Professional Documents
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ODPS2900B-48-6
OutD2000
Our InD, OutD and HelpD series are designed to
complement each other. InD stands for indoor power
systems, while OutD solutions are created for demanding
outdoor use. HelpD is our global support team; its task is
to make everything easy for you.
www.deltapowersolutions.com
Table of contents
1 About this document ........................................................................................... 4
1.1 Preparing for the installation .................................................................... 4
1.1.1 Document content ...................................................................... 4
1.1.2 Contents of packing ................................................................... 4
1.1.3 Before you begin ........................................................................ 5
1.1.4 Unpacking the system ............................................................... 5
2 Safety instructions .............................................................................................. 6
2.1 About legal and safety information ........................................................... 6
2.2 Legal statements ...................................................................................... 6
2.2.1 Statement of compliance ........................................................... 6
2.2.2 Limitations .................................................................................. 6
2.2.3 Third party devices .................................................................... 7
2.3 Safety instructions .................................................................................... 7
2.3.1 General instructions ................................................................... 7
2.3.2 Specific instructions ................................................................... 9
3 System description ........................................................................................... 10
3.1 OUTD2000AV+TEC[QG] system configuration ..................................... 10
3.2 OUTD2000AV+AC/DC2.0[QG] system configuration ............................ 11
3.3 OUTD2000 BATT AV+AC/DC2.0[QG] ................................................... 12
3.4 DPS2900B-48-6 CELLD300+APD3U [QG] power system configuration
............................................................................................................... 13
3.5 Assembly kits for OUTD2000AV+TEC[QG] and
OUTD2000AV+AC/DC2.0[QG] .............................................................. 14
3.5.1 HEATER 500W KIT [QG]......................................................... 14
3.5.2 SMOKE DETECTOR KIT [QG] ................................................ 14
3.5.3 PRESSURE SENSOR KIT [QG].............................................. 15
3.5.4 FLOOD SENSOR KIT [QG] ..................................................... 15
3.5.5 HUMIDITY SENSOR KIT [QG] ................................................ 15
3.5.6 SERVICE SOCKET KIT [QG] .................................................. 15
3.6 Climate Control....................................................................................... 16
3.6.1 Air Conditioner ......................................................................... 16
3.6.2 Hybrid cooling system .............................................................. 17
3.6.3 TEC cooling/heating system .................................................... 18
3.6.4 Alarms ...................................................................................... 19
3.6.5 Heater (optional) ...................................................................... 19
3.6.6 Climate control setting ............................................................. 20
4 Installation and commissioning ........................................................................ 21
4.1 Installation .............................................................................................. 21
4.1.1 System cabinet installation ...................................................... 21
4.1.2 Cabling ..................................................................................... 23
4.1.2.1 Grounding ................................................................. 24
4.1.2.2 AC mains connection ............................................... 24
4.1.2.3 DC-load connections ................................................ 25
4.1.2.4 Battery connection .................................................... 25
4.1.2.5 Alarm connections .................................................... 26
4.1.2.6 Remote monitoring ................................................... 27
4.1.2.7 Complete of installation ............................................ 27
4.2 Commissioning ....................................................................................... 27
4.2.1 Starting up the system ............................................................. 27
4.2.2 Controller calibration ................................................................ 28
4.2.3 Battery and load connection .................................................... 29
4.2.4 Testing the rectifiers ................................................................ 29
4.2.5 Testing the control and alarm system ...................................... 30
4.2.5.1 Confirming the configuration .................................... 30
4.2.5.2 Testing the alarms .................................................... 31
ODPS2900B-48-6 OutD2000
4.2.5.3 Checking the fuse monitoring ................................... 31
4.2.5.4 Testing the rectifier and mains failure alarms .......... 31
4.2.5.5 Checking the Cooling system ................................... 32
5 Quick start guide, Controller PSC 3 ................................................................. 33
5.1 UIM – User Interface Module / UIL – User Interface Local .................... 33
5.1.1 UIM / UIL keys ......................................................................... 33
5.1.2 Default password ..................................................................... 34
5.2 General ................................................................................................... 34
5.3 Implementation setup ............................................................................. 34
5.3.1 Defining event thresholds ........................................................ 34
5.3.2 Defining event delays .............................................................. 35
5.3.3 Defining battery functions ........................................................ 35
5.3.4 Defining rectifier functions ....................................................... 37
5.3.5 Save setup ............................................................................... 37
6 Troubleshooting ................................................................................................ 38
6.1 About this document .............................................................................. 38
6.2 Standard troubleshooting procedure ...................................................... 38
6.3 System status indications ....................................................................... 38
6.3.1 Alarm definitions ...................................................................... 39
6.3.2 Alarm tracing ............................................................................ 39
6.4 Troubleshooting rectifiers ....................................................................... 41
6.5 Troubleshooting batteries ....................................................................... 41
6.6 Contacting Delta customer service ........................................................ 41
7 Ordering information ......................................................................................... 42
7.1 Cabinets ................................................................................................. 42
7.2 Assembly kits ......................................................................................... 42
8 Technical specification ..................................................................................... 43
ODPS2900B-48-6 OutD2000
1 About this document
• Safety instructions
• Product description, Delta outdoor cabinet (only with outdoor cabinets)
• Installation and commissioning
• Troubleshooting
• Appendix
• System
• Documents: user manual, CD “Extras”, circuit diagram(s), component
layout(s) (CD and appendices on the manual pocket)
4 ODPS2900B-48-6 OutD2000
1.1.3 Before you begin
Step 1 Ensure that you have all the equipment needed to make a proper installation of
the system.
Step 2 Also ensure that grounding terminals, DC and AC distributions are properly
available.
Step 3 Take care that the regulations of IEC 60364 and CENELEC HD384 concerning
installation and assembling of telecommunication and electrical equipment have
been noticed. The local regulations and special instructions must also be noticed
during the work. When choosing the place of the installation, please notice that
the cooling air must flow without restrictions through the ventilation holes. The
system must have enough space in front of it for operation and service functions.
Notice the direction of the cabling and the required space of the other
equipment.
Step 2 Ensure that the rack and the equipment were not damaged during
transportation.
ODPS2900B-48-6 OutD2000 5
2 Safety instructions
These safety instructions are an extension of any national laws governing health and
safety at work and the applicable standards, as well as any regulations of the statutory
authorities.
Installation shall only be performed by educated persons familiar with the local installation
regulations. The local installation regulations must always be followed (covering
installations in the building and main AC distribution panels). It is also necessary to follow
the instructions provided in the system user manual for installation, commissioning,
operation and maintenance.
2.2.2 Limitations
The equipment is mainly intended for telecommunications purposes only. The equipment
is not intended for use in applications in which the failure of the equipment could lead to
death, personal injury, or severe physical or environmental damage.
Delta is not responsible for any danger or damage resulting from incorrect installation,
maintenance, operation or usage of the equipment, use beyond its intended purpose,
failure to observe stated instructions, and/or failure to observe the applicable safety
regulations.
Delta is only responsible for components and services provided by Delta. Third party
components and/or services, such as batteries, repair and/or maintenance used in and/or
conducted for the equipment, are not the responsibility of Delta. Furthermore, Delta is not
responsible for any malfunction or danger of, and/or damage to/resulted from the
equipment caused by such third party components and/or services.
6 ODPS2900B-48-6 OutD2000
ensuring that personnel working with the equipment are provided with appropriate
operation and safety training.
The operator is responsible for ensuring that location of the system is treated as an
electrical equipment room. These rooms must have appropriate air-conditioning and
restricted access. The operator is also responsible for ensuring that the system rack
doors are securely locked and not accessible to unauthorized persons.
If the power supply to the system is not fitted with a disconnecting switch or equivalent
device, the operator is responsible for fitting an appropriate disconnection switch
conforming to the relevant regulations.
Delta is not responsible for devices, such as batteries that are not supplied by Delta.
Delta is not responsible for any danger or damage resulting from devices not supplied by
Delta.
Note! Notes are additional information which may be useful to the operator.
Warning! Hazardous voltages are present within the equipment when a source
of electrical power is applied.
There is the risk of electrical shock from the main power supply and/or batteries.
There is increased risk of accidents and electrical hazards when working on compact
equipment due to the close proximity of components. Operation of compact equipment
requires extra attention to safety.
ODPS2900B-48-6 OutD2000 7
Warning! Protective shields and other safety devices provided with the
equipment must be in place when the equipment is operated.
The power system may have dual energy supply. Hazardous voltages may be present at
the main power connector and within the equipment for up to 10 seconds after
disconnecting the power supply. The operator is responsible for securing the proper
precautions for maintenance or service purposes.
During installation and maintenance, protective shields may be temporarily removed. Use
suitable insulated tools and appropriate protective clothing. Handle fuses only with tools
provided for this purpose, for example, load-break switch handles.
Adequate insulation from ground potential (earth) must be provided when working on the
equipment.
Localized areas of high temperature (> 70 °C) may occur within the
rectifier/inverter/distributor rack. Take precautions against accidental burns.
Devices, such as rectifiers and environmental control for cabinets contain fans. These
may also continue to rotate for some time after the power has been removed.
The weight of the equipment requires suitable safety considerations. Additional personnel
or lifting equipment may be needed. Where required, the weight of equipment is stated on
the front of the unit.
Equipment racks may have sharp edges. We recommend you to wear gloves.
Caution! Do not restrict air flow. Fit blank panels for empty rectifier slots to
ensure correct air circulation inside the cabinet.
8 ODPS2900B-48-6 OutD2000
2.3.2 Specific instructions
Additional warnings, cautions and notes specific to certain equipment and/or conditions
are described in the context of relevant instructions.
Where devices, such as batteries, that are not supplied by Delta are used, please read
and observe all safety notices and instructions supplied by the appropriate manufacturer
or supplier.
ODPS2900B-48-6 OutD2000 9
3 System description
3.1 OUTD2000AV+TEC[QG]
system configuration
The maximal system configuration is presented below for outdoor system with separated
battery compartment, equipped with DPS (Delta Power System – rectifier shelves, DC
and AC distributions). Battery compartment is cooled/heated by TEC (Thermo-Electric
Cooler). Upper system compartment is fan cooled and can be equipped with heater
(optional). The figure shows the maximal configuration, presenting the location of each
component. The specific site configuration could be different. This depends on the
customer’s requirements.
10 ODPS2900B-48-6 OutD2000
3.2 OUTD2000AV+AC/DC2.0[QG]
system configuration
The maximal system configuration is presented below for outdoor system with one
common system and battery compartment, equipped with DPS (Delta Power System).
Cabinet climate control is Hybrid type – fan cooling and DC air conditioner. System can
be equipped with heater (optional). The figure shows the maximal configuration,
presenting the location of each component. The specific site configuration could be
different. This depends on the customer’s requirements.
ODPS2900B-48-6 OutD2000 11
There are 3 variants of system OUTD2000 BATT AV+AC/DC2.0[QG]:
12 ODPS2900B-48-6 OutD2000
3.4 DPS2900B-48-6 CELLD300+APD3U [QG]
power system configuration
The system in its standard version is designed to be supplied via three phases (3 x
230/400 Vac; L1, L2, L3, N, PE) or by single phase (1 x 230 Vac; L, N, PE) in TN-S
configuration. DPS and APD3U unit are located in middle part of cabinet.
DPS consists of two rectifier shelves and DC distribution.APD3U unit consists of AC and
DC equipment for control and protection of connected circuit.
Standard configuration of the DPS and APD3U unit is presented below. Figure 5 shows
the maximum configuration, presenting the location of each component in different
variations. The specific product configuration could be different – depending on the
customer’s requirements.
AF12
Sliding rails for Fuse for PSC3
service reason controller protection
(rectifier shelves
AF13
front fixation
Fuse for auxiliary
screws has to be
control parts
unscrewed)
FAUX
BF1 – BFn Auxiliary circuits
Battery breakers breaker
FV1 FAC
DC overvoltage TEC / Air conditioner
protection breaker, reserved space
FDC
1F1 – 1F8
Power supply breaker
DC priority load
for extension cabinet
breakers
(8 positions x
X11
13mm reserved)
Terminal block of DC
interconnection
1F9 – 1F20
DC non priority FF
load breakers Cooling fans E2, E3
(12 positions x breaker
13mm reserved)
XH
Terminal block for
Rectifier shelf #1
heater connection
Rectifiers A101 –
A103 PE N L1 L2 L3 XS1
AC Line Inputs Connection:
Service socket
Rectifier shelf #2 • 3 -phase (shown in picture),
• 1 – phase L1,L2,L3 inputs has to reserved space
Rectifiers A201 – FV2
be connected parallel to get one L
A203 (unused FPS1 – FPS3 Overvoltage AC FH FSS
slots are covered AC main 3-phase + Neutral Preassembled Service socket breaker
by blind panel) breakers protection heater breaker
Figure 5. Common power system DPS2900B-48-6 CELLD300+APD 3U [QG] for 3.1 and 3.2 outdoor systems -
maximal configuration as a reference
ODPS2900B-48-6 OutD2000 13
3.5 Assembly kits for OUTD2000AV+TEC[QG] and
OUTD2000AV+AC/DC2.0[QG]
All assembly kits listed below are optional and has to be ordered separately when order
for cabinets OUTD2000AV+TEC[QG] or OUTD2000AV+AC/DC2.0[QG] is created. Both
cabinets are empty, without DPS and all the kits. Figure 2 and Figure 3 show maximal
configuration with DPS and all the rest of kits just for reference.
All the kits except heater kit are intended to be assembled in factory.
Heater kit is used for heating of battery string and equipment installed inside of cabinet in
ambient where temperature out of cabinet can reach minus temperatures.
There is preinstalled breaker and cabling for one heater in all cabinets
OUTD2000AV+TEC[QG],OUTD2000AV+AC/DC2.0[QG] and also OUTD2000 BATT
AV+AC/DC2.0[QG] . Heater functionality is controlled by settable thermo switch S10 ( to
be fixed on DIN rail next to Humidity sensor S15).
Heater kit contains heater assembly ,fixing screws and the thermo switch
Installation and commissioning of heater is easy. See Figure 2 and Figure 3 for its
components position in cabinets.
Use delivered self taping screws for fixation of heater to rear vertical bracket. (middle
circle grid is for air input, side perforation is for hot air output). Hot air output has
to direct to bottom.
Connect white 3-pin connector at the end of cable prefixed in rear cabinet area to heater
connector.
Fix the thermo-switch to the DIN rail on the right side and connect the preassembled
cables
Set thermo-switch to value higher than ambient temperature, heater should start with
heating.
Set thermo-switch to value when heater should start heating in normal operation
When smoke alarm appears, all cabinet fans are switched off and alarm is reported to
PSC3 controller.
14 ODPS2900B-48-6 OutD2000
3.5.3 PRESSURE SENSOR KIT [QG]
Pressure sensor S13 (settable) is used for evaluation of status/clogging of air filter in
door. Pressure sensor is placed in right rear part of cabinet. There are compared two
pressure levels; outer (given through plastic pipe from cabinet bottom) and inner (open
nozzle in pressure sensor).
When air filter clogging reaches more than approximately 75%, then clogging alarm is
reported to PSC3 controller.
Flood sensor S14 (float switch) is placed in left bottom front part of cabinet.
When water level inside of cabinet reaches more than approximately 60mm, flood alarm
is reported to PSC3.
Humidity sensor S15 (settable) is installed on right side wall of cabinet in upper part on
DIN rail next to heater thermo switch S10.
When humidity of air inside of cabinet exceeds set value, there is humidity alarm reported
to PSC3 controller.
Service socket is installed in APD3U unit. There is possible to choose one of follow
service socket kits:
ODPS2900B-48-6 OutD2000 15
3.6 Climate Control
An integrated climate management system controls the temperature within the cabinet,
providing optimal operating conditions for the equipment and battery. Different
cooling/heating units (e.g. air conditioners, heat exchangers, fans and air filters, heaters)
are available. Delta OutD cabinets can also be equipped with an advanced hybrid cooling
system with Air Ventilation and Active Cooling (Air Conditioner).
The power system controller (PSC3) can be used as a climate controller to provide
optimal climatic conditions for the equipment by eliminating problems caused by high or
low temperatures, which are normally present in the outdoor environment.
Systems with Air Conditioners AC (active cooling) are very useful for hot environments. In
such conditions, it is the only solution that offers the possibility to have a lower
temperature inside than outside.
Air Conditioners are mounted on the front doors or back sides of the cabinets. In the
standard application they are controlled by internal thermostats or integrated (own)
controllers. The standard (factory) setting of such a device is usually 35 °C (return air)
when the AC starts cooling.
For more details, see the specific user manual for the Air Conditioner (included with the
system).
Air Conditioner
Front door
Cables
16 ODPS2900B-48-6 OutD2000
3.6.2 Hybrid cooling system
Delta OutD cabinets are also equipped with an advanced hybrid cooling system with Air
Ventilation (AV) or Active Cooling (A/C = also Air Conditioner). With this combination fan
cooling is the main cooling unit for low and middle ambient temperature conditions. The
AV is only suppressed by the A/C for high ambient temperatures (a few percent of the
operating annual time).
Hybrid cooling systems with AV and A/C provide a significant reduction in energy
consumption compared to standard cooling with only AC units. Additional advantages
include the reduction of maintenance of A/C and an increase in the operational life of the
A/C.
Fans AV
Air Conditioner
Air filter
Front door
Cables
In hybrid systems all climate devices (fans, heater, air conditioner) are controlled by a
PSC3 controller. The fans are switched ON and increase rotation (speed control)
depends on the temperature inside the cabinet measured by the Tint sensor. T1 is
temperature at which the fans start running at approx 40% speed, at T2 the fan speed is
increased to approx.65% and at T3 the fans run at 100% speed. When the temperature
Tint increases above limit T4, the A/C starts its operation and cooling.
The operation and control logic of hybrid climate system is presented in Figure 8 and
Figure 9.
ODPS2900B-48-6 OutD2000 17
A/ C on
A/ C off
Fans speed
100%
65%
40%
0%
T [°C]
T1 T2 T3 T4
0
Delta OutD cabinets can be also equipped with an advanced Peltier element based TEC
climatic system self-controlled by its own controller, based on cabinet inner temperature,
the TEC is switched to heating mode for low inner temperature and changed to cooling
mode at high inner temperature. The level of temperature for mode switching is factory
settable.
TEC TEC
18 ODPS2900B-48-6 OutD2000
3.6.4 Alarms
Fan alarm
An alarm (stoppage) is activated on the base of 0/1 signals supported by the fan alarm
output. This signal is transferred to the PSC3 controller (via digital alarm input) and it is
signalized by controller alarm LEDs and presented on the display according to the
configuration.
TEC alarm
An alarm (stoppage) is activated on the base of 0/1 signals supported by the TEC alarm
output. This signal is transferred to the PSC3 controller (via digital alarm input) and it is
signalized by controller alarm LEDs and presented on the display according to the
configuration.
A/C alarm
An alarm (stoppage) is activated on the base of 0/1 signals supported by the A/C alarm
output. This signal is transferred to the PSC3 controller (via digital alarm input) and it is
signalized by controller alarm LEDs and presented on the display according to the
configuration. If A/C alarm appears during A/C operation, fan cooling system will start
working instead.
OutD cabinets are equipped with a 230V / 500W heater to protect the equipment installed
inside against low temperatures. The heater is installed according to system needs (see
Figure 2 or Figure 3). It is switched ON/OFF depending upon the temperature inside the
cabinet. The heater is controlled by thermo switch S10 (ON/OFF mode) located on the
internal supporter. Temperature when the heater starts its operation is set by positioning
the thermo switch knob.
ODPS2900B-48-6 OutD2000 19
3.6.6 Climate control setting
Warning! The climate setting applied in the outdoor system ensures the proper
operation of the DC system components and the user equipment installed into
the cabinet. If an adjustment to specific customer requirements is needed please
contact authorized service personnel to make the modification in the proper and
safest way.
Standard climate devices (fans) in the OUTD2000 cabinets are controlled by power
system controller PSC 3. This solution gives possibility to set the temperature levels
according customer requirements.
There is a summary of the standard pre-set climate control settings with different climate
control options in Table 1.
20 ODPS2900B-48-6 OutD2000
4 Installation and commissioning
4.1 Installation
ODPS2900B-48-6 OutD2000 21
Figure 11. Footprint and plinth dimensions of OUTD2000AV+AC/DC2.0[QG]
Step 2 If the cabinet has to be lifted into place by the crane, follow the next steps. If
not, go to Step 7.
Step 3 Remove the cabinet roof. In order to unscrew the two bolts located on front top
of the cabinet ceiling, pull the roof to the front to release the back fixation and
take off the roof from the cabinet finally.
Step 4 Connect the hang lines (length min 1000 mm) to the four lifting eyes installed on
the roof and lift the cabinet into position by crane (Figure 13).
22 ODPS2900B-48-6 OutD2000
Figure 12. Lifting the cabinet by crane
Step 5 Set the system cabinet standing on its place and straighten it if needed by
aluminium or stainless pads.
Step 6 Bolt the cabinet to the concrete by four anchor screws M12x116mm or to steel
by four screws M12x40mm. It is necessary to remove the plinth side covers to
get access to the plinth mounting holes, if there is no access from bottom of the
plinth base.
Step 7 Install the cabinet roof into its position (if it was removed before).
4.1.2 Cabling
Warning! All AC inputs have to be disconnected and the “off status” has to be
checked before cabling starts. All circuit breakers must be in the OFF position.
Note! The input/output cables can be inserted to the cabinet from the bottom,
through the input sleeve packing on the cabinet plinth. In any case enough
ODPS2900B-48-6 OutD2000 23
length of the cables has to be ensured to make the connections inside the
cabinet.
4.1.2.1 Grounding
Step 1 Connect the protective-grounding screw located on the rear side of the System
and Battery cabinet plinth to the main grounding bus bar of the site using proper
2
cables (16 mm ).
The AC input terminals are located on the left hand side of APD3U behind its front cover.
The system in standard version is prepared to supply via three phase (L1, L2, L3, N, PE)
or one phase (L, N, PE) line in TN-S configuration (see also Figure 2, Figure 3, Figure 5).
Step 1 Check and measure that the AC power supply is switched off before AC line
cables connection.
Connect the AC line cables L1 – L3 to the input breakers FPS1 – FPS3. AC line cables N
and PE connect to N, and PE terminals of A. See Table 2 below for information
about the correct main power supply breakers/fuses (in external AC distribution)
and type of cables to use.
Note! Use the wiring diagram, supplied with the installation documentation, to
ensure the AC power supply has been correctly connected.
DPS 2900B-48-6
24 ODPS2900B-48-6 OutD2000
4.1.2.3 DC-load connections
≤6 0,75 18
Step 1 Check that all battery breakers in the DC distribution are switched off.
Step 2 Install the batteries in their shelves. Connect the internal battery cables/jumpers
so that the total nominal voltage of battery string is 48 V.
Step 3 Connect the system’s preinstalled battery connection cable marked as “-” to the
free negative pole and the cable marked as “+” to the free plus pole of the
battery string. Repeat same procedure for all battery strings in the cabinet.
Step 4 Insert/squeeze Tbatt sensor in top middle part of middle battery blocks in highest
battery shelf/string.
Step 5 Connect degassing tubes delivered with batteries to battery nozzles as specified
by battery producer. Free end of degassing tube connect to a nozzle situated in
rear right corner of the battery compartment floor.
ODPS2900B-48-6 OutD2000 25
Warning! Follow all instructions of battery producer during manipulation and
connection of batteries.
Warning! Use insulated tools and appropriate protective clothing for all battery
connections.
Step 1 Connect alarm signals to the X12 connector as they are pre-set by factory
setting according to Table 4 below:
Note! Remote alarms are configured using the PSC 3 I/O assignments in the
PSC 3 Configuration and Supervision Tool menu. And can be changed
according to requirements
Alarm
Alarm HW PSC Alarm event /
terminals Alarm Logic
source output description
X12
Genset running
External 2 None NA (specified by user)
(external)
OUT2/
PSC3 OUT2 3 Rectifier failure alarm NC (when no alarm)
2,3
OUT5/
PSC3 OUT5 6 Smoke Alarm NC (when no alarm)
2,3
S11/C,N
Door Switch 7 System cabinet door NC (when no alarm)
O
26 ODPS2900B-48-6 OutD2000
4.1.2.6 Remote monitoring
The system can be monitored either through LAN (connector located directly on the
PSC3 controller or through RS485 line). The RS485 connector is located on the A29
module (RS232 to 485 converter) located in upper right corner of the cabinet (see Figure
2 or Figure 3).
1 TXD0 RS-485T+
2 TXD1 RS-485T-
3 RXD0 RS-485R+
4 RXD1 RS-485R-
5 CGND Ground
Default communication parameters are 9600 baud, No parity, 8 data bits, 1 stop bit. The
communication protocol of the system is Modbus RTU, default slave ID is 1- this ID has to
be changed accordingly before the system is connected to Modbus master, as there
cannot be 2 devices with the same ID within the monitored devices. The ID can be set in
range 1 - 247. Available variables are specified in appropriate PSC3_ModbusSlave_List
file.
Step 1 Fasten all cables to the cabinet cable supporters. Arrange all cables in a way
that they can’t be damaged by batteries or sharp edges of metal sheets or other
installed equipment.
Step 2 Install back all the covers and panels dismounted for the installation.
4.2 Commissioning
ODPS2900B-48-6 OutD2000 27
Figure 13. Rectifier DPR 2900B-48 (front view)
Warning! Protective shields and other safety devices provided with the
equipment must be in place when the equipment is operated.
During installation and maintenance, protective shields may be temporarily
removed.
Suitable insulated tools and appropriate protective clothing must be used.
Fuses should only be handled using the tools provided for this purpose, for
example, load-break switch handles.
Check that all load breakers and fuses are disconnected and switch on the main power
supply to the system.
Step 3 Check that all the rectifiers LEDs indicate “ok” and controller PSC3 starts up.
Note! Save the PSC 3 settings by taking a backup of the setup files.
Controller calibration should be performed if the measured actual value differs more than
± 0.1 Volts from the value indicated by the controller.
If the measured actual value is within ± 0.1 Volts from the value indicated by the
controller, go to Step 19 in 0 chapter.
28 ODPS2900B-48-6 OutD2000
Step 1 Measure the system voltage between the positive busbar and input terminal of
Load circuit breakers.
Note! The default factory setting for the rectifier output voltage is always 53.5 V.
Step 4 Click on the “Calibrate” button for the “Usys” Analogue measurement.
Step 5 In the Measurement Calibration window enter the measured actual value and
click on “Calibrate”.
Step 6 The changes made to the PSC3 parameters need to be saved to make them
permanent. There are changes made in the parameters, if in Database area the
text “modified” is shown on red background.
Step 7 In Database area click “Save” button. The text “modified” should change to
“saved” and the background should turn to green.
The battery string voltage should be between 40-53V (depends on battery charge
status). If not, the reason must be checked and solved before the battery breaker
is switched on. The reason may be e.g. wrong polarity of the battery string or a
single battery block or a failed battery cell.
This is to test that the rectifiers can deliver power. The method is to first discharge the
batteries for a while and then recharge them. The controller carries out the procedure,
which decreases the rectifier voltages below the discharging voltage of the batteries.
Therefore in case of a battery failure the system will not fail.
ODPS2900B-48-6 OutD2000 29
Step 2 The discharge process will take approximately 15 minutes.
Step 3 To stop the battery test from the controller, click “Stop” and exit the controller
web user interface. The rectifiers will recharge the battery.
Caution! Ensure that the equipment settings conform to the specifications for
the system configuration. Incorrect settings may lead to system malfunction or
damage.
Caution! Alarm limit values (trigger thresholds) must be set correctly. Incorrect
settings may trigger false alarms and cause rectifier/inverter modules switch off.
Values are all pre-set at the factory and should not be changed without a proper reason.
Check the configuration either from the PSC 3 Configuration and Supervision Tool or
from the UIM/UIL display. The web user interface is protected against unauthorized
access by username and password.
System voltage Battery > Control > Float Charge 7.1 FLOAT CHARGE
Temperature Battery > Control > Float Charge 7.1 FLOAT CHARGE
Compensation
Battery Test Battery > Control > Battery Test 7.5 BATTERY TEST
30 ODPS2900B-48-6 OutD2000
4.2.5.2 Testing the alarms
The operation of the alarm relays and LEDs can be checked in the PSC 3 Configuration
and Supervision Tool.
The Alarm Maintenance dialogue allows manipulation of alarms for maintenance and
testing purposes.
An alarm set to the “Frozen”, “Set” or “Reset” state does not react on the source event as
defined in the event conditions, but stays in the current position in case of “Frozen”, or
changes to “Active” in case of “Set”, or changes to “OK” in case of “Reset”.
Repeat Step 1 to Step 3 for all load and battery circuit breakers.
Note! When testing the battery fuse alarm, it may take a few minutes until the
battery voltage decreases enough (~500 mV).
The active alarm can be read from the UIM/UIL display: go to “3.1 ALARM”.
Test the rectifier failure alarm by removing the rectifiers one by one from the system and
check the following:
Removing all rectifiers: load current (Iload) equals battery current (Ibatt)
-> Mains Failure
The active alarm can be read from the display menu “3.1 ALARM”.
Note! During the test there may occur Usys Low and Usys High alarms, which
should be omitted at this stage.
ODPS2900B-48-6 OutD2000 31
If there is no load connected to the system, no module alarm will occur. The
additional module alarm (RF) does not light up any LEDs on the controller. The
alarm can be seen on the menu display, and it is also seen in a remote location.
It can be measured in the alarm cable (see alarm connections).
Note! If there are no load and batteries connected to the system, no mains
failure alarm will occur.
Note! After the testing, attach all the covers of the system to their correct places.
System cabinet
Step 2 Increase temperature of Tint temperature sensor above 36°C for systems
equipped with A/C. A/C should start running and green LED on A/C should light
or blinking.
Step 3 Increase temperature of Tbatt temperature sensor for system equipped with
TEC. TEC should start with cooling.
32 ODPS2900B-48-6 OutD2000
5 Quick start guide, Controller PSC 3
• activate functions
• change parameters
• confirm changes
• move the control one level down on the menu tree
• exit a menu
• break an input
• move the control one level up on the menu tree
ODPS2900B-48-6 OutD2000 33
5.1.2 Default password
5.2 General
The PSC 3 controller is preconfigured at the Delta Energy Systems factory according to
the system configuration. The following step-by-step instructions show how to modify the
basic configuration from the beginning with UIM/UIL. The configuration order is following:
From the main menu select 6. Configuration / 6.1 Event / 6.1.1 Thresholds.
From the 6.1.1 Thresholds menu select the menu that you want to modify.
From Psys high menu select Up Thresh. Define the value (n + x number of rectifiers).
34 ODPS2900B-48-6 OutD2000
From the LVD [U] menu select Low Thresh. Define the LVD open value.
From the PLD1 [U] and / or PLD2 [U] menu select Low Thresh. Define the PLDx open
value. Set the hysteresis value so that PLDx will not be closed below 50V.
PLD2 [U]
From the main menu select 6. Configuration / 6.1 Event / 6.1.2 Delays.
From the PLD1 [t] and / or PLD2 [t] menu select True for. Define the PLDx open delay
time.
From the MF delay menu select True for. Define the Mains failure alarm delay time.
From the main menu select 7. Battery funct / 7.1 Float charge.
From the 7.1 Float charge menu select Usys @ 20 °C. Define the value (Float charge
level).
From the 7.1 Float charge menu select Tcoeff. Define the value (Temperature
compensation coefficient).
From the 7.1 Float charge menu select Tc_low. Define the value (Temperature
compensation low level).
From the 7.1 Float charge menu select Tc_high. Define the value (Temperature
compensation high level).
ODPS2900B-48-6 OutD2000 35
From the 7.1 Float charge menu select Utc_high. Define the value (Highest
compensation voltage level).
Tcoeff: -96mV/ ºC
Tc low: 0 ºC
Tc_high: 45 ºC
From the main menu select 7. Battery funct / 7.4 Usys supervis.
From the 7.4 Usys Supervis menu select Ua max (max. voltage of system).
From the 7.4 Usys Supervis menu select Ua min (min. voltage of system).
From the 7.4 Usys Supervis menu select Us max (+ 1 % of float charge).
From the 7.4 Usys Supervis menu select Us min (- 1 % of float charge).
Ua min: 46.00V
Us max: 54.10V
Us min: 52.90V
From the main menu select 7. Battery funct / 7.5 Battery test / 7.5.1 Parameters.
From the 7.5.1 Parameters menu select Usupport (battery test support voltage level).
From the 7.5.1 Parameters menu select Duration (battery test duration).
Duration: 60min
From the main menu select 7. Battery funct / 7.6 Middle point / 7.6.1 Parameters.
From the 7.6.1 Parameters menu select Ud chrg (difference with recharge or charge
mode).
36 ODPS2900B-48-6 OutD2000
From the 7.6.1 Parameters menu select Ud dichrg (difference with discharge mode).
Ud dichrg: 0.50V
From the main menu select 8. Rectifier funct / 8.1 Configuration / 8.1.2 Setup.
From the 8.1.2 Setup menu select 1. RM NUMBER (define correct number of rectifiers).
Save
ODPS2900B-48-6 OutD2000 37
6 Troubleshooting
System indicators, such as LEDs are described, as well as usage of key features
provided by the PSC 3 controller that help facilitate troubleshooting.
Use the following procedure to identify and solve problems in Delta Energy Systems:
Step 1 Check the PSC 3 web interface home page for active alarms.
Step 2 If relay alarms are used, use UIM on site to check the alarm event.
Step 3 Handle the problem according to the event type or alarm-specific instructions.
The assignments for the system status indicators are configured through the web
interface with the User Interface dialogue (go to Configuration → I/O → User Interface).
The LEDs on the front panel of the PSC 3 are used to give an initial indication of the
severity or type of alarm raised. The normal assignments of the LEDs are shown in
Table 6.
38 ODPS2900B-48-6 OutD2000
Event LED Symbol
S Urgent Alarm 1
S Alarm suppr. 3
S Mainsfailure 4
Special mode 5
CA,UA and NUA alarms can be set for any event with any given name. For more
information, see section Configuring alarms in the Configuration instructions of controller
PSC 3.
The web interface provides detailed descriptions of each event, including the event name,
the alarm type and definition. The UIM only provides the alarm classification.
The Alarm Status dialogue of the web interface displays the alarm event types and the
status. To view the Alarm Cause Inspection dialogue, click “Inspect”.
The UIM/UIL interface displays active alarms in the menu “3.1 ALARM LIST”. To view the
cause of the alarm, select the event listed on the display. The UIM displays the state of
the event causing the alarm as True (active).
The event names are based on the general instructions for configuring the PSC 3. Default
system events have a fixed name and prefix “S”.
ODPS2900B-48-6 OutD2000 39
Examples of alarm configuration:
High temp & no vent CA High Tint or Tbatt temperature together with
fan failure
Any other alarms can be configured to CA/UA/NUA alarm through web interface.
40 ODPS2900B-48-6 OutD2000
6.4 Troubleshooting rectifiers
Use the following troubleshooting table if there is a rectifier alarm to find out whether a
rectifier is faulty, or the failure is outside the rectifier module.
Event Definition
Mains voltage is missing Check main switch and mains fuses in the system and
main distribution panel
Overvoltage protection (OVP) Reset OVP by pulling out the rectifier for approx. 2
is activated seconds
Fan failure, air flow blocked Check air flow at front, clean air filter, check fan and
replace the rectifier module if necessary
Note! Internal failures can only be repaired in Delta Energy Systems factory. A
faulty rectifier module must be replaced. For replacement instructions, see
System maintenance instructions.
ODPS2900B-48-6 OutD2000 41
7 Ordering information
7.1 Cabinets
A) 3791666200 OUTD2000AV+TEC[QG]
B) 3791666300 OUTD2000AV+AC/DC2.0[QG]
C) 3791666400 OUTD2000 BATT AV+AC/DC2.0[QG]
D) 3791774200 OUTD2000AV+AC/DC2.0 HUB [QG]
E) 3791782500 OUTD2000AV+AC/DC2.0[QG] STANDALONE
Note! There are listed “empty” cabinets with just cooling systems and heater pre-
installation in points A) and B). If DPS and other kits are required, they have to be
ordered from list below in chapter 7.2 separately.
Note! There has to be specified also load breaker configuration in two follow
groups:
a) Priority breakers – max. available 8 positions of 13mm wide MH breakers
b) Non priority breakers - PLD1 – max. available 12 positions of 13mm wide MH
breakers
42 ODPS2900B-48-6 OutD2000
8 Technical specification
1. General
Multi layer Air Conditioner, Cooling
Construction Power 2000W (L35L35),
aluminium cabinet
(48Vdc) for
Dimensions H2050 x W800 x D752 mm OUTD2000AV+
(overall with plinth, without AC/DC2.0[QG]
external, cooling units)
Internal rack dimension Heater Option - 500 W; 230 Vac
- Equipment 22 U
compartment 2x 325 mm (2x 170Ah FT)
- Battery compartment
4. Equipment
Weight Approx. 135 kg Cable Entry Back side: 3xPG42
Bottom access Left side: 3xPG42 close to back,
(without battery, external, Cabinet floor 1xPG29, 3xPG21, 2xPG16,
cooling units)
2xPG11
Materials:
Right side - 3xPG 42 close to
• Cabinet skins, aluminium front, 1x PG29, 3xPG21, 2xPG16,
• Internal frames, galvanized steel 2xPG11
• Plinth aluminium Cable Entry Back side: 3xPG 42,
Thermal insulation 20 mm EPS (Equip. comp.) Bottom access Left side: 3xPG 42 close to back,
40 mm EPS (Battery comp.) Battery comp. shelf MC 25 close to front
Finish Polyester Powder Paint (only for Right side: 3xPG 42 close to front,
RAL7035 OUTD2000AV+ MC 25 close to back
TEC[QG])
Safety IEC/EN 60950
Supporters 19”/21” Rack supporters
EMC EN 300 386 Internal cable side supporters
Maintenance cycle 12 months Door locking 4 points
Key and inserts – configurable
Door stopper
2. Environment PE grounding bar 10 x screw terminals up to 16 mm
2
ODPS2900B-48-6 OutD2000 43
*5010700800* 5010700800