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METHOD STATEMENT
FOR POST-TENSIONING WORKS
METHOD STATEMENT FOR POST-TENSIONING WORKS
COLOMBO CITY CENTRE PROJECT, SRI LANKA
-- For Approval --
Content Page
General 1
Materials 2–3
Stressing 6–8
Cutting of Strands 8
Patching of Recess 9
Grouting 9 – 12
METHOD STATEMENT FOR UPS Revision: 0
POST – TENSIONING SYSTEMS Issued: 29-Jan-2016
Appendices Page
1. General
3. Materials
3.1 PC Strands
Strands 0.50”
Nominal Diameter 12.7mm
Nominal Area 98.71mm²
Nominal Weight 0.775kg/m
Tensile Strength 1860N/mm2
Modulus of Elasticity 195kN/mm
Min Breaking Load of Strand 183.7kN
International Standard Used ASTM A416
3.2 Sheathings
The flat sheathings with internal width from 75mm to 90mm have
been widely used in UPS Flat anchorage systems.
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METHOD STATEMENT FOR UPS
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POST – TENSIONING SYSTEMS
Page: 3
3.3 Anchorages
The types of anchorage used are Flat Anchorage (FA), Plate
Anchorage and Bond Head (Dead End) Anchorage. The various
types of anchorage are available to serve the different
requirement of the projects. The purpose of the anchorage is
transferring the tendon force to the concrete structure after the
strands are stressed.
8. Stressing
9. Cutting of Strands
Cut the protruding strands (Stressing length) to a minimum of
10mm from the wedge plate. Cutting of strand shall not
commence unless the consultant has approved the stressing
result.
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METHOD STATEMENT FOR UPS
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POST – TENSIONING SYSTEMS
Page: 9
11. Grouting
Fluidity
Compressive strength
Ø 152 3
280 10
60 3
Ø 10 0.1
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METHOD STATEMENT FOR UPS
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POST – TENSIONING SYSTEMS
Page: 11
APPENDIX A.1:
TYPICAL DETAILS
ALTERNATIVE 1
ALTERNATIVE 2
Int Ref: Rev 11, 15/03/14
ALTERNATIVE 3
TYPICAL TRIMMER DETAIL FOR STRESSING POCKET TYPICAL TRIMMER BAR FOR SLAB OPENING
Int Ref: Rev 11, 15/03/14
GN-06 0
WIDTH OF BEAM
MIN. CLEARANCE SEE SCHEDULE
DEPTH OF BEAM
Int Ref: Rev 11, 15/03/14
DRAWING TITLE:
TYP. ANCHORAGE DETAILS FOR
EDGE BEAMS WITH TWO LAYERS OF
REBARS
DRAWING NO:
EB - SK - 01
Int Ref: Rev 11, 15/03/14
DRAWING TITLE:
TYP. ANCHORAGE DETAILS FOR EDGE BEAMS
@ MAIN TOP REINFORCEMENT LAPPING POINT
DRAWING NO:
EB - SK 02
200\XTYP. 300 100 200\XTYP.
100 200
200\XTYP.
200\XTYP.
300
200\XTYP.
100 100
300
Int Ref: Rev 11, 15/03/14
DRAWING TITLE:
TYPI. ARRANGEMENT FOR WELDED
WIRE MESH LAPPING DETAILS (DETAIL 1)
DRAWING NO:
WML - SK - 01
300
300
300
300 100
200\XTYP.
200\XTYP.
300
200\XTYP.
100 100
300
Int Ref: Rev 11, 15/03/14
DRAWING TITLE:
TYPI. ARRANGEMENT FOR WELDED WIRE
MESH LAPPING DETAILS (DETAIL 2)
DRAWING NO:
WML - SK - 02
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METHOD STATEMENT FOR UPS
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Page: A.2 - 1
APPENDIX A.2:
APPENDIX A.3:
IHS
Types of Jack
CH 258 DA
UTS
No of strands 75% 76% 80%
1 42.3 42.8 45.1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Piston Area (mm2) 3325
Jack Loss 2%
Strand Ext. in Jack Negligible
STRESSING PRESSURE OF JACK
All pressure indicated above is in Mpa
For conversion to Bar = Mpa x 10
UTS = Ultimate Tensile Strength
Strand extension outside the jack due to barrel or extension rings to be added separately
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METHOD STATEMENT FOR UPS
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APPENDIX A.4:
OK
A B
X < -17%
-17% ≤ X < -8% +17% ≥ X > 8%
X > +17%
Detension and Pressure Holding Test
re-stress the tendon (Hold Final Pressure for 15s)
Average Deviation per pour / Average Deviation per pour Detension and
over beam section within ± 8% / over beam section < 8% re-stress the tendon
Drop in Pressure ≤ 3MPa Drop in Pressure > 3MPa
Within ± 8% - 17% ≤ x < -8% X < -17%
OK
See (i)
OK A See (i) Stress the tendon with X < Average Deviation per Average Deviation per Within ± 8% X > + 17%
- 8% to max of 80% UTS pour / over beam section pour / over beam section
within ± 8% > 8%
OK See (i)
OK See (i)
Note : ( i ) The Engineer shall be informed and consulted for more thorough investigation and design check.
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METHOD STATEMENT FOR
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FORM S602/05 (REV 1 - 01/11/10)
Page 1 of 2
TENDON STRESSING REPORT (FLAT ANCHORAGE -FA)
Site Measurement
Stressing Date :
Project : SAMPLE
JACK MODEL: CH 258-DA
Location : SAMPLE SERIAL NO: CH-258-5
Sheet 1 of 2 PRESSURE GAUGE S/N: 7
GAUGE PRESSURE : 42.0MPa (75%UTS)
Tendon Tolerence of elongation Measured Elongation + 6mm
No. -8% +8% A a B b C c D d E e
59 54 64 59 62 61 63
60 55 65 60 61 63 59
61 60 70 65 68 64
62 64 76 70 72 72 68
63 54 64 59 61 60 57
64 54 64 59 59 60 55
65 52 60 56 56 53 52
66 52 60 56 59 61 58
67 103 121 112 116 115
68 103 121 112 120 121
69 106 124 115 118 112 115
70 101 119 110 111 120 111
71 87 103 95 102 102 98
72 100 118 109 103 103 103
73 104 122 113 120 121 119
74 116 136 126 132 136
75 118 138 128 130 133
76 110 130 120 122 123 119
77 103 121 112 118 111 113
78 103 121 112 118 117 109
79 100 118 109 110 120 120
80 99 117 108 116 112 114
81 112 132 122 124 125
82 120 140 130 131 130
Average
Remarks : 3.17
Deviation (%)
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METHOD STATEMENT FOR UPS
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APPENDIX A.5:
Characteristics
Functionality • Allows shrinkage compensation through a gaseous expansion system
• Low water/cement ratio increase fluidity for easy placement
• Plasticisation giving low permeability and higher durability
• Iron-free eliminating stain, corrosion and rust expansion
• Chloride-free permitting for use in contact with reinforced steel
Area of use
• Bed grouting
• Grouting of post-tensioned cable duct
• Grouting joints of precast concrete units
• For void filling and general repair work
• For non-shrink infilling and jointing
Technical data
Data Criteria Test Standard Value Unit
2
Compressive strength @ 28 days* ASTM C109 : 92 50 N/mm
Flow consistency BS EN 447 : 96 ≤25 secs
Bleeding @ 3hrs BS EN 447 : 96 <2.0 %
Mix design
Cement : 50 kg
Water : 20 - 22.5 litres
StoCrete AEG : 200 grams
Approx. yield : 35 - 36 litres
* Strength will varies on different brand of cement used
The values stated are average values. Due to the use of natural raw material in our
products, the actual value determined on an individual delivery may deviate slightly,
without compromising product suitability.
Application
Substrate preparation Concrete surfaces or duct to be grouted must be sound, clean and free from oil, grease,
laitance or any other loose adhering particles. Pre-wet before grouting.
Material preparation For best result of mixing, always use mechanically powered grout mixer.
Place the required amount of water into the mixer.
With the mixer running, slowly add in the neat cement (and sand, if required) and mixed
until even consistency, then add-in StoCrete AEG. Do not overdose StoCrete AEG as it
will increase expansion and cause frothing.
Mix continuously for approximately 3 mins until a smooth, even consistency is obtained.
Cleaning of tools Tools can be cleaned immediately after use with water.
Delivery
Colour Grey
Packing StoCrete AEG is available in 20kg bag. Each bag contains 100 x 200 grams satchet.
Storage
Storage life/conditions The shelf life of StoCrete AEG is approximately 6 months if stored in cool dry conditions.
Special notes
Safety Precautions After full curing, StoCrete AEG is physiologically harmless. For best protection, wear
gloves and goggles while working. Splashes of grout to the skin or eyes should be
washed off immediately with clean water. In the event of prolonged irritation, seek
medical advice.
Technical Support Please consult Sto Technical Service Department or the local sales office for further
information and any site assistance required.
Disclaimer Sto Products are guaranteed against defective materials and manufacture and are
sold subject to its standard terms and conditions. Whilst efforts are made to ensure
that any advice, recommendation, specification or information STO SEA may give is
accurate and correct, it cannot accept any liability either directly or indirectly arising
from the use of its products as it has no direct or continuous control over where or how
the products are applied, whether or not in accordance with any advice, specification,
recommendation or information given by it. If any product fails to conform, STO SEA
will replace the product at no cost to the buyer. Replacement of any products shall be
the sole and exclusive remedy available and buyer shall have no claim for incidental
or consequential damages. Any warranty claim must be made within six months from
the date of the claimed breach. Buyers shall be solely responsible for determining the
suitability of products for their intended use.
APPENDIX A.6:
PROJECT : DATE :
LOCATION:
REMARKS :
NAME : NAME :
DESIGNATION : DESIGNATION :
DATE : DATE :
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METHOD STATEMENT FOR UPS
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Page: A.6 - 3
PROJECT : DATE :
LOCATION:
(b) Jack no
REMARKS :
NAME :
NAME :
DESIGNATION :
DESIGNATION :
DATE :
DATE :
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PROJECT : DATE :
LOCATION:
CHECKED
If NO, DATE
AND
ITEMS TO CHECK WHEN DEFECT REMARKS
CONFORMED
IS RECTIFIED
? (YES / NO)
REMARKS :
NAME :
NAME :
DESIGNATION :
DESIGNATION :
DATE :
DATE :
WITNESSED BY
NAME:
DESIGNATION:
DATE:
UTRACON OVERSEAS PTE LTD (SRI LANKA BRANCH)
7A, N.J.V. Cooray Mawatha, Rajagiriya, Sri Lanka.
Tel : +94 112877446 Fax : +94 112877442
E-Mail : utraconlk@utracon.com Website : www.utracon.com