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DESCON ENGINEERING Ltd.

Hamriyah, FZA

COMPRESS Pressure Vessel Design Calculations

Item: MINERAL OIL STORAGE TANK


Equipment No: -
Customer: 11-VS-0210
Proposal # 120002054 unilever
Designer: Syed ZAin Ali
Date: Thursday, April 26, 2018

120001848This Document is the exclusive property of DESCON ENGINEERING LTD. and may
not be copied, exploited, duplicated, reproduced or communicated to a third party in any form
without the prior written approval of DESCON ENGINEERING LTD.
Table of Contents
General Arrangement Drawing..............................................................................................................................1/109

Deficiencies Summary............................................................................................................................................2/109

Pressure Summary.................................................................................................................................................3/109

Revision History......................................................................................................................................................4/109

Settings Summary...................................................................................................................................................5/109

Radiography Summary...........................................................................................................................................7/109

Thickness Summary...............................................................................................................................................8/109

Weight Summary.....................................................................................................................................................9/109

Long Seam Summary...........................................................................................................................................10/109

Hydrostatic Test....................................................................................................................................................12/109

Engineering Notes................................................................................................................................................13/109

Bill of Materials......................................................................................................................................................14/109

Liquid Level bounded by Bottom of vessel........................................................................................................15/109

Ellipsoidal Head #1...............................................................................................................................................16/109

Straight Flange on Ellipsoidal Head #1...............................................................................................................20/109

SHELL....................................................................................................................................................................30/109

Cylinder #2.............................................................................................................................................................40/109

Legs #1...................................................................................................................................................................56/109

Transition #1..........................................................................................................................................................71/109

Cylinder #3.............................................................................................................................................................92/109

Seismic Code.......................................................................................................................................................102/109

Wind Code...........................................................................................................................................................105/109

internals...............................................................................................................................................................109/109

i
General Arrangement Drawing

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Deficiencies Summary

Deficiencies for Transition #1


The half apex angle is greater than 30 degrees. This results in UW-3 Category B weld joints being UW-12 type 8. A
user defined joint efficiency should be used. Radiographic testing may not be possible.

Warnings Summary

Warnings for Cylinder #3


At least one longitudinal seam is located too close to another longitudinal seam on Transition #1 as per UW-9(d) and
must be radiographed 4 in. (100 mm) each side of the circumferential welded intersection (warning)

Warnings for Legs #1


For braced legs, the leg analysis performed is based on the assumption that the majority of the leg free length is
braced. (warning)
AISC 5-37 B7: Slenderness ratio (247.5648) preferably should not exceed 200. (warning)
AISC 5-39 C2.1: For legs with cross-bracing, an effective length coefficient (K) of 1 is recommended. (warning)
Pad width (458.41 mm) is greater than 8*min[t , tp] = 64 mm. External loads may cause the pad to fail by buckling
unless intermediate pad welds are used (See Bednar 7.5 paragraph 3). (warning)

Warnings for Vessel


The vessel does not have a bottom closure (head or cover). (warning)

Warnings for Wind Code


Basic Wind Speed (128.75 km/h) is less than the minimum basic wind speed of 136.79 km/h specified as per Fig. 6-1
(warning)
The ASCE 7-05 wind code does not match the selected UBC 1997 Ground Supported seismic code. (warning)
Vessel h/D ratio is greater than 15 but Vortex Shedding calculations are not enabled. PIP VECV1001 5.5.3 (February
2007) requires investigation for dynamic wind response when h/D is greater than or equal to 15 unless the vessel
possesses "sufficient external appurtenances or wind spoilers...." Vortex Shedding calculations may be enabled by
selecting the button on the Wind Code dialog. (warning)

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Pressure Summary

Component Summary

P T
Identifier MAWP MAP MDMT MDMT Impact
Design Design (kPa) (kPa) (°C) Exemption Tested
(kPa) (°C)

Ellipsoidal Head #1 0 95 372.85 372.85 -196 Note 1 No

Straight Flange on Ellipsoidal Head #1 0 95 496.01 496.01 -196 Note 2 No

SHELL 0 95 361.9 372.25 -196 Note 3 No

Cylinder #2 0 95 475.26 496.01 -196 Note 4 No

Transition #1 0 95 109.26 132.19 -196 Note 5 No

Cylinder #3 0 95 13,227.3 13,258.64 -196 Note 6 No

Legs #1 0 95 109.26 N/A N/A N/A N/A

Chamber Summary

Design MDMT -29 °C

-196 °C @ 109.26
Rated MDMT
kPa

MAWP hot & corroded 109.26 kPa @ 95 °C

132.19 kPa @ 21.11


MAP cold & new
°C

(1) This pressure chamber is not designed for


external pressure.

Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

2. Impact test exempt per UHA-51(g) (coincident ratio = 0.2198)

3. Impact test exempt per UHA-51(g) (coincident ratio = 0.3209)

4. Impact test exempt per UHA-51(g) (coincident ratio = 0.2616)

5. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C

6. Impact test exempt per UHA-51(g) (coincident ratio = 0.0096)

3/109
Revision History

Revisions

No. Date Operator Notes

0 5/ 2/2018 Syed.Zain New vessel created ASME Section VIII Division 1 [COMPRESS 2018 Build 7800]

4/109
Settings Summary

COMPRESS 2018 Build 7800


ASME Section VIII Division 1, 2017 Edition Metric
Units SI
Datum Line Location 0.00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Larger of MAWP or MAP
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 10.01 mm
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick Yes
UG-37(a) shell tr calculation considers longitudinal stress Yes
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
1.3 times vessel MAWP
Shop Hydrotest Pressure
[UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Code Case 2695 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes

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Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
Yes
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.

License Information
Company Name Descon Engineering Ltd.
License Commercial
License Key ID 20359
Support Expires October 22, 2018

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Radiography Summary

UG-116 Radiography

Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam


Component Mark
Category Category Category
Radiography / Joint Type Radiography / Joint Type Radiography / Joint Type
(Fig UW-3) (Fig UW-3) (Fig UW-3)

Ellipsoidal Head #1 N/A Seamless No RT N/A N/A B Full UW-11(a) / Type 1 RT1

SHELL A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 RT1

Cylinder #2 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 RT1

Transition #1 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B N/A / Type 8 RT1

Cylinder #3 N/A Welded pipe B N/A / Type 8 B Full UW-11(a) / Type 1 RT1

Interpretation VIII-1 01-150 has been applied.

UG-116(e) Required Marking: RT1

7/109
Thickness Summary

Component Data

Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Ellipsoidal Head #1 SA-240 316L 3,700 ID 931 6* 0.01 0 1.00 Internal

Straight Flange on Ellipsoidal Head #1 SA-240 316L 3,700 ID 50 8 0.02 0 1.00 Seismic

SHELL SA-240 316L 3,700 ID 2,400 6 0.17 0 1.00 Internal

Cylinder #2 SA-240 316L 3,700 ID 1,100 8 0.34 0 1.00 Internal

Transition #1 SA-240 316L 88.9 / 3,712 OD 921 6 1.04 0 0.85 Internal

Knuckle of Transition #1 SA-240 316L 3,712 -- 6 0.94 0 -- Internal

Cylinder #3 SA-312 TP316L Wld & smls pipe 88.9 OD 200 7.62 0.02 0 0.85 Internal

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Combined longitudinal stress of pressure + weight + wind


Wind
governs

Combined longitudinal stress of pressure + weight + seismic


Seismic
governs

8/109
Weight Summary

Weight (kg) Contributed by Vessel Elements

Metal Operating Liquid Test Liquid


Component Metal Insulation Piping Surface Area
Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2

Ellipsoidal Head #1 800 800 0 0 0 0 0 0 7,162.1 7,162.1 17.27


SHELL 1,345.8 1,345.8 0 0 0 0 11,341.6 11,341.6 25,783.5 25,783.5 27.99
Cylinder #2 822.9 822.9 0 0 0 0 11,403.8 11,403.8 11,817.4 11,817.4 12.84
Transition #1 633.4 633.4 0 0 0 0 4,324.1 4,324.1 4,481 4,481 13.16
Cylinder #3 3.1 3.1 0 0 0 0 0.8 0.8 0.9 0.9 0.06
Legs #1 1,147.4 1,147.4 0 0 0 0 0 0 0 0 8.34
TOTAL: 4,752.5 4,752.5 0 0 0 0 27,070.4 27,070.4 49,244.8 49,244.8 79.66
*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments


Nozzles & Surface
Body Flanges Packed Ladders & Tray Rings & Vertical
Component Flanges Trays Area
Beds Platforms Supports Clips Loads
m2
New Corroded New Corroded
Ellipsoidal Head #1 0 0 0 0 0 0 0 0 0 0 0
SHELL 0 0 0 0 0 0 0 0 0 0 0
Cylinder #2 0 0 0 0 0 0 0 0 0 1,000 0
Transition #1 0 0 0 0 0 0 0 0 0 0 0
Cylinder #3 0 0 0 0 0 0 0 0 0 0 0
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 0 0 0 0 0 0 0 1,000 0

Vessel Totals

New Corroded

Operating Weight (kg) 32,823 32,823


Empty Weight (kg) 5,753 5,753
Test Weight (kg) 54,997 54,997
Surface Area (m 2) 79.66 -
Capacity** (liters) 49,286 49,286
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.

Vessel Lift Condition


Vessel Lift Weight, New (kg) 5,753
Center of Gravity from Datum (mm) 2,210.7

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Long Seam Summary

Shell Long Seam Angles


Component Seam 1 Seam 2 Seam 3
SHELL 0° 170.1291° 340.2582°
Cylinder #2 30° 200.0463° 10.0926°
Transition #1 0° 170.1291° 340.2582°
Cylinder #3 30° - -

Shell Plate Lengths


Starting
Component Plate 1 Plate 2 Plate 3
Angle
SHELL 0° 5,502.14 mm 5,502.14 mm 638.47 mm
Cylinder #2 30° 5,502.43 mm 5,502.43 mm 644.17 mm
Transition #1 0° 5,502.14 mm 5,502.14 mm 638.47 mm
Cylinder #3 30° 255.35 mm - -

Notes

1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°

10/109
Shell Rollout

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Hydrostatic Test

Horizontal shop hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 25°C = 1.3*MAWP*LSR


= 1.3*109.26*1
= 142.04 kPa

Horizontal shop hydrostatic test


Local test Test liquid UG-99(b) UG-99(b) Stress Allowable
Stress
Identifier pressure static head stress pressure during test test stress
excessive?
(kPa) (kPa) ratio factor (MPa) (MPa)
Ellipsoidal Head #1 (1) 178.29 36.25 1 1.30 49.476 154.8 No

Straight Flange on Ellipsoidal Head


178.29 36.25 1 1.30 41.319 154.8 No
#1

SHELL 178.29 36.25 1 1.30 55.063 154.8 No

Cylinder #2 178.29 36.25 1 1.30 41.319 154.8 No

Transition #1 178.29 36.25 1 1.30 130.694 154.8 No

Cylinder #3 160.53 18.49 1 1.30 0.965 154.8 No

(1) Ellipsoidal Head #1 limits the UG-99(b) stress ratio.


(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.

The field test condition has not been investigated.

12/109
Engineering Notes

- WIND AND SEISMIC AS PER ASCE 05.


- TO SATISFY THE REQUIREMENT OF WIND LOADS AND SEISMIC LOADS AS PER THE EXISTING
OPERATING LOAD THE BOTTOM SHELL OF 1000 WIDE SHALL HAVE 18 MM THICK PLATE.

13/109
Bill of Materials

Heads

Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty

H1 Ellipsoidal Head SA-240 316L 6 (min.) 3,700 ID 800 1

Shells / Cones

Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty

S1 Cylinder SA-240 316L 6 3,700 ID 2,400 1,345.8 1

S2 Cylinder SA-240 316L 8 3,700 ID 1,100 822.9 1

S3 Cylinder SA-312 TP316L Wld & smls pipe; NPS 3 Sch 80S (XS) DN 80 7.62 88.9 OD 200 3.1 1

S4 Transition SA-240 316L 6 3,712 OD x 88.9 OD 921 633.4 1

Legs

Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty

L1 6 inch sch 80 pipe SA-304 10.97 2,200 286.8 4

L2 1/2x4 Flat Bar Leg brace material 12.7 2,594 26.2 8

Fasteners

Item # Description Material Length [mm] Qty

SB1 1/2" coarse bolt Leg brace bolt material - 32

SB2 1-3/8" series 8 bolt Support Leg bolt material - 4

Plates

Item # Material Thk [mm] Wt. [kg] Qty [ m²]

Plate1 SA-304 8 250.7 4

Plate1 - Note: Applies to support leg plates

Plate2 SA-304 40 313.3 1

Plate2 - Note: Applies to support leg base plates

14/109
Liquid Level bounded by Bottom of vessel

ASME Section VIII Division 1, 2017 Edition Metric


Location from Datum (mm) 3,315
Operating Liquid Specific Gravity 0.965

15/109
Ellipsoidal Head #1

ASME Section VIII Division 1, 2017 Edition Metric


Component Ellipsoidal Head
Material SA-240 316L (II-D Metric p. 70, ln. 1)
Attached To SHELL
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Test horizontal 36.25 3,700 1
Dimensions
Inner Diameter 3,700 mm
Head Ratio 2
Minimum Thickness 6 mm
Inner 0 mm
Corrosion
Outer 0 mm
Length Lsf 50 mm
Nominal Thickness tsf 8 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 799.99 7,168.07
Corroded 799.99 7,168.07
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange

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Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Maximum allowable working pressure (MAWP) 372.85 kPa
Maximum allowable pressure (MAP) 372.85 kPa
Straight Flange governs MDMT -196°C

Maximum allowable working pressure, (Corroded at 95 °C) UG-32(c)(1)

P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*115,000*1*6 / (3,700 +0.2*6) - 0
= 372.85 kPa

Maximum allowable working pressure, (Corroded at 95 °C) Appendix 1-4(f)(2)

From Table UG-37, L = 3,330 mm.


From Table 1-4.4, r / D = 0.17.
r = 0.17*3,700 = 629 mm

0.0005 ≤ (tmin head - Corrosion) / L = 6 / 3,330 = 0.0018 < 0.002

C1 = 0.692*r / D + 0.605
= 0.692*0.17 + 0.605
= 0.7226

Se = C1*ET*(t / r)
= 0.7226*189,400.003*(6 / 629)
= 1,305.577 MPa

C2 = 1.46 - 2.6*r / D
= 1.46 - 2.6*0.17
= 1.018

φ = (L*t)0.5 / r
= (3,330*6)0.5 / 629
= 0.224723 radians

a = 0.5*D - r
= 0.5*3,700 -629
= 1,221 mm

b = L-r
= 3,330 - 629
= 2,701 mm

β = arc cos(a / b)
= arc cos(1,221 / 2,701)
= 1.101729 radians

φ = 0.2247 < β = 1.1017

17/109
c = a / (cos(β - φ))
= 1,221 / (cos(1.1017 - 0.2247))
= 1,909.44 mm

Re = c+r
= 1,909.44 + 629
= 2,538.44 mm

Pe = Se*t / (C2*Re*[(0.5*Re / r) - 1])


= 1,305,577.277*6 / (1.018*2,538.44*[(0.5*2,538.44 / 629) - 1])
= 2,978.26 kPa

Py = Sy*t / (C2*Re*[(0.5*Re / r) - 1])


= 147,000*6 / (1.018*2,538.44*[(0.5*2,538.44 / 629) - 1])
= 335.33 kPa

Pe / Py = 2,978.26 / 335.33 = 8.88 > 8.29

Pck = 2*Py
= 2*335.33
= 670.67 kPa

Pck / 1.5 = 447.11 kPa

P = Pck / 1.5 - Ps
= 670.67 / 1.5 - 0
= 447.11 kPa

The maximum allowable working pressure (MAWP) is 372.85 kPa.

Maximum allowable pressure, (New at 25 °C) UG-32(c)(1)

P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*115,000*1*6 / (3,700 +0.2*6) - 0
= 372.85 kPa

Maximum allowable pressure, (New at 25 °C) Appendix 1-4(f)(2)

From Table UG-37, L = 3,330 mm.


From Table 1-4.4, r / D = 0.17.
r = 0.17*3,700 = 629 mm

0.0005 ≤ (tmin head - Corrosion) / L = 6 / 3,330 = 0.0018 < 0.002

C1 = 0.692*r / D + 0.605
= 0.692*0.17 + 0.605
= 0.7226

Se = C1*ET*(t / r)
= 0.7226*195,000*(6 / 629)
= 1,344.179 MPa

C2 = 1.46 - 2.6*r / D
= 1.46 - 2.6*0.17
= 1.018

18/109
φ = (L*t)0.5 / r
= (3,330*6)0.5 / 629
= 0.224723 radians

a = 0.5*D - r
= 0.5*3,700 -629
= 1,221 mm

b = L-r
= 3,330 - 629
= 2,701 mm

β = arc cos(a / b)
= arc cos(1,221 / 2,701)
= 1.101729 radians

φ = 0.2247 < β = 1.1017

c = a / (cos(β - φ))
= 1,221 / (cos(1.1017 - 0.2247))
= 1,909.44 mm

Re = c+r
= 1,909.44 + 629
= 2,538.44 mm

Pe = Se*t / (C2*Re*[(0.5*Re / r) - 1])


= 1,344,179.329*6 / (1.018*2,538.44*[(0.5*2,538.44 / 629) - 1])
= 3,066.32 kPa

Py = Sy*t / (C2*Re*[(0.5*Re / r) - 1])


= 172,000*6 / (1.018*2,538.44*[(0.5*2,538.44 / 629) - 1])
= 392.36 kPa

1 ≤ Pe / Py = 3,066.32 / 392.36 = 7.82 ≤ 8.29

Pck = 0.408*Py + 0.192*Pe


= 0.408*392.36 + 0.192*3,066.32
= 748.82 kPa

Pck / 1.5 = 499.21 kPa

P = Pck / 1.5 - Ps
= 748.82 / 1.5 - 0
= 499.21 kPa

The maximum allowable pressure (MAP) is 372.85 kPa.

% Forming strain - UHA-44(a)(2)

EFE = (75*t / Rf)*(1 - Rf / Ro)


= (75*8 / 633)*(1 - 633 / ∞)
= 0.9479%

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Straight Flange on Ellipsoidal Head #1

ASME Section VIII Division 1, 2017 Edition Metric


Component Cylinder
Material SA-240 316L (II-D Metric p. 70, ln. 1)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Test horizontal 36.25 3,700 1
Dimensions
Inner Diameter 3,700 mm
Length 50 mm
Nominal Thickness 8 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 37.4 537.61
Corroded 37.4 537.61
Radiography
Longitudinal seam Seamless No RT
Bottom Circumferential
Full UW-11(a) Type 1
seam

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to combined loadings + corrosion 0.02 mm
Maximum allowable working pressure (MAWP) 496.01 kPa
Maximum allowable pressure (MAP) 496.01 kPa
Rated MDMT -196 °C

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UHA-51 Material Toughness Requirements
tr = 109.26*1,850 / (115,000*1 - 0.6*109.26) = 1.76 mm
Stress ratio = tr*E* / (tn - c) = 1.76*1 / (8 - 0) = 0.2198
Impact test exempt per UHA-51(g) (coincident ratio = 0.2198)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.
Maximum allowable working pressure, (at 95 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 115,000*1.00*8 / (1,850 + 0.60*8) - 0
= 496.01 kPa

Maximum allowable pressure, (at 25 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 115,000*1.00*8 / (1,850 + 0.60*8)
= 496.01 kPa

% Forming strain - UHA-44(a)(2)

EFE = (50*t / Rf)*(1 - Rf / Ro)


= (50*8 / 1,854)*(1 - 1,854 / ∞)
= 0.2157%

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Thickness Required Due to Pressure + External Loads
Allowable
Stress
Before
Pressure P ( UG-23 Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kPa) Stress °C) (mm) Tension (mm) Compression (mm)
Increase (
MPa)

St Sc

Wind 0.01 0.01


Operating, Hot & Corroded 0 115 47.9 95 0
Seismic 0.01 0.02

Wind 0.01 0.01


Operating, Hot & New 0 115 47.9 95 0
Seismic 0.01 0.02

Wind 0.01 0.01


Hot Shut Down, Corroded 0 115 47.9 95 0
Seismic 0.01 0.02

Wind 0.01 0.01


Hot Shut Down, New 0 115 47.9 95 0
Seismic 0.01 0.02

Wind 0.01 0.01


Empty, Corroded 0 115 51.94 21.11 0
Seismic 0.01 0.01

Wind 0.01 0.01


Empty, New 0 115 51.94 21.11 0
Seismic 0.01 0.01

Hot Shut Down, Corroded, Weight


0 115 47.9 95 0 Weight 0.01 0.01
& Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4


Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 47.9 MPa
S = 115 / 1.00 = 115 MPa
ScHC = min(B, S) = 47.9 MPa

Allowable Compressive Stress, Hot and New- ScHN


ScHN = ScHC
= 47.9 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 51.94 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC = ScCN
= 51.94 MPa

22/109
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScVC = min(B, S) = 51.94 MPa

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*47,900.11*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (0)) / (1,850 - 0.40*(8 - 0 + (0)))
= 1,195.96 kPa

Operating, Hot & New, Wind, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*47,900.11*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm

23/109
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (0)) / (1,850 - 0.40*(8 - 0 + (0)))
= 1,195.96 kPa

Hot Shut Down, Corroded, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Hot Shut Down, New, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm

24/109
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Empty, Corroded, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Empty, New, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

25/109
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (π*1,8542*47,900.11*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.00) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*47,900.11*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (0)) / (1,850 - 0.40*(8 - 0 + (0)))
= 1,196.22 kPa

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*47,900.11*1.20 + 0.40*|0|)
= 0 mm

26/109
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (0)) / (1,850 - 0.40*(8 - 0 + (0)))
= 1,196.22 kPa

Hot Shut Down, Corroded, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm

Hot Shut Down, New, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm

27/109
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm

Empty, Corroded, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 876.5 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

Empty, New, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 876.5 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*51,937.62*1.20) * 104

28/109
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm

29/109
SHELL

ASME Section VIII Division 1, 2017 Edition Metric


Component Cylinder
Material SA-240 316L (II-D Metric p. 70, ln. 1)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Internal 0 95 -29
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Operating 10.34 1,094 0.965
Test horizontal 36.25 3,700 1
Dimensions
Inner Diameter 3,700 mm
Length 2,400 mm
Nominal Thickness 6 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 1,345.77 25,805.04
Corroded 1,345.77 25,805.04
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential
Full UW-11(a) Type 1
seam
Bottom Circumferential
Full UW-11(a) Type 1
seam

30/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.17 mm
Design thickness due to combined loadings + corrosion 0.08 mm
Maximum allowable working pressure (MAWP) 361.9 kPa
Maximum allowable pressure (MAP) 372.25 kPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements


tr = 119.6*1,850 / (115,000*1 - 0.6*119.6) = 1.93 mm
Stress ratio = tr*E* / (tn - c) = 1.93*1 / (6 - 0) = 0.3209
Impact test exempt per UHA-51(g) (coincident ratio = 0.3209)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 95 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion


= 10.34*1,850 / (115,000*1.00 - 0.60*10.34) + 0
= 0.17 mm

Maximum allowable working pressure, (at 95 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 115,000*1.00*6 / (1,850 + 0.60*6) - 10.34
= 361.9 kPa

Maximum allowable pressure, (at 25 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 115,000*1.00*6 / (1,850 + 0.60*6)
= 372.25 kPa

% Forming strain - UHA-44(a)(2)

EFE = (50*t / Rf)*(1 - Rf / Ro)


= (50*6 / 1,853)*(1 - 1,853 / ∞)
= 0.1619%

31/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress
Before
Pressure P ( UG-23 Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kPa) Stress °C) (mm) Tension (mm) Compression (mm)
Increase (
MPa)

St Sc

Wind 0.01 0.06


Operating, Hot & Corroded 0 115 37.81 95 0
Seismic 0.01 0.08

Wind 0.01 0.06


Operating, Hot & New 0 115 37.81 95 0
Seismic 0.01 0.08

Wind 0.01 0.06


Hot Shut Down, Corroded 0 115 37.81 95 0
Seismic 0.01 0.08

Wind 0.01 0.06


Hot Shut Down, New 0 115 37.81 95 0
Seismic 0.01 0.08

Wind 0.01 0.06


Empty, Corroded 0 115 39 21.11 0
Seismic 0.02 0.06

Wind 0.01 0.06


Empty, New 0 115 39 21.11 0
Seismic 0.02 0.06

Hot Shut Down, Corroded, Weight


0 115 37.81 95 0 Weight 0.05 0.05
& Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4


Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,856 / 6)
= 0.000404
B = 37.81 MPa
S = 115 / 1.00 = 115 MPa
ScHC = min(B, S) = 37.81 MPa

Allowable Compressive Stress, Hot and New- ScHN


ScHN = ScHC
= 37.81 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,856 / 6)
= 0.000404
B = 39 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 39 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC = ScCN
= 39 MPa

32/109
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,856 / 6)
= 0.000404
B = 39 MPa
S = 115 / 1.00 = 115 MPa
ScVC = min(B, S) = 39 MPa

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*37,807.55*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*37,807.55*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(6 - 0.01 + (0.01)) / (1,850 - 0.40*(6 - 0.01 + (0.01)))
= 896.57 kPa

Operating, Hot & New, Wind, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*37,807.55*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*37,807.55*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.02 mm

33/109
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(6 - 0.01 + (0.01)) / (1,850 - 0.40*(6 - 0.01 + (0.01)))
= 896.57 kPa

Hot Shut Down, Corroded, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*37,807.55*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm

Hot Shut Down, New, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*37,807.55*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm

34/109
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm

Empty, Corroded, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm

Empty, New, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm

35/109
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (π*1,8532*37,807.55*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.00) * 104
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.05)|
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.05) - (0)
= 0.05 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*37,807.55*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(6 - 0.01 + (0.01)) / (1,850 - 0.40*(6 - 0.01 + (0.01)))
= 896.56 kPa

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*37,807.55*1.20 + 0.40*|0|)
= 0 mm

36/109
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(6 - 0.01 + (0.01)) / (1,850 - 0.40*(6 - 0.01 + (0.01)))
= 896.56 kPa

Hot Shut Down, Corroded, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm

Hot Shut Down, New, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm

37/109
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm

Empty, Corroded, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7,760 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.04)|
= 0.02 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.06 mm

Empty, New, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7,760 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.04)|
= 0.02 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104

38/109
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.06 mm

39/109
Cylinder #2

ASME Section VIII Division 1, 2017 Edition Metric


Component Cylinder
Material SA-240 316L (II-D Metric p. 70, ln. 1)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Internal 0 95 -29
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Operating 20.75 2,194 0.965
Test horizontal 36.25 3,700 1
Dimensions
Inner Diameter 3,700 mm
Length 1,100 mm
Nominal Thickness 8 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 822.86 11,827.31
Corroded 822.86 11,827.31
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential
Full UW-11(a) Type 1
seam
Bottom Circumferential
Full UW-11(a) Type 1
seam

40/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.34 mm
Design thickness due to combined loadings + corrosion 0.2 mm
Maximum allowable working pressure (MAWP) 475.26 kPa
Maximum allowable pressure (MAP) 496.01 kPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements


tr = 130.01*1,850 / (115,000*1 - 0.6*130.01) = 2.09 mm
Stress ratio = tr*E* / (tn - c) = 2.09*1 / (8 - 0) = 0.2616
Impact test exempt per UHA-51(g) (coincident ratio = 0.2616)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 95 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion


= 20.75*1,850 / (115,000*1.00 - 0.60*20.75) + 0
= 0.34 mm

Maximum allowable working pressure, (at 95 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 115,000*1.00*8 / (1,850 + 0.60*8) - 20.75
= 475.26 kPa

Maximum allowable pressure, (at 25 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 115,000*1.00*8 / (1,850 + 0.60*8)
= 496.01 kPa

% Forming strain - UHA-44(a)(2)

EFE = (50*t / Rf)*(1 - Rf / Ro)


= (50*8 / 1,854)*(1 - 1,854 / ∞)
= 0.2157%

41/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Location Load
kPa) °C) (mm) Tension (mm) Compression
Increase (
(mm)
MPa)

St Sc

Wind 0.01 0.08


Top
Operating, Hot & Corroded 0 115 47.9 95 0 Seismic 0.01 0.14

Wind 0.16 0.1


Bottom
Seismic 0.2 0.16

Wind 0.01 0.08


Top
Operating, Hot & New 0 115 47.9 95 0 Seismic 0.01 0.14

Wind 0.16 0.1


Bottom
Seismic 0.2 0.16

Wind 0.01 0.08


Top
Hot Shut Down, Corroded 0 115 47.9 95 0 Seismic 0.01 0.14

Wind 0.16 0.1


Bottom
Seismic 0.2 0.16

Wind 0.01 0.08


Top
Hot Shut Down, New 0 115 47.9 95 0 Seismic 0.01 0.14

Wind 0.16 0.1


Bottom
Seismic 0.2 0.16

Wind 0.01 0.08


Top
Empty, Corroded 0 115 51.94 21.11 0 Seismic 0.03 0.08

Wind 0 0
Bottom
Seismic 0 0

Wind 0.01 0.08


Top
Empty, New 0 115 51.94 21.11 0 Seismic 0.03 0.08

Wind 0 0
Bottom
Seismic 0 0

Hot Shut Down, Corroded, Top Weight 0.07 0.07


Weight & Eccentric Moments
0 115 47.9 95 0
Only Bottom Weight 0.19 0.19

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4


Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 47.9 MPa
S = 115 / 1.00 = 115 MPa
ScHC = min(B, S) = 47.9 MPa

Allowable Compressive Stress, Hot and New- ScHN


ScHN = ScHC
= 47.9 MPa

42/109
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 51.94 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC = ScCN
= 51.94 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScVC = min(B, S) = 51.94 MPa

Operating, Hot & Corroded, Wind, Above Support Point

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*47,900.11*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*47,900.11*1.20) * 106
= 0.03 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.06) - (0)
= 0.08 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0.01 + (0.01)) / (1,850 - 0.40*(8 - 0.01 + (0.01)))
= 1,196.13 kPa

43/109
Operating, Hot & New, Wind, Above Support Point

tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)


= 0*1,850 / (2*47,900.11*1.20 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*47,900.11*1.20) * 106
= 0.03 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.06) - (0)
= 0.08 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0.01 + (0.01)) / (1,850 - 0.40*(8 - 0.01 + (0.01)))
= 1,196.13 kPa

Hot Shut Down, Corroded, Wind, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*47,900.11*1.20) * 106
= 0.03 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.06) - (0)
= 0.08 mm

44/109
Hot Shut Down, New, Wind, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*47,900.11*1.20) * 106
= 0.03 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.06) - (0)
= 0.08 mm

Empty, Corroded, Wind, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.08 mm

Empty, New, Wind, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.03 mm

45/109
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.08 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (π*1,8542*47,900.11*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.00) * 104
= 0.07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.07)|
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.07) - (0)
= 0.07 mm

Operating, Hot & Corroded, Wind, Below Support Point

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*1,850 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.16)
= 0.16 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.1 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.1) - (0)|
= 0.1 mm

46/109
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (-0.16)) / (1,850 - 0.40*(8 - 0 + (-0.16)))
= 1,171.22 kPa

Operating, Hot & New, Wind, Below Support Point

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*1,850 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.16)
= 0.16 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.1 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.1) - (0)|
= 0.1 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (-0.16)) / (1,850 - 0.40*(8 - 0 + (-0.16)))
= 1,171.22 kPa

Hot Shut Down, Corroded, Wind, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.16)
= 0.16 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.1 mm

47/109
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.1) - (0)|
= 0.1 mm

Hot Shut Down, New, Wind, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.16)
= 0.16 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.1 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.1) - (0)|
= 0.1 mm

Empty, Corroded, Wind, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Empty, New, Wind, Below Support Point

tp = 0 mm (Pressure)

48/109
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0 / (π*1,8542*115,000*1.00*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.00*1.00) * 104
= -0.19 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.19)
= 0.19 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.19) - (0)|
= 0.19 mm

Operating, Hot & Corroded, Seismic, Above Support Point

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*1,850 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0.03 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0.02 mm

49/109
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0.03 + (0.02)) / (1,850 - 0.40*(8 - 0.03 + (0.02)))
= 1,194.77 kPa

Operating, Hot & New, Seismic, Above Support Point

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*1,850 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0.03 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0.02 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0.03 + (0.02)) / (1,850 - 0.40*(8 - 0.03 + (0.02)))

50/109
= 1,194.77 kPa

Hot Shut Down, Corroded, Seismic, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0.03 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0.02 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm

Hot Shut Down, New, Seismic, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0.03 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0.02 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm

51/109
Empty, Corroded, Seismic, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 12,521.2 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.05)|
= 0.03 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.06) - (0)
= 0.08 mm

Empty, New, Seismic, Above Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 12,521.2 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.05)|
= 0.03 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.06) - (0)
= 0.08 mm

Operating, Hot & Corroded, Seismic, Below Support Point

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*1,850 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1,253.9 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)

52/109
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (-0.19)) / (1,850 - 0.40*(8 - 0 + (-0.19)))
= 1,166.27 kPa

Operating, Hot & New, Seismic, Below Support Point

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*1,850 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1,253.9 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*(8 - 0 + (-0.19)) / (1,850 - 0.40*(8 - 0 + (-0.19)))
= 1,166.27 kPa

53/109
Hot Shut Down, Corroded, Seismic, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1,253.9 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm

Hot Shut Down, New, Seismic, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1,253.9 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm

Empty, Corroded, Seismic, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 224.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm

54/109
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Empty, New, Seismic, Below Support Point

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 224.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

55/109
Legs #1

Inputs
Leg material SA-304
Leg description 6 inch sch 80 pipe
Number of legs, N 4
Overall length 2,200 mm
Base to girth seam length 1,746 mm
Effective length coefficient, K 1.5
Coefficient, Cm 0.85
Leg yield stress, Fy 170 MPa
Leg elastic modulus, E 199,947.953 MPa
Anchor Bolts
Anchor bolt size 1.375" series 8 threaded
Anchor bolt material
Bolt circle, BC 4,112 mm
Anchor bolts/leg, n 1
Anchor bolt allowable stress, Sb 137.895 MPa
Anchor bolt corrosion allowance 0 mm
Anchor bolt hole clearance 9.53 mm
Reinforcing Pad
Pad length 1,000 mm
Pad width 1,000 mm
Pad thickness 8 mm
Base Plate
Base plate length 500 mm
Base plate width 500 mm
Base plate thickness 40 mm (19.33 mm required)
Base plate allowable stress 115 MPa
Foundation allowable bearing stress 11.432 MPa
Welds
Leg to pad fillet weld 11 mm (4.2 mm required)
Pad to shell fillet weld 8 mm (0.64 mm required)
Bracing
Brace material

56/109
Brace description 1/2x4 Flat Bar
Brace type Cross-bracing
Pinned at center Yes
Brace height, h' 1,200 mm
Brace chord length, C'1 2,300 mm
Height from bottom of leg to lower
300 mm
bracket CG attachment point, y'
Brace yield stress, Syb 248.211 MPa
Brace elastic modulus, Eb 199,947.953 MPa
End connection type Bolted
Bracing bolt size 0.5" coarse threaded
Bracing bolts/connection, Nb 2
Bracing bolt ultimate strength, Su 496.423 MPa
Bracing bolt corrosion allowance 0 mm

Note: The support attachment point is assumed to be 25.4 mm up from the cylinder circumferential seam.
Leg Summary

57/109
Wind operating corroded, Moment = 15,782.3 N-m
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa
0 42,759.6 2,150.2 7.89 17.957 0 0.2200 0.2374
0
90 78,049.7 2,150.2 14.402 32.776 0 0.4032 0.4333

180 82,278.6 2,150.2 15.182 34.552 0 0.4253 0.4568

270 78,049.7 2,150.2 14.402 32.776 0 0.4032 0.4333

0 42,362.9 2,150.2 7.817 17.79 0 0.2179 0.2352


45
90 42,923.8 2,150.2 7.92 18.026 0 0.2208 0.2383

180 81,882.0 2,150.2 15.109 34.386 0 0.4232 0.4546

270 82,442.9 2,150.2 15.213 34.621 0 0.4261 0.4577

Wind empty corroded, Moment = 15,782.3 N-m


Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa
0 2,939.1 2,150.2 0.542 1.234 0 0.0151 0.0163
0
90 11,682.3 2,150.2 2.156 4.906 0 0.0599 0.0649

180 15,911.2 2,150.2 2.936 6.682 0 0.0816 0.0883

270 11,682.3 2,150.2 2.156 4.906 0 0.0599 0.0649

0 2,542.5 2,150.2 0.469 1.068 0 0.0130 0.0141


45
90 3,103.4 2,150.2 0.573 1.303 0 0.0159 0.0172

180 15,514.6 2,150.2 2.863 6.515 0 0.0796 0.0861

270 16,075.5 2,150.2 2.966 6.751 0 0.0824 0.0892

58/109
Governing Condition : Seismic operating corroded, Moment = 42,723.7 N-m
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load (1) resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa
0 67,837.9 8,851.3 12.518 28.488 0 0.3500 0.3766
0
90 94,816.4 8,851.3 17.496 39.817 0 0.4908 0.5264

180 106,264.3 8,851.3 19.608 44.625 0 0.5508 0.5900

270 94,816.4 8,851.3 17.496 39.817 0 0.4908 0.5264

0 66,205.1 8,851.3 12.216 27.802 0 0.3415 0.3676


45
90 68,514.1 8,851.3 12.643 28.772 0 0.3535 0.3804

180 104,631.6 8,851.3 19.307 43.939 0 0.5422 0.5809

270 106,940.6 8,851.3 19.733 44.909 0 0.5543 0.5937

(1) Axial end load includes consideration of seismic vertical acceleration.

Seismic empty corroded, Moment = 12,296.5 N-m


Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load (1) resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa
0 8,276.8 1,550.8 1.527 3.476 0 0.0424 0.0460
0
90 13,828.8 1,550.8 2.552 5.807 0 0.0709 0.0768

180 17,123.7 1,550.8 3.16 7.191 0 0.0878 0.0951

270 13,828.8 1,550.8 2.552 5.807 0 0.0709 0.0768

0 7,990.7 1,550.8 1.474 3.356 0 0.0409 0.0444


45
90 8,395.3 1,550.8 1.549 3.526 0 0.0430 0.0466

180 16,837.7 1,550.8 3.107 7.071 0 0.0864 0.0935

270 17,242.2 1,550.8 3.182 7.241 0 0.0884 0.0957

(1) Axial end load includes consideration of seismic vertical acceleration.

59/109
Leg Brace Summary

Wind operating corroded Shear = 8,600.9 N


Horizontal Force in Axial Allowable
Force
Leg load brace stress stress
attack
position ° Vn fn fa MPa
angle °
N N MPa
Compressive Tensile
0 1,520.4 857.5 1 17 165
0
90 1,520.4 857.5 1 17 165

180 1,520.4 857.5 1 17 165

270 1,520.4 857.5 1 17 165

0 0 0 0 17 165
45
90 2,150.2 1,212.6 1 17 165

180 0 0 0 17 165

270 2,150.2 1,212.6 1 17 165

Wind empty corroded Shear = 8,600.9 N


Horizontal Force in Axial Allowable
Force
Leg load brace stress stress
attack
position ° Vn fn fa MPa
angle °
N N MPa
Compressive Tensile
0 1,520.4 857.5 1 17 165
0
90 1,520.4 857.5 1 17 165

180 1,520.4 857.5 1 17 165

270 1,520.4 857.5 1 17 165

0 0 0 0 17 165
45
90 2,150.2 1,212.6 1 17 165

180 0 0 0 17 165

270 2,150.2 1,212.6 1 17 165

60/109
Governing Condition : Seismic operating corroded Shear = 35,405.0 N
Horizontal Force in Axial Allowable
Force
Leg load brace stress stress
attack
position ° Vn fn fa MPa
angle °
N N MPa
Compressive Tensile
0 6,258.8 3,529.7 3 17 165
0
90 6,258.8 3,529.7 3 17 165

180 6,258.8 3,529.7 3 17 165

270 6,258.8 3,529.7 3 17 165

0 0 0 0 17 165
45
90 8,851.3 4,991.8 4 17 165

180 0 0 0 17 165

270 8,851.3 4,991.8 4 17 165

Seismic empty corroded Shear = 6,203.4 N


Horizontal Force in Axial Allowable
Force
Leg load brace stress stress
attack
position ° Vn fn fa MPa
angle °
N N MPa
Compressive Tensile
0 1,096.6 618.4 0 17 165
0
90 1,096.6 618.4 0 17 165

180 1,096.6 618.4 0 17 165

270 1,096.6 618.4 0 17 165

0 0 0 0 17 165
45
90 1,550.8 874.6 1 17 165

180 0 0 0 17 165

270 1,550.8 874.6 1 17 165

Leg Calculations (AISC manual ninth edition)

Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)

P1 = Wt / N + 4*Mt / (N*D) + Vv/N + Vn*tan(θ) / 2


= 310,612.25 / 4 + 4*1e3*42,723.7 / ( 4*3,732) + 62,122.45/ 4 + 8,851.26*tan(27.55) / 2
= 106,940.64 N

Allowable axial compressive stress, Fa (AISC chapter E)

Cc = Sqr(2*π2*E / Fy)
= Sqr(2*π2*199,948 / 170)
= 152.3698

K*l / r = 1.5*1,200 / 55.77 = 32.2739

Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))


= 1 * (1 - (32.2739)2 / (2*152.36982))*170 / (5 / 3 + 3*(32.2739) / (8*152.3698)-(32.2739)3 / (8*152.36983))
= 95.241 MPa

61/109
Allowable axial compression and bending (AISC chapter H)

F'ex = 1*12*π2*E / (23*(K*l / r)2)


= 1*12*π2*199,948 / (23*(32.2739)2)
= 988.481 MPa

F'ey = 1*12*π2*E / (23*(K*l / r)2)


= 1*12*π2*199,948 / (23*(32.2739)2)
= 988.481 MPa

Fb = 1*0.66*Fy
= 1*0.66*170
= 112.2 MPa

Compressive axial stress

fa = P1 / A
= 106,940.64 / 5,419.344
= 19.733 MPa

Bending stresses

fbx = P1*Ecc / (Ix / Cx)


= 106,940.64*84.14 / (1e4*1,685.7372 / 84.14)
= 44.909 MPa

fby = 0 MPa

AISC equation H1-1

H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)


= 19.733 / 95.241 + 0.85*44.909 / ((1 - 19.733 / 988.481)*112.2) + 0.85*0 / ((1 - 19.733 / 988.481)*112.2)
= 0.5543

AISC equation H1-2

H1-2 = fa / (0.6*1*Fy) + fbx / Fbx + fby / Fby


= 19.733 / (0.6*1*170) + 44.909 / 112.2 + 0 / 112.2
= 0.5937

4, 6 inch sch 80 pipe legs are adequate.

Anchor bolts - Wind empty corroded condition governs

Tensile loading per leg (1 bolt per leg)

R = 4*M / (N*BC) - 0.6*W / N


= 4*30,799.4 / (4*4.112) - 0.6*56,394.26 / 4
= -969 N
There is no net uplift (R is negative).

1.375" series 8 threaded bolts are satisfactory.

Check the leg to pad fillet weld, Bednar 10.3, Seismic operating corroded governs

Note: continuous welding is assumed for all support leg fillet welds.

62/109
Zw = (2*b*d + d2) / 3
= (2*8.3187*42.06 + 42.062) / 3
= 822.9379 cm2

Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)


= (8.3187 + 2*42.06)3 / 12 - 42.062*(8.3187 + 42.06)2 / (8.3187 + 2*42.06)
= 17,252.22 cm3

E = d2 / (b + 2*d)
= 420.62 / (83.19 + 2*420.6)
= 191.37 mm

Governing weld load fx = Cos(0)*8,851.26 = 8,851.26 N


Governing weld load fy = Sin(0)*8,851.26 = 0 N

f1 = P1 / Lweld
= 106,264.34 / 92.4387
= 1,149.57 N/cm (VL direct shear)

f2= fy*Lleg*0.5*b / Jw
= 0*27.94*0.5*8.3187 / 17,252.2234
= 0 N/cm (VL torsion shear)

f3 = fy / Lweld
= 0 / 92.4387
= 0 N/cm (Vc direct shear)

f4 = fy*Lleg*E / Jw
= 0*27.94*19.1375 / 17,252.2234
= 0 N/cm (Vc torsion shear)

f5 = (fx*Lleg + P1*Ecc) / Zw
= (8,851.26*27.94 + 106,264.34*8.4138) / 822.9379
= 1,386.96 N/cm (ML bending)

f6 = fx / Lweld
= 8,851.26 / 92.4387
= 95.75 N/cm (Direct outward radial shear)

f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)


= Sqr((1,149.57 + 0)2 + (0 + 0)2 + (1,386.96 + 95.75)2)
= 1,876.15 N/cm (Resultant shear load)

Required leg to pad fillet weld leg size (welded both sides + top)

tw = f / (0.707*0.55*Sa)
= 187.62 / (0.707*0.55*115)
= 4.2 mm

The 11 mm leg to pad attachment fillet weld size is adequate.

Check the pad to vessel fillet weld, Bednar 10.3, Seismic operating corroded governs

Zw = b*d + d2 / 3
= 1,000*1,000 + 1,0002 / 3
= 1,333,333 cm2

63/109
Jw = (b + d)3 / 6
= (100 + 100)3 / 6
= 1,333,333 cm3

f1 = P1 / Lweld
= 106,264.34 / 400
= 265.66 N/cm (VL direct shear)

f2= fy*Lleg*0.5*b / Jw
= 0*279.4*0.5*1,000 / 133,333,333.3333
= 0 N/cm (VL torsion shear)

f3 = fy / Lweld
= 0 / 400
= 0 N/cm (Vc direct shear)

f4 = fy*Lleg*0.5*d / Jw
= 0*279.4*0.5*1,000 / 133,333,333.3333
= 0 N/cm (Vc torsion shear)

f5 = (fx*Lleg + P1*Ecc) / Zw
= (8,851.26*27.94 + 106,264.34*84.14) / 13,333.33
= 85.6 N/cm (ML bending)

f6 = fx / Lweld
= 8,851.26 / 400
= 22.13 N/cm (Direct outward radial shear)

f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)


= Sqr((265.66 + 0)2 + (0 + 0)2 + (85.6 + 22.13)2)
= 286.67 N/cm (Resultant shear load)

Required pad to vessel fillet weld leg size (welded all around the pad edge)

tw = f / (0.707*0.55*Sa)
= 28.67 / (0.707*0.55*115)
= 0.64 mm

8 mm pad to vessel attachment fillet weld size is adequate.

Base plate thickness check, AISC 3-106

fp = P / (B*N)
= 121,898.11 / (500*500)
= 0.488 MPa

tb =(N - (d - tL)) / 2*Sqr(3*fp / Sb)


=(500 - (168.28 - 10.97)) / 2*Sqr(3*0.488 / 115)
= 19.33 mm

The base plate thickness is adequate.

Bracing Calculations (Pressure Vessel Design Manual, 2nd Edition, Dennis R. Moss)

Brace angle, θ

64/109
θ = Tan-1(h' / C1')
= Tan-1(1,200 / 2,300)
= 0.48 radians

Brace length, Lb

Lb = h' / Sin(θ)
= 1,200 / Sin(27.55)
= 2,594.2244 mm

Maximum force in bracing, fn

fn = Vn / (n*Cos(θ))
8,851.26 /
=
(2*Cos(27.55))
= 4,991.772 N

Radius of Gyration, r

r = (Imin / Ab)0.5
= (1.7357 / 12.9032)0.5
= 3.6676 mm

Slenderness Ratio, S1

S1 = k1*Lb / (2*r)
0.7*2,594.22 /
=
(2*3.67)
= 247.5648

AISC 5-37 B7: Slenderness ratio (247.5648) preferably should not exceed 200.

Allowable tensile stress, St

St = 1*2 / 3*Sy
1*2 /
=
3*248.211
= 165.47 MPa

Allowable axial compressive stress, Fa (AISC chapter E)

Cc = Sqr(2*π2*E / Fy)
= Sqr(2*π2*199,947.953 / 248.211)
= 126.0993

K*l/r = 247.5648 ≥ Cc (126.0993)

Fa = 1 * 12*π2*E / (23*(K*l / r)2)


= 1 * 12*π2*199,947.953 / (23*(247.5648)2)
= 16.8 MPa

Axial stress in bracing, fa

fa = fn / Ab
= 4,991.77 / 1,290.32
= 3.8686 MPa

65/109
1/2x4 Flat Bar leg braces are adequate

End Connection Check

Ab = 0.5*fn / (Nb*0.17*Su)
= 0.5*4,991.77 / (2*0.17*496.423)
= 0.1479 cm2

The brace connection bolt area (3.2 cm2) is adequate.

66/109
Check the leg to vessel attachment stresses, WRC 537 (Seismic operating corroded
governs)

Applied Loads
Radial load, Pr -6,258.79 N
Circumferential moment, Mc 0 N-m
Circumferential shear, Vc 0N
Longitudinal moment, ML 8,997.7 N-m
Longitudinal shear, VL 106,940.64 N
Torsion moment, Mt 0 N-m
Internal pressure, P 130.01 kPa
Mean shell radius, Rm 1,854 mm
Local shell thickness, T 8 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

γ = Rm / T = 1,854 / 8 = 231.75

C1 = 500, C2 = 500 mm

Local circumferential pressure stress = P*Ri / T =30.061 MPa

Local longitudinal pressure stress = P*Ri / (2*T) =15.031 MPa

Maximum combined stress (PL+Pb+Q) = 62.66 MPa


Allowable combined stress (PL+Pb+Q) = ±3*S = ±345 MPa

Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 45.09 MPa


Allowable local primary membrane stress (PL) = ±1.5*S = ±172.5 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

67/109
Stresses at the pad edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 3.4024 0.2697 0 0 0 0 1.434 1.434 1.434 1.434

4C* 13.2855 0.2697 5.605 5.605 5.605 5.605 0 0 0 0

1C 0.05 0.2697 0 0 0 0 29.337 -29.337 29.337 -29.337

2C-1 0.0043 0.2697 2.51 -2.51 2.51 -2.51 0 0 0 0

3A* 4.471 0.2697 0 0 0 0 0 0 0 0

1A 0.0506 0.2697 0 0 0 0 0 0 0 0

3B* 7.7699 0.2697 -9.425 -9.425 9.425 9.425 0 0 0 0

1B-1 0.0047 0.2697 -7.991 7.991 7.991 -7.991 0 0 0 0

Pressure stress* 30.061 30.061 30.061 30.061 30.061 30.061 30.061 30.061

Total circumferential stress 20.76 31.723 55.592 34.591 60.832 2.158 60.832 2.158

Primary membrane
26.241 26.241 45.092 45.092 31.495 31.495 31.495 31.495
circumferential stress*

3C* 3.4024 0.2697 1.434 1.434 1.434 1.434 0 0 0 0

4C* 13.2855 0.2697 0 0 0 0 5.605 5.605 5.605 5.605

1C-1 0.015 0.2697 8.818 -8.818 8.818 -8.818 0 0 0 0

2C 0.03 0.2697 0 0 0 0 17.602 -17.602 17.602 -17.602

4A* 16.4248 0.2697 0 0 0 0 0 0 0 0

2A 0.0165 0.2697 0 0 0 0 0 0 0 0

4B* 3.5568 0.2697 -4.316 -4.316 4.316 4.316 0 0 0 0

2B-1 0.0098 0.2697 -16.554 16.554 16.554 -16.554 0 0 0 0

Pressure stress* 15.031 15.031 15.031 15.031 15.031 15.031 15.031 15.031

Total longitudinal stress 4.413 19.884 46.154 -4.592 38.238 3.034 38.238 3.034

Primary membrane
12.149 12.149 20.781 20.781 20.636 20.636 20.636 20.636
longitudinal stress*

Shear from M t 0 0 0 0 0 0 0 0

Circ shear from V c 0 0 0 0 0 0 0 0

Long shear from V L 0 0 0 0 -6.681 -6.681 6.681 6.681

Total Shear stress 0 0 0 0 -6.681 -6.681 6.681 6.681

Combined stress (P L+Pb+Q) 20.76 31.723 55.592 -39.183 62.66 13.39 62.66 13.39

* denotes primary stress.

Maximum stresses due to the applied loads at the leg edge (includes pressure)

γ = Rm / T = 1,854 / 16 = 115.875

C1 = 41.59, C2 = 166.37 mm

Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.

Local circumferential pressure stress = P*Ri / T =30.061 MPa

Local longitudinal pressure stress = P*Ri / (2*T) =15.031 MPa

Maximum combined stress (PL+Pb+Q) = 203.27 MPa


Allowable combined stress (PL+Pb+Q) = ±3*S = ±345 MPa

Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.

68/109
The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 47.95 MPa


Allowable local primary membrane stress (PL) = ±1.5*S = ±172.5 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

69/109
Stresses at the leg edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 16.3794 0.0664 0 0 0 0 3.454 3.454 3.454 3.454

4C* 18.8882 0.0538 3.985 3.985 3.985 3.985 0 0 0 0

1C 0.1705 0.0395 0 0 0 0 25.014 -25.014 25.014 -25.014

2C-1 0.1248 0.0395 18.306 -18.306 18.306 -18.306 0 0 0 0

3A* 2.7173 0.0356 0 0 0 0 0 0 0 0

1A 0.1003 0.0409 0 0 0 0 0 0 0 0

3B* 9.4504 0.0565 -13.907 -13.907 13.907 13.907 0 0 0 0

1B-1 0.0543 0.0451 -137.013 137.013 137.013 -137.013 0 0 0 0

Pressure stress* 30.061 30.061 30.061 30.061 30.061 30.061 30.061 30.061

Total circumferential stress -98.567 138.847 203.271 -107.365 58.53 8.501 58.53 8.501

Primary membrane
20.14 20.14 47.953 47.953 33.515 33.515 33.515 33.515
circumferential stress*

3C* 18.3814 0.0538 3.875 3.875 3.875 3.875 0 0 0 0

4C* 17.8617 0.0664 0 0 0 0 3.771 3.771 3.771 3.771

1C-1 0.1371 0.0561 20.105 -20.105 20.105 -20.105 0 0 0 0

2C 0.0874 0.0561 0 0 0 0 12.817 -12.817 12.817 -12.817

4A* 2.1547 0.0356 0 0 0 0 0 0 0 0

2A 0.0567 0.0508 0 0 0 0 0 0 0 0

4B* 3.1165 0.0565 -9.501 -9.501 9.501 9.501 0 0 0 0

2B-1 0.0711 0.0621 -130.38 130.38 130.38 -130.38 0 0 0 0

Pressure stress* 15.031 15.031 15.031 15.031 15.031 15.031 15.031 15.031

Total longitudinal stress -100.87 119.679 178.891 -122.079 31.619 5.985 31.619 5.985

Primary membrane
9.404 9.404 28.406 28.406 18.802 18.802 18.802 18.802
longitudinal stress*

Shear from M t 0 0 0 0 0 0 0 0

Circ shear from V c 0 0 0 0 0 0 0 0

Long shear from V L 0 0 0 0 -10.046 -10.046 10.046 10.046

Total Shear stress 0 0 0 0 -10.046 -10.046 10.046 10.046

Combined stress (P L+Pb+Q) -100.87 138.847 203.271 -122.079 61.867 20.25 61.867 20.25

* denotes primary stress.

70/109
Transition #1

ASME Section VIII Division 1, 2017 Edition Metric


Component Cone
Material SA-240 316L (II-D Metric p. 70, ln. 1)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Internal 0 95 -29
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Large 20.75 2,194
Operating 0.965
Small 29.45 3,115
Large 36.25 3,700
Test horizontal 1
Small 18.41 1,878.76
Dimensions
Large 3,712 mm
Outer Diameter
Small 88.9 mm
Length 921 mm
Nominal Thickness 6 mm
Inner 0 mm
Corrosion
Outer 0 mm
Thickness tkl 6 mm
Knuckle
Radius r1 250 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 633.44 4,484.74
Corroded 633.44 4,484.74
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential seam Full UW-11(a) Type 1
Bottom Circumferential seam Full UW-11(a) Type 1

71/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 1.04 mm
Design thickness due to combined loadings + corrosion 0.53 mm
Maximum allowable working pressure (MAWP) 109.26 kPa
Maximum allowable pressure (MAP) 132.19 kPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements


Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 95 °C) UG-32(g) (Large End)

Di = D - 2*r*(1 - cos(α))
= 3,700 - 2*250*(1 - cos(67.5125))
= 3,391.24 mm

t = P*Di / (2*cos(α)*(S*E - 0.60*P)) + Corrosion


= 22.93*3,391.24 / (2*cos(67.5125)*(115,000*0.85 - 0.60*22.93)) + 0
= 1.04 mm
Design thickness, (at 95 °C) Appendix 1-4(d) (Knuckle)

L = Di / (2*cos(α))
= 3,391.24 / (2*cos(67.5125))
= 4,433.2 mm

M = 0.25*(3 + Sqr(L / r))


= 0.25*(3 + Sqr(4,433.2 / 250))
= 1.8028

tk = P*L*M / (2*S*E - 0.20*P) + Corrosion


= 22.93*4,433.2*1.8028 / (2*115,000*0.85 - 0.20*22.93) + 0
= 0.94 mm
Small End design thickness (t = 0.04 mm) does not govern.

Maximum allowable working pressure, (Corroded at 95 °C) UG-32(g)

P = 2*S*E*t*cos(α) / (Di + 1.20*t*cos(α)) - Pskl


2*115,000*0.85*6*cos(67.5125) / (3,391.24 + 1.20*6*cos(67.5125)) -
=
22.93
= 109.26 kPa

Maximum allowable working pressure, (Corroded at 95 °C) App 1-4(d) (Knuckle)

P = 2*S*E*tk / (L*M + 0.20*tk) - Ps


2*115,000*0.85*6 / (4,433.2*1.8028 + 0.20*6) -
=
22.93
= 123.82 kPa

72/109
Small End MAWP (5,123.66 kPa) does not govern.

Maximum allowable pressure, (New at 25 °C) UG-32(g)

P = 2*S*E*t*cos(α) / (Di + 1.20*t*cos(α))


2*115,000*0.85*6*cos(67.5125) / (3,391.24 +
=
1.20*6*cos(67.5125))
= 132.19 kPa

Maximum allowable pressure, (New at 25 °C) App 1-4(d) (Knuckle)

P = 2*S*E*tk / (L*M + 0.20*tk)


2*115,000*0.85*6 / (4,433.2*1.8028 +
=
0.20*6)
= 146.75 kPa

Small End MAP (5,153.12 kPa) does not govern.

% Forming strain - UHA-44(a)(2)

EFE = (50*t / Rf)*(1 - Rf / Ro)


= (50*15.69 / 36.61)*(1 - 36.61 / ∞)
= 21.4265%

Thickness Required Due to Pressure + External Loads


Allowable
Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Location Load
kPa) °C) (mm) Tension (mm) Compression
Increase (
(mm)
MPa)

St Sc

Wind 0.44 0.26


Top
Operating, Hot & Corroded 0 115 14.45 95 0 Seismic 0.53 0.44

Wind 0.01 0
Bottom
Seismic 0.01 0.01

Wind 0.44 0.26


Top
Operating, Hot & New 0 115 14.45 95 0 Seismic 0.53 0.44

Wind 0.01 0
Bottom
Seismic 0.01 0.01

Wind 0.44 0.26


Top
Hot Shut Down, Corroded 0 115 14.45 95 0 Seismic 0.53 0.44

Wind 0.01 0
Bottom
Seismic 0.01 0.01

Wind 0.44 0.26


Top
Hot Shut Down, New 0 115 14.45 95 0 Seismic 0.53 0.44

Wind 0.01 0
Bottom
Seismic 0.01 0.01

Wind 0.01 0.01


Top
Empty, Corroded 0 115 14.92 21.11 0 Seismic 0.01 0.01

Wind 0.01 0.02


Bottom

73/109
Seismic 0 0

Wind 0.01 0.01


Top
Empty, New 0 115 14.92 21.11 0 Seismic 0.01 0.01

Wind 0.01 0.02


Bottom
Seismic 0 0

Hot Shut Down, Corroded, Top Weight 0.53 0.53


Weight & Eccentric Moments
0 115 14.45 95 0
Only Bottom Weight 0.01 0.01

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4


Metric)
A = 0.125 / (Ro / te)
= 0.125 / (1,856 / 2.29)
= 0.000155
B = 14.45 MPa
S = 115 / 1.00 = 115 MPa
ScHC = min(B, S) = 14.45 MPa
Allowable Compressive Stress, Hot and New- ScHN
ScHN = ScHC
= 14.4487 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / te)
= 0.125 / (1,856 / 2.29)
= 0.000155
B = 14.92 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 14.92 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC
ScCC = ScCN
= 14.9151 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


HA-4 Metric)
A = 0.125 / (Ro / te)
= 0.125 / (1,856 / 2.29)
= 0.000155
B = 14.92 MPa
S = 115 / 1.00 = 115 MPa
ScVC = min(B, S) = 14.92 MPa

Operating, Hot & Corroded, Wind, Top Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*1,850 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.44)
= 0.44 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)

74/109
0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.44)) / ((1,850 - 0.40*(6 - 0 + (-0.44)))*cos(67.5125))
= 2,170.26 kPa

Operating, Hot & New, Wind, Top Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*1,850 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.44)
= 0.44 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.44)) / ((1,850 - 0.40*(6 - 0 + (-0.44)))*cos(67.5125))
= 2,170.26 kPa

Hot Shut Down, Corroded, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.44)
= 0.44 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *

75/109
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm

Hot Shut Down, New, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.44)
= 0.44 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm

Empty, Corroded, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 0.60*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Empty, New, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104

76/109
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 0.60*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0 / [(π*1,8532*115,000*1.00*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.00*1.00)*cos(67.5125)] * 104
= -0.53 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.53) - (0)|
= 0.53 mm

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*28.76 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0 mm

77/109
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.01)) / ((28.76 - 0.40*(6 - 0 + (-0.01)))*cos(67.5125))
= 163,833.02 kPa

Operating, Hot & New, Wind, Bottom Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*28.76 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.01)) / ((28.76 - 0.40*(6 - 0 + (-0.01)))*cos(67.5125))
= 163,833.02 kPa

Hot Shut Down, Corroded, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0 mm

78/109
Hot Shut Down, New, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0 mm

Empty, Corroded, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0.01 mm
tmc = M / [(π*Rm2*Sc*Ks)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*14,915.14*1.20)*cos(67.5125)] * 106
= 0.03 mm
twc = 0.6*W / [(2*π*Rm*Sc*Ks)*cos(α)] * MetricFactor (Weight)
0.60*-3.1 / [(2*π*36.61*14,915.14*1.20)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tc = tmc + twc - tpc
compressive)
= 0.03 + (-0.01) - (0)
= 0.02 mm

Empty, New, Wind, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0.01 mm

79/109
tmc = M / [(π*Rm2*Sc*Ks)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*14,915.14*1.20)*cos(67.5125)] * 106
= 0.03 mm
twc = 0.6*W / [(2*π*Rm*Sc*Ks)*cos(α)] * MetricFactor (Weight)
0.60*-3.1 / [(2*π*36.61*14,915.14*1.20)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tc = tmc + twc - tpc
compressive)
= 0.03 + (-0.01) - (0)
= 0.02 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0 / [(π*36.612*115,000*1.00*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.00*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Operating, Hot & Corroded, Seismic, Top Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*1,850 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 1,149.4 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.53 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.44) - (0)|
= 0.44 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))

80/109
= 2*115,000*1.20*1.00*(6 - 0 + (-0.53)) / ((1,850 - 0.40*(6 - 0 + (-0.53)))*cos(67.5125))
= 2,135.12 kPa

Operating, Hot & New, Seismic, Top Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*1,850 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 1,149.4 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.53 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.44) - (0)|
= 0.44 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.53)) / ((1,850 - 0.40*(6 - 0 + (-0.53)))*cos(67.5125))
= 2,135.12 kPa

Hot Shut Down, Corroded, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 1,149.4 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.53 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.44) - (0)|
= 0.44 mm

Hot Shut Down, New, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)

81/109
= 1,149.4 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.53 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.44) - (0)|
= 0.44 mm

Empty, Corroded, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 211.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Empty, New, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 211.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net

82/109
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*28.76 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.4 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.01)) / ((28.76 - 0.40*(6 - 0 + (-0.01)))*cos(67.5125))
= 163,831.24 kPa

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R / [(2*St*Ks*Ec + 0.40*|P|)*cos(α)] (Pressure)


= 0*28.76 / [(2*115,000*1.20*1.00 + 0.40*|0|)*cos(67.5125)]
= 0 mm
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.4 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

83/109
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0.40*(t - tm + tw))*cos(α))


= 2*115,000*1.20*1.00*(6 - 0 + (-0.01)) / ((28.76 - 0.40*(6 - 0 + (-0.01)))*cos(67.5125))
= 163,831.24 kPa

Hot Shut Down, Corroded, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.4 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Hot Shut Down, New, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.4 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm

Empty, Corroded, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.3 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm

84/109
tt = tp + tm - tw (total
required,
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Empty, New, Seismic, Bottom Seam

tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.3 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Appendix 1-5 calculations are not required for the transition large end as a knuckle is present.

85/109
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cylinder
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)

inner outer inner outer compressive tensile windward leeward allowable

Wind
Corroded -1.438 2.26 -1.259 1.98 294 294 2.16 1.984 146.625

Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cone
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)

inner outer inner outer compressive tensile windward leeward allowable

Wind
Corroded -1.616 4.348 -1.416 3.809 345 345 3.877 3.701 172.5

Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), wind + pressure, corroded

Equivalent pressure windward side, Pe:

l = 4*M / (π*D2) - W / (π*D)


= 4*1e4*0.9 / (π*81.282) - 10*-38.69 / (π*81.28)
= 3.16 N/cm

Pe = P + 4*l / D = 138.71 + 4*100*3.156 / 81.28


= 154.25 kPa

σL = (Pe*R / t)*(0.5 - X*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 - 0.9732*(40.64 / 7.62)0.5)
= -1.438 MPa [longitudinal stress, small end, cylinder inside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σL = (Pe*R / t)*(0.5 + X*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 + 0.9732*(40.64 / 7.62)0.5)
= 2.26 MPa [longitudinal stress, small end, cylinder outside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σtm = (P*R / t)*(1 + (Pe / P)*Y*(R / t)0.5)


= (0.14*40.64 / 7.62)*(1 + (0.15 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 2.16 MPa [membrane hoop stress, small end, in cylinder]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 146.625 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) - U*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) - 1.5697*(40.64 / 7.62)0.5)
= -1.616 MPa [longitudinal stress, small end, cone inside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) + U*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) + 1.5697*(40.64 / 7.62)0.5)
= 4.348 MPa [longitudinal stress, small end, cone outside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σtm = (P*R / t)*(1 / (n*cos(α)) + (Pe / P)*Y*(R / t)0.5)

86/109
= (0.14*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.15 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 3.877 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.

Equivalent pressure leeward side, Pe:

l = - 4*M / (π*D2) - 0.6*W / (π*D)


= - 4*1e4*0.9 / (π*81.282) - 0.6*10*-38.69 / (π*81.28)
= -0.73 N/cm

Pe = P + 4*l / D = 138.71 + 4*100*-0.7316 / 81.28


= 135.11 kPa

σL = (Pe*R / t)*(0.5 - X*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 - 0.9732*(40.64 / 7.62)0.5)
= -1.259 MPa [longitudinal stress, small end, cylinder inside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σL = (Pe*R / t)*(0.5 + X*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 + 0.9732*(40.64 / 7.62)0.5)
= 1.98 MPa [longitudinal stress, small end, cylinder outside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σtm = (P*R / t)*(1 + (Pe / P)*Y*(R / t)0.5)


= (0.14*40.64 / 7.62)*(1 + (0.14 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 1.984 MPa [membrane hoop stress, small end, in cylinder]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 146.625 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) - U*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) - 1.5697*(40.64 / 7.62)0.5)
= -1.416 MPa [longitudinal stress, small end, cone inside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) + U*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) + 1.5697*(40.64 / 7.62)0.5)
= 3.809 MPa [longitudinal stress, small end, cone outside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σtm = (P*R / t)*(1 / (n*cos(α)) + (Pe / P)*Y*(R / t)0.5)


= (0.14*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.14 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 3.701 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.

87/109
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cylinder
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)

inner outer inner outer compressive tensile windward leeward allowable

Seismic
Corroded -1.415 2.225 -1.323 2.08 294 294 2.138 2.047 146.625

Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cone
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)

inner outer inner outer compressive tensile windward leeward allowable

Seismic
Corroded -1.591 4.281 -1.488 4.002 345 345 3.855 3.764 172.5

Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), seismic + pressure, corroded

Equivalent pressure windward side, Pe:

l = 4*M / (π*D2) - (1 + VAccel)*W / (π*D)


= 4*1e4*0.4 / (π*81.282) - (1 + 0.2)*10*-38.69 / (π*81.28)
= 2.67 N/cm

Pe = P + 4*l / D = 138.71 + 4*100*2.6716 / 81.28


= 151.86 kPa

σL = (Pe*R / t)*(0.5 - X*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 - 0.9732*(40.64 / 7.62)0.5)
= -1.415 MPa [longitudinal stress, small end, cylinder inside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σL = (Pe*R / t)*(0.5 + X*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 + 0.9732*(40.64 / 7.62)0.5)
= 2.225 MPa [longitudinal stress, small end, cylinder outside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σtm = (P*R / t)*(1 + (Pe / P)*Y*(R / t)0.5)


= (0.14*40.64 / 7.62)*(1 + (0.15 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 2.138 MPa [membrane hoop stress, small end, in cylinder]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 146.625 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) - U*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) - 1.5697*(40.64 / 7.62)0.5)
= -1.591 MPa [longitudinal stress, small end, cone inside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) + U*(R / t)0.5)


= (0.15*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) + 1.5697*(40.64 / 7.62)0.5)
= 4.281 MPa [longitudinal stress, small end, cone outside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σtm = (P*R / t)*(1 / (n*cos(α)) + (Pe / P)*Y*(R / t)0.5)

88/109
= (0.14*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.15 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 3.855 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.

Equivalent pressure leeward side, Pe:

l = - 4*M / (π*D2) - W / (π*D)


= - 4*1e4*0.4 / (π*81.282) - 10*-38.69 / (π*81.28)
= 0.66 N/cm

Pe = P + 4*l / D = 138.71 + 4*100*0.662 / 81.28


= 141.97 kPa

σL = (Pe*R / t)*(0.5 - X*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 - 0.9732*(40.64 / 7.62)0.5)
= -1.323 MPa [longitudinal stress, small end, cylinder inside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σL = (Pe*R / t)*(0.5 + X*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 + 0.9732*(40.64 / 7.62)0.5)
= 2.08 MPa [longitudinal stress, small end, cylinder outside surface]
Membrane + bending stress σL does not exceed 2*Sy = 294 MPa.

σtm = (P*R / t)*(1 + (Pe / P)*Y*(R / t)0.5)


= (0.14*40.64 / 7.62)*(1 + (0.14 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 2.047 MPa [membrane hoop stress, small end, in cylinder]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 146.625 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) - U*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) - 1.5697*(40.64 / 7.62)0.5)
= -1.488 MPa [longitudinal stress, small end, cone inside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) + U*(R / t)0.5)


= (0.14*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) + 1.5697*(40.64 / 7.62)0.5)
= 4.002 MPa [longitudinal stress, small end, cone outside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σtm = (P*R / t)*(1 / (n*cos(α)) + (Pe / P)*Y*(R / t)0.5)


= (0.14*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.14 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 3.764 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.

89/109
Appendix 1-5(g), U-2(g) analysis of small end juncture,
stress in the cylinder
Internal pressure = 161.64 kPa (MAP)
σL Allowable σL σtm
Loading (MPa) (MPa) (MPa)

inner outer compressive tensile stress allowable

Pressure -1.507 2.369 344 344 2.351 146.625

Appendix 1-5(g), U-2(g) analysis of small end


juncture, stress in the cone
Internal pressure = 161.64 kPa (MAP)
σL Allowable σL σtm
Loading (MPa) (MPa) (MPa)

inner outer compressive tensile stress allowable

Pressure -1.694 4.556 345 345 4.351 172.5

Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), pressure, new

Equivalent pressure windward side, Pe:

l = 4*M / (π*D2) - 0.6*W / (π*D)


= 4*1e4*0 / (π*81.282) - 0.6*10*0 / (π*81.28)
= 0 N/cm

Pe = P + 4*l / D = 161.64 + 4*100*0 / 81.28


= 161.64 kPa

σL = (Pe*R / t)*(0.5 - X*(R / t)0.5)


= (0.16*40.64 / 7.62)*(0.5 - 0.9732*(40.64 / 7.62)0.5)
= -1.507 MPa [longitudinal stress, small end, cylinder inside surface]
Membrane + bending stress σL does not exceed 2*Sy = 344 MPa.

σL = (Pe*R / t)*(0.5 + X*(R / t)0.5)


= (0.16*40.64 / 7.62)*(0.5 + 0.9732*(40.64 / 7.62)0.5)
= 2.369 MPa [longitudinal stress, small end, cylinder outside surface]
Membrane + bending stress σL does not exceed 2*Sy = 344 MPa.

σtm = (P*R / t)*(1 + (Pe / P)*Y*(R / t)0.5)


= (0.16*40.64 / 7.62)*(1 + (0.16 / 0.16)*0.7477*(40.64 / 7.62)0.5)
= 2.351 MPa [membrane hoop stress, small end, in cylinder]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 146.625 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) - U*(R / t)0.5)


= (0.16*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) - 1.5697*(40.64 / 7.62)0.5)
= -1.694 MPa [longitudinal stress, small end, cone inside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

σL = (Pe*R / t)*(0.5 / (n*cos(α)) + U*(R / t)0.5)


= (0.16*40.64 / 7.62)*(0.5 / (0.7874*cos(67.5125)) + 1.5697*(40.64 / 7.62)0.5)
= 4.556 MPa [longitudinal stress, small end, cone outside surface]
Membrane + bending stress σL does not exceed 3*S = 345 MPa.

90/109
σtm = (P*R / t)*(1 / (n*cos(α)) + (Pe / P)*Y*(R / t)0.5)
= (0.16*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.16 / 0.16)*0.7477*(40.64 / 7.62)0.5)
= 4.351 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.

91/109
Cylinder #3

ASME Section VIII Division 1, 2017 Edition Metric


Component Cylinder
Material SA-312 TP316L Wld & smls pipe (II-D Metric p. 70, ln. 6)
Pipe NPS and
NPS 3 Sch 80S (XS) DN 80
Schedule
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Internal 0 95 -29
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Operating 31.35 3,315 0.965
Test horizontal 18.49 1,886.83 1
Dimensions
Outer Diameter 88.9 mm
Length 200 mm
Pipe Nominal
7.62 mm
Thickness
Pipe Minimum
6.67 mm
Thickness1
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 3.12 0.85
Corroded 3.12 0.85
Radiography
Longitudinal seam Welded pipe
Top Circumferential
Full UW-11(a) Type 1
seam
Bottom Circumferential
Full UW-11(a) Type 1
seam
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

92/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.02 mm
Design thickness due to combined loadings + corrosion 0 mm
Maximum allowable working pressure (MAWP) 13,227.3 kPa
Maximum allowable pressure (MAP) 13,258.64 kPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements


tr = 140.61*44.45 / (97,750*0.85 + 0.4*140.61) = 0.0752 mm
Stress ratio = tr*E* / (tn - c) = 0.0752*0.85 / (6.67 - 0) = 0.0096
Impact test exempt per UHA-51(g) (coincident ratio = 0.0096)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 95 °C) Appendix 1-1

t = P*Ro / (S*E + 0.40*P) + Corrosion


= 31.35*44.45 / (97,750*0.85 + 0.40*31.35) + 0
= 0.02 mm

Maximum allowable working pressure, (at 95 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t) - Ps


= 97,750*0.85*(7.62*0.875) / (44.45 - 0.40*(7.62*0.875)) - 31.35
= 13,227.3 kPa

Maximum allowable pressure, (at 25 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t)


= 97,750*0.85*(7.62*0.875) / (44.45 - 0.40*(7.62*0.875))
= 13,258.64 kPa

93/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before Req'd Thk Due
Pressure P ( UG-23 Stress Temperature ( Corrosion C Req'd Thk Due to to
Condition Load
kPa) Increase ( °C) (mm) Tension (mm) Compression
MPa) (mm)

St Sc

Wind 0 0
Operating, Hot & Corroded 0 115 91.41 95 0
Seismic 0 0

Wind 0 0
Operating, Hot & New 0 115 91.41 95 0
Seismic 0 0

Wind 0 0
Hot Shut Down, Corroded 0 115 91.41 95 0
Seismic 0 0

Wind 0 0
Hot Shut Down, New 0 115 91.41 95 0
Seismic 0 0

Wind 0 0
Empty, Corroded 0 115 104.18 21.11 0
Seismic 0 0

Wind 0 0
Empty, New 0 115 104.18 21.11 0
Seismic 0 0

Hot Shut Down, Corroded, Weight &


0 115 91.41 95 0 Weight 0 0
Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4


Metric)
A = 0.125 / (Ro / t)
= 0.125 / (44.45 / (7.62*0.875))
= 0.018750
B = 91.41 MPa
S = 97.75 / 0.85 = 115 MPa
ScHC = min(B, S) = 91.41 MPa

Allowable Compressive Stress, Hot and New- ScHN


ScHN = ScHC
= 91.41 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (44.45 / (7.62*0.875))
= 0.018750
B = 104.18 MPa
S = 97.75 / 0.85 = 115 MPa
ScCN = min(B, S) = 104.18 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC = ScCN
= 104.18 MPa

94/109
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (44.45 / (7.62*0.875))
= 0.018750
B = 104.18 MPa
S = 97.75 / 0.85 = 115 MPa
ScVC = min(B, S) = 104.18 MPa

Operating, Hot & Corroded, Wind, Top Seam

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*36.83 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*((7.62*0.875) - 0 + (0)) / (36.83 - 0.40*((7.62*0.875) - 0 + (0)))
= 53,827.33 kPa

Operating, Hot & New, Wind, Top Seam

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*36.83 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104

95/109
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*((7.62*0.875) - 0 + (0)) / (36.83 - 0.40*((7.62*0.875) - 0 + (0)))
= 53,827.33 kPa

Hot Shut Down, Corroded, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Hot Shut Down, New, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104

96/109
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Empty, Corroded, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0.9 / (π*40.642*104,177.93*1.20) * 106
= 0 mm
twc = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*-3.1 / (2*π*40.64*104,177.93*1.20) * 104
= 0 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0) - (0)
= 0 mm

Empty, New, Wind, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm

97/109
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0.9 / (π*40.642*104,177.93*1.20) * 106
= 0 mm
twc = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*-3.1 / (2*π*40.64*104,177.93*1.20) * 104
= 0 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0) - (0)
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0 / (π*40.642*115,000*1.00*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.00*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Operating, Hot & Corroded, Seismic, Top Seam

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*36.83 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.4 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
tc = |tmc + twc - tpc|

98/109
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*((7.62*0.875) - 0 + (0)) / (36.83 - 0.40*((7.62*0.875) - 0 + (0)))
= 53,826.61 kPa

Operating, Hot & New, Seismic, Top Seam

tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)


= 0*36.83 / (2*115,000*1.20*1.00 + 0.40*|0|)
= 0 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.4 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))


= 2*115,000*1.20*1.00*((7.62*0.875) - 0 + (0)) / (36.83 - 0.40*((7.62*0.875) - 0 + (0)))
= 53,826.61 kPa

Hot Shut Down, Corroded, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.4 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm

99/109
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Hot Shut Down, New, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.4 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Empty, Corroded, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.3 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)

100/109
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

Empty, New, Seismic, Top Seam

tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.3 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm

101/109
Seismic Code

Building Code: UBC 1997 ground supported


Seismic Zone 2A
Seismic Zone Factor (Table 16-I), Z 0.1500
R Factor (Table 16-P), R 2.2000
Soil profile (Table 16-Q) SD
Importance Factor, I 1.0000
Vertical Accelerations Considered Yes
Force Multiplier 0.3333
Minimum Weight Multiplier 0.2000
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height 20.4298 ft (6.23 m)
Operating, Corroded 72,362 lb (32,823 kg)
Weight
Empty, Corroded 12,682 lb (5,753 kg)
Period of Vibration Calculation
Operating, Corroded 0.016 sec (f = 64.2 Hz)
Fundamental Period, T
Empty, Corroded 0.007 sec (f = 144.4 Hz)

The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation

T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where

Wi is the weight of the ith lumped mass, and


yi is its deflection when the system is treated as a cantilever beam.

102/109
Seismic Shear Reports:

Operating, Corroded
Empty, Corroded
Base Shear Calculations

Seismic Shear Report: Operating, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (MPa) (m4) Bottom (N) Bottom (N-m)

Ellipsoidal Head #1 5,246 189,400.0 * 1,814.3 915.4

SHELL 2,846 189,400.0 0.1199 19,130.5 16,853

Cylinder #2 (top) 1,746 189,400.0 0.1602 30,792.9 43,977.6

Legs #1 0 199,948.0 0.0078 35,405 104,193.7

Cylinder #2 (bottom) 1,746 189,400.0 0.1602 4,214.4 1,253.9

Transition #1 1,746 189,400.0 * 4,017.2 1,149.4

Cylinder #3 825 189,400.0 0.0000 4.4 0.4

*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Empty, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (MPa) (m4) Bottom (N) Bottom (N-m)

Ellipsoidal Head #1 5,246 195,233.3 * 1,737.2 876.5

SHELL 2,846 195,233.3 0.1199 3,794.5 7,760

Cylinder #2 (top) 1,746 195,233.3 0.1602 5,289.4 12,521.2

Legs #1 0 199,948.0 0.0078 6,203.4 22,795.1

Cylinder #2 (bottom) 1,746 195,233.3 0.1602 533.1 224.6

Transition #1 1,746 195,233.3 * 520.4 211.3

Cylinder #3 825 195,233.3 0.0000 3.3 0.3

*Moment of Inertia I varies over the length of the component

Vertical Acceleration Term, VAccel


Factor is applied to dead load.
Compressive Side: = 1.0 + VAccel
VAccel Term is:
greater of (Force Mult * Base Shear / Weight) or (Min. Weight Mult.)
Force multiplier = 0.3333 Minimum Weight Multiplier = 0.2000
Force Mult * Shear
Condition Base Shear ( N) Weight ( kg) VAccel
Weight
Operating, Corroded 35,407.1 32,822.9 0.0367 0.2
Operating, New 35,407.1 32,822.9 0.0367 0.2
Empty, Corroded 6,205.4 5,752.5 0.0367 0.2
Empty, New 6,205.4 5,752.5 0.0367 0.2

Base Shear Calculations

Operating, Corroded
Empty, Corroded

103/109
Base Shear Calculations: Operating, Corroded

Rigid structure per 1634.3, p2-21, since period of vibration = 0.016 < 0.06 .
V = 0.70 * Ca * I * W / 1.40 = 0.70 * 0.2200 * 1.0000 * 72,362.1250 / 1.4 = 7,959.83 lb (3,610.52 kg)

Base Shear Calculations: Empty, Corroded

Rigid structure per 1634.3, p2-21, since period of vibration = 0.007 < 0.06 .
V = 0.70 * Ca * I * W / 1.40 = 0.70 * 0.2200 * 1.0000 * 12,682.1699 / 1.4 = 1,395.04 lb (632.78 kg)

104/109
Wind Code

Building Code: ASCE 7-05


Elevation of base above grade 1.64 ft (0.50 m)
Increase effective outer diameter by 0.00 ft (0.00 m)
Wind Force Coefficient, Cf 0.5200
Occupancy Category (Table 1-1) II
Basic Wind Speed, V 80.00 mph (128.7480 km/h)
Importance Factor, I 1.0000
Exposure Category B
Wind Directionality Factor, Kd 0.9500
Top Deflection Limit 5.00 mm per m.
Topographic Factor, Kzt 1.0000
Enforce min. loading of 0.48 kPa Yes
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height, h 20.4298 ft (6.2270 m)
Operating, Corroded 0.2917 ft (0.0889 m)
Minimum Diameter, b
Empty, Corroded 0.2917 ft (0.0889 m)
Operating, Corroded 64.2364 Hz
Fundamental Frequency, n1
Empty, Corroded 144.4129 Hz
Operating, Corroded 0.0247
Damping coefficient, β
Empty, Corroded 0.0200

Table Lookup Values

2.4.1 Basic Load Combinations for Allowable Stress Design


Load combinations considered in accordance with ASCE
section 2.4.1:
5. D + P + Ps + W
7. 0.6D + P + Ps + W
Parameter Description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
W = Wind load

105/109
Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
Wind Pressure Calculations

Wind Deflection Report: Operating, Corroded


Elevation of Platform Total Wind Bending Deflection
Effective OD Elastic Modulus Inertia
Component Bottom above Wind Shear at Shear at Moment at at Top
(m) E (MPa) I (m4)
Base (mm) Bottom (N) Bottom (N) Bottom (N-m) (mm)

Ellipsoidal Head #1 5,246 3.71 189,400.0 * 0 1,388.2 580.3 0

SHELL 2,846 3.71 189,400.0 0.1199 0 5,653.7 9,030.6 0

Cylinder #2 (top) 1,746 3.72 189,400.0 0.1602 0 7,565.7 16,133.3 0

Legs #1 0 0 199,948.0 6.743e-05 0 8,600.9 30,799.4 0

Cylinder #2 (bottom) 1,746 3.72 189,400.0 0.1602 0 1,035.2 351 0

Transition #1 1,746 1.90 189,400.0 * 0 990 325.3 0

Cylinder #3 825 0.09 189,400.0 1.621e-06 0 8.5 0.9 0

*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded


Elevation of Platform Total Wind Bending Deflection
Effective OD Elastic Modulus Inertia
Component Bottom above Wind Shear at Shear at Moment at at Top
(m) E (MPa) I (m4)
Base (mm) Bottom (N) Bottom (N) Bottom (N-m) (mm)

Ellipsoidal Head #1 5,246 3.71 195,233.3 * 0 1,388.2 580.3 0

SHELL 2,846 3.71 195,233.3 0.1199 0 5,653.7 9,030.6 0

Cylinder #2 (top) 1,746 3.72 195,233.3 0.1602 0 7,565.7 16,133.3 0

Legs #1 0 0 199,948.0 6.743e-05 0 8,600.9 30,799.4 0

Cylinder #2 (bottom) 1,746 3.72 195,233.3 0.1602 0 1,035.2 351 0

Transition #1 1,746 1.90 195,233.3 * 0 990 325.3 0

Cylinder #3 825 0.09 195,233.3 1.621e-06 0 8.5 0.9 0

*Moment of Inertia I varies over the length of the component

Wind Pressure (WP) Calculations

Gust Factor (G¯) Calculations

Kz = 2.01 * (Z/Zg)2/α
= 2.01 * (Z/365.76)0.2857
qz = 0.613 * Kz * Kzt * Kd * V2 * I
= 0.613 * Kz * 1.0000 * 0.9500 * 35.76332 * 1.0000
= 744.8350 * Kz
WP = max[ qz * G * Cf, 0.48 kPa ]
= max[ qz * G * 0.5200, 0.48 kPa ]

106/109
Design Wind Pressures
Height Z qz WP (kPa)
Kz
(m) (kPa)
Operating Empty Hydrotest New Hydrotest Corroded Vacuum
4.6 0.5747 0.4283 0.4788 0.4788 N.A. N.A. N.A.
6.1 0.6240 0.4650 0.4788 0.4788 N.A. N.A. N.A.
7.6 0.6650 0.4956 0.4788 0.4788 N.A. N.A. N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.

Gust Factor Calculations

Operating, Corroded
Empty, Corroded

Gust Factor Calculations: Operating, Corroded

Vessel is considered a rigid structure as n1 = 64.2364 Hz ≥ 1 Hz.

z¯ = max[ 0.60 * h , zmin ]


= max[ 0.60 * 20.4298 , 30.0000 ]
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((0.2917 + 20.4298) / 309.9934)0.63))
= 0.9472
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9472) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8938

Gust Factor Calculations: Empty, Corroded

Vessel is considered a rigid structure as n1 = 144.4129 Hz ≥ 1 Hz.

z¯ = max[ 0.60 * h , zmin ]


= max[ 0.60 * 20.4298 , 30.0000 ]
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333

107/109
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((0.2917 + 20.4298) / 309.9934)0.63))
= 0.9472
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9472) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8938

Table Lookup Values


α = 7.0000, zg = 365.76 m [Table 6-2, page 78]
c = 0.3000, l = 320.0000, ep = 0.3333 [Table 6-2, page 78]
a¯ = 0.2500, b¯ = 0.4500 [Table 6-2, page 78]
zmin = 30.0000 ft [Table 6-2, page 78]
gQ = 3.40 [6.5.8.1 page 26]
gv = 3.40 [6.5.8.1 page 26]

108/109
internals

ASME Section VIII Division 1, 2017 Edition Metric


Inputs
Load Orientation Vertical Load
Elevation Above Datum 1,500 mm
Direction Angle 0.00°
Distance from Center of Vessel 0 mm
Magnitude of Force 1,000 kg
Loading Conditions
Present When Operating Yes
Included in Vessel Lift Weight Yes
Present When Vessel is Empty Yes
Present During Test Yes

109/109

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