Professional Documents
Culture Documents
Low voltage
switchgear and controlgear assembly
standard
Applicable Standards
Low-Voltage Switchgear and Control gear Assemblies, Part 1:
IS 8623 (Part1) -1993
Requirements for Type-Tested and Partially Type-Tested
IEC 439 (Part1) - 1985
Assemblies
Routine test
Completed ASSEMBLY
Low voltage switchgear and controlgear
assembly standard
IEC 61439
Major changes in IEC 61439
Manufacturer
Original
Design verification carried by original manufacturer
Original Manufacturer
Manufacturer
Assembly
Routine verification / Design Verify
Manufacturer
Manufacturer
2
Type
TypeTested
TestedComponents
Components
(IEC
(IEC60947
60947Standard)
Standard)
Panel End
Builder Customer
Single manufacturer supplying
Manufacturer 3 Type Tested Panels
all products
Type Tested Components (IEC 61439
60439 Standard)
(IEC 60947 Standard)
Temperature rise requirements , rated diversity factor and short circuit requirements
are explained more clearly
New Tests – Strength of material and parts
Additional test focusing on assurance and reliability aspect
for product life cycle
Verification optionsClause/Sub-
Characteristic clause
Compariso Assessm IEC 61439
Testing
n ent
Resistance to corrosion 10.2.2
Thermal stability of enclosure 10.2.3.1
Glow wire test 10.2.3.2
Resistance to UV radiation 10.2.4
Lifting 10.2.5
Mechanical impact test (IK) 10.2.6
Marking 10.2.7
1.1 Resistance to Corrosion
Testing (10.4) Comparison Assessment
Test objective:
To ensure that deterioration of metallic component caused by corrosion shall not
impair the mechanical strength of switchboard.
Severity A: Metallic indoor enclosures, external metallic parts of indoor, and internal
metallic parts of indoor/ outdoor assemblies.
Severity B: Metallic Outdoor enclosures, external metallic parts of outdoor assemblies.
Test objective:
To verify the thermal properties of the enclosure made up of insulating material.
The specimen is kept in a heating chamber at 70°C for 7 days. After that the sample is
kept at ambient temperature for 4 days.
The sample shall show no cracks nor the material has become sticky or greasy, to test,
sample is pressed with the forefinger wrapped in a dry cloth with a force of 5N.
Test objective:
To checks the capability of insulation material to handle thermal stresses produced by
sources of heat or ignition.
Tests as per IEC 60695-2-10 & 60695-2-11
The test at different temperature are mandatory for insulating materials.
960°C - for parts supporting conducting parts
650°C - for all other parts
Fail Pass
1.4 Resistance to UV radiation
Testing (10.4) Comparison Assessment
The test applies only to enclosures and external parts of ASSEMBLIES intended to be
installed outdoors.
UV Test according to ISO 4892 – 2 method A; 1000 cycles of 5 min of watering and 25
min. of dry period with xenon lamp providing a total test period of 500hrs.
1.5 Lifting
Testing (10.4) Comparison Assessment
Test objective:
To ensure that there should be no damage to the panel during transportation &
installation. The test is carried out on a sample having weight 1.25 times its maximum
shipping weight.
Test objective:
To verify a resistance of enclosure against external impact forces.
Impact Energy
IK code
J
IK 00 *
IK 01 0.14
IK 02 0.2
IK 03 0.35
IK 04 0.5
IK 05 0.7
IK 06 1
IK 07 2
IK 08 5
IK 09 10
IK 10 20
1.7 Marking
Testing (10.4) Comparison Assessment
Test objective:
To ensure that the markings are legible.
Markings made by molding, pressing, engraving or similar shall not be submitted to this
test.
This test is made by rubbing the marking by hand for 15 sec with a piece of cloth
soaked in water and then for 15 sec with petroleum spirit.
• Personal protective
equipment
• Training
Hazard/Risk Eye protection, ear canal Arc rated Face & Head Flash Suit
Category inserts, long sleeve shirt clothing Protection Hood
and pants
0
1
2
3
4
Arc Flash - Video
Flexible
Engineered
Design verified
assembly
Safe & Reliable
Ti range of panels …. Specifications
Value for
Safety
Money
Convenienc
Reliability
e
• •
Ti stands for ….
• • Safety
Value for
Safety
Money
Reliability Convenience
• •
Ti stands for …. Safety
Available above 1250 A rating
Unique busbar arrangement
Conventional Double Deck
Arrangement arrangement
• •
Value for
Safety
Money
Reliability Convenience
• • Convenience
Ti stands for …. Convenience
Covers all required configurations
Flexible panel configuration Busbar
ALLEYALLEY
DROPPER
FEEDER
Shared and non-shared dropper
CABLE ALLEY
CABLE ALLEY
DROPPER
ALLEY
SHARED
CABLECABLE
FEEDER
FEEDER
options
DROPPER
DROPPER
FEEDER
FEEDER
CABLE
Sleeved busbar
Non-sleeved
Shared
BUSBAR busbar
CHAMBER
busbar
Non-shared
Top Busbar
Bottom Busbar
busbar
Facilitates different options to choose as per requirement
Ti stands for …. Convenience
Flexible panel configuration : Single Unit Panel ( SUP )
Covers all required configurations
SUP
500 ADD
ADD ON
ON
400 ADD ON
300 CHAMBER AOC
CHAMBER
500 ADD
ADD ON
ON
400
300
ADD ON
CHAMBER
CHAMBER 300 mm
CHAMBER CABLE ALLEY
400 mm
CABLE 500 mm
600
ALLEY
440
FEEDER
FEEDER Can be chosen
depending
on no. of cables,
440 600 no. of CTs required
TOP VIEW
CABLE ALLEY
CABLE ALLEY
CABLE ALLEY
CABLE ALLEY
CABLE ALLEY
CABLE ALLEY
CABLE ALLEY
CABLE ALLEY
DROPPER
DROPPER
DROPPER
DROPPER
FEEDER
FEEDER
FEEDER
DROPPER
FEEDER
FEEDER
FEEDER
FEEDER
FEEDER
300 500 500 300 300 500 300 300 300 250 300 250 300
300 300 500 300 250 300 250 300
AAA Panel
Panel
AB Panel BB Panel
B Panel
BUSBAR CHAMBER
BUSBAR CHAMBER AB Panel
BUSBAR CHAMBER
BUSBAR CHAMBER 1800 mm
2000 mm
2200 mm
ALLEY
ALLEY
ALLEY
ALLEY
DROPPER
ALLEY
2400 mm
ALLEY
FEEDER
FEEDER
DROPPER
ALLEY
ALLEY
FEEDER
FEEDER
DROPPER
FEEDER
FEEDER
DROPPER
2400
FEEDER
FEEDER
CABLE
CABLE
2200
CABLE
CABLE
2000
CABLE
CABLE
1800
CABLE
CABLE
• •
Value for
Safety
money
Reliability Convenience
• Reliability •
Ti stands for …. Reliability
Compliance to latest switchgear and controlgear assembly standard
Compliance to latest
IEC standard
Design verified – Performance guaranteed
Ti stands for …. Reliability
Simple , Flexible , Engineered ,
Close profile structure Clean assembly
Design with close
profile structural
member over the
conventional C, H
and G type
It will provide
Useful longer life
Protection against mechanical
damage
IK Code IK 00 IK 01 IK 02 IK 03 IK 04 IK 05 IK 06 IK 07 IK 08 IK 09 IK 10
Impact
* 0.14 0.2 0.35 0.5 0.7 1 2 5 10 20
Energy J
Seismic Compliance
• Zone 5 Seismic as per IS 1893
• 2.6 g ICC
• Cost •
Effectiveness
Cost
effectivenes Safety
s
Reliability Convenience
• •
Ti stands for …. Cost effectiveness
Increases feeder density
Compactness spells cost effectiveness : Space saving, compact panels
PCC PCC
PCC L shape
U shape
Ti range of panels …. A Smart solution