoir is located on the top forward deck.
Open right-hand forward access door.
Remove filler cap.
Using hydraulic fluid, fill reservoir to top of sight glass.
Install filler cap.
Close right-hand forward access door.

FILLER CAP

SIGHT GLASS

F92−120

Figure 8−18. Rotor Brake

Reissue 3
8−30 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

Powerplant:
Engine Oil System Filling / Replenishing
Do not mix different brands or types of oil since their different
CAUTION chemical structures may make them incompatible. If different
brands or types of oil become mixed, drain system (including
engine integral oil tank, engine oil filter housing, engine oil heat
exchanger and oil in and out hoses) and refill with new oil.
NOTE: To reduce the possibility of over filling the oil tank, check the oil level 10 minutes
after engine shutdown.
Open oil dipstick hand hold/door (Ref. Figure 8-6 and Figure 8-7).
Remove engine oil filler cap.
Refill engine oil tank with specified oil in related manufacturers' publications
(Ref. RMM, Section 01-00-00)
NOTE: Correct oil level is when the observed level is between the MAX and MIN marks
on the oil dipstick. Filling the oil tank to MAX may result in oil being vented
overboard, causing a buildup of carbon deposits on the tailboom and
empennage. Should this occur, monitor engine oil level without adding oil (unless
the oil level falls below MIN) to determine if the level stabilizes at some point
between MAX and MIN. Once this level is determined, fill oil to and maintain this
level.
Replace oil filler cap.
Install and lock the oil filler cap on the oil transfer tube as follows (Ref.
Figure 8-19).
Make sure to install the oil filler cap correctly. Incorrect installation
CAUTION can lead to disengagement of the cap locking lugs; the cap can
then lift from its locking position and have an incorrect sealing.
This can result in an oil loss that may require shuting down the
engine.
Place the dipstick in the gearbox and make sure that the dipstick off-set
of the cap is in line with the off-set hole of the oil filler tube of the gearbox.
Turn the handle and lock the cap. Make sure that the cap handle is in the
lock position.
If extra force is required to lock the cap, it means that the cap
CAUTION is not installed correctly. Remove the cap and reinstall it.
NOTE: The writing on the cap handle should be facing toward the front of the engine.
Close oil dipstick hand hold/door.
Draining fuel catch can (if installed)
NOTE: On a daily basis, drain the left and right hand fuel catch cans. Fuel draining from
overboard drain tube is an indication that fuel catch can is full and should be
drained immediately.
Place a suitable container below fuel catch can drain valve (Ref. Figure 8-14).
Push drain valve up and allow fuel to drain.

Reissue 3
Original 8−31
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

WRITING ON TAB FACING FORWARD

OIL FILLER DIPSTICK


(VIEW ROTATED)

CHIP
NOTE: SOME ENGINE DETAIL OMITTED FOR CLARITY DETECTOR

OIL FILTER
IMPENDING
BYPASS INDICATOR
VIEW LOOKING AFT
F92−121A

Figure 8−19. Engine Oil System − Servicing

Reissue 3
8−32 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

8−6. AIRCRAFT CLEANING

General cleaning of oil and dirt deposits from the helicopter and its components
can be accomplished by using dry-cleaning solvent, standard commercial grade
kerosene, or a solution of detergent soap and water. Exceptions that must be observed
are specified in the following cleaning paragraphs.

Storage, use, and disposal of all solvents must be per Government


CAUTION and local health and safety regulations.

Fuselage Interior Trim and Upholstery


Fuselage Interior Trim and Upholstery Cleaning

Carpet cleaning agents may damage underlying metal or composite


CAUTION surfaces. Carpet or seats must be removed from helicopter prior
to cleaning and allowed to air dry prior to reinstallation.

Clean dirt or dust accumulations from floors and other metal surfaces with
vacuum cleaner or small hand brush.

Any flammable solvent that may affect material flammability must


CAUTION be removed completely after cleaning.

Sponge soiled upholstery and trim panels with a mild soap and lukewarm
water solution. Avoid complete soaking of upholstery and trim panels. Wipe
solution residue from upholstery with cloth dampened by clean water.

Use solvents sparingly. Some solvents may soften or dull material.


CAUTION Test an inconspicuous area prior to use.

Remove imbedded grease or dirt from upholstery and carpeting by sponging


or wiping with an upholstery cleaning solvent.
Helicopter Exterior
Main Rotor Blade Cleaning

Use care to prevent scratching of fiberglass skin when cleaning


CAUTION main rotor blades. Never use volatile solvents or abrasive materials.
Never apply bending loads to blades or blade tabs during cleaning.

NOTE: Avoid directing high pressure concentrations of soap and/or clean water toward
engine air intake areas, instrument static source ports and main rotor swashplate
bearings.
Clean rotor blades when necessary using solution of clean water and mild
soap.

Reissue 3
Original 8−33
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

Fuselage Exterior Cleaning


NOTE: Avoid directing high pressure concentrations of soap and/or clean water toward
engine air intake areas, instrument static source ports and main rotor swashplate
bearings.
NOTE: Check and drain, if moisture present, the static system drain valves after the
aircraft has been washed or exposed to rain or snow and any time the airspeed
or altimeter indicators are showing sporadic readings. (Ref. Figure 8−6 and
Figure 8−7).
Clean helicopter exterior, including fiberglass/kevlar components, when nec­
essary, use solution of clean water and mild soap.
Transparent Plastic
Transparent Plastic Cleaning
Clean outside surfaces of plastic panels by rinsing with clean water and rub­
bing lightly with palm of hand.
Use mild soap and water solution or aircraft type plastic cleaner to remove
oil spots and similar residue.

Never attempt to dry plastic panels with cloth. To do so causes


CAUTION any abrasive particles lying on plastic to scratch or dull surface.
Wiping with dry cloth also builds up an electrostatic charge that
attracts dust particles from air.

After dirt is removed from surface of plastic, rinse with clean water and let
air-dry.
Clean inside surfaces of plastic panels by using aircraft type plastic cleaner
and tissue quality paper wipers.

8−7. COCKPIT DOOR REMOVAL

Disengage gas strut from cockpit floor attachment (Ref. Figure 8-20).
NOTE: Fit between socket end of strut and ball end of ball stud is by interference.
Removal of strut from its attachment requires a snap action motion to pull away
the socket end from the ball stud.
Remove lower quick release pin by pulling on the ring.
Remove door restraint by pulling away from lower fork assembly.
Remove upper quick release pin while holding the door.
Remove door.
Install quick release pins into upper and lower fork assemblies.
Installation is opposite of removal.

Reissue 3
8−34 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

VIEW LOOKING OUTBOARD


LEFT SIDE SHOWN, RIGHT SIDE OPPOSITE

DOOR
FRAME RING

WINDOW
LOWER DOOR ATTACHMENT WITH FRAME
REMOVABLE RESTRAINT. UPPER
DOOR ATTACHMENT SIMILAR. QUICK
RELEASE PIN
LOWER
FORK
ASSEMBLY

DOOR RESTRAINT
F92−123A

BALL SOCKET BALL STUD

GAS STRUT

F92−123

Figure 8−20. Cockpit Door Attachment

Reissue 3
Original 8−35
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

8−8. CABIN SEATS: REMOVAL/INSTALLATION


Cabin Seat Removal (Ref. Figure 8-21):
First disengage upper quick disconnect fittings then lower quick disconnect fit­
tings from their anchor plates to release cabin seat assembly. Remove seat assem­
bly.
Cabin Seat Installation (Ref. Figure 8-21):
Align cabin seat assembly with floor anchor plates. First engage lower quick
disconnect fittings then upper quick disconnect fittings of cabin seat assembly
into mating roof and floor anchor plates to secure.
Ensure fittings are fully and properly engaged.

NOTE: PULLING/RELEASING THE KNURLED COLLAR ON


THE QUICK DISCONNECT RELEASES/ENGAGES
THE LOCKING MECHANISM

UPPER SEAT ATTACHMENT

QUICK DISCONNECT

ANCHOR PLATE

KNURLED COLLAR

LOWER SEAT ATTACHMENT ANCHOR PLATE


F92−124

Figure 8−21. Cabin Passenger Seat Attachment

Reissue 3
8−36 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

8−9. COPILOT FLIGHT CONTROLS

PEDAL SHAFT
ASSEMBLY

PEDAL ADJUSTMENT PINS

PEDAL CRANK
ASSEMBLY

PEDAL DISENGAGE PIN

HOOK TAPE

F92−125

Figure 8−22. Copilot Pedals


Copilot Pedals: Disengaging (Ref. Figure 8-22)
Copilots pedal shaft assemblies can be temporarily stowed in the full forward
position.
Pull up pedal adjustment pins.
Pull out pedal disengage pin.
Swing shaft assemblies forward to their hook tape secured positions.
Copilot Pedals: Engaging
Reengaging copilot's pedals is opposite of disengaging.
NOTE: Ensure that pedal adjustment pins are fully seated in pedal crank assemblies.

Reissue 3
Original 8−37
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

8−10. ENGINE CHARTS

The following charts define maintenance action requirements for engine over temper­
ature, overspeed, and overtorque.

AREA A - RECORD IN ENGINE LOG BOOK


(2.5 MINUTE RATING)
AREA B - RECORD IN ENGINE LOG BOOK
(CONTINUOUS OEI)
AREA C - RETURN ENGINE FOR OVERHAUL
DO AN HSI IF ONE OF THE FOLLOWING CONDITIONS OCCURS:
980 1. 15 MINUTES OF CUMULATIVE RUNNING TIME IN AREA A.
972 2. 10 HOURS OF CUMULATIVE RUNNING TIME IN AREA B.
960
AREA C
940
ÉÉÉÉÉÉÉÉÉ
930
ÉÉÉÉÉÉÉÉÉ
920
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉ
EXHAUST GAS TEMPERATURE

AREA A

ÉÉÉÉÉÉÉÉÉ
900

885
ÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
880
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ AREA B
863
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
860

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ AREA B

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
840

820
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇNO ACTION REQUIRED
800

20
0 30 60 90 120 150 180 210 240 270 300 330 SEC
1 2 3 4 5 MIN
TIME (MINUTES AND SECONDS) F92−126

Figure 8−23. EGT Vs Time − All Conditions Except Starting

Reissue 3
8−38 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

AREA A - VISUAL INSPECTION THROUGH EXHAUST DUCT AND


RECORD IN ENGINE LOG BOOK
AREA B - PERFORM HSI

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
AREA C - RETURN ENGINE TO OVERHAUL
AREA D - DETERMINE CAUSE FOR HUNG START AND CARRY

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
875
OUT DRY MOTORING RUN PRIOR TO ATTEMPTING

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
A RE-START
MEASURED GAS TEMPERATURE (EGT)

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
820 AREA C

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
AREA B

760
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
AREA A

650 ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
NO ACTION REQUIRED AREA D

2 20 30 45
TIME (SECONDS) F92−127

Figure 8−24. EGT Vs Time − Starting

112.4
POWER TURBINE SPEED (% RPM)

AREA A - RETURN ENGINE TO OVERHAUL

104.5

100.0

NO ACTION REQUIRED

0 10 20 30 40 50 SEC

TIME (SECONDS) F92−128

Figure 8−25. Power Turbine (NP) Speed Vs Time

Reissue 3
Original 8−39
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

AREA A - RECORD IN ENGINE LOG BOOK (2.5 MINUTE RATING)


AREA B - RECORD IN ENGINE LOG BOOK (CONTINUOUS RATING)
AREA C - RETURN ENGINE FOR OVERHAUL
103.4

ÇÇÇÇÇÇÇÇÇÇ AREA C

ÇÇÇÇÇÇÇÇÇÇ
102.4
GAS GENERATOR SPEED − %N G

ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
AREA A

ÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
100.4

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
AREA B

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
98.7

97.4 NO ACTION REQUIRED

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 SEC
1 2 2.5 3 4 5 MIN
F92−129A
TIME (MINUTES AND SECONDS)

Figure 8−26. Compressor Turbine (NG) Speed Vs Time


TORQUE
IIDS (XMSN) ENGINE
AEO OEI
AREA A DETERMINE CAUSE AND RECORD IN ENGINE LOG BOOK
165% 133.3% AREA B RETURN ENGINE FOR OVERHAUL
AREA C RECORD IN ENGINE LOG BOOK EXCEPT OEI CONDITION

AREA B

ÑÑÑ
ÑÑÑ
130%
2.5
104.5% ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÓÓ ÑÑÑ ÇÇÇÇÇÇÇ ÉÉÉÉ
MIN AREA A
124% 100%

ÓÓ ÉÉÉÉ
10

ÓÓ
ÑÑ ÉÉÉÉ
SEC AREA C
110% 88%

ÑÑ
5 MCP
MIN

ÑÑ MCP
100%

NOTE: THE TORQUE DISPLAYED ON 0 30 60 90 120 150 180 210 240 270 300 330 (SEC)
THE IIDS PRIMARY DISPLAY 20 1 2 2.5 3 4 5 (MIN)
IS TRANSMISSION TORQUE. F92−130A
TIME (MINUTES AND SECONDS)

Figure 8−27. Engine Overtorque Limits − All Conditions

Reissue 3
8−40 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

8−11. SPECIAL OPERATIONAL CHECKS AND PROCEDURES

The following checks are typically utilized as part of a post maintenance run up
associated with scheduled inspections, troubleshooting or maintenance on specific
aircraft systems. Refer to the Rotorcraft Maintenance Manual (CSP900RMM-2)
for the recommended use and frequency of the following checks.
These checks and or procedures are to be performed only while
CAUTION aircraft is on the ground except where noted.

ENGINE NP OVERSPEED TEST PROCEDURE

 Engine control switches SET BOTH TO IDLE


 OVSP test switch MOVE TO LEFT AND HOLD
  Engine torque display OBSERVE TORQUE SPLIT WITH LEFT ENGINE
LOWER
 OVSP test switch RETURN TO CENTER
  Engine torque display BOTH TORQUES SHOULD BE MATCHED
 OVSP test switch MOVE TO RIGHT AND HOLD
  Engine torque display OBSERVE TORQUE SPLIT WITH RIGHT ENGINE
LOWER
 OVSP test switch RETURN TO CENTER
  Engine torque display BOTH TORQUES SHOULD BE MATCHED

ENGINE OUT/LOW ROTOR WARNING CHECK

 Engine control switches FLY


 Collective INCREASE TO A CLP OF >5% FOR MORE
THAN 5 SECONDS
 Collective LOWER TO A CLP OF 0%
 Engine control switches SWITCH TO IDLE AND NOTE THE
FOLLOWING
 ENG OUT warning light flashes and low rotor RPM tone is activated for one cycle. As
rotor RPM decreases through 88%, the low rotor RPM tone will reactivate until the
AOG logic disables the warning.

Reissue 3
Revision 1 8−41
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

HYDRAULIC SYSTEM CHECK

 With the aircraft operating at IDLE or FLY (100%):


  IIDS secondary display CHECK ‘‘1 HYD 2” CAUTION SEGMENTS ARE NOT
ILLUMINATED
 With the aircraft operating at FLY (100%):
  HYD TEST switch SET AND HOLD TO ‘‘SYS 1”
  IIDS secondary display CHECK ‘‘1 HYD” CAUTION SEGMENT ILLUMINATES
  IIDS alphanumeric display VERIFY 250 PSI MAXIMUM FOR HYD 1 AND 1,000
+100/−50 PSI FOR HYD 2
  HYD TEST switch RELEASE AND CHECK ‘‘1 HYD” CAUTION
SEGMENT OFF
  HYD TEST switch SET AND HOLD TO ‘‘SYS 2”
  IIDS secondary display CHECK ‘‘HYD 2” CAUTION SEGMENT ILLUMINATES
  IIDS alphanumeric display VERIFY 250 PSI MAXIMUM FOR HYD 2 AND 1,000
+100/−50 PSI FOR HYD 1

Do not perform the following check if the helicopter is parked on


CAUTION a wheeled platform, or slippery / icy surfaces. If unable to apply
right pedal or high resistance is felt, relax pressure on pedals and
release HYD TEST switch. Advise maintenance.

  Anti-torque pedals APPLY SUFFICIENT PRESSURE ON THE RIGHT


PEDAL TO MOVE IT APPROXIMATELY 3 INCHES
(7.6 CM). REPEAT CHECK WITH LEFT PEDAL.
  HYD TEST switch RELEASE AND CHECK ‘‘HYD 2” CAUTION
SEGMENT OFF

Reissue 3
8−42 Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

VSCS CHECK

NOTE: This functional check may be performed with the engines off and aircraft
connected to an external power source.
 Left and right VSCS switches OFF
 IIDS alphanumeric display VERIFY CAUTION SEGMENT ON AND ‘‘TOTAL STAB
FAIL” INDICATION
 VSCS indicator needles CENTERED
 Left VSCS switch ON
 Right VSCS switch MOMENTARILY TO ‘‘TEST” AND THEN TO ‘‘ON’’
 IIDS alphanumeric display VERIFY ‘‘RIGHT STAB FAIL” INDICATION FOR 5 TO 8
SECONDS, THEN OUT
 Left VSCS switch MOMENTARILY TO ‘‘TEST” AND THEN TO ‘‘ON’’
 IIDS alphanumeric display VERIFY ‘‘LEFT STAB FAIL” INDICATION FOR 5 TO 8
SECONDS, THEN OUT
 VSCS indicator needles VERIFY NEEDLES ARE APPROXIMATELY 55% RIGHT
OF CENTER WITH 0% CLP AND AIRCRAFT LEVEL

NOTE: If the selected VSCS system fails the test, the failure annunciation will remain
on the IIDS alphanumeric display.

WET ENGINE MOTORING RUN


Before performing this procedure, insure that the power supply
CAUTION to the ignition exciter is disconnected (IGNTR circuit breakers
pulled).
When a fuel metering unit/pump is replaced in the field, motoring
CAUTION or starting the engine is not recommended until priming is
accomplished by performing a engine wet motoring run.
 Twistgrip on selected engine(s) NORMAL
 Fuel valve ON CHECK
 Fuel boost pump ON
 Engine control switch IDLE

NOTE: Maintain starter operation for desired duration while observing starter limits.
 Engine control switch OFF
 Fuel boost pump OFF

NOTE: After a wet motoring run, a dry motoring should be accomplished before any start
is attempted.

Reissue 3
Revision 1 8−43
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

DRY ENGINE MOTORING RUN

NOTE: This procedure is used to clear internally trapped fuel and vapor from the engine.
This procedure maybe used if there is evidence of a fire within the engine or lack
of EGT indication after lightoff at the beginning of an engine start.
 Twist grip OFF
 Engine control switch for selected engine SET TO IDLE −
OBSERVE STARTER TIME LIMITS
 Engine control switch for selected engine OFF
 EEC RESET button PRESS
 Twistgrip PLACE IN NORMAL DETENT
 EEC MAN or flashing indication CHECK OFF

ENGINE WASH
Engine Water Wash - Desalination:
Open main transmission access door (Ref. Figure 8-6 and Figure 8-7).
NOTE: If cleaning agent is to be used, prepare solution and compressor wash system
in accordance with related manufacturers’ publications (Ref. RMM, Section
01−00−00)
Use of correct mixture as specified in the PWC Maintenance manual
CAUTION is very important, not only when the temperature is below freezing
at the time of washing, but also if the temperature is expected to
be below 2°C (36°F) between time of washing and the next start.
Connect cleaning solution or water source to engine wash panel using AN type
fittings.
NOTE: To prevent precipitation of deposits through the use of hard water, engine must
be allowed to cool to below 65°C (150°F). Minimum cooling period of 40 minutes
must be allowed since the engine was last operated.
Ensure inlet particle separator and heat / defog shutoff valves are
CAUTION turned off.

Do not motor engine for more than 30 seconds.


NOTE: Ensure cleaning solution or water source pressure of 60−82 PSI.
Perform dry engine motoring run; when NG reaches 5%, inject water solution
into air inlet case.
Close tank valve as soon as NG falls to 5%.

Reissue 3
8−44 Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

CAUTION Allow starter to cool between runs.

If water/methanol mixture has been used, perform additional dry engine motoring
run.
Close main transmission access door (Ref. RMM, Section 06-00-00).
Repeat procedure on other engine.
Once engine wash is complete, start and operate engines at idle for at least
one minute to completely dry engines.
Engine Wash - Performance Recovery:
Open main transmission access door (Ref. Figure 8-6 and Figure 8-7).
NOTE: If cleaning agent is to be used, prepare solution and compressor wash system
in accordance with related manufacturers’ publications (Ref. RMM, Section
01−00−00)

Use of correct mixture as specified in the PWC Maintenance manual


CAUTION is very important, not only when the temperature is below freezing
at the time of washing, but also if the temperature is expected to
be below 2°C (36°F) between time of washing and the next start.
Connect cleaning solution or water source to engine wash panel using AN type
fittings.
NOTE: To prevent precipitation of deposits through the use of hard water, engine must
be allowed to cool to below 65°C (150°F). Minimum cooling period of 40 minutes
must be allowed since the engine was last operated.

Ensure inlet particle separator (IPS) and heat / defog shutoff valves
CAUTION are turned off.
Do not motor engine for more than 30 seconds.

NOTE: Ensure cleaning solution or water source pressure of 60−82 PSI.


Perform dry engine motoring run; when NG reaches 5%, inject wash solution
into air inlet case.
Close tank valve as soon as NG falls to 5%.
Allow cleaning solution to soak for 10 minutes.
Perform dry engine motoring run; when NG reaches 5%, inject one half of rinse
solution into air inlet case.
Observe starter cooling period.
Perform dry engine motoring run; when NG reaches 5%, inject remainder of
rinse solution into air inlet case.

Reissue 3
Revision 1 8−45
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

If water/methanol mixture has been used, perform second dry engine motoring
run.
Close main transmission access door.
Repeat procedure on other engine.
Once engine wash is complete, start and operate engines at idle for at least
one minute to completely dry engines.

ENGINE WASH
RIGHT ENGINE WASH NOZZLE
TUBE ASSEMBLY

LEFT ENGINE WASH


TUBE ASSEMBLY

ENGINE
WASH
L
E
F
T

R
I
G
H
VIEW ROTATED T

F92−122

Figure 8−28. Engine Wash Panel

Reissue 3
8−46 Revision 1
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

MANUAL ENGINE START CHECK

NOTE: Complete the Engine Prestart cockpit check (ref. Section IV) before attempting
a manual start.

 Twistgrip ROTATE TO FULL OPEN (PAST


THE ‘‘NORMAL’’ DETENT)
 EEC MAN indication on primary IIDS CHECK
display
 Twist grip ROTATE TO OFF
 Generator OFF
 L BOOST or R BOOST ON, CHECK IIDS INDICATIONS
 Engine control switch IDLE
 Twist grip ROTATE TOWARD IDLE AS NG
INCREASES THROUGH 8
PERCENT

NOTE: As NG increases through 8% rotate twistgrip toward normal until lightoff occurs.
Observe EGT indication for immediate temperature rise. Monitor EGT and NG
during start. Observe start limits. Increase twistgrip toward normal only as
necessary to keep NG accelerating toward idle. Manually bring NP/NR to 65%.

If lightoff is not attained with an increase of EGT and NG within


CAUTION 10 seconds, rotate the twistgrip to OFF and place the engine control
switch to OFF. Following a 30−second fuel drain period, do a
30−second dry motoring run before attempting another start.
Repeat the complete starting sequence observing limitations.

 EEC RESET button PRESS WHEN NP/NR IS 65


PERCENT
 EEC indication CHECK FLASHING
 Twistgrip NORMAL DETENT
 EEC indication CHECK OFF
 Engine oil pressure CHECK
 Generator ON
 IIDS CHECK

Reissue 3
Revision 3 8−47
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

MANUAL ENGINE SHUTDOWN CHECK

NOTE: This procedure should be performed with engine control switch in IDLE and all
unnecessary bleed air and electrical equipment, including generator, OFF.

 Twist grip IDLE DETENT


 NP slows to idle CHECK
 EEC MAN indication on primary IIDS dis­ CHECK
play
 Twistgrip SNAP TO CUTOFF
 Engine control switch OFF
 IIDS CHECK NORMAL SHUTDOWN
INDICATIONS
 NG zero percent CHECK
 EEC RESET button PRESS
 Twistgrip PLACE IN NORMAL DETENT

DO NOT return twist grip to the NORMAL detent until NG is at zero


CAUTION and the EEC RESET button is pressed. Failure to follow this
procedure may cause a re−light with a subsequent EGT
exceedance.

 EEC MAN indication CHECK OFF

Reissue 3
8−48 Revision 3
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Handling Servicing
and Maintenance

AUTOROTATION RPM CHECK

Refer to CSP-900RMM-2, Section 18-00-00.


NOTE: This procedure should be performed with engine control switches in FLY and
collective full down. However, aircraft operating at or near gross weight limits and
at high density altitudes may not be able to perform this procedure with collective
full down without exceeding rotor limits. Refer to CSP−900RMM−2, Section
18−00−00 for alternative collective position while operating at high gross
weights.

 Target altitude SELECT

NOTE: Select an altitude above target altitude so as to arrive at the target altitude in
steady state autorotation at 70 KIAS. Failure to maintain constant airspeed
during autorotation will cause rotor RPM fluctuations, resulting in inaccurate
RPM readings.
 IIDS SELECT “CLP” ON
ALPHANEUMERIC DISPLAY
 Airspeed 70 KIAS
 Collective lever position ZERO % OR 10% AS REQUIRED

CAUTION Observe rotor limits.

 At target altitude RECORD ROTOR RPM

NOTE: If gross weight/density altitude combination allows procedure with collective full
down, the torque reading should be zero percent at target altitude for accurate
autorotation RPM.

Reissue 3
Original 8−49
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Handling Servicing MD900 (902 Configuration with PW 206E)
and Maintenance

RESETTING IIDS TIME/DATE

TOP LEVEL SECOND LEVEL


NOTE 1

SET TIME/DATE TIME <HH:MM>


DATE MM-DD-YY
NOTE 1.: ``ENT'' KEY SELECTS FIELD TO BE SET (MINUTE,
HOURS, DAY, MONTH, YEAR) AND SELECTED FIELD
BLINKS,  AND  KEYS INCREMENT/DEINCRE­
MENT DIGIT VALUE, ``REC'' KEY CHANGES TIME
NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU AND DATE TO SELECTED VALUES

F92−101

Figure 8−29. Set Time/Date


To change date or time:
This procedure is to be performed with both engines OFF.
Press MENU to enter menu system.
Use ↑ or ↓ keys to select SET TIME/DATE and press ENT. The following is
displayed on the IIDS two line alphanumeric display:
TIME HH:MM
DATE MM-DD-YY
Press ENT to edit display. The hour digits in the TIME HH:MM display will
blink indicating these are the digits selected for editing.
Use ↑ or ↓ keys to change value of flashing digit/value.
NOTE: Holding the arrow key for more than one second will cause the value of the
digit(s) being edited to increment at the rate of one per second.
Press ENT to select next digit(s) (the minutes digits will blink) and set value
using ↑ or ↓ keys.
NOTE: Each press of the ENT key will select the next value to edit in the sequence they
are displayed.
Repeat above steps until the correct time and date is displayed.
Use the REC key to save the changed time/date. Pressing the CLR key instead
of REC will abandon all changes.
NOTE: The REC key may be pressed at any time during the editing process to save the
changes made. Any fields not changed will remain at their present values.

Reissue 3
8−50 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Additional Operations
and Performance Data

SECTION IX
ADDITIONAL OPERATIONS
AND PERFORMANCE DATA
TABLE OF CONTENTS

PARAGRAPH PAGE
9-1. Abbreviated Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2. Fuel Flow vs Airspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Figure 9-1. Fuel Flow, AEO, Sea Level, ISA (15°C) . . . . . . . . . . . . . . . . . . . . . . . 9-5
Figure 9-2. Fuel Flow, AEO, 4000 Feet HP , ISA (7°C) . . . . . . . . . . . . . . . . . . . . 9-6
Figure 9-3. Fuel Flow, AEO, 8000 Feet HP, ISA (-1°C) . . . . . . . . . . . . . . . . . . . . 9-7
Figure 9-4. Fuel Flow, AEO, Sea Level, ISA + 20°C (35°C) . . . . . . . . . . . . . . . . . 9-8
Figure 9-5. Fuel Flow, AEO, 4000 Feet HP, ISA + 20°C (27°C) . . . . . . . . . . . . . 9-9
Figure 9-6. Fuel Flow, AEO, 8000 Feet HP, ISA + 20°C (19°C) . . . . . . . . . . . . . 9-10
Figure 9-7. Fuel Flow, AEO, Sea Level, ISA + 30°C (45°C) . . . . . . . . . . . . . . . . . 9-11
Figure 9-8. Fuel Flow, AEO, 4000 Feet HP, ISA + 30°C (37°C) . . . . . . . . . . . . . 9-12
Figure 9-9. Fuel Flow, AEO, 8000 Feet HP, ISA + 30°C (29°C) . . . . . . . . . . . . . 9-13
Figure 9-10. Fuel Flow, OEI, Sea Level, ISA (15°C) . . . . . . . . . . . . . . . . . . . . . . . 9-14
Figure 9-11. Fuel Flow, OEI, 4000 Feet HP , ISA (7°C) . . . . . . . . . . . . . . . . . . . . 9-15
Figure 9-12. Fuel Flow, OEI, 8000 Feet HP , ISA (-1°C) . . . . . . . . . . . . . . . . . . . 9-16
Figure 9-13. Fuel Flow, OEI, Sea Level, ISA + 20°C (35°C) . . . . . . . . . . . . . . . . 9-17
Figure 9-14. Fuel Flow, OEI, 4000 Feet HP , ISA + 20°C (27°C) . . . . . . . . . . . . 9-18
Figure 9-15. Fuel Flow, OEI, 8000 Feet HP , ISA + 20°C (19°C) . . . . . . . . . . . . 9-19
Figure 9-16. Fuel Flow, OEI, Sea Level, ISA + 30°C (45°C) . . . . . . . . . . . . . . . . 9-20
Figure 9-17. Fuel Flow, OEI, 4000 Feet HP , ISA + 30°C (37°C) . . . . . . . . . . . . 9-21
Figure 9-18. Fuel Flow, OEI, 8000 Feet HP , ISA + 30°C (29°C) . . . . . . . . . . . . 9-22
Figure 9-19. Fuel Flow, OEI, -1000 Feet HP , ISA (17°C) . . . . . . . . . . . . . . . . . . 9-23
Figure 9-20. Fuel Flow, OEI, -1000 Feet HP , ISA + 20°C (37°C) . . . . . . . . . . . 9-24
Figure 9-21. Fuel Flow, OEI, -1000 Feet HP , ISA + 30°C (47°C) . . . . . . . . . . . 9-25
9-3. International Civil Aviation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
Table 9-1. ICAO Noise Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
Figure 9-22. Maximum Approved Passenger Seating Configuration . . . . . . . . 9-26

Reissue 3
Revision 3 9−i
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Additional Operations
and Performance Data

PARAGRAPH PAGE

This page intentionally left blank!

Reissue 3
9−ii Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

SECTION IX
ADDITIONAL OPERATIONS AND
PERFORMANCE DATA

9−1. ABBREVIATED CHECKLISTS

NOTE: These checklists do not have any CAUTION, WARNINGS, or NOTES. Be sure
you have a thorough understanding of the checks as described in Section IV
before attempting to operate the helicopter.
ENGINE PRE−START COCKPIT CHECK
ELECTRICAL POWER − OFF
 All cabin doors CHECK
 Seat belt and shoulder harness FASTENED
 Rotor brake STOWED
 Flight instruments CHECK STATIC POSITION/SET
 Collective friction ON
 Collective stick position FULL DOWN
 Twistgrip alignment marks aligned with in­ CHECK
dex mark
 LDG/HVR lights OFF
 Key switch ON
 Circuit breakers IN
 Utility panel switches OFF EXCEPT VSCS ON
 NACA inlet switch AS REQUIRED
 Lighting control panel switches AS REQUIRED
 Avionics AS DESIRED
 L GEN and R GEN ON (OFF FOR GPU START)
 POWER OFF
 L BOOST AND R BOOST OFF
 LEFT/RIGHT FUEL SHUTOFF ON; COVER CLOSED
 L ENGINE and R ENGINE OFF

Reissue 3
Original 9−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

ELECTRICAL POWER − ON

 POWER BAT/EXT
 Monitor BIT FIRE WARNING ANNUNCIATORS ON
FOR 2 SECONDS; CHECK IIDS FOR
ADVISORIES AT COMPLETION OF BIT
 Fuel quantity display CHECK
 DISP (display by exception) AS DESIRED

ENGINE STARTING − AUTOMATIC


 L BOOST or R BOOST ON; CHECK IIDS INDICATIONS
 EEC MAN indicators OFF
 L ENGINE or R ENGINE SET TO IDLE/FLY AS REQUIRED
 IIDS CHECK FOR NORMAL
INDICATIONS
 Repeat starting procedure for second engine
 GPU start only:
  L GEN/R GEN ON
  GPU DISCONNECT

ENGINE RUNUP
 Avionics ON, AS DESIRED
 L ENGINE and R ENGINE FLY

Reissue 3
9−2 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

BEFORE TAKEOFF
 Cyclic control CHECK RESPONSE
 Collective friction AS DESIRED
 Primary and secondary IIDS displays CHECK ADVISORIES
 Utility panel switches AS REQUIRED

ENGINE/AIRCRAFT SHUTDOWN − NORMAL


 Collective stick FULL DOWN/FRICTION ON
 Cyclic stick TRIM TO NEUTRAL
 Pedals NEUTRAL
 L ENGINE and R ENGINE IDLE
 All unnecessary electrical equipment OFF
 Heat OFF
 AC (if installed) OFF
 Pitot heat (if installed) OFF
 IPS (if installed) OFF
 Lighting control panel AS DESIRED
 Avionics master switch OFF
 L GEN/R GEN switches OFF
 L BOOST/R BOOST OFF
 L ENGINE and R ENGINE OFF
 ENG OUT indications CHECK IIDS FOR NORMAL
INDICATIONS
 Rotor brake (if installed) APPLY BELOW
70% NR
 IIDS CHECK FOR INDICATIONS
OR MESSAGES
 POWER OFF

Reissue 3
Original 9−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

9−2. FUEL FLOW vs AIRSPEED

Description: The fuel flow charts presented in this section are based on level flight
performance data. Fuel consumption values are based on minimum specification
engines and thus may vary between engines. This data is based on a baseline aircraft
with 15% electrical load, engine bleeds and air conditioner off.
Use of Chart: Use the charts as illustrated by the example below.
NOTE: The following example uses Figure 9−1.
Example:
Wanted: Rate of fuel flow
Known: Airspeed = 115 KIAS
Known: Estimated gross weight = 5500 pounds
Method: Enter the chart at the known airspeed of 115 knots (interpolation re­
quired). Move vertically to the 5500 pound point (interpolation required)
then move to the left to the fuel flow scale and read a fuel flow of approxi­
mately 440 LB/HR.

Reissue 3
9−4 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

600

MCP LIMIT

550

500
FUEL FLOW - LB/HR

6250 LB

450
6000 LB LONG RANGE CRUISE

400

350
5000 LB
4000 LB

300

250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS F92−131−1

Figure 9−1. Fuel Flow, AEO, Sea Level, ISA (15°C)

Reissue 3
Original 9−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

600

MCP LIMIT

550

500 6250 LB
FUEL FLOW - LB/HR

6000 LB
450

400
LONG RANGE CRUISE

4000 LB
350

5000 LB

300

250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS F92−131−2

Figure 9−2. Fuel Flow, AEO, 4000 Feet HP , ISA (7°C)

Reissue 3
9−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

600

550
MCP LIMIT

500
FUEL FLOW - LB/HR

6250 LB
450
6000 LB

400

350 LONG RANGE CRUISE

300 4000 LB

5000 LB

250

200
40 50 60 70 80 90 100 110 120 130 140 150

INDICATED AIRSPEED - KNOTS


F92−131−3

Figure 9−3. Fuel Flow, AEO, 8000 Feet HP, ISA (−1°C)

Reissue 3
Original 9−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

700

650

600
MCP LIMIT

550
6250 LB

6000 LB
500
FUEL FLOW - LB/HR

450
LONG RANGE CRUISE

400

4000 LB

5000 LB
350

300

250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS
F92−132−1

Figure 9−4. Fuel Flow, AEO, Sea Level, ISA + 20°C (35°C)

Reissue 3
9−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

600

550
MCP LIMIT

500
FUEL FLOW - LB/HR

6250 LB

450
6000 LB

400

LONG RANGE CRUISE

4000 LB
350

5000 LB

300

250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS
F92−132−2

Figure 9−5. Fuel Flow, AEO, 4000 Feet HP, ISA + 20°C (27°C)

Reissue 3
Original 9−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

600

550

500
FUEL FLOW - LB/HR

MCP LIMIT
6250 LB
450

6000 LB

400

350
LONG RANGE CRUISE

4000 LB
300
5000 LB

250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS F92−132−3

Figure 9−6. Fuel Flow, AEO, 8000 Feet HP, ISA + 20°C (19°C)

Reissue 3
9−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

600

550
MCP LIMIT

6250 LB
500
FUEL FLOW - LB/HR

6000 LB

450
LONG RANGE CRUISE

4000 LB
400
5000 LB

350

300

250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS F92−133−1

Figure 9−7. Fuel Flow, AEO, Sea Level, ISA + 30°C (45°C)

Reissue 3
Original 9−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

600

550

500
MCP LIMIT
FUEL FLOW - LB/HR

6250 LB
450
6000 LB

400

LONG RANGE CRUISE


4000 LB
350
5000 LB

300

250

200
40 50 60 70 80 90 100 110 120 130 140 150
F92−133−2
INDICATED AIRSPEED - KNOTS

Figure 9−8. Fuel Flow, AEO, 4000 Feet HP, ISA + 30°C (37°C)

Reissue 3
9−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

600

550

500
FUEL FLOW - LB/HR

MCP LIMIT
450
6250 LB

6000 LB
400

350
LONG RANGE CRUISE

300

4000 LB
5000 LB
250

200
40 50 60 70 80 90 100 110 120 130 140 150
INDICATED AIRSPEED - KNOTS
F92−133−3

Figure 9−9. Fuel Flow, AEO, 8000 Feet HP, ISA + 30°C (29°C)

Reissue 3
Original 9−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

400

MCP LIMIT

350
VNE
100 KIAS
FUEL FLOW - LB/HR

6250 LB

6000 LB

300

250
4000 LB
5000 LB

200

40 50 60 70 80 90 100

INDICATED AIRSPEED - KNOTS F92−134−1

Figure 9−10. Fuel Flow, OEI, Sea Level, ISA (15°C)

Reissue 3
9−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

400

350
FUEL FLOW - LB/HR

MCP LIMIT

VNE
6250 LB 100 KIAS

300
6000 LB

250

4000 LB

5000 LB

200

40 50 60 70 80 90 100
F92−134−2
INDICATED AIRSPEED - KNOTS

Figure 9−11. Fuel Flow, OEI, 4000 Feet HP , ISA (7°C)

Reissue 3
Original 9−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

400

350
FUEL FLOW - LB/HR

300
MCP LIMIT
6000 LB

VNE
100 KIAS

250 5000 LB

4000 LB

200

40 50 60 70 80 90 100

INDICATED AIRSPEED - KNOTS F92−134−3

Figure 9−12. Fuel Flow, OEI, 8000 Feet HP , ISA (−1°C)

Reissue 3
9−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

400

350
FUEL FLOW - LB/HR

MCP LIMIT
6250 LB

6000 LB VNE
100 KIAS

300

250

4000 LB
5000 LB

200

40 50 60 70 80 90 100
F92−135−1
INDICATED AIRSPEED - KNOTS

Figure 9−13. Fuel Flow, OEI, Sea Level, ISA + 20°C (35°C)

Reissue 3
Original 9−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

400

350
FUEL FLOW - LB/HR

300
MCP LIMIT

VNE
100 KIAS
5000 LB

250

4000 LB

200

40 50 60 70 80 90 100
F92−135−2
INDICATED AIRSPEED - KNOTS

Figure 9−14. Fuel Flow, OEI, 4000 Feet HP , ISA + 20°C (27°C)

Reissue 3
9−18 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

400

350
FUEL FLOW - LB/HR

300

MCP LIMIT

5000 LB

VNE
250 100 KIAS

4000 LB

200

40 50 60 70 80 90 100
F92−135−3
INDICATED AIRSPEED - KNOTS

Figure 9−15. Fuel Flow, OEI, 8000 Feet HP , ISA + 20°C (19°C)

Reissue 3
Original 9−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

400

350
FUEL FLOW - LB/HR

MCP LIMIT

300
VNE
5000 LB 100 KIAS

250
4000 LB

200

40 50 60 70 80 90 100
F92−136−1
INDICATED AIRSPEED - KNOTS

Figure 9−16. Fuel Flow, OEI, Sea Level, ISA + 30°C (45°C)

Reissue 3
9−20 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

400

350
FUEL FLOW - LB/HR

300

MCP LIMIT

5000 LB

VNE
100 KIAS
250

4000 LB

200

40 50 60 70 80 90 100

INDICATED AIRSPEED - KNOTS F92−136−2

Figure 9−17. Fuel Flow, OEI, 4000 Feet HP , ISA + 30°C (37°C)

Reissue 3
Original 9−21
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

400

350
FUEL FLOW - LB/HR

300

MCP LIMIT

250 VNE
100 KIAS
5000 LB

4000 LB

200

40 50 60 70 80 90 100

INDICATED AIRSPEED - KNOTS F92−136−3

Figure 9−18. Fuel Flow, OEI, 8000 Feet HP , ISA + 30°C (29°C)

Reissue 3
9−22 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

400

MCP LIMIT

350

VNE
100 KIAS
6250 LB

6000 LB
FUEL FLOW - LB/HR

300

5000 LB

4000 LB
250

200
40 50 60 70 80 90 100
INDICATED AIRSPEED - KNOTS

F92−188−1

Figure 9−19. Fuel Flow, OEI, −1000 Feet HP , ISA (17°C)

Reissue 3
Original 9−23
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

400

350

MCP LIMIT

6250 LB
6000 LB

VNE
FUEL FLOW - LB/HR

100 KIAS
300

5000 LB

250
4000 LB

200
40 50 60 70 80 90 100
INDICATED AIRSPEED - KNOTS
F92−188−2

Figure 9−20. Fuel Flow, OEI, −1000 Feet HP , ISA + 20°C (37°C)

Reissue 3
9−24 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Additional Operations
and Performance Data

400

350

MCP LIMIT
6000 LB
FUEL FLOW - LB/HR

VNE
300
100 KIAS

5000 LB

250
4000 LB

200
40 50 60 70 80 90 100

INDICATED AIRSPEED - KNOTS F92−188−3

Figure 9−21. Fuel Flow, OEI, −1000 Feet HP , ISA + 30°C (47°C)

Reissue 3
Original 9−25
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Additional Operations MD900 (902 Configuration with PW 206E)
and Performance Data

9−3. INTERNATIONAL CIVIL AVIATION INFORMATION

ICAO Noise levels:


The MD900 meets the ICAO Annex 16, Volume 1, Chapter 8, noise requirements
for level flight, takeoff/climb, and approach descent profiles at the certified maxi­
mum gross weight of 6250 lb (2835 kg).
Table 9−1. ICAO Noise Levels
MD900 ENGINE: PW 206E GROSS WEIGHT: 6250 LB (2835 KG)
Configuration Level Flyover Takeoff Approach
EPNL (EPNdB) EPNL (EPNdB) EPNL (EPNdB)
Clean aircraft, doors on, 83.5 86.1 90.7
no external kits.
MAPSC and LOPA:
Maximum Approved Passenger Seating Configuration (MAPSC) and
Layout of Passenger Accommodation (LOPA) − 7 Seats
NOTE: The layout shown in Figure 9−22 represents the FAA−approved “Number of
Passenger Seats” as approved in the H19NM TCDS.

CG REAR FACING CG FWD FACING


CG PASSENGERS PASSENGERS

PILOT

+19.0
+15.85

0.0 0.0

-15.85
-19.0

COPILOT OR
PASSENGER

STA 130.7 STA 173.0 STA 213.0


FM09-013

Figure 9−22. Maximum Approved Passenger Seating Configuration

Reissue 3
9−26 Revision 3
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment

SECTION X
OPTIONAL EQUIPMENT
TABLE OF CONTENTS

PARAGRAPH PAGE
10-1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-2. Listing - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Table 10-1. Optional Equipment MD900 Helicopter . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-3. Compatibility - Combined Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Table 10-2. Optional Equipment Kit Compatibility - MD900 Helicopter . . . . 10-2
10-4. Optional Equipment Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-5. Operating Instructions: Air Conditioning (P/N900P7250302-101) . . . . . . . . . . 10-3
Figure 10-1. Air‐conditioning System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Figure 10-2. Air Conditioner Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-6. Operating Instructions: Controllable Landing/Search Light . . . . . . . . . . . . . . . . 10-7
Table 10-3. Search Light Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Figure 10-3. Collective Stick Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Figure 10-4. This Figure Deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Figure 10-5. Circuit Breakers - Baggage Compartment Mounted (Typical) . . 10-10
10-7. Operating Instructions: Rotorcraft Cargo Hook Kit . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Figure 10-6. VNE Placard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Figure 10-7. Weight and Balance Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
Figure 10-8. Cargo Hook IIDS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
Figure 10-9. Cargo Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-8. Operating Instructions: Windscreen Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
Figure 10-10. Windscreen Wiper with Optional
Windscreen Washer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
Figure 10-11. Windscreen Wiper Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Servicing Materials - Windscreen Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
10-9. Operating Instructions: Supplemental Fuel System . . . . . . . . . . . . . . . . . . . . . . . 10-25
Figure 10-12. Gauge, Switch and Indicator Light - Location Typical . . . . . . . 10-27
EXAMPLE I: Longitudinal CG Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Table 10-4. Fuel Loading Table - Jet-A (6.8 LB/GAL) . . . . . . . . . . . . . . . . . . . . . 10-29
Table 10-5. Fuel Loading Table - Jet-B (6.5 LB/GAL) . . . . . . . . . . . . . . . . . . . . . 10-29
Figure 10-13. Fuel Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
FAA Approved
Reissue 3
Original 10−i
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment

PARAGRAPH PAGE
Figure 10-14. Supplemental Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10-10.Operating Instructions: Rescue Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
Figure 10-15. Center of Gravity Envelope for Hoist
Operations Below 60 KIAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
Figure 10-16. Rescue Hoist Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
EXAMPLE I: Lateral CG Determination - Enroute (above 60 KIAS) . . . . . . . . 10-42
EXAMPLE II: Lateral CG Determination - Destination (below 60 KIAS) . . . . 10-42
EXAMPLE III: Lateral CG Determination - With Hoist Load . . . . . . . . . . . . . . 10-43
Figure 10-17. Allowable Rescue Hoist Loading Chart . . . . . . . . . . . . . . . . . . . . . 10-44
Figure 10-18. Rescue Hoist Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
Table 10-6. Servicing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-47
10-11.Operating Instructions: Removable CoPilot Controls . . . . . . . . . . . . . . . . . . . . . . 10-49
Figure 10-19. Collective and Cyclic Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Figure 10-20. Removable Copilot Cyclic Control . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
Figure 10-21. Removable Copilot Collective Control . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-12.Operating Instructions: Smoke Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55
Figure 10-22. Smoke Detector and Press-To-Test Switch Location. . . . . . . . . . 10-56
10-13.Operating Instructions: SX-16 Night Sun with Aft Mount . . . . . . . . . . . . . . . . 10-59
Figure 10-23. SX-16 Aft Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
Figure 10-24. SX-16 Searchlight Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63

FAA Approved
Reissue 3
10−ii Revision 2
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Optional Equipment

SECTION X
OPTIONAL EQUIPMENT

10−1. GENERAL INFORMATION

This section provides general supplemental information on optional equipment for


the helicopter. The information includes a listing of usable optional equipment and
compatibility of combined equipment on the helicopter.
Supplemental data is prepared and included in this section whenever the installation
of that equipment affects the FAA Approval Data for Limitations (Section II), Emer­
gency and Malfunction Procedures (Section III), Normal Procedures (Section IV),
and Performance Data (Section V).

The Flight Manual Supplemental Data is to be used in conjunction with the basic
Flight Manual data and takes precedence over that data when the equipment is
installed.

Be sure to include a review of the appropriate flight manual


CAUTION supplemental data for type of optional equipment installed
(including STC items) as a regular part of preflight planning.

10−2. LISTING − OPTIONAL EQUIPMENT

Table 10-1 lists MDHC optional equipment items available that require supplemen­
tal data. Other optional equipment items may be found in the RMM.
SPECIAL NOTE:
Items in the table marked with an asterisk (*) are optional equipment items that
have had their supplemental data incorporated into the main body of the flight
manual and are identified by the statement, ``If installed''.

FAA Approved
Reissue 3
Original 10−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)

Table 10−1. Optional Equipment MD900 Helicopter


Equipment Publication No.
Air conditioner (P/N 900P7250302-101) CSP-902RFM206E-1 - Section X
Search light CSP-902RFM206E-1 - Section X
Cargo hook CSP-902RFM206E-1 - Section X
Windscreen Wipers CSP-902RFM206E-1 - Section X
Supplemental Fuel System CSP-902RFM206E-1 - Section X
Rescue Hoist CSP-902RFM206E-1 - Section X
*Pitot heat CSP-902RFM206E-1
* Rotor brake CSP-902RFM206E-1
* Engine air particle separator filter CSP-902RFM206E-1
* Indicates data incorporated into the flight manual (Sections I thru IX where
appropriate).

10−3. COMPATIBILITY − COMBINED OPTIONAL EQUIPMENT

Table 10−2. Optional Equipment Kit Compatibility − MD900 Helicopter


Compatibility: Blank = Yes; X = No
Optional A. B. C. D. E. F. G. H. I.
Equipment
A. Air conditioner
B. Search light
C. Engine air particle separator
D. Rotor brake
E. Pitot heat
F. Cargo hook
G. Windscreen Wipers
H. Supplemental Fuel System
I. Rescue Hoist

10−4. OPTIONAL EQUIPMENT PERFORMANCE DATA

SPECIAL NOTE:
Optional equipment that affect IGE/OGE hover performance require
additional hover performance charts. All Optional Equipment hover
performance charts are located in Section V.
FAA Approved
Reissue 3
10−2 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Air−Conditioning System

10−5. OPERATING INSTRUCTIONS: AIR CONDITIONING (P/N900P7250302−101)

PART I
GENERAL

The air-conditioning system circulates conditioned air throughout the cabin. A five
position rotary switch AC/VENT controls the vent fan and air-conditioning. COOL
HIGH provides air-conditioning at a high setting. COOL LOW provides air-condi­
tioning at a low setting, selected from the center console utility panel assembly.
The air-conditioning system provides ventilation, temperature, and humidity con­
trol. The air-conditioning system consists of:
Freon Compressor Assembly - Compresses the air conditioning system refriger­
ant.
Lines and Tubing - Routes refrigerant throughout the air conditioning system.
Condenser Fans - Induce ambient airflow over the condenser.
Condenser - Heat exchanger for the condensing refrigerant.
Receiver Dehydrator - Removes moisture from the air conditioning system refrig­
erant.
High Pressure Switch - Turns off the compressor in a high pressure condition
to prevent damage to air conditioning system.
Low Pressure Switch - Activates or deactivates the Freon compressor assembly
in a low pressure condition to prevent damage to the air conditioning system.
Thermal Expansion Valve - Regulates air conditioning system refrigerant injected
into the evaporator.
Evaporator - Heat exchanger that cools cabin air.
Evaporator Fan - Induces airflow through evaporator.
Three Way Valve Duct Assembly - Controls the flow of recirculated cabin air
or ambient air to the air conditioning system.
Three Way Valve Control Cable - Controls position of the three way valve.
The compressor is mounted on the gearcase of the right hand engine. The condenser
is placed under the floor of the baggage compartment with its associated heat transfer
equipment. Fan-driven cooling air for the condenser is taken in and discharged
through grilles in the belly just below the aft cabin door. The evaporator occupies
the forward end of the upper cowling. The air conditioning system makes use of
the ventilation system's ducting to direct the cooled air to cabin and cockpit, but
adds a manual valve to permit selection of fresh or recirculated air. The knob for
this push/pull control is on the rear cockpit wall above the pilot's right shoulder.
The other air conditioner controls are located on the Utility panel.

FAA Approved
Reissue 3
Original 10−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Air−Conditioning System

CABIN/PASSENGER COMPARTMENT

AIR OUT­
LETS
6 PLACES

HIGH PRESSURE
SWITCH

È
RECEIVER/
TXV DRYER

È
EVAPORATOR
3 WAY
VALVE
WATER
RAM AIR IN
SEPARATOR

ÏÏÏÏÏÏÏÏÏ EVAP FAN CONDENSER

ÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ
OVBD DRAIN

ÏÏÏÏÏÏÏÏÏ
OVBD DRAIN OVERBOARD

ÏÏÏÏÏÏÏÏÏ ÎÎÎ CONDENSER

ÏÏÏÏÏÏÏÏÏ ÎÎÎ
FAN

ÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ ÎÎÎ
ÎÎÎ
COMPRESSOR
ASSEMBLY

ÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ ÎÎÎ
ÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ
LOW PRESSURE
SWITCH

ÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏ
CREW/PILOTS COMPARTMENT

ÈÈ HIGH PRESSURE LIQUID

ÎÎ
ÈÈ
RECIRC
AIR INLET LOW PRESSURE LIQUID

ÎÎÏ
FROM CABIN
AIR OUT­ HIGH PRESSURE GAS
LETS
4 PLACES
LOW PRESSURE GAS
F92−137

Figure 10−1. Air-conditioning System Diagram


FAA Approved
Reissue 3
10−4 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Air−Conditioning System

PART II
LIMITATIONS

No change.

PART III
EMERGENCY AND MALFUNCTION PROCEDURES

As with any air conditioning system the installation in the MD900 has several built
in features to prevent damage. The compressor has an electrically controlled clutch
which is engaged when the system is turned on. Should the condenser fan fail
the high pressure gas coolant passing through the condenser will not become a liquid
due to heat retention. This will result in a higher than normal pressure in the lines
to the evaporator. When this condition is detected the clutch disengages the compres­
sor to prevent damage.
An automatic cutoff procedure similar to that for the heat/defog system shuts down
the air conditioner in flight if either engine becomes inoperative to maintain the
best power output from the running engine.

LOSS OF COOLING

Indications: No cooling air with system ON

Conditions: Automatic system safety shutdown, or internal failure

Procedures:

• A/C control switch OFF

• Use fresh air vent system as required

FAA Approved
Reissue 3
Original 10−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Air−Conditioning System

PART IV
NORMAL PROCEDURES

A five position rotary switch AC/VENT controls the vent fan and air-conditioning.
Selecting the COOL HIGH position provides air-conditioning at a high setting;
COOL LOW provides air-conditioning at a low setting, selected from the center
console utility panel assembly.

HYD CAB AC/VENT


TEST HEAT COOL OFF VENT
SYS 1 OVRD LOW LOW
COOL VENT
ON HIGH HIGH
SYS 2 OFF

PITOT
HEAT IPS L VSCS R AC/VENT CONTROL
ON ON ON

OFF
OFF OFF
TEST
F92−138

Figure 10−2. Air Conditioner Control

PART V
PERFORMANCE DATA

Ref. Section V for hover performance with air‐conditioning ON.

FAA Approved
Reissue 3
10−6 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Controllable Landing/Search Light

10−6. OPERATING INSTRUCTIONS: CONTROLLABLE LANDING/SEARCH


LIGHT

PART I
GENERAL

The controllable search light may be located on the lower fuselage ahead of the
forward landing gear crosstube and offset to the left of the centerline or installed
on a mounting pod that allows the use of the searchlight when other equipment
is installed in front of the standard search light location.
In the stowed position, the search light is flush with the lower fuselage skin and
faces downward.
Illuminating the search light is accomplished through the search light power switch
(SRCH) while positioning the search light is accomplished by operating the five-posi­
tion search light control switch (Ref. Figure 10-3). The search light is available
with an optional IR lamp.

PART II
LIMITATIONS

No Change.

PART III
EMERGENCY AND MALFUNCTION PROCEDURES

No Change.

FAA Approved
Reissue 3
Original 10−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Controllable Landing/Search Light

PART IV
NORMAL PROCEDURES

Table 10−3. Search Light Switch Functions

SWITCH POSITION FUNCTION


SRCH LT Switches search light ON.

OFF Switches search light OFF.


IR Switches IR lamp ON (if installed).
Search Light EXT Press and hold switch to extend search light.
Control
Switch RET Press and hold switch to retract search light.

L Press and hold switch to rotate search light to the


left.

R Press and hold switch to rotate search light to the


right.

Preflight Checks - Electrical power OFF:

 Search light CHECK FOR BROKEN COVER,


DAMAGE TO MECHANICAL
ASSEMBLY OR BURNED OUT
BULB.
 Baggage compartment mounted SRCH LT circuit IN (REF. FIGURE 10−5)
breaker

Preflight Checks - Electrical power ON:


NOTE: The following operational checks may be performed with an external power
source to prevent excessive battery drain.

 Electrical master panel


  POWER switch BAT/EXT
 Collective stick switch panel
  SRCH switch to LT (Ref. Figure 10-3) CHECK SEARCH LIGHT ON
  Use search light switch to rotate light left (L) CHECK OPERATION
and right (R)
  SRCH switch to OFF SEARCH LIGHT OFF

FAA Approved
Reissue 3
10−8 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Controllable Landing/Search Light

SEARCH LIGHT
SEARCH LIGHT POWER SWITCH
SEARCH LIGHT SEARCH LIGHT
POWER SWITCH CONTROL SWITCH
CONTROL SWITCH
LIGHTS
LDG
LT SRCH
O RET
H F
V F
R L R

ÊÊ IR
GA

ÊÊ
SET EEC EXT
T UP

ÊÊ
I
M L
E R
OFF R
COM
RESET 1
DOWN 1 2
COM
2

YAW

SYNC

EARLY CONFIGURATION
CURRENT CONFIGURATION
F92−139A

Figure 10−3. Collective Stick Switch Panel

Figure 10−4. This Figure Deleted

FAA Approved
Reissue 3
Original 10−9
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Controllable Landing/Search Light

LEFT GENERATOR BUS BATTERY BUS

AUDIO CKPT CAB L R L R RH FUEL


PNL 2 UTL UTL BST PUMP EEC LOW

EVAP VENT COMP PITOT L R L R


EVAP HEAT 2 DETENT IGNTR

ATT CPLT CNDSR CNSL POSN STROBE AREA


GYRO 2 CLOCK FAN 2 LIGHTING

EADI EHSI L W/S AHRS LH DC AHRS AV AUX FIRE SMOKE


L L WIPER 1 AUX FDR 2 PRI MSTR FUEL HRD DET
RIGHT GENERATOR BUS
20

ENC SRCH HVR NACA LH FUEL


IIDS TRAK HYD AV IPS ALT LGT LGT FUEL
STB TEST FAN

CAB 5V NSUN NSUN CARGO


HOIST HOIST ATT PILOT CNDSR AUD DIM CONT PWR HOOK
CUT PWR GYRO1 CLOCK FAN 1

ELT R W/S AHRS RH DC L FLD R FLD


WIIPER 2 AUX FDR EXCIT EXCIT

FD SYN FLT DIR MODE SEL INVTR HDG SAS/AP ADF


LEFT ESS BUS 26 VAC BUS
LEFT AVIONICS BUS RIGHT AVIONICS BUS

ADF2 RADAR RADAR MKR RAD ADF1 FM FM1 FM2 FM3


RT IND BCN ALT CTRL RT RT RT

PA COM 3 XPNDR DIR NAV 3 DME STORM CAMERA NAV 1 RMI


PWR 2 GYRO 2 SCOPE

MVG
MAP

F92−141

Figure 10−5. Circuit Breakers − Baggage Compartment Mounted (Typical)


FAA Approved
Reissue 3
10−10 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Controllable Landing/Search Light

PART V
PERFORMANCE DATA

No change.

PART VI
WEIGHT AND BALANCE DATA

No change.

PART VII
SYSTEM DESCRIPTION

The search light is controlled by the three position SRCH toggle switch. This switch
connects battery bus power to the search light.
Movement of the search light is accomplished by actuating the search light control
switch located on the collective stick switch panel.
Maximum light extension is 120° from stowed.
If the search light is rotated 90° either side of center and with an extended segment
of 0° to 60°, an interlock switch automatically deenergizes the lamp while positioning
the light is still possible.
The Luminator search light has an optional IR lamp located inside the search light
housing. Illuminating the IR lamp is accomplished through the three position search
light toggle switch. If the IR lamp is not installed, the IR switch position is inopera­
tive.

PART VIII
HANDLING SERVICING AND MAINTENANCE

No change.

PART IX
ADDITIONAL OPERATIONS AND PERFORMANCE DATA

No change.

FAA Approved
Reissue 3
Original 10−11
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Controllable Landing/Search Light

This page intentionally left blank!

FAA Approved
Reissue 3
10−12 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rotorcraft Cargo Hook Kit

10−7. OPERATING INSTRUCTIONS: ROTORCRAFT CARGO HOOK KIT

PART I
GENERAL

The cargo hook is an option that permits the helicopter to carry a jettisonable external
load of up to 3,000 pounds. The hook is suspended by a bridle of four cables that
attach to the landing gear saddle fittings, and join at the cargo load cell link to
support the hook.
The pilot's controls for the hook consist of an electric release push-button on the
top of the cyclic grip and a manual/emergency cargo hook release mechanism.
Quick disconnect pins at the four attachment points for the bridle allow the flight
crew to install or remove the hook assembly. Quick disconnects for the electric and
mechanical release cables are located on the bottom of the fuselage near the forward
cross tube.
When the kit is installed, an owner or operator holding a valid Rotorcraft External
Load Operator Certificate may utilize the helicopter for transportation of external
cargo when operated by a qualified pilot. OPERATIONS WITH CARGO ON THE
HOOK SHALL BE CONDUCTED IN ACCORDANCE WITH APPLICABLE POR­
TIONS OF FEDERAL AVIATION REGULATIONS PART 133.
Information provided in this supplement is presented with the intent of furnishing
important data that can be used in the Rotorcraft Load Combination Flight Manual.
The Combination Flight Manual, which is required by FAR Part 133, will be prepared
by the applicant to obtain the rotorcraft External Load Operator Certificate.

FAA Approved
Reissue 3
Original 10−13
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rotorcraft Cargo Hook Kit

PART II
LIMITATIONS

Weight Limitations:
Maximum weight allowed on the landing gear is 6500 pounds.
CAUTION Weight in excess of 6500 pounds and up to 6900 pounds must
be external and jettisonable.
Maximum Rotorcraft - Load Combination operating gross weight is 6900 pounds.
Center of Gravity Limitations:
See Figure 10-7.
Cargo Hook Limitations:
Maximum weight on the hook is 3000 LBS unless placarded otherwise (Ref.
Figure 10-9).
Airspeed Limitations:
With no load on hook, maximum VNE is 90 KIAS.
With load on hook, maximum VNE is 100 KIAS (Ref. Figure 10-6).
NOTE: Use caution as size and shape of load, and load attaching cable size and length
may affect flight characteristics. Satisfactory flight characteristics have been
demonstrated with a compact load.
Placards: Placard located on instrument panel.
20000

15000
VNE WITH LOAD ON THE HOOK
DENSITY ALTITUDE - FEET

10000

5000
VNE WITH NO LOAD ON
THE HOOK IS 90 KIAS

0
40 50 60 70 80 90 100 110
INDICATED AIRSPEED - KNOTS F92−142

Figure 10−6. VNE Placard


FAA Approved
Reissue 3
10−14 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rotorcraft Cargo Hook Kit

7000

6500

LONGITUDINAL CG
6000 ENVELOPE

5500
WEIGHT - POUNDS

NORMAL CG LIMITS
5000
CARGO HOOK
CG LIMITS >6500 lbs
4500

4000

3500

3000
194 196 198 200 202 204 206 208
FUSELAGE STATION (IN.)

7000

6500

LATERAL CG
6000 ENVELOPE

5500
WEIGHT - POUNDS

NORMAL CG LIMITS
5000 CARGO HOOK
CG LIMITS >6500 lbs
4500

4000

3500

3000
−5 −4 −3 −2 −1 0 1 2 3 4 5 F92−143A
LATERAL CG STATION (IN)

Figure 10−7. Weight and Balance Envelope


FAA Approved
Reissue 3
Original 10−15
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rotorcraft Cargo Hook Kit

PART III
EMERGENCY AND MALFUNCTION PROCEDURES

The presence of an external load may further complicate procedures following an


emergency or malfunction. Release of loads attached through the cargo hook should
be considered consistent with safety of flight factors.
Emergency Release:
Actuate the mechanical release handle, mounted on the cyclic stick, to release
cargo in the event of an electrical failure.

PART IV
NORMAL PROCEDURES

Preflight Checks (Ref. Figure 10-9):


Verify security of cargo hook bridle attach points.
Visually inspect hardware for damage or indications of possible fatigue.
Check for fraying, wear or any other form of damage to the cable bridle assembly.
Inspect electrical release, and load indicating wire harness and connectors for gener­
al condition and security.
Examine manual release cable housing for nicks, cuts, kinks or general damage
that might restrict movement of cable within housing.
Inspect manual release connector for general condition and security.
Ensure a service loop is present in the manual release cable at cargo hook.
Inspect hook for general condition.
Cargo Hook Operational Checks:
NOTE: Functional checks of the cargo hook require an external power source for
electrical power or an operating engine.
Ensure that the CRGO HOOK circuit breaker (left generator bus) is IN.
NOTE: Refer to Chapter 25−55−00 in the RMM for special functional checks required
following the initial installation of the cargo hook kit or following replacement of
the manual release cable.

FAA Approved
Reissue 3
10−16 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rotorcraft Cargo Hook Kit

With the load beam in its locked position, apply pressure to simulate a load on
the beam and functionally check the three methods of cargo hook release:
Mechanical release lever on the right side of hook
Manual cargo hook release handle on cyclic
Electric cargo hook release switch on cyclic
NOTE: The TARE weight should be reset each time following aircraft shutdown and
restart (Ref. Figure 10−8).
Operating Procedures:
Use care to avoid passing load attaching cables over landing gear
CAUTION skid tube when attaching load to hook with helicopter on the
ground.
Apply collective smoothly when lifting cargo.
With the hook weight suspended, and the selection made on the IIDS panel
menu for HOOK WT (Ref. Figure 10-8), the load indication should read HOOK
WT. xxxx LBS on the alphanumeric display.
Ensure that there is sufficient clearance between the cargo and
CAUTION obstacles along the takeoff / landing flightpath. Do not drag cargo
across the ground.
Activate cargo release switch on cyclic stick to release cargo.
Check CARGO HOOK OPEN advisory on IIDS alphanumeric display.
NOTE: Ground support personnel should manually assure positive reset of the cargo
hook after use of mechanical release, prior to further cargo pickups.
Instruct ground crew to ensure that the helicopter has been electrically grounded
prior to attaching cargo to drain charges of static electricity that may build up
in flight.
The cargo hook extends 18 inches (45.72 cm) below the landing
CAUTION gear while hovering. Ensure that there is adequate clearance
between the cargo hook and any obstacles along the flightpath.

TOP LEVEL SECOND LEVEL

HOOK WT 2456 LBS ZERO WEIGHT DISP PRESSING “ENT” FOR MORE THAN 2 SECONDS
2456 LBS TAKES A TARE READING AND ZEROS DISPLAY

“ENT” SELECTS DIGITS TO BE EDITED (LEFT TO RIGHT),


SET CALIB CODE
AND  KEYS INCREMENT/DEINCREMENT DIGIT VALUE,
<XXXX>
“REC” KEY CHANGES CODE TO SELECTED VALUE,

NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU


F92−144

Figure 10−8. Cargo Hook IIDS Menu


FAA Approved
Reissue 3
Revision 3 10−17
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rotorcraft Cargo Hook Kit

QUICK RELEASE PIN


(SEE NOTE)

LINK ASSEMBLY
AFT SADDLE CLAMP
CABLE
QUICK
RELEASE PIN
(SEE NOTE)
PIN LINK FORWARD
PIN LINK
LINK ASSEMBLY
FWD SADDLE CLAMP
CABLE

NOTE: ENSURE QUICK RELEASE


PIN HEAD FACES ``UP''
AFTER INSTALLATION
LH AFT LANDING
GEAR FITTING

MAX WORKING
LOAD 2200 LB
RH AFT LANDING
GEAR FITTING

CARGO HOOK PLACARD

LH FWD LANDING
GEAR FITTING

RH FWD LANDING
GEAR FITTING

CYCLIC STICK
CARGO HOOK SERVICE LOOP

MECHANICAL
RELEASE LEVER
LOAD BEAM
LOAD INDICATOR
ELECTRICAL CONNECTOR

ELECTRICAL RELEASE
MANUAL CARGO HOOK CONNECTOR
RELEASE
ELECTRIC CARGO MANUAL RELEASE
HOOK RELEASE CABLE CONNECTION
CYCLIC GRIP ROTATED
F92−145A

Figure 10−9. Cargo Hook Installation


FAA Approved
Reissue 3
10−18 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rotorcraft Cargo Hook Kit

PART V
PERFORMANCE DATA

Hover Ceiling:
Use the OGE hover ceiling charts: Refer to Section V for Hover Ceiling Data.

PART VI
WEIGHT AND BALANCE DATA

Cargo Hook Longitudinal CG: 203.0 In.


Cargo Hook Assembly Weight: 26.12 lbs.
The following table of Cargo Hook Loads may be used by the operator to assist
in determining the helicopter center of gravity.

Cargo Weight Moment/100 Cargo Weight Moment/100


(lb) (in.−lb) (lb) (in.−lb)
100 20300 1600 324800
200 40600 1700 345100
300 60900 1800 365400
400 81200 1900 385700
500 101500 2000 406000
600 121800 2100 426300
700 142100 2200 446600
800 162400 2300 466900
900 182700 2400 487200
1000 203000 2500 507500
1100 223300 2600 527800
1200 243600 2700 548100
1300 263900 2800 568400
1400 284200 2900 588700
1500 304500 3000 609000

FAA Approved
Reissue 3
Original 10−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rotorcraft Cargo Hook Kit

PART VII
SYSTEM DESCRIPTION

Cargo Hook Installation (Ref. Figure 10-9):


Align cargo hook cable attaching hardware with landing gear saddle clamp assem­
blies.
Install FWD link assemblies into FWD saddle clamps.
Install FWD pin links into link assemblies and quick release pins into FWD
pin links.
Connect cargo hook electrical connector, load indicator electrical connector and
mechanical release control cable connector.
Repeat procedure for aft link assembly attachment.
Perform cargo hook preflight and operational checks.
Cargo Hook Removal (Ref. Figure 10-9):
Remove quick release pins from Aft pin links and remove cable assembly from
aft saddle clamps.
Disconnect cargo hook electrical connector, load indicator electrical connector
and manual release control cable connector.
Remove pin links attaching cargo hook cables and cargo hook to FWD landing
gear saddle clamp assemblies.
Remove cargo hook and bridle assembly.

FAA Approved
Reissue 3
10−20 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Windscreen Wipers

10−8. OPERATING INSTRUCTIONS: WINDSCREEN WIPERS

PART I
GENERAL

The windscreen wipers provide the pilot a means to clear the windscreens of rain
or snow.
The windscreen washers (if installed) provide pressurized washer fluid to the wind­
screen through spray nozzles. The washer pump and reservoir are located in the
battery compartment.
There are no changes to limitations, emergency procedures, or performance data
with the installation of the windscreen wipers or windscreen washers.

WINDSCREEN
WIPERS

WASHER
RESERVOIR WASHER PUMP

F92−170A

Figure 10−10. Windscreen Wiper with Optional Windscreen Washer Installation

FAA Approved
Reissue 3 10−21
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Windscreen Wipers

PART IV
NORMAL PROCEDURES
Windscreen wipers:
Use the windscreen wipers whenever it is necessary to clear the windscreens
of rain or snow.
Do not use the windscreen wipers on a dry windscreen.
The wipers have a panel mounted control switch (Ref. Figure 10-11). The switch
has four positions:
PARK, OFF, LOW, and HIGH.
The PARK position is a momentary position and is used to stow the wipers when
not in use.
The OFF position turns the wipers off.
The LOW and HIGH positions refer to wiper speed. Select the speed appropriate
for weather conditions.
The three position toggle switch HIGH (HI) and LOW (LO) positions function
as above. The OFF position parks and turns the wipers off.
Windscreen washer (if installed):
Preflight Check
Check washer reservoir fluid level.
On dry windscreen
Press and hold the WASHER button for two to three seconds before turning
the WINDSHIELD WIPERS switch to LOW. Turn off wipers while windscreen
is still wet.
During wiper operation
Press and hold the WASHER button for two to three seconds or as needed
to clear the windscreen.
Cold weather operation
Use 50 percent by volume isopropyl alcohol mixed with distilled or deionized
water when temperatures are at or below 0°C.
WASHER CONTROL SWITCH ROTARY CONTROL SWITCH
(IF INSTALLED) 3-POSITION LOCKING
3-POSITION TOGGLE SWITCH
TOGGLE SWITCH
WINDSHIELD
WIPERS OFF WINDSHIELD
PARK WIPERS
LOW WIPERS
HIGH HI
HIGH LO
LOW
OFF
WASHER
OFF
DO NOT OPERATE WIPERS DO NOT OPERATE WIPERS DO NOT OPERATE WIPERS
ON DRY WINDSCREEN ON DRY WINDSCREEN ON DRY WINDSCREEN F927-093B

Figure 10−11. Windscreen Wiper Control Switch

FAA Approved
Reissue 3
10−22
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Windscreen Wipers

PART VI
WEIGHT AND BALANCE DATA

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)
Washer reservoir full - water only 4.8 82.7 394
Washer reservoir full - water alcohol mixture 4.3 82.7 356

PART VIII
HANDLING, SERVICING AND MAINTENANCE
Servicing Materials − Windscreen Washer Fluid

Specification Material Manufacturer


Washer reservoir - Total Capacity approximately 2 US quarts.
None Distilled or deionized water for opera­ None
tions above freezing and 50 percent by
volume mixture of isopropyl alcohol
and distilled or deionized water for op­
erations below freezing.

FAA Approved
Reissue 3 10−23
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Windscreen Wipers

This page intentionally left blank!

FAA Approved
Reissue 3
10−24
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

10−9. OPERATING INSTRUCTIONS: SUPPLEMENTAL FUEL SYSTEM

PART I
GENERAL

The MD900 supplemental fuel system option adds a transfer type auxiliary fuel
tank located below the baggage compartment floor. Refer to Part VII for system
description.

PART II
LIMITATIONS

Placards:

SUPPLEMENTAL FUEL SYSTEM


USE MAIN FUEL DOWN TO LOCATED BY AUXILIARY FUEL GAUGE.
700 LBS BEFORE SELECTING
AUX FUEL TRANSFER NOTE: LOCATION MAY VARY.

LOCATED ABOVE FUEL FILLER

F92-172B

FAA Approved
Reissue 3 10−25
Revision 1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

PART IV
NORMAL PROCEDURES
 Preflight checks:
  Fuel cap SECURED

Prestart cockpit check:
  Fuel transfer switch OFF

Inflight operation:
  Fuel transfer switch ON; VERIFY FUEL TRANSFER LIGHT
‘‘ON’’

NOTE: Fuel transfer should be begun when the fuel level in the main tank is between
700 and 300 LBS.
  Main fuel tank quantity begins to CHECK
increase and auxiliary fuel quantity
begins to decrease.

NOTE: Fuel Transfer:


Fuel transfer time is approximately 20 minutes (22 minutes if second check valve
installed) with a full auxiliary fuel tank while in normal cruise. Transferring fuel
to the main tank may be accomplished once main tank indicated fuel quantity
is at or less than approximately 500 LB in normal ground attitude or
approximately 700 LB in normal cruise attitude.

Fuel transfer rate is approximately 600 LB/HR (540 LB/HR with second check
valve) in normal cruise and approximately 400 LB/HR in normal ground attitude.
Starting Fuel Transfer below 300 LBS:
CAUTION With engines at MCP, the auxiliary fuel transfer rate may not keep
up with the engine fuel consumption rate.

Starting fuel transfer below 300 LBS following a boost pump failure
(boost pumps OFF, Ref. Section III) may result in early right engine
fuel starvation (fuel transfers from the auxiliary fuel tank into the
left side of the main fuel tank).

  Fuel transfer switch OFF WHEN TRANSFER IS COMPLETE

NOTE: The auxiliary fuel quantity gauge has been found to be inaccurate (indicates
high) during hover operations.

 Engine/aircraft shutdown
  Fuel transfer switch OFF; VERIFY FUEL TRANSFER LIGHT
‘‘OFF’’

FAA Approved
Reissue 3
10−26
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

SUPPLEMENTAL FUEL SYSTEM


USE MAIN FUEL DOWN TO
700 LBS BEFORE SELECTING
AUX FUEL TRANSFER.

ON

FUEL TRANSFER SWITCH


FUEL TRANSFER INDICATOR LIGHT
OFF

50 100 150
E F

AUXILIARY FUEL QUANTITY GAUGE


AUX FUEL

GAUGE, SWITCH AND INDICATOR LIGHT

F92−173A

Figure 10−12. Gauge, Switch and Indicator Light − Location Typical

FAA Approved
Reissue 3 10−27
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

PART VI
WEIGHT AND BALANCE DATA

Weight and balance characteristics:


The lateral CG of the auxiliary fuel tank is at station -2.0.
Calculate CG as shown in the example below.

EXAMPLE I: Longitudinal CG Determination

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)
Basic Weight 3512.4 738045
Pilot 185.0 130.70 24180
Copilot/Passenger 185.0 130.70 24180
Passenger - Rear Facing R/H 175.0 173.0 30275
Passenger - Rear Facing L/H 175.0 173.0 30275
Passenger - FWD Facing R/H 175.0 213.0 30275
Passenger - FWD Facing L/H 175.0 213.0 30275
1. Zero Fuel Weight 4582.4 201.1 30275
2. Add: Fuel - Main Tank Only (Jet-A) 1025.0 191.2 195980
Gross Weight: 5607.4 199.3 1117484
3. Add: Fuel - Auxiliary Tank Only 200.0 244.8 48960
Gross Weight: 4782.4 202.9 970464
4. Add: Fuel - Both Tanks 1225.0
Gross Weight: 5807.4 200.9 1166444

FAA Approved
Reissue 3
10−28
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

Table 10−4. Fuel Loading Table − Jet−A (6.8 LB/GAL)

FUEL WEIGHT LONGITUDINAL LONGITUDINAL LATERAL LATERAL


(LB) STATION MOMENT STATION MOMENT
20 239.4 4789 -2.0 -40
40 240.6 9625 -2.0 -80
60 241.6 14494 -2.0 -120
80 242.3 19387 -2.0 -140
100 242.9 24294 -2.0 -200
120 243.4 29210 -2.0 -240
140 243.8 34133 -2.0 -280
160 244.1 39062 -2.0 -320
180 244.4 44000 -2.0 -360
200 244.8 48951 -2.0 -400

Table 10−5. Fuel Loading Table − Jet−B (6.5 LB/GAL)

FUEL WEIGHT LONGITUDINAL LONGITUDINAL LATERAL LATERAL


(LB) STATION MOMENT STATION MOMENT
20 239.5 4790 -2.0 -40
40 240.7 9629 -2.0 -80
60 241.7 14501 -2.0 -120
80 242.5 19397 -2.0 -140
100 243.1 24306 -2.0 -200
120 243.5 29224 -2.0 -240
140 243.9 34149 -2.0 -280
160 244.3 39080 -2.0 -320
180 244.6 44022 -2.0 -360
200 244.9 48982 -2.0 -400

FAA Approved
Reissue 3 10−29
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

JET − A (6.8 LB/GAL)


210
200
190
180
170
160
150
FUEL WEIGHT − LB

140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
238.0 238.5 239.0 239.5 240.0 240.5 241.0 241.5 242.0 242.5 243.0 243.5 244.0 244.5 245.0

FUSELAGE STATION − INCHES

JET − B (6.5 LB/GAL)


210
200
190
180
170
160
FUEL WEIGHT − LB

150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
238.0 238.5 239.0 239.5 240.0 240.5 241.0 241.5 242.0 242.5 243.0 243.5 244.0 244.5 245.0
FUSELAGE STATION − INCHES

F92−174

Figure 10−13. Fuel Station Diagram

FAA Approved
Reissue 3
10−30
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

PART VII
SYSTEM DESCRIPTION

The MD900 supplemental fuel system option adds a transfer type auxiliary fuel
tank with a usable capacity of approximately 29.4 US gallons (200 LB, Jet-A) under­
neath the baggage compartment floor. The tank is filled through a gravity fill port
on the right side of the aircraft. Transfer into the main tank is performed using
a fuel transfer pump mounted in the auxiliary fuel tank. Overfilling the main tank
is prevented by use of a float-type level control valve mounted in the main tank.
This level control valve prevents transfer into the main tank until the fuel remaining
in the main tank is less than approximately 500 LB in normal ground attitude
or approximately 700 LB in normal cruise attitude. The level control valve will
shut off transfer into the main tank if the fuel in the main tank increases to approxi­
mately 755 LB in normal ground attitude or approximately 832 LB in normal cruise
attitude. A second check valve may be installed in the auxiliary fuel tank transfer
line that prevents gravity transfer from the auxiliary tank into the main tank in
high-speed cruise flight. The auxiliary tank vent is teed into the existing main
tank aft vent tubing.
The installation includes a cockpit mounted fuel quantity gauge (AUX FUEL) for
the auxiliary tank, a fuel transfer pump switch, and a fuel transfer indicator light.
Electrical power is supplied from the battery bus through the ``AUX FUEL'' 5 AMP
circuit breaker. A separate 1 AMP ``AUX FUEL XMIT'' circuit breaker provides
power for fuel quantity indicating. These circuit breakers are located on the baggage
compartment circuit breaker panel under ``BATTERY BUS''.

FAA Approved
Reissue 3 10−31
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

AUXILIARY TANK FILLER NECK FUEL VENT ROLL OVER VALVE

FUEL QUANTITY TRANSMITTER


FUEL VENT LINE
AUXILIARY FUEL TANK

FUEL TRANSFER LINE

FUEL TRANSFER LINE


FUEL LEVEL CONTROL VALVE

MAIN FUEL TANK (REF.)

SUPPLEMENTAL FUEL SYSTEM INSTALLATION

STA 230.5 BULKHEAD


VENT ROLLOVER VALVE AUX FUEL PORT
CHECK VALVE BAGGAGE COMPARTMENT FLOOR
(REF.)
CABIN FLOOR (REF)
FUEL TRANSFER LINE VENT/ROLLOVER VALVE

FUEL TRANSFER LINE VENT LINE

MAIN FUEL TANK


(REF) GRAVITY FILL PORT

LEVEL CONTROL VALVE


CHECK VALVE

AFT RH VENT LINE


AUXILIARY FUEL TANK
FLAME ARRESTOR NEW CHECK VALVE FUEL QUANTITY XMITTER FLOAT
(IF INSTALLED)
AFT VENT FAIRING TRANSFER PUMP
FUEL TANK DRAIN PLUG
FUEL TRANSFER LINE

(AUXILIARY FUEL TANK ROTATED 90° CW FOR CLARITY)

SUPPLEMENTAL FUEL SYSTEM SCHEMATIC


F92−175B

Figure 10−14. Supplemental Fuel System

FAA Approved
Reissue 3
10−32
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

PART VIII
HANDLING SERVICING AND MAINTENANCE

Fuel additives:
Anti-icing additives, if required, must be added to the auxiliary fuel tank during
refueling.

FAA Approved
Reissue 3 10−33
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Optional Equipment
Supplemental Fuel System

This page intentionally left blank!

FAA Approved
Reissue 3
10−34
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

10−10. OPERATING INSTRUCTIONS: RESCUE HOIST

PART I
GENERAL

The rescue hoist system provides a means for lowering and raising personnel or
cargo from an airborne helicopter. It can be operated from the passenger cabin by
a qualified crewmember or from the pilot station.

PART II
LIMITATIONS

Type of operation:
Hoist operations must be done under the applicable airworthiness and/or operat­
ing rules for external loads.
Minimum flight crew:
Pilot - operations with hoist stowed.
Pilot and hoist operator - during hoist operations.

The hoist operator must wear the approved safety gear and safety
WARNING harness, and have voice communications with the pilot during
hoist operations.

Weight and balance:

With the hoist installed, lateral CG can be more than the weight
CAUTION and balance limits shown with fuel consumption. Flight planning
must include a minimum fuel lateral CG check.

Maximum lateral CG limit at 60 KIAS or less (ref. Figure 10-15):


+9.0 inch (22.86 cm) at 5550 lb (2495 kg) gross weight;
+7.5 inch (19.05 cm) at 6500 lb (2948 kg) gross weight.
At airspeeds more than 60 KIAS, normal CG limits apply.

FAA Approved
Reissue 3
Revision 3 10−35
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

Airspeed limitations:
Observe airspeed limitations in Section II with hoist installed and doors closed.
Observe VNE for doors open/removed flight in Section II.
Hoist limitations:
Maximum load on hoist is 600 lb (272 kg).
Maximum permissible cable deflection is 15° with respect to the aircraft vertical
axis.
NOTE: Flight with a load on the hook can increase hook loads and exceed hoist load
limits. Flight conditions that could cause an overload are shock loads induced
from slack on the cable or sharp turns with an extended cable.
During normal flight operations, the cable/hook must be in the fully raised
position.
Center of gravity limitations:

Size, weight, shape of load, and cable length may affect flight
CAUTION characteristics.

6500 MAXIMUM LATERAL CG


LIMIT AT KIAS OR LESS:
+9.0 INCH AT 5550 LB
6000 GROSS WEIGHT; +7.5 INCH
AT 6500 LB GROSS WEIGHT.

5500
WEIGHT (LB)

5000

4500

4000

3500

3000
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
LATERAL CG STATION (INCH)

FM10-015

Figure 10−15. Center of Gravity Envelope for Hoist Operations Below 60 KIAS

FAA Approved
Reissue 3
10−36 Revision 3
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

PART III
EMERGENCY AND MALFUNCTION PROCEDURES

CABLE CUTTING:

Procedures:
Pilot: Activate the CABLE CUT switch on collective to jettison load in the
event of an emergency.
Hoist operator: Use provided cable cutters.

GENERATOR FAILURE:
NOTE: Hoist operations can require up to 125 amps of electrical power (63% load from
one generator).

Procedures:
Monitor operating generator load and turn off unnecessary electrical
equipment if required to maintain generator load within limits. Allowing
a GENERATOR HIGH LOAD condition to exist will result in the
operating generator going off line.

ADVISORY INDICATIONS:

Indications: Green indicator light (located on control pendant) - steady green

Conditions: Motor overtemperature.

NOTE: The light will remain on until the motor has cooled or electrical power to the
controller is switched off.

Procedures: Complete hoist operation in progress.

Prolonged operation of hoist with motor overtemperature light


CAUTION illuminated will result in damaged or a ‘‘burned out’’ motor.

Indications: Flashing green light and a reduction of hoist speed.

Conditions: Hoist load above 250 LB with load mode select switch set to 250.

Procedures: Reduce hoist load or place load mode select switch to 600.

FAA Approved
Reissue 3
Original 10−37
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

PART IV
NORMAL PROCEDURES
Preflight checks:
To lower the work platforms/steps, remove the quick release pin
CAUTION on the hoist strut and move the strut aside. The quick release pin
must be reinstalled before any load is placed on the hoist.
NOTE: External power is required for functional checks.
 Rescue hoist assembly CHECK − FOR OIL
LEAKS AND GENERAL
CONDITION
 Hoist fairing CONDITION AND
SECURITY
 Electrical connections CHECK
 Hook assembly - freeness of swivel and latch CHECK
 Hoist support tube CHECK MOUNTING
 Hoist strut CHECK MOUNTING AND
QUICK RELEASE PIN
 Pendant control - electrical connection CHECK
 HOIST PWR and HOIST CUT circuit breakers IN
 Pilot's hoist control panel CHECK SWITCH OFF
 Electrical Master Panel
  Power switch BAT/EXT
 Pilot's Hoist Control
  Hoist arming switch ON
  Hoist armed light - on CHECK
  Payout displays CHECK
  Hoist operational check (pilot and operator) CHECK

Do not restrict cable payout during this check. Fouling of the cable
CAUTION on the drum will result if this precaution is not followed.

  Reel out approximately 25 feet or more of cable by us­ OPERATE HOIST


ing both the pendant and the pilot payout controls. Do
not exceed 15° cable deflection

FAA Approved
Reissue 3
10−38 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

NOTE: The cable should be reeled out onto a smooth, clean surface or payed out into
a drum. Exercise care to prevent kinking of the cable.
  Reel in cable with both the pendant and the pilot OPERATE HOIST
payout controls and verify hoist stops when hook
reaches upper limit without excess tension on cable.
Verify that pilot's pay out switch overrides the hoist
operator's pendant control.
NOTE: It is important that the cable be reeled in with an even pull under a drag load of
10 to 20 lb (4.54 to 9.07 kg) so that it does not wrap loosely on the drum. A drag
load must be applied with a gloved hand or clean heavy cloth on the cable to
achieve tight, even layers on the drum.
  Hoist arming switch OFF
 Electrical Master Panel:
  Power switch OFF
Hoist operation:

The hoist operator must wear the approved safety gear and safety
WARNING
harness, and have voice communications with the pilot during
hoist operations.
NOTE: Operation of the pilot payout switch overrides the hoist operator.
 Hoist arming switch ON
 Stabilize the aircraft in a hover over area ESTABLISH
 Cabin door (if closed) OPEN
 Hoist operator select load mode 250 OR 600 LB
 Payout control switch DOWN

NOTE: If possible, ensure that the helicopter has been electrically grounded prior to
attaching cargo to remove static electricity that may build up in flight.
 Payout control switch UP

Maintain hover until the load is inside the passenger cabin unless
CAUTION safety or operational conditions dictate otherwise.

NOTE: Certain combinations of weight and cable length may induce a noticeable
lateral oscillation. Should a lateral oscillation occur, raise or lower the load to
alleviate this condition.
FAA Approved
Reissue 3
Revision 3 10−39
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

MOTOR
Ô CABLE PAYOUT DISPLAY
ÔÔ
Ô ÔÔ
UP FEET MOTOR
METERS
106 UP

Ô ÔÔ
WRN
6
LOAD MODE SELECT WRN 25
INDICATOR OFF

Ô ÔÔ
0 OFF 6
LIGHT 2 0 0
5 2 0

Ô ÔÔ
DN 0 5
HOIST LB DN 0
HOIST LB

PAYOUT EMERGENCY CABLE CUT EMERGENCY CABLE CUT


DIRECTION/SPEED PUSH BUTTON SWITCH
CONTROL

CABLE
ICS CONTROL
CUT
SWITCH

LATEST
CONFIGURATION CABLE CUT
UP
H
O
I T/O
HOIST OPERATOR CONTROL S
PENDANT ASSEMBLY
DN T
PILOT'S PAYOUT TIMER
CONTROL
SWITCH COLLECTIVE CONTROL
MODULE (REF)
25
NOTE: LOCATIONS OF PILOT HOIST POWER SWITCH/ARMED LIGHT AND
CABLE PAYOUT HOIST POWER SWITCH/ARMED INDICATOR VARY WITH INSTALLED
METERS OPTIONS.
BAGGAGE COMPARTMENT MOUNTED
CIRCUIT BREAKER PANEL
HOIST ARMING SWITCH

ON HOIST HOIST
HOIST CUT PWR

106
PWR
OFF
CABLE PAYOUT HOIST
FEET HOIST POWER SWITCH/ARMED RESCUE HOIST
INDICATOR CIRCUIT BREAKERS
LATEST CONFIGURATION

PILOT HOIST CONTROL HOIST ARMED LIGHT FM10-016

Figure 10−16. Rescue Hoist Controls


FAA Approved
Reissue 3
10−40 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

PART V
PERFORMANCE DATA

Reduce hover gross weight capability 70 LB when hovering with


CAUTION rescue hoist installed.

Refer to Section V for hover performance data.

PART VI
WEIGHT AND BALANCE DATA

Maximum operating and hoist load weights:


Maximum gross weight for hoist operations is 6250 LB including hoist load.
Maximum load on the hoist is 600 LB. This is a structural limit and does not
assure loading within approved limits. Maximum allowable hoist load changes
with gross weight and aircraft CG. Refer to Figure 10-17 to determine maximum
allowable hoist load.

STATION (ARM) MOMENT


ITEM WEIGHT
Lateral Longitudinal Lateral Longitudinal

Hoist installation 136.8 55.60 199.1 7611 27231


Hoist Load −−−−− 59.25 199.1 −−−−− −−−−−

Hoist lateral CG determination:


The following examples show a minimum crew of pilot and hoist operator. Notice
that in Example I, the helicopter is enroute (above 60 KIAS) and the hoist operator
is stationed in the left rear facing seat, thereby maintaining the lateral CG limit
of "2 In.

In Example II, the helicopter is at the destination (below 60 KIAS) and the hoist
operator moves to the right of the aircraft cabin and stands on step.

Example III shows CG with a load on the hoist.

FAA Approved
Reissue 3
Original 10−41
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

EXAMPLE I: Lateral CG Determination − Enroute (above 60 KIAS)

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)
Basic Weight 3272.8 1465
Hoist Installation 136.8 55.60 7611
Pilot 200 15.85 3170
Hoist Operator (L/H seat) 200 -19.00 -3800
Fuel 700 0.00 0
Gross Weight 4509.6 8446

Calculation of Lateral CG:


CG at Gross Weight:

Moment at Gross Weight 8446


= = 1.90
Gross Weight 4509.6

EXAMPLE II: Lateral CG Determination − Destination (below 60 KIAS)

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)
Basic Weight 3272.8 1465
Hoist Installation 136.8 55.60 7611
Pilot 200 15.85 3170
Hoist Operator (R/H step) 200 35.00 7000
Fuel 400 0.00 0
Gross Weight 4209.6 19246

Calculation of Lateral CG:


CG at Gross Weight:

Moment at Gross Weight 19246


= = 4.60
Gross Weight 4209.6

FAA Approved
Reissue 3
10−42 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

EXAMPLE III: Lateral CG Determination − With Hoist Load

WEIGHT STATION MOMENT


ITEM
(LB) (ARM) (IN−LB)
Basic Weight 3272.8 1465.0
Hoist Installation 136.8 55.60 7611.0
Pilot 200.0 15.85 3170.0
Hoist Operator (R/H step) 200.0 35.00 7000.0
Hoist load 250.0 59.25 14812.5
Fuel 400.0 0.00 0
Gross Weight 4409.6 34058.5

Calculation of Lateral CG:


CG at Gross Weight:

Moment at Gross Weight 34058.5


= = 7.72
Gross Weight 4409.6

FAA Approved
Reissue 3
Original 10−43
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

6500 100 LB
6400
200 LB
6300
300 LB
HELICOPTER GROSS WEIGHT (LB) - WITHOUT HOIST LOAD

6200
400 LB
6100
500 LB
6000 600 LB
5900 FOR USE BELOW
5800 60 KIAS ONLY
5700
5600
5500
5400
MAXIMUM
5300 HOIST LOAD
5200
5100
5000
4900
4800
4700
4600
4500
4400
4300
4200
4100
4000
3900
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
HELICOPTER LATERAL STATION CG (INCH) - WITHOUT HOIST LOAD FM10-017
Figure 10−17. Allowable Rescue Hoist Loading Chart
Use of chart:
Use Figure 10-17 to determine the maximum hoist load for this operation.
Example:
Known:
From EXAMPLE II: lateral CG = 4.6 inches
gross weight = approximately 4210 LB.
Enter chart at the ``Helicopter Gross Weight Without Hoist Load'' scale at 4210
pounds and proceed horizontally to intersect with a line drawn vertically from
the ``Helicopter Lateral Station Without Hoist Load'' scale at 4.6 IN. Where the
two lines intersect is the allowable hoist load. For this example the allowable
hoist load is approximately 369 pounds.

PART VII
SYSTEM DESCRIPTION

The hoist assembly consists of a cable drum that holds 245 feet of 3/16” in. spin
resistant cable, a fail safe load brake, 28 VDC electric motor, limit switches coupled
to the cable drum to control fully-extended and intermediate cable positions, and
FAA Approved
Reissue 3
10−44 Revision 3
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

redundant switches. The hoist installation is mounted to the airframe by a support


tube and strut assembly (Ref. Figure 10-18).
Hoist speed control is accomplished by a command applied to either the variable
speed switch on the hoist operator's control pendant or the constant speed switch
located on the collective control module. With the load selection switch set at 250,
cable speed is 225 feet per minute. With the load selection switch set at 600, cable
speed is 100 feet per minute (Ref. Figure 10-16). If the load select switch is set
at 250 and the hoist load is above 250 LB, a flashing warning light will illuminate
and the hoist speed will automatically be reduced to 100 feet per minute.
The controller also passes cable position information from the hoist. This position
information is absolute and will continue to provide cable position information if
power is interrupted.
The pilot's payout switch overrides the hoist operator. When the pilot operates the
payout switch, the hoist is automatically set to the 600 LB 100 feet per minute
mode.
Additional information pertaining to the hoist installation may be found in the
Breeze-Eastern Corp. manual TD-92-015.

FAA Approved
Reissue 3
Original 10−45
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

VARIABLE SPEED CONTROLLER

HOIST ASSEMBLY
(FAIRING REMOVED) É
HOOK

CONTROL PENDANT

MID SKID GUARD

FAIRING

SUPPORT TUBE

15°
15°

WHITE STRIPE WHITE STRIPE

STRUT

AFT SKID TUBE


INBOARD
COVER
FWD SKID TUBE
MID SKID AFT COVER
GUARD

HOIST SUPPORT ASSEMBLY ROTATED F92−177

Figure 10−18. Rescue Hoist Installation


FAA Approved
Reissue 3
10−46 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Rescue Hoist

PART VIII
HANDLING SERVICING AND MAINTENANCE

Table 10−6. Servicing Materials

Specification Material Manufacturer


Hoist assembly:
MIL-L-7808 Stauffer Jet I Stauffer Chemical Co.
380 Madison Avenue
New York, NY 10017
American PQ American Oil and
Lubricant 6899 Supply Co.
Mobil Avrex S Mobil Oil Co.
Turbo 256
Brayco 880H Bray Oil Co
1925 Marianna Street
Los Angeles, CA 90032
Exxon Turbo Exxon Co.
Oil 2389

FAA Approved
Reissue 3
Original 10−47
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Rescue Hoist

This page intentionally left blank!

FAA Approved
Reissue 3
10−48 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Removable Copilot Controls

10−11. OPERATING INSTRUCTIONS: REMOVABLE COPILOT CONTROLS

PART I
GENERAL
The Removable copilot controls allows the aircrew to change their cockpit configura­
tion from dual to single controls and back to dual, as desired, without the use of
tools.

PART II
LIMITATIONS
Flight crew:
Single pilot operation from the copilot seat is not approved with removable copilot
controls installed.
Placards:

NO SINGLE PILOT OPERATION


USING THIS CONTROL STICK

Figure 10−19. Collective and Cyclic Placards

PART II
LIMITATIONS

No change.

PART IV
NORMAL PROCEDURES
Copilot cyclic stick removal (Ref. Figure 10-20):
Pull back hook tape fasteners (Velcro) and remove cyclic boot.
Detach P1 connector from receptacle on bulkhead.
Detach bonding jumper.
Remove quick release expandable bolts from from cyclic. Slide cyclic forward
to remove.
Remove protective cover or jumper plug from adjacent dummy receptacle and
install it on J143.
Reinstall cyclic boot.
FAA Approved
Reissue 3
Original 10−49
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Removable Copilot Controls

Properly stow cyclic.


Copilot cyclic stick installation:
Installation is opposite of removal.
NOTE: Verify correct operation of cyclic switches following installation.

FAA Approved
Reissue 3
10−50 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Removable Copilot Controls

EXPANDABLE DIAMETER BOLT

CYCLIC STICK ASSEMBLY COPILOT QUICK


RELEASE
BOOT
CYCLIC
BASE

DUMMY RECEPTACLE

JUMPER PLUG OR PROTECTIVE COVER

J143
P-1 CONNECTOR

BONDING JUMPER BULKHEAD (REF)

OPEN CLOSED

COPILOT QUICK RELEASE


F927−060

Figure 10−20. Removable Copilot Cyclic Control


FAA Approved
Reissue 3
Original 10−51
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Removable Copilot Controls

Copilot collective stick removal (Ref. Figure 10-21):


Remove dust cap from dummy receptacle.
Detach electrical connector P2 from receptacle J532 and connect it to dummy
receptacle.
Install dustcap on receptacle J532.
Pull back hook tape fasteners (Velcro) along collective boot.
Remove quick release pin by depressing button on top of pin and pull pin out.
Slide collective forward to remove.
Properly stow collective.
Copilot collective stick installation:
Installation is opposite of removal.
NOTE: Verify correct operation of collective switches following installation.

P2
DUST CAP
BOOT

( QUICK RELEASE PIN


DUMMY RECEPTACLE

B
J532
F927−061A

Figure 10−21. Removable Copilot Collective Control


FAA Approved
Reissue 3
10−52 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Optional Equipment
Removable Copilot Controls

PART VI
WEIGHT AND BALANCE DATA
Use the weight information listed below to determine C.G. shift following control
removal or installation.

WEIGHT LONGITUDINAL LATERAL MOMENT


ITEM (LB) STATION STATION (IN−LB)
(ARM) (ARM) Longitudinal Lateral
Collective control 3.60 142.35 -27.60 512.46 -99.36
Cyclic 3.11 119.86 -15.70 372.77 -48.82
Cyclic boot 0.28 118.65 -15.85 33.22 -42.29
Pedal cover 0.56 101.14 -15.85 56.64 −8.88
Cyclic hole cover 0.45 120.00 -15.85 54.00 -7.13

FAA Approved
Reissue 3
Original 10−53
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Removable Copilot Controls

This page intentionally left blank!

FAA Approved
Reissue 3
10−54 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Optional Equipment
Smoke Detector

10−12. OPERATING INSTRUCTIONS: SMOKE DETECTOR

PART I
GENERAL
No change.

PART II
LIMITATIONS
No change.

PART III
EMERGENCY AND MALFUNCTION PROCEDURES

CARGO COMPARTMENT FIRE/SMOKE


Indications: Smoke detector warning tone in headset.

Conditions: On ground

Procedures:


Engine control switches OFF

Passengers/crew EVACUATE

Rotor brake (if installed) APPLY

Power switch OFF

Conditions: In flight

Procedures:

 Fresh air vents OPEN


 AC/VENT switch VENT LOW OR VENT HIGH
 Cockpit door vents OPEN
 Land immediately

FAA Approved
Reissue 3
Original 10−55
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Smoke Detector


After landing:
  Engine control switches OFF
  Rotor brake (if installed) APPLY
  Power switch OFF
  Passengers/crew EVACUATE

PART IV
NORMAL PROCEDURES

PRE FLIGHT CHECKS: ELECTRICAL POWER ON

Baggage compartment:
 Circuit breaker panel cover REMOVE

SMOKE DET press-to-test button PRESS

Listen for smoke detector warning tone in CHECK
headset.

NOTE: A second crew member is required to perform this check.


 Circuit breaker panel cover REPLACE

SMOKE
RH REAR FUSELAGE DETECTOR BAGGAGE COMPARTMENTCIRCUIT
SHELL ASSEMBLY BREAKER PANEL

HDG SAS/AP ADF


26 VAC BUS
RIGHT AVIONICS BUS

ADF1 FM FM1 FM2 FM3


CTRL RT RT RT

DME STORM CAMERA NAV 1 RMI


SCOPE
PRESS TO
TEST

SMOKE
DET

F927−118

Figure 10−22. Smoke Detector and Press−To−Test Switch Location.

FAA Approved
Reissue 3
10−56 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Optional Equipment
Smoke Detector

PART V
PERFORMANCE DATA

No change.

PART VII
SYSTEM DESCRIPTION

The smoke detector is a photoelectric device specifically developed for aircraft cargo
bay applications and is located on the upper right hand wall of the baggage compart­
ment adjacent to the baggage compartment door. The detector incorporates specific
design features that virtually eliminate the reliability problems typically associated
with aircraft smoke detectors. The detector is a dual-channel, ratio-comparing de­
vice in which one channel detects the presence of smoke and the second channel
serves as a reference. By comparing smoke and reference ratios, the detector is
able to operate reliably despite dust, moisture, temperature changes, and aging.
The detector provides an alarm signal (sweeping tone) to the aircraft ICS system
when the output from the smoke channel exceeds a predetermined ratio to the output
from the reference channel. The warning tone is heard through the headset. A test
input activates a complete through-the-lens check of electronic and optical func­
tions. The press-to-test button is located on the lower right hand corner of the
right avionics bus.
The smoke detector system receives power from the battery bus and is protected
by a 5 amp. circuit breaker.

FAA Approved
Reissue 3
Original 10−57
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
Smoke Detector

This page intentionally left blank!

FAA Approved
Reissue 3
10−58 Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Optional Equipment
SX−16 Night Sun: Aft Mount

10−13. OPERATING INSTRUCTIONS: SX−16 NIGHT SUN WITH AFT MOUNT

PART I
GENERAL
These operating instructions describe the SX-16 Nightsun Searchlight installation
for the MD900 as installed with the aft mount. Additional information may be found
in the SX-16 operations manual. Whenever the installation or operation of this
special mission equipment affects the operation of the basic helicopter, appropriate
mention of the affected procedure, limitation, operation, will be described herein.
The searchlight is mounted to a trapeze-style, quick-disconnect, aft support mount
attached to the rear of the fuselage (Ref. Figure 10-23)
PART II
LIMITATIONS
A landing light shall be switched on when operating below 100ft AGL with the
searchlight (SX-16) on.
The use of the SX-16 as a landing light is not approved.
Do not turn ON the SX-16 while on the ground.

PART III
EMERGENCY AND MALFUNCTION PROCEDURES
No change.
PART IV
NORMAL PROCEDURES
WARNING Ensure that the searchlight assembly has cooled before handling.

Do not turn the searchlight ON while on the ground.

Temporary blindness may occur to personnel if searchlight is


aimed at vehicles or other aircraft at distances closer that 330 feet
(100 meters).

In the infrared (IR) mode, the light beam is invisible and is a hazard
to personnel at distances closer that 425 FT (130 meters). Do not
perform operational checks of the searchlight with the IR filter in
place while helicopter is on the ground.

FAA Approved
Reissue 3
Revision 2 10−59
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
SX−16 Night Sun: Aft Mount

Preflight checks:

 Aft mount (Ref. Figure 10-23):


  Support tube and quick release pins CHECK ATTACHMENT
  Vertical and side struts CHECK ATTACHMENT
  Bonding jumpers CHECK ATTACHMENT
  Mounting plate CHECK ATTACHMENT

Searchlight (Ref. Figure 10-24):
  Drive assemblies CHECK
  IR filter CHECK CONDITION
  Clear lens CHECK CONDITION
  Cooling fan intake NO OBSTRUCTIONS
  Searchlight mounting CHECK ATTACHMENT
Search light operation (while airborne only):


Turning searchlight ON:
  Master switch ON; THEN TO START

Holding the start switch to START longer than 5 seconds will cause
CAUTION damage to the lamp.

NOTE: Do not operate searchlight while on ground unless conducting maintenance


checks. Ground checks may be accomplished with generator power or with the
aircraft connected to a GPU.
The magnetic compass may become inaccurate with the SX−16 ON.

• • Focus and directional control switches OPERATE AS


NECESSARY

Turning searchlight OFF:

CAUTION Do not turn lamp OFF until lamp is fully illuminated.

  Searchlight SET TO NEUTRAL


POSITION
  Master switch OFF
NOTE: Allow lamp to cool for one minute before turning back ON.
FAA Approved
Reissue 3
10−60 Revision 2
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Optional Equipment
SX−16 Night Sun: Aft Mount

SEARCHLIGHT
SUPPORT TUBE

SX-16

SIDE STRUT

BONDING
JUMPER QUICK
QUICK RELEASE PIN
RELEASE PIN BONDING
JUMPER VERTICAL
STRUT

AFT/SIDE MOUNT STRUT AND SUPPORT TUBE ATTACHMENTS F927-074A

Figure 10−23. SX−16 Aft Mount Installation


Baggage compartment access:

NOTE: To gain access to the baggage compartment, the searchlight and support
assembly must be lowered. Lowering may be accomplished with generator
power or with the aircraft connected to a GPU.

Before attempting to lower the searchlight and support, the


CAUTION searchlight must be aimed toward the ground and the infrared lens
must be lowered. Damage to the lamp assembly and aircraft can
occur if lamp assembly is left in the up position while lowering.

FAA Approved
Reissue 3
Revision 2 10−61
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
SX−16 Night Sun: Aft Mount

Lowering searchlight and support (Ref. Figure 10-23):


Hand controller
  Master switch ON
  IRCO switch CLOSE
  Directional control switch DOWN

The searchlight must be aimed toward the ground and the infrared
CAUTION lens must be lowered. Damage to the lamp assembly and aircraft
can occur if lamp assembly is left in the up position while lowering.

  Master switch OFF



Electrical master panel:
  Power switch OFF

SX 16 Aft mount:
  Side strut bonding jumpers SEPARATE
  Vertical strut bonding jumper SEPARATE
  Side strut quick release pins REMOVE
  Aft strut release pin REMOVE
NOTE: While holding the searchlight vertical support strut remove the quick release pin
from the vertical strut, gently lower the SX−16 to the ground.
Raising searchlight and support (Ref. Figure 10-23):
Raising searchlight and support is opposite of lowering except there is no require­
ment for electrical power.

FAA Approved
Reissue 3
10−62 Revision 2
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Optional Equipment
SX−16 Night Sun: Aft Mount

AZIMUTH DRIVE ASSEMBLY

ÌÌÌÌÌÌ IR FILTER

ÌÌÌÌÌÌ
ÌÌÌÌÌÌ
ELEVATION DRIVE
ÌÌÌÌÌÌ
ASSEMBLY CLEAR LENS
IR LENS
CONTROL
IR FILTER DRIVE
ASSEMBLY
NOTE: IR FILTER SHOWN RETRACTED

FOCUS
CONTROL

MASTER
SWITCH

DIRECTIONAL
CONTROL
HAND CONTROLLER
F927-063A

SWITCH POSITION FUNCTION


Master OFF Removes electrical power from SX-16 system.
ON Turns on electrical power to SX-16 system.
START Energizes lamp starting circuit.
Directional LEFT, RIGHT, Allows aiming of the searchlight.
Control UP, DOWN
FOCUS Press Momentary switch that changes light beam spread.
IRCO CLOSE Positions IR filter in front of lamp.
OPEN Retracts IR filter.

Figure 10−24. SX−16 Searchlight Assembly

FAA Approved
Reissue 3
Revision 2 10−63
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
Optional Equipment MD900 (902 Configuration with PW 206E)
SX−16 Night Sun: Aft Mount

PART V
PERFORMANCE DATA

No change.

PART VI
WEIGHT AND BALANCE DATA

WEIGHT LONGITUDINAL LONGITUDINAL LATERAL LATERAL


ITEM (LB) STATION (IN) MOMENT STATION (IN) MOMENT
(ARM) (IN-LB) (ARM) (IN-LB)
SX-16 Search light and 66.0 279.3 18433.8 0.0 0.0
support assembly

PART VII
SYSTEM DESCRIPTION

The SX-16 searchlight installation consists of a gimbal mounted searchlight assem­


bly attached to an airframe searchlight mount, an electrical junction box a hand
controller. A 70 AMP circuit breaker, located on the baggage compartment circuit
breaker panel, receives power from a generator bus.
The SX-16 has a 1600 Watt short arc Xenon lamp with a peak beam intensity
of 30 million candlepower and a typical range of 3200 feet (1 km).

PART VIII
HANDLING SERVICING AND MAINTENANCE

NOTE: A ground power unit should be used while conducting ground maintenance
checks of the SX−16.

FAA Approved
Reissue 3
10−64 Revision 2
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations

S E C T I O N XI
CATEGORY A
OPERATIONS
TABLE OF CONTENTS

PARAGRAPH PAGE
Part I − General
11-1.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1.2. Definitions - Category A Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1.3. Definitions - Category A Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Part II − Limitations
11-2.1. Clear Airfield, Heliport and Elevated Helipad . . . . . . . . . . . . . . . . . . . . . . 11-5
Figure 11-2.1. Takeoff and Landing Wind Azimuth Limitations . . . . . . . . . . . . 11-6
11-2.2. Maximum Takeoff and Landing Weight Limits . . . . . . . . . . . . . . . . . . . . . 11-6
Figure 11-2.2. Weight Altitude Temperature Limits - Clear Airfield . . . . . . . . 11-7
Figure 11-2.3. Weight Altitude Temperature Limits -
Heliport/Elevated Helipad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Part III − Takeoff and Landing Procedures
11-3.1. Clear Airfield Takeoff Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
Figure 11-3.1. Takeoff Timing Indicator Lights and Switch . . . . . . . . . . . . . . . . 11-9
Figure 11-3.2. Normal Takeoff and Takeoff Path . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Engine Failure Before TDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Figure 11-3.3. Category A Rejected Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Engine Failure After TDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Figure 11-3.4. Continued Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
11-3.2. Heliport/Elevated Helipad Takeoff Procedures . . . . . . . . . . . . . . . . . . . . . 11-13
Figure 11-3.5. Normal Takeoff Profile - Heliport/Elevated Helipad . . . . . . . . . 11-13
Engine Failure Prior to TDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Engine Failure After TDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
11-3.3. Landing Procedures - Clear Airfield, Heliport and Elevated Helipad . 11-15
Figure 11-3.6. Normal Landing Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

FAA Approved
Reissue 3
11− i
Original
ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations

PARAGRAPH PAGE
Engine Failure Prior to LDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Figure 11-3.7. Balked Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Engine Failure After LDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
Figure 11-3.8. Continued Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
11-3.4. Equipment Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
IIDS Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
Part V − Performance Data
11-5.1. Takeoff Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
11-5.2. Takeoff Distance Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
Figure 11-5.1. Distance Required to Clear a 35 FT Obstacle on Takeoff
(Clear Airfield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Figure 11-5.2. Rejected Takeoff Distance Required (Clear Airfield)
All Gross Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
Figure 11-5.3. Distance Required to Clear a 35 FT Obstacle on Takeoff
Heliport/Elevated Helipad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
11-5.3. Continued Takeoff FLight Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
Figure 11-5.4. OEI Takeoff Flight Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
Figure 11-5.5. Takeoff Distance Segment I - Distance Required
to Climb from 35 FT to 200 FT HAT . . . . . . . . . . . . . . . . . . . . . . . . . 11-24
Figure 11-5.6. Acceleration Distance - Distance to Accelerate
from 45 KIAS to VY at 200 FT HAT . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
Figure 11-5.7. Takeoff Distance Segment II - Distance Required
to Climb from 200 FT HAT to 1000 FT . . . . . . . . . . . . . . . . . . . . . . . 11-26
11-5.4. Landing Performance - Open Airfield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
11-5.5. Landing Performance - Heliport/Elevated Helipad . . . . . . . . . . . . . . . . . 11-27
Part IX − Additional Operations and Performance Data
11-9.1. Category A OEI Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
Figure 11-9.1. Recommended OEI Training Weight . . . . . . . . . . . . . . . . . . . . . . . 11-30

FAA Approved
Reissue 3
11− ii
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Category A Operations
General

SECTION XI
CATEGORY A OPERATIONS

PART I
GENERAL

11−1.1.GENERAL

Information contained in this section pertains to Category A operations only and


supplements information that appears in Sections 1 thru 10 of this manual. There
are several ``Parts'' to this section. Each ``Part'' is associated with a respective Section
from the RFM, with the exception of Part III which covers both normal and emergency
procedures.
NOTE: Performance charts in this section are based on an aircraft with IPS, NACA inlet
door closed, and a power assurance check with zero margin for both engines.

11−1.2.DEFINITIONS − CATEGORY A TAKEOFF

Category A takeoff:
The takeoff must be performed in such a manner that in the event of a single
engine failure the helicopter must be able to:
Prior to TDP, return to, and stop safely on the takeoff area (rejected takeoff).

After TDP, continue the takeoff and climbout, and attain a configuration and
airspeed that allows continued flight.
Take-off Decision Point (TDP):
Clear airfield
The TDP is a point that occurs 8 seconds after the takeoff procedure is initiated.
The takeoff light will display a yellow ``NO-GO'' indication for 8 seconds.

The green ``GO'' indicator illuminates after the TDP.


Heliport/Elevated helipad
The TDP is a point 100 FT HAT and approximately 300 FT behind the center
of the heliport.
HAT
Height above touchdown.

FAA Approved
Reissue 3
Original 11−1
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
General

Rejected takeoff distance:


The horizontal distance required to land and come to a complete stop should
the engine fail before reaching TDP.
Continued takeoff distance:
The continued takeoff distance is the horizontal distance along the takeoff path
from the start of the takeoff to the point at which the rotorcraft attains and
remains at least 35 feet above the takeoff surface, attains and maintains a speed
of at least VTOSS, and establishes at least a 100 ft/min rate of climb, assuming
the recognition of a critical engine failure at TDP.
Takeoff Segment distances:
Segment I distance:
The horizontal distance required to climb at VTOSS from 35 FT AGL to 200
FT AGL.
Acceleration distance:
The horizontal distance required to accelerate from VTOSS at 200 FT to VY.
Segment II distance:
The horizontal distance required to climb at VY from 200 FT AGL to 1000
FT AGL.
Take-Off Safety Speed (VTOSS)
The speed (40 KIAS) at which a safe take-off can be continued following an
engine failure.
Best rate of climb speed (VY):
The best rate of climb speed is that airspeed that achieves the best rate of climb
at a given density altitude (Ref. Section V).

FAA Approved
Reissue 3
11−2
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E) Category A Operations
General

11−1.3.DEFINITIONS − CATEGORY A LANDING

Category A landing:
The landing must be performed in such a manner so that if the critical engine
fails at any point in the approach path, the helicopter must be able to:
Prior to LDP, climb out and attain an airspeed that allows continued flight
(balked landing).
After LDP, land and stop safely.
Landing Decision Point (LDP):
The landing decision point is the last point in the approach and landing path
at which a balked landing can be accomplished with the critical engine failed
or failing and with the engine failure recognized by the pilot. This point is defined
as 100 FT HAT and 35 KIAS.
Landing Distance:
Clear Airfield
The horizontal distance required to land and come to a complete stop from
a point 50 feet above the landing surface.
Heliport/Elevated helipad
The horizontal distance required to land and come to a complete stop from
a point 25 feet above the landing surface.

FAA Approved
Reissue 3
Original 11−3
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
General

This page intentionally left blank!

FAA Approved
Reissue 3
11−4
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Limitations

PART II
LIMITATIONS
NOTE: Limitations contained in this part pertain to Category A operations only and
supplements information that appears in Section II.

11−2.1.CLEAR AIRFIELD, HELIPORT AND ELEVATED HELIPAD

Environmental operating conditions:


Kinds of operations
This rotorcraft is certified in the normal helicopter category for day and night
VFR Category A operations when the appropriate instruments and equipment
required by the airworthiness and/or operating rules are approved, installed
and are in operable condition.
Critical wind azimuth
Refer to Figure 11-2.1.
Weight altitude temperature limits
Open field: Maximum weight for Category A operations is 6250 LB or less
as determined by Figure 11-2.2.
Heliport/Elevated helipad: Maximum weight for Category A operations is
6250 LB or less as determined by Figure 11-2.3.
Maximum altitude for Category A operations is 7650 HD.
Power assurance checks:
Each engine must pass a power assurance check before the first flight of the
day (ref. Section V).
Heliport/Elevated helipad requirements:
Heliport/Elevated helipad restricted to a solid surface.
Minimum Heliport/Elevated helipad dimensions: 50 FT X 50 FT

FAA Approved
Reissue 3
Revision 3 11−5
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Limitations

330° 0° 30°

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ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
CATEGORY A TAKEOFFS
AND LANDINGS WITH

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ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
WINDS FROM THE CROSS
HATCHED AREA ARE NOT

ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
PERMITTED.
F92−156

Figure 11−2.1. Takeoff and Landing Wind Azimuth Limitations

11−2.2.MAXIMUM TAKEOFF AND LANDING WEIGHT LIMITS

Description: These charts show the maximum gross weight for a given temperature
and altitude for Category A operations from a clear airfield (Ref. Figure 11-2.2)
or Heliport/Elevated helipad (Ref. Figure 11-2.3).
Use of Chart: The following example explains the correct use of the chart in
Figure 11-2.2.
Example:
Wanted: Maximum gross weight for Category A operations from a clear
airfield.
Known: Outside air temperature = 28°C
Known: Pressure altitude = 2000 FT
Method: Enter bottom of chart at 28°C. Move up to the 2000 FT
line and then directly to the left to read 5700 LB.

FAA Approved
Reissue 3
11−6
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Limitations

5000
NOTE: CABIN HEAT AND AC OFF

5100

5200
7650 HD

5300

5400

5500

5600
GROSS WEIGHT − LBS

5700

5800

5900

6000

PRESSURE
6100 ALTITUDE − FEET

6200

6300
0 5 10 15 20 25 30 35 40 45 50

OAT − ° C
F92−147−1A

Figure 11−2.2. Weight Altitude Temperature Limits − Clear Airfield

FAA Approved
Reissue 3
Original 11−7
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Limitations

5000
NOTE: CABIN HEAT AND AC OFF
7650 HD

5100 PRESSURE
ALTITUDE − FEET

5200

7000 FT
5300

5400

6000 FT
5500
GROSS WEIGHT − LB

5600

5700 5000 FT

5800

5900 4000 FT

6000

MAXIMUM GROSS WEIGHT


6100 3000 FT 6250 LB

6200

2000 FT 1000 FT SL −1000 FT


6300
0 5 10 15 20 25 30 35 40 45 50
OAT −°C F92−147−2D

Figure 11−2.3. Weight Altitude Temperature Limits − Heliport/Elevated Helipad

FAA Approved
Reissue 3
11−8
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

PART III
TAKEOFF AND LANDING PROCEDURES

NOTE: This section contains both normal and emergency procedures for Category A
takeoffs and landings as well as special procedures for equipment malfunctions..

11−3.1.CLEAR AIRFIELD TAKEOFF PROCEDURES

Takeoff timer operation and check:


To start the takeoff timer, push up on the TAKEOFF TIMER switch (Ref.
Figure 11-3.1). This action turns on the yellow NO-GO light. After 8 seconds,
the green GO light illuminates.
To shutoff the takeoff timer, push down on the TAKEOFF TIMER switch a second
time.
The TAKEOFF TIMER switch is not functional on the copilot's collective (if dual
controls are installed).
NOTE: The GO and NO−GO lights dim when the LIGHT MASTER switch is placed in
the ON (‘‘night mode’’) position.
Follow the above procedure prior to performing a clear airfield takeoff.

YELLOW GREEN
NO-GO LIGHT NO-GO GO GO LIGHT
LDG LIGHTS SRCH
RET

ÊÊ
H
V
R L R

ÊÊ
GA
SET EEC
T UP EXT

ÊÊ
I
M
E L R
R COM
OFF RESET 1
DOWN 1 2
COM
2

YAW

TAKEOFF TIMER
SWITCH
SYNC

EARLY CONFIGURATION

CURRENT CONFIGURATION
F92−157A

Figure 11−3.1. Takeoff Timing Indicator Lights and Switch


NOTE: TDP is a point that occurs 8 seconds after the takeoff procedure is initiated.
The takeoff light will display a yellow ‘‘NO−GO’’ indication for 8 seconds.
At the TDP, the green ‘‘GO’’ indicator illuminates.

FAA Approved
Reissue 3
11−9
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

Normal takeoff and takeoff path:


 Power assurance check PASS
 Takeoff timer CHECK
 Pre takeoff check PERFORM
 Hover ESTABLISH − 3.5 FT SKID HEIGHT; NOTE HOVER
TORQUE
 Takeoff/climb SIMULTANEOUSLY:
START LEVEL ACCELERATION TAKEOFF
(APPROXIMATELY 12° NOSE DOWN).
START TAKEOFF TIMER,
SET COLLECTIVE TO A TORQUE 10% ABOVE
HOVER POWER.
AS AIRCRAFT PASSES THROUGH ETL MAINTAIN
PITCH ATTITUDE TO ALLOW CLIMB AND
CONTINUED ACCELERATION TO TDP.
(AT TDP THE ALTITUDE SHOULD BE
APPROXIMATELY 20 FT HAT.)

NOTE: Category A timer will display NO GO for 8 seconds; then GO.


 After TDP CLIMB AND ACCELERATE TO VY.
 Takeoff timer TURN OFF AS DESIRED

8 SECONDS
ACCELERATE
TO VY CLIMB AT VY

TDP
HOVER AT 3.5 FT
SKID HEIGHT

F92−158

Figure 11−3.2. Normal Takeoff and Takeoff Path

FAA Approved
Reissue 3
11−10
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

ENGINE FAILURE BEFORE TDP

Indications: Normal engine failure indications (Ref. Section III).

Conditions: Takeoff timer displays yellow NO GO.

Procedures:

 Simultaneously reduce collective and establish a decelerative attitude.

 When approaching the ground, establish a landing attitude.

 Apply power to cushion landing.

8 SECONDS

TDP
HIGE AT 3.5 FT
SKID HEIGHT

F92−159
REJECTED TAKEOFF DISTANCE

Figure 11−3.3. Category A Rejected Takeoff

FAA Approved
Reissue 3
11−11
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

ENGINE FAILURE AFTER TDP

Indications: Normal engine out indications.

Conditions: Category A timer displays GO.

Procedures:
 Decrease collective to prevent rotor droop and adjust power to OEI 2.5 minute
limit.

 Continue takeoff/climb and accelerate to above 40 KIAS.

 Assure power set to OEI 2.5 minute limits.

 Climb at 45 KIAS to 200 FT HAT.

 Accelerate to VY .

 Climb at VY and OEI MCP (Ref. Section II).

 Refer to Section III for single engine emergencies.

 Takeoff timer - OFF

2-1/2MIN. OEI LIMIT CLIMB


OEI MCP
8 SECONDS AT VY

200 FT HAT
ACCELERATE TO
VTOSS (40 KIAS) ACCELERATE TO
VY
CLIMB AT 45
35 FT
KIAS
HIGE AT 3.5 FT TDP
SKID HEIGHT

F92−160A
CONTINUED TAKEOFF DISTANCE

Figure 11−3.4. Continued Takeoff

FAA Approved
Reissue 3
11−12
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

11−3.2.HELIPORT/ELEVATED HELIPAD TAKEOFF PROCEDURES


Normal heliport takeoff and takeoff path:
NOTE: TDP is a point 100 FT HAT and approximately 300 FT behind center of heliport.
The distance behind the helipad is achieved by following the takeoff procedure
below.
 Power assurance check PASS
 Pre takeoff check PERFORM
 Heliport elevation NOTE HELIPORT ELEVATION WHILE AT FLAT PITCH
 Takeoff ESTABLISH CORRECT SIGHT PICTURE BY CLIMBING
VERTICALLY UNTIL THE FAR EDGE OF THE
HELIPORT IS JUST ABOVE THE SIGHT PLANE OF THE
INSTRUMENT PANEL GLARE SHIELD.
CONTINUE REARWARD CLIMB MAINTAINING SAME
SIGHT PICTURE TO 130 FT ABOVE HELIPORT USING
THE BAROMETRIC ALTIMETER (100 FT HAT).
 At TDP PITCH NOSE DOWN TO TRANSITION TO LEVEL OR
CLIMBING FLIGHT WHILE ACCELERATING TO VY

ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
HELIPAD

ACCELERATE
TO VY

CLIMB AT VY

TDP

F92−161

Figure 11−3.5. Normal Takeoff Profile − Heliport/Elevated Helipad

FAA Approved
Reissue 3
11−13
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

ENGINE FAILURE PRIOR TO TDP

Indications: Normal engine failure indications.

Conditions: Before reaching or at TDP.

Procedures:

 Pitch nose down (initial pitch down attitude varies with height above the heli­
pad starting at 0° at 10 FT and varying to 20° at TDP) and reduce collective
to prevent rotor droop.

 When approaching the ground establish a landing attitude. Apply power to


cushion landing.
ENGINE FAILURE AFTER TDP

Indications: Normal engine failure indications.

Conditions: After TDP and initiation of forward acceleration (nose down pitch).

Procedures:

 Pitch nose down and reduce collective to prevent rotor droop, accelerate to
VTOSS (40 KIAS) and adjust power to 2.5 minute OEI limit (Ref. Section II).

NOTE: Initial pitch down attitude is determined by the airspeed at the time of engine
failure − up to 20 degrees nose down prior to an indication of airspeed.
 Continue climb at 45 KIAS to 200 FT HAT.

 Accelerate to VY.

 Continue climb at VY and observe OEI limits (Ref. Section II).

 Refer to Section III for single engine emergencies.

FAA Approved
Reissue 3
11−14
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

11−3.3.LANDING PROCEDURES − CLEAR AIRFIELD, HELIPORT AND


ELEVATED HELIPAD

Normal landing profile:


NOTE: LDP is 100 feet above intended landing area at an airspeed of 35 KIAS and a
rate of descent of 500 ft/pm or less.

 Before landing checks PERFORM


 Approach angle ESTABLISH A 6° SIGHT PICTURE AND PLAN
APPROACH TO ARRIVE AT LDP AT 35 KIAS
 Landing TERMINATE APPROACH ABOVE LANDING AREA
AT 3.5 FT SKID HEIGHT

LDP 100 FT AGL


AND 35 KIAS

HOVER AT 3.5 FT
SKID HEIGHT

F92−162

Figure 11−3.6. Normal Landing Profile

FAA Approved
Reissue 3
11−15
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

ENGINE FAILURE PRIOR TO LDP

Indications: Normal engine failure indications

Conditions: Prior to LDP

Procedures:

NOTE: The pilot may elect to perform the following procedures or continue the approach
and landing by following the procedures stated for ‘‘Engine Failure After LDP’’.
 Increase power to OEI 2.5 minute limit.

 Accelerate to above 40 KIAS.

 Climb to 200 FT at 45 KIAS.

 Accelerate to VY.

 Continue climb at VY and observe OEI limits (Ref. Section II).

 Refer to Section III for single engine emergencies.

2-1/2MIN. OEI LIMIT OEI MCP

200 HAT
CLIMB OEI MCP
LDP CLIMB AT 45 KIAS AT VY
35 KIAS ACCELERATE
ENGINE FAILURE TO VY
PRIOR TO LDP 100 FT AGL

F92−163B

Figure 11−3.7. Balked Landing

FAA Approved
Reissue 3
11−16
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

ENGINE FAILURE AFTER LDP

Indications: Normal engine failure indications.

Conditions: After to LDP

Procedures:

 Continue approach.

 Perform OEI landing.

2-1/2MIN. OEI LIMIT

LDP
ENGINE FAILURE 35 KIAS
AFTER LDP 100 FT AGL

DECELERATE
50/25 FT

CATEGORY A LANDING DISTANCE


OPEN AIRFIELD/HELIPORT/ELEVATED HELIPAD F92−164A

Figure 11−3.8. Continued Landing

FAA Approved
Reissue 3
11−17
Original
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Takeoff and Landing Procedures

11−3.4.EQUIPMENT MALFUNCTIONS

IIDS FAILURE

Indications: IIDS displays blanks.

Conditions: Loss of electrical power to IIDS.

Procedures: On ground

 Shut down

Procedures: In flight

 Reduce airspeed to 75 KIAS.

 Reduce electrical load.

 Land as soon as practical.

FAA Approved
Reissue 3
11−18
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

PART V
PERFORMANCE DATA

11−5.1.TAKEOFF PERFORMANCE

Takeoff performance:
Takeoff performance is limited by weight/altitude/OAT limits (Ref. Figure 11-2.2
and Figure 11-2.3).

11−5.2.TAKEOFF DISTANCE REQUIRED

Description: Flight planning must be based on the rejected and continued takeoff
distance charts (Ref. Figure 11-5.1, thru Figure 11-5.3.) and the respective charts
for Segment I and Segment II climb gradients and acceleration distance (Ref.
Figure 11-5.5 thru Figure 11-5.7)
Use of Chart: The following example explains the correct use of the chart in
Figure 11-5.1.
Example:
Wanted: Takeoff distance required.
Known: Maximum takeoff gross weight from example in paragraph
11-2.2 = 5700 LBS.
Known: Outside air temperature = 28°C
Known: Pressure altitude = 2000 FT
Method: Enter top chart at 28°C, move right to the 2000 FT pressure
altitude line, now move down to the 5700 LB weight point (in-
terpolated) and now to the left to read approximately 488 FT
takeoff distance.
NOTE: The Rejected Takeoff Distance for the above example is 575 FT (Ref.
Figure 11−5.2)
NOTE: Takeoff Distance required for the above example using Figure 11−5.2A is 550
FT.

FAA Approved
Reissue 3
Original 11−19
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

7
10

20

OAT − ° C
5
30

4
7650 HD

40 PRESSURE ALTITUDE 3

X 1000 FT 2

1
50 −1
SL
THIS CHART BASED ON NO
350 WIND, CABIN HEAT AND AC OFF

400

450

500
5000
TAKEOFF DISTANCE
FEET
550 5200

600
5400

650

700 5600
GROSS WEIGHT - POUNDS
6250
750
6000
5800

800 F92−149A

Figure 11−5.1. Distance Required to Clear a 35 FT Obstacle on Takeoff (Clear Airfield)

FAA Approved
Reissue 3
11−20
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

0
PRESSURE ALTITUDE X 1000 FT

7
7650 HD
10

20

5
30
OAT − ° C 4

3
40
2

1
−1
SL
50
THIS CHART BASED ON NO
400
WIND, CABIN HEAT AND AC OFF

500

600

TAKEOFF DISTANCE
FEET

700

800

900 F92−168B

Figure 11−5.2. Rejected Takeoff Distance Required (Clear Airfield)


All Gross Weights

FAA Approved
Reissue 3
Original 11−21
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

PRESSURE ALTITUDE X 1000 FT


−1 SL 1 2 3 4 5 6 7
THIS CHART BASED ON NO 0
WIND, CABIN HEAT AND AC
OFF

10 7650 HD

20

OAT − °C

30

40

50
TAKEOFF DISTANCE - FEET

0 100 200 300 400 500 600 700 800 900

5000

5200

5400

GROSS WEIGHT - LBS 5600

5800

6000
6250 F92−186A

Figure 11−5.3. Distance Required to Clear a 35 FT Obstacle on Takeoff


Heliport/Elevated Helipad

FAA Approved
Reissue 3
11−22
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

11−5.3.CONTINUED TAKEOFF FLIGHT PATH


The continued takeoff flight path begins at the end of the Continued Takeoff Distance
Required, at 35 feet above the takeoff surface or higher at VTOSS, and is divided
into three segments.

CONTINUOUS OEI LIMIT


2-1/2MIN. OEI LIMIT

SEGMENT II
CLIMB AT VY
ACCELERATE
TO VY 1000 FT AGL
SEGMENT I
CLIMB AT 45 KIAS

200 FT AGL

F92−165A

Figure 11−5.4. OEI Takeoff Flight Path

FAA Approved
Reissue 3
Original 11−23
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

0
PRESSURE ALTITUDE X 1000 FT

7
7650 HD
10

20

5
30
OAT − ° C 4

3
40
2

1
−1
50 SL
500

THIS CHART BASED ON


CABIN HEAT AND AC OFF
CLIMB AIRSPEED = 45 KIAS
1000 2.5 MIN OEI POWER

1500

TAKEOFF DISTANCE − FEET

2000 5000
5200
5400

6250
2500
6000
5800 5600

GROSS WEIGHT − POUNDS

3000

F92−151C

Figure 11−5.5. Takeoff Distance Segment I − Distance Required to Climb from 35 FT to


200 FT HAT

FAA Approved
Reissue 3
11−24
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

0
PRESSURE ALTITUDE X 1000 FT

7
7650 HD
10

20

5
30
OAT −°C 4

3
40
2

1
−1
SL
50
500
THIS CHART BASED ON
CABIN HEAT AND AC OFF
2.5 MIN OEI POWER
600

700

800

900
TAKEOFF DISTANCE − FEET
5000
1000
5200

5400
1100

1200

1300 5600

6000
1400 5800

6250 GROSS WEIGHT − POUNDS


1500 F92−152B

Figure 11−5.6. Acceleration Distance − Distance to Accelerate from 45 KIAS to VY at 200


FT HAT

FAA Approved
Reissue 3
Original 11−25
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

0
PRESSURE ALTITUDE X 1000 FT

10

6
7650 HD
20

OAT − ° C

5
30
4

3
40 2

1
SL
50 −1
5000
THIS CHART BASED ON
CABIN HEAT AND AC OFF
AND
VY AT OEI MCP
10000

15000

20000

TAKEOFF DISTANCE − FEET

25000

30000

6250
6000 5800
35000
5600 5400 5200 5000
GROSS WEIGHT − POUNDS

40000
F92−153A

Figure 11−5.7. Takeoff Distance Segment II − Distance Required to Climb from 200 FT
HAT to 1000 FT

FAA Approved
Reissue 3
11−26
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

11−5.4.LANDING PERFORMANCE − OPEN AIRFIELD

The landing distance from 50 FT above the landing surface to the point at which
the helicopter comes to a complete stop is 500 FT.

11−5.5.LANDING PERFORMANCE − HELIPORT/ELEVATED HELIPAD

The landing distance from 25 FT above the landing surface to the point at which
the helicopter comes to a complete stop is 250 FT.

FAA Approved
Reissue 3
Original 11−27
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Performance Data

This page intentionally left blank!

FAA Approved
Reissue 3
11−28
Original
ROTORCRAFT FLIGHT MANUAL CSP−902RFM206E−1
MD900 (902 Configuration with PW 206E)
Category A Operations
Additional Operations

PART IX
ADDITIONAL OPERATIONS AND PERFORMANCE DATA

11−9.1. CATEGORY A OEI TRAINING

To simulate OEI operations in a Category A environment, follow the profiles as


described in ``Part 3, Takeoff and Landing Procedures'', of this section.
Operate at the recommended gross weight as depicted in Figure 11-9.1. See example
below.
Observe normal (twin) engine operating limitations (Ref. Section II).
NOTE: Operating at the recommended gross weight, assists the pilot in maintaining
normal (twin) engine operating limitations and accurately simulates actual OEI
conditions.
Description: This chart (Ref. Figure 11-9.1) reflects the weight at which Category
A OEI training may be performed with the operating engine within normal (twin)
engine operating limitations.

Use of Chart: The following example explains the correct use of the chart in
Figure 11-9.1.
Example:
Wanted: Maximum gross weight for training under the following conditions.
Known: HP = 4000 FT, OAT = 10°C
Method: Enter the chart at 10°C and move vertically to 4000 HP curve. At this
point move directly to the left and read from the gross weight scale, 4590 LB.

FAA Approved
Reissue 3
Original 11−29
CSP−902RFM206E−1 ROTORCRAFT FLIGHT MANUAL
MD900 (902 Configuration with PW 206E)
Category A Operations
Additional Operations

13000
3500

3600
12000
3700

3800 11000

3900
10000
4000 7650 HD LIMIT FOR
CATEGORY A OPERATIONS
4100
9000
4200

8000
GROSS WEIGHT − POUNDS

4300

4400

7000
4500

4600
6000
4700

4800
5000
4900

5000
4000 PRESSURE ALTITUDE - FEET
5100

5200
3000 0
5300
2000 1000 -1000
5400

5500

5600
−50 −40 −30 −20 −10 0 10 20 30 40 50 60
OAT - °C F92−167A

Figure 11−9.1. Recommended OEI Training Weight

FAA Approved
Reissue 3
11−30
Original

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