You are on page 1of 17

Service Letter SL09-502/SBJ

Action code: WHEN CONVENIENT

Laying up vessels
Updated recommendations

SL09-502/SBJ
January 2009

Concerns
Owners and operators of MAN B&W
two-stroke MC/MC-C, ME/ME-C and
ME-B marine diesel engines

Dear Sirs

Lately, we have received requests from shipowners about instructions


for laying up vessels temporarily.

For this purpose, we have updated Recommendation No. 0743350-6,


which is enclosed. The recommendation has been updated to cover
laying-up of all MAN B&W low speed MC/MC-C, ME/ME-C and ME-B
engine types.

If you have any questions or inquiries regarding the recommendations,


please contact our Operation Department at leo@mandiesel.com

Yours faithfully

Mikael C Jensen Stig B Jakobsen


Vice President, Engineering Senior Manager, Engineering

Encl.

Head office (& postal address) PrimeServ Production Forwarding & Receiving MAN Diesel
MAN Diesel Teglholmsgade 41 Teglholmsgade 35 Teglholmsgade 35 Branch of MAN Diesel SE, Germany
Teglholmsgade 41 2450 Copenhagen SV 2450 Copenhagen SV 2450 Copenhagen SV CVR No.: 31611792
2450 Copenhagen SV Denmark Denmark Denmark Head office: Teglholmsgade 41
Denmark Phone: +45 33 85 11 00 Phone: +45 33 85 11 00 Phone: +45 33 85 11 00 2450 Copenhagen SV, Denmark
Phone: +45 33 85 11 00 Fax: +45 33 85 10 49 Fax: +45 33 85 10 17 Fax: +45 33 85 10 16 German Reg.No.: HRB 22056
Fax: +45 33 85 10 30 PrimeServ-cph@mandiesel.com manufacturing-dk@mandiesel.com Amtsgericht Augsburg
mandiesel-cph@mandiesel.com
www.mandiesel.com MAN Diesel – a member of the MAN Group
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 1 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20051207 PRR FLK 0
20070502 PRR CAA Z3 0(HQJLQHW\SHVDGGHGLQVHFWLRQ&RQQHFWLRQRIGHKXPLGL¿HU 1
20080422 PRR Z3 ,QVHFWLRQ3URWHFWLRQRIHOHFWURQLFHTXLSPHQWDGGHG 2
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

This document is valid for existing engine types on order as of the date of this document:

MC, MC-C, ME, ME-C, ME-B.


ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

Contents

6FRSHDQG¿HOGRIDSSOLFDWLRQ
3ULRUWROD\LQJXS
(QJLQHURRPDQGFRQWUROURRP
0DLQHQJLQHSUHVHUYDWLRQ
3UHVHUYDWLRQPDLQWHQDQFH
3URWHFWLRQRIHOHFWURQLFHTXLSPHQW
7XUERFKDUJHUSUHVHUYDWLRQ
6WDUWLQJWKHPDLQHQJLQHDIWHUWKHOD\LQJXSSHULRG

6FRSHDQG¿HOGRIDSSOLFDWLRQ

7KLVUHFRPPHQGDWLRQGHDOVZLWKWKHSURFHGXUHIRUOD\LQJXSYHVVHOVIRUDQXQVSHFL¿HGSHULRG
ZKHUHTXDOL¿HGVXSHUYLVLRQLVUHTXLUHGIRUWKHHQJLQHURRPDQGWKHHQJLQHV
'XULQJ WKH OD\LQJXS SHULRG LW LV DQWLFLSDWHG WKDW WKH DX[LOLDU\ HQJLQHV ZLOO FRQWLQXH WR
JHQHUDWH HOHFWULFDO SRZHU DQG PRVW OLNHO\ RSHUDWH RQ KHDY\ IXHO RLO UHTXLULQJ SUHKHDWLQJ
&RQVHTXHQWO\WKHDX[LOLDU\ERLOHUPXVWEHRSHUDWLQJDQGZLWKLWDYDLODELOLW\RINHHSLQJWKH
PDLQHQJLQHKLJKWHPSHUDWXUH +7 V\VWHPKHDWHG
7KHUHFRPPHQGDWLRQVVKRXOGEHXVHGDVJXLGDQFHRQO\'HYLDWLRQVIURPWKHVHUHFRPPHQGDWLRQV
PD\DSSO\GHSHQGLQJRQWKHSLSHV\VWHPVHQJLQHW\SHVHWF
Note! :HVWURQJO\UHFRPPHQGPDNLQJDOD\LQJXSFKHFNOLVWWRHQVXUHWKDWOD\LQJXS 
 PDLQWHQDQFHGLYHUWLQJIURP³QRUPDO´SRUWVWD\URXWLQHVLVSHUIRUPHGFRUUHFWO\GXULQJ
 WKHOD\LQJXSSHULRGDQGSULRUWRWKH¿UVWHQJLQHVWDUWDIWHUWKHOD\LQJXSSHULRG
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 2 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

2. Prior to laying-up

2.1 Before stopping the engine


Fuel system
2SHUDWHWKHPDLQHQJLQHRQ0'2 0DULQH'LHVHO2LO DWIXOOORDGIRURQHKRXURUDWPLQLPXP
ORDGIRUWZRKRXUVEHIRUHOD\LQJXSE\IROORZLQJWKHEHORZVWHSV
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

‡ )ROORZWKHFKDQJHRYHUSURFHGXUHIRUFKDQJLQJIURP+HDY\)XHO2LO +)2 WR


MDO.
‡ :KHQWKHFKDQJHRYHULVFRPSOHWHRSHUDWHWKHPDLQHQJLQHRQ0'2DWIXOOORDG
IRURQHKRXURUDWPLQLPXPORDGIRUWZRKRXUVWRÀXVKRXWKHDY\IXHORLOIURP
WKHLQMHFWLRQSXPSVKLJKSUHVVXUHSLSHVDQGIXHOLQMHFWRUVDQGWRFOHDQWKHH[KDXVW
V\VWHP
Turbocharger
‡ 6RIWEODVWFOHDQWKHWXUELQHVLGH
‡ :DWHUZDVKWKHWXUELQHVLGH LIWXUELQHVKDIWYLEUDWLRQVDUHREVHUYHGGXULQJVSHHGLQFUHDVH
DIWHUWKHGU\LQJSHULRGFRQWLQXHZDWHUZDVKLQJ
,IQHFHVVDU\6RIWEODVWFOHDQWKHWXUELQHVLGHDJDLQ
‡ &OHDQWKHFRPSUHVVRUZKHHOE\ZDWHUZDVKLQJ
Scavenge air cooler
‡ &OHDQWKHVFDYHQJHDLUFRROHUDLUVLGHDVGHVFULEHGLQWKHLQVWUXFWLRQPDQXDO
2.2 After stopping the engine
.HHSWKHPDLQOXEULFDWLQJRLOSXPSVDQGWKHMDFNHWFRROLQJZDWHUSXPSUXQQLQJIRUDERXW
 PLQXWHV DIWHU VWRSSLQJ WKH HQJLQH7KLV ZLOO SUHYHQW RYHUKHDWLQJ RI WKH SLVWRQ WRS DQG
FRPEXVWLRQFKDPEHU
(QVXUHWKDWWKHYDOYHVIRUWKHIXHORLOLQOHWSLSHDQGIXHORLORXWOHWSLSHIURPWKHPDLQHQJLQH
DUHFORVHGDQGWKHE\SDVVYDOYHLVRSHQ
7KHIXHORLOV\VWHPRQWKHPDLQHQJLQHLVQRZ¿OOHGZLWK0DULQH'LHVHO2LO
6HFXUHWKHFORVHGYDOYHVLQORFNHGSRVLWLRQWRSUHYHQWIDXOW\RSHUDWLRQGXULQJWKHOD\LQJXS
SHULRG
&ORVHWKHEDOOVKXWRIIYDOYHVIRUHDFKIXHORLOSXPSLQWKHIXHORLOSXPSLQOHWOLQH
7KHUHPDLQLQJIXHORLOV\VWHPVXSSO\LQJWKHDX[LOLDU\HQJLQHVFDQWKHQRSHUDWHFRQWLQXRXVO\
RQ0'2RUEHFKDQJHGRYHUWRRSHUDWHRQ+)2
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 3 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

We DO NOTUHFRPPHQGRYHUKDXOLQJDQGUHLQVWDOOLQJWKHIXHOLQMHFWRUVRQHE\RQHIRUWKH
IROORZLQJUHDVRQV
‡ 2YHUKDXORIIXHOLQMHFWRUVZLWKRXWHQJLQHRSHUDWLRQVKRUWO\DIWHUZLOOLQFUHDVHWKHULVNRI
WUDSSLQJDLULQWKHV\VWHP7UDSSHGDLUFDXVHVLQWHUQDOFRUURVLRQ
‡ 7KHIXHOLQMHFWRUVFDQRQO\EH¿OOHGZLWKRLODIWHUUHLQVWDOODWLRQE\RSHQLQJWKHEDOOYDOYH
LQWKHLQMHFWLRQSXPSLQOHWOLQH,IWKHIXHORLOIHHGDQGFLUFXODWLRQV\VWHPLVFRPPRQIRU
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

DX[LOLDU\HQJLQHVDQGWKHPDLQHQJLQH+)2RSHUDWLRQRIWKHDX[LOLDU\HQJLQHVZLOOFDXVH
WKLVIXHOPHGLDWR¿OOWKHMXVWRYHUKDXOHGLQMHFWRUVRIWKHPDLQHQJLQH
‡ $Q\OHDNVIROORZLQJLQMHFWRURYHUKDXORUUHLQVWDOODWLRQPD\QRWEHGLVFRYHUHGGXULQJWKH
OD\LQJXSSHULRG7KHQRQUHWXUQYDOYHORFDWHGLQWKHUHFLUFXODWLRQOLQHIURPHDFKVHWRI
IXHOLQMHFWLRQYDOYHVLVH[SHFWHGWRPDNHDWLJKWFORVLQJEXWLQFDVHRIDOHDNWKHFORVHG
EDOOVKXWRIIYDOYHLQWKHIXHORLOSXPSLQOHWOLQHZLOOSUHYHQW+)2WR¿OOWKHIXHOLQMHFWRUV
GXULQJWKHOD\LQJXSSHULRG

3. Engine room and control room

.HHSLQJWKHUHFRPPHQGHGWHPSHUDWXUHVDQGKXPLGLW\LQWKHHQJLQHURRPDQGWKHFRQWURO
URRPZLOOSURYLGHWKHEHVWSUHVHUYDWLRQRIWKHPHFKDQLFDODQGHOHFWURQLFHTXLSPHQW
3.1 Engine room
5RRPWHPSHUDWXUH 0LQƒ&
+XPLGLW\  %HORZ5+LISRVVLEOH
.HHSZHOOYHQWLODWHG
3.2 Control room
5RRPWHPSHUDWXUH ƒ&
+XPLGLW\  5+
$LUFRQGLWLRQ 3HUPDQHQWO\RQ

4. Main engine preservation

0DLQHQJLQHSUHVHUYDWLRQPXVWEHSHUIRUPHGLPPHGLDWHO\DIWHUOD\LQJXSWKHYHVVHO
3UHVHUYDWLRQPDLQWHQDQFHPXVWEHSHUIRUPHGUHJXODUO\GXULQJWKHHQWLUHOD\LQJXSSHULRG
7KHDX[LOLDU\HQJLQHVDQGERLOHUVKRXOGEHRSHUDWLQJGXULQJWKHOD\LQJXSSHULRG
8VHWKHZDVWHKHDWIURPWKHDX[LOLDU\HQJLQHKLJKWHPSHUDWXUH +7 FRROLQJZDWHUV\VWHP
DGGLWLRQDOO\WKHSUHKHDWHUWRNHHSWKHPDLQHQJLQHSHUPDQHQWO\ZDUP
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 4 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

4.1 Preservation oil


$OO ODUJHU RLO FRPSDQLHV RIIHU XVDEOH SUHVHUYDWLRQ RLOV 6RPH H[DPSOHV DUH OLVWHG EHORZ
2WKHUSUHVHUYDWLRQRLOVZLWKFRUUHVSRQGLQJTXDOLWLHVFDQEHXVHG
,WLVRIWKHXWPRVWLPSRUWDQFHWKDWWKHSUHVHUYDWLRQRLOVFDQEHGLVVROYHGLQWKHPDLQOXEULFDWLQJ
RLOZLWKRXWGDPDJLQJWKHSURSHUWLHVRIWKHOXEULFDWLQJRLO3OHDVHFRQWDFW\RXUPDLQOXEULFDWLRQ
RLOVXSSOLHUIRUUHFRPPHQGDWLRQV
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

(VVR5XVW%DQ
7HFW\O&
0RELODUPD
'LQLWURO
%33URWHFWLYHRLO
&KHYURQ(3,QGXVWULDORLO
6KHOO(QVLV(QJLQH2LO6$(:
4.2 Main lubricating oil system
6WDUWWKHPDLQOXEULFDWLQJRLOSXUL¿HUDQGWKHSXUL¿HUSUHKHDWHUKRXUVEHIRUHWXUQLQJRIWKH
FUDQNVKDIW.HHSWKHPDLQOXEULFDWLQJRLOSXPSVUXQQLQJZKLOHWXUQLQJ
6WDUWWKHPDLQOXEULFDWLQJRLOV\VWHPKRXUVEHIRUHWKHPRQWKO\WXUQLQJRIWKHFUDQNVKDIW
.HHSWKHOXEULFDWLQJRLOV\VWHPUXQQLQJZKLOHWXUQLQJ
+HDWLQJRIWKHOXEULFDWLQJRLOLVQRWUHTXLUHGGXULQJWKHOD\LQJXSSHULRG
2QFHDPRQWKDIWHUVWRSSLQJWKHSXUL¿HUDQDO\VHDOXEULFDWLQJRLOVDPSOHIRUZDWHUFRQWHQW
0$1'LHVHOV¶XSSHUOLPLWLV $QDO\VHRQERDUGDQGNHHSDUHFRUGRIWKHZDWHUFRQWHQW
OHYHO
$VDQDOWHUQDWLYHLWLVUHFRPPHQGHGWRXVHDODERUDWRU\WRDQDO\VHWKHRLOVDPSOHVIRUZDWHU
FRQWHQW
4.3 Separate camshaft lubricating oil system and hydraulic power supply oil system
2QFHDPRQWKDIWHUVWRSSLQJWKHSXUL¿HUDQDO\VHDOXEULFDWLQJRLOVDPSOHIRUZDWHUFRQWHQW
0$1'LHVHOV¶XSSHUOLPLWLV $QDO\VHRQERDUGDQGNHHSDUHFRUGRIWKHZDWHUFRQWHQW
OHYHO
$VDQDOWHUQDWLYHLWLVUHFRPPHQGHGWRXVHDODERUDWRU\WRDQDO\VHWKHRLOVDPSOHVIRUZDWHU
FRQWHQW
4.4 Cylinder Oil lubricators
6KXWRIIWKHF\OLQGHURLOLQOHWVXSSO\WRWKHOXEULFDWRU V 
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 5 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

4.5 Exhaust valves


.HHSWKHH[KDXVWYDOYHVFORVHGGXULQJWKHHQWLUHOD\LQJXSSHULRG
2QFHDPRQWKRSHUDWHWKHH[KDXVWYDOYHVE\RSHQLQJDQGFORVLQJWKHYDOYHVSLQGOHDFRXSOH
RIWLPHV
2SHQWKHH[KDXVWYDOYHVRQHE\RQHE\SXQFWXULQJWKHDLUVSULQJFKDPEHU UHPRYHWKHDLU
VXSSO\OLQHDQGSXQFWXUHWKHQRQUHWXUQYDOYH .HHSWKHH[KDXVWYDOYHVSLQGOHRSHQIRUD
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

PLQLPXPRIWZRPLQXWHVWRDOORZWKHV\VWHPRLOWR¿OOWKHORZHUSDUWRIWKHDLUVSULQJFKDPEHU
WKLVRLOZLOOOXEULFDWHWKHVXUIDFHRIWKHFKDPEHUDVWKHYDOYHZLOOFORVHDWUHFRQQHFWLRQRI
WKHVSULQJDLUVXSSO\SUHYHQWLQJGDPDJHWRWKHDLUSLVWRQVHDOLQJULQJ 7KHOXEULFDWLQJRLO
SXPSVPXVWEHUXQQLQJGXULQJWKLVSURFHGXUH
4.6 Mechanical governor
)ROORZWKHJRYHUQRUPDQXIDFWXUHU¶VSUHVHUYDWLRQLQVWUXFWLRQV
,I QR SUHVHUYDWLRQ LQVWUXFWLRQV DUH DYDLODEOH WKH IROORZLQJ LQVWUXFWLRQV FDQ EH XVHG IRU
JXLGDQFHRQO\
([FKDQJH WKH OXEULFDWLQJ RLO LQ WKH JRYHUQRU ZLWK QHZ OXEULFDWLQJ RLO ZLWK VDPH SURSHUW\
VSHFL¿FDWLRQV
4.7 Reciprocating parts on the outside of the engine
$SSO\ UXVW SUHVHUYDWLRQ RLO RQWR DOO UHFLSURFDWLQJ SDUWV RQ WKH RXWVLGH RI WKH HQJLQH IXHO
LQGH[URGV9,7LQGH[URGVDQGIXHOUDFNOLQNVHWF 
4.8 Outside machined surfaces
$SSO\7HFW\O&RQWRDOOPDFKLQHGVXUIDFHVRQWKHRXWVLGHRIWKHHQJLQH
4.9 Pneumatic system, safety air and control air
'UDLQ WKH V\VWHP IRU DQ\ FRQGHQVDWH ZDWHU 7R HQVXUH SURSHU IXQFWLRQ RI WKH YDULRXV
FRPSRQHQWVLQWKHSQHXPDWLFPDQRHXYULQJV\VWHPWKHFRQWURODLUVXSSO\WRWKHHQJLQHPXVW
EHRSHUDWLQJFRQWLQXRXVO\
4.10 Cooling water system for air cooler
,IWKHDLUFRROHULVFRROHGE\VHDZDWHUZHUHFRPPHQGFORVLQJWKHVHDZDWHULQOHWDQGRXWOHW
YDOYHVWRWKHFRROHUDQGGLVPDQWOLQJWKHSLSHVWRWKHFRROHU
&RQQHFW KRVHV IRU IUHVK ZDWHU ÀXVKLQJ WR WKH ÀDQJHV RI WKH FRROHU
:KHQWKHFRROHUKDVEHHQÀXVKHGVXI¿FLHQWO\ZLWKIUHVKZDWHU¿OOWKHFRROHUZLWKIUHVKZDWHU
ZLWKUXVWLQKLELWRUDGGHGDQGVHDORIIWKHÀDQJHV
4.11 Jacket cooling water system.
.HHS WKH MDFNHW FRROLQJ ZDWHU V\VWHP SUHKHDWHG WR NHHS WKH PDLQ HQJLQH ZDUP 8VH WKH
ZDVWHKHDWIURPWKHDX[LOLDU\HQJLQHKLJKWHPSHUDWXUH +7 FRROLQJZDWHUV\VWHPDQGRUWKH
SUHKHDWHUWRNHHSWKHPDLQHQJLQHSHUPDQHQWO\ZDUP
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 6 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

3LVWRQURGVWXI¿QJER[HV
&OHDQWKHVFDYHQJHDLUFRPSDUWPHQWVXQGHUQHDWKWKHOLQHUVDQGWKHDLUUHFHLYHULWVHOIVKRUWO\
DIWHUOD\LQJXS7RQHXWUDOLVHDQ\FRQGHQVHGDFLGLQWKHRLOWUDSSHGLQWKHVWXI¿QJER[HVSRXU
F\OLQGHUOXEULFDWLQJRLOLQWRHDFKVWXI¿QJER[ZKLOHWXUQLQJWKHFUDQNVKDIW
4.13 Components inside the engine
:KHQ FDUU\LQJ RXW SUHVHUYDWLRQ RI WKH LQVLGH RI WKH HQJLQH NHHS WKH PDLQ OXEULFDWLQJ RLO
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

SXPSVDQGFDPVKDIWRLOSXPSV LIDQ\ UXQQLQJXQWLOWXUQLQJRIWKHFUDQNVKDIWLVFRPSOHWHG


%HIRUHFDUU\LQJRXWWKH¿UVWSUHVHUYDWLRQ2SHQXSWKHVFDYHQJHDLUUHFHLYHUDQGYHQWLODWHIRU
PLQLPXPRQHKRXU&OHDQWKHVFDYHQJHDLUFKDPEHUEHIRUHVWDUWLQJSUHVHUYDWLRQ
Preservation of the scavenge air chamber, including cylinder liners, pistons rods and
piston crowns
6SUD\SUHVHUYDWLRQRLORQWRWKHF\OLQGHUOLQHUZDOOVDQGSLVWRQFURZQWRSWKURXJKWKHVFDYHQJH
DLUSRUWVZKHQWKHSLVWRQLVLQERWWRPSRVLWLRQ
6SUD\SUHVHUYDWLRQRLORQWRWKHSLVWRQULQJVZKLOHWXUQLQJWKHFUDQNVKDIW5HSHDWRQFHIRU
HDFKF\OLQGHU)URPVWDUWWR¿QLVKRIWKLVSURFHGXUHWKHFUDQNVKDIWPXVWEHWXUQHGH[DFWO\
óUHYROXWLRQVLQDOO
6WRS OXEULFDWLQJ RLO SXPSV DQG FDPVKDIW RLO SXPSV LI DQ\  /HW WKH OXEULFDWLQJ RLO LQ WKH
FUDQNFDVHGUDLQRIIIRUPLQLPXPWZRKRXUVEHIRUHSUHVHUYDWLRQRIWKHFUDQNFDVH
Preservation inside the crankcase
6SUD\SUHVHUYDWLRQRLORQWRWKHVXUIDFHVRIWKHLQVLGHUHFLSURFDWLQJSDUWVJXLGHUDLOVFKDLQ
GULYHFKDLQZKHHOVHWF
Preservation of camshaft housing
6SUD\SUHVHUYDWLRQRLORQWRWKHFDPVKDIWLQFOXGLQJFDPVUROOHUVDQGUROOHUJXLGHV
4.14 Main engine exhaust pipe and crankcase venting pipe
&RYHUWKHPDLQHQJLQHH[KDXVWSLSHLQWKHWRSRIWKHIXQQHOGXULQJWKHOD\LQJXSSHULRGWR
SURWHFWDJDLQVWUDLQDQGGXVW
,QVHUWDEOLQGÀDQJHEHWZHHQWKHFUDQNFDVHDQGWKHFUDQNFDVHYHQWLQJSLSH
4.15 Starting Air distributor
'LVPDQWOHWKHVWDUWLQJDLUGLVWULEXWRUDQGDSSO\OLWKLXPJUHDVHRQWRRIWKHLQVLGHSDUWVIRU
SUHVHUYDWLRQ$VVHPEO\WKHVWDUWLQJDLUGLVWULEXWRUDFFRUGLQJWRWKHLQVWUXFWLRQPDQXDO
4.16 Main starting air pipe
.HHSWKHPDLQVWDUWLQJDLUSLSHGU\5HPRYHWKHHQGFRYHURIWKHSLSHLQVHUWGHKXPLGLI\LQJ
YDSRXUSRZGHULQWRWKHSLSHDQGUHPRXQWWKHHQGFRYHU
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 7 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

4.17 Exhaust gas receiver


3ODFHDEDJRINJVLOLFDJHO GHSHQGLQJRQHQJLQHVL]H DWHDFKF\OLQGHU
%ODQNRIIWKHFRQQHFWLRQEHWZHHQWKHFRPSHQVDWRUDQGWKHWXUERFKDUJHUWXUELQHLQOHWZLWKD
VWHHOSODWHRIPPWKLFNQHVV
&RQQHFWLRQDQGRSHUDWLRQRIGHKXPLGL¿HU
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

&RQQHFWDGHKXPLGL¿HUWRWKHHQJLQHZLWKÀH[LEOHKRVHVIRUGU\LQJDQGFLUFXODWLQJWKHDLU
LQWKHVFDYHQJHDLUVSDFHFUDQNFDVHWKURXJKWKUXVWEHDULQJFKDLQFDVHKRXVLQJDQGFDPVKDIW
KRXVLQJ
7KHGHKXPLGL¿HUPXVWKDYHVXI¿FLHQWFDSDFLW\WRNHHSWKHKXPLGLW\EHORZ5+XQGHU
DOOWHPSHUDWXUHFRQGLWLRQV7KHGHKXPLGL¿HUPXVWRSHUDWHFRQWLQXRXVO\
2QGDLO\EDVLVUHFRUGWKHKXPLGLW\WHPSHUDWXUHDQGKRXUFRXQWHURIWKHGHKXPLGL¿HUUHDGLQJV
LQWKHPDLQWHQDQFHORJERRN VHH¿J5HFRUGLQJVKHHW 
)RURSHUDWLRQDQGPDLQWHQDQFHRIWKHGHKXPLGL¿HUIROORZWKHPDQXIDFWXUHU¶VLQVWUXFWLRQV
0RXQW K\JURPHWHUV LQ GXPP\ FRYHUV WR PHDVXUH WKH KXPLGLW\ LQ WKH VFDYHQJH DLU VSDFH
FDPVKDIWKRXVLQJ LIDQ\ DQGFUDQNFDVHDQGWKUXVWEHDULQJFKDLQFDVH
Rev.
3
0 74 33 50 - 6.

Chg. Not.
8 (16)
Ident No.:

Page No.:
Recommendation

Revision change
/D\LQJXSRI9HVVHOV

)LJXUH'LDJUDPRIFRQQHFWLRQRIGHKXPLGL¿HU
7RWDOO\UHYLVHG
A. C.
Z3
KNS
Chk.
Replacement for Ident. No.:
393 773

A4
Size:

TOB
MAN B&W

Des.
20090114
Info No.:

Scale:

Date:
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
Rev.
3

humidity
0 74 33 50 - 6.

(%)
Chg. Not.
9 (16)

temp
(C)
Ident No.:

Page No.:

Total
hour
Recommendation

Revision change

Date
/D\LQJXSRI9HVVHOV

humidity
(%)
7RWDOO\UHYLVHG

)LJXUH5HFRUGLQJVKHHW

temp
(C)
A. C.
Z3

Total
hour
KNS
Chk.
Replacement for Ident. No.:
393 773

A4
Size:

TOB
MAN B&W

Des.

Date
20090114
Info No.:

Scale:

Date:
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 10 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

4.19 Turbocharger and exhaust pipe


%ODQNRIIWKHFRQQHFWLRQVEHWZHHQWKHH[KDXVWJDVUHFHLYHUFRPSHQVDWRUDQGWXUERFKDUJHU
WXUELQHLQOHWDQGWXUERFKDUJHURXWOHWWRWKHH[KDXVWSLSHZLWKVWHHOSODWHVRIPPWKLFNQHVV
7KH SXUSRVH RI WKHVH VWHHO SODWHV LV WR DYRLG WXUELQH VKDIW URWDWLRQ LI URWRU LV NHSW LQ WKH
KRXVLQJ DQGWRSURWHFWWKHHQJLQHIURPUDLQZDWHU LIWKHH[KDXVWV\VWHPZDWHUWUDSVIDLO DQG
GXVW)RUWXUERFKDUJHUSUHVHUYDWLRQVHHVHFWLRQ
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

%\EODQNLQJRIIWKHH[KDXVWJDVUHFHLYHUWKHUHFHLYHUEHFRPHVDFORVHGYROXPH7KLVPDNHV
WKHGHKXPLGLI\LQJSURFHVVRIWKHVLOLFDJHOPRUHHI¿FLHQW

5. Preservation maintenance

5HJXODUSUHVHUYDWLRQPDLQWHQDQFHLVQHFHVVDU\GXULQJWKHHQWLUHOD\LQJXSSHULRG
5.1 Visual inspection (weekly)
,QVSHFW WKH HQWLUH HQJLQH LQVLGH DQG RXWVLGH ZLWKRXW WXUQLQJ WKH FUDQNVKDIW WR UHYHDO DQ\
FRUURVLRQRUZDWHUFRQWDPLQDWLRQ5HPRYHVLJQVRIFRUURVLRQLIDQ\&OHDQXSDIWHUUHPRYLQJ
$SSO\SUHVHUYDWLRQRLOWRWKHLQVSHFWHGFRPSRQHQWV
,QVSHFWWKHHQJLQHFRPSRQHQWVIRUFRUURVLRQSDUWLFXODUO\F\OLQGHUOLQHUVSLVWRQURGVFURVV
KHDGJXLGHUDLOVDQGFKDLQGULYH5HPRYHVLJQVRIFRUURVLRQLIDQ\&OHDQXSDIWHUUHPRYLQJ
$SSO\SUHVHUYDWLRQRLOWRWKHLQVSHFWHGFRPSRQHQWV
,QVSHFWWKHXSSHUSDUWVRISLVWRQFURZQVSLVWRQULQJSDFNVDQGF\OLQGHUOLQHUIURPWKHLQVLGH
RIWKHVFDYHQJHDLUUHFHLYHUWKURXJKWKHVFDYHQJHDLUSRUWV
,QVSHFWWKHLQVLGHRIWKHFDPVKDIWKRXVLQJFDPVKDIWFDPVUROOHUVDQGUROOHUJXLGHV
5.2 Engine components and turning of crankshaft (monthly)
,QVSHFW WKH HQWLUH LQVLGH RI WKH HQJLQH EHIRUH VWDUWLQJ WKH PDLQ OXEULFDWLQJ RLO SXPSV DQG
FDPVKDIWOXEULFDWLQJRLOSXPSV LIDQ\ &ROGRLOKRXUVEHIRUHWXUQLQJWKHFUDQNVKDIW
7R SUHYHQW FRUURVLRQ RI HQJLQH FRPSRQHQWV ZKLFK DUH QRW GLUHFWO\ DFFHVVLEOH IRU YLVXDO
LQVSHFWLRQLHEHDULQJVMRXUQDOVF\OLQGHUOLQHUVSLVWRQULQJVHWFDQGWRDYRLGWKHFUDQNVKDIW
WRVHWWOHLQWKHVDPHSRVLWLRQWXUQWKHFUDQNVKDIWóUHYROXWLRQVRQFHDPRQWK
2SHUDWHWKHH[KDXVWYDOYHVE\RSHQLQJDQGFORVLQJWKHYDOYHVSLQGOHDFRXSOHRIWLPHV2SHQ
WKHH[KDXVWYDOYHVRQHE\RQHE\SXQFWXULQJWKHDLUVSULQJFKDPEHU UHPRYHWKHDLUVXSSO\
OLQHDQGSXQFWXUHWKHQRQUHWXUQYDOYH .HHSWKHH[KDXVWYDOYHVSLQGOHRSHQIRUDPLQLPXP
RIWZRPLQXWHVWRDOORZWKHV\VWHPRLOWR¿OOWKHORZHUSDUWRIWKHDLUVSULQJFKDPEHU WKLVRLO
ZLOOOXEULFDWHWKHVXUIDFHRIWKHFKDPEHUDVWKHYDOYHZLOOFORVHDWUHFRQQHFWLRQRIWKHVSULQJ
DLUVXSSO\SUHYHQWLQJGDPDJHWRWKHDLUSLVWRQVHDOLQJULQJ 7KHOXEULFDWLQJRLOSXPSVPXVW
EHUXQQLQJGXULQJWKLVSURFHGXUH
7KHPDLQOXEULFDWLQJRLOV\VWHPPXVWEHRSHUDWHGIRUKRXUVOXEULFDWLQJRLOSXUL¿HUVDQG
SUHKHDWHUVIRUKRXUVEHIRUHWKHFUDQNVKDIWLVWXUQHG
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 11 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

Note!6WRSWKHGHKXPLGL¿HU21/<GXULQJFUDQNFDVHLQVSHFWLRQEHIRUHWXUQLQJDQG 
 ZKHQWXUQLQJWKHFUDQNVKDIW5HVWDUWWKHGHKXPLGL¿HULPPHGLDWHO\DIWHUDSSO\LQJ
 SUHVHUYDWLRQRLODQGFORVLQJWKHFUDQNFDVHGRRUV
Preservation of the scavenge air chamber, including cylinder liners, pistons rods and
piston crowns
6SUD\SUHVHUYDWLRQRLORQWRWKHF\OLQGHUOLQHUZDOOVDQGSLVWRQFURZQVWKURXJKWKHVFDYHQJH
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

DLUSRUWVZKHQWKHSLVWRQVDUHLQERWWRPSRVLWLRQ
)LOOWKHWRSRIWKHSLVWRQFURZQVZLWKDVSHFLDOW\SHRIYDSRULVLQJSUHVHUYDWLRQRLO7KLVZLOO
SURWHFWWKHLQVLGHRIWKHF\OLQGHUFRYHUV
6SUD\SUHVHUYDWLRQRLORQWRWKHSLVWRQULQJVZKHQSDVVLQJWKHVFDYHQJHDLUSRUWVZKLOHWXUQLQJ
WKHFUDQNVKDIW
5HSHDWRQFHIRUHDFKF\OLQGHU)URPVWDUWWR¿QLVKRIWKLVSURFHGXUHWKHFUDQNVKDIWPXVWEH
WXUQHGH[DFWO\óUHYROXWLRQVLQDOO
$IWHUWKHWXUQLQJLVFRPSOHWHGVSUD\WKHSLVWRQURGVVWXI¿QJER[HVDQGWKHRXWVLGHRIWKH
F\OLQGHUOLQHUZLWKSUHVHUYDWLRQRLO
Preservation inside the crankcase
6WRSWKHPDLQOXEULFDWLQJRLOSXPSVDQGSXUL¿HUVDIWHUFRPSOHWLQJFUDQNVKDIWWXUQLQJ/HW
WKHOXEULFDWLQJRLOGUDLQRIIIRUPLQLPXPWZRKRXUV6SUD\SUHVHUYDWLRQRLORQWRWKHVXUIDFHV
RILQVLGHUHFLSURFDWLQJSDUWVJXLGHUDLOVFKDLQGULYHFKDLQZKHHOVHWF&ORVHWKHFUDQNFDVH
GRRUVWLJKWO\
Preservation of camshaft housing
,QVSHFWWKHFDPVKDIWEHIRUHVWDUWLQJWKHFDPVKDIWOXEULFDWLQJRLOSXPSVSULRUWRSUHVHUYDWLRQ
RIWKHFRPSRQHQWVLQVLGHWKHHQJLQH
,IWKHHQJLQHKDVDVHSDUDWHFDPVKDIWOXEULFDWLQJRLOV\VWHPUXQWKHFDPVKDIWOXEULFDWLQJRLO
SXPS FROGRLO WRFLUFXODWHWKHOXEULFDWLQJRLOWKURXJKWKHV\VWHPZKLOHWKHPDLQOXEULFDWLQJ
RLOSXPSVDUHUXQQLQJ KRXUV 'RQRWVWRSWKHSXPSVXQWLOWKHFUDQNVKDIWWXUQLQJSURFHGXUH
LVFRPSOHWHG
/HW WKH OXEULFDWLQJ RLO GUDLQ RII IRU PLQLPXP WZR KRXUV DIWHU VWRSSLQJ WKH OXEULFDWLQJ RLO
SXPSV'LVPDQWOHWKHFDPVKDIWKRXVLQJFRYHUVDQGVSUD\UXVWSUHYHQWLQJRLORQWRWKHFDPVKDIW
LQFOXGLQJFDPVUROOHUVDQGUROOHUJXLGHV5HPRXQWWKHKRXVLQJFRYHUV
After completing the monthly turning and preservation procedure
$IWHU VWRSSLQJ WKH SXUL¿HU DQDO\VH RLO VDPSOHV IURP PDLQ OXEULFDWLQJ RLO DQG FDPVKDIW
OXEULFDWLQJ RLO  K\GUDXOLF SRZHU VXSSO\ RLO 0(0(&0(%  IRU ZDWHU FRQWHQW 0$1
'LHVHOV¶XSSHUOLPLWLV $QDO\VHRQERDUGDQGNHHSDUHFRUGRIWKHZDWHUFRQWHQWOHYHO
$VDQDOWHUQDWLYHLWLVUHFRPPHQGHGWRXVHDODERUDWRU\WRDQDO\VHWKHRLOVDPSOHVIRUZDWHU
FRQWHQW
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 12 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

5.3 Hydraulic power supply oil system


0(0(&DQG0(%HQJLQHV

‡ 'XULQJWKHPRQWKO\UXQQLQJRIPDLQOXEULFDWLQJRLOSXPSVUXQWKHVWDUWXSSXPSV FROG
RLO IRURQHKRXUWRSUHVVXUHULVHWKHOXEULFDWLQJRLOLQWKH+36V\VWHP0DNHDYLVXDO
LQVSHFWRIWKH+36V\VWHP
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

5.4 Reciprocating parts on the outside of the engine (monthly or as required)


$SSO\ UXVW SUHVHUYDWLRQ RLO RQWR DOO UHFLSURFDWLQJ SDUWV RQ WKH RXWVLGH RI WKH HQJLQH IXHO
LQGH[URGV9,7LQGH[URGVDQGIXHOUDFNOLQNVHWF 
5.5 Outside machined surfaces (monthly or as required)
$SSO\7HFW\O&RQWRDOOPDFKLQHGVXUIDFHVRQWKHRXWVLGHRIWKHHQJLQH
5.6 Main starting air pipe (monthly or as required)
5HSODFHWKHGHKXPLGLI\LQJYDSRXUSRZGHULQWKHPDLQVWDUWLQJDLUSLSH
5.7 Exhaust gas receiver (weekly, monthly)
Weekly!
,QVSHFWWKHH[KDXVWJDVUHFHLYHU
Monthly!
5HSODFHWKHVLOLFDJHOEDJVDWOHDVWRQFHDPRQWK
'HKXPLGL¿HU GDLO\PRQWKO\
Daily!
5HFRUG WKH KXPLGLW\ WHPSHUDWXUH DQG KRXU FRXQWHU RI WKH GHKXPLGL¿HU UHDGLQJV IRU WKH
VFDYHQJHDLUVSDFHFUDQNFDVHDQGWKUXVWEHDULQJFKDLQFDVHDQGFDPVKDIWKRXVLQJ LIDQ\ LQ
WKHPDLQWHQDQFHORJERRN
,IWKHKXPLGLW\LQVLGHWKHHQJLQHH[FHHGV5+FKHFNWKHGHKXPLGL¿HU
)RURSHUDWLRQDQGPDLQWHQDQFHRIWKHGHKXPLGL¿HUIROORZWKHPDQXIDFWXUHU¶VLQVWUXFWLRQV
'LDJUDPIRUFRQQHFWLRQRIGHKXPLGL¿HUDQGUHFRUGLQJVKHHWVHH¿JDQG¿J
Monthly!
&DOLEUDWHWKHK\JURPHWHUV
5.9 Spare parts and maintenance tools (as required)
,QVSHFWVSDUHSDUWVDQGPDLQWHQDQFHWRROVUHJXODUO\
5.10 Intermediate shaft and stern tube bearings (monthly)
3ULRUWRWKHPRQWKO\FUDQNVKDIWWXUQLQJHQVXUHWKDWDOOEHDULQJVLQWKHSURSHOOHUVKDIWV\VWHP
DUHOXEULFDWHG
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 13 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

6. Protection of electronic equipment

,WLVUHFRPPHQGHGWRNHHSWKHFDELQHWVIRUHOHFWURQLFHTXLSPHQWFORVHGGXULQJWKHOD\LQJXS
SHULRGWRSURWHFWLRQDJDLQVWPHFKDQLFDOGDPDJHRIWKHHOHFWURQLFVGLUWDQGVWDWLFHOHFWULFLW\
,PSURSHUSURWHFWLRQRIWKHHOHFWURQLFHTXLSPHQWPD\FDXVHGDPDJHRUUHGXFHGOLIHWLPHRIWKH
HTXLSPHQW
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

6.1 Electronic equipment on the main engine


9DSRXUFRUURVLRQFRQWUROPXVWEHDSSOLHGLQVLGHDOOFDELQHWVIRUHOHFWURQLFHTXLSPHQW,QVWDOO
FDSVXOHVDFFRUGLQJWROLIHVSDQDQGSURWHFWLYHUDQJHRIDFDSVXOHVHH¿JXUH
$OOFDELQHWVIRUHOHFWURQLFHTXLSPHQWPXVWEHFORVHGDQGFDEOHJODQGVPXVWEHWLJKW2SHQKROHV
LQFDELQHWVPXVWEHVHDOHGDLUWLJKW
6.2 Electronic equipment in the control room
$LUFRQGLWLRQLQJPXVWEHSHUPDQHQWO\RSHUDWLQJWRNHHSWKHWHPSHUDWXUHEHWZHHQƒ&
7KHKXPLGLW\RIWKHDLUVKRXOGEHNHSWEHWZHHQ±5+
6.3 Examples of vapour corrosion control suppliers
ZZZFRUWHFYFLFRP
0RGHO&RUWHF9S&,
'HVFULSWLRQ,PSUHJQDWHGIRDPGHYLFH
6LOLFDJHOGHVLFFDQWSDFNV
ZZZ]HUXVWFRXN
0RGHO=HUXVW&DSVXOHVVHHOLIHVSDQDQGSURWHFWLYHUDQJH¿JXUH
'HVFULSWLRQ'HVLJQHGWRSURWHFWHOHFWURQLFFRPSRQHQWVLQVLGHRIHQFORVXUHV
6.4 Protection during maintenance and repair works
$OOFDELQHWVIRUHOHFWURQLFHTXLSPHQWPXVWEHFORVHGDQGKROHVVHDOHGDLUWLJKWZKHQJULQGLQJ
ZHOGLQJSDLQWLQJRUFOHDQLQJRQWKHHQJLQHRUFORVHWRWKHHQJLQHLVFDUULHGRXW
,IZHOGLQJRQWKHHQJLQHLVQHFHVVDU\WKHJURXQGFODPSFDEOHPXVWKDYHJRRGHOHFWULFDOFRQWDFW
DQGSODFHGDVFORVHWRWKHZHOGLQJDUFDVSRVVLEOH7KHZHOGLQJSRZHUVXSSO\PXVWKDYHDQ
DGHTXDWHHDUWKLQJGHYLFH
Rev.
3
0 74 33 50 - 6.

Chg. Not.
14 (16)
Ident No.:

Page No.:
Recommendation

Revision change
/D\LQJXSRI9HVVHOV

7RWDOO\UHYLVHG
A. C.
Z3
KNS
Chk.
Replacement for Ident. No.:
393 773

A4

)LJXUH
Size:

TOB
MAN B&W

Des.
20090114
Info No.:

Scale:

Date:
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 15 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

7. Turbocharger preservation

)ROORZ WKH WXUERFKDUJHU PDQXIDFWXUHU¶V UHFRPPHQGDWLRQV 7KH IROORZLQJ LV IRU JXLGDQFH
RQO\
7.1 Preservation
&ORVHOXEULFDWLQJRLOLQOHWYDOYHRUEODQNRIILQOHWSLSHWRWKHWXUERFKDUJHU
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

'LVDVVHPEOHWKHWXUERFKDUJHUJDVLQOHWSLSHDQGVLOHQFHUGLVPDQWOHWKHURWRUDQGWKHQR]]OH
ULQJ
5HPRYHGHSRVLWVLQDOOJDVVSDFHVDQGWXUELQHLQOHWVRXWOHWVDQGRQWKHLQWHUPHGLDWHZDOO
&OHDQWKHURWRUDQGWKHQR]]OHULQJZLWKERLOLQJZDWHUXQWLODOOGHSRVLWVDUHUHPRYHG
$SSO\SUHVHUYDWLRQRLOWRWKHURWRUDQGWKHQR]]OHULQJ%HSDUWLFXODUO\FDUHIXOZLWKWKHEHDULQJ
MRXUQDOVDQGVWXI¿QJER[MRXUQDOV$OOVXUIDFHVPXVWEHGU\EHIRUHDSSO\LQJWKHSUHVHUYDWLRQ
RLO
6WRUHWKHURWRUDQGWKHQR]]OHULQJQH[WWRWKHWXUERFKDUJHULQDSO\ZRRGER[ZLWKFRYHU
$SSO\SUHVHUYDWLRQRLORQWRWKHEHDULQJVDQGLQVLGHRIWKHFDVLQJ
%ODQNRIIWKHWXUELQHDQGWKHFRPSUHVVRUÀDQJHVRIWKHFDVLQJZLWKVWHHOSODWHVRIPP
WKLFNQHVV
,QVSHFWRQZHHNO\EDVLVWKHWXUERFKDUJHUFDVLQJEHDULQJVURWRUDQGQR]]OHULQJ,IQHFHVVDU\
DSSO\SUHVHUYDWLRQRLO7KHSUHVHUYDWLRQRLOPXVWEHVROXEOHLQWKHOXEULFDWLQJRLO
7.2 Preparation of turbocharger before recommencing service
&OHDQRXWWKHSUHVHUYDWLRQRLODQGLQVSHFWWKHFDVLQJDQGEHDULQJV
$SSO\OXEULFDWLQJRLORQWRWKHEHDULQJVDQGPRXQWWKHURWRUDQGQR]]OHULQJDFFRUGLQJWRWKH
LQVWUXFWLRQPDQXDO
$VVHPEO\WKHWXUERFKDUJHUJDVLQOHWSLSHDQGVLOHQFHU
5HFRQQHFWWKHOXEULFDWLQJRLOLQOHW
MAN B&W Recommendation
Info No.: Ident No.:
393 773 /D\LQJXSRI9HVVHOV 0 74 33 50 - 6.
Scale: Size: Page No.:
A4 16 (16)
Replacement for Ident. No.:
Date: Des. Chk. A. C. Revision change Chg. Not. Rev.
20090114 TOB KNS Z3 7RWDOO\UHYLVHG 3

8. Starting the main engine after the laying-up period

%HIRUHVWDUWLQJWKHHQJLQHDIWHUWKHOD\LQJXSSHULRGFOHDQRXWDQ\UXVWSUHYHQWLQJRLOGHSRVLWV
LQWKHVFDYHQJHER[HVVFDYHQJHDLUUHFHLYHUDQGWKHSLVWRQFURZQV
&OHDQWKHWRSRIWKHSLVWRQFURZQV&KHFNFDUHIXOO\WKDWDQ\SUHVHUYDWLRQRLOUHVLGXDOVDUH
UHPRYHGIURPWKHSLVWRQFURZQWRSVEHIRUHVWDUWLQJWKHHQJLQH
ZKRPLWLVVXEPLWWHGE\0$1'LHVHODQGLWLVQRWWREHGLVFORVHGWRDQ\WKLUGSDUW\ZLWKRXWWKHVSHFL¿FSULRUZULWWHQSHUPLVVLRQRI0$1'LHVHO
7KLVGRFXPHQWLVWKHSURGXFWDQGSURSHUW\RI0$1'LHVHODQGLVSURWHFWHGE\DSSOLFDEOHFRS\ULJKWODZV7KLVGRFXPHQWDQGDQ\WKLQJFRQWDLQHGKHUHLQVKDOOEHWUHDWHGDVFRQ¿GHQWLDOE\DQ\SDUW\WR
Copyright © 2009 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under reg.no. CVR 31611792, (herein referred to as “MAN Diesel”).

&OHDQLQVSHFWDQGSUHVVXUHWHVWWKHIXHOYDOYHV,QVSHFWWKHIXHOSXPSV
5HDVVHPEOHWKHWXUERFKDUJHUDFFRUGLQJWRWKHLQVWUXFWLRQPDQXDO
5HPRYHWKHVWHHOEODQNLQJSODWHVIURPWKHH[KDXVWJDVUHFHLYHURXWOHWDQGWXUERFKDUJHUJDV
RXWOHWWRIXQQHO
5HPRYHWKHFRYHUIURPWKHWRSRIWKHIXQQHO
8QLQVWDOOWKHGHKXPLGL¿HU5HPRYHWKHGHKXPLGLI\LQJYDSRXUSRZGHUIURPWKHPDLQVWDUWLQJ
DLUSLSHDQGWKHVLOLFDJHOEDJVIURPWKHH[KDXVWJDVUHFHLYHU
$OOLWHPVLQWKH³OD\LQJXSFKHFNOLVW´ DVPHQWLRQHGLQSDUDJUDSK PXVWEHEURXJKWEDFN
WRQRUPDOVHUYLFHFRQGLWLRQSULRUWRVWDUWRIWKHHQJLQH
5HIHUHQFHLVDOVRPDGHWRRXULQVWUXFWLRQPDQXDOSDUWLFXODUO\WKHFKDSWHUV³&KHFNGXULQJ
VWDQGVWLOOSHULRGV´DQG³3UHSDUDWLRQVIRUVWDUWLQJ´

You might also like