INNER BORE SYSTEM

as an alternative method
for environtment
friendly pile
installation

Jakarta, 7 November 2017

Hotel Bidakara

PIT XXI - 2017

Inner Bore System
Pile Driver Unit
Tripoidal driving rig

Inner Bore Method

EASE Prebore Method

Inner Bore System
Drill Bit
EASE Prebore Method
Inner Bore Method

Expanded Auger Wing

Cement liquid outlet

- Cement Liquid Outlet Positioning at Bottom Auger to

Lift Soil Sedimentation
- Expanded diameter= 1.36-1.37D
Inner Bore System
Comparation method
Comparation Inner-Bore Method
Drilling Method Using hollow stem of
Spun Pile, mobilize by
auger screw
Diameter of Auger Inner Diameter of Spun
while penetrate.
Expand 1,37 x Dia. Of
spun While Create End
Socket Bulb
Foundation System Spun Pile with Bottom
End Socket Cement Milk
Applicability Soft to mid soil layer with
hard bearing layer
Bearing Design Large End Bearing
EASE Prebore Method
By drilling using auger
screw
1,25 x Diameter of Spun
Pile
Spun Pile Covered with
Soil-Cement Socket and
Root Solidification
For various soil profile
condition
Proportionally Friction &
End Bearing
Inner Bore System

Inner

Bore EASE
Inner Bore
System Pre
Method
Bore
Method
 Inner Bore Method
Piling Sequence

Set up pile to position

Drill and penetrate

spun pile

Open drill bit wing and

inject cement milk
Forming socket bulb by
continue inject cement
milk

Increase cement
milk flow pressure
Steady state while inject hi flow
cement milk Release auger
 Inner Bore Method
Piling Concept

Pile friction
contributed by existing
soil

Skin friction zone

improved by hardening

Socket A
liquid / mild cement (W/C
= 0.8) while the drill bit
Soft to Medium start to expand
Soil Layer

End bearing zone

Socket B
improved by base
hardening liquid
Zone of (W/C = 0.6)
hardening
Hard Soil Layer liquid injection
D (mm) 800 1000 1200
Dk (mm) 1090 1370 1640
Inner Bore Method
Pile Tip Socket Appearance

Appearance of pile tip withdrawn to

show cement milk form.
 Inner Bore Method
• Empirical Bearing Cap. Formula
Rall = 1/SF { α N Ap + ( β Ns Ls + g qu Lc) y } (kN)

β1 1.5 - 2
Upper section of pile
g1 g1 . qu = 15 + 0.125 qu
PILE SHAFT
Mid to bottom section of β2 3.5 - 4
pile (upper enlargement)
g2 g2 . qu = 20 + 0.4 qu

Tip of pile (bottom α 360 - 324 (sand)

enlargement)
PILE TOE 324 - 300 (clay)

α : Coefficient of pile end bearing

β : Coefficient of pile shaft friction at cohesionless soil layer
g : Coefficient of pile shaft friction at cohesive soil layer
Prebore EASE Method
Prebore EASE Method
Sequence

Inject cement
drilling
milk & Agitate
soil-cement mix Insert pile Level pile top
 Prebore EASE Method
• Empirical Bearing Capacity Units in kN
• Ru : Ultimate Bearing Capacity
• a : End Bearing Capacity Factor
→ [363 (sand) – 341 (cohesive)]
D : Dia. Of Spun Pile
• N : Average N-Value for Pile Toe
(min applicable : Sand Layer N-SPT
>
Zone with
29;
soil-cement
mix (cement Cohesive Layer N-SPT > 20)
milk injection • Ap : Cross Section Diameter of Pile
w/c=0,6)
• b;g : Shaft Bearing Resistance Factor
Zone of root
→ [b = 6.2 ; g = 0.62]
2D solidification
cement milk • Ns : Average of N-Value sandy soils
1,5D (Sand)
1,2D w/c=0,6 layer (Limited to Ns = 30)
(Cohesive) Dk : Drilling Dia. • qu : mean value of undrained shear
strength (limited to 200 kPA)
 Pile Testing
&
Project Porto
 Trial Test at Cileungsi, Bogor
- Inner Bore Method –
Soil Profile

0m

Silty CLAY

Soil Log Clayey SILT

-12.4 m
Silty CLAY
Spun Pile Dia : 800 mm
Embed Length : 16 m -16 m
Installed using Inner Bore Method Intact ROCK -16.8 m

Silty SAND
Trial Test at Cileungsi, Bogor
- Axial Load Test Result
Cycle Load Settlement
Project : Inner Bore System WIKA BETON
No.
Pile Number : BH-03
Testing Standard : ASTM D1143/07
Loading System : Kentledge
Loading Procedure
(%)
: Siklik
(mm)
I 190 Ton (50%) 3
II 380 Ton (100%) 6.35
III 570 Ton (150%) 10
IV 760 Ton (200%) 18.11
V 950 Ton (300%) 24.64
Trial Test at Cileungsi, Bogor
- Ultimate Load Interpretation

Spun Pile Dia. 800 mm

Davisson Method :
Qult = 769 Ton

Mazurkiewich Method :
Qult = 1045 Ton

Chin Method :
Qult = 1233 Ton
Inner Bore Method
– Condotel The MAJ, Dago, Bandung -

Located on upper hills of

Dago, and near main
road of dago,
construction vibration
should be maintain to
prevent hills collapsed
and damage to existing
housing.
Condotel The MAJ, Dago, Bandung
Project Location : Jl. H. Ir. Juanda, Dago Atas, Bandung
Main Contractor : WIKA Gedung
Period of Construction : (Juni – Desember) 2015
Precast Product : Inner-Bore PC Spun Pile depth 24 m and 18 m
Ø 800 mm → 70 spot
Ø 1000 mm → 113 spot
Condotel The MAJ, Dago, Bandung
-PDA Test Result
Package 1 Carolus Hospital, Salemba,
Jakarta
- Inner Bore Method -

Surrounded by existing
operated hospital
building, this project
need special attention
from vibration and noise.
 Package 1 Carolus Hospital,
Salemba, Jakarta
Project Location : Jl. Salemba Raya No. 41, Jakarta Pusat
Owner : St. Carolus Association
Period : 11 Januari 2016 s.d 10 Juli 2016
Precast Product : Inner-Bore PC Spun Pile depth 21 m/spot
Ø 800 mm → 110 spot
Ø 1200 mm → 96 spot
Innovation : PC Wall product applied as diaphragm wall
Package 1 Carolus Hospital, Salemba,
Jakarta
Original Design (306 Spot) Redesign (206 Spot)

Spun Pile Dia. 1200mm

Spun Pile Dia. 800mm

LEGEND :

= SPUN PILE Ø800MM; fc' 52Mpa; CLASS A0 (36 T.m)

= SPUN PILE Ø800MM; fc' 52Mpa; CLASS A1 (40 T.m)

= SPUN PILE Ø1200MM; fc' 52Mpa; CLASS A0 (119 T.m)

Package 1 Carolus Hospital, Salemba,
Jakarta
-Pile Elevation Design-

- Elevasi top slab basement : -9.6m

- Elevasi bottom slab basement : -10.4
s.d -11.4m
- Elevasi top of pile : -10 m
- Cut off Level tiang : -10.55m s.d -
11.25m
- Elevasi toe of pile : -21 m
 Package 1 Carolus Hospital, Salemba,
Jakarta
- Soil Profile-

prebore
Soil Log

Spun Pile Dia : 1200 mm; L=11m

Tip level depth : -21 m (prebore
12m)
Installed using Inner Bore System
Package 1 Carolus Hospital, Salemba,
Jakarta
- Axial Load Test-
Cycle
Project Load
: Rumah Sakit St. Carolus Salemba
Pile Number : 98 C74
Settlement
Testing Standard : ASTM D1143/07
No.
Loading System
Loading Procedure
: Kentledge
: Siklik

(%) (mm)
I 230 Ton (50%) 2.9
II 460 Ton (100%) 5.35
III 690 Ton (150%) 10
IV 920 Ton (200%) 18.14
Package 1 Carolus Hospital, Salemba,
Jakarta
- VWSG Result -

Due to
prebore until
-12m with
diameter
auger same as
spun
diameter
Package 1 Carolus Hospital, Salemba,
Jakarta
- Ultimate Load Interpretation-

Spun Pile Dia. 1200 mm

Davisson Method :
Qult = 954 Ton

Mazurkiewich Method :
Qult = 1081 Ton

Chin Method :
Qult = 1333 Ton
Centra Promenade Aston Hotel,
Sumatra Barat
- Inner Bore Method -
Project Location : Jl. Kp. Nias II Belakang,
Padang Sumatera Barat.
Owner : PT Griya Cipta
Optimal
Period : (April – Agustus) 2016
Precast Product : Inner-Bore PC Spun
Pile depth 24 m.
Ø 1200 mm → 145 spot.
 Centra Promenade Aston Hotel,
Sumatra Barat

Existing Fail Bored Pile

Bored Pile
Ø 1200 mm
H = (-18m)
153 Spot

Spun Pile Insert and Replacement

Previosly Construct by Bored Inner-Bore Method

Pile, But PDA test & PIT test Ø 1200 mm
result shown more than 90%
are not pass specification. H = (-24m)
145 Spot
 Coal Fired Power Plant 2 x 1000 MW, Batang, Cent. Java
- Prebore EASE Method -

Project Soil condition consist of Weathered

Soil such as Clay, Siltstone, and Sand Stone
with Hard layer consist of Conglomerate Layer,
Various depth of hard layer make conventional
hammer driving hard to control, so all the pile
applied by using EASE prebore and no risk of
pile crack.
Coal Fired Power Plant 2 x 1000 MW,
Batang, Cent. Java
- Soil Profile -
Dia. of spun pile : 600 mm;
Class A; fc’ 72 Mpa; L=17m

15,8 m Cement milk

Clayey
and soil mix
Siltstone
layer

Sandy
Conglomerate 1,2 m Injected by
layer cement milk
0,9 m
Drilling diameter : 750 mm
Coal Fired Power Plant 2 x 1000 MW,
Batang, Cent. Java
- Cyclic Axial Compressive Test-

Cycle Load Settlement

No.
(%) (mm)
I 140 Ton (50%) 2.53
II 280 Ton (100%) 6.33
III 420 Ton (150%) 12.46
IV 560 Ton (200%) 20.50
Coal Fired Power Plant 2 x 1000 MW,
Batang, Cent. Java
- Load Transfer Curves from VWSG Instrument
Load Transfer Curves
At 4Th Cycle Applied Load (Ton)
0 100 200 300 400 500 600
0

4
VWSG Elevation (m)

10

12

14

16

18

Load 1 Load 2 Load 3 Load 4 Load 5

Coal Fired Power Plant 2 x 1000 MW,
Batang, Cent. Java
- Cyclic Lateral Load Test Cyclic lateral load test
28 Ton Estimate Ultimate Lateral Load
Pile Retaining Wall using
Inner Bore System
Inner Bore Method
– North Capital Integrated Coastal Development, Kalibaru,
Jakarta
Inner Bore Method
– Pile Retaining Wall for PC Wall Pile
 Piling Service Division
Gedung JW54,
JL. Jatiwaringin Raya No.54
Pondok Gede, Bekasi
marketing@wika-beton.co.id

PIT XXI - 2017